Part No.

501042120002
Rev: B
Oct 2021
PartsManual
GTJZ0608&0808 Parts
Manual
产品说明书
PRODU
CT MAN
UAL
GTJZ0608/0608/2132
GTJZ0808/0808/2732
0608E (2132E)
GTJZ
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.
Manual revision history：
REV DATE DESCRIPTION REMARK
A Oct, 2020 Original issue of the manual
B Oct, 2021 Updated the manual

Please contact us:

Website : www.sinoboom.com
E-mail : sales@sinoboom.com

Sales Tel : 0086-0731-87116222

Service Tel : 0086-0731–87116333
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600

Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved

The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
 APPLICATION
Use the following table to identify the specific serial number for models included in this
manual. Check the model of your machine before consulting the manual, and then use
the correct manual according to the serial number of the model. See the nameplate on
your machine to identify the model and serial number. (See Decals section of this
manual for details.)

Trade identification
MODELS SERIAL NO.
Metric Imperial
GTJZ0608 0608 2132 From 0104100104 to Current
GTJZ0808 0808 2732 From 0104200112 to Current

NOTE:
• Product model is applied in product nameplate for distinction of products of different main
parameters.
• Product trade identification is applied in marketing and machine decals for distinction of
products of different main parameters, and can be classified as metric type and imperial
type: The metric type of trade identification is applicable to machines for countries/regions
using metric system or as specially required by customers; The imperial type of trade
identification is applicable to the machines for countries/regions using imperial system or
as specially required by customers.
 STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as
Sinoboom) will upload the latest product manual information to the website www.
sinoboom. com as soon as possible. However, due to continuous product
improvement, the information in this manual is subject to change without prior notice.
This manual covers the basic parts information of one or more products. Therefore,
please use this manual according to your needs. If you find problems in the manual or
have suggestions for improvement, feel free to share your feedback with Sinoboom,
and we will address these issues as soon as possible.
Feel free to consult and download the Operation Manual, Maintenance Manual and
Parts Manual of the products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation
of the manual.
 GENERAL INFORMATION
4-1b 4-2b No. Part No. Qty. Description
1 215020000110 4 Screw M5×12-A2-70 GB/T 818
4-1c 4-2c
2 215040000003 4 Washer 5-A2-70 GB/T 93
4-2d 3 203990000003 4 Guard
4-1d 1 2
4 101053063017 Options, Level sensor installation
4-2a
4-1a 4-1a 203150000066 1 Level sensor
4-1b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
4-1c 215040000004 3 Washer 6-A2-70 GB/T 93
4-1d 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203060000076 1 Level sensor
4-2b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783

1 4-2c 215040000004 3 Washer 6-A2-70 GB/T 93

2 4-2d 215040000033 3 Washer 6-A2 GB/T 97.1

5 203050000038 2 LED light, beacon
3 B
5
6 201990003005 2 Connector 1 2
7 203060000055 2 Limit switch
8 215040000003 2 Washer 5-A2-70 GB/T 93
B
9 215020000215 2 Screw M5×40-A2-70 GB/T 818
10 203080000173 1 Charger cord and plug
A 11 203080000343 1 3 pins plug
12 101032030115 1 Rubber grommet

A
3 9 8 7

10 12
11

The special meanings expressed in the illustrations and tables in this manual are
explained as follows：
Add "-1, -2, -3…" after the number to represents an options (one multiple choice),
1 such as choose 4-1 and 4-2 according to specific needs.

Add "lowercase a, b, c…" after the number to indicate by a variety of components,

2 such as 4a, 4b, 4c and 4d composition 4.
"A,B,C..." in figure indicates the same parts in many places, and the same place is
3 indicated by the same symbol.

4
The diagram indicated by the lead is a local enlargement or a local illustration.
 TABLE OF CONTENTS
1 Chassis Components.............................................................. 3
1.1 Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Steer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Rear Wheel and Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Pothole Protection System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Left Door Installation (Lead-acid battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Left Door Installation (Lithium battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.7 Left Door Installation (with Emergency stop plug). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.8 Left Door Installation (AS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.9 Right Door Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.10 Ladder and Counterweight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.11 Chassis Shield Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2 Scissor Components ............................................................ 25

2.1 Scissor Components-GTJZ0608 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.2 Scissor Components-GTJZ0808 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3 Platform Components ........................................................... 33

3.1 Platform Components (Basic Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.1.1 Fixed Platform Assembly (Basic Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.1.2 Extended Platform Assembly (Basic Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.3 Fixed Platform Rails Installation (Basic Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.1.4 Extended Platform Rails Installation (Basic Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.1.5 Platform Entry Gate Installation (Basic Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2 Platform Components (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.2.1 Fixed Platform Assembly (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.2.2 Extended Platform Assembly (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.2.3 Fixed Platform Rails Installation (Japanese Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.2.4 Extended Platform Rails Installation (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . 52
3.2.5 Platform Entry Gate Installation (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.3 Platform Components (Korean Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.3.1 Fixed Platform Assembly (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

© Oct 2021 I GTJZ0608&0808 Parts Manual

 3.3.2 Extended Platform Assembly (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.3.3 Fixed Platform Rails Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.3.4 Extended Platform Rails Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.3.5 Platform Entry Gate Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

4 Chassis-Scissor-Platform Installation....................................... 67
4.1 Chassis-Scissor-Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

5 Hydraulic System................................................................. 71
5.1 Right Door Hydraulic Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.2 Platform Control Valve（PN.202040000302）. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.3 Platform Control Valve（PN.202040003088）. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.4 Platform Control Valve（PN.202040003317）. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.5 Platform Control Valve（PN.202040003324）. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.6 Emergency Descent Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.7 Brake Release Hand Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.8 Lift Control Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.9 Lift Control Valve（PN.202040003293） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.10 Lift Control Valve（PN.202040003295） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.11 Lift Control Valve（PN.202040003315） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.12 Lift Control Valve（PN.202040003323） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.13 Hydraulic Tubes Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.14 Hydraulic Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

6 Electrical System ................................................................. 91

6.1 Left Door Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.2 Right Door Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.3 Batteries Installation (Lead-acid battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6.4 Batteries Installation (Lead-acid battery, maintenance-free) . . . . . . . . . . . . . . . . . . . . . 97
6.5 Batteries Installation (Lithium battery). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6.6 Ground Controller Installation (DTC&SINOBOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.7 Scissor Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.8 Chassis Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
6.9 Platform Control Box Installation (SINOBOOM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.10 Platform Control Box Installation (DTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6.11 Platform Control Box（PN.203020003028） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6.12 Platform Control Box（PN.203020000065） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

GTJZ0608&0808 Parts Manual II © Oct 2021

 6.13 Joystick（PN.203030003022） . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.14 Ground to Platform Harness-GTJZ0608 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
6.15 Ground to Platform Harness-GTJZ0808 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
6.16 Power Cable Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
6.17 Electrical power wiring layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
6.18 Chassis Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
6.19 Electrical Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

7 Decals .............................................................................. 123

7.1 Decals (GB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
7.2 Decals (CE-Metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
7.3 Decals (CE-Imperial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
7.4 Decals (CE-Poland) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
7.5 Decals (AS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
7.6 Decals (CSA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
7.7 Decals (KCS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
7.8 Decals (ANSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

8 Special Options .................................................................. 149

8.1 GPS Installation 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
8.2 GPS Installation 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
8.3 LED light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
8.4 RCBO Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
8.5 External Power Installation-0608. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
8.6 External Power Installation-0808. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
8.7 Foot Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
8.8 Work Light Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
8.9 Waterproof Socket Installation (All Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
8.10 Waterproof Socket Installation (EN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
8.11 Waterproof Socket Installation (USS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
8.12 Overhead Protection Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

© Oct 2021 III GTJZ0608&0808 Parts Manual

GTJZ0608&0808 Parts Manual IV © Oct 2021
 INTRODUCTION
Thank you for choosing and using the machinery of Hunan Sinoboom Intelligent Equipment
Co., Ltd. Always read, understand and become familiar with the operation requirements of
the machine and its associated safety procedures before operating, maintaining and
repairing the machine. Operating the machine without becoming familiar with its specific
operation requirements and safety procedures poses serious risks. Operators who follow
safety rules and operate the machine carefully and effectively will prevent personal injury,
property loss and accidents.
The information contained in this manual is designed to aid the user in locating and
identifying replacement parts. Component parts of various assemblies and sub-assemblies
are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly or assembly order.
This product uses the latest technology and the highest quality components. When
replacement parts are required, Hunan Sinoboom Intelligent Equipment Co., Ltd.
recommends that only the original or recommended parts be used. When ordering
replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Consider this manual a part of the machine, along with Operation Manual and Maintenance
Manual, and always keep the manuals with the machine. The owner or administrator of the
machine shall offer all manuals and other necessary information provided by the machine
manufacturer regarding the daily inspection and maintenance to each of the renters. If the
machine is sold, the owner or administrator must pass along the manuals and other
necessary information to the purchaser. The owner or administrator of the machine shall
also provide the manufacturer’s maintenance information to the person responsible for
maintaining the machine.
If you have any questions, contact Hunan Sinoboom Intelligent Equipment Co., Ltd..

GTJZ0608&0808 Parts Manual 1 © Oct 2021

 This Page Intentionally Left Blank

© Oct 2021 2 GTJZ0608&0808 Parts Manual

 1 CHASSIS COMPONENTS

GTJZ0608&0808 Parts Manual 3 © Oct 2021

CHASSIS COMPONENTS

1.1 DRIVE INSTALLATION

12

6
7

4
9

5
1
11 2 10

© Oct 2021 4 GTJZ0608&0808 Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 204080000014 2 Wheel
2 215060000008 2 Cotter pin 4×63-ZnD GB/T 91

3 101042030008 1 Wheel carrier, Right

4 101042030024 1 Wheel carrier, Left

5 101054050003 Options, Drive motor

5-1 202020000020 2 Drive motor Assembly 0808?

5-2 202020000008 2 Drive motor Assembly 0608?

6 101032030107 2 Special Bolt

7 215040000006 2 Washer 10-ZnD GB/T 93

8 214030000067 4 Bushing, self-lubricating

9 101039030112 2 Pad
10 215080000025 8 Bolt 1/2-13UNC-3.5inches GR8
11 215030000093 8 Nut 1/2"-13UNC GR8
12 101039030018 2 Plug

GTJZ0608&0808 Parts Manual 5 © Oct 2021

CHASSIS COMPONENTS

1.2 STEER INSTALLATION

1

2
6 9
5
3

8
7

No. Part No. Qty. Description

1 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783

2 215040000005 2 Washer 8-ZnD GB/T 93
3 215040000103 2 Washer 8-100HV-ZnD GB/T 5287
4 214030000082 2 Self-lubricating bearing

5 101042030017 2 Steer linkage

6 101048033028 2 Clevis pin XJΦ16×55

7 215040000081 2 Retaining ring

8 215010000195 4 Bolt M14×1.5×55-10.9 DKL GB/T 5786

9 101013050001 1 Steer cylinder

9a-1 207990003007 1 Seal kit, cylinder(1000122)

9a-2 207990003008 1 Seal kit, cylinder(1000215)

9a-3 207990003010 1 Seal kit, cylinder(1000145)

© Oct 2021 6 GTJZ0608&0808 Parts Manual

 CHASSIS COMPONENTS

1.3 REAR WHEEL AND BRAKE INSTALLATION

4
5

No. Part No. Qty. Description

1 204080000014 2 Wheel
2 215060000008 2 Cotter pin 4×63-ZnD GB/T 91

3 215080000025 8 Bolt 1/2-13UNC-3.5inches GR8

4 215030000093 8 Nut 1/2"-13UNC GR8
5 202050000001 2 Brake assembly

GTJZ0608&0808 Parts Manual 7 © Oct 2021

CHASSIS COMPONENTS

1.4 POTHOLE PROTECTION SYSTEM INSTALLATION

3
11
9

20
4
1b
18 12 1d

1a
17

13
1c
6
15

22
A
5

A
19 4
A 15 6
16 12
8 14

7 A

10

B
B
21
7
A 2

© Oct 2021 8 GTJZ0608&0808 Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 101039030026 2 Spring support

1a 210070000008 1 Spring TH25-100

1b 101039030038 1 Clevis pin XJΦ27.5-270

1c 101039030068 1 Steel pipe

1d 215020000190 1 Screw M8×12-45H GB/T 79

2 101039030007 1 Pothole protection plate, Right

3 215040000035 4 Washer 10-200HV-ZnD GB/T 97.1

4 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
5 215060000066 10 Pin 4×25-ZnD GB/T 91
6 101014030008 4 Clevis pin XJΦ8-34

7 215040000039 10 Washer 16-200HV-ZnD GB/T 97.1

8 215060000039 8 Clevis Pin B16×55-ZnD GB/T 882
9 215010000069 4 Bolt M10×25-8.8-ZnD GB/T 5783
10 101039030105 2 Link
11 215040000006 4 Washer 10-ZnD GB/T 93
12 215040000033 4 Washer 6-A2 GB/T 97.1
13 101014030007 2 Roller
14 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
15 214030000081 4 Self-lubricating bearing

16 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1

17 101039030101 1 Pothole protection plate, Left

18 215060000007 2 Pin 4×32-ZnD GB/T 91

19 101042030016 2 Link
20 101042030026 1 Guide sleeve
21 215060000089 2 Clevis Pin
22 210010000074 2 Gas strut

GTJZ0608&0808 Parts Manual 9 © Oct 2021

CHASSIS COMPONENTS

1.5 LEFT DOOR INSTALLATION (LEAD-ACID BATTERY)

11

14

10
4
20

19
5
18

3
21 1 2
8 22 7
12
24
6

23

13

16
9
15
17

© Oct 2021 10 GTJZ0608&0808 Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215060000048 2 Clevis Pin

