SP tcp2022

TESTING AND COMMISSIONING PROCEDURE
FOR
SWIMMING POOL WATER TREATMENT INSTALLATION
IN
GOVERNMENT BUILDINGS
OF
THE HONG KONG SPECIAL ADMINISTRATIVE REGION
2022 EDITION
ARCHITECTURAL SERVICES DEPARTMENT

THE GOVERNMENT OF THE HONG KONG SPECIAL ADMINISTRATIVE REGION
PREFACE
This Testing and Commissioning (T&C) Procedure aims to lay down the minimum testing and
commissioning requirements to be carried out on Swimming Pool Water Treatment Installation in
Government Buildings of the Hong Kong Special Administrative Region (HKSAR). Such requirements
are applicable to both new installations upon completion and existing ones after major alteration.
The present edition was developed from the General Specification for Building Services
Installation in Government Buildings of the Hong Kong Special Administrative Region 2022 Edition
that was established by the Architectural Services Department (ArchSD).
Electronic version of this T&C Procedure is to be viewed on and free for download from the
ArchSD Internet homepage. As part of the Government’s efforts to limit paper consumption, hard copies
will not be put up for sale.
The ArchSD welcomes comments on this T&C Procedure at any time since the updating of this
T&C Procedure is a continuous process to tie in with technological advances.
DISCLAIMER
This T&C Procedure is solely compiled for Swimming Pool Water Treatment Installation carried
out for or on behalf of the ArchSD in Government premises of the HKSAR.
There are no representations, either expressed or implied, as to the suitability of this T&C
Procedure for purposes other than that stated above. Users who choose to adopt this T&C Procedure for
their works are responsible for making their own assessments and judgement of all information contained
here. The ArchSD does not accept any liability and responsibility for any special, indirect or
consequential loss or damages whatsoever arising out of or in connection with the use of this T&C
Procedure or reliance placed on it.
The materials contained in this document may not be pertinent or fully cover the extent of the
installation in non-government buildings and there is no intimated or implied endorsement of the sales,
supply and installation of the materials and equipment specified in this T&C Procedure within the
territory of the HKSAR.
TABLE OF CONTENTS
Page
1. Introduction 1
2. Objectives of the Testing and Commissioning Works 1
3. Scope of the Testing and Commissioning Works 2
3.1 Tests and Inspections during Construction

3.2 Functional Performance Tests
3.3 Commissioning, Statutory Tests and Inspections
3.4 Documentation and Deliverables
4. Testing and Commissioning Procedures 3

4.2 Pre-commissioning Check
4.3 Tests for Systems and Equipment
Annex
Annex I Testing and Commissioning Progress Chart for Swimming Pool Water Treatment
Installation
Annex II Testing and Commissioning Certificate on Swimming Pool Water Treatment

Installation
Annex III List of Calibrated Equipment/ Instruments Necessary for the Testing and
Commissioning Works
Table of Contents T&C Procedure for Swimming Pool

Page 1 of 1 Water Treatment Installation 2022 Edition
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Testing and Commissioning Procedure for
Swimming Pool Water Treatment Installation
1. Introduction
The procedures stated in this Testing and Commissioning (T&C) Procedure cover the
activities in preliminary tests and inspections, functional performance tests and the
commissioning of newly completed Installations and existing ones after major alteration.
They are so compiled to facilitate the work of Project Building Services Engineer (PBSE) and
Project Building Services Inspector (PBSI) / Project Electrical and Mechanical Inspector
(PEMI), who are appointed as the Supervising Officer’s Representatives, in the following
aspects with respect to testing and commissioning :
(a) to vet and approve the T&C procedures proposed and submitted by the contractor
for the Swimming Pool Water Treatment Installation (Contractor);
(b) to witness those T&C procedures as specified; and
(c) to accept the T&C certificates and other supporting data.
The Contractor shall carry out the T&C works as detailed in this T&C Procedure.
Supplementary T&C plans may be proposed by the Contractor as appropriate and agreed by
PBSE, e.g. for special equipment supplied and/or installed by the Contractor.
The administrative requirements for T&C works are in general as specified in the General
Specification for Building Services Installation in Government Buildings of the Hong Kong
Special Administrative Region 2022 Edition and all current corrigenda/amendments thereto
published before the date of first tender invitation for the Contract issued by the ArchSD (the
General Specification).
All words and expressions shall have the meaning as assigned to them under the General
Specification unless otherwise specified herein.
2. Objectives of the Testing and Commissioning Works
The objectives of the T&C works are:
(a) to verify proper functioning of the equipment/system after installation;
(b) to verify that the performance of the installed equipment/systems meet with the
specified design intent and statutory requirements, if any, through a series of tests
and adjustments; and
(c) to capture and record performance data of the whole Installation as the baseline for
future operation and maintenance.
For the avoidance of doubt, depending on the specific demands of individual installation, the
PBSE may require additional or substitute T&C works in regard to any elements in the
Installation other than those indicated in this T&C Procedure.
Page 1 of 14 T&C Procedure for Swimming Pool Water Treatment

