SI0396

File In/With: – SI0396
Supersedes SI0396 (1018) REV 1118

Equipment YK Mod G and H
Affected:
Service
Information V05 03630 OptiVIew Chiller Control Panel Software
GENERAL
Beginning July 2018, enhanced software is supplied in new production YK chillers and replacement microboard kit
331-03630-601. Version 05 is applicable to the 031-03630-001 microboard for YK Mod G and later YK chillers.
The enhancements are below.
The microboard, software version and program card part number is:
031-03630-001 = Y.OPT.01.05.308 (P/N 031-03601-002)
Features included in this version of the software are:

Liquid Refrigerant Carryover Control
This change is to implement the controls necessary to support the YK Mod H chiller. This will include adding com-
pressor carryover limiting (implemented as motor current limiting) to prevent liquid slugging of the compressor
when paired with evaporators that have a lower CFM limit than the compressor.
Improved LCHLT Control at Low Loads

Technicians in the field have noted unstable LCHLT control at low loads. It was determined that the Capacity
Control gain is too high for this condition. This change will provide a service level adjustment to the gain that can
be lowered, if needed, based on site conditions. The Technician can adjust the Capacity Control Gains as Normal,
Medium, and Low. This functionality was removed from older software versions but is being re-instated in this
software version.
Work on this equipment should only be done by properly trained personnel who are qualified to work on this
type of equipment. Failure to comply with this requirement could expose the worker, the equipment and the building
and its inhabitants to the risk of injury or property damage.
The instructions on this service bulletin are written assuming the individual who will perform this work is a fully
trained HVAC & R journeyman or equivalent, certified in refrigerant handling and recovery techniques, and knowl-
edgeable with regard to electrical lock out/tag out procedures. The individual performing this work should be aware
of and comply with all Johnson Controls, national, state and local safety and environmental regulations while car-
rying out this work. Before attempting to work on any equipment, the individual should be thoroughly familiar with
the equipment by reading and understanding the associated service literature applicable to the equipment. If you do
not have this literature, you may obtain it by contacting a Johnson Controls Service Office.
Should there be any question concerning any aspect of the tasks outlined in this bulletin, please consult a
Johnson Controls Service Office prior to attempting the work. Please be aware that this information may be time
sensitive and that Johnson Controls reserves the right to revise this information at any time. Be certain you are
working with the latest information.
Product Technical Support

SI0396 (1118)
Variable Water Outlet Control

This feature satisfies new CE energy requirements in Europe, but may also be useful to other parts of the world.
When Variable Water Outlet Control is Enabled on the Setup Screen, the local and remote cooling setpoints are
ignored and the Selected Cooling Setpoint is set based on the Entering Condenser Liquid Temperature as follows.
ENTERING CONDENSER LIQUID TEMPERATURE SELECTED COOLING SETPOINT

ECLT >= 82.4 ºF (28 °C) 44.6 ºF (7 °C)
75.2 ºF (24 °C) <= ECLT < 82.4 ºF (28 °C) 47.3 ºF (8.5 °C)
68.0 ºF (20 °C) <= ECLT < 75.2 ºF (24 °C) 50.0 ºF (10 °C)
ECLT < 68.0 ºF (20 °C) 52.7 ºF (11.5°C)
The Selected setpoint shall be ramped at 0.1 °F/sec when changing between values in the table.
HYP VSD Fault Waveform

The VSD fault waveform shown from the History Details was found to not always be the correct waveform. The
index to the Selected Fault on the History Screen was not correct. This bug has been fixed.
Motor Lubrication
Johnson Controls now uses multiple motor suppliers that have different lubrication intervals and in some cases re-
quire different lubricants, as a result the lubrication screen and programming will now allow the entry of different
lubrication intervals for the recommended, warning, and shutdown for motor lubrication.
SCREENS / REPORTS
System Status
The message displayed on the System Status line of the Status Bar and on the Status Report shall be determined by
the operating state of the chiller.
CHILLER STATE COLOR SYSTEM STATUS MESSAGE

Prelube Green SYSTEM PRELUBE (and countdown timer)
Startup Green SYSTEM STARTUP
Running Green SYSTEM RUN
Running, Cooling Green SYSTEM RUN – COOLING
Running, Heating Green SYSTEM RUN – HEATING
Running, Cooling & Heating Green SYSTEM RUN – COOLING & HEATING
Soft Shutdown Green SYSTEM SOFT SHUTDOWN
Coastdown, Highest Active Event is a Safety Fault Red SYSTEM COASTDOWN (and countdown timer)
Coastdown, Highest Active Event is a Cycling Fault or
Orange SYSTEM COASTDOWN (and countdown timer)
Start Inhibit
Coastdown, No Shutdown Events Active Green SYSTEM COASTDOWN (and countdown timer)
Stopped, Highest Active Event is a Safety Fault Red SAFETY SHUTDOWN – MANUAL RESTART
Stopped, Highest Active Event is a Cycling Fault Orange CYCLING SHUTDOWN – AUTO RESTART
Stopped, Highest Active Event is a Start Inhibit Orange START INHIBIT
Stopped, Highest Active Event is a Normal Shutdown Green NORMAL SHUTDOWN
Stopped, No Shutdown Events Active Green SYSTEM STOPPED
MVVSD Startup Yellow MVVSD STARTUP – DRIVE NOT READY
2 JOHNSON CONTROLS

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File In/With: – SI0396

Supersedes SI0396 (1018) REV 1118

Features included in this version of the software are:

Improved LCHLT Control at Low Loads

Product Technical Support

Variable Water Outlet Control

ENTERING CONDENSER LIQUID TEMPERATURE SELECTED COOLING SETPOINT

HYP VSD Fault Waveform

CHILLER STATE COLOR SYSTEM STATUS MESSAGE

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