29 Hydraulic Power

Single Aisle
TECHNICAL TRAINING MANUAL

CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1
HYDRAULIC POWER
This document must be used for training purposes only
Under no circumstances should this document be used as a reference
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Single Aisle TECHNICAL TRAINING MANUAL
HYDRAULIC POWER
29 Hydraulic Power System Presentation (1) . . . . . . . . . . . . . . . . . . . . 2
Hydraulic Power System Component Location (2) . . . . . . . . . . . . . . 14
Hydraulic Power System Control & Indicating (2) . . . . . . . . . . . . . . 22
Hydraulic System Users (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Green Hydraulic System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Blue Hydraulic System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Yellow Hydraulic System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Seal Drain System Description (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Hydraulic Power System Operation, Control & Indicating (3) . . . . . 64
MAINTENANCE PRACTICE
Reservoir Depressurization/Pressurisation (2) . . . . . . . . . . . . . . . . . . 66
Reservoir Filling (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
RAT Test (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
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29 - HYDRAULIC POWER Page 1
29 HYDRAULIC POWER SYSTEM PRESENTATION (1)

It starts running at first engine start or it can be manually activated on
SYSTEM INTRODUCTION ground for maintenance tasks.
Blue and yellow electric pumps are interchangeable.
The aircraft has three independent hydraulic systems:
In an emergency, the blue system can be pressurized by the Ram Air
- green,
Turbine (RAT).
- yellow,
The RAT is deployed automatically or manually. It pressurizes the blue
- blue.
hydraulic system at 2500 psi. It can be retracted on ground only, following
The three hydraulic systems supply hydraulic power at 3000 psi to the
a specific maintenance procedure.
users:
- flight controls,
- landing gear,
- brakes,
- nose wheel steering,
- cargo doors,
- thrust reverser operation,
- Constant Speed Motor / Generator (CSM/G).
Hydraulic fluid cannot be transferred from one system to another.
A reservoir in each hydraulic system is pressurized with air to prevent
cavitation.
The green and yellow hydraulic systems are each pressurized by an Engine
Driven Pump (EDP) 1 and 2.
The yellow hydraulic system can also be pressurized by an electric pump.
It is mainly used on ground for maintenance and cargo door operation.
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If no electric power is available, a hand pump in the yellow system can

be used to operate the cargo doors.
A Power Transfer Unit (PTU) enables the green system to be pressurized
by the yellow system and vice versa. It transfers the hydraulic power but
does not transfer the hydraulic fluid.
Fire shut-off valves shut off Hydraulic fluid supply to the EDPs in case
of fire.
They isolate the systems in case of an engine fire.
The blue hydraulic system is pressurized by an electric pump.
The electric pump is the main pump for the blue system.
CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 29 HYDRAULIC POWER SYSTEM PRESENTATION (1) Apr 03, 2013
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SYSTEM INTRODUCTION

ECAM HYDRAULIC PAGE
The items displayed on the ECAM hydraulic page are:
- reservoirs,
- fire shut-off valves,
- pumps,
- RAT,
- PTU,
- pressure indications.
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ECAM HYDRAULIC PAGE

CONTROL AND INDICATING
On the ENG FIRE panel (20VU), the fire shut-off valve pushbuttons
ENG 1 (2) released out will close the fire shut-off valves.
The EDPs, electric pumps, PTU and the RAT are operated from the HYD
control panel and monitored on the HYD ECAM page.
The blue electric pump can also be operated on ground for maintenance
tasks by the BLUE PUMP OVRD pushbutton on the HYD maintenance
panel.
The hydraulic leak measurement system is used for maintenance tasks
only.
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CONTROL AND INDICATING

SAFETY PRECAUTIONS
When you work on the aircraft, make sure that you obey all the AMM
safety procedures. This will prevent injury to persons and/or damage to
the aircraft. Here is an overview of main safety precautions relative to
the Hydraulic Power System.
Make sure that the hydraulic system you work on is isolated before you
pressurize the other hydraulic systems.
Make sure that the travel ranges of the flight controls are clear. Movement
of the flight controls can cause injury to persons and/or damage to the
aircraft.
Do not get hydraulic fluid or hot gas from hydraulic reservoir on your
body. Use protective clothing to prevent risk of poisoning and burns. Use
solvents, cleaning agents, sealants and other special materials in a
ventilated area. To prevent inadvertent breathing or contact with your
body, use applicable gloves, eye protections and face mask.
Install safety devices and warning before working on or near landing
gear and related doors.
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SAFETY PRECAUTIONS

SAFETY PRECAUTIONS (continued)
RAT
Activation of the RAT MAN ON switch on the ground or in flight
will extend the RAT. Install the safety device when you work near
the RAT.
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SAFETY PRECAUTIONS - RAT

ENVIRONMENTAL PRECAUTIONS
Do not discharge products such as oil, fuel, solvent, lubricant either in
trash bins, soil or into the water network (drains, gutters, rain water, waste
water, etc...).
Sort waste fluids and use specific waste disposal containers.
Each product must be stored in an appropriate and specific cabinet or
room such as a fire-resistant and sealed cupboard.
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ENVIRONMENTAL PRECAUTIONS
HYDRAULIC POWER SYSTEM COMPONENT LOCATION (2)

