Dd422ie Specification Sheet English

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DD422iE

DEVELOPMENT DRILL

ROCKTECHNOLOGY.SANDVIK 1
ZERO EMISSIONS
UNDERGROUND DEVELOPMENT
Sandvik DD422iE is the mining industry’s first highly-automatic development jumbo with
an electric driveline system, engineered to meet your needs for improved safety, increased
productivity and reduced emissions.

Sandvik DD422iE uses electric battery power instead of a diesel engine to eliminate
emissions during tramming. Thanks to its revolutionary electric driveline system, our
latest highly-automatic mining jumbo consumes no fuel and generates less heat and noise
than conventional drivelines. The result is safer, healthier and more productive
development drilling in your mine.

Sandvik DD422iE will help you to achieve optimum tunnel profile and dimensions in your
underground development.

Sandvik DD422iE performs precise, repeatable drilling procedures that can significantly
reduce the amount of waste material produced, making your mining and development
process more cost-efficient.

STIFF SQUARE SHAPE BOOM


■ SB60 with hydraulic parallel hold
■ SB60i with instrumentation

RD525 ROCK DRILLS

2 SANDVIK DD422iE
MAIN BENEFITS
DUAL CONTROLS FOR MULTIPURPOSE USAGE SCALABLE AUTOMATION

Sandvik DD422iE with Dual Controls option allows true With scalable automation packages, Sandvik DD422iE
multipurpose usage of the drill. offers a wide range of valuable features for automatic
drilling:
Booms with hydraulic parallel hold without instrumentation,
• A light and compact teleremote control station
combined with two THC561-look drilling control panels,
enabling the drill to be operated remotely and allowing
enables fast multipurpose operations for face drilling and
the operator to drill more holes during shift change,
ground support using a single drill.
blasting and ventilations times.

• A patented semi-automatic drill bit changer: the


bits are changed from a safe location, enhancing
Up to 25%* reduction productivity and reducing the risk of personnel
in total cost of consumables REDUCED COSTS exposure to hazardous ground conditions.
per drilled meter
• Our boom collision avoidance system ensures
IMPROVED Up to 20%* improved the reliability of automatic boom movements, by
drilling performance through
DRILLING active power compensation automatically re-routing the boom when a possible
collision is detected.
Up to 100% emissions REDUCED
compared to conventional
diesel drills EMISSIONS

INTELLIGENT
CONTROLS SYSTEMS

ERGONOMIC AND
COMFORTABLE CABIN FOUR BATTERIES
ELECTRIC DRIVEN

SANDVIK DD422iE 33
100 kWh ONBOARD BATTERIES

Sandvik DD422iE is equipped with onboard


battery package for the tramming. With the
intelligent power management system
patented by Sandvik the charging of the batteries
can be done during normal drilling cycle to ensure
maximum tramming energy available all the time.

TFX TELESCOPIC FEED (OPTION)

TFX telescopic feeds for multipurpose


development drilling with Sandvik DD422iE.
A versatile feed for face drilling, bolt hole
drilling, bolt installation and cross cuttings in
a limited space where both long and short
rods have to be used.

DUAL CONTROLS (OPTION)

This option allows true multipurpose usage of


the drill, improving fleet optimization,
versatility and performance. DD422iE can be
used within multiple and different
applications.

SANDVIK 365
PARTS & SERVICES
PROUDLY KEEPING YOU ON TRACK!
Sandvik 365 Parts & Services offer a variety of
possibilities to enhance your Sandvik DD422iE
drill’s performance. As an OEM, we provide the
best-suited choices to preserve your machine’s
high performance throughout its lifetime. These
consist of highly skilled service specialists
supporting you 365 days a year, all using Sandvik
Genuine parts and components complemented
by a range of robust tools. In addition, you get to
enjoy the benefits of advanced digital services and
a global infrastructure dedicated to keeping your
Sandvik fleet on track.

