SYSTEM INFORMATION

Ceramic Carpet™ #400

Decorative Broadcast
General Polymers CERAMIC CARPET #400 is an 1/8” system which incorporates decorative colored quartz aggregates with high
solids epoxy resins and chemical resistant grout and topcoats to form a protective surfacing system which is aesthetically pleasing, slip
resistant, durable and resistant to wear, staining and chemicals.

Topcoat

Grout Coat
1/8" System Second Broadcast

First Broadcast

Primer

Advantages Typical Physical Properties

• Aesthetically pleasing appearance
Color Pre-Blended Standard Colors
• Limitless color options
Custom Color Blends Available
• Durable, wear and slip resistant
Hardness @ 24 hours, Shore D 70/65
• Chemical and stain resistant ASTM D 2240
• Fiberglass scrim optional for maximum tensile Compressive Strength 12,000 psi
strength and crack isolation ASTM C 579
• Optional waterproofing and/or membrane Tensile Strength
• Available with an antimicrobial agent ASTM C 307 2,500 psi
• Can be applied vertically (Integrated cove base) Abrasion Resistance 90-100 mgs lost
ASTM D 4060, CS-17 Wheel, 1,000 cycles
• LEED® v4 compliant
Flexural Strength
Uses ASTM C 580 4,500 psi

• Commercial kitchens (areas where temperature will Adhesion 300 psi

not exceed 160ºF in service) ACI 503R concrete failure
• Animal Care Flammability Self-Extinguishing
over concrete
• Clean rooms
Resistance to No slip or flow at required
• Pharmaceuticals
Elevated Temperatures temperature of 158ºF
• Locker and restrooms MIL-D-3134J
• Packaging and storage areas Impact Resistance Withstands 16 ft lbs
MIL-D-3134J without cracking,
delamination
or chipping
Installation Surface Preparation — Concrete
General Polymers materials shall only be installed by approved contractors. Concrete surfaces shall be abrasive blasted to remove all surface contaminants
The following information is to be used as a guideline for the installation of the and laitance. The prepared concrete shall have a surface profile equal to CSP4-
CERAMIC CARPET #400 SYSTEM. Contact the Technical Service Department 6. Refer to Form G-1.
for assistance prior to application. After initial preparation has occurred, inspect the concrete for bug holes, voids,
fins and other imperfections. Protrusions shall be ground smooth while voids
shall be filled with a system compatible filler. For recommendations, consult the
Surface Preparation — General
Technical Service Department.
General Polymers systems can be applied to a variety of substrates, if the
substrate is properly prepared. Preparation of surfaces other than concrete will
depend on the type of substrate, such as wood, concrete block, quarry tile,
Temperature
etc. Should there be any questions regarding a specific substrate or condition, Throughout the application process, substrate temperature should be 50ºF
please contact the Technical Service Department prior to starting the project. - 90ºF. Substrate temperature must be at least 5ºF above the dew point.
Refer to Surface Preparation (Form G-1). Applications on concrete substrate should occur while temperature is falling to
lessen offgassing. The material should not be applied in direct sunlight, if possible.

Application Information

VOC THEORETICAL COVERAGE

MATERIAL MIX RATIO PACKAGING
MIXED PER COAT CONCRETE

<50 g/L Primer 3579 2:1 250 sq. ft. / gal 3 or 15 gals

<50 g/L 3561 4:1 140-145 sq. ft. / gal 1.25-25 gals

0 1st Broadcast 5900F To Excess .4 lbs / sq. ft. 50 lb. bag

<50 g/L 3561 4:1 65-70 sq. ft. / unit 1.25-25 gals

0 2nd Broadcast 5900F To Excess .4 lbs / sq. ft. 50 lb. bag

<100 g/L Grout Coat 3746 2:1 100 sq. ft. / gal 3 or 15 gals

<100 g/L Topcoat 3746 2:1 200 sq. ft. / gal 3 or 15 gals

For additional topcoat options consult the General Polymers Topcoat Selection Guide, or contact your Sherwin Williams representative.

Primer First Base Coat (Ceramic Carpet #400)

Mixing and Application Mixing and Application
1. Add 2 parts 3579 A (resin) to 1 part 3579 B (hardener) by volume. Mix 1. Add 4 parts 3561A (resin) to 1 part 3561B (hardener) by volume. Mix with
with low speed drill and Jiffy blade for three minutes and until uniform. low speed drill and Jiffy blade for three minutes and until uniform.
To insure proper system cure and performance, strictly follow mix ratio
2. Immediately pour the mixed material onto the substrate and pull out using
recommendations.
a 1/4” v-notched squeegee and cross roll with a 3/8” nap roller at a spread
2. 3579 may be applied via spray, roller or brush. Apply 5-8 mils, evenly, with rate of 140-145 square feet per gallon.
no puddles. Coverage will vary depending upon porosity of the substrate
3. Allow material to self-level 10-15 minutes. Begin evenly seeding the
and surface texture.
5900F into wet resin much the same as grass seed is spread. Granules may
3. Wait until primer is tacky (usually one hour), before applying the slurry. If be spread by hand or mechanical blower but should be broadcast in sucha
primer is not going to be topped within open time, broadcast silica sand way that the granules falls lightly into resin without causing the resin to move.
into resin lightly but uniformly and allow to cure overnight. Continue broadcasting to excess until the floor appears completely dry.
4. Allow to cure (Cure times vary depending on environmental conditions), Cleanup
sweep off excess granules with a clean, stiff bristled broom. Clean granules
can be saved for future use. All imperfections such as high spots should Clean up mixing and application equipment immediately after use. Use toluene or
be smoothed before the application of the second broadcast. xylene. Observe all fire and health precautions when handling or storing solvents.