An interlock mechanism will only permit RAT stowage if the blades
SYSTEM OVERVIEW are properly aligned.
It also prevents rotation when stowed. The interlock will release at
On the green system the normal source of pressure is the Engine Driven
approximately 5 degrees from the full extension position.
Pump (EDP) and as auxiliary source the Power Transfer Unit (PTU).
Extension is by spring force. Retraction (stowage) is by blue hydraulic
On the blue system the normal source of pressure is the electrical pump
pressure.
(E-Pump) and as auxiliary source the Ram Air Turbine (RAT).
Up lock release is by solenoid operation.
NOTE: The blue electric pump can be used as an auxiliary power source Down lock release is by hydraulic pressure.
for maintenance purposes on ground.
On the yellow system the normal source of pressure is the EDP and as
auxiliary sources the PTU and the electric pump (E- Pump).
NOTE: The yellow system also has a hand pump dedicated to cargo
door operation.
PTU
The PTU is an auxiliary pressure supply for either the green or yellow
systems without transfer of fluid between the two systems.
It operates automatically if there is a delta pressure of 500psi between
the green / yellow or yellow / green hydraulic systems.
The side operating as a pump will take fluid from its associated
reservoir and provide an output through the PTU manifold to the HP
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manifold.
The motor side is supplied from the HP manifold through the PTU
manifold, and is connected to the return system. The PTU is
de-activated by closing the solenoid valves on the PTU manifolds.
Each section of the PTU has a case drain connection to the return
system.
RAT
The RAT is an auxiliary pressure supply for the blue system, and for
the emergency electrical power Constant Speed Motor/Generator
(CSM / G). It can be deployed automatically or manually depending
on the failure conditions. The RAT is locked when extended.
CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 HYDRAULIC POWER SYSTEM COMPONENT LOCATION (2) Apr 03, 2013
SYSTEM OVERVIEW - PTU & RAT

COMPONENT LOCATION
PTU/ELEC PUMPS/RAT
The PTU is located in the main landing gear bay. The blue electric
pump and the RAT are located in the blue hydraulic bay and the yellow
electric pump is located in the yellow hydraulic bay.
COMPONENT LOCATION - PTU/ELEC PUMPS/RAT

COMPONENT LOCATION (continued)
ENGINE PUMP
The EDPs 1 and 2 are located on the accessory gearbox of engine 1
(EDP 1 green system) and engine 2 (EDP 2 yellow system).
RESERVOIR
The green reservoir is located inside the main landing gear bay. The
blue reservoir is located aft of the main landing gear bay on the LH
side. The yellow reservoir is located inside the yellow hydraulic bay.
COMPONENT LOCATION - ENGINE PUMP & RESERVOIR

COMPONENT LOCATION (continued)
SERVICING PANELS
The hydraulic servicing panels are located aft of the main landing
gear bay; the green and the blue panels on the LH side, and the yellow
panel on the RH side.
COMPONENT LOCATION - SERVICING PANELS
HYDRAULIC POWER SYSTEM CONTROL & INDICATING (2)

LOCATE CONTROL/INDICATING IN COCKPIT
HYDRAULIC CONTROL/INDICATING
RESERVOIR LOW AIR PRESSURE FAILURE
RESERVOIR FLUID BELOW NORMAL
RESERVOIR FLUID QUANTITY LOW
YELLOW ELECTRICAL PUMP FAILURE

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HYDRAULIC SYSTEM USERS (2)

GREEN, BLUE, YELLOW USERS
The three independent hydraulic systems respectively supply the users
indicated on the diagram. Between these systems, the users are shared in
order to ensure the aircraft control, even if only one hydraulic system is
inoperative. On the blue hydraulic system, the Constant Speed
Motor/Generator (CSM/G) is used to provide aircraft electrical power in
case of emergency.
PRIORITY VALVES
In the event of low hydraulic pressure, the priority valves maintain the
operation of essential systems by cutting off hydraulic power to heavy
load users.
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GREEN, BLUE, YELLOW USERS & PRIORITY VALVES
CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 HYDRAULIC SYSTEM USERS (2) Apr 03, 2013
GREEN HYDRAULIC SYSTEM D/O (3)

B2 SCOPE EDP
The EDP is attached to the accessory gearbox. A solenoid valve controlled
CAUTION: MODULE TAGGED B2 SCOPE.
by the ENG 1 PUMP P/B selects the pressurized or depressurized mode.
BE AWARE THAT ONLY AVIONICS/ELECTRICAL TOPICS
The EDP cooling and lubricating flow goes through the case drain filter
SHOULD BE LEARNED FOR A T2 COURSE.
installed in the return circuit. Pump outlet pressure is 3000 psi (206 bar)
GENERAL at zero flow. The EDP includes a blocking valve, which isolates the pump
from the hydraulic system when the pump operates in depressurized
Most of the system components are installed in the MLG compartment. mode. Case drain filter clogging indication: P = 87 ± 8.7 psi (6 ± 0.6
bar).
RESERVOIR
ACOUSTIC FILTER
The reservoir has a direct reading gauge, a quantity indicator and a low
level switch for ECAM indicating and warning. The acoustic filter is installed in the outlet from the green EDP. It removes
There are three levels: the pulses of pressure of the HP flow from the pump. The acoustic filter
- Normal fill level: 14 l. (3.7 US gal), is an empty metal sphere, with inlet and outlet connections on opposite
- Maximum gaugeable level: 18 l. (4.76 US gal), sides.
- Low level warning: 3.0 ± 0.4 l. (0.79 ± 0.1 US gal).
PRESSURE SWITCH
RESERVOIR PRESSURIZATION
The EDP pressure switch monitors the EDP outlet pressure for ECAM
The reservoir is normally pressurized with air to prevent cavitation of indications. The threshold of the pressure switch is 1740 psi (120 bar).
the pumps. The reservoir is pressurized to 50 psi (3.45 bar) and is sealed
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to hold the pressure when there is no air supply. The threshold of the LP NOTE: A check valve downstream of the pump stops the fluid flow to
switch is 22 psi (1.52 bar). The threshold of the pressure relief valve is the pump if the system is pressurized by the PTU.
77 psi (5.3 bar).
GROUND COUPLINGS
FIRE VALVE
The ground service panel has two connectors used to pressurize the green
The green system fire valve installed in the LH wing, inboard of the hydraulic system from a ground cart. A selector valve, two connectors
pylon, is controlled by ENG 1 FIRE P/B. When the valve closes, it stops and a hand pump are used for hydraulic reservoir refilling.
the supply of fluid to the Engine Driven Pump (EDP).
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B2 SCOPE ... GROUND COUPLINGS