4 SANDVIK DD422iE
TECHNICAL SPECIFICATION

HYDRAULIC ROCK DRILL DRILLING CONTROL SYSTEM


Type of rock drill RD525 (TS2-236) Control system type SICA
Percussion power 25 kW Intelligent torque control /
Drilling control modes
Impact frequency 93 Hz Feed percussion / manual
Stabilizer Hydraulic Upgradeable automation levels
Rotation speed Max. 280 rpm (with OMS125) Comprehensive diagnostic system
Rotation torque 625 Nm (with OMS125) Electronic joystick controls
Hole size 43 – 64 mm 15’’ full color touch screen
Hole size (reaming) 76 – 127 mm Cable kit for spare part programming
Recommended rod T38–H35–R32 Safety lock for movement prevention 2 switches
T38–R39–R35 OptiMine® With configuration readiness
Shank adapter T38
Weight 225 kg ELECTRICAL SYSTEM
Compliancy from 380 to 1 000 V,
Multivoltage
FIXED DRILLING FEED 50 and 60Hz
Type TFi500-12’ TFi500-14’ TFi500-16’ TFi500-18’ TFi500-20’ Total installed power 205 kW
of feed Standard Optional Optional Optional Optional Main switch gear MSE20
Feed force IP classification Specification TS2-132
25 kN 25 kN 25 kN 25 kN 25 kN
(max.)
Inverter controlled soft starting
Feed Starting method Typical inrush current peak less
1 650 mm 1 650 mm 1 650 mm 1 650 mm 1 650 mm than 1 kA (duration less than 20ms)
extension
Total length 5 355 mm 5 965 mm 6 575 mm 7 185 mm 7 710 mm Automatic cable reel TCR4CD with spooling system
Hole length 3 440 mm 4 050 mm 4 660 mm 5 270 mm 5 880 mm Operator station and remote
Cable reel control
Rod length 3 700 mm 4 305 mm 4 915 mm 5 525 mm 6 135 mm control at rear machine
Net weight 500 kg 530 kg 560 kg 590 kg 620 kg 6 x 50 W LED (24V)
Front lights
>125lx, 20 000 lm; 6 000 k
TELESCOPIC DRILLING FEED (OPTIONS) 2 x 50 W LED (24V) and
Rear lights
Type of feed TFX6/12 TFX8/14 TFX10/16 2 x 17 W LED (24V) 8 000 lm; 6 000 k
Feed force (kN) 25 25 25 Parking rear brake / park lights 2 x Red LED
Feed extension (mm) 1 650 1 650 1 650 Stair and service lights LED (24 V)
Total length (mm) 3 560 / 5 390 4 170 / 6 000 4 780 / 6 610 Amber flashing light LED (24 V)
Hole length (mm) 1 610 / 3 440 2 220 / 4 050 2 830 / 4 660 Voltage, Amperage, Power,
Electric quality monitoring
Rod length (mm) 1 830 / 3 700 2 440 / 4 305 3 050 / 4 915 Pf Energy, Phase-sequence
Net weight (kg) 640 kg 680 kg 730 kg Sodium-Nickel-Cloride technology,
Onboard battery package
100 kW/h max. energy
BOOM
Battery charging during drilling,
Type of boom SB60 / SB60i (TS2-264) Intelligent power Presettable power compensation
Parallel coverage 54 m² management system available from the batteries during
peak loads in drilling
Boom parallel holding Hydraulic / electric
Boom extension 1 200 mm MSE IP66/Nema4x,
Protection
Boom weight, net 2 250 kg junction boxes ≥ IP68
Roll-over angle 358 °
Bolt hole drilling Yes AIR AND WATER SYSTEM
Flushing of holes By water
HYDRAULIC SYSTEM Water booster pump WBP2 HP
Powerpack 1 x 160 kW (tramming and drilling) Water pump capacity 185 l/min
Percussion and feed pump 110 cc Inlet pressure 2 - 7 bar
Rotation pump 60 cc Flushing water pressure 10 - 15 bar
Filtration (pressure / return) 20 µ / 10 µ Shank lubrication device SLU2 (air / oil mist)
Oil tank volume 270 liters Air compressor CTN10, 1.0 m³/min (7 bar)
Oil tank filling pump Electric Air and water outlets Quick coupling
Cooler for hydraulic oil OW30 oil-to-water (2 x 30 kW) Rock drill oil consumption 180 - 250 g/h
Rock drill air consumption 250 - 350 l/min

