As4773.2 - 2011
As4773.2 - 2011
As4773.2 - 2011
2—2010
AS 4773.2—2010
Australian Standard®
Part 2: Construction
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This Australian Standard® was prepared by Committee BD-097, Masonry Construction—
Small Buildings. It was approved on behalf of the Council of Standards Australia on 9
September 2010.
This Standard was published on 13 December 2010.
Standards Australia wishes to acknowledge the participation of the expert individuals that
contributed to the development of this Standard through their representation on the
Committee and through the public comment period.
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Standards may also be withdrawn. It is important that readers assure themselves they are
using a current Standard, which should include any amendments that may have been
published since the Standard was published.
Detailed information about Australian Standards, drafts, amendments and new projects can
be found by visiting www.standards.org.au
Australian Standard®
Part 2: Construction
COPYRIGHT
© Standards Australia Limited
All rights are reserved. No part of this work may be reproduced or copied in any form or by
any means, electronic or mechanical, including photocopying, without the written
permission of the publisher, unless otherwise permitted under the Copyright Act 1968.
Published by SAI Global Limited under licence from Standards Australia Limited, GPO Box
476, Sydney, NSW 2001, Australia
ISBN 978 0 7337 9744 6
AS 4773.2—2010 2
PREFACE
This Standard was prepared by the Standards Australia Committee BD-097, Masonry
Construction—Small Buildings, to supersede, in part, AS 3700—2001.
The objective of this Standard is to provide simplified details for use by builders for the
construction of masonry in small buildings such as houses and garages.
This Standard is intended as a companion document to AS 4773.1, Masonry in small
buildings, Part 1: Design.
The Committee acknowledges valuable assistance given by organizations and individuals
experienced in various aspects of design and construction of masonry.
Statements expressed in mandatory terms in notes to tables and figures are deemed to be
requirements of this Standard.
The terms ‘normative’ and ‘informative’ have been used in this Standard to define the
application of the appendix to which they apply. A ‘normative’ appendix is an integral part
of a Standard, whereas an ‘informative’ appendix is only for information and guidance.
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3 AS 4773.2—2010
CONTENTS
Page
SECTION 3 MORTAR
3.1 MORTAR TYPES ..................................................................................................... 15
3.2 MORTAR COMPONENTS....................................................................................... 17
SECTION 4 GROUT
4.1 PURPOSE ................................................................................................................. 19
4.2 COMPOSITION ........................................................................................................ 19
4.3 PLACEMENT ........................................................................................................... 19
Page
APPENDICES
A INFORMATION ON DRAWINGS AND SPECIFICATION .................................... 86
B CLEANING MASONRY .......................................................................................... 88
BIBLIOGRAPHY .................................................................................................................... 92
5 AS 4773.2—2010
STANDARDS AUSTRALIA
Australian Standard
Masonry in small buildings
Part 2: Construction
S E C T I O N 1 S C O P E A N D G E N E R A L
1.1 SCOPE
This Standard provides acceptable construction practices for masonry in buildings of
Class 1 and Class 10a, as defined in the BCA, and designed in accordance with AS 4773.1
and documented in drawings and specifications to be constructed from clay, concrete, or
calcium silicate masonry units complying with Section 2 and the following:
(a) Leaf thicknesses are 90 mm or greater.
(b) The tops of all walls are laterally supported by a roof or floor structure acting as a
diaphragm with the exception of parapets, chimneys and cantilevers in accordance
with Clause 14.10 and fin walls in accordance with Table 9.1.
(c) Walls are supported on concrete slabs or footings complying with AS 2870 or
suspended slabs complying with AS 3600.
(d) The geometric limitations specified in Clause 1.2.3.
The Scope of this Standard does not cover the following:
(i) Acoustics and energy efficiency.
(ii) Construction or detailing of attachments such as basketball hoops, satellite dishes,
shade structures and similar structures.
(iii) Masonry constructed from autoclaved aerated concrete (AAC) units.
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1.2.2 Loading
Wind category and loads derived from AS 4055 are required for the use of some of the
Tables in this Standard.
