Pressure Guages
Pressure Guages
Pressure Guages
59
Chr. Edelmann
Otto von Guericke University, Magdeburg, Germany
Abstract
Gauges for the measurement of total pressures in the vacuum range using dif-
ferent physical effects are described (with the exception of ionization gauges
that are discussed in a separate chapter). Advantages, disadvantages, tenden-
cies in development, sources of error, and pressure ranges for different appli-
cations are discussed.
1. INTRODUCTION
The term ‘vacuum’ designates a pressure range which extends from pressures somewhat lower than
atmospheric pressure down to pressures lower than 10-14 mbar. Thus it spans a pressure range with more
than 17 orders of magnitude that can be arbitrarily subdivided into ranges of about three to five decades
of pressure. According to DIN 28 400-1 (in agreement with ISO 3529-1) the overall pressure range is
divided into four ranges. Since the beginning of the nineties pressures lower than
10-12 mbar have been defined as extreme high vacuum. In Table 1 this fifth range is in brackets since it is
still not a standardized definition.
Table 1
Pressure ranges
Assuming ideal thermodynamic equilibrium we can define the pressure p by Eq. (1):
F
p= (1)
A
(F force acting perpendicularly onto an area A). According to the international system of units the pres-
sure unit is:
1[p] = 1 [F]/ 1 [A] = 1 N/m2 = 1 Pa = 0.01 mbar.
As the ambient atmospheric air and the residual gas in a vacuum chamber both consist of i different gas
components each of them has a partial pressure ppart/i. The partial pressures of all gas components add
linearly to give a total pressure ptotal according to Dalton’s´s law:
ptotal = ∑ p part / i . (2)
i
In future I consider only the total pressure ptotal which I abbreviate by p. The following different physical
effects, depending on the gas pressure, can be used for the measurement of total pressures:
60
• force effect
• heat transport by heat conductivity of the gas
• heat transport by convection of the gas
• viscosity of the gas
• radiometer effect
• scattering of electrons by collisions with gas particles
• excitation of gas particles by electron impact
• ionization of gas particles by electron impact
• deceleration of ions in an electric field by collisions with gas particles.
Gauges using these different effects for the determination of pressures will now be described.
p→ 0
chamber
∆m pump
P( m)
V
gas inlet
cylinder
To avoid the influence of the surrounding atmosphere the cylinder and piston are placed in an ad-
ditional chamber, which is evacuated. To reduce the influence of friction between the cylinder and pis-
ton the piston is made to rotate. With the help of such an apparatus as that represented in Fig. 1 it is
possible to calibrate any gauge indicated in the sketch by G.
differences between the environment of the gauge and the interior cause forces to act on the two walls of
the tube (Fig. 2b) so that it is bent by an amount that depends on the pressure difference between the
environment and the interior. The bending is transformed by a lever to a pointer whose position can be
calibrated. The importance of this type of gauge is that it is very robust and that it covers a range of
pressure measurement from pressures higher than atmospheric pressure down to rough vacuum (about
10 mbar). The accuracy and reproducibility are relatively poor, so that it is not suitable for precision
measurements, and its usefulness for vacuum measurements is limited.
a) b)
Fig. 2 Bourdon gauge, a) principle, b) distribution of forces
P2
P1 P1 P1
P2
a) b) c)
Fig. 3 Diaphragm gauges with a) a mechanical, b) an electrical and c) an optical display
62
sensor
housing
O-ring
∆h
In the simplest case a gauge of this type consists of a U-shaped glass tube closed at the one end
and connected at the other to the chamber whose pressure is to be measured (Fig. 5). The tube is filled
with mercury so that in the volume between the closed end and the level of the mercury column there is
only the vapor pressure of the mercury and is called Torricelli´s vacuum. The difference in heights of
the mercury levels in the two legs of the U-shaped tube is proportional to the pressure
p = ρg∆h (4)
63
where ρ is the density of the used liquid, usually mercury, g gravitational acceleration, and ∆h the dif-
ference in heights of the levels of the two columns. Because the lowest measurable difference of heights
of the mercury levels is about 1 mm the lowest pressure detectable with this gauge is in the order of
100 Pa (1 mbar). Because of its uncertainty, its limited range of pressure reading, and the absence of
possibilities for electronic recording, this simple type of gauge has nearly no importance for practical
application today.