SANDVIK DD422iE 5
TECHNICAL SPECIFICATION

OPERATOR’S SAFETY CABIN OPTIONAL FEATURES AND PACKAGES


Safety cabin certification FOPS / ROPS (ISO 3449 / 3471)
Rock drill
Seated tramming *Type of rock drill RDX5 or RD520 instead of RD525
Operation
Standing and seated drilling Power extractor for RD525 or RD520
Stabilizer diagnostics indicator for RD520 or RD525
Sound pressure level According to EN16228, ISO1120.
Operator station: 69 db(A) Feed
According to EN16228, ISO2631-1 Rod retainer TRR1 incl. safety wire,
Vibration level add 35 mm length of the feed
ISO5349-1, ISO5349-2
Two rods system TRS included TRR1 with safety wire.
Fully adjustable seat Adjustable for tramming and drilling Drill bit changer 12 x std bits (45 / 48 / 51mm bits) +
Optimized dust level control via air circulation 2 reaming bits incl. SCR rod retainer
Air conditioning EU6/7 filtering capacity Hydraulic system
Cabin heating During tramming and drilling Vaccum pump For hydraulic system
Electricity outlets 1 x 12 VDC and CD player readiness By pass oil filter

Stairs and indoors lights LED


Drilling control system
Audio system CD / MP3 player with radio Boom collision avoidance system
Safety grill Windshield Reversed bolt joint
Boot washer At each cabin entrance Data transfert WLAN including remote GUI view
Access detector and protector Mandatory in Europe (TS2-211)
Safety laminated acoustic windows
Electric system
CARRIER *Electric cables Specification TS2-121
Ground fault and overcurrent VYK
Type of carrier C400E (frame-steered) protection
Carrier articulation ± 40° Dewatering pump outlet Site voltage 380 - 690 V
Rear axle oscillation ± 8° Remote controlled spot lights 2 pcs
Indicator light For jacks up / down
Ground clearance 330 mm Earth continuity control 1 wire pilot circuit with remote reset /
Inverter controlled electric motor with disconnect
Transmission Auxiliary outlet 1 x 110 V or 1 x 230 V, 16 A
mechanical link to axles
Light indicator for boom move- 2 x on both sides
Axles Dana Spicer ment prevention switch status (green or red depending status),
Tires 14.00–24 PR28 1 x indicator inside cabin
Brakes SAHR type, fail-safe wet disc brakes
Air and water system
12 km/h (flat ground) Air mist flushing kit IP5 air cleaner and flow control
Tramming speed 5 km/h (from 0 to 1.5 km) and 3 km/h *End of hole air flushing Including CT28 air compressor
(from 1.5 to 3 km) in 1:7 incline Water hose reel with water hose THR2.5E with 38 mm (1 ½”), 65 m

Gradeability / sideways tilt Max.15° / 5° (according to EN 16228-2) Cleaning system


Hydraulic jacks 2 x SJ500 (front), 2 x SJ600 (rear) HP system with reel Up to 180 bar (TS2-343)
Wheel chocks and holders 2 Sets Greasing systems
Centralized greasing points Specification (TS2-463) Automatic system Lincoln (complete)
Manual greasing system Pump, reel and nozzle (TS2-463) Operator’s safety cabin
Hand held fire extinguisher 1 x 7.7 or 9 kg (type ABC) *Low height cabin Height 2 900 mm
*Low height unit Height 3 050 mm (incl. tramming
Tramming alarm Standard
camera)
Knowledge Box™ Connectivity solution (TS2-535) Safety grill lifting mechanism 400i-class
Colour scheme Sandvik Tramming camera Rear and side
Toolboxes and first aid kit Fire suppression system
1 x Operator’s manual Additional fire extinguisher 1 x 7.7 or 9 kg (type ABC)
1 x Maintenance manual Manual or automatic system Ansul, 6 nozzles (TS2-460)
Documentation 1 x Technical manual (in English only)
1 x Parts manual (in English only) Carrier
2 x Toolman USB Key *Foam filled tires 4 pcs
Fast filling and evacuation system For hydraulic oil tank only
Rod rack On carrier side (Max. 400 kg)

Batteries
SoNick batteries (4 pcs) Rental

6 SANDVIK DD422iE
TECHNICAL SPECIFICATION

EXTRA ITEMS EXTREME ENVIRONMENT PACKAGES (TS2-166)