NOTES:
1 For wind loads on structures outside the scope of Clause 1.2.3, AS/NZS 1170.2 should be
used in conjunction with AS 3700.
2 The loads specified in AS 4055 include the appropriate combinations of permanent and wind
actions.
1.2.3 Limitations for building geometry
For the purpose of this Standard, the following conditions apply (see Figure 1.1):
(a) The distance from ground level to the underside of eaves shall not exceed 6.0 m. The
distance from ground level to the highest point of the roof, neglecting chimneys, shall
not exceed 8.5 m, and the height of each storey, measured as floor to ceiling at
external walls, shall not exceed 3.0 m.
(b) The width (W), including roofed verandas but excluding eaves, shall not exceed
16.0 m, and the length (l) shall not exceed five times the width.
(c) The roof pitch shall not exceed 35°.
(c) Eaves width shall not exceed 900 mm.
(d) The building shall include a continuous ceiling that acts as a diaphragm.
NOTES:
1 Atria exceeding these dimensions are outside the scope of this Standard.
2 Where the geometry lies outside the limitations of this Section, the design may be carried out
in accordance with AS 3700.
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DIMENSIONS IN MILLIMETRES
1.4 DEFINITIONS
For the purposes of this Standard, the definitions below apply.
1.4.1 Aggressive soils
Soils where walls are expected to be attacked by salts in the groundwater.
1.4.2 Air-entraining agent
An admixture used to form discrete, non-coalescing, small air bubbles, up to 1 mm in
diameter. In mortar, it is used to improve workability and thus allow a reduction in fine
aggregate and/or water.
NOTE: An air-entraining agent is not the same as ‘methylcellulose-based’ water thickener.
1.4.3 Connectors
Any components, other than wall ties, lintels and shelf angles, used in masonry construction
to aid the structural integrity of the building or to provide support or stability to building
finishes.
1.4.4 Control joints
Joints or gaps constructed in masonry to control and absorb movements in the masonry.
Control joints include the following:
(a) Contraction joints (or opening control joints), which open as the masonry contracts or
shrinks.
(b) Expansion joints (or closing control joints), which close as the masonry expands
and/or associated concrete shrinks.
(c) Articulation joints, which move to compensate for movements in the supporting
structure.
1.4.5 Exposure environments
1.4.5.1 Severe marine
Areas up to 100 m from a non-surf coast and up to 1 km from a surf coast. The distances
specified are from the mean high-water mark.
1.4.5.2 Marine
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Areas from 100 m to 1 km from a non-surf coast and 1 km to 10 km from a surf coast. The
distances are from the mean high-water mark.
NOTE: Sheltered bays such as Port Phillip Bay and Sydney Harbour are considered to be non-surf
coasts.
1.4.5.3 Industrial
Environment within 1 km of industrial areas producing significant acidic pollution.
NOTE: The only areas within this category are around major industrial complexes. There are only
a few such regions in Australia, for example, around Port Pirie.
1.4.5.4 Moderate
Area with light industrial pollution or very light marine influence, or both.
NOTE: Typical areas are suburbs of cities on sheltered bays such as Melbourne, Adelaide and
Hobart (except those areas near the coast) and most inland cities.
1.4.5.5 Mild
Environment that is remote from the coast, industrial activity and the tropics.
NOTE: Sparsely settled regions such as outback Australia are typical examples, but the category
also includes rural communities other than those on the coast.
S E C T I O N 2 M A S O N R Y U N I T S
2.1 MATERIALS
All masonry units shall be fired clay, concrete or calcium silicate and shall be manufactured
to comply with AS/NZS 4455.1. Masonry units shall be solid, cored, horizontally cored or
hollow units.
NOTE: Typical units are shown in Figure 2.1.
2.2 SIZES
The work sizes, length (l), width (w), height (h) and face shell widths (s), of masonry units
shall be nominated by the manufacturer (see Figure 2.1).
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NOTE: These diagrams show only the basic shapes of the principal units. There are many commercially available
‘fittings’ and ‘special’ units used for particular applications.