Installation 2022 Edition
(TCP-SP-2022)
3. Scope of the Testing and Commissioning Works
The purpose of these tests is to ensure that all components and systems are in a satisfactory
and safe condition before start up. Preliminary adjustment and setting of equipment at this
stage shall also be carried out at the same time to pave way for the coming functional
performance tests.
Before carrying out any test, the Contractor shall ensure that the Installations comply with all
relevant statutory requirements and regulations. The T&C works shall also comply with all
site safety regulatory requirements currently in force. In particular, the Contractor shall note
the statutory requirements listed in the General Specification in carrying out the works.
3.2 Functional Performance Tests
The purpose of functional performance tests is to demonstrate that the Installations can meet
the functional and performance requirements as specified in the Contract. Functional
performance tests should proceed from the testing of individual components to the testing of
different systems in the Installations.
The Contractor may have to make temporary modifications as the tests proceed. The specific
tests required and the order of tests will vary depending on the type and size of systems,
number of systems, sequence of construction, interface with other installations, relationship
with the building elements and other specific requirements as indicated in the Contract. The
testing of systems may have to be carried out in stages depending on the progress of work or
as proposed by the Contractor.
Part of the tests may be required to be carried out in suppliers’ premises in accordance with
the provisions specified in the Contract.
Any performance deficiencies revealed during the functional performance tests must be
evaluated to determine the cause. After completion of the necessary corrective measures, the
Contractor shall repeat the tests.
If any test cannot be completed because of circumstances that are beyond the control of the
Contractor, it shall be properly documented and reported to the PBSE, who shall then liaise
with the relevant parties to resolve the situation. The Contractor shall resume his testing work
immediately upon the attainment of a suitable testing environment.
3.3 Commissioning, Statutory Tests and Inspections
Commissioning is the advancement of the Installations from the stage of static completion to full
working conditions and to meet the performance requirements as specified in the Contract. This
will include setting into operation and regulation of the Installations. Fine-tuning of the
commissioned system shall be done by the Contractor to match system performance to the actual
needs of the building occupier more closely.

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The Contractor shall carry out tests for the Installations to meet statutory requirements as
specified in the Contract. After the proper testing and commissioning of the Installations, the
Contractor shall notify the appropriate authority as specified in the Contract, through the PBSE
of the completion of the Installations and its readiness for inspection and testing. The Contractor
shall arrange for the necessary inspections and tests as required by the Authority.
3.4 Documentation and Deliverables
The Contractor shall submit his proposed T&C procedures together with the Testing and
Commissioning Progress Chart shown in Annex I to PBSE for approval.
All inspection and T&C results shall be recorded by the Contractor in the appropriate test
record forms. A complete set of these forms can be found in Annex II.
Data recorded in other formats may also be acceptable subject to prior approval of the PBSE.
Upon completion of all the required T&C works, the Contractor shall complete and sign a
testing and commissioning certificate as shown Annex II to the effect that the agreed T&C
works have been duly carried out.
A functional performance test report covering all measured data, data sheets, and a
comprehensive summary describing the operation of the system at the time of the functional
performance tests shall be prepared and submitted to the PBSE. Deviations in performance
as specified in the Contract or the design intent should be recorded, with a description and
analysis included.
Where required in the Contract, the Contractor shall conduct a final evaluation of the
performance of the Installations, the results of which shall be included in the commissioning
report.
4 Testing and Commissioning Procedures
The Contractor shall employ trained, experienced engineer to carry out the T&C procedure
and for specialised items such as gas chlorination system, ozone dosing system, boiler system,
etc., they may be carried out by the manufacturer's own testing and commissioning engineers
if necessary.
Before operating the system to carry out T&C, the Contractor shall follow steps as listed
below: -
(a) obtain design drawings and specifications and become thoroughly acquainted with
the design intent;
(b) obtain copies of approved shop drawings of all water handling equipment, outlets
(supply, return), boiler, gas chlorinator, chemical dosing system, etc.;
(c) compare design to installed equipment and field installation;
(d) Check the entire system to determine any variations of installation from design; and

(TCP-SP-2022)
(e) obtain schematic diagrams of system and as-built piping layouts to facilitate
reporting.
4.1.1 Works Tests
(a) Works tests shall follow the T&C Procedure normally associated with the
specific item of equipment and to the standards as laid down in the Contract.
(b) Works static pressure tests will be carried out on such items of plant and
equipment as pressure vessels, water coils, heat exchangers, filter bed tanks,
and all items of plant or equipment if provisions have been made in the
Contract.
(c) Dynamic rotation tests will be carried out on items such as fan impellers
and drives, pump impellers and drives. Tests shall be conducted through
the entire rotational speed range up to a maximum of 150% designed
operating speed if the provision has been made in the Contract. When items
of plant are purchased ex-stock, manufacturers test certificate will suffice.
(d) Rotational test on electric motors will not be carried out if the equipment
are constructed to the requisite current British Standard or any other
approved international standards.
(e) Operational test on the chlorine gas leakage detection system.
(f) Water quality test.
(g) Operational test on the loose supplied items such as pool cleaners and pool
covers.
4.1.2 Weld in Piped Services
For this part of test, refer to the relevant section(s) of the Testing and Commissioning
Procedure for Air-conditioning, Refrigeration and Mechanical Ventilation
Installation in Government Buildings of the HKSAR.
4.1.3 Pressure Testing of Piped Services
For this part of test, refer to the relevant section(s) of the Testing and Commissioning

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4.2 Pre-commissioning Check
4.2.1 Water Distribution System
Check the following items with reference to the corresponding sections in the Testing
and Commissioning Procedure for Air-conditioning, Refrigeration and Mechanical
Ventilation Installation in Government Buildings of the HKSAR:-
(a) System Cleanliness;
(b) State of System;
(c) System Readiness before Filling up;
(d) Mechanical Checks for Pumps, Motorised Valves and Float Switches;
(e) System Filling; and
(f) Electrical Checks With and Without all Electrical Supplies Isolated.
4.2.2 Filtration System
Normally for conventional type pool filtration system, filtering of the water is by
sand bed filters. For other systems reference should be made to the particular
equipment manufacturer's published instructions.
State of System
Check that :-
(i) filter beds are set on concrete kerb or slab and are level;
(ii) the correct grade and depth of sand has been installed according to
manufacturer's filter data label;
(iii) pump strainer basket is in proper position and lid is properly secured; and
(iv) all inspection doors are properly closed after inspection and that all valves
are set in their proper position for initial starting up.
4.3 Tests for Systems and Equipment
The Contractor shall carry out the tests and inspections as shown in Part 3 of Annex II and
record the test results on Part 4 of Annex II and as agreed by the Supervising Officer.
The Contractor shall provide all necessary staff, labour, materials and equipment for a
thorough test and examination of the Installations.

