Standard Bellows

Modular concept
Bellows
Service &
Quality

02
TK thermal bonded

HF welded
Standard
Bellows

08 Construction
S stitched
SAuMRAI
Bellows

L bonded / laminated
18

Metal frame
Bellows
Special

26
Frame of synthetic material

Method of fixing Velcro tape

Backwall
Systems

32
Snap fastener
Steel Covers

Strap retainer
Gladiator

38

Frame of synthetic material

Systems
Roller

46 Metall intemediate frame

Stabilising Multiple layer foil technique

Spiral Springs

guides
Duraspring

58
Panthograph systems

Extensions limiters
Systems
Viewing

68

Ball bearings

Roller bearings
Gliding guides
Guiding rails

Glider profiles
ELASTIC Bellows
ELASTIC Bellows are commonly used for protecting machines
and devices against debris and chips. They are also used in

Service &
Quality
many variations for safety at work. 02
The experience resulting from the production of many
thousands of ELASTIC Bellows and their use in working
applications has been converted directly into product improve-
ments, new developments, and enhanced product lifetime.

Standard
Bellows
09

SAuMRAI
Bellows
18

Bellows
Special
26

Backwall
Systems
U shape ELASTIC Bellows mounted with metal frame 32
Constantly growing demands for ever greater machine
speeds and ever lower noise emissions are consistently Bellows for elevating platform
implemented by our engineers.

Steel Covers
Gladiator
Optimal use of space Design
Machine size reduced with special materials and space
38
ELASTIC Bellows are a series of products with many combi-
saving designs nations and options. Their basic components, materials, forms,
Complete systems - bellows integrated in the machine's processing methods, and dimensions are easily adaptable.
rear wall covering, complete with guides and mounting For applications such as elevating platforms, bellows can be

Systems
Roller
devices produced with up to 30 square meters. All ELASTIC Bellows
46
High temperature resistant materials up to 600°C for may be deployed horizontally or vertically.
laser, plasma and welding applications They can be easily attached to the machine with metal
Special designs with antistatic surfaces for medical frames or Velcro tapes.
Spiral Springs
technology and clean room conditions Efficient glider profiles and roller or ball bearings improve
Duraspring

Special designs for HSC applications quiet running and also serve to extend life cycles and 58
Impermeability to coolants minimise friction during HSC applications as well.
Systems
Viewing

68

Types Glider profiles

All dimensions in mm if not marked otherwise. Errors and omissions excepted.

 Standard Bellows
ELASTIC Bellows
ELASTIC bellows are available in the following versions
depending on how their frames are permanently joined to the
Service &
Quality

02 outer fold material:

thermal bonded version
HF welded version
sewn version
Standard
Bellows

10 Thermal bonded version

Under the action of heat and a specially developed flux per-
manent bonding is achieved between the inner PVC frame
and the outer fold material.
Thermal bonded ELASTIC Bellows are maintenance free,
SAuMRAI
Bellows

18 water and dust proof as well as oil resistant and, to a certain

extent, acid resistant.
Roller bearing
HF welded version
This type is used particularly for the production of large,
Bellows

During high starting accelerations extension limiters help to

Special

26 reduce the load on the first folds, even out the extension, and shutter type ELASTIC Bellows.
stabilise travelling. High frequency welding is used to join the PVC frames with
the outer bellow material for a perfect shape and a regular
Material overall appearance.
Backwall
Systems

Standard materials are black, but also signal colours such as

32 yellow or white materials for medical applications are
available.
The material is selected from a large range of products to
match the intended use of the ELASTIC Bellows.
Steel Covers
Gladiator

Also self extinguishing heat resisting materials under the

38 UL 94 standard are available.

Design of ELASTIC Bellows

The essential component of the ELASTIC Bellows is a stabili-
Systems

sing PVC frame inside every fold that lends the ELASTIC
Roller

46 Bellows high dimensional stability. Reversion to the original

shape is therefore assured after direct impacts.
Beside PVC frames PP and Polyamide can be offered as an
Spiral Springs

alternative material for the support frames.

Duraspring

58 U shape Bellows with stabilising PVC frame

Sewn version
The sewn version consists primarily of high temperature
materials. Strong fabrics therefore assure a long lasting solu-
Systems
Viewing

68 tion even under extreme loads.