Extra items High temperature package
Spare rock drill RD525, RD520, RDX5 Extreme high temperature package
Spare wheel assembly 14.00-24 PR28 or foam filled tire
Warranty extension One year (excl. Kazakhstan) Anti-freezing package
Special tools for rock drill Field tool set, complete tool set High-altitude package
Documentation Extra, Catbase, Link one manuals Harsh water flushing package
iSURE® iSURE II Plus annual license
(Advanced drill and blast design Harsh water environment package
including round reports)
iSURE III Premium annual license TELEREMOTE DRILLING PACKAGE (TS2-422)
(MWD including pull out analyses
iSURE IV Pro annual license (Tunnel GUI touch screen
development KPI’s) Start / Stop of automation
Package: Dual controls See below Manual drilling and boom controls
Packages: Automation Gold, platinum
Packages:Extreme environment Specification TS2-337 Control of PTZ cameras
Packages:Teleremote drilling Specification TS2-422 Control of spot lights (separate option)
*) Replaces standard feature Sending drilling related data
Unit condition monitoring via GUI screen
AUTOMATION PACKAGE : GOLD Audio and video stream from the unit
SB60i boom with electronic parallel holding
Drill plan visualization onboard
Display of drill bit location vs. given drill plan
iSURE I Basic (Drill plan design)
Drill rig suitable with various navigation methods
Advanced MWD data collection with analyses tool (iSure)
DrillConnect mobile application : Connectivity through
Knowledge box™ for easy data transfer to and from the rig

AUTOMATION PACKAGE : PLATINUM


Automation Gold package content
Hole end correction from different start point
Semi-automatic boom movements
Automatic boom movements
Boom collision avoidance system (separate option)

DUAL CONTROLS PACKAGE

CONTENTS MAIN FUNCTIONS


SB60 boom with hydraulic parallel holding 1. 12” Touch screen display for diagnostics and drilling information
THC561 look control panel for multitask-operations 2. Auxillary control panel
3. Joysticks for boom movements
4. Joysticks for drilling controls

5. Other functions:
2 • Mode selection: Drilling / Bolting
• Boom selection: 1 / 2
1 BG01391003
• Water and Air ON/OFF
• Start / Stop of one hole automation
Version 06

6 5 • Controls for retainer (Option)


5 • Telescopic feed extension control
• Rattling
BG01391003 white
light grey
C0 M100 Y0 K0
C0 M0 Y0 K30
Info:
Spot CutContour = cutting lines
DD422 Powerclass, common panel mid grey C0 M0 Y0 K50 Magenta fills = print white
Version 06 dark grey C0 M0 Y0 K70 Leave the cut with code attached to the label with small supports.
5.11.2019 yellow C0 M0 Y100 K0 Color profile: Coated FOGRA 39

preview
print Questions about this file? Contact: Muodonmuutos Oy, tel: +358 3 222 77 11

6. Fine adjustments (feed, percussion, rotation and flushing flow)


BG01391009-C BG01391009-C
Version 02 Version 02

BG01391009-C

3 4 6 BG01391009-C

3 4
white C0 M100 Y0 K0 Info: white C0 M100 Y0 K0 Info:

6
light grey C0 M0 Y0 K30 Spot CutContour = cutting lines light grey C0 M0 Y0 K30 Spot CutContour = cutting lines
DD422 Powerclass, drilling panel mid grey C0 M0 Y0 K50 Magenta fills = print white DD422 Powerclass, drilling panel mid grey C0 M0 Y0 K50 Magenta fills = print white
Version 02 dark grey C0 M0 Y0 K70 Leave the cut with code attached to the label with small supports. Version 02 dark grey C0 M0 Y0 K70 Leave the cut with code attached to the label with small supports.
23.9.2020 yellow C0 M0 Y100 K0 Color profile: Coated FOGRA 39 23.9.2020 yellow C0 M0 Y100 K0 Color profile: Coated FOGRA 39
blue C100 M30 Y0 K0 blue C100 M30 Y0 K0
preview green C90 M0 Y65 K10 preview green C90 M0 Y65 K10
print Questions about this file? Contact: Muodonmuutos Oy, tel: +358 3 222 77 11 print Questions about this file? Contact: Muodonmuutos Oy, tel: +358 3 222 77 11

SANDVIK DD422iE 7
COVERAGE DRAWINGS
The dimensions are indicative only - All dimensions in mm

