Saic P 3426
Saic P 3426
Saic P 3426
00 30-Apr-19
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A. Document Review
Review documents of Material Receiving for the VSD - Air Cooled LV Schedule Q
A1
Adjustable Frequency Drive (AFD). Att. IV Sec 3.3
Identification procedure reviewed and implemented for the VSD - Air Schedule Q
A2
Cooled LV Adjustable Frequency Drive (AFD). Att. IV Sec 4.2
Schedule Q
Outstanding punch list items from pre-shipment inspections shall be
A4 Att. lII Sec 3.24,
cleared.
3.25
B. General Requirements
Documented Control System shall be implemented for all Saudi Aramco Schedule Q
B2
supplied material and equipment. Att. IV Sec 5
C. Material Inspection
Incoming VSD - Air Cooled LV Adjustable Frequency Drive (AFD) shall be Schedule Q
C2
visually inspected for damage / defects occurred during transportation. Att. IV Sec 3.3
VSD - Air Cooled LV Adjustable Frequency Drive (AFD) shall be new and Schedule G
C3
unused. Sec. 2.1
Check that the Contractor or it's Saudi Aramco approved third party
inspector performed the quality activities at the supplier and sub-supplier Schedule Q
C5
locations as required by the inspection level assigned for the materials Att. llI Sec 1.2
and equipment identified in SAEP-1151 Inspection Requirements.
The AFD system supplier shall perform, or directly oversee the SAES-P-116
C9
commissioning and startup of all drive systems 2000 kW and larger. Sec. 17.4.3
If the motor within the PDS is an existing motor at a Saudi Aramco facility,
the manufacturer shall be responsible for identifying what motor
16-SAMSS-517
C16 information is required in order to engineer the entire PDS system. The
Sec. 7.7
manufacturer shall allow a minimum of four (4) weeks for this information
to be supplied.
Flammable liquids (such as oils and esters) shall not be used as an 16-SAMSS-517
C19
insulating or current interrupting media Sec.7.8
16-SAMSS-517
C20 Polychlorinated Biphenyls (PCBs) shall not be used
Sec. 7.10
16-SAMSS-517
C21 All documentation shall be in English.
Sec. 7.11
Nominal input voltage levels to the PDS shall be as specified within Data 16-SAMSS-517
C27
Schedule 1. Sec.8.3.1
The Buyer shall provide a maximum of two sources of power to the BDM*:
a) Main Supply
b) Ancillary Supply: This will be distributed within the BDM to supply the 16-SAMSS-517
C28
auxiliary, control and field excitation power supplies. Sec. 8.3.8
* the exception is if the Buyer supplies the control power via a UPS or DC
system. This will then be considered a third power source into the BDM.
Operating Range:
(a) Continuous rating: 100%
(b) Adjustable starting current: 40% to 110%
(c) Overload Capability: 110% for 60 secs.
16-SAMSS-517
C29 (d) Speed control range of PDS: 30% to 105% (unless a more extreme
Sec.9.1
speed range is specified within Data Schedule 1). The motor's
horsepower rating must be based upon operating the driven equipment,
under process conditions over this speed range.
All the above are minimum ranges.
Efficiency:
16-SAMSS-517
C30 The minimum efficiency of the CDM shall be 95% at rated load and
Sec.9.3
frequency.
Power factor:
16-SAMSS-517
C31 The minimum power factor of the PDS shall be 90% between 75% and
Sec. 9.4
105% of rated speed.
The BDM shall be of the metal enclosed type and will be installed an air 16-SAMSS-517
C33
condition controlled environment Sec. 10.1.1
16-SAMSS-517
C34 The total enclosure shall be fabricated from sheet steel.
Sec. 10.1.2
Maximum vertical section (or CDM) height shall be 3000 mm unless 16-SAMSS-517
C35
specified otherwise within Data Schedule 1. Sec. 10.1.3
Hinged doors and exterior removable panels shall be equipped with 16-SAMSS-517
C41
captive hardware. Sec. 10.2.3
16-SAMSS-517
C42 Hinged doors shall be electrically bonded to the stationary enclosure.