2 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
3 215060000007 2 Pin 4×32-ZnD GB/T 91
4 215030000027 1 Nut M10-8-ZnD GB/T 889.1
5 216040000008 1 Cushion
6 101016033023 1 Lock catch
7 215030000107 2 Nut M6-8-ZnD GB/T 6183
8 101039030009 1 Weldment, left door
9 215010000282 2 Bolt M6×30-8.8-ZnD GB/T 5789
10 215040000033 2 Washer 6-A2 GB/T 97.1
11 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
12 209050000021 1 502 hood lock cylinder, Left

13 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789

14 215040000004 2 Washer 6-A2-70 GB/T 93
15 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
16 101016030041 1 Bumper plate

17 209030000009 1 Latch handle

18 101015030030 1 Shim
19 101015030029 1 Shim
20 101014030014 1 Pad
21 215030000006 1 Nut M10-8-ZnD GB/T 6170
22 101038033051 1 Plate
23 101038033050 1 Screw rod
24 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789

GTJZ0608&0808 Parts Manual 11 © Oct 2021

CHASSIS COMPONENTS

1.6 LEFT DOOR INSTALLATION (LITHIUM BATTERY)

19

16
21

12
8

18 20

10

4
11
17
9 6
5

22
13

1
15

7 14 2

© Oct 2021 12 GTJZ0608&0808 Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789

2 215010000282 2 Bolt M6×30-8.8-ZnD GB/T 5789
3 209030000009 1 Latch handle
4 101054033070 1 Weldment, Left door
5 209050000021 1 502 hood lock cylinder, Left

6 215030000107 2 Nut M6-8-ZnD GB/T 6183

7 215010000289 4 Bolt M8×60-8.8-ZnD GB/T 5789
8 101014030014 1 Pad
9 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
10 101015030030 1 Shim
11 215060000007 2 Pin 4×32-ZnD GB/T 91
12 215040000033 2 Washer 6-A2 GB/T 97.1
13 101016033023 1 Lock catch
14 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
15 101016030041 1 Bumper plate

16 215030000027 1 Nut M10-8-ZnD GB/T 889.1

17 215060000048 2 Clevis Pin
18 216040000008 1 Cushion
19 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
20 101015030029 1 Shim
21 215040000004 2 Washer 6-A2-70 GB/T 93
22 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789

GTJZ0608&0808 Parts Manual 13 © Oct 2021

CHASSIS COMPONENTS

1.7 LEFT DOOR INSTALLATION (WITH EMERGENCY STOP

PLUG)

8
23

3 22

19

18

6
14 2
4
15
9 17
10
24
20

16

12

21

13
7

11

© Oct 2021 14 GTJZ0608&0808 Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215040000033 2 Washer 6-A2 GB/T 97.1

2 215060000048 2 Clevis Pin
3 216040000008 1 Cushion
4 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
5 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
6 215060000007 2 Pin 4×32-ZnD GB/T 91
7 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
8 215030000027 1 Nut M10-8-ZnD GB/T 889.1
9 101038033051 1 Plate
10 209050000021 1 502 hood lock cylinder, Left

11 209030000002 1 Latch handle

12 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789
13 215010000282 2 Bolt M6×30-8.8-ZnD GB/T 5789
14 215030000006 1 Nut M10-8-ZnD GB/T 6170
15 101054033016 1 Weldment, left door
16 101038033050 1 Screw rod
17 215030000107 2 Nut M6-8-ZnD GB/T 6183
18 101015030030 1 Shim
19 101015030029 1 Shim
20 101016033023 1 Lock catch
21 101016030041 1 Bumper plate

22 101014030014 1 Pad
23 215040000004 2 Washer 6-A2-70 GB/T 93
24 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789

GTJZ0608&0808 Parts Manual 15 © Oct 2021

CHASSIS COMPONENTS

1.8 LEFT DOOR INSTALLATION (AS)

16
18
12
17
11

23 15

14

8 4
5
3 19
21
22

6 24

10
13
9

20
2
1

© Oct 2021 16 GTJZ0608&0808 Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 209030000009 1 Latch handle

2 215010000282 2 Bolt M6×30-8.8-ZnD GB/T 5789
3 209050000021 1 502 hood lock cylinder, Left

4 101038033051 1 Plate
5 215030000107 2 Nut M6-8-ZnD GB/T 6183
6 101038033050 1 Screw rod
7 215030000006 1 Nut M10-8-ZnD GB/T 6170
8 101053033007 1 Weldment, left door
9 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789
10 101016033023 1 Lock catch
11 101014030014 1 Pad
12 215040000004 2 Washer 6-A2-70 GB/T 93
13 101016030041 1 Bumper plate

14 101015030030 1 Shim
15 101015030029 1 Shim
16 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
17 215040000033 2 Washer 6-A2 GB/T 97.1
18 215030000027 1 Nut M10-8-ZnD GB/T 889.1
19 215060000007 2 Pin 4×32-ZnD GB/T 91
20 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
21 215060000048 2 Clevis Pin
22 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
23 216040000008 1 Cushion
24 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789

GTJZ0608&0808 Parts Manual 17 © Oct 2021

CHASSIS COMPONENTS

1.9 RIGHT DOOR INSTALLATION

27

14
4
28

26
5

25

24

3 18
20 2
16 19

10 21
7 12 22
6 19

13 23
9

15 17 11

© Oct 2021 18 GTJZ0608&0808 Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215060000048 2 Clevis Pin

2 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
3 215060000007 2 Pin 4×32-ZnD GB/T 91
4 215030000027 1 Nut M10-8-ZnD GB/T 889.1
5 216040000008 1 Cushion
6 101016033023 1 Lock catch
7 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
8 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789
9 215010000282 2 Bolt M6×30-8.8-ZnD GB/T 5789
10 215030000107 2 Nut M6-8-ZnD GB/T 6183
11 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
12 209050000020 1 502 hood lock cylinder,Right

13 101016030041 1 Bumper plate

14 215040000004 2 Washer 6-A2-70 GB/T 93

15 209030000009 1 Latch handle
16 101039030032 1 Plate, bending

17 215010000058 2 Bolt M8×25-8.8-ZnD GB/T 5783

18 215030000026 2 Nut M8-8-ZnD GB/T889.1
19 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
20 101029030003 1 Plate, bending

21 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783

22 215040000005 2 Washer 8-ZnD GB/T 93
23 101039033003 1 Weldment, Right door

24 101015030030 1 Shim
25 101015030029 1 Shim
26 101014030014 1 Pad
27 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
28 215040000033 2 Washer 6-A2 GB/T 97.1

GTJZ0608&0808 Parts Manual 19 © Oct 2021

CHASSIS COMPONENTS

1.10 LADDER AND COUNTERWEIGHT INSTALLATION

3
1 2

2
1

© Oct 2021 20 GTJZ0608&0808 Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215010000089 4 Bolt M12×25-8.8-ZnD GB/T 5783

2 215040000130 4 Washer 12-100HV-ZnD GB/T 5287
3 101042030030 1 Ladder
4 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
5 215040000007 2 Washer 12-ZnD GB/T 93
6 215040000130 2 Washer 12-100HV-ZnD GB/T 5287
7 101042030040 1 Counterweight

GTJZ0608&0808 Parts Manual 21 © Oct 2021

CHASSIS COMPONENTS

1.11 CHASSIS SHIELD INSTALLATION

17
13

3 9

4 18
10
19
1
16 21
20

8
11
6
7

5
13

15

13

14

12

© Oct 2021 22 GTJZ0608&0808 Parts Manual

 CHASSIS COMPONENTS

No. Part No. Qty. Description

1 101015030020 1 Bracket
2 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
3 215040000005 2 Washer 8-ZnD GB/T 93
4 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
5 101054033014 1 Weldment, Chassis
6 215020000105 4 Screw M4×12-A2-70 GB/T 818
7 215040000002 4 Washer 4-A2-70 GB/T 93
8 101058033019 1 Plate
9 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
10 215040000033 4 Washer 6-A2 GB/T 97.1
11 101042030001 1 Plate
12 102004030245 2 Rubber grommet

13 215020000021 20 Screw M8×12-8.8-ZnD GB/T 70.1

14 101054033011 2 Bumper plate

15 101054033012 2 Bumper plate

16 101054033019 2 Bumper plate

17 101054043028 2 Bumper plate

18 215020000111 4 Screw M5×16-A2-70 GB/T 818

19 215040000003 4 Washer 5-A2-70 GB/T 93
20 101053033000 2 Plate
21 101014030104 1 Rubber grommet

GTJZ0608&0808 Parts Manual 23 © Oct 2021

CHASSIS COMPONENTS

This Page Intentionally Left Blank

© Oct 2021 24 GTJZ0608&0808 Parts Manual

 2 SCISSOR COMPONENTS

GTJZ0608&0808 Parts Manual 25 © Oct 2021

SCISSOR COMPONENTS

2.1 SCISSOR COMPONENTS-GTJZ0608

28

C B
18

A B
11

G
C F
D
10
A
A E

11

19
A
B 14

4
21

21
4

© Oct 2021 26 GTJZ0608&0808 Parts Manual

 SCISSOR COMPONENTS

15
20
13
8
13 22
12
A 23
22 9

23
9
13
5
13
20
15 B
1

C
7

6d
6a 6e
9

15
6b D 20
6c
13
5
13
25
26
27

22
2 17 E
23
9

24

26
27

22
12
23

13
5
13 F
16
15

GTJZ0608&0808 Parts Manual 27 © Oct 2021

SCISSOR COMPONENTS

No. Part No. Qty. Description

1 215020000264 2 Screw M5×16-A2-70 GB/T70.3

2 101039010061 1 Lift cylinder(B)

2a-1 207990003006 1 Seal kit, cylinder(1000122)

2a-2 207990003009 1 Seal kit, cylinder(1000145)

3 101042010006 1 Outer arm 1

4 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
5 101039010032 6 Sleeve
6 101016010070 1 Safety arm assembly(includes items 6a, 6b, 6c, 6d and 6e)

6a 101016010068 1 U-clamp

6b 101017010062 2 Rubber grommet

6c 215030000026 2 Nut M8-8-ZnD GB/T889.1

6d 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782
6e 101016010061 1 Safety arm

7 101015010003 2 Clamp

8 101029010011 4 Pin XGΦ38.1-710

9 215030000027 12 Nut M10-8-ZnD GB/T 889.1
10 101039010074 1 Inner arm 2
11 101039010078 2 Outer arm 2
12 101029010014 5 Pin XGΦ38.1-225
13 214030000014 20 Bearing, self-lubricating

14 101016010055 16 Pad
15 215040000107 10 Retaining ring

16 101039010064 2 Plate, cable routing

17 101029010002 1 Pin XGΦ38.1-239

18 101038010002 1 Inner arm 3
19 101042010005 1 Inner arm 1
20 101016010041 8 Washer
21 101015030022 2 Special bolt

22 215010000011 10 Bolt M10×70-8.8-ZnD GB/T 5782

23 215040000035 10 Washer 10-200HV-ZnD GB/T 97.1
24 101016010023 1 Pin XGΦ38.1-300
25 101016010056 1 Pin XGΦ38.1-190
26 209020000002 2 Keeper pin Φ12-75

27 215010000075 2 Bolt M10×40-8.8-ZnD GB/T 5783

28 101042010002 1 Outer arm 4

© Oct 2021 28 GTJZ0608&0808 Parts Manual

 SCISSOR COMPONENTS

2.2 SCISSOR COMPONENTS-GTJZ0808

30 22

A C

21

F
C

F
A C A 3

H 21
21
F
E

14
A B A

21

A
C 5
24

8
15
11

15
8

GTJZ0608&0808 Parts Manual 29 © Oct 2021

SCISSOR COMPONENTS

17

19 18 23
16 7 25
9
7
7
19 D
12
7 10
A

17

23 17
25
25 23
25

29 18
7
9
28 27 7 C
16
19

1 H
20

F
6

4d
26
4c
4b

25
4a 4e 28
E 29
19
16
2 7
9
17
7 B

17
23
25
23

25
13
G
18
7
9
7

19

© Oct 2021 30 GTJZ0608&0808 Parts Manual

 SCISSOR COMPONENTS

No. Part No. Qty. Description

1 101039010061 1 Lift cylinder(B)

1a-1 207990003006 1 Seal kit, cylinder(1000122)

1a-2 207990003009 1 Seal kit, cylinder(1000145)

2 101029010002 1 Pin XGΦ38.1-239

3 101042010010 1 Inner arm 3
4 101016010070 1 Safety arm assembly(includes items 4a, 4b, 4c, 4d and 4e)

4a 101017010062 2 Rubber grommet

4b 101016010068 1 U-clamp

4c 101016010061 1 Safety arm

4d 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782

4e 215030000026 2 Nut M8-8-ZnD GB/T889.1
5 101016010055 24 Pad
6 101015010003 3 Clamp

7 214030000014 28 Bearing, self-lubricating

8 215030000025 2 Nut M6-8-A2-70 GB/T 889.1

9 101039010032 8 Sleeve
10 101039010063 1 Plate, cable routing

11 101042010006 1 Outer arm 1

12 101029010011 6 Pin XGΦ38.1-710
13 101039010064 2 Plate, cable routing

14 101039010074 1 Inner arm 2

15 101015030022 2 Special bolt

16 101016010041 11 Washer
17 215010000011 14 Bolt M10×70-8.8-ZnD GB/T 5782
18 101029010014 7 Pin XGΦ38.1-225
19 215040000107 14 Retaining ring

20 215020000264 3 Screw M5×16-A2-70 GB/T70.3

21 101039010078 4 Outer arm 2
22 101042010009 1 Inner arm 6
23 215040000035 14 Washer 10-200HV-ZnD GB/T 97.1
24 101042010005 1 Inner arm 1
25 215030000027 16 Nut M10-8-ZnD GB/T 889.1
26 101016010023 1 Pin XGΦ38.1-300
27 101016010056 1 Pin XGΦ38.1-190
28 209020000002 2 Keeper pin Φ12-75