2.4 DURABILITY
Masonry units shall have a salt attack resistance grade as specified in the documents but
shall be not less than that set out in Table 2.1 for the exposure environments defined in
Clause 1.4.9.
TABLE 2.1
SALT ATTACK RESISTANCE OF MASONRY UNITS
Masonry units salt
Exposure
Location attack resistance
environment
grade (see Note 1)
Normal Protected
Subject to non-saline wetting
General purpose
Interior and drying
Subject to saline wetting and
Exposure
drying
Exterior coated in accordance with Clause 11.7,
All
above a DPC and protected by roof, eave or Protected
coping, with properly flashed junctions
Protected from water ingress
Protected
Below a DPC or by an impermeable membrane
in contact with
Non-aggressive soils General purpose
the ground
Aggressive soils Exposure
Mild Exterior Protected
Moderate Exterior Protected
Industrial Exterior Exposure
Marine
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TABLE 2.2
MAXIMUM EXPANSION OR CONTRACTION
Coefficient of expansion Coefficient of drying
Type of unit (see Note 1) contraction (see Note 2)
mm/m mm/m
Clay units 1.8 —
Concrete or calcium — 0.6
silicate units
NOTES:
1 Coefficient of expansion tested in accordance with AS/NZS 4456.11.
2 Coefficient of drying contraction tested in accordance with
AS/NZS 4456.12.
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S E C T I O N 3 M O R T A R
TABLE 3.1
MORTAR DURABILITY REQUIREMENTS
Exposure
Location Mortar class
environment
Clay
M2
units
Normal
Concrete or calcium
M3
silicate units
Interior
Subject to non-saline
M3
wetting and drying
Subject to saline wetting
M4
and drying
Clay
All Exterior-coated in accordance with Clause 11.7, M2
units
above a DPC and protected by roof, eave or
coping, with properly flashed junctions Concrete or calcium
M3
silicate units
Clay
Protected from water M2
units
ingress by an
Below a DPC or in Concrete or calcium
impermeable membrane M3
contact with the silicate units
ground
Non-aggressive soils M3
Aggressive soils M4
Clay
M2
units
Mild Exterior
Concrete or calcium
M3
silicate units
Clay
M2
units
Moderate Exterior
Concrete or calcium
M3
silicate units
Industrial Exterior M4
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Marine
Exterior M3
(see Note 1)
Severe marine
Exterior M4
(see Note 2)
Special
Exterior (See Note 3)
(see Note 3)
NOTES:
1 All external elements in contact with freshwater or subject to non-saline wetting and drying shall be
treated as for a marine environment. For example, this applies to gardens against a house.
2 All external elements in contact with saline or contaminated water, or subject to saline wetting and
drying, shall be treated as for a severe marine environment.
3 Requirements for especially aggressive environments depend on the nature of the corrosive agents
and cannot be defined. Units, mortars, covers or coatings, shown by test or know by experience to
be resistant to the particular corrosive agent, shall be used.
4 M2 mortar is not permitted for concrete and calcium silicate masonry. There are also limitations on
the constituents of M3 and M4 mortars for calcium silicate masonry (see Table 3.2.).
TABLE 3.2
MORTAR MIXES
Mix proportions by volume Mortar suitability
Mortar
class Cement Masonry Building Water Fired Calcium
Sand Concrete
(GB/GP) cement lime thickener clay silicate
M2 1 0 2 9 No × ×
M3 1 0 1 6 Optional ×
1 0 0 5 Yes
0 1 0 4 Yes ×
M4 1 0 0.5 4.5 Optional ×
1 0 0 4 Yes
1 0 0−0.25 3 Optional ×
0 1 0 3 Yes ×
LEGEND:
satisfactory
× unsatisfactory
Type GP—general purpose portland cement.
Type GB—general purpose blended cement.
S E C T I O N 4 G R O U T
4.1 PURPOSE
Where required, grout shall be used to —
(a) give a protective cover to reinforcement;
(b) connect the reinforcement structurally to the masonry; or
(c) fill the cores of hollow masonry units.