KEY FEATURES FACE DRILLING


Coverage 60 m² (10 270 x 6 590 mm)
Onboard battery package Sodium-Nickel-Cloride- technology FACE DRILLING
COVERAGE: 60 m²
Max. battery energy 100 kW/h
24 km (flat ground), 2 500
Tramming distances 1 800
3.7 km (1:7 incline upwards) 6 590
Automation levels Gold / Platinum
Drift size class (H x W) 4 500 mm x 4 500 mm
Transport width 2 310 mm 2 250
Transport height 3 050 mm / 3 150 mm
Transport length 13 550 mm (TFi500-12’)
9 510
Total weight 27 500 kg depending on options 200
10 270
CROSS CUT AND ROOF DRILLING E F
Maximum Operating height
Left Right
Boom Boom

Optimum Operating Height

Minimum Operating Height


C
C
B
A

2 295
100 D
G
Side Coverage Side Coverage
Right Left

A Lowest hole A
1 090 mm

Lowest hole
150 mm

3 425 3 288
2 018
6 848 6 576 4 036

Minimum Optimum = Bolting Coverage Maximum


Operating Height (A) Operating Height (B) = Drilling Coverage Operating Height (C)
= Drilling & bolting zone
Grid 500 x 500 mm
COVERAGE DIMENSIONS

Minimum Optimum Maximum Minimum Left maximum Right maximum Maximum


Drilling
operating height operating height operating height operating width operating width operating width width
module
(A) (B) (C) (D) (E) (F) (G)

TF500-12’ 5 435 mm 7 205 mm 9 835 mm 5 435 mm 6 010 mm 7 810 mm 13 820 mm


TF500-14’ 6 045 mm 7 425 mm 10 055 mm 6 045 mm 6 230 mm 8 030 mm 14 260 mm
TF500-16’ 6 655 mm 7 865 mm 10 495 mm 6 655 mm 6 670 mm 8 475 mm 15 145 mm
TF500-18’ 7 265 mm 8 610 mm 11 240 mm 7 265 mm 7 415 mm 9 215 mm 16 630 mm
TFX6/12’ 4 200 mm 6 955 mm 8 435 mm 4 200 mm 5 760 mm 7 560 mm 13 320 mm
TFX8/14’ 4 275 mm 7 030 mm 9 010 mm 4 275 mm 5 835 mm 7 635 mm 13 470 mm
TFX10/16’ 4 885 mm 7 640 mm 9 620 mm 4 885 mm 6 445 mm 8 245 mm 14 690 mm

8 SANDVIK DD422iE
MAIN DIMENSIONS DRAWINGS
The dimensions are indicative only - All dimensions in mm

Type of feed Overall length Overall length (WITH TRR1)


TFi500–12’ 13 550 mm 13 585 mm
TFi500–14’ 13 750 mm 13 785 mm
TFi500–16’ 14 200 mm 14 235 mm
TFi500–18’ 14 950 mm 14 985 mm
TFi500-20’ 15 600 mm 15 635 mm
TFX6/12 13 450 mm 13 450 mm
TFX8/14 13 600 mm 13 600 mm
TFX10/16 13 800 mm 13 800 mm

SANDVIK

3 150* DD422iE

15° 400 15°


2 000
3 150 3 850 1 115
Overall length (TF-feed)

*3 050mm without extension pieces - *2 900 mm with low height cabin (option)

SANDVIK

3 150 DD422iE

2 500 Overall length (TFX)

35°

14°
Type of type Radius (R) T-cross (C)
TFi500–12’ 7 000 mm 3 970 mm
C R
TFi500–14’ 7 150 mm 4 120 mm

TFi500–16’ 7 400 mm 4 300 mm 20°
TFi500–18’ 7 550 mm 4 350 mm
750 3 950
TFi500–20’ 8 300 mm 5 150 mm 750
40°

SANDVIK DD422iE 9
ROCKTECHNOLOGY.SANDVIK

TS2-333:15ENG ©Sandvik Mining and Rock Solutions 2022 SANDVIK is a trademarks


owned by the Sandvik group of companies. Strömberg, 2022

Test results and calculations are to be considered as results reached under certain
and controlled conditions. These test results and calculations should not be treated as
specifications and Sandvik does not guarantee, warrant or represent the outcome of
test results or calculations in any or all circumstances.

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