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The Contractor is required to carry out a full T&C process for the equipment and the complete
system to ascertain that the equipment and the system are operating in accordance with the
design objectives.
(a) General
It is not possible to embody every type of plant and piping layout for pool
water flow patterns usually employed in the Installations. The T&C
Procedure given here may have to be adapted to suit the particular
arrangement.
(b) Procedure
The T&C Procedure required to achieve a water distribution system

working satisfactorily and be regulated appropriately shall refer to the
relevant and appropriate sections in the Testing and Commissioning
(c) Checks Prior to Pump Start-Up
(d) Initial Starting and Running of Electrically Driven Centrifugal Pump Set
(e) Regulation of Water Flow
- Initial checking on system flow rates
- Final regulation
(f) Other Regulating Valves
(a) Initial Starting-up
After the water has been filled to the correct pool level and that all
mechanical and electrical checks on the circulation pumps are completed to
satisfaction, initial start-up of the filter beds could then commence.
(i) Set the corresponding valves in "filter" positions.
(ii) Switch on the pump and run for approximately 5 minutes.
(iii) After the prescribed time lapsed, turn off the pump and set all the
necessary valves to "backwash" position.
(iv) Run the pump and air compressor and backwash for 6 to 8 minutes
or until the water appears to be clean through the sight glass. The

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air supply must be kept at the manufacturer's recommended value
and should not be exceeded.
(v) After "backwash" process is completed, turn off the pump and
reset all necessary valves to their "filter" position for normal
operation.
4.3.3 Disinfection System
There are several different systems for water disinfection, e.g. ozone generation
system, sodium hypochlorite generation system, mixed oxidant disinfection system,
and ultra violet light disinfection system.
This T&C Procedure concentrates on the above types of disinfection systems.
Check Prior to Start up:
(a) Ozone generation system
(i) Check that all pipework and their associated connections are tight,
all the strainers are free of dirt, all the valves are in the correct
positions and flow alignment, their connections are tight and that
all other relevant fire services as well as occupational safety and
health requirements of the gaseous ozone or ozonated water and
the ozone generator room are complied with.
(ii) Check the power and control cables to all equipment and
controllers in the system for correct material, sizing and
installation, and the provision of all necessary earth terminals and
their interconnections are tight and tally with the details on the
approved shop drawings, then carry out Megger test on the metal
casing of all equipment and for every motor starter to ensure that
they are properly earthed in particular for the door earth strap and
earth terminals of the casing, and finally test the proper function
of the power supply of the whole system for electrical safety
protection.
(iii) Check any air blowers in the system and the associated equipment
by hand for smooth running, and then examine all equipment
mounting for safety and integrity.
(iv) Check the ozone generating module for the nameplate data such
as rated ozone output, full load current and wattage, required input
voltage and wattage, air and water flow rate, serial numbers of
generator and its associated power supply unit and record them on
a test record; then examine the cleanliness of the dielectric glass
tube, the cleanliness of the electrode, the cleanliness of the
stainless steel liner tube, the tightness of the O-rings, the overall
tightness of the module, and the tightness of tubing.

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(v) Check the drying sub-system for the fitness of the solenoid
diaphragm, the function of the air blower, the cleanliness of the air
filter, and the proper adjustment of the cam timer and micro-
switch.
(vi) Commission the air flow rate and perform functional test for the
air flow switch of the air supply sub-system.
(vii) Check that the Hartford loop, the check valve and the injector are
provided and interconnected tightly in the ozone supply line to
prevent ozone from flowing back into the generator.
(viii) Check that all manual valves in the water line operate freely,
ensure that all pipe joints are water-tight, all connections are made,
and all water leakage tests have been satisfactorily completed.
Then close all drain valves and open all manual valves and the
regulating valves in the water flow and return lines to admit water
returned from the filtration system (and bypassed the heating
system where provided). Check the fitness of the solenoid valve
diaphragm and the cleanliness of the filter media in the cooling
water system in case of a water-cooled power supply unit.
(ix) Calibrate the dew point sensor, the oxygen concentration sensor,
the pH sensor, the dissolved ozone analyser, the ORP sensor, and
the gaseous ozone leakage sensor, and check their cleanliness from
the monitor of the control panel.
(x) Check the control panel for the correct layout as the approved shop
drawings, the availability of mains AC power supply and
equipment terminal AC/DC power supplies at required operating
voltages, the section control circuits, the tightness of its wiring
terminals, the indication lamps (flash lights) and alarm buzzers
(sirens), the cooling fans, the general cleanliness, the control fuse
or MCB, and test the emergency stop, the sensing devices and
measuring instruments, and the control functions. Ensure that the
control unit has been set to proper levels of mV for oxidation
reduction potential and a minimum contact time value for
minimum combined residual level.
(xi) Pre-commission the water lines by filling, flushing and refilling

with city mains fresh water as well as cleaning the strainers and
replacing the filter media. Commission the water flow rates for the
generator cells by adjusting the regulating valves to ensure
adequate water supply is available to system water inlets at the
normal operating flow rate and the desirable ranges of water flow
temperatures for full load output of the generator, and perform
functional test for the water flow switches.

