Omyaspace Article in Raffia Times-1

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www.lohiagroup.

com

Journal for
Raffia Professionals.

Vol. 4 | Issue 6 | Feb. 2023


OMYA ARTICLE

ASHISH BHATT FRANCESCO PULLEGA


Technical Service Business Development
Manager, Omya India Polymers Omya
Private Limited

KHAIPING OOI NILESH BENDALE


Director Head of Sales -
Market Development Polymers West Asia
& Innovation

REU NL Moerdijk 2021 view

15 | Vol. 4 | Issue 6 | Feb. 2023


OMYA ARTICLE
IMPROVED HIDING POWER AT LOWER
COST AND REDUCED CARBON FOOTPRINT :
OMYASPACE SHOWS THE WAY
Additives are an integral part of polymer processing, primarily to control the processability and also to perform in the long term
service life. Polypropylene having a pendent methyl group in the polymer chain makes it mechanically superior but makes it
unstable at the time of processing and post production life, specially when subjected to UV exposure. The action of free radical
produced by UV rays make the pendent methyl group vulnerable for dissociation, leading the failure in the service life.
Optimization of UV Resistance that can work in various environment is very less understood in general. The hyper active stabilizer
molecule interacts with the environmental substances thus kills itself and enables product failure. Various environmental reactants
are polymer molecular nature (polar & non polar), water, insecticides, soils salinity, living organisms etc. Some such products are
listed as under :

OMYA FACTS & FIGURES

Calcium Carbonate in the form of marble, limestone or chalk is a unit.) Calcium Carbonate is key to recyclability and reusability, being an
natural and renewable material according to ISO 14021. Almost inert material.
4% of the earths’ crust is made of Calcium Carbonate making it
Omya’s target is to develop new Calcium Carbonate grades in order to offer
one of the most common raw materials in nature. In addition,
every day Functionality, Profitability and Sustainability to our Polymer
natural Calcium Carbonate is continuously replenished by
customers. The Polymer value chain is no exception to the process of
natural cycles. This fact combined with its very low carbon
continuous improvement in cost efficiency and supply chain optimization.
footprint allows packaging manufacturers, who use ground
Omya products and solutions help improve profitability by lowering overall
Calcium Carbonate (GCC), to lower their own products carbon
raw material cost and increasing productivity.
footprint and to meet the increasing market demand for more
sustainable packaging. In addition to a very low carbon footprint Omyaspace is a new concept for pigmented masterbatch which are
relative to other typical packaging raw materials, Calcium applicable for white opaque applications. This concept is already
Carbonate addition typically reduces energy demand and can commercialized and will proceed to continuous evolution for many new
increase productivity. (Overall decrease in energy/production applications. Omyaspace offers a force multiplier with dual benefits
(pigment extension & dispersion improvement) into polymer matrix.
Pigment MB formulations with Omyaspace can be processed via
conventional compounding equipment with standard process conditions,
and will provide similar performance as standard pigmented MB in Film,
Sheet & molded articles in bothflexible & rigid applications. With this, the
Omyaspace concept is opening new avenues for pigmented MB producers
to realize the benefits below:

16 | Vol. 4 | Issue 6 | Feb. 2023


OMYA ARTICLE
COST OPTIMIZATION OF WHITE MB
Omyaspace is significantly cheaper than the raw materials usually used for white masterbatch. This has never been more true than
now as raw material costs have risen massively compared to last year, significant cost savings can be achieved by using Omyaspace.
Like titanium dioxide, Omyaspace is added as a powder during compounding and, thanks to its properties, the dispersion of the
color masterbatch can be improved and slightly higher outputs can be realized.

SAVING VALUABLE
RAW MATERIALS AND
RESOURCES
The addition of Omyaspace improves the hiding power of
the titanium dioxide and the polymer content in the
masterbatch can be reduced, which has a positive impact
on the costs and the ecological footprint.
Omyaspace is also a comparatively soft material which can
have a positive impact on the service life of extrusion
equipment, cutting and punching devices.

NATURE, RENEWABLE RESOURCES LOW ABRASION AND METAL WEAR


Omyaspace is far less abrasive than TiO2 and any other oxide
Omyaspace is natural &
pigment and will allow a longer life of extruders, slitting
renewable material as
machines and all metal tooling involved into the manufacturing
defined by ISO 14021. It is
of plastic articles.
continuously replenished
by natural cycles in rivers,
lakes and oceans or
formed as minerals, for
example in the form of
shells or skeletons.
Commercial grades of
Omyaspace are mainly
produced regionally or
locally from sources being
widely available around
the world.

REDUCING THE CARBON


FOOTPRINT OF PLASTIC PRODUCTS
Omyaspace is a natural Calcium Carbonate and has a significantly
lower carbon footprint compared to Polymers and most pigments.
The use of Omyaspace thus reduces the ecological footprint in the
color masterbatch and also that of the end product.

SUMMARY
Omyasapce is natural, very fine, easy to disperse Calcium Carbonate powder obtained from high purity white limestone with a
special design for polymer applications. The innovative design of Omyaspace delivers an unique solution for boosting opacity
while optimizing formulation cost for color and additive masterbatch manufacturing.
Omyaspace provides improved pigment spacing making it ideal for white TiO2 masterbatch. The use of Omyaspace leads to more
efficient light scattering by increasing particle interface surface area compared to a situation where pigment particles have
tendency to agglomerate.

17 | Vol. 4 | Issue 6 | Feb. 2023

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