If the pressure p can be neglected in respect to the hydrostatic pressure ρg∆h, p can be calculated by the
formula:
VM
p = ρg∆h . (6)
V
VM ∆h
V
A
Hg
a) b)
Fig. 6 McLeod gauge
To read the pressure it is necessary to determine the ratio of the volumes V and VM and the differ-
ence ∆h of the heights of the mercury levels. To avoid errors caused by different capillary depression
both the capillary containing the little volume VM (in the capillary) and the comparison capillary parallel
to the connection tube are made from the same piece of glass capillary. The ratio of the two volumes
can be determined exactly before the first use of the gauge and represents a special constant for this
gauge. Thus, the McLeod gauge substitutes the measurement of a pressure by the measurement of only
one length. Therefore it was used for a long time as a primary standard for pressure measurement. To
measure the pressure one has to lower the columns of mercury so that the volume V is connected with
the chamber in which the pressure is to be measured. After reaching the pressure equilibrium one has to
compress isothermally the gas in the volume V up to the volume VM and to determine the pressure in this
volume. For this purpose one has to compare the heights of the mercury columns in the volume VM and
in the comparison capillary. After the measurement one has to lower the mercury level so that the vol-
ume V is connected again with the chamber in which the pressure is to be measured. Thus, the meas-
urement is discontinuous and needs some dexterity. For precision measurements one has to stabilise the
temperature in the surroundings of the gauge. The range of pressure measurement depends on the di-
mensions of the McLeod gauge. The lowest measurable pressures are about (1−0.5) 10-6 mbar. But for
this purpose the volume V has to be at least 1000 cm3 and the volume VM about 1 mm3 or smaller. In
64
such a gauge one has to handle a lot of mercury and any accident has terrible consequences for the labo-
ratory where the gauge is used. Although the law of Boyle and consequently the pressure reading too do
not depend on the gas composition the McLeod gauge is not able to read correctly pressures of condens-
able vapors because of their condensation during the compression process. Therefore the McLeod gauge
is not convenient for industrial use.
4. MODULATION GAUGE
Differentiating Eq. (4) one finds:
∆V
∆p = − p . (7)
V
This equation explains why periodical changes in V result in periodical changes of p so that ∆p is pro-
portional to p. The proportionality between these two quantities is used in the modulation gauge of Jur-
geit and Hartung [4] shown in Fig. 7. In this gauge a small volume V is periodically changed with the
help of a piezoelectric oscillator (2). The resulting periodical changes in pressure can be detected with
the help of a sensitive capacitor microphone (1) whose signal is proportional to the changes of the os-
cillating pressure. This device is able to read pressures from atmospheric pressure down to 10-6 mbar.
The reading is only slightly influenced by the gas composition as a consequence of the conductance (3)
between the oscillating volume of the gauge and the chamber in which the pressure is to be measured.
with ρ the density of the gas, Λ the mean free path of a gas particle, and v the average value of the ve-
locity of a gas particle. If the mean free path is comparable to the dimensions of the system the viscosity
decreases with lowering of the density (or pressure) of the gas. Thus, the viscosity of a gas can be used
to determine the pressure under the mentioned restriction. One has to bear in mind that the viscosity
depends on the kind of gas.
fixed. Rotating oscillations (see Fig. 8d−e) were also used for the same purpose [7], but they had the
same disadvantages. Therefore, in 1937 Holmes [8] suggested magnetic suspension of the moving sys-
tem that was damped by the viscosity of the gas. The advantage of this equipment is that there is no
mechanical connection between the housing of the gauge and the rotating or oscillating part.
3
3
2 3
2
4 2
5 1
a) b) c)
mirror mirror
B
2d A
d) e)
Fig. 8 Former constructions of gauges:
a) single-string pendulum (2), suspension (3), housing (4), connection to the chamber (5);
b) double-string pendulum (2), suspension (3);
c) double-string pendulum (2) with mirror (1), suspension (3);
d) torsional vibration gauge with one moveable disc between two fixed discs;
e) viscosity gauge with one rotating disc (A) opposite to movable suspended disc (B)
2
3
1
5
Fig. 9 Spinning rotor gauge (after a data sheet of the Leybold company)
66
The viscosity and the pressure could be calculated from the decrease of the frequency ν with time from
πρ K r v ν (t )
p= ln (9)
10αt ν (0)
where r is the radius of the ball, ρK its density, ν(t) frequency of the ball at the time t, ν(0) frequency at
the beginning of the measurement, α the accommodation coefficient and, v is the arithmetic average
velocity of the gas particles. The advantage of this gauge is the simple construction of the sensor. It
consists only of a flange (4) connected with a cylindrical tube (5) closed at the end opposite to the
flange and containing the ball. The arrangement of the permanent magnets and the coils is a separate
structure fixed on the tube.