4.2 COMPOSITION
Grout shall be as specified in the documents but not less than the requirements of this
Section.
Grout shall consist of a mixture of cement, sand and coarse aggregate (screened gravel or
crushed rock).
Grout shall be mixed to a pouring consistency to give free flow without segregation. A
mortar mix to which water has been added (slurry) shall not be used as a substitute for
grout.
Aggregate shall not exceed 20 mm.
NOTE: To aid workability, the recommended aggregate size is 10 mm.
In addition, for reinforced masonry the following applies:
(a) Premixed grout shall be of N 20 Grade and have a compressive strength of at least
20 MPa, with at least 300 kg of cement per cubic metre.
(b) Site-mixed grout shall consist of the following volumetric proportion:
1 part cement: 2 parts sand: 4 parts aggregate.
4.3 PLACEMENT
The grout may be placed by hand or by pumping. It shall be compacted by rodding or
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mechanically vibrating during the placing process to complete the filling of the cores.
NOTE: Grout will usually settle in the cores a short time after placing. Cores should be topped up
while the grout is still plastic and the additional grout rodded into the earlier material.
S E C T I O N 5 B U I L T - I N C O M P O N E N T S
5.1 GENERAL
This Section sets out requirements for built-in components of masonry, as follows:
(a) Wall ties.
(b) Connectors.
(c) Lintels and arch bars.
(d) Reinforcement.
(e) Flashing.
(f) Damp-proof courses.
The type and location of built-in components shall be as specified in the documents but
shall be not less than the requirements of this Section.
5.2 DURABILITY
Unless more stringent requirements are specified in the documents, wall ties, connectors
and steel lintels shall have a durability rating as shown in Table 5.1.
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TABLE 5.1
DURABILITY OF BUILT-IN COMPONENTS
Built-in
Exposure components Colour
Location Stamping
environment durability class coding
(see Note 1)
Normal R1 Green 1
Subject to non-saline
R3 Red 3
Interior wetting and drying
Subject to saline
R4 White/Blue 4
wetting and drying
Exterior-coated in accordance with
Clause 11.7, above a DPC and
All R1 Green 1
protected by roof, eave or coping, with
properly flashed junctions
Protected from water
Below a DPC ingress by an R2 Yellow 2
or in contact impermeable membrane
with the
Non-aggressive soils R3 Red 3
ground
Aggressive soils R4 White/Blue 4
Mild Exterior R1 Green 1
Moderate Exterior R1 Green 1
Industrial Exterior R4 White/Blue 4
Marine
Exterior R3 Red 3
(see Note 2)
Severe marine
Exterior R4 White/Blue 4
(see Note 3)
Special
Exterior R5 (See Note 4) (See Note 4)
(see Note 4)
NOTES:
1 Durability classes for built-in components are defined in AS 2699.1 and AS 2699.3.
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2 All external elements in contact with freshwater or subject to non-saline wetting and drying shall be
treated as for a marine environment. For example, this applies to gardens against a house.
3 All external elements in contact with saline or contaminated water or subject to saline wetting and
drying shall be treated as for a severe marine environment.
4 Requirements for especially aggressive environments depend on the nature of the corrosive agents and
cannot be defined. Materials or coatings shown by test, or known by experience, to be resistant to the
particular corrosive agent shall be used.
5.4 LINTELS
Lintels may be steel, reinforced concrete, prestressed concrete, prestressed clay or other
proprietary systems. Steel lintels shall comply with the durability requirements of
AS/NZS 2699.3.
Lintel selection shall be in accordance with Section 8.
5.5 REINFORCEMENT
Steel reinforcement shall comply with AS/NZS 4671 and be detailed in accordance with the
relevant requirements of AS 3600.
