ＰＡＣＫＡＧＥ　ＴＹＰＥ　ＳＣＲＥＷ　ＣＯＭＰＲＥＳＳＯＲ

AG1230A AG1230A-H
AG1230AD AG1230AD-H

SPECIFICATIONS

DWG. No. 4L40Z02307P1

Printed 2006.11 ISSUE 06

 Ｐ1

 CONTENTS

〔CONTENTS〕

Contents 1
Product Specifications 2
Installation Conditions 4
Piping 11
Electric Power Facilities 12
Lubricating Oil 14
Warranty Conditions 15
Indemnity
〔Attached Drawing〕
(1) ITCS Controller 16
(2) External Dimensions 17
(3) Foundation Drawing 19
(4) System Diagram 21
(5) Wiring Diagram 23

       WARNING
RESPIRATORY DISORDER
　Do not breathe in nonclean compressed
　air or do not use it for any respiratory
　equipment; otherwise, a respiratory
　disorder may be caused.
 Ｐ2

  PRODUCTS SPECIFICATIONS

  Model
AG1230A-5/6 AG1230A-5/6H AG1230AD-5/6 AG1230AD-5/6H
Item
Frequency （Hz） 50／60
3
Air discharge volume （m /min） 12.3 10.0 12.3 10.0
Suction Pressure Atmospheric pressure (1bar)
Condition Temperature （℃(ﾟF)） 2∼40（36∼104）
Discharge Pressure （bar） 6.9 8.3 6.9 8.3
Condition Temperature （℃(ﾟF)） 45 (113) below (Ambient temperature condition : 30 (86))
Compressor shaft power （kW） 76.0
Output （kW） 76.0
Type 3-phase cage induction
Voltage （V） 200〔380･400･415〕／200･220〔380･400･440〕
Main motor

Number of poles 2 P

Protection system Totally enclosed
Cooling system Air cooling
Starter system Star-Delta
Insulation class F
Type 3-phase cage induction totally enclosed
motor
Fan

Output （kW） 3.7

Insulation class E 〔B〕
Discharge pipe diameter （A） 10k−50A Flange
Initial lubricating oil charge （L） 70
Dimensions (W×D×H) （mm） 2080×1200×1500 2580×1200×1500
Weight （kg） 1550 1550＋300（Dryer）
Noise level （dB(A)） 69【Front = 67】
Notes)
(1) Air discharge volume represents a value converted to the suction condition (30℃ (86ﾟF)) of compressor
(body).
(2) The discharge pressure gauge indicates a line pressure.
(3) Lubricating oil is not filled in a compressor at the factory. Put Kobelco genuine screw oil to use as
lubricating oil.
(4) The noise data is measured at a point of an anechoic room, which is 1.0 meter height from the floor and
1.5 meter length from all directions of the unit. The noise data within 【  】 is measured at a point of an
anechoic room, which is 1.0 meter height from the floor and 1.5 meters length from the front of the unit.
(5) The compressed air must not be used for respiratory equipment from which aspiration is directly made.
(6) 〔  〕 : 380･400･415／380･400･440V specificasion
(7) As for the guaranteed values, consult with us separately.
(8) The motor use allowance is decided as normal output SF=1.1.
 Ｐ3

  Model
DRYER
Item
Frequency （Hz） 50／60
Properties
Electric

Voltage （V） 3-phase 200〔380･400･415〕／200･220〔380･400･440〕

Electric power （kW） 3.58／4.30
Electric current （A） 12.78〔6.39〕／13.83〔6.92〕
Output air dew point
（℃(ﾟF)） Pressure dew point 12 (54) or under
Particulars of the unit

Compressor Total closed type (rotary), E class insulation

Condenser Cross fin coil type forced air cooling system
Refrigerant control unit Capillary tube
Temperature control system Hot gas bypass valve (Pressure control valve)
Refrigerant R-407C
Volume of refrigerant （ｇ） 2300
Motor protector (Compressor for dryer)
Thermal relay (Compressor for dryer)
Protection device
Pressure switch
Phase reverse relay
Notes)
(1) The dew-point of the air outlet is measured at an atmospheric temperature of 35 ℃ (95ﾟF), 75%, 6.9 ba
(2) 〔　　〕 : 380･400･415／380･400･440V specificasion
380･400･415／380･400･440V models have a transformation done by 200 or 220 V with the transformer
of the dryer.