The lower pressure limit is 10-7 mbar or lower, the upper pressure limit is about 10-1 mbar. Due to
the quantities α and v being specific to the gas the pressure reading depends on the composition of the
gas. The precision of this gauge is so excellent that it can be used as a secondary standard for the cali-
bration of other gauges.
quartz crystal
L
102
0
Z–Z
Au/Cr-electrode
101 L=2,5mm
100
D=0,4mm
10−1
D=0,3mm
10−2
10−3 10−2 10−1 100 101 102 103
p in Torr
Fig. 10 Construction principle of the quartz friction gauge Fig. 11 Difference of the impedance (Z – Z0) vs. pressure for a
fork length of 2.5 mm
1
λ = Λρ vcV . (11 a)
3
with Λ the mean free path length of a gas particle, ρ the density of the gas, cV the specific heat capacity
of the gas at a constant volume, and v the average value of the velocities of the gas particles. By com-
parison with Eq. (8) one can write for Eq. (11 a) :
λ = ηcV . (11 b)
Independent of the special shape one can interpret Eq. (11a) in the following manner: The mean free
path length of a gas is reverse proportional to the pressure, and the density is direct proportional to the
pressure. Therefore, the specific heat conductivity of a gas does not depend on the pressure, because
Eqs. (11a−11c) contain the product of ρΛ. This statement is correct for higher pressures in the vacuum
range, if the mean free path length Λ is lower than the geometric dimensions of the vacuum system. But
if − as a consequence of lowering the pressure − the mean free path length reaches values of the same
order of magnitude as the geometric dimensions of the system, the specific heat conductivity is dimin-
ished if the pressure is reduced. This effect can be used for the measurement of the pressure.
to the
l
chamber
2r o
2r i
At equilibrium:
Pel = IW1 + IW2 + IW3 = ∑I W . (12)
68
Heat transfer via the electric feedthroughs depends on the temperature of the heated wire, the material,
and the cross section of the feedthroughs. Heat radiation is described by the law of Stefan and Boltz-
mann and depends on the fourth power of the temperatures of the heated wire and its surroundings. Both
the term IW1 and IW3 are independent of gas pressure and nearly constant.
At higher pressures, when the mean free path length Λ is small in comparison to the diameter of
the wire, the specific heat conductivity of the gas is independent of pressure. Thus a constant heat flow
is transported by the gas from the heater to the wall of the gauge. It depends only on the temperatures of
the heater and of the walls and on the geometric structure, but not on the pressure. But if the pressure is
diminished to values at which the mean free path length Λ is in the order of the diameter of the thin
wire, the heat conductivity of the gas decreases. Simultaneously the heat transport from the wire to the
wall is reduced and the temperature of the wire rises if the electric power is constant. At very low pres-
sures the heat flows IW1 + IW3 dominate and the heat flow via the gas can be neglected. Thus, the tem-
perature of the heated wire becomes stable. This behaviour of the heat flow and the temperature of the
heater operated with constant electric power is shown in Fig. 13. The pressure reading is transformed
into the measurement of the heater temperature. This in turn is possible either by the determination of
the electric resistance of the wire with the help of a Wheatstone bridge or by a thermocouple whose
voltage is measured. Another possibility of measurement is to stabilize the temperature of the heater by
variation of the heating power. At low pressure less electric power is necessary to obtain the desired
heater temperature than at higher pressures.
ΣIW
Σ IW, T
Fig. 13 Heat flow and temperature of a heater with constant electric power
As can be seen in Fig. 13, in the case of operation with constant heating power the pressure is cor-
rectly measurable only between 10-3 mbar and 1 mbar. Above 1 mbar and below 10-3 mbar, the output
vs. pressure curve is so flat that a correct pressure reading is nearly impossible. To extend the range of
pressure measurement to lower pressures one can reduce the term of the heat radiation by lowering the
heater temperature (i.e. lower electric power) and by cooling the tube wall. Thus, it is even possible to
measure with special gauges pressures of about 10-4 mbar.
An extension of the range of higher pressures is also possible. For this purpose the heat transfer
from the heater to the walls by convection can be used. This was shown by Gorski and co-workers in
Poland [14].