HP MANIFOLD SAMPLING VALVE
A sampling valve is provided on the HP manifold.
The High Pressure (HP) manifold supplies the PTU manifold and the
leak measurement manifold. NOTE: CAUTION: when sampling, let the fluid run for a moment
PRESSURE SWITCHES into a container, then put 0.2L (0.05USG) of fluid into an
appropriate bottle for analysis.
The signals from both pressure switches at the HP manifold are sent
to the Flight Control Computers (FCCs), to the Braking/Steering PRESSURE RELIEF VALVE
Control Unit (BSCU), the ECAM will receive information from one The system relief valve connects the HP circuit to the return circuit
of the two switches for LP indication, and to the Flight Augmentation in case of overpressure. The relief valve opens at 3436 psi (237 bar)
Computer (FAC). The threshold of the pressure switches is 1450 psi and closes at 3190 psi (220 bar).
(99.5 bar).
PRESSURE TRANSDUCER
The pressure transducer provides data for pressure indication on the
ECAM and sends information to Elevator Aileron Computers (ELACs)
1 and 2.
LEAK MEASUREMENT VALVE
The leak measurement valve isolates the primary flight controls when
the guarded LEAK MEASUREMENT VALVES P/B on the
maintenance panel is set to OFF.
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HP FILTER
The HP filter has a clogging indicator. The clogging indicator operates
when the differential pressure is higher than 87 ± 8.7 psi (6 ± 0.6 bar).
ACCUMULATOR
The accumulator acts as a damper for small changes. It also makes a
supply of fluid available in case of any demand. The accumulator is
precharged with nitrogen to 1885 psi (130 bar) at 20°C. It holds 1.1l
(0.29 US gal) of total volume of fluid when it is full.
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HP MANIFOLD - PRESSURE SWITCHES ... PRESSURE RELIEF VALVE

LEAK MEASUREMENT MANIFOLD (OPTIONAL)
The optional leak measurement manifold supplies the flight controls of
the RH wing, LH wing and tail section via three outputs. After closing
the related leak measurement valve, operating manually a spool valve
lets the related section be supplied for leak measurement testing.
PTU MANIFOLD
The PTU manifold is composed of three different valves:
- The normal braking selector valve which cuts the hydraulic supply to
the normal brakes,
- The solenoid valve installed in the PTU supply line which stops the
PTU operation,
- The priority valve which makes sure that all available hydraulic pressure
is sent to the primary flight controls if pressure in the system is reduced.
RETURN MANIFOLD
The return manifold comprises:
- One return filter with a clogging indicator and a by-pass device,
- One temperature sensor which has one temperature switch and two
temperature transducers.
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The red pin of clogging indicator comes out when the differential pressure
across the filter is more than 29 ± 4.4 psi (2 ± 0.3 bar).
The by-pass operates when the differential pressure across the filter is
more than 58 ± 6.0 psi (4.0 ± 0.4 bar). Then the device lets the fluid go
from inlet to outlet without filtration. The temperature switch and
temperature transducers send data for ECAM warnings and indication
on overhead P/Bs.
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LEAK MEASUREMENT MANIFOLD (OPTIONAL) ... RETURN MANIFOLD

POWER TRANSFER UNIT (PTU)
PTU NORMAL OPERATION (NOT INHIBITED)
The Power Transfer Unit (PTU) will run automatically when the
differential pressure between the green and yellow circuits is greater
than 500 psi (34.5 bar).
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POWER TRANSFER UNIT (PTU) - PTU NORMAL OPERATION (NOT INHIBITED)

POWER TRANSFER UNIT (PTU) (continued)
PTU INHIBITED
The PTU operation is inhibited:
- During cargo door operation,
- If the PTU P/B is switched OFF,
- When the A/C is on ground, with one engine running and if the
parking brake is set on or the nose wheel steering is disconnected for
towing (example: First engine start up during push back).
As an option, a PTU inhibition logic prevents the PTU from running
in overspeed condition (Hyd reservoir low level on one sys) and later
on leads to the loss of the second sys (Hyd reservoir overheat on the
other sys). In flight, if the PTU is not able to pressurize a hydraulic
failed system (G SYS LO PR or Y SYS LO PR) within 6 seconds,
either due to external leakage or PTU failure, the PTU is automatically
inhibited. This PTU inhibition logic is activated if both engines are
running and remains activated as long as one engine is running.
The 20s relay has been installed for the deactivation of the PTU
inhibition logic. Once the PTU has been automatically inhibited, the
logic is "de-latched" and PTU no longer inhibited 20 seconds after
one of the following are met:
- A/C on ground OR,
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- Both engines stopped,

- The affected hydraulic system does not longer detect a low-pressure
condition.
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POWER TRANSFER UNIT (PTU) - PTU INHIBITED
BLUE HYDRAULIC SYSTEM D/O (3)

B2 SCOPE ACOUSTIC FILTER
The acoustic filter is installed in the outlet from the blue electrical pump.
It removes the pulses of pressure of the HP flow from the pump. The
acoustic filter is an empty metal sphere, with inlet and outlet connections
on opposite sides.
RESERVOIR
RAM AIR TURBINE
The reservoir has a direct reading gage, a quantity indicator and a low
The Ram Air Turbine (RAT) is deployed automatically if all AC electrical
level switch for ECAM indicating and warning. Normal fill level: 6 l
power sources are lost at speeds greater than 100 kts, or manually by
(1.58 US gal). Maximum gageable level: 8 l (2.11 US gal). Low level
using either one of the guarded P/Bs.
warning: between 2.0 and 2.3 l (0.52 and 0.6 US gal).
PRESSURE SWITCH
The pressure switch monitors the electric pump pressure for ECAM
The reservoir is normally pressurized with air to prevent pump cavitation.
indications. The threshold of the pressure switch is 1450 psi (99.5 bar).
The reservoir is pressurized to 50 psi (3.43 bar) and is sealed to hold the
A check valve stops the flow of fluid to the electric pump if the system
pressure when there is no air supply. The threshold of the air pressure
is pressurized by the RAT.
switch is 22 psi (1.52 bar). The threshold of the air pressure relief valve
is 77 psi (5.3 bar). GROUND COUPLINGS
ELECTRIC PUMP On ground it is possible to pressurize the blue hydraulic system from a
ground power unit.
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With the ELECtric (ELEC) PUMP P/B set to AUTO, the blue electric
pump will run, if one engine is running, or the BLUE PUMP OverRiDe
(OVRD) P/B is set to ON, or NLG is not compressed and AC power is
available from the APU. With the last condition, at touchdown a time
delay relay maintains the pump operation for two minutes after NLG
compression. The pump outlet pressure is 3000 psi (206 bar) at zero flow.
A temperature switch sends a signal to the ECAM if the pump body
temperature exceeds 165°C. The electric pump cooling and lubricating
flow goes through the case drain filter installed in the return circuit. Case
drain filter clogging indication: P = 87 ± 8.7 psi (6 ± 0.6 bar).
CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 BLUE HYDRAULIC SYSTEM D/O (3) Apr 03, 2013
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CURRENT TRANSFORMER AND PHASE UNBALANCE
DETECTOR
The system has a current transformer and a phase unbalance detector
which protect the electric circuit from the electric pump. When there is
a fault, the detector gets a signal from the current transformer. It uses this
signal to stop the supply of power to relay and thus stop the motor. When
the unit has operated, it stays in that condition until it is set again. This
happens automatically when the supply of power to the unit is stopped
(through operation of P/BSW HYD/BLUE/ELEC PUMP) and then started
again (and there is no fault signal from the current transformer).
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CURRENT TRANSFORMER AND PHASE UNBALANCE DETECTOR

