Abel Demissie Final Internship Report 1
Abel Demissie Final Internship Report 1
Abel Demissie Final Internship Report 1
DURATION OF INTERNSHIP:
October, 2021
Durame, Ethiopia
FINAL INTERNSHIP REPORT
2014
DECLARATION
This document is prepared by Abel Demissie as a final internship report after Three months
internship at MENGISTU SHEWAREGA B.C and this report is my original work more over the
mentors of him also approved that; he complete the Three month internship report successfully
under my supervision.
Signature: ___________
Date: _______________
ACKNOWLEDGMENT
First of all I would like to thank „Almighty GOD‟ for helping me at every stage of my life, and
specifically for this internship, by protecting me from any accident in the site and generally by
giving wisdom and strength to accomplish this tough task.
Also, I would like to thank Wachemo University, Durame Campu,s College of Engineering and
Technology Department of Civil Engineering for preparing this internship opportunity to me.
Finally, I would also like to express gratitude to my supervisor engineer Gizechew Mengistu for
supervising and helping me in every step of the internship. I hope I will make you proud by being
the number one in my career and by succeeding in my career goals.
Table of contents
ACKNOWLEDGMENT .................................................................................................................................... ii
Table of contents ......................................................................................................................................... IV
List of table ................................................................................................................................................... V
Table 1 Equipment of Company…………………………………………………………………………………….16 ............. VI
List of figure ................................................................................................................................................ VII
EXECUTIVE SUMMARY ................................................................................................................................ IX
CHAPTER-ONE............................................................................................................................................... 1
1. The Background of Our Internship Hosting Company ............................................................................ 1
1.1 Brief history of the Company .................................................................................................................. 1
1.1.1. Objectives of the company ....................................................................................................... 1
1.1.1. Vision of the Company ............................................................................................................. 2
1.1.2.Mission of the Company ............................................................................................................ 2
1.3. Main products or Services of the Company ..................................................................................... 2
1.4. Main Customers or End users of the Company .............................................................................. 3
1.6. Overall Organizational Structure and Workflow ................................................................................. 4
CHAPTER TWO .............................................................................................................................................. 9
2. OUR OVERALL INTERNSHIP EXPERIENCE ................................................................................................. 9
2.1 How I get to the company .................................................................................................................. 9
2.2 The section of the Company I have been working in site ................................................................ 9
2.3 Work flow in the section .................................................................................................................. 10
2.3.2 Sub-Structure Works............................................................................................................... 10
2.4 Formwork ......................................................................................................................................... 13
2.4.1 Footing Pad Form Work ............................................................................................................ 13
2.4.1 Footing Pad Form Work ............................................................................................................ 14
2.5 Reinforcement work ........................................................................................................................ 15
2.5.1 Process of reinforcement work ................................................................................................ 15
2.5.2 Placement of reinforcement ..................................................................................................... 16
2.5.3 Concrete spacers: ..................................................................................................................... 16
LIST OF TABLES
Table 1: Equipment of Company……………………………………………………...…………………………….16
Table 2 :grade of concrete............................................................................................................. 19
Table 3 :description grade,material of cocrete used,mixing ratio and size of boxes. ................... 21
LIST OF FIGURES
figure 1.1 :Bulk Excavation ......................................................................................................... 13
figure 1.2: Pit Excavation .............................................................Error! Bookmark not defined.
figure 1.3: Lean Concrete under the footing pad .......................................................................... 15
figure 1.4: Formwork and footing pad ..........................................Error! Bookmark not defined.
figure 1.5: concrete spacers........................................................................................................... 16
figure 1.6: concrete ingredient‟ ..................................................................................................... 18
figure 1.7 :gouge box .................................................................................................................... 20
figure 1.8: kg of cement ................................................................................................................ 20
figure 1.9: Isolated footing ............................................................................................................ 24
figure 1.10: Combined footing...................................................................................................... 24
figure 1.11:footing column ........................................................................................................... 26
figure 1.12: vibrator ...................................................................................................................... 27
figure 1.13: mixer...........................................................................Error! Bookmark not defined.
figure 1.14: footing column formwork ......................................................................................... 28
figure1.15: Back Fill and Compaction ...........................................Error! Bookmark not defined.
figure 1.16: Trench Excavation and Masonry Wall ......................Error! Bookmark not defined.
figure 1.17: Grade beam ..............................................................Error! Bookmark not defined.
figure 1.18: Hard Core ..................................................................Error! Bookmark not defined.