  Model
INVERTER FOR FAN
Item
Frequency （Hz） 50／60
Properties
Electric

Voltage （V） 3-phase 200〔380･400･415〕／200･220〔380･400･440〕

Capacity （kVA） 6.7〔7.2〕
Rated current （A） 17.5[9.5]
Cooling system Air cooling
Particulars
of the unit

Control mode Sinusoidal wave PWM system

Harmonic restraint Equipment of noise filter
Note) 〔　　〕 : 380･400･415／380･400･440V specificasion
 Ｐ4

　　INSTALLATION CONDITIONS

1. PLACE NOT TO BE INSTALLED

Since this machine is manufactured to be used indoors, do not install it outdoors.
Since this machine is equipped with the precision electronic components, install it at
such place where the rain water never enters. A through care must be exercised so that
the machine is never exposed to the rain water even when the machine is temporarily
stored.
Do not install the machine especially at such place where there are a lot of dust and the
noxious gas such as chlorine gas, hydrogen sulfide gas, sulfur dioxide, ozone of high
density, etc.
It is to avoid it that you install it under the surroundings that it seems to breath in
machine tool cutting oil mist, soluble cutting liquid mist, discharge smoke of boiler,
decomposition gas of plastics and others. When these mist and gas are absorbed, it is
clogged with the oil separator element, and it causes emergency stop.
Do not install the machine where the ambient temperature exceeds 40℃(104ﾟF).
Install the machine to be free from heavy vibration. If a block etc. is placed beneath the
machine, the compressor may not be running properly.
Please note that the noise level may vary with the building structure or position within
the building where the machine is installed.

2. INSTALLATION SPACE FOR SAFE OPERATION

■ INSTALLATION SPACE
Allow a space of 600mm for the left side, 600mm for the right side, 600mm for the front,
500mm for the back and 1000mm for the top against the body.
Secure an appropriate space for the normal operation around the air inlet on the right
and left side and exhaust outlet on the top the unit.
Enough front space is required to open/close the doors and maintain the compressor.
Install the machine on the horizontal floor.
 Ｐ5

■ CONNECTION OF A DRYER (in case of with dryer type)

Piping connection method
(1) Confirm that the following parts are in accessory parts.

Parts name Parts No.

Rubber hose P-FB11-655#01

Elbow ZG31U32000

(2) Remove the discharge piping flange section (Nipple) of compressor unit.
Bring the dryer unit alongside the compressor unit left side section exactly.

(3) Open the front of dryer unit. Connect firmly discharge piping which removed the
flange section of compressor unit, and dryer inlet port using accessory parts (Elbow
and Rubber hose).
 Ｐ6

(4) Use the flange section of discharge piping removed

from the compressor nuit, and connect with the
piping outlet of the discharge section of dryer unit
firmly.

Electric wiring connection method

(1) 380.400.415／380.400.440V, 200／200.220V specification
(a) 380.400.415／380.400.440V specification
Connect the main power supply cable (three phases) which has come out from the
transformer in dryer unit to the main power supply terminal of starter panel.
Connect the control line (connector) which has come out from the dryer power supply
box into the starter panel of compressor unit.

(b) 200／200.220V specification

Connect the main power supply cable (three phases) and the control line (connector)
which have come out from the dryer power supply box into the starter panel of
compressor unit.
 Ｐ7

(2) Connect the earth wire in dryer unit to the earth terminal of the starter panel.
 Ｐ8

■ INSTALLING A VENTILATING FAN

Provide a fresh air inlet and an exhaust outlet installed
with a ventilating fan to use the machine in a closed room.
Provide the size of the air intake so as not to produce
negative pressure in the room.
Select the ventilating fan bigger than the following table.
Be careful because the exhaust heat is going to circulate at
the air intake , and the ambient temperature is higher if the ceiling is lower.
The machine is tripped at the room temperature of 40℃(104ﾟF) or higher.
◆ Ventilating fan specifications
Compressor cooling air Quantity of ventilation (*2)
Heat quantity
Quantity of Exhaust duct Ventilating duct Ventilating Ventilating
Model to generate
exhaust air allowable press. Loss Local (*1) duct duct & fan
ventilation
(MJ/h) (kcal/h) (ｍ3/min) Pa {mmH2O} (ｍ3/min) (ｍ3/min) 3
(ｍ /min)
3
(ｍ /min)

850 395
AG1230A 305 72,756 85 or more 235 or more
or more or more
150 50 {5}
930 475
AG1230AD 334 79,808 170 or more 320 or more
or more or more

(*1) The local ventilation system expresses how to install a ventilating fan in the nearness
of the exhaust port of a compressor unit. 1/3 - 1/2 of the air capacity which are
exhausted from a compressor discharge to the exterior by the ventilating fan directly.
(*2) The quantity of the ventilation shows the flow rate at the time of making an indoor
allowable-temperature rise into 5℃(9ﾟF) to open air temperature.