TABLE 5.2
SUITABLE FLASHINGS AND DPC MATERIALS
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Location Suitable flashing material
Non-exposed (a) Embossed/quilted polyethylene sheet of high impact resistance and low slip, with an average thickness prior to embossing of not
(within the structure and not less than 0.5 mm and not less than 0.75 mm after embossing
exposed directly to the weather)
(b) Polyethylene-coated aluminium with 0.3 mm min. base thickness (aluminium core thickness of not less than 0.1 mm coated with
bitumen adhesive on both sides, enclosed in polyethylene film with a minimum thickness of 0.1 mm on both faces) and overall
min. thickness of 0.5 mm prior to coating
(c) Bitumen-coated aluminium with 0.3 mm min. base thickness and overall min. thickness of 0.56 mm after coating
(d) Bitumen-coated copper with 0.15 mm min. base thickness and overall min. thickness of 0.41 mm after coating
(e) Uncovered copper having a mass of not less than 2.8 kg/m 2 and having a thickness of 0.5 mm
(f) Galvanized zinc-coated steel with a thickness of not less than 0.6 mm
(g) Uncovered annealed lead having a mass of not less than 10 kg/m 2 in lengths not exceeding 1.5 m or 1.5 m 2 in area
23
Exposed (a) Bitumen-coated aluminium with 0.55 mm min. base thickness and overall min. thickness of 0.81 mm after coating
(continuously open to the weather)
(b) Bitumen-coated copper with 0.15 mm min. base thickness and overall min. thickness of 0.41 mm after coating
(c) Uncovered copper having a mass of not less than 2.8 kg/m 2 and having a thickness of 0.5 mm
(d) Galvanized zinc-coated steel with a thickness of not less than 0.6 mm
(e) Uncovered annealed lead having a mass of not less than 20 kg/m 2 in lengths not exceeding 1.5 m or 1.5 m 2 in area
Areas with saline ground salt (a) Embossed/quilted polyethylene sheet of high impact resistance and low slip, with an average thickness prior to embossing of not
less than 0.5 mm and not less than 0.75 mm after embossing
(b) Polyethylene-coated aluminium with 0.3 mm min. base thickness (aluminium core thickness of not less than 0.1 mm coated with
bitumen adhesive on both sides, enclosed in polyethylene film with a minimum thickness of 0.1 mm on both faces) and overall
min. thickness of 0.5 mm prior to coating
(c) Bitumen-coated aluminium with 0.55 mm min. base thickness and overall min. thickness of 0.81 mm after coating
Class A or S sites with sandy or (a) Proprietary polymer emulsion DPC parged to the slab
limestone free draining soils
NOTE: A and S classes are defined in AS 2870 (see Clause 1.5).
© Standards Australia
AS 4773.2—2010
AS 4773.2—2010 24
SE C T I O N 6 S U B F L O O R C O N S T R U C T I O N
6.1 GENERAL
The subfloor space between a suspended floor of a building and the ground shall be in
accordance with the documents and shall—
(a) be cleared of all building debris and vegetation;
(b) be cross-ventilated by means of evenly spaced openings (see Clause 6.2); and
(c) contain no dead air spaces.
NOTE: Typical subfloor ventilation layout and details are shown in Figure 6.1.
6.2 VENTILATION
The subfloor ventilation between the suspended floor of a building and the ground shall be
in accordance with the documents but shall be not less than the following:
(a) The subfloor ventilation openings in internal and external walls shall be in
accordance with Table 6.1 for the climatic zones given in Figure 6.2.
(b) The clearance between the ground surface and the underside of the lowest floor
timber (generally the bearer underside) shall be in accordance with Table 6.1; except
for sloping sites, where termite inspections are required, the 400 mm clearance may
be reduced to 150 mm within 2 m of external walls (see Figure 6.3).
(c) In double-leaf masonry walls, the cross-ventilation openings shall be provided in both
leaves of the masonry, with inner-leaf openings being aligned with outer leaf
openings to allow an unobstructed flow of air.
(d) Internal walls constructed in subfloor spaces shall be provided with openings—
(i) having an unobstructed area equivalent to that required for the adjacent external
openings; and
(ii) which are evenly distributed throughout such internal walls.