29 215010000075 2 Bolt M10×40-8.8-ZnD GB/T 5783

30 101042010002 1 Outer arm 4

GTJZ0608&0808 Parts Manual 31 © Oct 2021

SCISSOR COMPONENTS

This Page Intentionally Left Blank

© Oct 2021 32 GTJZ0608&0808 Parts Manual

 3 PLATFORM COMPONENTS

GTJZ0608&0808 Parts Manual 33 © Oct 2021

PLATFORM COMPONENTS

3.1 PLATFORM COMPONENTS (BASIC SPECS)

© Oct 2021 34 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.1.1 FIXED PLATFORM ASSEMBLY (BASIC SPECS)

11

12
1

3 9
4

6 13 10 7

2 6

GTJZ0608&0808 Parts Manual 35 © Oct 2021

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215020000230 2 Screw M6×25-A2-70 GB/T 70.3

2 101039040024 1 Bracket, roller
3 215040000033 2 Washer 6-A2 GB/T 97.1
4 215040000004 2 Washer 6-A2-70 GB/T 93
5 101042043021 1 Stationary platform

6 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

7 101016040136 2 Wear pad

8 101040040071 1 Clamp

9 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

10 101039040015 2 Roller
11 101040040070 1 Nylon block

12 101040040069 1 Nylon block

13 101040043099 1 Socket support options

13-1 101039040024 1 Bracket, roller(Korean and Australian specs)

13-2 101056043091 1 Bracket(American and Japanese specs)

13-3 101056043092 1 Bracket(China and European specs)

© Oct 2021 36 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.1.2 EXTENDED PLATFORM ASSEMBLY (BASIC SPECS)

11

13

9 6

10 14

4
8

15 1 10 5
7

12

GTJZ0608&0808 Parts Manual 37 © Oct 2021

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101039040024 1 Bracket, roller

2 101039040013 1 Bracket, roller
3 101040040066 1 Pedal
4 101042043022 1 Extended platform

5 101012040031 2 Wear pad

6 215030000108 1 Nut M8-8-ZnD GB/T 6183

7 101016040136 2 Wear pad

8 101040040060 1 Pin
9 215010000287 1 Bolt M8×50-8.8-ZnD GB/T 5789
10 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
11 215030000029 1 Nut M12-8-ZnD GB/T 889.1
12 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
13 215040000119 1 Washer 14-200HV GB/T97.1
14 101040040062 1 Spring

15 101039040015 2 Roller

© Oct 2021 38 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.1.3 FIXED PLATFORM RAILS INSTALLATION (BASIC SPECS)

2
6

5 A

A
4

A
A
1

A
A
3
A

GTJZ0608&0808 Parts Manual 39 © Oct 2021

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101042040020 1 Rail, upper

2 101042040022 1 Rail, upper

3 101042043008 1 Rail, lower

4 101042043019 1 Rail, lower
5 215030000108 10 Nut M8-8-ZnD GB/T 6183
6 101014043005 14 Rubber choke plug

7 215010000289 10 Bolt M8×60-8.8-ZnD GB/T 5789

© Oct 2021 40 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.1.4 EXTENDED PLATFORM RAILS INSTALLATION (BASIC SPECS)

12

10

3
5

11
1

6
13
A

2 8

9
4 2

A
8
A
A
A
A
A
9

A
A

GTJZ0608&0808 Parts Manual 41 © Oct 2021

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101054043008 1 Rail, front

2 101042043009 4 Rail
3 101042043036 1 Rail, upper

4 101042043038 1 Rail, upper

5 101014040046 1 Bracket
6 216070000001 1 Manual storage container

7 209020000007 2 Safety pin

8 215030000108 10 Nut M8-8-ZnD GB/T 6183

9 215010000289 10 Bolt M8×60-8.8-ZnD GB/T 5789
10 215030000107 4 Nut M6-8-ZnD GB/T 6183
11 215010000230 4 Bolt M6×16-8.8-ZnD GB/T 5789
12 209030003005 1 Bolt M8
13 101014043005 17 Rubber choke plug

© Oct 2021 42 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.1.5 PLATFORM ENTRY GATE INSTALLATION (BASIC SPECS)

5 6

3
9

11

14 12
2

7 8

A
A

13
10

GTJZ0608&0808 Parts Manual 43 © Oct 2021

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 209020000007 2 Safety pin

2 101015040007 2 Hinge assembly

3 101012040056 1 Lock
4 101045043035 1 Entry gate

5 101014043005 1 Rubber choke plug

6 101042040007 1 Rail
7 101042040001 1 Rail
8 215010000284 12 Bolt M6×55-8.8-ZnD GB/T 5789
9 215030000108 1 Nut M8-8-ZnD GB/T 6183
10 215030000108 2 Nut M8-8-ZnD GB/T 6183
11 101019040001 1 Spring

12 215030000025 12 Nut M6-8-A2-70 GB/T 889.1

13 215010000289 2 Bolt M8×60-8.8-ZnD GB/T 5789
14 215010000257 1 Bolt M8×45-8.8-ZnD GB/T 5789

© Oct 2021 44 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.2 PLATFORM COMPONENTS (JAPANESE SPECS)

GTJZ0608&0808 Parts Manual 45 © Oct 2021

PLATFORM COMPONENTS

3.2.1 FIXED PLATFORM ASSEMBLY (JAPANESE SPECS)

5
6

10 8
12 13

4
2
11 7
1 4

© Oct 2021 46 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101039040024 1 Bracket, roller

2 101056043091 1 Bracket
3 101042043021 1 Stationary platform

4 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

5 101040040070 1 Nylon block

6 101040040069 1 Nylon block

7 101016040136 2 Wear pad

8 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

9 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
10 101040040071 1 Clamp

11 101039040015 2 Roller
12 215040000033 2 Washer 6-A2 GB/T 97.1
13 215040000004 2 Washer 6-A2-70 GB/T 93

GTJZ0608&0808 Parts Manual 47 © Oct 2021

PLATFORM COMPONENTS

3.2.2 EXTENDED PLATFORM ASSEMBLY (JAPANESE SPECS)

1
14
3
7

13

6
8

10

12 8

15 11 4

© Oct 2021 48 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215040000119 1 Washer 14-200HV GB/T97.1

2 215030000029 1 Nut M12-8-ZnD GB/T 889.1
3 215030000108 1 Nut M8-8-ZnD GB/T 6183
4 101012040031 2 Wear pad

5 101040040060 1 Pin
6 101040040062 1 Spring

7 215010000287 1 Bolt M8×50-8.8-ZnD GB/T 5789

8 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
9 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
10 101042043025 1 Extended platform

11 101039040015 2 Roller
12 101039040024 1 Bracket, roller
13 101039040013 1 Bracket, roller
14 101040040066 1 Pedal
15 101016040136 2 Wear pad

GTJZ0608&0808 Parts Manual 49 © Oct 2021

PLATFORM COMPONENTS

3.2.3 FIXED PLATFORM RAILS INSTALLATION (JAPANESE SPECS)

6 A
A

A
3

4
A
A

2 A

© Oct 2021 50 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101042040022 1 Rail, upper

2 101042043008 1 Rail, lower

3 101042043019 1 Rail, lower
4 101042040020 1 Rail, upper

5 215010000289 10 Bolt M8×60-8.8-ZnD GB/T 5789

6 215030000108 10 Nut M8-8-ZnD GB/T 6183
7 101014043005 14 Rubber choke plug

GTJZ0608&0808 Parts Manual 51 © Oct 2021

PLATFORM COMPONENTS

3.2.4 EXTENDED PLATFORM RAILS INSTALLATION (JAPANESE SPECS)

3
4

5
13

10

6
A

11

12

6
1

A
12
6

A
A A
A A
11

A
A

© Oct 2021 52 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 209020000007 2 Safety pin

2 101042043038 1 Rail, upper

3 101042043036 1 Rail, upper

4 101014040046 1 Bracket
5 101054043008 1 Rail, front
6 101042043009 4 Rail
7 216070000001 1 Manual storage container

8 215030000107 4 Nut M6-8-ZnD GB/T 6183

9 209030003005 1 Bolt M8
10 101014043005 17 Rubber choke plug

11 215030000108 10 Nut M8-8-ZnD GB/T 6183

12 215010000289 10 Bolt M8×60-8.8-ZnD GB/T 5789
13 215010000230 4 Bolt M6×16-8.8-ZnD GB/T 5789

GTJZ0608&0808 Parts Manual 53 © Oct 2021

PLATFORM COMPONENTS

3.2.5 PLATFORM ENTRY GATE INSTALLATION (JAPANESE SPECS)

9
8 2

11
1
7
3

10

A
A

© Oct 2021 54 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215030000025 12 Nut M6-8-A2-70 GB/T 889.1

2 101014043005 1 Rubber choke plug

3 215010000284 12 Bolt M6×55-8.8-ZnD GB/T 5789

4 215030000108 2 Nut M8-8-ZnD GB/T 6183
5 215010000289 2 Bolt M8×60-8.8-ZnD GB/T 5789
6 101054043002 1 Entry gate

7 101015040007 2 Hinge assembly

8 101054043009 1 Rail
9 101042040007 1 Rail
10 209020000007 2 Safety pin

11 216030000022 1 Magnet

GTJZ0608&0808 Parts Manual 55 © Oct 2021

PLATFORM COMPONENTS

3.3 PLATFORM COMPONENTS (KOREAN SPECS)

© Oct 2021 56 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.3.1 FIXED PLATFORM ASSEMBLY (KOREAN SPECS)

7
3

11

12 6

9 2

10 8

2
9

GTJZ0608&0808 Parts Manual 57 © Oct 2021

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101042043029 1 Stationary platform

2 101039040024 2 Bracket, roller

3 101040040069 1 Nylon block

4 215020000230 2 Screw M6×25-A2-70 GB/T 70.3

5 101040040071 1 Clamp

6 215020000010 2 Screw M6×12-A2-70 GB/T 70.1

7 101040040070 1 Nylon block

8 101016040136 2 Wear pad

9 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

10 101039040015 2 Roller
11 215040000033 2 Washer 6-A2 GB/T 97.1
12 215040000004 2 Washer 6-A2-70 GB/T 93

© Oct 2021 58 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.3.2 EXTENDED PLATFORM ASSEMBLY (KOREAN SPECS)

4
6
12 5

15

8 11

13 3

14 8
9 2
1

10

GTJZ0608&0808 Parts Manual 59 © Oct 2021

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101012040031 2 Wear pad

2 101039040015 2 Roller
3 101040040060 1 Pin
4 215040000119 1 Washer 14-200HV GB/T97.1
5 215030000108 1 Nut M8-8-ZnD GB/T 6183
6 101040040066 1 Pedal
7 215030000029 1 Nut M12-8-ZnD GB/T 889.1
8 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
9 101016040136 2 Wear pad

10 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2

11 101040040062 1 Spring

12 215010000287 1 Bolt M8×50-8.8-ZnD GB/T 5789

13 101042043025 1 Extended platform

14 101039040024 1 Bracket, roller

15 101039040013 1 Bracket, roller

© Oct 2021 60 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.3.3 FIXED PLATFORM RAILS INSTALLATION (KOREAN SPECS)

A 7
3

A
A

A A
6

GTJZ0608&0808 Parts Manual 61 © Oct 2021

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215010000289 10 Bolt M8×60-8.8-ZnD GB/T 5789

2 215030000108 10 Nut M8-8-ZnD GB/T 6183
3 101014043005 14 Rubber choke plug

4 101054043020 1 Rail, upper

5 101054043022 1 Rail, upper

6 101042043028 1 Rail, lower

7 101042043027 1 Rail, lower

© Oct 2021 62 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.3.4 EXTENDED PLATFORM RAILS INSTALLATION (KOREAN SPECS)

5

13 11

9 7

8
A

12

10

A
3
8

A A
A
A
A
6

GTJZ0608&0808 Parts Manual 63 © Oct 2021

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215030000107 4 Nut M6-8-ZnD GB/T 6183

2 101014043005 17 Rubber choke plug

3 215010000289 10 Bolt M8×60-8.8-ZnD GB/T 5789

4 215010000230 4 Bolt M6×16-8.8-ZnD GB/T 5789
5 209030003005 1 Bolt M8
6 215030000108 10 Nut M8-8-ZnD GB/T 6183
7 216070000001 1 Manual storage container

8 101042043009 4 Rail
9 101054043018 1 Rail, front
10 101042043038 1 Rail, upper

11 101042043036 1 Rail, upper

12 209020000007 2 Safety pin

13 101014040046 1 Bracket

© Oct 2021 64 GTJZ0608&0808 Parts Manual

 PLATFORM COMPONENTS

3.3.5 PLATFORM ENTRY GATE INSTALLATION (KOREAN SPECS)

11
9
1

6
3
10
4

A A

GTJZ0608&0808 Parts Manual 65 © Oct 2021

PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101014043005 1 Rubber choke plug

2 215010000289 2 Bolt M8×60-8.8-ZnD GB/T 5789

3 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
4 215010000284 12 Bolt M6×55-8.8-ZnD GB/T 5789
5 215030000108 2 Nut M8-8-ZnD GB/T 6183
6 216030000022 1 Magnet

7 209020000007 2 Safety pin

8 101054043009 1 Rail
9 101042040007 1 Rail
10 101015040007 2 Hinge assembly

11 101054043002 1 Entry gate

© Oct 2021 66 GTJZ0608&0808 Parts Manual

 4 CHASSIS-SCISSOR-PLATFORM
INSTALLATION

GTJZ0608&0808 Parts Manual 67 © Oct 2021

CHASSIS-SCISSOR-PLATFORM INSTALLATION

4.1 CHASSIS-SCISSOR-PLATFORM INSTALLATION

5
2

9 10

8 7 11 6
4

© Oct 2021 68 GTJZ0608&0808 Parts Manual

 CHASSIS-SCISSOR-PLATFORM INSTALLATION

No. Part No. Qty. Description

1 101013030001 2 Wear pad

2 101013040001 2 Wear pad

3 215030000080 2 Nut M14-8-ZnD GB/T 889.1

4 101042030004 1 Sliding block

5 215010000223 2 Bolt M14×155-8.8-ZnD GB/T 5782

6 101042030003 1 Sliding block

7 101042010007 2 Pin XGФ38.1-120

8 214030000014 2 Bearing, self-lubricating

9 215030000026 2 Nut M8-8-ZnD GB/T889.1

10 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
11 215020000042 2 Screw M8×70-10.9-DKL GB/T 70.1