■ INSTALLING A VENTILATING DUCT

Be sure to install a ventilating duct if it is impossible to
provide a ventilating fan in a totally-closed room.
Do not mount the compressor directly on the ventilating duct
with screws (at inspection, the duct can be removed easily).
Install wire net at the exit of the duct so that birds or big
refuse cannot get in.
Prevent rain water entering into the exit of the duct.
Minimize a duct bend (maximum tolerance of 5mmH2O) as
much as possible to avoid resistance.
Maximize a radius as much as possible when bending the duct.
Install a ventilating fan at the exit of the duct if the exhaust
duct has a pressure loss of more than 5mmH2O.
In installing a ventilating fan at a discharge duct,
make sure to select a heat-resistant type of fan
(for high temperature : 80℃（176ﾟF）） and keep a ◆ Genuine expansion duct
300 ～ 400 mm spacing between the dischargeduct Straight type Elbow type
and the compressor's exhaust hole. Parts No. P-CC11-561 P-CC11-562

Do not connect to the exhaust port of a dryer ◆ Genuine duct frame

directly the duct attracted by the exhaust-gas fan. Parts No. 4H06A01125FD
There is a possibility of causing a freeze within a dryer.
 Ｐ9

① Entire ventilation ② Ventilating duct ③ Ventilating duct & fan

/ Local ventilation (*1)

Caution Caution
*Never install any independent duct or *Never install any independent duct or
duct shared by the compressor on the duct shared by the compressor on the
dryer exhaust outlet. It could prevent dryer exhaust outlet. It could prevent
the dryer from exhausting air. the dryer from exhausting air.

・The ventilation capacity is for ・Calculate the pressure loss (resistance) in ・The pressure loss (resistance) in the
　ventilating the entire room. 　the ventilating duct based on the exhaust 　ventilating duct is over 5mmH2O,
　(at the allowable room 　air volume of the compressor. If the result 　install a ventilating fan with the
　temperature of 5℃ (9ﾟF) higher 　is not more than 5mmH2O for air cooling 　specified capacity inside the duct
　than the ambient temperature) 　type, the exhaust from the compressor 　taking the pressure loss into
　The air supply opening should be 　exhaust outlet through the duct will be 　consideration.
　adjusted so that the flow rate will 　possible.
　be 2m/s or less. ・Connect the ventilating duct referring to Caution
　the duct installation mark at the top of the
(*1) 　compressor. The duct should be In such a case, clearance "H" or
　Local ventilation is a method to 　removable. Do not fix the duct with 300mm to 400mm must be secured
　exhaust air by directly 　screws. It may hinder repair and between the ventilating duct inlet and
　exhausting one third to a half of 　maintenance work. Use for KOBELCO the compressor exhaust outlet. Avoid
　compressor-exhausted air using 　genuine expansion duct is recommended, smaller clearance or duct installation
　a ventilating fan installed near 　as shown on the previous page. direct to the top cover. Since the oil
　the compressor exhaust outlet. ・Minimize bents in the duct to avoid temperature is controlled by the fan
　resistance. control method on the compressor,
・When installing the duct, provide a full drain could be generated due to
　radius. Duct resistance over 5mmH2O excessive cooling, and as a result
　could reduce the exhaust volume, causing failure in the compressor could occur.
　temperature rise to stop the compressor. A frame for the duct is available as an
・Even if the duct is connected directly to the option part.
　compressor, the temperature will rise. In
　 such a case, install a ventilating fan
　mentioned in the previous page (at the
　allowable room temperature of 5℃ (9ﾟF) ・Turn on the ventilating fan while the
　higher than the ambient temperature). 　compressor is running, and turn it off
・Prevent rain water from entering the duct 　when the compressor is stopped.
　outlet. ・The opening area of air inlet shall be
・If the pressure loss in the ventilating duct 　adjusted so that the flow rate will be
　is over 5mmH2O, install a ventilating fan 　2m/s or less.
　at the duct outlet. (See method ③.) ・Do not use any duct with a ventilating
・Follow the same installation procedure to 　fan for exhaust from the dryer. The
　install a ventilating fan and air inlet as 　forced exhaust may cause the inside
　that of entire ventilation. The opening 　of the heat exchanger in the dryer to
　area for air supply shall be adjusted so 　be frozen.
　that the flow rate will be 2m/s or less.
 Ｐ10