HIGH PRESSURE MANIFOLD PRESSURE RELIEF VALVE
The pressure relief valve connects the HP circuit to the return circuit
The High Pressure (HP) manifold is composed of: in case of over pressure. The relief valve opens at 3436 psi (237 bar)
- two pressure switches, and closes at 3190 psi (220 bar).
- a pressure transducer,
- a leak measurement valve, SAMPLING VALVE
- a HP filter, A sampling valve is installed on the HP manifold.
- a priority valve,
- a pressure relief valve, NOTE: CAUTION: when sampling, let the fluid run for a moment
- a sampling valve. into a container, then put 0.2L (0.05USG) of fluid into an
PRESSURE SWITCHES
The signals from both HP manifold pressure switches are sent to the ACCUMULATOR
ECAM system and to the Flight Control Computers (FCCs). The
threshold of the pressure switches is 1450 psi (99.5 bar). The accumulator acts as a damper for small changes. It also makes a
supply of fluid available if there is a demand. The accumulator is
PRESSURE TRANSDUCER pre-charged with nitrogen to 1885 psi (130 bar) at 20°C. When it is full,
The pressure transducer gives data for pressure indication on the it holds a total volume of fluid of 1.1 l (0.29 US gal) .
ECAM and sends information to ELevator Aileron Computers
(ELACs) 1 and 2.
The leak measurement valve isolates the flight controls when the
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guarded LEAK MEASUREMENT VALVES P/B on the maintenance

panel is set to OFF.
HP FILTER
The HP filter has a clogging indicator. The clogging indicator operates
when the differential pressure is higher than 87 ± 8.7 psi (6 ± 0.6 bar).
PRIORITY VALVE
The priority valve makes sure that all available hydraulic pressure is
sent to the primary flight controls if pressure in the system is reduced.
The threshold of the priority valve is 1842 psi (127 bar).
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HIGH PRESSURE MANIFOLD & ACCUMULATOR

The optional leak measurement manifold supplies the flight controls of
the RH wing, LH wing and tail section via three outputs. After closing
the related leak measurement valve, operating manually a spool valve
lets the related section be supplied for leak measurement testing.
RETURN MANIFOLD
- one return filter with a clogging indicator and a by-pass device,
- one temperature sensor which has one temperature switch and two
The red pin of the clogging indicator comes out when the differential
pressure across the filter is more than 29 ± 4.4 psi (2 ± 0.3 bar). The
by-pass operates when the differential pressure across the filter is more
than 58 ± 6.0 psi (4.0 ± 0.4 bar). Then the device allows fluid to go from
inlet to outlet without filtration. The temperature switch and temperature
transducers send data for ECAM warnings and indication on overhead
P/Bs.
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LEAK MEASUREMENT MANIFOLD (OPTIONAL) & RETURN MANIFOLD
YELLOW HYDRAULIC SYSTEM D/O (3)

B2 SCOPE EDP
The EDP is attached to the accessory gearbox. A solenoid valve controlled
by the ENG 2 PUMP P/B selects the pressurized or depressurized mode.
The EDP cooling and lubricating flow goes through the case drain filter
installed in the return circuit. Pump outlet pressure is 3000 psi (206 bar)
GENERAL at zero flow. The EDP includes a blocking valve which isolates the pump
from the hydraulic system when the pump operates in depressurized
Most of the system components are installed in the yellow hydraulic mode. Case drain filter clogging indication: P = 87 ± 8.7 psi (6 ± 0.6
compartment, set in the RH belly fairing, FWD of the MLG compartment. bar).
RESERVOIR PRESSURE SWITCH
The reservoir has a direct reading gauge, a quantity indicator and a low A pressure switch monitors the EDP outlet pressure for ECAM
level switch for ECAM indications and warnings. indications. The threshold of the pressure switch is 1740 psi (120 bar).
There are three levels:
- normal fill level: 12 l. (3.17 US gal), NOTE: A check valve downstream of the pump stops the fluid flow to
- maximum gaugeable level: 18 l. (4.76 US gal), the pump if the system is pressurized by the PTU or by the
- low level warning: 3.0 ± 0.4 l. (0.79 ± 0.1 US gal). yellow electric pump and the pressure supplied by the EDP is
lower.
GROUND COUPLINGS
The reservoir is normally pressurized with air to prevent cavitation of
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the pumps. The reservoir is pressurized to 50 psi (3.45 bar) and is sealed On the ground it is possible to pressurize the yellow hydraulic system
by a check-valve to hold the pressure when there is no air supply. The from a ground power unit.
threshold of the LP switch is 22 psi (1.52bar).
FIRE VALVE
The yellow system fire valve installed in the RH wing, inboard of the
pylon, is controlled by ENG 2 FIRE P/B. When the valve closes, it stops
the supply of fluid from the reservoir to the Engine Driven Pump (EDP).
CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 YELLOW HYDRAULIC SYSTEM D/O (3) Apr 03, 2013
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HAND PUMP
The hand pump is installed on the ground service panel of the yellow
system and is used for manual cargo door operation only. On ground,
when no electrical power is available, the hand pump can be used to open
or close the cargo doors.
ELECTRIC PUMP
The yellow electric pump runs if the ELEC PUMP P/B is set to ON, or
if a cargo door selector is operated. The electric pump cooling and
lubricating flow goes through the return filter. In case of cargo door
operation, the PTU is inhibited, the yellow leak measurement valve is
closed and a signal is sent to the Slat Flap Control Computer (SFCC) 2
to prevent flaps movement. A check valve downstream of the pump stops
the fluid flow to the pump if the system is pressurized from the EDP or
the PTU.
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UGB13131 - U4XT1DO - UM29D4000000001
HAND PUMP & ELECTRIC PUMP