GTJZ0608&0808 Parts Manual 69 © Oct 2021

CHASSIS-SCISSOR-PLATFORM INSTALLATION

This Page Intentionally Left Blank

© Oct 2021 70 GTJZ0608&0808 Parts Manual

 5 HYDRAULIC SYSTEM

GTJZ0608&0808 Parts Manual 71 © Oct 2021

HYDRAULIC SYSTEM

5.1 RIGHT DOOR HYDRAULIC COMPONENTS INSTALLATION

14 13 12

10
15

16 8 4
10
7 1
6
3
17
11 7

17

© Oct 2021 72 GTJZ0608&0808 Parts Manual

 HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 101045033000 1 Hydraulic oil tank(B)

2 215010000050 2 Bolt M6×16-A2-70 GB/T 5783

3 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
4 101039030059 1 Filter options

4-1 202080000001 1 Filter(1000181)

4-1a 202080000024 1 Filter element, spin-on type(1000181)

4-2 202080000027 1 Filter(1000162)

4-2a 202080000036 1 Return filter element(1000162)

5 202010000034 1 Gear pump

5a 207990003011 1 Seal kit, gear pump(Not shown)

6 215080000026 4 Bolt 1/4"-20UNC-0.5inches

7 215040000005 8 Washer 8-ZnD GB/T 93
8 101046050006 Platform Control Valve, options

8-1 202040000302 1 Platform Control Valve(Lead-acid battery,1000176)

8-2 202040003088 1 Platform Control Valve(Lead-acid battery,1000282)

8-3 202040003317 1 Platform Control Valve(Lithium battery，1000282)

8-4 202040003324 1 Platform Control Valve(Lithium battery，1000176)

9 305070000003 / Hydraulic oil(Not shown)

10 215040000004 6 Washer 6-A2-70 GB/T 93

11 101039030023 1 Plate, bending

12 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1

13 215040000006 2 Washer 10-ZnD GB/T 93
14 215080000001 2 Screw 3/8"-24UNF-1inches GR5
15 203010003001 1 DC motor
15a 203240000016 1 Carbon brush(Not shown)

16 215020000025 4 Screw M8×30-8.8-ZnD GB/T 70.1

17 215010000056 8 Bolt M8×16-8.8-ZnD GB/T 5783

GTJZ0608&0808 Parts Manual 73 © Oct 2021

HYDRAULIC SYSTEM

5.2 PLATFORM CONTROL VALVE（PN.202040000302）

13 14

13 3

11 14
6
14 14
4
11 7 9
2
5 10
1

8
16

17 15
5 5
12

No. Part No. Qty. Description

1 202990000029 1 Relief valve

2 202990003030 1 Solenoid valve
3 202990000032 1 Relief valve
4 202990003084 1 Compensator valve

5 202130000004 3 Plug

6 202990000028 1 Relief valve

7 202990003085 1 Solenoid valve
8 202990003071 2 Check valve
9 202990003086 1 Solenoid valve
10 202990000030 1 Solenoid valve spool, high/low speed

11 202990003087 2 Counterbalance valve

12 202990003088 1 Check valve
13 202990000039 2 Coil
14 202990000036 4 Coil
15 202130000008 1 Damper plug

16 202130003003 1 Damper

17 202990003089 1 Damper strip

© Oct 2021 74 GTJZ0608&0808 Parts Manual

 HYDRAULIC SYSTEM

5.3 PLATFORM CONTROL VALVE（PN.202040003088）

2
6

9
1 5
8
10
10 2 3
7
13
14

4
7
12
13

11 13

No. Part No. Qty. Description

1 202040003289 1 Cartridge solenoid valve, 2-position 4-way

2 202990003029 2 Relief valve

3 202990003084 1 Compensator valve

4 202130003003 1 Damper

5 202990003090 1 Relief valve

6 202990003091 1 Solenoid valve (with coil)

7 202990003058 2 Check valve

8 202990003092 1 Solenoid valve (with coil)

9 202990003093 1 Solenoid valve (with coil)

10 201990003022 2 Counterbalance valve

11 202990003094 1 Check valve
12 202130000008 1 Damper plug

13 202130000004 3 Plug

14 202130003014 1 Damper strip

GTJZ0608&0808 Parts Manual 75 © Oct 2021

HYDRAULIC SYSTEM

5.4 PLATFORM CONTROL VALVE（PN.202040003317）

16 17 17

16
2
6 17
2
10 1
10
5

15 17
3
9
8
4 14 7

7
12
14
14

11 13

No. Part No. Qty. Description

1 202990003030 1 Solenoid valve

2 202990003029 2 Relief valve
3 202990003121 1 Compensator valve

4 202130003003 1 Damper

5 202990003090 1 Relief valve

6 202990003122 1 Solenoid valve
7 202990003123 2 Check valve
8 202990003124 1 Solenoid valve
9 202990003125 1 Solenoid valve
16 202990003117 2 Coil
17 202990003118 4 Coil
10 201990003022 1 Counterbalance valve
11 202990003094 1 Check valve
12 202990003126 1 Valve seat (Throttle plate hole)

13 202130000008 1 Damper plug

14 202130000004 3 Plug

15 202130003014 1 Damper strip

© Oct 2021 76 GTJZ0608&0808 Parts Manual

 HYDRAULIC SYSTEM

5.5 PLATFORM CONTROL VALVE（PN.202040003324）

14
13

1 14
13
14 3 14
11
11 2 6
4 9
7
1
10
5
18 8

16
8

17
5
5 15
12

No. Part No. Qty. Description

1 202990000029 1 Relief valve

2 202990000027 1 Lifting valve spool

3 202990000032 1 Relief valve

4 202990003084 1 Compensator valve

5 202130000004 3 Plug

6 202990000028 1 Relief valve

7 202990003085 1 Solenoid valve
8 202990003071 2 Check valve
9 202990000030 1 Solenoid valve spool, high/low speed

10 202990003086 1 Solenoid valve

11 202990003087 2 Counterbalance valve
12 202990003088 1 Check valve
13 202990003114 2 Coil
14 202990003115 4 Coil
15 202130003003 1 Damper

16 202130000008 1 Damper plug

17 202990003089 1 Damper strip

18 202130003014 1 Damper strip

GTJZ0608&0808 Parts Manual 77 © Oct 2021

HYDRAULIC SYSTEM

5.6 EMERGENCY DESCENT HANDLE INSTALLATION

3
2
4
1
5

No. Part No. Qty. Description

1 215040000005 2 Washer 8-ZnD GB/T 93

2 101039030040 1 Bracket
3 204100000016 1 Handle, emergency down

4 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783

5 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1

© Oct 2021 78 GTJZ0608&0808 Parts Manual

 HYDRAULIC SYSTEM

5.7 BRAKE RELEASE HAND PUMP INSTALLATION

GTJZ0608&0808 Parts Manual 79 © Oct 2021

HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 202040000003 1 Brake Release Hand Pump

2 215080000002 2 Screw 3/8"-16UNF-1inches GR5

3 215040000006 2 Washer 10-ZnD GB/T 93

© Oct 2021 80 GTJZ0608&0808 Parts Manual

 HYDRAULIC SYSTEM

5.8 LIFT CONTROL VALVE INSTALLATION

5
4

GTJZ0608&0808 Parts Manual 81 © Oct 2021

HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 101054050002 1 Lift control valve options

1-1 202040003293 1 Lift control valve(Lead-acid battery,1000282)

1-2 202040003295 1 Lift control valve(Lead-acid battery,1000176)

1-3 202040003315 1 Lift control valve(Lithium battery，1000282)

1-4 202040003323 1 Lift control valve(Lithium battery，1000176)

2 101012010046 1 Bracket
3 215020000031 3 Screw M8×45-10.9-DKL GB/T 70.1
4 215020000022 3 Screw M8×16-8.8-ZnD GB/T 70.1
5 215040000005 3 Washer 8-ZnD GB/T 93

© Oct 2021 82 GTJZ0608&0808 Parts Manual

 HYDRAULIC SYSTEM

5.9 LIFT CONTROL VALVE（PN.202040003293）

4
3

5
6

No. Part No. Qty. Description

1 202990003020 1 Solenoid valve(with screen)

2 202130000006 1 Damper plug

3 202990003023 1 Check valve (with screen)

4 202990003019 1 Coil
5 202130000007 1 Damper plug

6 207040003003 2 O-ring

GTJZ0608&0808 Parts Manual 83 © Oct 2021

HYDRAULIC SYSTEM

5.10 LIFT CONTROL VALVE（PN.202040003295）

1

2
3

7 5

No. Part No. Qty. Description

1 202990003021 1 Check valve (with screen)

2 202130000006 1 Damper plug

3 202990000031 1 Solenoid valve spool, lower lifting

4 202990000039 1 Coil
5 202130000007 1 Damper plug

6 202080003007 1 Filter screen

7 207040003003 2 O-ring

© Oct 2021 84 GTJZ0608&0808 Parts Manual

 HYDRAULIC SYSTEM

5.11 LIFT CONTROL VALVE（PN.202040003315）

5
4
1

No. Part No. Qty. Description

1 202990003023 1 Check valve (with screen)

2 202990003020 1 Solenoid valve(with screen)

3 202990003117 1 Coil
4 202130000006 1 Damper plug

5 202130000007 1 Damper plug

6 207040003003 2 O-ring

GTJZ0608&0808 Parts Manual 85 © Oct 2021

HYDRAULIC SYSTEM

5.12 LIFT CONTROL VALVE（PN.202040003323）

3 6

8
1

No. Part No. Qty. Description

1 202990003081 1 Check valve

2 202130000006 1 Damper plug

3 202990000031 1 Solenoid valve spool, lower lifting

4 202130000007 1 Damper plug

5 202990003114 1 Coil
6 207040003003 2 O-ring

7 202080003007 1 Filter screen

8 202080003008 1 Filter screen

© Oct 2021 86 GTJZ0608&0808 Parts Manual

 18
3
S

GTJZ0608&0808 Parts Manual

Hydraulic pump
P
3
2

25 10 C G1/4
14 M G1/4
Suction port 19
Lift cylinder

25 36 CSE G3/8"
Hydraulic Return G3/4" G3/8" T1 9 21
oil tank 14 1 6 6 8 P G3/8"
port
Return filter G3/8" CSE 9 21

87
Drain port
30 G1/4" AS 7 15 7
5.13 HYDRAULIC TUBES LAYOUT

Platform control valve

18 G1/4" BS 7 15 7
Steer cylinder

4 M G1/4" G3/8" B2 9 11 13 A
Brake 16 12
7/16
11
Hydraulic motor

5 T2 G3/8"
G3/8" C2 9 13 B
16
BR 7/16
Manual brake G3/8" C1 9 11 13 A
release manifold
Brake 16 20 16 BR B1 16 23 7 BR G1/4" G3/8" B1 9 11 13 B
7/16 7/16
Hydraulic motor

7/16

© Oct 2021
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 213050000475 1 Hose
2 213010000011 1 Fitting

3 213010000061 1 Fitting

4 213010000010 1 Fitting

5 213010000003 1 Fitting

6 213010000014 1 Fitting

7 213010000007 1 Fitting

8 213010000005 1 Fitting

9 213010000006 1 Fitting

10 213010000012 1 Fitting

11 213050005584 1 Hose
12 213050000102 1 Hose
13 213010000131 1 Fitting

14 101011050001 1 Sunction tube assy

15 213050000109 1 Hose
16 213010000013 1 Fitting

18 213050001327 1 Hose
19 213050001326 1 Hose
20 213050000940 1 Hose
21 213050000112 1 Hose
23 213050001039 1 Hose
24 216110000001 1 Hose jacket

25 213010000009 1 Fitting

30 213060000002 1 Plug

31 216110000004 1 Hose Jacket

36 213010003141 1 Fitting, filter screen

© Oct 2021 88 GTJZ0608&0808 Parts Manual

 HYDRAULIC SYSTEM

5.14 HYDRAULIC SCHEMATIC DIAGRAM

GTJZ00608&0808 hydraulic schematic diagram

Lift cylinder
Load sensor

M1 A B
Load sensor
M2

C
CSE

Steer cylinder
Brake valve
PS CSE AS BS BR

C1

B1
M

P1

C2
P

B2

M T1

T2 T3

GTJZ0608&0808 Parts Manual 89 © Oct 2021

HYDRAULIC SYSTEM

This Page Intentionally Left Blank

© Oct 2021 90 GTJZ0608&0808 Parts Manual

 6 ELECTRICAL SYSTEM

GTJZ0608&0808 Parts Manual 91 © Oct 2021

ELECTRICAL SYSTEM

6.1 LEFT DOOR ELECTRICAL COMPONENTS INSTALLATION

1 14

2 15

4 17

7
3

18 15 8

8 13 6 5

16
10

12
11

© Oct 2021 92 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 215020000116 4 Screw M6×16-A2-70 GB/T 818

2 215040000004 4 Washer 6-A2-70 GB/T 93
3 203100000025 1 Charger

4 215040000033 4 Washer 6-A2 GB/T 97.1

6 101055063023 Charger cord and plug options

5-1 203080000343 1 3 pins plug

5-2 203080003071 1 3 pins plug

5 101053063026 Options, 3 pins plug

6-1 203080000174 1 Charger cord and plug(T ype J, Swiss specs)

6-2 203080000173 1 Charger cord and plug(T ype M,Macaospecs)

6-3 101055063062 1 Charger cord and plug(Australian and Singapore specs)