3. ENVIRONMENTS OF INSTALLATION TO BE AVOIDED

The environment which it wants to avoid prevent the clogging of the oil separator
element when the compressor is installed, and the way of improving it are mentioned.
If environment cannot be improved, lubricating oil and oil separator element should
be replaced at shorter intervals. Read the instruction manual for other matters.

◆ Environments needing care on installation

★Don't suck in coolant mist from machine tool. ★Don't suck in flue gas from boiler.

★Don't suck in cracked gas from plastic. ★Don't suck in effluent steam from
foodstuff plant.

Caution ★Don't suck in exhaust gas from truck

Be sure to avoid installing a compressor in an or other vehicles.
environment where coolant mist or water soluble
coolant mist from machine tool, cracked gas from
plastic, effluent steam from foodstuff plant, flue gas
from boiler, exhaust gas from truck or other similar
matter is sucked in. Suction of these toxic gases or
mist causes the oil separator element to be clogged,
which may result in an emergency stop of the
compressor.

◆ Ventilation method so as not to suck in toxic gas or mist

○Install a suction and exhaust fans or ×Avoid installing a compressor

suction duct. downstream from gas.
 Ｐ11

　　PIPING

1. An unsupported long piping may cause for vibration and, as a result, the devices to
which such piping is connected may be damaged. The piping must be properly
supported (using hangers, fasteners, columns, etc.).
2. When more than two units of compressors are installed and their discharge piping are
connected to the same discharge main pipe, be sure to provide the stop valves before the
discharge main pipe so that they can be closed when the operations of the compressors
are stopped.
3. Slope the main pipe in the discharge air flow direction so that condensate does not
gather in the middle of piping.
4. Provide a drainage at the bottom part of pipe if there is concave or riser piping.
5. To prevent condensate reverse flow connect a discharge pipe at the top of the main pipe.
6. It is necessary to install the drain pipe, because drain is discharge from dryer.
(Dryer integrated type)
7. In order to press down pressure fluctuation small, install the piping capacity more than
surely proper capacity (air reciver tank) in discharge piping.

◆ Air reciver tank capacity

1.0m3 or more
 Ｐ12

  ELECTRIC POWER FACILITIES

200(380.400.415)V/50Hz (3ph), 200.220(380.400.440)V/60Hz (3ph) should be supplied to the

unit. Remove the front cover and introduce the power cable through the opening on the
right side, then connect each cable correctly to the terminal panel in the starter box.
For normal operation, a suitable power source is required. Secure less than ±5% of rated
voltage during operation. In order to suppress the imbalance of current, imbalance of the
the voltage between phases as less than 2% is required.

1. SELECTION OF THE EARTH LEAKAGE BREAKER

Install an earth leakage breaker to prevent motor burn out, earth fault, and electrical
shock.
MITSUBISHI TOSHIBA FUJI
Voltage（Ｖ）
Production since '91.1 Production since '97.1 Production since '83.7

380.400.415.440 NV225-SW/225 LSS225B-3P/225 SG225B/225

200.220 NV400-SP/400 LSH400-3P/400 SG403R/400
The sensitive current of the ground-fault breaker shall be 200 mA for prevention of
unnecessary action at the startup.

2. SELECTION OF THE POWER CABLES

For the power cables, select EV or CV cables for 600V insulated by the polyvinyl chloride.
Cable (mm 2) Screw size of terminal panel
Voltage（Ｖ）
Max.5m Max.10m Max.20m Power cable Earth cable
380.400.415.440 60 60 60 M10 M8
200.220 150 200 200 M12 M8
Note)
The thicker wires than ones in the above list are required in case of the power cables
exceeding 20 meters. Conduct wiring work so that the wires become the same size as
ones in the above list in the Local, using the relay terminals and others.