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(xii) Turn on the ozone injector and the power supply. Test and
commission the proper function of the whole system for
accomplishing system working pressure, gas tightness,
interlocking function, running status, running current, and range
of operation parameters of the system, and record measurement
results.
(xiii) Perform disinfectant production performance test at full load

current, and record the output ozone concentrations by the
dissolved ozone analyser as well as take down the air/water flow
rate readings from flow transmitters for calculation of the
production rate of disinfectant.
(b) Sodium hypochlorite (mixed oxidant) generation system
health requirements of the electrolytic cell (mixed oxidant
generator) room are complied with.
controllers in the system for correct material, sizing, and
protection.
(iii) Check any air (hydrogen) blowers and injection pumps in the
system and the associated equipment by hand for smooth running,
and then examine all equipment mounting for safety and integrity.
(iv) Check the electrolytic cell for any damage or cracks, the
nameplate data such as the rated hypochlorite (mixed oxidant)
output, the full load current and wattage, the required input voltage
and wattage, water level, serial numbers of electrolytic cell and its
associated power supply unit (transformer/rectifier) and incoming
power isolating switch and record them on a test record.
(v) Check the brine storage tank, the hypochlorite (mixed oxidant)
tank, and the water softener tank for sufficient storage capacities
(minimum 2-week continuous consumption), any impact damage
and whether their liquid level assemblies are in place and
undamaged. Ensure that the feed water source of the softener tank
is derived from the city mains fresh water.

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(vi) Check that the sodium hypochlorite (mixed oxidant) line is
connected to the hypochlorite (mixed oxidant) tank.
(vii) Check that the check valves are provided to prevent the softener
from flowing back into the brine tank.
(viii) Check that all manual valves in the water line operate freely,
(ix) Calibrate the liquid level sensors, the brine concentration sensor,
the pH sensor, the free chlorine (mixed oxidant) analyser, the ORP
sensor, and the gaseous hydrogen leakage sensor, and check their
cleanliness from the monitor of the control panel.
(x) Check the control panel for the correct layout as approved shop
measuring instruments, and the control functions. Ensure that the
control unit has been set to proper levels of ppm for breakpoint
chlorination condition and for minimum combined residual level
and pH value.
(xi) Pre-commission the water lines by filling, flushing and refilling

electrolytic cell by adjusting the regulating valves to ensure
adequate water supply is available to system water inlets at the
normal operating flow rate and the desirable ranges of water flow
temperatures and water pressures for full load output of the
electrolytic cell, and perform functional test for the water flow
switches and pressure regulators.
(xii) Turn on the power supply. Test and commission the proper
function of the whole system for accomplishing system working
pressure, safety and operation interlock, running status, running
current, and proper range of operation parameters of the system,
and record measurement results.

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(xiii) Perform disinfectant production performance test at full load
current, and record the output pH level and free chlorine (mixed
oxidant) concentrations by the pH sensor and free chlorine (mixed
oxidant) analyser as well as take down the water flow rate readings
from flow transmitter for calculation of the production rate of
disinfectant.
(c) Ultra violet (UV) light disinfection system
health requirements of the ultra violet light chamber room are
complied with.
controllers in the system for correct material, sizing, and
protection.
(iii) Check the UV chamber and all UV quartz bulbs for any damage
or cracks, the nameplate data such as the rated output, the full load
current and wattage, the required input voltage and wattage,
cooling water flow rate, serial numbers of UV chamber and its
associated power supply unit(transformer/rectifier) and incoming
power isolating switch and record them on a test record.
(iv) Check whether the UV quartz bulb wipers and their associated
limit switches and motors, and the safety guards are in proper
place and undamaged. Ensure that the feed water source of the
water-cooled power supply unit is derived from the city mains
fresh water.
(v) Check that all manual valves in the water line operate freely,

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(vi) Calibrate the temperature thermostat, and check their cleanliness
from the monitor of the control panel.
(vii) Check the control panel for the correct layout as approved shop
measuring instruments, the cycling frequency of the wipers and
the control functions. Ensure that the control unit has been set to
proper dosages.
(viii) Pre-commission the water lines by filling, flushing and refilling

UV chamber by adjusting the regulating valves to ensure adequate
water supply is available to system water inlets at the normal
operating flow rate and the desirable ranges of water flow
temperatures for full load output of the UV chamber, and perform
functional test for the water flow switches.
(ix) Turn on the power supply. Test and commission the proper
function of the whole system for accomplishing system working
pressure, safety and operation interlock, running status, running
current, and proper range of operation parameters of the system,
and record measurement results.
(x) Carry out UV light intensity performance test at full load current,
and record the output UV light intensity concentrations by the UV
light intensity analyser as well as take down the water flow rate
readings from flow transmitter for calculation of the production
intensity of UV light.
4.3.4 Hot Water Boiler and Calorifier System
Testing and commissioning of hot water boilers and calorifiers shall follow the
Testing and Commissioning Procedure for Steam Boiler and Calorifier Installation
in Government Buildings of the HKSAR.
4.3.5 Portable Pool Cleaning Equipment
These are loose items usually to be ordered and specified in the Particular
Specification. Visual check on the correctness of the equipment offered and simple
performance check against the equipment descriptive brochure will suffice.