6-4 203080000177 1 Charger cord and plug(T ype E+F , Europeanand Brazilian specs)

6-5 203080000630 1 Charger cord and plug(Type B, American and South American specs)

6-6 203080000175 1 Charger cord and plug(T ype I, China and Australian specs)

6-7 203080000178 1 Charger cord and plug(T ype G,HongKong and Middle Eastspecs)

6-8 203080000319 1 Charger cord and plug(T ype L, South America spe)

7 203060000124 1 Power-off switch

8 203080000004 4 Connector, PVC
9 203220000002 1 Resistor, contactor
10 215040000002 2 Washer 4-A2-70 GB/T 93
11 215040000031 2 Washer 4-A2 GB/T 97.1
12 215030000002 2 Nut M4-8-A2-70 GB/T 6170
13 215020000107 2 Screw M4×20-A2-70 GB/T 818
14 215020000111 2 Screw M5×16-A2-70 GB/T 818
15 215040000003 4 Washer 5-A2-70 GB/T 93
16 203040000023 1 Contactor
17 203070000043 1 Fuse holder, with 275A fuse
18 215020000109 2 Screw M5×10-A2-70 GB/T 818

GTJZ0608&0808 Parts Manual 93 © Oct 2021

ELECTRICAL SYSTEM

6.2 RIGHT DOOR ELECTRICAL COMPONENTS INSTALLATION

17
17
5

8
17

4 17
14
6
9
5

10
7

1 16 12

13

10 15

1 15 10 11

11

16 2
3
12
13

© Oct 2021 94 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 203040000001 2 Relay

2 203050000012 1 Horn
3 203050000002 1 Reverse alarm
4 203020003011 1 Motor controller
5 215010000058 2 Bolt M8×25-8.8-ZnD GB/T 5783
6 215040000004 4 Washer 6-A2-70 GB/T 93
7 215030000005 3 Nut M8-8-ZnD GB/T 6170
8 215010000057 1 Bolt M8×20-8.8-ZnD GB/T 5783
9 215020000116 4 Screw M6×16-A2-70 GB/T 818
10 215040000005 5 Washer 8-ZnD GB/T 93
11 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
12 215040000002 2 Washer 4-A2-70 GB/T 93
13 215020000104 2 Screw M4×10-A2-70 GB/T 818
14 215040000033 4 Washer 6-A2 GB/T 97.1
15 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
16 215040000031 2 Washer 4-A2 GB/T 97.1
17 203080000004 5 Connector, PVC

GTJZ0608&0808 Parts Manual 95 © Oct 2021

ELECTRICAL SYSTEM

6.3 BATTERIES INSTALLATION (LEAD-ACID BATTERY)

4
B

3
4

A
1
6

1 A

A
B
5 B

A B

No. Part No. Qty. Description

1 215080000007 8 Nut 5/16"-18UNC

2 101054033001 1 Plate, bending

3 203100000044 4 Battery cap (Black)

4 203080000004 8 Connector, PVC

5 203100000002 4 Battery, Lead acid

6 203100000041 4 Battery cap

© Oct 2021 96 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

6.4 BATTERIES INSTALLATION (LEAD-ACID BATTERY,

MAINTENANCE-FREE)
3

No. Part No. Qty. Description

1 203100000017 4 Battery

2 215080000007 8 Nut 5/16"-18UNC

3 203080000004 8 Connector, PVC
4 101054033001 1 Plate, bending

GTJZ0608&0808 Parts Manual 97 © Oct 2021

ELECTRICAL SYSTEM

6.5 BATTERIES INSTALLATION (LITHIUM BATTERY)

No. Part No. Qty. Description

1 101054063037 1 Lithium battery options

1-1 203100003051 1 Battery, Lithium

1-2 203100003055 1 Battery, Lithium

© Oct 2021 98 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

6.6 GROUND CONTROLLER INSTALLATION (DTC&SINOBOOM)

12
11

9
10

11

6
7

5 4

1
8

GTJZ0608&0808 Parts Manual 99 © Oct 2021

ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 203060000066 1 Key switch

2 101041063016 Options, Main controller

2-1 203020000064 1 Main controller(DTC)

2-2 203020003029 1 Main controller(SINOBOOM)

3 203060000142 1 Emergency stop switch

4 203160003001 1 Fuse
5 101058033013 1 Plate
6 215020000211 2 Screw M4×30-A2-70 GB/T 818
7 215020000117 4 Screw M6×20-A2-70 GB/T 818
8 101053063039 1 Membrane
9 215040000031 2 Washer 4-A2 GB/T 97.1
10 215040000002 2 Washer 4-A2-70 GB/T 93
11 215040000033 8 Washer 6-A2 GB/T 97.1
12 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

© Oct 2021 100 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

6.7 SCISSOR ELECTRICAL COMPONENTS INSTALLATION

9
10 10
4 8

11

7 1 2
3

GTJZ0608&0808 Parts Manual 101 © Oct 2021

ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 101016010063 1 Mount
2 215020000001 2 Screw M4×10-A2-70 GB/T 70.1
3 101016010062 1 Flange

4 215020000110 4 Screw M5×12-A2-70 GB/T 818

5 203080003094 2 Plug, with cable

6 203150000055 2 Pressure sensor

7 215020000215 2 Screw M5×40-A2-70 GB/T 818
8 215030000003 2 Nut M5-A2-70 GB/T 6170
9 215040000032 6 Washer 5-A2 GB/T 97.1
10 215040000003 6 Washer 5-A2-70 GB/T 93
11 203150000046 1 Angle sensor

© Oct 2021 102 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

6.8 CHASSIS ELECTRICAL COMPONENTS INSTALLATION

20

21

7
5-2c
5-1b 5-2b
6 5-2d
5-1c 5-2d
5-1d 5-2e 5-2e
8 5-1a

15 5-2a

1 9

13

11

11
1

13
3

2
12 14 4
10
18
17 19 16

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ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 215040000032 5 Washer 5-A2 GB/T 97.1

2 203160000004 1 Rubber strap, anti-static

3 215020000114 1 Screw M5×30-A2-70 GB/T 818

4 101058063003 Options, Limit switch, Pothole protection

4-1 203060003030 2 Travel switch

4-2 203060003031 2 Travel switch
5 101053063017 Options, Level sensor installation

5-1a 203150000036 1 Level sensor

5-1b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
5-1c 215040000004 3 Washer 6-A2-70 GB/T 93
5-1d 215040000033 3 Washer 6-A2 GB/T 97.1
5-2a 203060000076 1 Level sensor
5-2b 215010000050 2 Bolt M6×16-A2-70 GB/T 5783
5-2c 215010000051 1 Bolt M6×20-A2-70 GB/T 5783
5-2d 215040000004 3 Washer 6-A2-70 GB/T 93
5-2e 215040000033 3 Washer 6-A2 GB/T 97.1
6 101015030039 1 Seal cover
7 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
8 215020000214 4 Screw M5×35-A2-70 GB/T 818
9 201990003005 2 Connector, waterproof, nylon

10 215020000212 4 Screw M4×35-A2-70 GB/T 818

11 215030000003 5 Nut M5-A2-70 GB/T 6170
12 215040000002 4 Washer 4-A2-70 GB/T 93
13 215040000003 5 Washer 5-A2-70 GB/T 93
14 215040000031 4 Washer 4-A2 GB/T 97.1
15 203060000108 2 Travel switch
16 101014030107 2 Bracket
17 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
18 215040000033 4 Washer 6-A2 GB/T 97.1
19 215040000004 4 Washer 6-A2-70 GB/T 93
20 215010000056 4 Bolt M8×16-8.8-ZnD GB/T 5783
21 215040000005 4 Washer 8-ZnD GB/T 93

© Oct 2021 104 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

6.9 PLATFORM CONTROL BOX INSTALLATION (SINOBOOM)

2
3

No. Part No. Qty. Description

1 215040000033 4 Washer 6-A2 GB/T 97.1

2 215040000004 4 Washer 6-A2-70 GB/T 93
3 215020000116 4 Screw M6×16-A2-70 GB/T 818
4 203020003028 1 Platform controller assembly(SINOBOOM)

5 101015060015 1 Cover, Platform control box

GTJZ0608&0808 Parts Manual 105 © Oct 2021

ELECTRICAL SYSTEM

6.10 PLATFORM CONTROL BOX INSTALLATION (DTC)

4

No. Part No. Qty. Description

1 215020000116 4 Screw M6×16-A2-70 GB/T 818

2 215040000004 4 Washer 6-A2-70 GB/T 93
3 215040000033 4 Washer 6-A2 GB/T 97.1
4 203020000065 1 Platform controller(DTC)

5 101015060015 1 Cover, Platform control box

© Oct 2021 106 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

6.11 PLATFORM CONTROL BOX（PN.203020003028）

4 5 6

8 9
1

No. Part No. Qty. Description

1 203080003429 1 Cable assembly (1.3m), 5-core, spiral

2 203060003050 1 Housing, upper

3 203090003003 1 Handle
4 203080003430 1 Socket assembly (0.2m), 6P

5 203060003051 2 Harness assembly (0.2mm)

6 203060003049 1 Emergency stop switch

7 203030003020 1 Motherboard assembly(Not Shown)

8 203060003052 1 Housing, lower

9 203060003053 4 Screw M4×8 GBT2672-2017 A2-70

GTJZ0608&0808 Parts Manual 107 © Oct 2021

ELECTRICAL SYSTEM

6.12 PLATFORM CONTROL BOX（PN.203020000065）

8 7 6
5

No. Part No. Qty. Description

1 203030003022 1 Joystick

2 203060003060 1 Cover, PCU screen

3 203060003059 1 Enclosure PCU
4 203060003056 1 Seal ring, buzzer

5 203080003458 1 Spring cable, PCU

6 203050003036 1 Buzzer
7 203060003063 1 Overlay

8 203060003054 1 Emergency stop switch

9 203060003055 1 Emergency stop block(Not Shown)

10 203030003021 1 Circuit board(Not Shown)

© Oct 2021 108 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

6.13 JOYSTICK（PN.203030003022）
2 3 4

No. Part No. Qty. Description

1 203060003061 1 Joystick internal connector

2 203060003062 1 Actuator, Grip

3 203060003057 1 Steer button

4 203060003064 1 Joystick cap

GTJZ0608&0808 Parts Manual 109 © Oct 2021

ELECTRICAL SYSTEM

6.14 GROUND TO PLATFORM HARNESS-GTJZ0608

1 2 3 5 6 7 8

CANH 00 CANH 00

2 1 2 1

CANL CANL 06 08
06 08
9.7m
4 5 4 3
5 3

No. Part No. Qty. Description

101053063022 1 Ground to platform harness

1 203080000351 5 Pin
2 203080000348 1 Connector
3 203080000355 5 Socket
4 203080000350 2 Connector
5 203080000349 1 Connector
6 203080000353 1 Cover
7 203080003050 10 Cable, 5-core(Unit: m)

8 203080000354 1 Cover

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 ELECTRICAL SYSTEM

6.15 GROUND TO PLATFORM HARNESS-GTJZ0808

1 2 3 5 6 7 8

CANH 00 CANH 00

2 1 2 1

CANL 06 08
CANL 06 08
11.3m
4 5 4 3
5 3

No. Part No. Qty. Description

101054063000 1 Ground to platform harness

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 11 Cable, 5-core(Unit: m)

5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

GTJZ0608&0808 Parts Manual 111 © Oct 2021

ELECTRICAL SYSTEM

6.16 POWER CABLE KIT

123
200

35-8 Red wire 35-8

Bat+ Bat- Battery connecting wire, quantity 1 ea

290

Red wire
Bat+ 35-8 35-8 Bat+ Battery connecting wire, quantity 1 ea

300

Red wire
Bat+ 35-8 35-8 F1.1 Battery positive voltage - Fuse , quantity 1 ea

2160
Black wire
35-8 35-8 -B Battery negative voltage - Motor controller,
Bat-
quantity 1 ea
with closed corrugated pipe
46

450

Red wire
F1.2 35-8 35-8 QF.1 Fuse - Main power switch, quantity 1ea

450

35-8 Red wire 35-8

QF.2 K1.1 Main power switch - Contactor, quantity 1ea

420
Black wire
MP- 35-10 35-8 -P DC motor - Motor controller, quantity 1 ea

520
Red wire
MP+ 35-10 35-8 B+ DC motor - Motor controller, quantity 1 ea

2800
Red wire
K1 35-8 35-8 B+ Contactor - Motor controller, quantity 1 ea
with closed corrugated pipe

220
Red wire
Bat+ 35-8 35-8 Bat- Battery connecting wire, quantity 1 ea

© Oct 2021 112 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

101041063005 1 Power harness

1 203080000677 18 Cable lug, copper

2 203080000257 5 Cable (red)

3 203080000035 1 Heat shrink tube

4 203080000009 3 Cable (black)

5 203080000680 2 Cable lug, copper

6 203080000006 6 Corrugated pipe

GTJZ0608&0808 Parts Manual 113 © Oct 2021

 Bat+~FU

© Oct 2021
OT35-8 OT35-8 OT35-8
+ 1
- FU1(275A)
OT35-8
Lithium Battery 2
ELECTRICAL SYSTEM

OT35-8
8 1 FU~QF
QF Power Switch
Bat-~MC:B- 2

OT35-8
KM1
Contactor
7
4 OT35-8 OT35-8 3

114
QF~KM1
OT35-8 OT35-8 Lift Motor
J1 OT35-8 OT35-10 OT35-10
J2 5 KM1~MC:B+
J3
+ -
B-
- +B+
J5
6.17 ELECTRICAL POWER WIRING LAYOUT

J4
MC
Motor Controller
MC:B+~MP+
M- A2

OT35-8

6
MP-~MC:M-

GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

101041063018 1 Electrical power wiring layout

1 203230000787 1 Power harness

2 203230000780 1 Power harness
3 203230000864 1 Power harness
4 203230000866 1 Power harness
5 203230000781 1 Power harness
6 203230000830 1 Power harness
7 203230000865 1 Power harness
8 203080003048 6 Corrugated pipe