Sec. 10.2.4
For the indoor equipment, with all the exterior compartment doors closed,
the CDM shall, as a minimum, meet the requirements and test criteria for 16-SAMSS-517
C43
a IP2X degree of protection requirements as defined by IEC 60529. "X" is Sec. 10.2.IEC1
any number.
For the outdoor equipment, with all the exterior compartment doors
closed, the CDM shall, as a minimum, meet the requirements and test 16-SAMSS-517
C44
criteria for a IPYX degree of protection requirements. "Y" shall be the Sec. 10.2.IEC2
numeral 5 or 6, "X" shall be athe numeral between 4 and 8 inclusive.
The exterior of the PDS equipment shall be of a uniform color. The color 16-SAMSS-517
C48
shall be the manufacturer's standard. Sec. 10.4.2
All conductors shall be copper, silver or alloys of these materials with the
following exceptions:
(a) Parts which are internal to a pre-manufactured device (e.g., internals
of contactor, circuit breaker, electronic equipment, etc.).
16-SAMSS-517
C49 (b) Connectors supplied as integral parts or components of manufactured
Sec. 11.1
equipment such as molded case circuit breakers, contactors, switches,
etc., provided the connectors are approved for copper conductors.
(c) Plating of the copper, silver or copper/silver alloy base conductor
material is acceptable.
The drive shall be equipped with a ground bus, either extending the full
width of the assembly of CDM enclosures or sectioned ground bus linked
16-SAMSS-517
C50 together using cable of higher ampacity than the ground bus. All
Sec. 11.1
connections shall be via bolted connections and all necessary hardware to
interconnect the bus between shipping splits shall be supplied.
The voltage rating of the motor shall be at the discretion of the 16-SAMSS-517
C55
manufacturer, however, the preference is 4000 V, 6600 V or 13,200 V. Sec. 15.1.1
If installed indoors and associated with a CDM 10,000 kW or larger, the 16-SAMSS-517
C56
inductor shall be liquid cooled. Sec. 16
Power conversion bridges within a BDM rated 10,000 kW and larger shall
be liquid cooled. All others shall be either liquid or forced air cooled at the
16-SAMSS-517
C57 discretion of the manufacturer. The cooling method and heat dissipation of
Sec. 17.1
the indoor CDM equipment shall be identified by the manufacturer within
Data Schedule 2.
The voltage THD at the point of connection of the FS to the Saudi Aramco
power source shall not exceed 5.0% and individual voltage distortion shall
16-SAMSS-517
C59 not exceed 3.0%. This criteria shall be met with all connection
Sec. 18.2.1
combinations of the Saudi Aramco bus systems and energization
combinations of PDSs.
All control, metering and protection devices, with manual features which
are operable with the compartment closed, (e.g., selector switches, push- 16-SAMSS-517
C60
buttons, motor protection relay, etc.) shall be mounted a maximum of Sec. 19.1.1
1800 mm from the base of the vertical section.
The BDM shall be equipped with an alphanumeric panel display showing 16-SAMSS-517
C66
drive parameters, operating status and alarms. Sec. 20.1.1
All metering, indication and data logging functions shall be visible from the 16-SAMSS-517
C67
front of the drive with all compartment doors closed. Sec. 20.1.2
16-SAMSS-517
C69 Metering systems shall 2% or better full scale accuracy.
Sec.20.2.1
Interlocking and safety features shall also comply with any additional 16-SAMSS-517
C71
requirements presented within IEC 60298. Sec. 3.2
A complete set of special tools shall be provided for each group of drive 16-SAMSS-517
C72
assemblies within a substation. Sec. 23
REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), Contract Specific
2. Schedule Q - Quality Requirements (Pro Forma Contract), Contract Specific
3. SAES-P-116 - Switchgear and Control Equipment,8 August 2017
4.16-SAMSS-517 - Adjustable Frequency Drive System – 1 kV and Above -12 June 2017
5. NEMA ICS 7 - Industrial Control and Systems: Adjustable Speed Drivers, 2006 Edition
6. NEMA ICS 7.1 - Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems, 2006
Edition
7. SAEP-1151 Inspection Requirements for Contractor Procured Materials & Equipment, 1 November 2017
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or
services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
manufacturer indicates compliance with appropriate standards or performance in a specified manner.