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4.3.6 Performance Tests
After the system has been commissioned, its performance shall be observed and
checked under normal conditions, both winter and summer while making all required
adjustments to automatic controls, until all performance requirements are met.
4.3.7 Noise and Sound Tests
For these tests, refer to the relevant sections of the Testing and Commissioning
4.3.8 Vibration Tests
For these tests, refer to the relevant sections of the Testing and Commissioning
4.3.9 Underwater Lighting Installations
Testing and commissioning of underwater lighting installations shall follow the

Testing and Commissioning Procedure for Electrical Installation in Government
Buildings of the HKSAR. However, before testing and commissioning the following
items shall be checked and compliance shall be ensured.
(a) Each underwater lighting is powered by a SELV power source of 12 V / 24

V ripple-free DC to suit the LED lamp bulbs;
(b) The source for SELV (i.e. safety isolating transformer) is installed outside
Zones 0, 1 and 2 in compliance with Code 26M(4)(a) of Code of Practice
for the Electricity (Wiring) Regulations;
(c) Safety isolating transformer conforming to IEC 61558-2-6;
(d) Circuit protective conductor connected to metallic enclosure(s) enclosing

the safety isolating transformer is connected to earth;
(e) No earth connection between the primary and secondary sides of the safety
isolating transformer is made;
(f) The underwater lighting is with two-core submersible cables. In case there
is earthing conductor in the lighting, it shall not be connected to the primary
side of the safety isolating transformer;
(g) Exposed conductive parts of the SELV circuits shall not be connected to
earth, or to protective conductor or exposed conductive parts of another
circuit;
(h) The lowest insulation resistance measured between the primary and
secondary sides of the safety isolating transformer is not less than 1 Mohm;

(TCP-SP-2022)
(i) The primary winding of isolation transformer and the circuit connected to
it is protected by RCBO having a rated residual operating current not
exceeding 30mA.

(TCP-SP-2022)
Annex I
Testing and Commissioning Progress Chart for

Contract Number :
Contract Title :
Name of Sub-contractor :
Name of Main Contractor :
Contract Period: __/__/20__ to __/__/20__ *Revised /Actual Completion Date: __/__/20__
dd/mm/yyyy dd/mm/yyyy
Testing and Commissioning Progress Chart for Swimming Pool Water Treatment Installation (Rev. ) (Note 1)
Dates Remark
(Note 2)
Activities Reference to S A S A S A S A S A S A S A S A S A
T&C
Procedure
1. Filtration System
Activities
1.1 Cleanliness and State Section 4.2.2
Check and 4.3.2
1.2 Mechanical Check Ditto
1.3 Electrical Check Ditto
1.4 Check Filter Bed Ditto
1.4.1 Check filter bed Ditto
properly installed
1.4.2 Check correct grade and Ditto
depth of sand properly
installed
1.4.3 Check pump strainer Ditto
basket properly
installed and lid
secured
1.4.4 Filtration media Ditto
included
1.4.5 Backwashing of Section 4
filter bed
1.4.6 Weld in piped services Section 4.1.2
1.4.7 Pressure testing of Section 4.1.3
piped services
1.4.8 Pressure test of Particular
filter tank Specification
Submission of test
record
Annex I T&C Procedure for Swimming Pool Water Treatment

Page 1 of 4 Installation 2022 Edition
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Dates Remark
(Note 2)
T&C
Procedure
2. Disinfection System
Activities
2.1 General Check
2.1.1 Cleanliness and state Section 4.3.3
Check
2.1.2 Mechanical check Ditto
2.1.3 Electrical check Ditto
2.1.4 Check compliance Ditto
of fire services and
occupational safety
and health
requirements
2.1.5 Check pipe work are Ditto
properly connected
and intact
2.2 Flow Check
2.2.1 Commissioning of Ditto
disinfectant flow
tubing/Injector/
manifold
2.2.2 Commissioning of Ditto
air blower/water
pump/injection
pump
2.3 Functional Check
2.3.1 Calibrating sensors Ditto
and analysers
2.3.2 Setting control unit Ditto
for proper range of
operation parameters
2.3.3 Turn on the system Ditto
for testing the
equipment


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Dates Remark
(Note 2)
T&C
Procedure
2.4 Performance Check

2.4.1 Taking water Particular
samples periodically Specification
2.4.2 Testing on water Ditto &
sample for proper Section 4.3.3
residual chlorine/
ozone/ORP/mixed
oxidant and pH
level are maintained
2.5 Noise and Sound Section 4.3.7

Check
2.6 Vibration Check Section 4.3.8
Submission of test
record
3. Water Distribution
System Activities
3.1 Cleanliness and State Section 4.2.1
Check &
4.3.1
3.2 Mechanical Check Ditto
3.3 Check System before Ditto
Filling
3.4 Electrical Check Ditto
3.4.1 Electrical supplies Ditto
isolated
3.4.2 Electrical supplies Ditto
available

Submission of test
record

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Dates Remark
(Note 2)
T&C
Procedure
3.5 Initial Running of Ditto

Pump Set
3.5.1 Pump discharge rate Particular
Specification
3.5.2 Pump suction pressure Ditto
3.5.3 Pump discharge Ditto
pressure
3.5.4 Pump motor speed Ditto
3.5.5 Pump motor current Ditto
3.5.6 Supply voltage Ditto
3.5.7 Non-return valve Ditto
operation
3.5.8 Isolation valve Ditto
Operation
3.5.9 Flexible joint Ditto
Submission of test
record
Notes
* Delete as appropriate
(1) Insert revision no.
(2) Insert additional columns as necessary
S - schedule % completion
A - actual % completion

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Annex II
Testing and Commissioning Certificate on
Contract Number :
Contract Title :
Part 1 Details of Project
1.1 Project title :