GTJZ0608&0808 Parts Manual 115 © Oct 2021

ELECTRICAL SYSTEM

6.18 CHASSIS HARNESS

48 32 1 54 876 11

43 44 45 12 13
Down Limit Up limit
210 07 209 07
50 50

150 150
Angle sensor
Socket connector：282087-1
Waterproof plug：281934-4 Fuse
Terminal：282110-1
300 03 02 Emergency
Down Level Switch
2 1
214
3
00
2
07
1
B 2.5mm2 stop switch
00 307 100 213 50 50
C 00 03 05
07 70
A

4900 100
80
400

B
215 100 1600 1400 50
C 00
07
A 3 1
100
Press Sensor 1 150 05X 06 80
B 4 2
222
06 05X
C 00 650 650 2 1
09
2 1
07 00 07 00 07
A

Press Sensor 2 SA1 Key switch

Flashlight Flashlight
B
CAN1L
Remote data interaction unit 80
C 08 DT06-4S
CAN1H 3 2
A
CAN1H 00 1 2 3 4
4 35 CAN1H 07
CAN1L 07 1
BMS Communications plug 300 8
00 7 6
CAN1L
5

200
150 220 GPS Model
DT06-8S

500 1150 600 150

2
05X 05 1

Charger Switch 200 160

35 1000
FU3 1A 2 1 130
Fuse0 400 High Speed 00 314
1 400 DT06-2S
CANH 00
50 2 1 30
80 80 1
2.5mm2
750 750 CANL 06 08 Raise 2
00 306 180
01 Bat+ 5 4 3 DT06-2S
DJ431-8B
DJ431-8B 02
Contactor 3
07 BB
2 3
BB 211
2
Power and Turn left 2
00 301
1
140
07 319 DT06-2S
50
端子DJ622-D6.3*0.8ADSN 4 1 4 1 Communication
护套 DJ7013-6.3-21 Turn right 2
00 302
1
160
Spread Inspect DT06-2S
Contactor Ahead
2
00 316
1
140
DT06-2S
150

Bake 2
00 317
1

46 10 9 40 19 18 17 16 DT06-2S

© Oct 2021 116 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

14 15 25 39 20 21 22 23 24

Main controller
ECU
Main controller AMP Connector (14 position) 00
ECU
1 86
AMP Connector (35 position) 6 10 1.5mm2

1 24 2
07
87a
03 Power relay K2
13 11 30
CANL 7 219 87
85
CANH 12 08
2 25 3
14 07 8 220
3 09 26 4 13
15 215 CAN1H 9
4 00 27 5 14
07 16 CAN1L 321 220
5 214 28
07 17
6 311 29
306 100
7
18
307
317
30 07 Ground alarm
316 19 302 DJ7021-6.3-21/95-G
8 301 31 212
20 314
9 308 32
315 21 60
10 212 33 160
22

222 211
11 34
213 00
23
50
12
209 210 35 100 Horn
Terminal DJ622-D6.3*0.8ADSN
50 Connector DJ7013-6.3-21
308
200
120
DJ431-8B

100 50 250 100

MC Motor controller
2.5mm2 00

100
100
120

4 1 100 150
07 219 2 1 80 80 100
3 2 00 07 250
220 07
4 3
320 311
Light 00
319 07 2 00
320 1
Foot switch 86 315 322
and Collision 322 87a 07
30
Terminal DJ622-D6.3*0.8ADSN
87 85
DT06-4S 321
Connector DJ7013-6.3-21
MC Power relay K3

36 37 38
47 31 32 33 34 35 26 27 28 29 30 41 42

No. Part No. Qty. Description

101041063004 1 Chassis Harness

1 203070003007 1 Fuse box (for harness)

GTJZ0608&0808 Parts Manual 117 © Oct 2021

ELECTRICAL SYSTEM

No. Part No. Qty. Description

2 203080003219 1 Cover, waterproof

3 203080000248 80 Cable
4 203080000130 10 Terminal
5 203080000129 10 Jacket, flexible
6 203080000188 1 Corrugated pipe

7 203080000134 5 Terminal, blade-hole type

8 203080000492 2 Cover, waterproof

9 203080000514 4 Terminal
10 203040000038 2 Relay mount

11 203080000430 1 AMP Connector (35-pin)

12 203080000433 30 Terminal
13 203080000431 1 AMP connector (14-pin)

14 203080000135 1 Corrugated pipe (Black)

15 203080000006 6 Corrugated pipe

16 203080000012 4 Sheath
17 203080000016 11 Lock
18 203080000018 3 Terminal, blade-hole type

19 203080000020 4 Lock
20 203080000024 11 Sheath
21 203080000029 1 Cable
22 203080000030 1 Heat shrink tube
23 203080000031 11 Corrugated pipe

24 203080000032 4 Lock
25 203080000036 2 Terminal
26 203080000037 2 Corrugated pipe

27 203080000041 51 Terminal, female

28 203080000044 4 Sheath
29 203080000047 3 Cable
30 203080000068 7 Blind plug

31 203080000100 1 Sheath
32 203080000112 1 Lock
33 203080000196 1 Cable
34 203080000293 1 Sheath
35 203080000295 19 Plastic plug

36 203080000298 3 Terminal
37 203080000308 25 Cable
38 203080000335 1 Sheath

© Oct 2021 118 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

39 203080000336 8 Terminal
40 203080000348 1 Connector
41 203080000350 1 Connector
42 203080000354 1 Cover
43 203080000355 5 Socket
44 203080000473 1 Cover, waterproof

45 203080000474 1 Cover, waterproof

46 203080000496 3 Seal
47 203080003063 1 MOLEX Connector
48 203080003064 4 Terminal

GTJZ0608&0808 Parts Manual 119 © Oct 2021

ELECTRICAL SYSTEM

6.19 ELECTRICAL SCHEMATIC DIAGRAM

Charger Battery Fuse Power SwitchMain Contactor Fuse Emergency SwitchKey Switch Lower Limit switch Controller Power Toggle SwitchFlashing Beacon Up Limit Switch
Options

SA1
3 06
SB0 B
F1(275A) QF 09
02 F2(10A) 05 05x 1
+B 01 03
01 B1 4
2 06
08
BA+ 4*6V Battery

00
K1 Main Contactor
100
10W K2 07

K1 BA-
Main controller contact 07 00
00 SQ2 SQ1
SA2
NO NC
- 05
+

CHARGE 05x
Lower Limit switch Power(+)

Up Down Up Limit Switch

210 07 07 07 09 217 218 209

A-35 A-4 A-5 A-25 A-14 A-1 A-12 A-23

NEL
A-9 A-17 A-32 A-31 A-7 A-29
Pump control motor
10
A2 M- A1
04
SQ10 315 311 314 309 316 317
B- B+ Diagnostic trouble code
CON 07
J1
Enable(Power+)
High/Low Speed Brake Forward Reverse
MC J3
315 Proportion control
Pump control +
motor controller 319 Control enable(Contactor control)
K1 -
J5 319
J4-1
320
M-
J4-2 311 Motor controller diagnostic trouble code
J4-3
J4-4
320 08 Y4 Y4 Y5 Y6
K2

00 00 00 00
220V

Options
Charger plug Motor Controller Light Relay High/Low Speed Brake ForwardReverse

© Oct 2021 120 GTJZ0608&0808 Parts Manual

 ELECTRICAL SYSTEM

Pothole Guard Alarm Level Sensor Foot Pedal Collision Switch Angle Sensor Pressure Sensor 1Pressure Sensor 2 CAN Communication PCU
Options Options

06 06 4

08 08 PLATFORM
3

CANH CANH 2 PCBA

CANL
CANL 5
00
00 1

07
SQ4 00 SQ6
07 NC 07 00 07 00 07 00
LS1
NC SQ5 SQ7
BB + Brown Blue
NO NC
4 3 U4 U5 U6
NC - SQ8
SQ3 1 NC 1 2 Brown White Brown White
Black 3 Black Black

SQ9 Used when lithium battery is equipped:

NC Main power switch
Foot Collision Angle Pressure Pressure
Alarm Level Sensor Pedal Switch Sensor Sensor 1 Sensor 2 CANH CANL CAN1H CAN1L
211 212 213 219 220 214 215 222 275A
01

+B
1 Charge 12V+
F5(1A)
A
2 Charge 12V- CH1
B
A-16 B-4 B-5 35 CANH CANL 07 3 Charge CANH
A-22 A-21 A-34 B-11 B-12 A-26 A-11 A-13 A-24 + E
BMS C 4 Charge CANL
Charger
1 3 6 4
(VCC) CANH CANL (ACC)
ECU Controller GPS -
C Key Signal 12V+
A-19 A-30 A-6 A-18 A-20 A-15 GND
Model DI
+
D
K A Machine CANH CANH1
Machine CANL CANL1
8 2 5 7 L B

301 302 306 307 308 00

Steer Steer Raised Lower Horn GND
Left Right 200A

GND

Y3 Y2 Y1 Y7 LB0
1
2

00

Steer Left Steer Right Raised Lower Horn GPS

GTJZ0608&0808 Parts Manual 121 © Oct 2021

ELECTRICAL SYSTEM

This Page Intentionally Left Blank

© Oct 2021 122 GTJZ0608&0808 Parts Manual

 7 DECALS

GTJZ0608&0808 Parts Manual 123 © Oct 2021

DECALS

7.1 DECALS (GB)

2 1 E

K E

41
22
4 7 7
6 6

6 7 22 8 9 10 12 13 14 15 11 16 17 18 12 9 8 40 20 21 22
2 1

36

35
32 32

12 33 34 12

K
30 11 37 38 31
38

22 21 20 40 8 9 12 13 15 22 25 26 27 28 14 12 9 8 10 7 6

19 29
3
23 24 23

© Oct 2021 124 GTJZ0608&0808 Parts Manual

 DECALS

No. Part No. Qty. Description

101042103004 1 Decals (GB)-GTJZ0808

101041103011 1 Decals (GB)-GTJZ0608

1-1 101041103025 2 Decal-0608

1-2 101042103016 2 Decal-0808
2 101048103025 2 LOGO-SINOBOOM
3 101058103001 1 Decal-IPAF
4 101014100007 1 Decal-Platform electrical plug

5-1 101041103013 1 Decal-Use requirements, 0608

5-2 101042103006 1 Decal-Use requirements, 0808

6 101014100020 4 Decal-Lifting points

7 101014100021 4 Decal-Tiedown point

8 101053103017 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard

10 101016100034 2 Decal-Noise 72dB
11 101012100005 2 Decal-Electrocution hazard
12 101012100026 6 Decal-Forklift fork position

13 101048103026 2 Decal-LOGO, white

14 101012100030 2 Decal-Bulkhead overhaul
15 101012100008 2 Decal-Tipping hazard

16 101014100018 1 Decal-Platform up/down

17 101014100015 1 Decal-High Pressure Hazard

18 101014100017 1 Decal-Read manuals

19 101055103016 1 Decal-Emergency stop switch

20 101012100029 2 Decal-Crush hazard

21 101012100018 2 Decal-Crush hazard
22 216060000004 6 Attention line, 50mm wide
23 101048100014 4 Decal-Lanyard anchorage points

24 101014100022 1 Decal-Oil inlet

25 101012100001 1 Decal-No fire
26 101045103037 1 Decal-Tipping hazard

27 101012100010 1 Decal-Electrocution hazard

28 101056103002 1 Decal-Main power switch

29 101014100026 1 Decal-Safety arm

30 101014100008 1 Decal-Charging voltage

31-1 101041103012 1 Decal-Use requirements, 0608

31-2 101042103005 1 Decal-Use requirements, 0808

32 101014100032 2 Decal-Serial number

GTJZ0608&0808 Parts Manual 125 © Oct 2021

DECALS

No. Part No. Qty. Description

33 101014100025 1 Decal-Emergency down

34 101016100035 1 Decal-Release brake

35 101017100009 1 Nameplate-GB

36 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

37 101040100005 1 Decal-Read manuals
38 101012100019 1 Decal-Tipping hazard

39 101040100009 1 Decal-Tipping hazard

40 101038100010 2 Decal-Warranty period

41 101014100034 1 Decal-Contact information

© Oct 2021 126 GTJZ0608&0808 Parts Manual

 DECALS

7.2 DECALS (CE-METRIC)

2 1 E

K
E

22
4 7 7
6 6

6 7 22 8 9 10 12 13 14 15 11 16 17 18 12 9 8 20 21 22
2 1

37

36
33 33

12 34 35 12

K
31
39 11 38 25 32

22 21 20 8 9 12 13 15 22 26 27 28 29 14 12 9 8 10 7 6
F

19 30
23 24 23 3

GTJZ0608&0808 Parts Manual 127 © Oct 2021

DECALS

No. Part No. Qty. Description

101041103014 1 Decals (CE-Metric)-GTJZ0608

101042103003 1 Decals (CE-Metric)-GTJZ0808

1-1 101041103025 2 Decal-0608

1-2 101042103016 2 Decal-0808
2 101048103025 2 LOGO-SINOBOOM
3 101058103001 1 Decal-IPAF
4 101014100007 1 Decal-Platform electrical plug

5-1 101041103013 1 Decal-Use requirements, 0608

5-2 101042103005 1 Decal-Use requirements, 0808

6 101014100020 4 Decal-Lifting points

7 101014100021 4 Decal-Tiedown point

8 101053103017 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard

10 101016100034 2 Decal-Noise 72dB
11 101012100005 2 Decal-Electrocution hazard
12 101012100026 6 Decal-Forklift fork position