ELECTRIC PUMP (continued)
CURRENT TRANSFORMER AND PHASE UNBALANCE
DETECTOR
The system has a current transformer and a phase unbalance detector
which protect the electric circuit of the electric pump. When there is
a fault, the detector gets a signal from the current transformer. It uses
this signal to stop the supply of power to relay and thus stop the motor.
When the unit has operated, it stays in that condition until it is set
again. This happens automatically when the supply of power to the
unit is stopped (through operation of P/BSW HYD/YELLOW/ELEC
PUMP) and then started again (and there is no fault signal from the
current transformer).
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UGB13131 - U4XT1DO - UM29D4000000001
ELECTRIC PUMP - CURRENT TRANSFORMER AND PHASE UNBALANCE DETECTOR

POWER TRANSFER UNIT (PTU)
PTU NORMAL OPERATION (NOT INHIBITED)
The Power Transfer Unit (PTU) will run automatically when the
differential pressure between the green and yellow circuits is greater
than 500 psi (34.5 bar).
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POWER TRANSFER UNIT (PTU) - PTU NORMAL OPERATION (NOT INHIBITED)

POWER TRANSFER UNIT (PTU) (continued)
PTU INHIBITED
The PTU operation is inhibited :
- during cargo door operation,
- if the PTU P/B is switched OFF,
- when the A/C is on ground, with one engine running and if the
parking brake is set on or the nose wheel steering is disconnected for
towing (example: First engine start up during push back) .
As an option, a PTU inhibition logic prevents the PTU from running
in overspeed condition (Hyd reservoir low level on one sys) and later
on leads to the loss of the second sys (Hyd reservoir overheat on the
other sys). In flight, if the PTU is not able to pressurize a hydraulic
failed system (G SYS LO PR or Y SYS LO PR) within 6 seconds,
either due to external leakage or PTU failure, the PTU is automatically
inhibited. This PTU inhibition logic is activated if both engines are
running and remains activated as long as one engine is running.
The 20s relay has been installed for the deactivation of the PTU
inhibition logic. Once the PTU has been automatically inhibited, the
logic is "de-latched" and PTU no longer inhibited 20 seconds after
one of the following are met:
- A/C on ground OR,
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- Both engines stopped,

- The affected hydraulic system does not longer detect a low-pressure
condition.
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POWER TRANSFER UNIT (PTU) - PTU INHIBITED

HP MANIFOLD NOTE: CAUTION: when sampling, let the fluid run for a moment
into a container, then put 0.2L (0.05USG) of fluid into an
The HP manifold supplies the PTU manifold and the leak measurement
manifold.
PRESSURE RELIEF VALVE
PRESSURE SWITCHES
The system relief valve connects the HP circuit to the return circuit
The signals from both HP manifold pressure switches are sent to the
in case of overpressure. The relief valve opens at 3436 psi (237 bar)
ECAM system, to the Flight Control Computers (FCCs) , to the Flight
and closes at 3190 psi (220 bar).
Augmentation Computer (FAC) 2, the Brake and Steering Control
Unit (BSCU) as well as the Alternate Brake Control Unit (ABCU). ACCUMULATOR
The threshold of the pressure switches is 1450 psi (99.5 bar).
The accumulator acts as a damper for small changes. It also acts as a
PRESSURE TRANSDUCER supply of fluid available in case of request. The accumulator is
The pressure transducer gives data for pressure indication on the pre-charged with nitrogen to 1885 psi (130 bar) at 20°C. It holds 1l (0.26
ECAM and sends information to ELevator Aileron Computers US gal) of total volume of fluid when it is full.
(ELACs) 1 and 2.
The leak measurement valve isolates the primary flight controls when The optional leak measurement manifold supplies the flight controls of
the guarded LEAK MEASUREMENT VALVES P/B on the the RH wing, LH wing and tail section via three outputs. Operating
maintenance panel is set to OFF (white OFF light is illuminated). The manually, a spool valve lets the associated section of the flight controls
solenoid valve is automatically closed if the yellow electric pump is be supplied for leak measurement testing.
energized by using cargo door selectors. This is to prevent any
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movement of the flight controls.

PTU MANIFOLD
HP FILTER The PTU manifold is composed of one disconnection and two different
valves.
The High Pressure (HP) filter has a clogging indicator. The clogging
indicator operates when the differential pressure is higher than 87 ± QUICK DISCONNECT
8.7 psi (6 ± 0.6 bar). The quick disconnect is used for maintenance operations to prevent
SAMPLING VALVE PTU operation.
A sampling valve is installed on the HP manifold. SOLENOID VALVE
The solenoid valve installed in the PTU supply line, stops the PTU
operation.
PRIORITY VALVE
The priority valve makes sure that all available hydraulic pressure is
sent to the primary flight controls if pressure in the system is reduced.
RETURN MANIFOLD
- one return filter with a clogging indicator and a by-pass device,
- one temperature sensor which has one temperature switch and two
The red pin of the clogging indicator pops out when the differential
pressure across the filter is more than 29 ± 4.4 psi (2 ± 0.3 bar).
The by-pass operates when the differential pressure across the filter is
more than 58 ± 6.0 psi (4.0 ± 0.4 bar). Then the device allows fluid to
go from inlet to outlet without filtration. The temperature switch and
temperature transducers send data for ECAM warnings and indication
on overhead P/Bs.
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UGB13131 - U4XT1DO - UM29D4000000001
HP MANIFOLD ... RETURN MANIFOLD