FAZ FZD
Mounting
ELASTIC Bellows can be easily mounted on machines and
devices with components such as:
frames of metal or synthetic material attached to both
FB

ends and designed to customer specifications

Velcro tape, easy and fast, maintenance friendly
Bellows construction with stabilising PVC frame clip fasteners combined with metal frames

Order and request forms available at: www.hema-schutz.de

ELASTIC Bellows
Legend and formulae for calculation
»half« fold exterior »half« fold

Service &
Quality
FB Width of the fold 02
FZ Number of folds
FZD Compression per fold
FAZ Extension per fold
BE Width of the terminal fixture

Standard
Bellows
End flanges can also be mounted from the outside
AZ Maximum extension 11
ZD Minimum compression

»full« fold exterior »full« fold

Formulae for calculation
ZD AZ-Hub

SAuMRAI
Bellows
FZ AZ 18
FAZ
ZD (AZ x FZD) + BE
FAZ
aEnd flanges can be mounted only from the inside AZ (ZD - BE) x FAZ

Bellows
Special
FZD 26

FB (mm) FAZ (mm) FZD*( mm)

Backwall
Systems
15 22 3-5
32
17,5 24 3-5
Mounted with velcro tape, both sides full fold 20 30 3-5
25 38 3-5

Steel Covers
Gladiator
30 48 3-5
35 55 3-5
38
40 65 3-5
45 75 3-5
50 85 3-5

Systems
Roller
Mounting with velcro tape, one side half, one side full fold * depending on material 46

Spiral Springs
Duraspring

58
Mounted with clip fasteners, both sides full fold
Systems
Viewing

68

Mounted with clip fasteners, one side half, one side full fold

Rear view of complete solution, ELASTIC Bellows used for X axis

All dimensions in mm if not marked otherwise. Errors and omissions excepted.

 Standard Bellows
LAMINAT Bellows
LAMINAT Bellows are characterized by several layers of foil Material
bonded together. The LAMINAT bellows are used where LAMINAT Bellows can be adapted through the choice of
Service &
Quality

02 flexible designs and inherent rigidity are important. basic components, materials, shape, colours, and dimensions.
The basic design concept of the LAMINAT Bellows is based
on a two-component material.
A manufacturing technique developed to perfection
combines the outer material requested by the customer with
Standard
Bellows

12 the appropriate interior material selected by the HEMA

designer. For additional stability PVC or metal frames can be
added.

Maintenance
SAuMRAI
Bellows

18 A further benefit of these bellows comes in the form of their

segmented design. Damaged parts of the LAMINAT Bellows
can be easily replaced, reducing significantly the costs for
maintenance.
Bellows
Special

26 Design
Like the ELASTIC Bellows LAMINAT Bellows can also be
designed and produced in a variety of forms.
LAMINAT Bellows with octagon section and strap retainer LAMINAT Bellows are primarily used to cover and protect
Backwall

columns and spindles. Rectangular, hexagonal, octagonal

Systems

32 Application and twelve-sided sections are available as well as roof and

LAMINAT Bellows are nowadays deployed in spindle-type inclined shapes and Venetian blind style standards.
lifting gear, for cameras, measuring and music instruments as
well as for medicine and food technologies. They are used to
Steel Covers
Gladiator

protect columns, spindles and shafts.

38
All LAMINAT Bellows can be used vertically or horizontally,
including hybrid forms. They allow smooth and very quiet
running properties.
The surface structure and the regularity of contours present
Systems
Roller

46 an appealing overall appearance.

Spiral Springs
Duraspring

58
Systems
Viewing

68

Perfect surface of LAMINAT Bellows for medical devices

LAMINAT Bellows are not suited to applications with high

temperatures and humidity. If these criteria should be
relevant, models from our other lines may be considered,
such as Rubber Disk Bellows or Fabric Bellows (see Special
Bellows section).
LAMINAT Bellows with intermediate frames

Order and request forms available at: www.hema-schutz.de

LAMINAT Bellows

Service &
Quality
02

Standard
Bellows
13

SAuMRAI
Bellows
18
Split version for fast mounting or retrofitting
LAMINAT Bellows, view of interior
Characteristic
The stiffness of LAMINAT Bellows (standard designs) can be

Bellows
LAMINAT Bellows are available as split designs as well.