(e) Where ventilation is obstructed by patios, paving or similar structure, additional
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TABLE 6.1
SUBFLOOR VENTILATION AND CLEARANCE
Minimum subfloor ventilation Minimum height from ground surface
mm 2 /m of wall mm
Climate zone
(see Figure 6.2) Ground sealed
Termite inspection Termite inspection
No membrane with impervious
not required required
membrane
1 2000 1000 150 400
2 4000 2000 150 400
3 6000 3000 150 400
NOTES:
1 The amount of subfloor ventilation required for a building is related to the relative humidity likely
to be encountered in that location. Figure 6.2 shows three broad climatic zones based on the
prevailing relative humidity and includes a description of the relative humidity conditions that
define each zone. If reliable weather data is available, these descriptions may be useful in
determining within which zone a particular site is located.
2 The zones shown in Figure 6.2 were determined by analysis of the average relative humidity at
9 am and 3 pm in January and July. The season with the highest relative humidity is used.
Generally, this will be July for southern Australia and January for northern Australia.
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DIMENSIONS IN MILLIMETRES
All engaged piers shall be fully bonded or tied to the masonry wall. Where ties are used,
they shall be medium duty wall ties at not greater than 400 mm vertical centres (max.) with
the top ties placed within 200 mm of the top of the pier.
Engaged piers over 230 mm wide, measured along the length of the wall, shall incorporate
2 ties spaced horizontally at each required location. All engaged piers constructed of hollow
units shall be filled with grout.
DIMENSIONS IN MILLIMETRES
NOTES:
1 Floor connection details omitted for clarity.
2 Where the height of an unreinforced isolated pier is greater than 1500 mm, the maximum height of the
230 × 230 section is 1200 mm.
3 All footings shown are indicative only.
DIMENSIONS IN MILLIMETRES
6.4.4 Anchorages
The type and location of floor framing anchorages shall be as specified in the documents or
in accordance with AS 4773.1. The details for anchorage shall be not less than the minimum
shown in Figure 6.7.
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NOTES:
1 For roof anchorages, see Clause 11.6.
2 Refer to AS 1684 series for details of timber framing anchorages.
S E C T I O N 7 C O N T R O L J O I N T S
7.1 GENERAL
Control joints shall be used in masonry construction to reduce cracking and distress caused
by movement.
Articulation joints may be used as contraction or expansion joints. Where the control joint
is a combined articulation and expansion joint, the joint width shall accommodate
movement from both articulation and expansion.
Control joints perform one or more of the following functions:
(a) Articulation joints Reduce cracking caused by footing and other structural
movement.
(b) Contraction joints Reduce cracking caused by contraction of masonry units
(predominantly concrete) and concrete shrinkage in the supporting structure.
(c) Expansion joints Reduce cracking caused by the expansion of masonry units
(predominantly clay).
Control joints shall be in accordance with the documents but shall be not less than the
requirements of this Section.
In reinforced masonry construction as described in Section 12, which relies on the
continuity of bond beams, control joints shall not continue through bond beams. In other
cases where reinforced walls are designed to be articulated, control joints shall be
continuous through bond beams.
All hard and incompressible substances (e.g., mortar dags) shall be removed from the gap in
articulation and expansion joints.
A control joint placed at an opening shall provide sufficient clearance to door and window
frames to accommodate any movement within the control joint space and remain
weatherproof.
When required, control joints shall be filled with appropriate materials or otherwise
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Where articulation joints are required in unreinforced masonry walls, they shall be provided
at the following locations:
(a) In straight, continuous walls having no openings, at centres not more than the values
given in Table 7.1.
(b) Where the height of the wall changes abruptly by more than 20% of its lesser height,
at the position of change in height.
(c) Where openings more than 900 × 900 mm occur, at not more than 5000 mm centres.
(d) Where walls change thickness.
NOTE: Engaged piers are not considered to be a change of thickness. Chases that have less
than 75% of the leaf thickness remaining are considered to be changes of thickness.
(e) At control or construction joints in footings or slabs.
(f) Within 4500 mm of all corners, but not closer than 470 mm for cavity walls or
230 mm for veneer walls.