ACRONYMS
B.C …………………? Etc
PLC
NGO
EXECUTIVE SUMMARY
This report is a report about the internship experience that I have under taken during the last
three months. In this report I have tried to list the overall aspects of the internship experience. I
have briefly summarized what is expected in the next chapters in this report.
In the first unit of the report, it provides information about the hosting company. It starts from
the brief history of the company and continues to listing of the projects the company has
undertaken from the time it has been established. Also in this unit we will find the missions and
visions of the company. I have tried to establish the organizational structure of the head office. In
second unit of the report it describes mainly about the overall internship experience mean how I
get into the company, activities of the company I have been working, material and methodology
used in the construction, data collection which is collected in my project and data analyzing
method used in the construction, the work flow of the section, the work task I have been
executing, procedures I have been using while performing my work tasks, how good I have been
performing my work tasks, challenges I have been facing and the measure I have been taken and
how the design and construction in terms of economy and safety. It third chapter I tried to
describe the overall benefits into details and tries to explain them. Finally, in the fourth chapter I
tried to conclude and recommend my internship program.
Keywords: ????
CHAPTER-ONE
The company is currently found on the way of constructing various buildings in Ethiopia.
The Company‟s head office is in Addis Ababa. It specializes in construction of multipurpose
buildings. The Company was established in 2003 E.C, owned and Managed by Engineer
Gizechawu Mengistu. During the first couple of starting years, the company was using
equipment‟s and materials such as Form work panel, excavator, dozer, mixer, etc. from
Emneta Endashewu PLC. But after years, the company owned a full range of equipments,
materials, skilled personnel and laborers.
The Company is heading to the top by launching different construction that have a
potential in leading the development of construction sector. With a strong vision and
commitment, it has so far served its customers with quality and satisfaction.
Currently The Company is a grade two building contractor, owned and managed by Engineer
Gizechaw. The company is mainly engaged in the construction sector and undertake
construction of Schools, governmental buildings, offices, residential buildings, universities,
colleges and other construction works.
The Company business has shown its development in a short period of time through
hardworking of the staff members of the company strengthening its capacity and presently
the company has an investment license with capital of 16,000,000 birr.
Project Manager
Purchase Transport
Project
s
Central garage
Central store
Project manager The project manager is the one who manages the whole project through the project
site organization. As a manager he divides the site in to manageable units and assigns a Forman or an
engineer in charge of the work depending on type and volume of work, giving a special attention to
avoid wastage of materials and resources while allocating resources.
Project management is the process of planning, organizing tracking progress, and managing tasks and
resources to accomplish defined objectives, usually within constraints on time, resources, or cost.
Planning is part of project management that helps to forecast work executed in the future in order to
allocate time, scope and budget of the project.
Site Engineer Control all the construction activities on the site starting from the very beginning. In
construction sites, depending on the schedule given by the project manager, the site engineer;
Set out the site,
Check the excavation and earthworks according to specification and drawings,
Check the construction of all structural and finishing works, and Strictly follows the given
times schedule in order to avoid any delaying on the project completion time.
Office engineer Collect data by the surveyor, supervisor or data collector, from the site, then compile
analyze these data to prepare payments and take offs. He also makes reports to the project engineer
and makes detail drawings to be easy for construction and provide it to surveyor, Forman or any
concerned section.
The Consultant The consultant for the project is Consulting Architects and Engineers, which is a
level-one consulting office. Consultants work on the side of the client and they have the responsibility
of conducting necessary quality control mechanisms to make sure that the project is being constructed
as per design.
Quality control: is the process of making sure the quality of the work accomplished is not below the
required standards. This is obtained by visual inspections before any major activity like casting of
concrete is done, performing various tests, etc.
General Forman’s:- Acts as the agent‟s right hand man for the execution of the work at the field, his
duty is to keep the work moving ahead as the agent has planned it.