13 101048103026 2 Decal-LOGO, white

14 101012100030 2 Decal-Bulkhead overhaul
15 101012100008 2 Decal-Tipping hazard

16 101014100018 1 Decal-Platform up/down

17 101014100015 1 Decal-High Pressure Hazard

18 101014100017 1 Decal-Read manuals

19 101055103015 1 Decal-Emergency stop switch

20 101012100029 2 Decal-Crush hazard

21 101012100018 2 Decal-Crush hazard
22 216060000004 6 Attention line, 50mm wide
23 101016100030 4 Decal-Lanyard anchorage points

24 101014100022 1 Decal-Oil inlet

25 101040100009 1 Decal-Tipping hazard

26 101012100001 1 Decal-No fire

27 101041103020 1 Decal-Tipping hazard

28 101012100010 1 Decal-Electrocution hazard

29 101016100031 1 Decal-Main power switch

30 101014100026 1 Decal-Safety arm

31 101014100008 1 Decal-Charging voltage

32-1 101041103012 1 Decal-Use requirements, 0608

32-2 101042103006 1 Decal-Use requirements, 0808

© Oct 2021 128 GTJZ0608&0808 Parts Manual

 DECALS

No. Part No. Qty. Description

33 101014100032 2 Decal-Serial number

34 101014100025 1 Decal-Emergency down

35 101016100035 1 Decal-Release brake

36 101012100037 1 Nameplate-CE

37 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

38 101040100005 1 Decal-Read manuals
39 101012100019 1 Decal-Tipping hazard

GTJZ0608&0808 Parts Manual 129 © Oct 2021

DECALS

7.3 DECALS (CE-IMPERIAL)

2 1 E

K
E

22
4 7 7
6 6

6 7 22 8 9 10 12 13 14 15 11 16 17 18 12 9 8 20 21 22
2 1

37

36
33 33

12 34 35 12

K
31 39 11 38 25 32

22 21 20 8 9 12 13 15 22 26 27 28 29 14 12 9 8 10 7 6

19 30
3
23 24 23

© Oct 2021 130 GTJZ0608&0808 Parts Manual

 DECALS

No. Part No. Qty. Description

101041103026 1 Decals (CE-Imperial)-GTJZ0608

101042103017 1 Decals (CE-Imperial)-GTJZ0808

1-1 101041103024 2 Decal-2132(GTJZ0608)

1-2 101042103015 1 Decal-2732(GTJZ0808)

2 101048103025 2 LOGO-SINOBOOM
3 101058103001 1 Decal-IPAF
4 101014100007 1 Decal-Platform electrical plug

5-1 101041103013 1 Decal-Use requirements, 0608

5-2 101042103005 1 Decal-Use requirements, 0808

6 101014100020 4 Decal-Lifting points

7 101014100021 4 Decal-Tiedown point

8 101053103017 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard

10 101016100034 2 Decal-Noise 72dB
11 101012100005 2 Decal-Electrocution hazard
12 101012100026 6 Decal-Forklift fork position

13 101048103026 2 Decal-LOGO, white

14 101012100030 2 Decal-Bulkhead overhaul
15 101012100008 2 Decal-Tipping hazard

16 101014100018 1 Decal-Platform up/down

17 101014100015 1 Decal-High Pressure Hazard

18 101014100017 1 Decal-Read manuals

19 101055103015 1 Decal-Emergency stop switch

20 101012100029 2 Decal-Crush hazard

21 101012100018 2 Decal-Crush hazard
22 216060000004 6 Attention line, 50mm wide
23 101016100030 4 Decal-Lanyard anchorage points

24 101014100022 1 Decal-Oil inlet

25 101040100009 1 Decal-Tipping hazard

26 101012100001 1 Decal-No fire

27 101041103020 1 Decal-Tipping hazard

28 101012100010 1 Decal-Electrocution hazard

29 101016100031 1 Decal-Main power switch

30 101014100026 1 Decal-Safety arm

31 101014100008 1 Decal-Charging voltage

32-1 101041103012 1 Decal-Use requirements, 0608

32-2 101042103006 1 Decal-Use requirements, 0808

GTJZ0608&0808 Parts Manual 131 © Oct 2021

DECALS

No. Part No. Qty. Description

33 101014100032 2 Decal-Serial number

34 101014100025 1 Decal-Emergency down

35 101016100035 1 Decal-Release brake

36 101012100037 1 Nameplate-CE

37 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

38 101040100005 1 Decal-Read manuals
39 101012100019 1 Decal-Tipping hazard

© Oct 2021 132 GTJZ0608&0808 Parts Manual

 DECALS

7.4 DECALS (CE-POLAND)

2 1
E

K E

25
22
4 7 7
6 6

6 7 22 8 9 10 12 13 14 15 11 16 17 18 12 9 8 20 21 22
2 1

37

36
33 33

12 34 35 12

K
31 39 11 38 40 32

22 21 20 8 9 12 13 15 22 26 27 28 29 14 12 9 8 10 7 6

19 30 3
23 24 23

GTJZ0608&0808 Parts Manual 133 © Oct 2021

DECALS

No. Part No. Qty. Description

101041103018 1 Decals (CE-PL)-GTJZ0608

101042103010 1 Decals (CE-PL)-GTJZ0808

1-1 101041103024 2 Decal-2132(GTJZ0608)

1-2 101042103015 2 Decal-2732(GTJZ0808)

2 101048103025 2 LOGO-SINOBOOM
3 101058103001 1 Decal-IPAF
4 101014100007 1 Decal-Platform electrical plug

5-1 101041103012 1 Decal-Use requirements, 0608

5-2 101042103005 1 Decal-Use requirements, 0808

6 101014100020 4 Decal-Lifting points

7 101014100021 4 Decal-Tiedown point

8 101041103027 4 Decal-Wheel load 900kg

9 101014100013 1 Decal-Crush hazard

10 101016100034 2 Decal-Noise 72dB
11 101012100005 2 Decal-Electrocution hazard
12 101012100026 6 Decal-Forklift fork position

13 101048103026 2 Decal-LOGO, white

14 101012100030 2 Decal-Bulkhead overhaul
15 101012100008 2 Decal-Tipping hazard

16 101014100018 1 Decal-Platform up/down

17 101014100015 1 Decal-High Pressure Hazard

18 101014100017 1 Decal-Read manuals

19 101055103015 1 Decal-Emergency stop switch

20 101012100029 2 Decal-Crush hazard

21 101012100018 2 Decal-Crush hazard
22 216060000004 6 Attention line, 50mm wide
23 101016100030 4 Decal-Lanyard anchorage points

24 101014100022 1 Decal-Oil inlet

25 101058103000 1 Q-LINE(LOGO)

26 101012100001 1 Decal-No fire

27 101041103020 1 Decal-Tipping hazard

28 101012100010 1 Decal-Electrocution hazard

29 101016100031 1 Decal-Main power switch

30 101014100026 1 Decal-Safety arm

31 101014100008 2 Decal-Charging voltage

32-1 101041103013 1 Decal-Use requirements, 0608

32-2 101042103006 1 Decal-Use requirements, 0808

© Oct 2021 134 GTJZ0608&0808 Parts Manual

 DECALS

No. Part No. Qty. Description

33 101014100032 2 Decal-Serial number

34 101014100025 1 Decal-Emergency down

35 101016100035 1 Decal-Release brake

36 101012100037 1 Nameplate-CE

37 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

38 101040100005 1 Decal-Read manuals
39 101012100019 1 Decal-Tipping hazard

40 101040100009 1 Decal-Tipping hazard

GTJZ0608&0808 Parts Manual 135 © Oct 2021

DECALS

7.5 DECALS (AS)

2 1 E

K
E

22
4
7 7
6 6

6 7 22 8 9 10 12 13 14 15 11 16 17 18 12 9 8 20 21 22
2 1

37

36
33 33

12 34 35 12

K
31 11 40 38 39 32

22 21 20 8 9 12 13 15 22 26 27 28 29 14 12 9 8 10 7 6

30
25 19

23 24 23 3

© Oct 2021 136 GTJZ0608&0808 Parts Manual

 DECALS

No. Part No. Qty. Description

101041103015 1 Decals (AS)-GTJZ0808

101042103007 1 Decals (AS)-GTJZ0608

1-1 101041103025 2 Decal-0608

1-2 101042103016 2 Decal-0808
2 101048103025 2 LOGO-SINOBOOM
3 101058103001 1 Decal-IPAF
4 101014100007 1 Decal-Platform electrical plug

5-1 101016100019 1 Decal-Use requirements, 0608

5-2 101016100007 1 Decal-Use requirements, 0808

6 101014100020 4 Decal-Lifting points

7 101014100021 4 Decal-Tiedown point

8 101053103017 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard

10 101016100034 2 Decal-Noise 72dB
11 101055103019 1 Decal-Electrocution hazard
12 101012100026 6 Decal-Forklift fork position

13 101048103026 2 Decal-LOGO, white

14 101012100030 2 Decal-Bulkhead overhaul
15 101012100008 2 Decal-Tipping hazard

16 101014100018 1 Decal-Platform up/down

17 101014100015 1 Decal-High Pressure Hazard

18 101014100017 1 Decal-Read manuals

19 101055103015 1 Decal-Emergency stop switch

20 101012100029 2 Decal-Crush hazard

21 101012100018 2 Decal-Crush hazard
22 216060000004 6 Attention line, 50mm wide
23 101016100030 4 Decal-Lanyard anchorage points

24 101014100022 1 Decal-Oil inlet

25 101040103014 1 Decal-Detachable bracket
26 101012100001 1 Decal-No fire
27 101041103020 1 Decal-Tipping hazard

28 101012100010 1 Decal-Electrocution hazard

29 101016100031 1 Decal-Main power switch

30 101014100026 1 Decal-Safety arm

31 101014100008 1 Decal-Charging voltage

32-1 101041103012 1 Decal-Use requirements, 0608

32-2 101042103005 1 Decal-Use requirements, 0808

GTJZ0608&0808 Parts Manual 137 © Oct 2021

DECALS

No. Part No. Qty. Description

33 101014100032 2 Decal-Serial number

34 101014100025 1 Decal-Emergency down

35 101016100035 1 Decal-Release brake

36 101012100038 1 Nameplate-AS

37 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

38 101040100005 1 Decal-Read manuals
39 101012100019 1 Decal-Tipping hazard

40 101040100009 1 Decal-Tipping hazard

© Oct 2021 138 GTJZ0608&0808 Parts Manual

 DECALS

7.6 DECALS (CSA)

2 1
E

K
E

4 22
7 7
6 6

6 7 22 8 9 10 12 13 14 15 11 16 17 18 12 9 8 43 20 21 22
2 1

37

36
33 33

12 34 35 12

K
31
11 40 38 39 32
44
22 21 20 8 9 12 13 15 22 26 27 28 29 14 12 9 8 10 7 6

41 19
30

42 3
23 24 23

GTJZ0608&0808 Parts Manual 139 © Oct 2021

DECALS

No. Part No. Qty. Description

101042103014 1 Decals (CSA)-GTJZ0808

101041103023 1 Decals (CSA)-GTJZ0608

1-1 101041103024 2 Decal-2132(GTJZ0608)

1-2 101042103015 2 Decal-2732(GTJZ0808)

2 101048103025 2 LOGO-SINOBOOM
3 101058103001 1 Decal-IPAF
4 101014100007 1 Decal-Platform electrical plug

5-1 101041103030 1 Decal-Use requirements, 0608

5-2 101042103012 1 Decal-Use requirements, 0808

6 101014100020 4 Decal-Lifting points

7 101014100021 4 Decal-Tiedown point

8 101053103020 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard

10 101016100034 2 Decal-Noise 72dB
11 101040103013 2 Decal-Electrocution hazard
12 101012100026 6 Decal-Forklift fork position

13 101048103026 2 Decal-LOGO, white

14 101012100030 2 Decal-Bulkhead overhaul
15 101012100008 2 Decal-Tipping hazard

16 101014100018 1 Decal-Platform up/down

17 101014100015 1 Decal-High Pressure Hazard

18 101014100017 1 Decal-Read manuals

19 101055103015 1 Decal-Emergency stop switch

20 101012100029 2 Decal-Crush hazard

21 101012100018 2 Decal-Crush hazard
22 216060000004 6 Attention line, 50mm wide
23 101016100030 4 Decal-Lanyard anchorage points

24 101014100022 1 Decal-Oil inlet

25 101048103023 1 Decal-Operating instructions

26 101012100001 1 Decal-No fire

27 101038103017 1 Decal-Tipping hazard

28 101012100010 1 Decal-Electrocution hazard

29 101016100031 1 Decal-Main power switch

30 101014100026 1 Decal-Safety arm

31 101014100008 1 Decal-Charging voltage

32-1 101041103029 1 Decal-Use requirements, 0608

32-2 101042103011 1 Decal-Use requirements, 0808

© Oct 2021 140 GTJZ0608&0808 Parts Manual

 DECALS

No. Part No. Qty. Description

33 101014100032 2 Decal-Serial number

34 101014100025 1 Decal-Emergency down

35 101016100035 1 Decal-Release brake

36 101048103022 1 Nameplate-CSA

37 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

38 101040100005 1 Decal-Read manuals
39 101012100019 1 Decal-Tipping hazard

40 101040100009 1 Decal-Tipping hazard

41 101040103014 1 Decal-Detachable bracket

42 101040103015 1 Decal-Annual inspection

43 104011100021 1 Decal-Crush hazard

GTJZ0608&0808 Parts Manual 141 © Oct 2021

DECALS

7.7 DECALS (KCS)

2 1
E

K
E

4 22
7 7
6 6

6 7 22 8 9 10 12 13 14 15 11 16 17 18 12 9 8 20 21 22
2 1

37

36
33 33

12 34 35 12

K
31 39 11 38 25 32

22 21 20 8 9 12 13 15 22 26 27 28 29 14 12 9 8 10 7 6

19 30

3
23 24 23

© Oct 2021 142 GTJZ0608&0808 Parts Manual

 DECALS

No. Part No. Qty. Description

101041103016 1 Decals (KCS)-GTJZ0608

101042103008 1 Decals (KCS)-GTJZ0808

1-1 101041103025 2 Decal-0608

1-2 101042103016 2 Decal-0808
2 101048103025 2 LOGO-SINOBOOM
3 101058103001 1 Decal-IPAF
4 101014100007 1 Decal-Platform electrical plug

