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Sample Checklist

This document contains quality checklists and reports for a sample order of EE14 inductors produced by Componix Technology Pvt Ltd for Khaitan Electronics. It includes checklists for production processes, visual inspection, bill of materials, sample dispatch, and testing. The inductors have specifications of 820μH ±5% at 300mV and 1KHz using 36 SWG copper wire. Quality checks were performed on processes like winding, tapping, testing and visual attributes before samples were dispatched and their inductance, resistance and impedance were tested and found to meet requirements.

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41 views

Sample Checklist

This document contains quality checklists and reports for a sample order of EE14 inductors produced by Componix Technology Pvt Ltd for Khaitan Electronics. It includes checklists for production processes, visual inspection, bill of materials, sample dispatch, and testing. The inductors have specifications of 820μH ±5% at 300mV and 1KHz using 36 SWG copper wire. Quality checks were performed on processes like winding, tapping, testing and visual attributes before samples were dispatched and their inductance, resistance and impedance were tested and found to meet requirements.

Uploaded by

k.mehaboob basha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Componix Technology Pvt Ltd

Sample Quantity Checklist


Product Name EE 14 , 5 to 8 Pin Customer Name Khaitan Electronics

Product Part No Customer Part No

Specification 820µH ±5% 300mV 1KHz ( 35 SWG )

Testing Parameter
Turns 150 ± 2 Turns Inductance 820µH DCR (Ω) 2-2.8Max

Conn Pin 5 and 8 Voltage 300mV AL Value 36

Empty Pins 2,3,4,6,7 Frequency 1KHz

Process Check list


Process Equipments
Auto Manual
Winding
Tapping
Tinning
Core Assembly
Core Tapping / Coil Tapping
Testing
Gluing
Visual Check :
VC 1 Bobbin Damage
VC 2 Core Damage
VC 3 Gluing Issue
VC 4 Taping Issue
VC 5 Pin Brekage
VC 6 Core Shacking
VC 7 Tinning Issue
Packing

Prepared By Inspected By Checked By


Sample Product Incharge Quality Incharge Production Incharge
Componix Technology Pvt Ltd
Sample Customer Visual Checklist
Product Name EE 14 , 5 to 8 Pin Customer Name Khaitan Electronics

Product Part No Customer Part No

Specification 820µH ±5% 300mV 1KHz ( 35 SWG )

Process Visual Checklist


Customer Visual Points Visual Check
OK ( ) NOT OK ( × )
Inductance As per parameters (820µH±5%)
DCR as per parameters (2-2.8 Max)
3 - Pin required in Bobbin(1,5,8 Conn Pin)
Lead Length - 5mm (Max)
Bobbin Used ( Nylon )
Cut Pin (2,3,4,6,7)
Turns as per parameters ( 150 ± 2T)
Impendace
Tape Used ( Yellow )
Solder Bar ( RoHS )
Flux ( Frysol )
Glue ( Drop Band )
Coil Varnish
Note : We are deviation the Varnish so used Glue Drop Band

Copper Wire (36 SWG used)


Note : We are used 36-SWG copper wire instead of 35-SWG copper wire because of copper size
is not suitable for this product/part.

Prepared By Inspected By Checked By


Sample Product Incharge Quality Incharge Production Incharge
Componix Technology Pvt Ltd
Sample Quantity BOM
BOM Bill of Material REV : A1 CPN : EE14 , 5-8Pin 820µH ±5% 300mV 1KHz Value 820µH±5%

Section Item MMES UOM Consumption per Description Length Width


coil (mm) (mm)
BBN Bobbin 4*9*12 EACH 1.00 Nylon White Bobbin

MWR Copper Wire 36-SWG KG 0.00138 35-SWG is not suitable so we are used 36-SWG

CTAP Core Tape 6.5mm MTR 0.0988 Yellow Tape used in Part (Fixon)

CLTAP Coil Tape 4mm MTR 0.083 Yellow Tape used in Part (Fixon)

GLU Glue Fevikwik BOX Fevikwik Drop Bond Glue used

SLD Solder Bar RoHS KG RoHS Solder Bar used

FLX Flux Frysol BOX Frysol Flux used

CRE Core AL-35 EACH 2.00

Prepared By Inspected By Checked By


Sample Product Incharge Quality Incharge Production Incharge
COMPONIX TECHNOLOGY PVT LTD
SAMPLES DISPATCH REPORT
Sl No. Date Customer Name Quantity Customer Evalution Report

1 5/16/2022 Khaitan Electronics 10

Checked By Inspected By Approved By


COMPONIX TECHNOLOGY PVT LTD
SAMPLES PROCESS REPORT
Produced Rework Rejection Final Ok
Sl No. Date Good Qty Remarks
Qty Qty Qty Qty

Checked By Inspected By Approved By


COMPONIX TECHNOLOGY PVT LTD
SAMPLE QTY TEST REPORT
Date 5/16/2022
Customer Name Khaitan Electronics
Product Name EE14 - 5 to 8 Pin Inductance (µH)
CTPL Reff 820µH, ± 5% (36 SWG)
Inductance (µH) Rdc @ 20˚c Impedance
Sampling No.
300mV/1KHz Ω Ω

Remarks : Tests Found OK

QC Enginner

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