Second Broadcast (Ceramic Carpet #400)

Safety
Mixing and Application
Refer to the MSDS sheet before use. All applicable federal, state, local and
1. Add 4 parts 3561A (resin) to 1 part 3561B (hardener) by volume. Mix with particular plant safety guidelines must be followed during the handling and
low speed drill and Jiffy blade for three minutes and until uniform. installation and cure of these materials.
2. Immediately pour the mixed material onto the substrate and pull out using Safe and proper disposal of excess materials shall be done in accordance with
a 1/4” v-notched squeegee and cross roll with a 3/8” nap roller at a spread applicable federal, state, and local codes.
rate of 65-70 square feet per gallon.
3. Allow material to self-level 10-15 minutes. Begin evenly seeding the Material Storage
5900F into wet resin much the same as grass seed is spread. Granules
may be spread by hand or mechanical blower but should be broadcast Store materials in a temperature controlled environment (50ºF - 90ºF) and out
in such a way that the granules falls lightly into resin without causing the of direct sunlight.
resin to move. Continue broadcasting to excess until the floor appears
completely dry. Keep resins, hardeners, and solvents separated from each other and away
from sources of ignition.
4. Allow to cure for 24 hours, sweep off excess granules with a clean, stiff
bristled broom. Clean granules can be saved for future use. All imperfections
such as high spots should be smoothed before the application of the seal
coat. Maintenance
NOTE: 5900F Granule distribution is critical to the success if the application. Occasional inspection of the installed material and spot repair can prolong
The decks finished appearance depends on the manner in which the granules system life. For specific information, contact the Technical Service Department.
have been applied. In grass seed like fashion, allow the granules to fall after
being thrown upward and out. DO NOT THROW DOWNWARD AT A SHARP
ANGLE USING FORCE.

Grout Coat
Mixing and Application
1. Add 2 parts 3746A (resin) to 1 part 3746B(hardener) by volume. Mix
with low speed drill and Jiffy blade for three minutes and until uniform.
To insure proper system cure and performance, strictly follow mix ratio
recommendations.
2. Apply 3746 using a flat trowel or squeegee and backroll with a 1/4” nap
roller. Apply at a spread rate of 100 square feet per gallon evenly with no
puddles making sure of uniform coverage. Two coats may be required.
Take care not to puddle materials and insure even coverage.
3. Allow to cure (Cure times vary depending on environmental conditions).

Topcoat
Mixing and Application
1. Add 2 parts 3746A (resin) to 1 part 3746B (hardener) by volume. Mix
with low speed drill and Jiffy blade for three minutes and until uniform.
To insure proper system cure and performance, strictly follow mix ratio
recommendations.
2. Apply 3746 using a flat trowel or flat squeegee and backroll with a 1/4”
nap roller at 200 square foot per gallon evenly with no puddles making
sure of uniform coverage. Take care not to puddle materials and insure
even coverage.
3. Allow to cure 24 hours minimum before opening to traffic.
Epoxy materials will appear to be cured and “dry to touch” prior to full chemical
cross linking. Allow epoxy to cure for 2-3 days prior to exposure to water or
other chemicals for best performance.
 Disclaimer
The information and recommendations set forth in this document are based
upon tests conducted by or on behalf of The Sherwin-Williams Company.
Such information and recommendations set forth herein are subject to change
and pertain to the product(s) offered at the time of publication. Published
technical data and instructions are subject to change without notice.

Consult www.generalpolymers.com to obtain the most recent Product

Data information and Application instructions.

Warranty
The Sherwin-Williams Company warrants our products to be free of
manufacturing defects in accord with applicable Sherwin-Williams
quality control procedures. Liability for products proven defective,
if any, is limited to replacement of the defective product or the refund
of the purchase price paid for the defective product as determined by
Sherwin-Williams, NO OTHER WARRANTY OR GUARANTEE OF ANY
KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR IMPLIED,
STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

To learn more, visit us at

www.sherwin-williams.com/protective
or call 1-800-524-5979
to have a representative contact you.
©2018 The Sherwin-Williams Company
Protective & Marine Coatings 08/18