The pressure reading depends on the kind of gas and on the accommodation coefficients of the
heated wire and the inner tube wall. Thus, contamination of the tube wall or the heater surface can in-
fluence the pressure reading.
measured by a diode and stabilized by a proper integrated circuit. The voltage of the heater is used for
pressure measurement. Figure 15 shows schematically the characteristics of this gauge. At pressures
lower than 1 mbar the heat conductivity, and above 1 mbar the heat convection, is used to measure the
pressure.
chip with constant temperature 1000
Vout in mV
temperature – 920
heater
sensor Vout + heat
amplifier 840 conductivity
heat
Heat conductivity on the substrate surface convection
760
Another possibility for miniaturization of the sensor was developed by Badinter and co-workers
[13], who used a very small heater, but external circuits for the measurement. The gauge had a diameter
of 3.6 mm and a height of 3 mm. The heater had a diameter of 6−7 µm and was coated with an isolating
film of 5−7 µm thickness. The range of measurement was between 0.1 and 100 mbar.
7. RADIOMETER-EFFECT GAUGES
The thermal molecular pressure experimentally demonstrated by Crookes in 1873 was used by Knudsen
[16] in 1910 for the measurement of pressures. To explain this effect we consider in Fig. 16 two plane-
parallel plates 1 and 2 with the same area but different temperatures T1 and T2 . The distance d between
the two plates may be small compared with the mean free path length Λ, so that d < Λ/10. Assuming
T1 > T2 (T2 may also be the temperature of the surroundings) gas particles travelling from plate 1 to plate
2 have a higher impact than gas particles coming from the surroundings to the other side of plate 2.
Thus, different pressures seem to act onto the two sides of plate 2. Their difference can be calculated
with the help of the known laws of the kinetic theory of gases by the following equation:
p α 2 − α1 T
∆p = (1 + )( 1 − 1) (13)
2 α1 + α 2 − α1α 2 T2
where α1 and α2 are the accommodation coefficients of the plate 1 and 2 respectively. According to
Fig. 17 one can suspend plate 2 in the manner used for galvanometers. The pressure difference effects
movement of plate 2. The elastic moment of the suspension tries to compensate the momentum caused
by the pressure difference at the two sides of plate 2. Thus, in the equilibrium the torsion of plate 2 indi-
cates the pressure. Figure 18 shows the torsion angle γ vs. pressure p.
1 2 suspension
mirror movable
d frame
T1 T2 A A
b
plate 1 plate 1
According to Eq. 13 this method of pressure measurement is independent of the kind of gas.
Some versions of this equipment have a low-pressure limit of about 10-8 mbar [19]. Because this type of
gauge is very sensitive to vibrations and impact it is not used industrially today.
8.1 Gauges using the elastic electron scattering for pressure measurement
Gauges of this type can be used where the electrons have energies lower than the ionisation energy. In
this case the probability for excitation is small and the probability for ionisation is zero.
If electrons are accelerated by a low-voltage, elastic collisions with gas particles cause the ap-
pearance of velocity components perpendicular to the direction of the electric field and the reduction of
the accelerating effect in the electric field. In the worst case, the electrons can reach, in a homogeneous
electric field, a constant drift velocity instead of an accelerated movement. Of course, these effects hap-
pen only if the gas pressure is high enough that the mean free path length of the electrons is much
smaller than the distance between the electrodes producing the electric field. These effects can be used
for pressure measurement.
In 1983 Lucas and Goto [18] used the appearance of velocity components of the gas particles per-
pendicular to a homogeneous electric field for pressure measurement. They found that electrons travel-
ling in the direction of a uniform homogeneous electric field diffuse radially to the direction of this
field. Electrons starting from a point source of the cathode arrive at the anode with a mean radial dis-
placement r 2 whose magnitude can be expressed by the formula:
Dr d 2
r2 = 4 (14)
µ U
with Dr the so-called radial-diffusion coefficient, µ the mobility, d the distance between cathode and
anode, and U the voltage between cathode and anode. The quotient Dr / µ is solely a function of U/(pd)
so that the mean radial displacement is a function of the pressure p.
The gauge of Lucas and Goto using this effect for pressure measurement has two anodes facing
the cathode. One has the shape of a circular disc placed at a distance d from the cathode. The other is a
flat ring surrounding concentrically the disc. The distribution of the electron current to these two anodes
having the same potential can be used for pressure measurement. This type of gauge is shown schemati-
cally in Fig. 19.
71
C A2
A1
A2
I2 I1
UA
Fig. 19 Scheme of Lucas and Goto gauge
The pressure can be measured in a range between 10-3 mbar and about 100 mbar. The curves of the cur-
rent ratio vs. pressure are not linear. Their shape depends on the kind of gas. A linearization of these
curves seems to be possible with the help of a microcomputer.