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SEAL DRAIN SYSTEM DESCRIPTION (3)

GENERAL
The seal drain system collects hydraulic fluid from the seal drains of
some hydraulic components. The hydraulic fluid that may escape from
some hydraulic components in the form of leak or abnormal condition,
such as hydraulic reservoir overfilling or internal overpressure, is drained
into collector tanks.
FWD SYSTEM
The FWD system consists of flexible hoses and rigid pipes connected to
a collector tank. The FWD collector tank is attached between frames 40
and 41 in the yellow hydraulic compartment. The components which are
drained into the FWD collector tank located in the yellow hydraulic
compartment are:
- blue electric pump,
- yellow electric pump,
- slats Power Control Unit (PCU),
- green hydraulic reservoir,
- yellow hydraulic reservoir.
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CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 SEAL DRAIN SYSTEM DESCRIPTION (3) Apr 03, 2013
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GENERAL & FWD SYSTEM

AFT SYSTEM
The AFT system consists of flexible hoses and rigid pipes connected to
a collector tank. The AFT collector tank is attached to the right side of
the keel beam in the main hydraulic compartment. The components which
are drained into the aft collector located in the main landing gear
compartment are:
- flaps PCU,
- Power Transfer Unit (PTU),
- Constant Speed Motor/Generator (CSM/G),
- blue hydraulic reservoir.
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UGB13131 - U4XT1DO - UM29P4000000001
AFT SYSTEM

TANK DRAINAGE
The system is designed so that the hydraulic fluid drains into the collector
tanks by gravity. The collector tanks attached to the aircraft structure by
means of quick release clamps must be removed for drainage. Each
collector tank, which has a capacity of 0.75 liters (0.19 US Gal), must
be emptied and cleaned at regular intervals.
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UGB13131 - U4XT1DO - UM29P4000000001
TANK DRAINAGE
HYDRAULIC POWER SYSTEM OPERATION, CONTROL & INDICATING (3)

3 HYDRAULIC SYSTEMS PRESSURIZATION WITH
ELECTRICAL PUMPS
PTU & ENGINE PUMP OPERATION
RESERVOIR OVERHEAT FAILURE

CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 HYDRAULIC POWER SYSTEM OPERATION, CONTROL & Apr 03, 2013
29 - HYDRAULIC POWER INDICATING (3) Page 64

CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 HYDRAULIC POWER SYSTEM OPERATION, CONTROL & Apr 03, 2013
29 - HYDRAULIC POWER INDICATING (3) Page 65
RESERVOIR DEPRESSURIZATION/PRESSURISATION (2)

WARNING
WARNING: PAY ATTENTION TO PROTECT YOUR HANDS AND

YOUR FACE FROM THE AIR WHICH COMES OUT
WHEN YOU OPEN RESERVOIR MANUAL
DEPRESSURIZATION VALVES. THE AIR MAY BE
HOT AND CONTAIN HYDRAULIC FLUID. USE
APPROPRIATE SAFETY WEAR.
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CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 RESERVOIR DEPRESSURIZATION/PRESSURISATION (2) Apr 03, 2013
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WARNING

DEPRESSURIZATION OPERATION
Make sure the hydraulic system will not be pressurized during this task.
Open the access panel to the hydraulic ground service panel.
The direct reading gauge on the reservoir will show the actual air pressure
inside the reservoir.
Wear the proper protection when you open the depressurizing valve. The
air can be hot and contain hydraulic fluid.
The gauge on the reservoir will show the decrease in pressure.
Make sure the valve is completely closed.
If the reservoir needs to be depressurized for a longer time during a
maintenance task, a special tool needs to be installed. Unscrew the normal
depressurizing valve and install the maintenance tool to prevent unwanted
pressure build up.
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UGB13131 - U4XT1DO - UM29Y1000000001
DEPRESSURIZATION OPERATION

PRESSURIZATION OPERATION
Pressurization of a Hydraulic Reservoir:
- Remove the maintenance tool and install the normal depressurization
valve to ensure pressurization of the reservoir.
- Open the access panel of the blue hydraulic compartment.
- Connect the nitrogen pressure hose to the Air Pressure Manifold.
- Adjust the nitrogen pressure (to 50 PSI) according to the pressure gauge
on the reservoir.
- Disconnect the pressure hose and close the access panels.
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UGB13131 - U4XT1DO - UM29Y1000000001
PRESSURIZATION OPERATION
RESERVOIR FILLING (2)

Makes sure that the system accumulator is pre-pressurized to the correct
WARNING value and that the hydraulic system reservoir is correctly pre-pressurized
with air.
WARNING: IF YOU GET THE FLUID ON YOUR SKIN OR IN YOUR Pressurize the yellow hydraulic circuit with the yellow electric pump.
EYES: The PTU should be in the OFF position to make sure only the yellow
- FLUSH IT AWAY WITH CLEAN WATER, system will be pressurized.
- GET MEDICAL AID. When the electric pump is selected to OFF, the triple indicator should
MAKE SURE THAT THE TRAVEL RANGES OF THE show the brake accumulator as being fully pressurized to 3000 PSI.
FLIGHT CONTROL SURFACES ARE CLEAR BEFORE Place a warning notice to tell persons not to operate the hydraulic system.
YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC Open the Green and Yellow Hydraulic Ground Service Panel. Remove
SYSTEM. the hand pump lever from the yellow panel and assemble it, so it can be
FOLLOW THE HYDRAULIC SAFETY PROCEDURES. used on the Green Service Panel Hand Pump.
PRECAUTIONS HAVE TO BE TAKEN BEFORE Make sure to wear the proper protection gloves and goggles before
STARTING HYDRAULIC RESERVOIR FILLING removing the flexible hose from its housing. Connect the hose to the hand
OPERATION. MAKE SURE THAT: pump and insert it into a new canister of hydraulic fluid.
- THE SPEED BRAKES AND SPOILERS ARE Select the hydraulic system that needs to be filled. The selection is
RETRACTED, confirmed by a colored LED on the indication panel.
- THE THRUST REVERSERS ARE STOWED (CFM-56 Install the hand pump lever on the pump and start the filling operation.
ENGINE ONLY), Fill the system reservoir to the last white line in the related colored band
- THE L/G IS EXTENDED AND THE DOORS ARE and not to the end of the scale. Put the selector back to Neutral.
CLOSED, Remove the hose from the hand pump and clean and dry the hose and its
- THE FWD AND AFT CARGO COMPARTMENT connections to prevent spillage. Install blanking caps on the pump and
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DOORS ARE CLOSED. hose.