Special
The split type facilitates bellow replacement and mainte- enhanced with an optional PVC frame or wire hoop in every 26
nance, and so is perfect as a retrofit on machines. The bellows second or third fold.
can afterwards be closed with adhesive tape, Velcro tape or
bonding. The higher compression of these types must be

Backwall
Systems
taken into consideration. AZ
32
Rectangular shape Hexagonal shape Octagon shape

Steel Covers
Inner guides

Gladiator
D
38

Sleeve
U shape U shape with return Rectangular shape

Systems
Roller
46

Sectional view of bellows with support elements

Spiral Springs
Duraspring

Furthermore they can be supported on special gliders or

Venetian Blind shape Roof shape Inclined shape roller systems, recommend at speeds higher than 30 m/min. 58
On the polygon sections, spacers and circular guide/support
systems ensure the optimum gliding efficiency on columns,
spindles and shafts.
Systems

Also extension limiters assure consistent extension after high

Viewing

acceleration impacts. 68
Range of available shapes

Polygonal section with support elements Mounting

This sectional view shows an example of a design solution for LAMINAT Bellows can be easily mounted with metal end
horizontal applications. frames, clip fasteners, velcro tapes, or sleeves with strap
Sub frames with guides or guide rings are used here to retainer (for polygonal sections only).
support the shaft or spindle. Closed designs require adequate ventilation. We offer
These additional guiding elements ensure that the LAMINAT optional punching with or without filter.
bellows run smoothly and with less friction

All dimensions in mm if not marked otherwise. Errors and omissions excepted.

 Standard Bellows
LAMINAT Bellows
Legend FB FAZ FZD
Service &
Quality

02 FB Width of the fold 7,5 8 3

FZD Compression per fold, depending on material 10 13 3
FAZ Extension per fold 12.5 15 3
15 20 3
Standard

FB FAZ FZD
Bellows

17.5 23 3
14
7,5 9 3 20 25 3
10 15 3 25 30 3.5
12.5 18 3 30 35 3.5
15 20 3
SAuMRAI

35 40 4
Bellows

18 17.5 25 3 40 45 4
20 30 3 45 50 4
25 37 3.5 50 55 4
30 45 3.5 Alternating folds
Bellows
Special

26 35 55 4
40 60 4
45 65 4
50 70 4
Backwall
Systems

Standard folds
32
Steel Covers
Gladiator

38
FB FB
Systems
Roller

46
Spiral Springs
Duraspring

58
Systems
Viewing

68 Alternating folds

Order and request forms available at: www.hema-schutz.de

Circular-Stitched Bellows
The circular-stitched bellows consist of punched disks stitched The usual connecting and mounting elements are metal
inside and outside. frames, but sleeves are an alternative.

Service &
Quality
Stitching achieves particularly good shape stability and high 02
transverse stiffness. Design information
The correct bellow diameter should be about 10 mm larger
than the part they are to protect. Use the following formula for
measurements.

Standard
Bellows
15
Design and Legend

Extension = (Stroke / FStroke) x FAZ + 5

AD Outside diameter

SAuMRAI
Bellows
FB Fold width 18
ID Inside diameter
FAZ Fold extension
FZD Fold compression
FStroke Stroke per fold

Bellows
Special
SD Diameter of spindle 26
Circular stitched bellows
HEMA Type AD ID FB FAZ FZD FStroke
Material RF 50 52 25 12.5 10 2.5 7.5

Backwall
Standard applications require material GN 807, and high

Systems
RF 72 72 33 19.5 18 2.5 15.5
temperature applications aluminium/glass fibre. 32
Circular-stitched bellows are extremely resistant and can RF 85 85 45 20 18 2.5 15.5
even withstand impact from sharp edged chips, also in the RF 95 95 53 21 18 2.5 15.5
smaller versions. They are suitable only to a limited extent as RF 100 100 63 18.5 18 2.5 15.5