5-1 101041103013 1 Decal-Use requirements, 0608

5-2 101042103006 1 Decal-Use requirements, 0808

6 101014100020 4 Decal-Lifting points

7 101014100021 4 Decal-Tiedown point

8 101053103017 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard

10 101016100034 2 Decal-Noise 72dB
11 101012100005 2 Decal-Electrocution hazard
12 101012100026 6 Decal-Forklift fork position

13 101048103026 2 Decal-LOGO, white

14 101012100030 2 Decal-Bulkhead overhaul
15 101012100008 2 Decal-Tipping hazard

16 101014100018 1 Decal-Platform up/down

17 101014100015 1 Decal-High Pressure Hazard

18 101014100017 1 Decal-Read manuals

19 101055103015 1 Decal-Emergency stop switch

20 101012100029 2 Decal-Crush hazard

21 101012100018 2 Decal-Crush hazard
22 216060000004 6 Attention line, 50mm wide
23 101016100030 4 Decal-Lanyard anchorage points

24 101014100022 1 Decal-Oil inlet

25 101040100009 1 Decal-Tipping hazard

26 101012100001 1 Decal-No fire

27 101041103020 1 Decal-Tipping hazard

28 101012100010 1 Decal-Electrocution hazard

29 101016100031 1 Decal-Main power switch

30 101014100026 1 Decal-Safety arm

31 101014100008 1 Decal-Charging voltage

32-1 101041103012 1 Decal-Use requirements, 0608

32-2 101042103005 1 Decal-Use requirements, 0808

GTJZ0608&0808 Parts Manual 143 © Oct 2021

DECALS

No. Part No. Qty. Description

33 101014100032 2 Decal-Serial number

34 101014100025 1 Decal-Emergency down

35 101016100035 1 Decal-Release brake

36 101015100026 1 Nameplate-KCS

37 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

38 101040100005 1 Decal-Read manuals
39 101012100019 1 Decal-Tipping hazard

© Oct 2021 144 GTJZ0608&0808 Parts Manual

 DECALS

7.8 DECALS (ANSI)

2 1 E

K E

22
4 7 7
6 6

6 7 22 8 9 10 12 13 14 15 11 16 17 18 12 9 8 20 21 22
2 1

37

36
33 33

12 34 35 12

K
11 38 40 39 3
31

22 21 20 8 9 12 13 15 22 26 27 28 29 14 12 9 8 10 7 6
F

32

25 19 5
41 30
23 24 23

GTJZ0608&0808 Parts Manual 145 © Oct 2021

DECALS

No. Part No. Qty. Description

101041103028 1 Decals (ANSI)-GTJZ0608

101041103019 1 Decals (ANSI)-GTJZ0808

1-1 101041103024 2 Decal-2132

1-2 101042103015 2 Decal-2732
2 101048103025 2 LOGO-SINOBOOM
3-1 101041103029 1 Decal-Use requirements, 0608

3-2 101042103011 1 Decal-Use requirements, 0808

4 101014100007 1 Decal-Platform electrical plug

5 101014100026 1 Decal-Safety arm

6 101014100020 4 Decal-Lifting points

7 101014100021 4 Decal-Tiedown point

8 101053103020 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard

10 101016100034 2 Decal-Noise 72dB
11 101040103013 2 Decal-Electrocution hazard
12 101012100026 6 Decal-Forklift fork position

13 101048103026 2 Decal-LOGO, white

14 101012100030 2 Decal-Bulkhead overhaul
15 101012100008 2 Decal-Tipping hazard

16 101014100018 1 Decal-Platform up/down

17 101014100015 1 Decal-High Pressure Hazard

18 101014100017 1 Decal-Read manuals

19 101055103015 1 Decal-Emergency stop switch

20 101012100029 2 Decal-Crush hazard

21 101012100018 2 Decal-Crush hazard
22 216060000004 6 Attention line, 50mm wide
23 101016100030 4 Decal-Lanyard anchorage points

24 101014100022 1 Decal-Oil inlet

25 101040103014 1 Decal-Detachable bracket
26 101012100001 1 Decal-No fire
27 101038103017 1 Decal-Tipping hazard

28 101012100010 1 Decal-Electrocution hazard

29 101016100031 1 Decal-Main power switch

30 101058103001 1 Decal-IPAF
31 101014100008 1 Decal-Charging voltage

32-1 101041103030 1 Decal-Use requirements, 0608

32-2 101042103012 1 Decal-Use requirements, 0808

© Oct 2021 146 GTJZ0608&0808 Parts Manual

 DECALS

No. Part No. Qty. Description

33 101014100032 2 Decal-Serial number

34 101014100025 1 Decal-Emergency down

35 101016100035 1 Decal-Release brake

36 101048103010 1 Nameplate-ANSI

37 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

38 101040100005 1 Decal-Read manuals
39 101012100019 1 Decal-Tipping hazard

40 101040100009 1 Decal-Tipping hazard

41 101040103015 1 Decal-Annual inspection

GTJZ0608&0808 Parts Manual 147 © Oct 2021

DECALS

This Page Intentionally Left Blank

© Oct 2021 148 GTJZ0608&0808 Parts Manual

 8 SPECIAL OPTIONS

GTJZ0608&0808 Parts Manual 149 © Oct 2021

SPECIAL OPTIONS

8.1 GPS INSTALLATION 1

5
2
3
1

No. Part No. Qty. Description

1 215020000105 2 Screw M4×12-A2-70 GB/T 818

2 215040000031 2 Washer 4-A2 GB/T 97.1
3 215040000002 2 Washer 4-A2-70 GB/T 93
4 203150003022 1 GPS/LTE antenna(Not Shown)

5 203020003040 1 GPS module (4G)(1000577)

© Oct 2021 150 GTJZ0608&0808 Parts Manual

 SPECIAL OPTIONS

8.2 GPS INSTALLATION 2

4
5
1

No. Part No. Qty. Description

1 215040000003 2 Washer 5-A2-70 GB/T 93

2 215020000006 2 Screw M5×12-A2-70 GB/T 70.1
3 203020003017 1 GPS terminal (including magnet)(1000254)

4 101038033017 1 Guard
5 215040000032 2 Washer 5-A2 GB/T 97.1

GTJZ0608&0808 Parts Manual 151 © Oct 2021

SPECIAL OPTIONS

8.3 LED LIGHT INSTALLATION

No. Part No. Qty. Description

1 203990000003 2 Dust cover

2 215020000110 4 Screw M5×12-A2-70 GB/T 818
3 215040000003 4 Washer 5-A2-70 GB/T 93
4 203050000038 2 LED light, beacon

© Oct 2021 152 GTJZ0608&0808 Parts Manual

 SPECIAL OPTIONS

8.4 RCBO INSTALLATION

No. Part No. Qty. Description

1 203160000002 1 RCBO
2 203090000002 1 Waterproof Cover, RCBO

GTJZ0608&0808 Parts Manual 153 © Oct 2021

SPECIAL OPTIONS

8.5 EXTERNAL POWER INSTALLATION-0608

© Oct 2021 154 GTJZ0608&0808 Parts Manual

 SPECIAL OPTIONS

No. Part No. Qty. Description

1 116003063047 Electrical plug options

1-1 203080000303 2 Electrical plug

1-2 203080000470 1 Plug, USS

2 203080000300 1 Industrial connector

3 101053063043 Options, AC power harness(Not Shown)

3-1 203230000723 1 Cable(GB)

3-2 203230000724 1 Cable(EN，used when RCBO is not equipped)

3-3 203230000725 1 Cable(USS)

3-4 203230000766 1 Cable(EN，used when RCBO is equipped)

4 101055063028 Electrical plug options

4-1 203080000534 1 Electrical plug(Type B, American and South American specs)

4-2 203080003043 1 Electrical plug (Type L, South American and Italian specs)

4-3 203080000532 1 Electrical plug(Type G, HongKong and Middle East specs)

4-4 203080000539 1 Electrical plug (Type J, Swiss specs)

4-5 203080000530 1 Electrical plug(Type I, China and Australian specs)

4-6 203080000538 1 Electrical plug(Type E+F, European and Brazilian specs)

4-7 203080000537 1 Electrical plug(Type M, Macao specs)

GTJZ0608&0808 Parts Manual 155 © Oct 2021

SPECIAL OPTIONS

8.6 EXTERNAL POWER INSTALLATION-0808

© Oct 2021 156 GTJZ0608&0808 Parts Manual

 SPECIAL OPTIONS

No. Part No. Qty. Description

1 116003063047 Electrical plug options

1-1 203080000303 2 Electrical plug

1-2 203080000470 1 Plug, USS

2 203080000300 1 Industrial connector

3 101044063003 Options, AC power harness(Not Shown)

3-1 203230000705 1 Cable(GB)

3-2 203230000706 1 Cable(EN，used when RCBO is not equipped)

3-3 203230000707 1 Cable(USS)

3-4 203230000850 1 Cable(EN，used when RCBO is equipped)

4 101055063028 Electrical plug options

4-1 203080000534 1 Electrical plug(Type B, American and South American specs)

4-2 203080000532 1 Electrical plug(Type G, HongKong and Middle East specs)

4-3 203080000530 1 Electrical plug(Type I, China and Australian specs)

4-4 203080000538 1 Electrical plug(Type E+F, European and Brazilian specs)

4-5 203080000537 1 Electrical plug(Type M, Macao specs)

4-6 203080000539 1 Electrical plug (Type J, Swiss specs)

4-7 203080003043 1 Electrical plug (Type L, South American and Italian specs)

GTJZ0608&0808 Parts Manual 157 © Oct 2021

SPECIAL OPTIONS

8.7 FOOT SWITCH INSTALLATION

No. Part No. Qty. Description

1 203060003001 1 Footswitch
2 215010000052 3 Bolt M6×25-A2-70 GB/T 5783
3 215040000033 3 Washer 6-A2 GB/T 97.1
4 215040000004 3 Washer 6-A2-70 GB/T 93
5 101053063010 1 Foot switch harness(Not shown)

© Oct 2021 158 GTJZ0608&0808 Parts Manual

 SPECIAL OPTIONS

8.8 WORK LIGHT INSTALLATION

GTJZ0608&0808 Parts Manual 159 © Oct 2021

SPECIAL OPTIONS

No. Part No. Qty. Description

1 215040000034 1 Washer 8-200HV-ZnD GB/T 97.1

2 215030000005 1 Nut M8-8-ZnD GB/T 6170
3 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783
4 101015060019 1 Plate
5 203050000059 1 Work Light

6 101053063007 1 Work light harness(Not shown)

© Oct 2021 160 GTJZ0608&0808 Parts Manual

 SPECIAL OPTIONS

8.9 WATERPROOF SOCKET INSTALLATION (ALL SPECS)

1 2
3
5

No. Part No. Qty. Description

1 215040000003 4 Washer 5-A2-70 GB/T 93

2 215040000032 4 Washer 5-A2 GB/T 97.1
3 215030000003 4 Nut M5-A2-70 GB/T 6170
4 201990003005 1 Connector, waterproof, nylon

5 203080000301 1 Socket, waterproof

6 215020000113 4 Screw M5×25-A2-70 GB/T 818

GTJZ0608&0808 Parts Manual 161 © Oct 2021

SPECIAL OPTIONS

8.10 WATERPROOF SOCKET INSTALLATION (EN)

1 2
3
4

No. Part No. Qty. Description

1 215040000003 2 Washer 5-A2-70 GB/T 93

2 215040000032 2 Washer 5-A2 GB/T 97.1
3 215030000003 2 Nut M5-A2-70 GB/T 6170
4 203080000278 1 Socket, waterproof

5 215020000112 2 Screw M5×20-A2-70 GB/T 818

© Oct 2021 162 GTJZ0608&0808 Parts Manual

 SPECIAL OPTIONS

8.11 WATERPROOF SOCKET INSTALLATION (USS)

3 2

No. Part No. Qty. Description

1 203080000472 1 Box, receptacle

2 215040000002 4 Washer 4-A2-70 GB/T 93

3 215020000105 4 Screw M4×12-A2-70 GB/T 818
4 215030000002 4 Nut M4-8-A2-70 GB/T 6170

GTJZ0608&0808 Parts Manual 163 © Oct 2021

SPECIAL OPTIONS

8.12 OVERHEAD PROTECTION INSTALLATION

B
A

B A

16
11

18

3 4
10 7

13
15
6
12

14 17 13 2
1
8
3 9

5
B

© Oct 2021 164 GTJZ0608&0808 Parts Manual

 SPECIAL OPTIONS

No. Part No. Qty. Description

1 215040000003 4 Washer 5-A2-70 GB/T 93

2 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
3 215040000033 8 Washer 6-A2 GB/T 97.1
4 215010000228 2 Thumb bolt M8x20-8.8-ZnD DIN 316
5 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
6 101038040072 2 Bracket, left
7 215010000205 4 Bolt M6×55-A2-70 GB/T5783
8 203060000151 2 Travel switch
9 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
10 215010000228 2 Thumb bolt M8x20-8.8-ZnD DIN 316
11 101038040071 2 Steel pipe, overhead

12 101038040059 2 Guide link

13 215040000033 8 Washer 6-A2 GB/T 97.1
14 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
15 203060000151 2 Travel switch
16 101038040071 2 Steel pipe, overhead

17 215040000003 4 Washer 5-A2-70 GB/T 93

18 215010000205 4 Bolt M6×55-A2-70 GB/T5783
19 101053063004 1 Overhead protection harness(Not shown)

GTJZ0608&0808 Parts Manual 165 © Oct 2021

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Always for Better Access Solutions

Hunan Sinoboom
AS/NZSIntelligent Equipment Co., Ltd.
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