CHAPTER TWO
An internship program is planned to create a good interaction between universities and industries,
and also create for student good opportunity to solving practical problems. Wachemo University
Durame Campus Colleague of Engineering and Technology Department of CIVIL Engineering gave me
internship request letter on July 2011 E.C in order to search hosting company. I did waste much time
to search a company which accepts my internship placement request letter. At last SILTE ZONE
CONSTRUCTION OFFICE accepted my internship request letter and I submitted acceptance letter to
Wachemo University Durame Campus Colleague of Engineering and Technology Department of
CIVIL Engineering. After completed fourth year first semester, I asked SILTE ZONE CONSTRUCTION
OFFICE but do not begins new construction work in the city then office engineer send us to
MENGISTU SHEWAREGA Building Construction B.C and this company accept us to work in its site I
began my internship on Monday Janouary /2013 E.C, firstly went to the office When I arrived, I
departed to site of MENGISTU SHEWAREGA Building Construction B.C , which is found around SILTE
ZONE development building. As a first day, I met Project Engineers, Site Engineers, Forman and
other staff members; through while I had introduced my selves to they and they introduced them
back. Then, I have been start visiting sites, observing current progress and recording some essential
information
The work flow in the section is visually inspected by the supervisors. They get a general overview of
the state of materials and standards which are specified in the supervisor's guideline. If for the
instance in case of casting a slab one could visually inspect the cleanness of the panel, size,
arrangement of bar and distribution of the spacers used, and look for all sorts of things that would
seem to affect the bond between the reinforcement bar and concrete.
The dimension of a structural part, number, size and length of bars are clearly presented in
details of structural drawings. Before casting a beam, column or slab the supervisors will check the
correct interpretation of the drawings. Other than this the formwork spacing is measured in cases of
beams, the verticality of a column formwork and level of the bottom panel of a slab is checked in
order to verify the depth.
2.4 Work Tasks I have been executing and their procedures at the project site
The site work performed is divided in to two main parts. These are: - sub-structure work and super-
structure work. Super-structure remains above the ground floor surface and used for specific
purpose whereas sub-structure is below the ground surface it is called foundation used to transfer
the super-structure load to the soil or rock.
2.4 Formwork
The formwork is a temporary construction material used as a mould for the structure. When the
working of formworks we performed or checked the vertical aliment of column formwork by using
plumb bob. Because the formwork is not levelled the footing column work will not correctly levelled.
And I observed mould oil should be applied to the formwork before it is used. The mould oil is used
to make the removal of formwork easy at the right time. The construction of formwork involves
considerable expenditure of time and material. When the concrete has reached a certain required
strength, the formwork is no longer needed and is removed.
The Operation of removing the formwork is commonly known as stripping. Commonly on site, water
impermeable coatings are applied to formwork. This coating prevents formworks from adhering to
concrete and makes the stripping easier. Wooden and steel are the most common materials used for
formwork construction.
Form work
Sand
Sand or fine aggregate to be clean river or pit sand of approved quality and consist of hard
core, dense durable uncoated rock fragments. And to be clear of impurity like dust mica and
organic matter.
Cement
Water
Stored and distributed about the site in containers, vessels and through pipe.
This is will be applicable in Avery stage after form work is takes place. The positioning of all
reinforcement shall be checked by the Engineer and no circumstances are concrete to be deposited
around any reinforcement that has not been passed.
Table 3 description grade, material of concrete used, mixing ratio and size of boxes.
S a n d 4 b o x 40*50*20
W a t e r 55 liter -
C - 1 0 C e m e n t One bag -
S a n d 3 b o x 40*50*18
W a t e r 50 Lit. -
S a n d 2 b o x 40*50*20
W a t e r 35 Lit. -
C - 2 0 C e m e n t One bag - U s e d f o r s l a b s
S a n d 2 b o x 40*50*18
W a t e r 30 Lit. -
S a n d 2 b o x 40*50*18
C-30
Crushed Aggregate 3 b o x 40*50*16
W a t e r 2 8 l i t -
After having constructed the form column is ready for the next work which is concrete work or
casting. The footing column of the concrete grade is C-25.
In my site they use 1:2:3 ratio of concrete. The concrete grade different by box size.
Controlling of the placement of concrete
It is controlled to place the concrete with gradual vibration.
2.8.2 Vibrator
Vibrator is used to compact concrete mix and to avoid air voids in the concrete mix. The presence of
air voids in the concrete reduces the strength of concrete and when dry it will create cracks. In this
regard, vibrators are the essential equipment for every concrete casting.
2.10 Foundation
The basic function of foundation is to transfer structural loads from building perfectly or uniformly to
the soil without any exceeding stress the load carrying of the ground or soil. Purposes of
Foundations:
Reduction of load intensity- by increasing the area of contact, so that the total load divided by
the total area (intensity of load) doesn‟t exceed the bearing capacity of the soil.
Even distribution of loads it means that foundations distribute the non uniform load of the
superstructure evenly to the sub soil.
Safety against undermining - due to burrowing animals and water floods.
Type of foundation
Whatever the kind of the footing, their purpose for the structure are the same:-
To make the structure stable against horizontal movement and overturning.
To distribute the load of the super structure over a large area safely.
To prevent differential settlement.