3. SELECTION OF EARTH CABLES

Connect the grounding cable to the grounding terminal of the inverter panel. Apply the
grounding of 10Ω (380.400.415.440V), the grounding of 100Ω (200.220V) or less to the
compressor . Never fail to connect the grounding, or it causes the electrical shock
accidents and the compressor troubles. Also, ground the compressor directly underground.
2
Voltage（Ｖ） Earth (mm )

380.400.415.440 38
200.220 38
 Ｐ13

4. SELECTION OF THE POWER TRANSFORMER

When the motor is operated, if the capacity of the transformer is insufficient and/or the
electric wire diameter is too small and/or the wiring route is too long, the voltage drop
at the time of startup will be intense and the motor may not be accelerated properly and,
in some cases, the motor will not be started at all. Therefore, it is important to select
a proper transformer suitable to the motor capacity.
Capacity of transformer 150 or more (kVA)
Note)
Use appropriate cables and breaker tabulated above. Use of any wrong size cable may
overheat and burn the motor and cables. An inverter power supply cannot be used.

5. THE CONNECTION OF THE POWER CABLE

Remove the noise cover of the front and the protection cover of the start panel, and
connect the power cables with the terminal block (R,S,T) of the start panel, taking care
not to mistake phases.
 Ｐ14

　　LUBRICATING OIL

1. CONTROL OF LUBRICATING OIL

For the long and good use of the compressor, proper control of the lubricating oil is
necessary.
Lubricating oil shall not be mixed with that of a different brand. Mixing oil may cause
deterioration of oil or adherents which may shorten the life of compressor extremely.
Change lubricating oil when the message “Lubricating oil replacement” lights up on the
message monitor. This message appears on the monitor every 3,000 hours.
Push the reset switch after changing the lubricating oil.
If you change the brand of oil, drain the oil completely, and clean the oil lin by flushing
oil, and supply new oil.

2. BE SURE TO USE THE RECOMMENDED LUBRICATING OIL

Use the genuine lubricating oil we are recommending.

ＫＯＢＥＬＣＯ　ＧＥＮＵＩＮＥ　ＳＣＲＥＷ　ＯＩＬ

Other oils equivalent to the genuine one be chosen out of the following brands.

◆ Recommended lubricating oil:

MOBIL RALUS 424
EXXON MOBIL OIL
NEWREX SHT32
SHELL CORENA OIL S32
SHELL OIL
SHOWA SHELL CORENA OIL RS32 (XHVI)

3. Motor Grease Control

Two shaft seals for the main motor incorporate a grease valve. Refill 15g of grease
through each grease valve at intervals of 2000 running hours.
Refill grease using a grease gun while the motor is running.
Use KOBELCO genuine grease.

ＫＯＢＥＬＣＯ　ＧＥＮＵＩＮＥ　ＳＵＰＥＲ　ＧＲＥＡＳＥ （ｓｏｌｄ ｓｅｐａｒａｔｅｌｙ）

Never mix different brands of grease.

 Ｐ15

　　WARRANTY CONDITIONS

1. WARRANTY CONDITIONS
The warranty period of this machine shall be 12 months from a date of completion of
the test run or 15 months from the date of shipment, whichever comes earlier.
Note) “After completion of the test run” shall mean
[At the time when the test run ( procedure and activities of receiving materials
test ) is completed after installation at site.]

2. CONTENTS OF WARRANTY
In case a trouble should occur during the warranty period and when it is determined
that the trouble is caused clearly by our defective design, manufacture and/or execution
of work, we repair or replace the parts free of change without delay.

3. EXCEPTIONS TO THE APPLICATION OF WARRANTY

Even during the warranty period of this machine, we refuse warranty in the following
cases:
① Trouble caused by the natural disasters or accidents belong human control.
② Trouble caused by a defective material selected or supplied by you, or caused by
a defect resulted from the design designated by you.
③ Trouble caused by a repair or modification conducted by you without notifying us
of the fact.
④ Trouble caused by not adhering to the operating procedures, periodical inspections,
maintenance and storage, etc. described in the specification sheets and instruction
manuals issued by us.
⑤ Trouble caused by defective foundation, building and/or equipment other than
this machine.
⑥ Reduction of production due to a trouble of this machine, production compensation
during the shutdown, and all other losses.

INDEMNITY

Under no circumstances shall, including any illegality, Kobe Steel, Ltd. be liable for special,
indirect, incidental, or consequential damages, including, but not limited to, loss of production,
loss of anticipated profits, loss of operational profits, loss of material and products, or indirect
losses, however same shall be caused.