Re-install the hose in the housing.
PRECAUTION Remove the hand pump lever and re-assemble it in its stowing
Before starting with the filling procedure, all flight control surfaces must configuration and install it on the yellow service panel.
be in their neutral retracted position, thrust-reversers retracted and the Close the service panels.
cargo-doors must be in the closed position. If a reservoir is overfilled, it must be drained. Connect the flexible hose
When the flight control surfaces are retracted, place warning notices to to the drain connector.
prevent others from moving the flight control surfaces.
NOTE: Do not forget to depressurize the reservoir before opening the
Select the hydraulic page on the system display and make sure that the
drain valve.
hydraulic systems are completely depressurized.
CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 RESERVOIR FILLING (2) Apr 03, 2013
Use a container of sufficient size to collect the excess fluid from the
reservoir.
Open the drain connector until the required reservoir level is reached.
Remove the flexible hose and clean the connection. Re-pressurize the
reservoir before operation of the system.
Remove the warning notices and check the hydraulic system page for
correct level indication.
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UGB13131 - U4XT1DO - UM29Y2000000001
WARNING & PRECAUTION

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RAT TEST (3)

IF THE PROTECTIVE EQUIPMENT MOVES DURING
PRECAUTIONS THE TEST, IT CAN TOUCH THE RAT AND CAUSE
DAMAGE.
WARNING: PUT THE SAFETY DEVICES AND THE WARNING
NOTICES IN POSITION BEFORE YOU START A TASK MAIN STEPS OF THE TEST OPERATION
ON OR NEAR:
- THE FLIGHT CONTROLS, PREPARATION OF RAT TEST
- THE FLIGHT CONTROL SURFACES, To functionally check the RAT on ground it is necessary to:
- THE L/G AND THE RELATED DOORS, - manually deploy the RAT from the cockpit,
- COMPONENTS THAT MOVE. - connect the ground test motor to the RAT gearbox,
MAKE SURE THAT THE TRAVEL RANGES OF THE - connect the ground checkout unit to the RAT control panel,
FLIGHT CONTROL SURFACES ARE CLEAR BEFORE - connect the RAT flow control test kit to the blue ground service
YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC panel.
SYSTEM.
MAKE SURE THAT THE SAFETY LOCKS ARE IN
POSITION ON THE L/G.
MAKE SURE THAT THE RAM AIR TURBINE (RAT)
TRAVEL RANGE IS CLEAR BEFORE YOU EXTEND
THE RAT.
PLACE SAFETY BARRIERS IN POSITION AND FIT
THE RAT PROTECTIVE EQUIPMENT AS PER AMM
PROCEDURE.
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DO NOT STAND IN FRONT OF OR BESIDE THE RAT

PROPELLER ASSEMBLY DURING THE FUNCTIONAL
TEST.
NOTE: Note: do not operate the RAT deployment solenoids for more
than 60 sec. You can operate them more than once, but you
must then let them cool down for 30 min.
CAUTION: MAKE SURE THAT YOU INSTALL THE PROTECTIVE

EQUIPMENT CORRECTLY, THAT IT IS STABLE AND
THAT IT CANNOT MOVE DURING THE TEST.
CMQ Inter Family A330/A340 to A319/320/321 IAE V2500 - T1 RAT TEST (3) Apr 03, 2013
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PRECAUTIONS & MAIN STEPS OF THE TEST OPERATION
RAT TEST (3)

To install the RAT safety tool you need to adjust the length and the
MAIN STEPS OF THE TEST OPERATION (continued) gap between the tool and the RAT.
Make sure there is no contact between the tool and the RAT and there
RAT EXTENSION
is a gap of minimum 1 millimeter.
Before you start with the extension you need to gain access to the blue
hydraulic compartment to remove the RAT Safety tool.
Warning: Make sure the travel range of the RAT is clear and the area
secured before you start with the extension.
In the cockpit, make sure that all related circuit breakers are closed.
Push the RAT MAN On pushbutton on the Emergency Electrical
Panel to extend the RAT.
To retract the RAT, you need to start the blue electric pump on the
maintenance panel by pressing the Blue Pump Override push button.
Check on the hydraulic page of the system display that the pressure
in the blue system is correct and the RAT symbol is shown in green.
Open and safety the CB on the rear circuit breaker panel.
Gain access to the Blue Ground Service panel and open the RAT Stow
Panel.
Operate the lights test switch to check the condition of the indicator
lights. Lift the guard of the master switch and select it to "on". Set the
Stow/Reset switch to the reset position before selecting it to the stow
position. The red indicator light comes on to show that the retraction
actuator is now pressurized and the RAT retracts.
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If the amber Interlock light comes on, the retraction is stopped because
the blades are not correctly aligned. Align the blades and reset the
Interlock caution light.
Hold the stow switch in the stow position. The red light comes on to
show the retraction actuator is pressurized. Hold the stow switch until
the RAT is completely retracted and the green "stowed" light comes
on.
Close the stow panel access door and the blue ground service panel.
In the cockpit select the Blue Pump Override pushbutton to 'off' and
check on the hydraulic page that the pressure reads zero and the RAT
symbol is shown in white.
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MAIN STEPS OF THE TEST OPERATION - RAT EXTENSION
RAT TEST (3)