Steel Covers
Gladiator
protection against liquids and oils. RF 120 120 82 19 18 2.5 15.5
38
RF 122 122 76 23 15 2.5 12.5
Mounting position
Circular-stitched bellows can be used horizontally or verti- RF 130 130 90 20 18 2.5 15.5
cally. Additional support and guide rings made of synthetics RF 135 135 85 25 15 2.5 12.5
assure a uniform distance from the spindle and so increase

Systems
RF 140 140 100 19 18 2.5 15.5

Roller
operating life. 46
RF 145/1 145 93 26 15 2.5 12.5
When with large extensions the stability of the bellows can
be increased when a wire ring is installed in every fold. RF 145/2 145 105 20 18 2.5 15.5
RF 150 150 110 20 18 2.5 15.5 Spiral Springs
Duraspring

RF 160 160 112 24 18 2.5 15.5

58
RF 170 170 125 22.5 18 2.5 15.5
RF 180/1 180 132 24 20 2.5 17.5
RF 180/2 180 141 19.5 18 2.5 15.5
RF 190 190 150 20 18 2.5 15.5
Systems
Viewing

RF 200 200 152 24 18 2.5 15.5

68
AD
SD
ID

RF 220 220 170 25 18 2.5 15.5

RF 235 235 190 22.5 18 2.5 15.5
RF 245 245 200 22.5 20 2.5 17.5
RF 260 260 202 29 18 2.5 15.5
RF 266 266 216 25 20 2.5 17.5
ZD Hub RF 300 300 250 25 18 2.5 15.5
AZ RF 365 365 320 22.5 18 2.5 15.5
RF 400 400 340 30 20 2.5 17.5
Sectional view: Circular stitched bellows

All dimensions in mm if not marked otherwise. Errors and omissions excepted.

 Standard Bellows
Bellows for jet cutting machines
Modern jet cutting machines (with lasers, plasma or water)
are fitted with bellows to protect the jet channel and the
Service &
Quality

02 mechanical components such as spindles and guides.

Standard
Bellows

16
SAuMRAI
Bellows

18
Bellows
Special

26
Structure of synthetic material frames and guiding frames

High temperature resistance of bellow material

Backwall
Systems

32 No outgassing of materials
Gas-tight for minimised flushing gas losses
Guided bellows for laser cutting
Superior clean state during production and shipment
These types of bellows require a high level of tightness and
Steel Covers

Construction
Gladiator

long life.
38 Bellows for jet cutting machines are primarily made of self For better stability the bellows used for jet cutting machines
extinguishing materials such as Preotex. are fitted with stabilizing synthetic material frames.
The materials selected have been extensively tested with These frames are customized to each guidance type, e.g
various impact cycles. guiding bars. Normally these bellows are mounted with metal
end frames.
Systems
Roller

46 At all stages from production to packaging and shipment our Especially important is a separate guiding system that keeps
bellows are maintained in a particularly clean state and free the bellows material intact.
of dust, e.g. with special packing.
Spiral Springs
Duraspring

58
Systems
Viewing

68

External guide for laser cutting bellows

Bellows in operation

Order and request forms available at: www.hema-schutz.de

Bellows for Linear Guides
Linear drives can be either retrofitted by the customer or fit-
2
ted with bellows before they leave the factory.

Service &
Quality
h
HEMA has specialised in this field and offers bellows tailored lengt 02
ign
to the leading international manufacturers, e.g. INA, NSK, des
Schneeberger, Bosch-Rexroth, THK or NSK.
cut here cut here
On the basis of precise type denominations the bellows and

Standard
Bellows
their guiding components can be manufactured correctly to 17
4 fold in
size.

SAuMRAI
Bellows
cut along the lines and glue
18

Bellows
Special
26

Backwall
Systems
Example application 32
Legend
Material
Standard applications require PU coated materials, but heat FB Fold width

Steel Covers
FAZ Extension per fold

Gladiator
resistant and self extinguishing materials are also available.
For the best services and immediate replacements these fba Width of guiding way 38
bellows are also available as »endless versions« with 200 or AH Exterior height
more folds in total. The required dimensions can easily be X Interior height
configured by the customer. S Play

Systems
Roller
46

Spiral Springs
Duraspring

58
Systems
Viewing

68

Diagram of an application

All dimensions in mm if not marked otherwise. Errors and omissions excepted.