Increase the stability of the structure as a whole.
Footing pad: - after lean concrete footing pad was laid. It is done with the dimensions from structural
drawings and the reinforcement details.
The footing pads I was observed in the site I was experience is:
Reinforcement used was 16mm
Quality of concrete used C-25
Spacer is 50mm
Minimum Pad depth 35cm
Its width for the isolated footing pad is depend on the sub soil
Work space is 25cm
Footing column: - foundation columns are vertical RC-members used to transfer loads from beams
and slabs to footing pad. Column can be square, rectangular, circular and any polygon in shape. The
footing column I observed in the site I was work is almost all rectangular in cross section with:
Quality of concrete used c-25
concrete cover 50mm
Stirrups were provided to protect from diagonal shear failure. Mostly 8-10 diameter deformed bar was
used with minimum spacing 10cm.
Masonry wall: - is a stone constructed in order to fill the trench excavation. Mostly it is preferred to
use igneous rock or igneous like rock because it should be strong enough to prevent the load from soil
pressure and water pressure (if any). Stone masonry is the art of building the structures in stores,
made up of stone and attached by mortar. The main purpose of masonry wall is supporting the
backfill from falling and preventing entry of water in to the foundation which may cause a serious
damage on the sub structure of the building.
CHAPTER THREE
3. THE OVERALL BENEFITS OF THE INTERNSHIP IN
TERMS
3.1 To Improve Practical skill
During the stay of three months many practical skills have been done and it is important to improve
practical skill. Learning in class alone cannot bring change, but to change what we learn in to
practical site field such like is very necessarily.
Practical Skill
Starting from profile leveling, How average depth is taken from the stretched ropes
From average depth calculated how bulk excavation is done and carat way removed from
the site.
Pad excavation for footing depending on design.
Mixing ratio from concrete work
Identifying diameters of bars without any calculation
How finishing work is done
3.6 Ethics
The moral value at every work place can be learned from the internship programs. This include
Respecting person
Respecting the norms &values of the workers
Respecting not to harm the workers
Promoting equal rights for the workers
Good relation with all workers
Reporting accurate data
Punctuality
Interims of improving entrepreneur ships skill
The experience obtained has a great importance up on our life to chose and plan each of our figures
activity
Being an intern student and became a knowledgeable in:-
Selection of effective work with possible least cost and maximum gain
Efficient use of time
Reduce loss of material (resource management)
Extend our mind to create different type of work
CHAPTER FOUR
4 CONCLUSIONS AND RECOMMENDATIONS
1.1 Conclusion
The report detail was done on the site works, including (sub structure work and super structure
work) and office work in our construction company. I have been executing many interesting and
essential work tasks, which develop my practical skill. Most of the students are based on technical
course of education. But the student gets more knowledge in practice if they involve in internship
program because it is general laboratory to see cause and effect at the site and internship also
improve my communication skill, work ethics and cooperation collogues. Since internship opened
my eye to a whole new world of construction process and the professional life of an engineers.
Therefore, if the internship is continuous in this manner it plays a significant role in development of
our country.
design
4.2 Recommendations
workers.
they must use polite speaking in order to get good result from their workers.
dusts and moisture and finally it creates cracking in each part of the structure. Therefore, materials
should be stored in a suitable place. But there was a problem in my site.
sometimes they did not use proper mix ratio. Therefore, they should use the proper mix ratio. I
suggest that the company improve its output at the present by addressing the following mentioned
issues with respect production resources management large projects and by trying to double its
project performances and by regarding Safety and healthy rules and regulations the need for strong
structural department the need for efficient material utilizations, the need for defined role for staff
members.
REFERENCES
1. Company‟s profile……………….Use correct Reference format
2. The record and personnel department
3. The Operation Manual
4. EBCS-2 1995, Ethiopian building code of standard.
5. Construction material handout.
6. Building construction handout of other universities.
7. Contract, Quantity survey/specification handout.
APPENDIX
1. CRAVAT: yoke; used to fix the formworks to gather in their position.
2. FERRO: is any bar that provide in any construction area that capable to resist tensile strength.
3. FERROYE :a person who bends bar reinforcement for any structural part of the construction.
4. GRILLA:-reinforcement used for the placement of footing.
5. KRACHARE-a wood boundary marking the dimension of the column and where the column
form work is inserted.
6. MODINO:-profile; used for setting out works.
8. SEGETO:-Steel saw.
9. STAFFA: - this is local name give to stirrups, used to resist shear failure and can hold the bars to
give required shape.