1.2 P.W.P. No. :
1.3 Contract Number :
1.4 Sub-contractor :
1.5 Main Contractor :
1.6 Name of *PBSE :
1.7 Name of *PBSI :
Part 2 Declaration
2.1 I certify that the Swimming Pool Water Treatment Installation as specified in the
Contract/Sub-contract/Quotation at the above location has been inspected, tested and
commissioned in accordance with this Testing and Commissioning (T&C) Procedure
and/or any other procedures as agreed between the *PBSE and the Contractor. The
results are satisfactory in the aspects as mentioned in Part 3 and/or as recorded in
Part 4 of this Certificate, except that indicated in the COMMENTS items.
2.2 I also certify that site tests have been performed in accordance with the requirements
set in this T&C Procedure and that the results are satisfactory. A record of the tests
has been prepared and submitted to the *PBSE.
Name of Authorised Contractor’s Representative: Signature:
Designation /Post of Contractor’s Representative: Date Signed:
Name and Stamp of Contractor: Telephone Number:
* delete /amend if required
Annex II T&C Procedure for Swimming Pool Water Treatment

(TCP-SP-2022)
Items tested/ Items witnessed
checked by: by:
Contractor PBSE/PBSI
Part 3: Items Inspected and Tested
3.1 General Requirement as indicated in the T&C Procedure have been *Yes/No/N.A. *Yes/No/N.A.
complied
3.2 Pre-commissioning Checks
3.2.1.1 The system has been properly cleaned, flushed and filled with *Yes/No/N.A. *Yes/No/N.A.
water.
3.2.1.2 The equipment associated with the system has undergone *Yes/No/N.A. *Yes/No/N.A.
mechanical and electrical checks and the results are satisfactory.
3.2.2.1 The filter beds have been properly installed and are level. *Yes/No/N.A. *Yes/No/N.A.
3.2.2.2 Correct grade and depth of sand has been installed according to the *Yes/No/N.A. *Yes/No/N.A.
manufacturer’s recommendation.
3.2.2.3 The pump strainer basket has been properly closed and the lid *Yes/No/N.A. *Yes/No/N.A.
secured.
3.2.2.4 All inspection doors have been properly closed and all valves have *Yes/No/N.A. *Yes/No/N.A.
been set in their proper positions.
3.3 Setting to Work & Balancing
3.3.1.1 The water pumps have been commissioned in accordance with this *Yes/No/N.A. *Yes/No/N.A.
T&C Procedure and the pumps are operating satisfactorily.
3.3.1.2 The water flow rates of the system have been regulated and *Yes/No/N.A. *Yes/No/N.A.
balanced in accordance with this T&C Procedure. The results
satisfy the specified requirements.
3.3.2 Filtration
3.3.3 Ozone Generation System
3.3.3.1 All pipework has been checked and are found intact. *Yes/No/N.A. *Yes/No/N.A.
Tested / Checked by : Signature - Post :

Tel. No. :
(Name of Authorised Contractor’s Representative)
( ) Date :
Witnessed by : Signature - Post :
Tel. No. :
(Name(s) of *PBSE/PBSI)
( ) Date :

(TCP-SP-2022)
checked by: by:
3.3.3.2 The relevant fire services as well as occupational safety and health *Yes/No/N.A. *Yes/No/N.A.
requirements for the ozone generator room have been complied
with.
3.3.3.3 The ozone injector and tubings have been commissioned according *Yes/No/N.A. *Yes/No/N.A.
to manufacturer’s recommendation and are working satisfactorily.
3.3.3.4 The air blowers and water pumps have been commissioned in *Yes/No/N.A. *Yes/No/N.A.
accordance with this T&C Procedure and the air blowers and water
pumps are operating satisfactorily.
3.3.3.5 The dew point sensor, the oxygen concentration sensor, the pH *Yes/No/N.A. *Yes/No/N.A.
sensor, the dissolved ozone analyser, the ORP sensor, and the
gaseous ozone leakage sensor are calibrated properly.
3.3.3.6 Setting and functional checking of the control unit for proper levels *Yes/No/N.A. *Yes/No/N.A.
of oxidation reduction potential and a minimum contact time value
and ppm level for minimum combined residual level.
3.3.3.7 Turn on the ozone injector and the power supply for testing the *Yes/No/N.A. *Yes/No/N.A.
equipment is operating satisfactorily.
3.3.3.8 The pool water has been tested for proper ozone concentration, *Yes/No/N.A. *Yes/No/N.A.
oxidation reduction potential and pH level.
3.3.4 Sodium Hypochlorite (or Mixed Oxidant) Generation System
3.3.4.1 All pipework has been checked and are found intact. *Yes/No/N.A. *Yes/No/N.A.
requirements for the electrolytic cell room have been complied
with.
3.3.4.3 The chlorine solution supply line has been commissioned according *Yes/No/N.A. *Yes/No/N.A.
to manufacturer’s recommendation and is working satisfactorily.
3.3.4.4 The air (hydrogen) blowers and water pumps have been *Yes/No/N.A. *Yes/No/N.A.
commissioned in accordance with this T&C Procedure and the air
blowers and water pumps are operating satisfactorily.
3.3.4.5 The liquid level sensors, the brine concentration sensor, the pH *Yes/No/N.A. *Yes/No/N.A.
sensor, the free chlorine (mixed oxidant) analyser, the ORP sensor,
and the gaseous hydrogen leakage sensor, are calibrated properly.
3.3.4.6 Setting and functional checking of the control unit for proper levels *Yes/No/N.A. *Yes/No/N.A.
for breakpoint chlorination condition and for minimum combined
residual level and pH value.
3.3.4.7 Turn on the power supply for testing and the equipment is operating *Yes/No/N.A. *Yes/No/N.A.
satisfactorily.
3.3.4.8 The pool water has been tested for proper residual chlorine (or *Yes/No/N.A. *Yes/No/N.A.

