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Reference KAZ LPG Plant Data

The KAZ LPG Plant consists of three identical processing units that can each process 260 tons per hour of LPG, for a total capacity of 780 tons per hour. The plant takes LPG as feedstock and produces propane, butane, and natural gasoline as products. The document provides detailed specifications on the feedstock compositions and operating conditions, as well as expected product compositions and flow rates.

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26 views

Reference KAZ LPG Plant Data

The KAZ LPG Plant consists of three identical processing units that can each process 260 tons per hour of LPG, for a total capacity of 780 tons per hour. The plant takes LPG as feedstock and produces propane, butane, and natural gasoline as products. The document provides detailed specifications on the feedstock compositions and operating conditions, as well as expected product compositions and flow rates.

Uploaded by

beshoy naseef
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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KAZ LPG Plant

KAZ LPG Plant consist of three identical trains in parallel: Units 12.1,
12.2, 12.3"
Design Capacity for each Unit 260 Tone/hr
Total Capacity 780 Tone/hr

FEED Broad cut Conditions (input) / Battery Limit


Operating temp.(°C) 60
Design temp.(°C) 80
Operating press.(Kg/cm2) 25.4
Design press.(Kg/cm2) 43

Products Conditions (output) / Battery Limit


Temp/Press Propane Butane Natural Gasoline
Operating temp.(°C) 60 60 104
Design temp.(°C) 85 85 155
Operating press.(Kg/cm2) 25.1 9 5
Design press.(Kg/cm2) 30 14.3 9.6

Material Balance
Inlet & Outlet
For one LPG unit (kg/h).
Summer Case Winter Case
Inlet
LPG Fuel 260,476 192,218
Outlet
Propane 107,195 97.178
Butane 77.184 55,372
Gasoline 76,097 39,668
Total 260,476 192,218

Design FEED Liquid Compositions & Flow Rates:


Composition FEED Liquid FEED Liquid FEED Liquid Total FEED for
s %mole %mole %mole one LPG Unit
From KAZ NGL From NR NGL From
Units 11.1 and Petrochemica
11.2 l Plant

Summe Winter Summe Winter Summe Winter


r r r
C2 0.43 0.48 0.41 0.46 0.29 0.42 0.46
C3 47 56.47 56.06 62.84 64.72 50.95 59.33
iC4 7.59 7.47 7.20 7.01 8.92 7.51 7.38
nC4 23.08 21.05 17.52 15.93 16.47 20.84 18.87
iC5 6.75 5.17 4.55 3.45 3.43 5.84 4.43
nC5 7.68 5.35 6.21 4.94 3.43 6.95 5.09
C6 4.33 2.56 5.31 3.70 1.59 4.56 2.93
C7 1.35 0.69 2.63 1.64 0.64 1.77 1.04
C8 0.9 0.41 0.11 0.03 0.28 0.6 0.26
C9 0.33 0.12 - - 0.1 0.21 0.07
C10 0.14 0.05 - - 0.04 0.09 0.03
C11 0.05 0.02 - - 0.09 0.03 0.02
C12 0.03 0.01 - - - 0.02 -
C13 0.01 - - - - - -
Benzene 0.11 0.06 - - - 0.07 0.04
Toluene 0.04 0.01 - - - 0.03 0.01
Xylenes 0.18 0.08 - - - 0.11 0.04
Total 100 100 100 100 100 100 100
For one For one
LPG LPG
Unit Unit
Flow rate
Kmol/hr 8,544.6 6,237.4 4,952.7 4,122.7 617 4,704.7 3,659
Kg/hr 481,012 330,43 268,958 214,76 31,458 260,476 192,21
0 4 7

Product Composition and flow rates:


1-Propane
Expected Composition and flow rates:
Compositions Summer %mole Winter %mole
C2 0.8 0.77
C3 98.2 98.23
iC4 0.9 0.9
nC4 0.1 0.1
Total 100 100
Flow rates for one
LPG Unit
Kmole/hr 2,429.8 2,202.5
Kg/hr 107,195 97,187

2-Butane
Expected Composition and flow rates:
Compositions Summer %mole Winter %mole
C3 0.86 0.77
iC4 24.98 26.29
nC4 72.99 71.77
iC5 1 1
nC5 0.17 0.17
Total 100 100
Flow rates for one
LPG Unit
Kmole/hr 1,327 951.8
Kg/hr 77,184 55.372

3-Natural Gasoline
Expected Composition and flow rates:
Composition Summer %mole Winter %mole
s
Total Vapor Liquid Total Vapor Liquid
iC4 0.02 0.04 0.01 0.02 0.04 0.01
nC4 1 2.01 0.73 1 1.96 0.75
iC5 27.56 37.58 24.88 30.23 39.57 27.83
nC5 34.27 41.44 32.34 36.57 42.26 35.11
C6 22.62 14.98 24.67 21.25 13.22 23.31
C7 8.78 3.01 10.33 7.56 2.40 8.89
C8 2.97 0.51 3.63 1.88 0.3 2.28
C9 1.04 0.09 1.29 0.53 0.04 0.65
C10 0.44 0.02 0.56 0.21 0.01 0.26
C11 0.16 - 0.21 0.11 - 0.14
C12 0.1 - 0.13 0.02 - 0.03
C13 0.02 - 0.02 - - -
Benzene 0.34 0.21 0.38 0.26 0.15 0.29
Toluene 0.13 0.04 0.15 0.05 0.01 0.06
Xylenes 0.55 0.07 0.67 0.31 0.04 0.39
Total 100 100 100 100 100 100
Flow rate for
one LPG
Unit
Kmol/hr 984 504.7
Kg/hr 76,097 39,668
%wt vap 19.80 19.39

Note:
Presence of Mercaptan (sulfur: about 20 ppm)

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