Another gauge construction was suggested by Edelmann in 1998 [18−21]. The original idea was
to use the drift velocity u of the electrons in the homogeneous electric field for pressure measurement.
Kapzow [22] has shown that the drift velocity u of electrons in a weak electric field depends on the
pressure according to the formula:
eΛ e
u =α E, (15)
mv
where e is the elementary charge of an electron and Λe its mean free path, E the electrical field strength
equal to voltage U/d, m the mass of an electron, and v the (not exactly defined by Kapzov) average ve-
locity of the electrons. The mean free path length of the electrons is inversely proportional to the pres-
sure. Thus it should be possible to determine the gas pressure by the measurement of the drift velocity u.
Originally, it was intended to determine the drift velocity by the measurement of the electron distribu-
tion onto two electrodes. For this purpose the gauge contained, instead of two flat anodes in one plane
perpendicular to the axis between cathode and anode, a flat grid followed by a flat anode sheet as shown
in Figs. 20a–c. Both electrodes are parallel and placed perpendicularly to the axis between the cathode
and anode. They have the same voltage, about 10–20 V positive with respect to the cathode. The ratio of
the electron current to the grid and the electron current to the anode plate can be used to determine the
pressure. With this construction we have measured the pressure in the range between 10-1 and 100 mbar.
The characteristics of this gauge are shown in the Fig. 21. To read the pressure it is possible to use the
ratio of the grid and the anode current, while the cathode current is kept constant, or to keep either the
grid or the anode current constant and to use the current of the other electrode (i.e. anode or grid respec-
tively) for pressure measurement.
cathode C anode A
grid G C G A
IG IA
UA
C G A
a) b) c)
Fig. 20 Drift-velocity gauge
72
102 UA = 10 V
ratio IG/IA
101
100
An attempt to calculate the distribution of the electrons to the two electrodes with the help of the
classical methods used by Barkhausen or Rothe and Kleen for electron tubes does not give correct re-
sults. The reason may be that these methods neglect increasing velocity components perpendicular to
the direction of the homogeneous electric field with increasing pressure.
Thus, for a better calculation of the current distribution only Monte Carlo calculations seem to be
possible. These were performed by Kauert with the aim to optimise and to miniaturize the electrode
structure.
The advantages of these types of gauges are:
• Large range of pressure measurement from 10-3 mbar (or even 10-4 mbar) to about 100 mbar .
• Fast response for pressure changes, much faster than for example diaphragm gauges.
• Possibilities to miniaturize the gauges.
• Simple electronic circuits.
Disadvantages are:
• As in the case of viscosity and thermal-conductivity gauges the pressure reading depends on the kind
of gas.
However the most important problem for this type of gauge is the electron source. Lucas and
Goto used a photo cathode illuminated by ultraviolet light. This is not convenient for practical applica-
tions. We used a directly-heated iridium cathode coated with yttrium oxide. In the rough vacuum range
the lifetime of such a cathode is limited. It is hoped that field emitter arrays or sandwich cathodes will
have a longer lifetime and will be commercially available for this purpose in the near future.
1.2 Gauges using the inelastic interaction between electrons and gas particles
The energy loss of electrons by inelastic collisions with gas particles can cause an excitation of the gas
particles. The excited particles return immediately into the ground state by radiation of electromagnetic
waves. Although the light emission of gas discharges can be used for a rough estimation of the pressure
range, and in some cases even for information about special components of the gas mixture, this effect
is not suitable for exact pressure measurement. But the energy loss of electrons can also effect the ioni-
zation of gas particles. The use of the gas ionization for pressure measurement was discovered in con-
nection with the development of electron tubes at the beginning of this century. Today it is widely used
for pressure measurement in the so called ionization gauges. These gauges are described in another
chapter of these proceedings.
73
Table 2
Short summary of the operational ranges of different gauges for the measurement of total pressures
(x, pressure reading is independent of the kind of gas; o, pressure reading depends on the kind of gas)
10. ACKNOWLEDGEMENTS
The author is grateful for the careful support in many technical activities of Mrs. U. Lehmann and
Mr. Dipl.-Phys. Hauer. Both were very helpful in accurately preparing the manuscript and the slides for
this lecture.
11. REFERENCES
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Chr. Edelmann: “Vakuumtechnik : Grundlagen und Anwendungen”, Hüthig-Verlag, Heidelberg, 1985
Chr. Edelmann : “Vakuumphysik : Grundlagen, Vakuumerzeugung und –messung, Anwendungen”,
Spektrum Akademischer Verlag Heidelberg, 1998
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