Tel. No. :
( ) Date :
Tel. No. :
( ) Date :

(TCP-SP-2022)
checked by: by:
mixed oxidant) level and pH level.
3.3.5 Ultra Violet Light Disinfection System
3.3.5.1 All pipeworks have been checked and are found intact. *Yes/No/N.A. *Yes/No/N.A.
requirements for the ultra violet light chamber room have been
complied with.
3.3.5.3 The temperature thermostat is calibrated properly. *Yes/No/N.A. *Yes/No/N.A.
3.3.5.4 Setting and functional checking of the control unit for proper *Yes/No/N.A. *Yes/No/N.A.
dosages.
3.3.5.5 Turn on the ozone injector and the power supply for testing the *Yes/No/N.A. *Yes/No/N.A.
equipment is operating satisfactorily.
3.3.5.6 The pool water has been tested for acceptable microbiology and pH *Yes/No/N.A. *Yes/No/N.A.
level.
3.3.6 Hot Water Boiler & Calorifier System
3.3.6.1 The hot water boiler and calorifier system have been commissioned *Yes/No/N.A. *Yes/No/N.A.
and tested.
3.3.7 Pool Cleaning Equipment
3.3.7.1 The pool cleaning equipment as specified has been provided and *Yes/No/N.A. *Yes/No/N.A.
the performance of these equipment have been checked.
3.3.7.2 Other associated facilities required for the operation of these *Yes/No/N.A. *Yes/No/N.A.
equipment have been provided.
3.4 Performance Tests

3.4.1 A full-load performance test has been carried out. The results are *Yes/No/N.A. *Yes/No/N.A.
satisfactory.
3.4.2 A full-load performance test has NOT been carried out but it will *Yes/No/N.A. *Yes/No/N.A.
be carried out during the Maintenance Period.
3.5 Record of Tests

A record of tests as indicated in Annex II Part 4 of this T&C Procedure has *Yes/No/N.A. *Yes/No/N.A.
been completed and submitted to the PBSE.
3.6 Documents required in Specification

3.6.1 As-built drawings *Yes/No/N.A. *Yes/No/N.A.
3.6.2 Framed drawings showing all plant items, pipework, including *Yes/No/N.A. *Yes/No/N.A.
schematic diagrams for logic sequence and control wiring diagrams,

Tel. No. :
( ) Date :
Tel. No. :
( ) Date :

(TCP-SP-2022)
checked by: by:
etc. mounted in pump room.
3.6.3 Recommended spare parts and special tools lists with prices *Yes/No/N.A. *Yes/No/N.A.
3.7 Comments *Yes/No/N.A. *Yes/No/N.A.

Note: * Delete if not applicable
Part 4 : Test Record attached to the Test Certificate
4.1 Test Data
4.1.1 Plant performance can be substantiated only when the test data has been recorded
and validated against the design data. Proforma for recording such data can be found
in the succeeding pages and these should be properly filled in before submission to
the PBSE with any relevant comments related to site conditions.
4.1.2.1 Pumps
Location No. Design Measured

Volume (1/s)
No Flow Head (kPa)
Full Flow Discharge Head (kPa)
Full Flow Suction Pressure (kPa)
Full Flow Differential (kPa)
Motor Type
Motor Speed (rev/s)
Motor Full-load Current (amperes & volt)

Tel. No. :
( ) Date :
Tel. No. :
( ) Date :

(TCP-SP-2022)
4.1.2.2 Filter Beds (Sand)
Filter Area (m2)
Entering Water Pressure (kPa)
Leaving Water Pressure (kPa)
Differential Pressure (kPa)
Water Quantity (1/m2)
Equipment Full-load Current (amperes & volt)
4.1.2.3 Water Distribution in Pipeworks

Use the water schematic diagram indicating the design figures for flow rate, measure the
temperature and insert the measured figures in brackets.
4.1.3 Chemical Metering Pumps

Fluid Handling
Manufacturer
Model/Type
Chemical Feed Rate (1/s)
Automatic Timer Setting
4.1.4 Ozonators
Manufacturer
Model
Type
Ozone Generation Rate (g/s)
Ozone Concentration (ppm)

Tel. No. :
( ) Date :
Tel. No. :
( ) Date :

(TCP-SP-2022)
4.1.5 Sodium Hypochlorite (or Mixed Oxidant) Generators
Manufacturer
Model
Type
Disinfectant Feed Rate (1/s)
Disinfectant Concentration (ppm)
4.1.6 UV Light Disinfection Systems

Manufacturer
Model
Type
Water Feed Rate (1/s)
UV Dosage Rate (MWs/c m2)

Tel. No. :
( ) Date :
Tel. No. :
( ) Date :

(TCP-SP-2022)
4.1.7 Water Quality
Location of water samples taken: ____________________________________
Manufacturer/model no. of temperature sensor: _________________________
Manufacturer’s name & model no. of testing kit used: ____________________
Residual Chlorine Left (ppm)

or
Time and the date of pH value Oxidation Reduction
Potential
(mV)
Measurement Water
Design Test Design Test
Taken Temperature

Tel. No. :
( ) Date :
Tel. No. :
( ) Date :

(TCP-SP-2022)
4.2 Underwater Lighting Installation
Approved Installed Remark

Manufacturer
Model/Type
Origin
Items Inspected and Tested

Items tested / Items witnessed
checked by: by:
1. Nominal voltage for safety isolating transformer is not exceeding 12V *Yes/No/N.A. *Yes/No/N.A.
AC r.m.s. or 30V ripple-free DC.
2. The source for SELV (i.e. safety isolating transformer) is installed *Yes/No/N.A. *Yes/No/N.A.
outside Zones 0, 1 and 2.
3. Safety isolating transformer conforming to IEC 61558-2-6. *Yes/No/N.A. *Yes/No/N.A.
4. Circuit protective conductor connected to metallic *Yes/No/N.A. *Yes/No/N.A.