Pump via the override pushbutton on the maintenance panel. Check
MAIN STEPS OF THE TEST OPERATION (continued) the hydraulic pressure on the hydraulic system page and make sure
the RAT does not start rotating when the system is fully pressurized.
RAT TEST
On the ground test equipment, open the supply to the motor to drive
Before starting the test, all relevant circuit breakers must be closed, the blades. Check that the flow created by the pump is in accordance
and the RAT travel range and the area must be secured with the figures given in the table. Simulate different load conditions
Extend the RAT by pressing the RAT MAN ON pushbutton on the with the by-pass according to the task.
hydraulics control panel. Stop the blue electrical pump from pressurizing the blue system and
Check on the hydraulic page that the RAT symbol is shown in green select the blue leak measurement valve to the open position.
in association with a single chime "RAT Fault" message on ECAM. Check on the hydraulic page that the system is completely
Retract the RAT via the blue hydraulic ground service panel following depressurized.
the same procedure as for the RAT Extension Test. Remove the test cage and examine the RAT for damage and leaks.
Extend the RAT again by pressing the RAT Man ON pushbutton on Remove the hydraulic drive motor from the rear of the RAT and
the Emergency Electrical panel. Check again the indication on the reinstall the cover and
hydraulic page to show the RAT symbol in green in association with re-stow the RAT.
a single chime "RAT Fault" message on ECAM.
Open and safety the relevant CB depending on the task.
Examine the RAT for damages and check the oil level of the gearbox
and make sure there are no leaks.
Remove the cover plate on the rear to prepare the installation of the
hydraulic drive motor. Align the spine-shaft and tighten the attachment
bolts.
Connect the pressure and suction hose of the hydraulic ground cart
UGB13131 - U4XT1DO - UM29Y4000000001
to the blue ground service panel. Make sure you rotate the nut to the
very end of the thread to make sure the self-sealing coupling is open.
Open the stow-panel access to connect the electrical cable of the
ground test box to the connector on the stow-panel.
Install the safety device inside the RAT bay that will hold the test
cage in position during the test.
Place the test cage in position and align the hydraulic lines and the
cage to be in the correct position for the forward safety strut to engage
on the cage fitting.
Press the Blue Leak Measurement pushbutton to isolate the primary
flights controls from the hydraulic supply. Start the Blue Electric
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MAIN STEPS OF THE TEST OPERATION - RAT TEST
AIRBUS S.A.S.
31707 BLAGNAC cedex, FRANCE
STM
REFERENCE UGB13131
APRIL 2013
PRINTED IN FRANCE
AIRBUS S.A.S. 2013
ALL RIGHTS RESERVED
AN EADS COMPANY

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TECHNICAL TRAINING MANUAL

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AIRBUS Environmental Recommendation

29 HYDRAULIC POWER SYSTEM PRESENTATION (1)

If no electric power is available, a hand pump in the yellow system can

29 HYDRAULIC POWER SYSTEM PRESENTATION (1)

ECAM HYDRAULIC PAGE

29 HYDRAULIC POWER SYSTEM PRESENTATION (1)

CONTROL AND INDICATING

29 HYDRAULIC POWER SYSTEM PRESENTATION (1)

29 HYDRAULIC POWER SYSTEM PRESENTATION (1)

SAFETY PRECAUTIONS - RAT

29 HYDRAULIC POWER SYSTEM PRESENTATION (1)

HYDRAULIC POWER SYSTEM COMPONENT LOCATION (2)

SYSTEM OVERVIEW - PTU & RAT

HYDRAULIC POWER SYSTEM COMPONENT LOCATION (2)

COMPONENT LOCATION - PTU/ELEC PUMPS/RAT

HYDRAULIC POWER SYSTEM COMPONENT LOCATION (2)

COMPONENT LOCATION - ENGINE PUMP & RESERVOIR

HYDRAULIC POWER SYSTEM COMPONENT LOCATION (2)

COMPONENT LOCATION - SERVICING PANELS

HYDRAULIC POWER SYSTEM CONTROL & INDICATING (2)

RESERVOIR LOW AIR PRESSURE FAILURE

RESERVOIR FLUID BELOW NORMAL

RESERVOIR FLUID QUANTITY LOW

YELLOW ELECTRICAL PUMP FAILURE

This Page Intentionally Left Blank

HYDRAULIC SYSTEM USERS (2)

GREEN, BLUE, YELLOW USERS & PRIORITY VALVES

GREEN HYDRAULIC SYSTEM D/O (3)

B2 SCOPE ... GROUND COUPLINGS

GREEN HYDRAULIC SYSTEM D/O (3)

HP MANIFOLD - PRESSURE SWITCHES ... PRESSURE RELIEF VALVE

GREEN HYDRAULIC SYSTEM D/O (3)

LEAK MEASUREMENT MANIFOLD (OPTIONAL) ... RETURN MANIFOLD

GREEN HYDRAULIC SYSTEM D/O (3)

POWER TRANSFER UNIT (PTU) - PTU NORMAL OPERATION (NOT INHIBITED)

GREEN HYDRAULIC SYSTEM D/O (3)

- Both engines stopped,

POWER TRANSFER UNIT (PTU) - PTU INHIBITED

BLUE HYDRAULIC SYSTEM D/O (3)

B2 SCOPE ... GROUND COUPLINGS

BLUE HYDRAULIC SYSTEM D/O (3)

CURRENT TRANSFORMER AND PHASE UNBALANCE DETECTOR

BLUE HYDRAULIC SYSTEM D/O (3)

guarded LEAK MEASUREMENT VALVES P/B on the maintenance

HIGH PRESSURE MANIFOLD & ACCUMULATOR

BLUE HYDRAULIC SYSTEM D/O (3)

LEAK MEASUREMENT MANIFOLD (OPTIONAL) & RETURN MANIFOLD

YELLOW HYDRAULIC SYSTEM D/O (3)

B2 SCOPE ... GROUND COUPLINGS

YELLOW HYDRAULIC SYSTEM D/O (3)

HAND PUMP & ELECTRIC PUMP

YELLOW HYDRAULIC SYSTEM D/O (3)

ELECTRIC PUMP - CURRENT TRANSFORMER AND PHASE UNBALANCE DETECTOR