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    CEMENTIUM Presentation 2011

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    CEMENTIUM Presentation 2011

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    Tin Nguyen
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    30 views23 pages

    CEMENTIUM Presentation 2011

    Uploaded by

    Tin Nguyen

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 23

    BASF at a glance

    BASF at a glance

    BASF - The Chemical Company

    The worlds leading chemical company

    Offers intelligent system solutions and


    high-value products for almost all industries

    Sales 2010: 63.9 bn

    EBIT 2010: 7.8 bn

    Employees 105,000

    04.11.2004 2
    Segment structure of BASF

    Oil & Gas


    Solutions

    Agricultural
    Solutions
    Chemicals

    Plastics

    Functional
    Performance
    Products

    Inorganic Performanc Dispersion Catalysts Crop Protection Oil &


    s e s Gas
    Polymers & Pigments
    Petrochemicals Polyurethanes Care Chemicals Construction
    Chemicals

    Intermediates Paper Chemicals Coatings

    Performance
    Chemicals

    Nutrition
    & Health
    04.11.2004 3
    BASF Worldwide

    Europe

    North ANTWERP
    LUDWIGSHAFEN
    America
    FLORHAM
    PARK NANJING
    FREEPORT
    GEISMAR

    HONG KONG

    KUANTAN
    SINGAPORE

    South Asia
    America, Pacific
    SO
    PAULO Africa,
    Regional
    headquarter Middle
    Verbund site East
    P Selected
    production site

    4
    Verbund Production Site in Ludwigshafen:
    Worlds largest integrated chemical complex

    10 km2 surface
    200 production plants
    2,000 km pipelines
    33,000 employees

    04.11.2004 5
    CEMENTIUM
    High-Performance Cement Additives
    How can we
    increase capacity
    while avoiding investment costs?
    CEMENTIUM

    Industry challenges
    Lowering clinker factor and cutting CO 2 emissions
    Increasing production efficiency
    Improving cement performance
    Complying with regulatory requirements

    BASF innovative products


    Helping cement producers master their challenges
    Complete, state-of-the-art portfolio of innovative
    grinding aids and performance enhancers
    Customized solutions

    04.11.2004 8
    How can we reduce
    the clinker factor
    while enhancing performance?
    Comprehensive range of innovative products

    Grinding aids
    Neutralize agglomeration and create a
    dispersion effect that improves cement
    fineness
    Increase grinding and separator efficiency,
    reduce energy consumption, prevent pack-set,
    and increase mill throughput

    Performance enhancers
    In addition to acting as grinding aids
    Increase cement performance as early or late
    strength
    Improve setting time and workability
    Allow optimization of cement recipes

    Tailor-made solutions adapted to a variety of composite cements based on slag, fly ash,
    limestone, natural pozzolan and other SCMs
    04.11.2004 10
    Example innovation:
    The new CEMENTIUM 4000 SW series

    Strength and Workability enhancers for composite cements


    New cement additives with innovative BASF technology
    Robust in different mill systems at variable temperatures
    Benefits:
    - Reduced water demand of composite cements
    - Slump improvement and better workability retention in mortar and concrete
    - Higher integration of SCMs (particularly natural pozzolans)
    - Meeting concrete producers needs

    04.11.2004 11
    How can we increase
    production while reducing
    our carbon footprint?
    Benefits of Cement Additives

    Cost reduction Production efficiency


    Lower grinding energy (kWh/ton) Higher mill throughput (t/h)
    Greater integration of supplementary Easier material handling due
    cementitious materials (SCMs) and to greater cement fluidity
    mineral fillers Decreased pack-set
    Fewer capital expenditures due to
    Increased efficiency of grinding
    increased capacity
    media and separators
    Reduced plant downtime
    Longer intervals between
    scheduled maintenance

    04.11.2004 13
    Benefits of Cement Additives

    Product quality Sustainability


    Greater early and late-age Reduced energy consumption
    compressive strength
    Lower CO2 emissions
    Better rheological properties
    Lower clinker factor
    Compensation for dilution of
    clinker with less reactive SCMs Conservation of natural
    and mineral fillers resources
    Extended quarry lifespan

    04.11.2004 14
    How can we increase
    mill throughput while
    improving performance?
    Our chemical-mineralogical expertise

    Resources in our central R&D labs in Trostberg and Treviso


    - More than 50 chemists, physicists, civil engineers and mineralogists
    - Total lab space 3,600 m 2
    Equipment and competences for cement analytics
    - Lab cement mills including an Automatic Preparation Module
    (low-temperature lab mill <36 m, sulphate-phase safe)
    - Cement Fineness: Laser PSA, Blaine instrument, sieve: ultrasonic -sieve 3-125 m
    - Powder flow: pack-set test (own development)
    - Automatic Vicat Apparatus
    - Cement phase composition: XRD (x-ray diffraction), RIETVELD quantitatively, in-situ,
    crystallography
    - Cement chemical composition: XRF (x-ray fluorescence), ICP spectrometer
    - Calorimetry, DSC / TGA
    - TOC (Total Organic Carbon)
    - Microscopy
    - Cryo-SEM / electron microscope (external partnership)

    04.11.2004 16
    How can we prolong
    quarry lifespan while
    keeping production high?
    Our customer approach

    Supporting customers in the implementation of BASF cement additives

    Close proximity to markets. Excellent onsite support during all phases of the
    cement additives implementation
    Six-step program starting with a thorough assessment of the cement producers
    needs and technical constraints
    Practical advice on appropriate storage of and the most precise and reliable
    dosage equipment

    04.11.2004 18
    Our 6-phase implementation process

    04.11.2004 19
    How can we improve
    cement performance
    while cutting costs?
    Our global network of central R&D facilities and
    local customer service labs for Cement Additives

    04.11.2004 21
    A solid model from raw material supply until
    customer support

    Reliable supply thanks to BASF backward integration


    Raw material
    supply In-house quality control of raw materials

    Production & Production plant in every large country


    logistics Flexible delivery (admixture model)

    Local labs & Local support for daily needs (concrete labs)
    technical Centralized resources specialized in cement
    service (Trostberg & Treviso)

    Cement Dedicated Cement Additives team


    Additives
    team Support by concrete experts if needed

    04.11.2004 22
    CEMENTIUM. Cementing a better future.

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