enclosure(s) enclosing the safety isolating
transformer is connected to earth.
5. No earth connection between the primary and secondary sides of the *Yes/No/N.A. *Yes/No/N.A.
safety isolating transformer is made.
6. The earthing conductor of each underwater lighting, if any, shall not be *Yes/No/N.A. *Yes/No/N.A.
connected to the primary side of the safety isolating transformer.
7. The lowest insulation resistance measured between the primary and *Yes/No/N.A. *Yes/No/N.A.
secondary sides of the safety isolating transformer is ___M ohms (not
less than 1Mohm).
8. The supply circuit of safety isolating transformer is protected by an *Yes/No/N.A. *Yes/No/N.A.

RCD having a rated residual operating current not exceeding 30mA.

Tel. No. :
( ) Date :
Tel. No. :
( ) Date :

(TCP-SP-2022)
4.3 Testing Equipment / Instrument
Serial No. of Date of Calibration

Type Make / Model
Instrument Calibration Certificate No.
Note: The measuring and testing equipment shall be calibrated by laboratories accredited by the Hong Kong
Laboratory Accreditation Scheme (HOKLAS) or other recognised accredited laboratories.

Tel. No. :
( ) Date :
Tel. No. :
( ) Date :

(TCP-SP-2022)
Annex III
List of Calibrated Equipment / Instruments

Necessary for the Testing and Commissioning Works
1. The Contractor shall supply calibrated equipment as stipulated in the Contract for the inspection,
measuring and testing of the installation. The equipment shall be calibrated by laboratories accredited
by the Hong Kong Laboratory Accreditation Scheme (HOKLAS) or other laboratory accreditation
schemes as approved by Supervising Officer.
2. Unless specified otherwise in the Contract, the suggested minimum items of equipment/instruments
& accessories necessary to carry out the T&C objectives are:-
(a) Flow meters & pressure gauges;
(b) Tachometer;
(c) Multi-tester;
(d) Continuity tester;
(e) Clamp-on ammeter;
(f) Earth fault loop impedance tester;
(g) Insulation tester;
(h) Digital thermometer; and
(i) Digital multi-tester for chlorine level and pH
Annex III T&C Procedure for Swimming Pool Water Treatment

(TCP-SP-2022)

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TESTING AND COMMISSIONING PROCEDURE

SWIMMING POOL WATER TREATMENT INSTALLATION

THE HONG KONG SPECIAL ADMINISTRATIVE REGION

ARCHITECTURAL SERVICES DEPARTMENT

2. Objectives of the Testing and Commissioning Works 1

3. Scope of the Testing and Commissioning Works 2

3.1 Tests and Inspections during Construction

4. Testing and Commissioning Procedures 3

4.1 Tests and Inspections during Construction

Annex II Testing and Commissioning Certificate on Swimming Pool Water Treatment

Table of Contents T&C Procedure for Swimming Pool

(b) to witness those T&C procedures as specified; and

(c) to accept the T&C certificates and other supporting data.

2. Objectives of the Testing and Commissioning Works

The objectives of the T&C works are:

(a) to verify proper functioning of the equipment/system after installation;

Page 1 of 14 T&C Procedure for Swimming Pool Water Treatment

3.1 Tests and Inspections during Construction

3.2 Functional Performance Tests

3.3 Commissioning, Statutory Tests and Inspections

Page 2 of 14 T&C Procedure for Swimming Pool Water Treatment

3.4 Documentation and Deliverables

4 Testing and Commissioning Procedures

(c) compare design to installed equipment and field installation;

Page 3 of 14 T&C Procedure for Swimming Pool Water Treatment

4.1 Tests and Inspections during Construction

4.1.1 Works Tests

(e) Operational test on the chlorine gas leakage detection system.

(f) Water quality test.

4.1.2 Weld in Piped Services

4.1.3 Pressure Testing of Piped Services

Page 4 of 14 T&C Procedure for Swimming Pool Water Treatment

4.2.1 Water Distribution System

(a) System Cleanliness;

(b) State of System;

(c) System Readiness before Filling up;

(e) System Filling; and

4.2.2 Filtration System

4.3 Tests for Systems and Equipment

Page 5 of 14 T&C Procedure for Swimming Pool Water Treatment

4.3.1 Water Distribution System

The T&C Procedure required to achieve a water distribution system

(c) Checks Prior to Pump Start-Up

(e) Regulation of Water Flow

- Initial checking on system flow rates

(f) Other Regulating Valves

4.3.2 Filtration System

(a) Initial Starting-up

(i) Set the corresponding valves in "filter" positions.

(ii) Switch on the pump and run for approximately 5 minutes.

Page 6 of 14 T&C Procedure for Swimming Pool Water Treatment

4.3.3 Disinfection System

This T&C Procedure concentrates on the above types of disinfection systems.

Check Prior to Start up:

(a) Ozone generation system

Page 7 of 14 T&C Procedure for Swimming Pool Water Treatment

(xi) Pre-commission the water lines by filling, flushing and refilling

Page 8 of 14 T&C Procedure for Swimming Pool Water Treatment

(xiii) Perform disinfectant production performance test at full load

3.3.5.3 The temperature thermostat is calibrated properly. Yes/No/N.A. Yes/No/N.A.

3.7 Comments Yes/No/N.A. Yes/No/N.A.