Where articulation joints are required to be weatherproof or insect-proof, they shall be
closed by incorporating—
(i) flexible sealant and backing rod (see Figure 7.3);
(ii) material that will both expand and contract (see Figure 7.3); or
(iii) a proprietary system designed for this application.
TABLE 7.1
SPACING OF ARTICULATION JOINTS
FOR UNREINFORCED MASONRY WALLS
Joint spacing, m
Masonry wall construction
Site class Up to 4 m high 4 m to 8.5 m 4 m to 8.5 m
and surface finish
for 10 mm high for 10 mm high for 15 mm
joints joints joints
M, M-D External face finish masonry 6.0 4.2 6.0
External rendered and/or painted 5.5 3.9 5.5
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masonry
Internal face finish or sheeted masonry 6.0 4.2 6.0
Internal rendered and/or painted 5.5 3.9 5.5
masonry
H1, H1-D External face finished masonry 5.5 3.9 5.5
External rendered and/or painted 5.0 3.5 5.0
masonry
Internal face finish or sheeted masonry 5.5 3.9 5.5
Internal rendered and/or painted 5.0 3.5 5.0
masonry
H2, H2-D External face finished masonry 5.0 3.5 5.0
External rendered and/or painted 4.5 3.2 4.5
masonry
Internal face finish or sheeted masonry 5.0 3.5 5.0
Internal rendered and/or painted 4.5 3.2 4.5
masonry
NOTE: Site class as defined in AS 2870. For further information and guidance on site classification, see
AS 2870.
TABLE 7.2
SPACING OF CONTRACTION JOINTS
FOR UNREINFORCED MASONRY WALLS
Maximum joint
Masonry wall construction
spacing
and surface finish
m
External masonry that is face finish,
7.0
rendered and/or painted
Internal masonry that is face finish
6.0
or sheeted
Internal masonry that is rendered
5.0
and/or painted
External masonry with openings
5.0
more than 900 mm in height
(vi) Within 4500 mm of all corners but not closer than 470 mm for cavity walls or
230 mm for veneer walls.
Where expansion joints are required to be weatherproof or insect-proof, they shall be closed
by incorporating—
(A) flexible sealant and backing rod, as shown in Figure 7.3;
(B) compressible material, as shown in Figure 7.3; or
(C) a proprietary system designed for this application.
7.5 DETAILS
7.5.1 General
Control joints shall be constructed in accordance with Figures 7.1 or 7.2, as appropriate.
7.5.2 Tying across the cavity
Unreinforced masonry adjacent to control joints shall be tied as follows:
(a) For masonry veneer construction to the structural frame, in accordance with
Clause 9.7.
(b) For cavity masonry to another leaf of masonry, in accordance with Clause 10.6.
Ties shall be located so that they are—
(i) at not more than 300 mm from the control joint; and
(ii) not within the top 300 mm of the wall.
Ties shall be spaced at—
(A) 400 mm centres, where they are intended to transfer load to or from cross walls or
framing members that are providing lateral support to the wall (see Clauses 10.7
and 11.5); or
(B) not more than 600 mm centres where they are not intended to transfer load to or from
a support.
7.5.3 Tying across the joint
Sliding or flexible ties shall be incorporated across the joint in each leaf of a masonry wall
at every fourth course in accordance with Table 7.3.
TABLE 7.3
SLIDING OR FLEXIBLE TIE REQUIREMENT AT CONTROL JOINTS
Unreinforced Reinforced single
Joint type Veneer Cavity
single leaf leaf
Expansion Optional Optional Required Optional
Contraction Optional Optional Required Optional
Articulation Optional Required Required Optional
Expansion, contraction Not required Required, with a Required, with Not required
or articulation joints provided the minimum of two a minimum of provided the
at the ends of lintels masonry is tied ties in each leaf two ties per reinforced lintel is
as shown in to the frame per joint joint part of a continuous
Figures 7.1(b), 7.1(c) or bond beam
7.1(d), or Figure 7.2(b)
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NOTE: Where sealant is used in a contraction joint, sealant depth shall be no greater than two-thirds the joint width.
S E C T I O N 8 L I N T E L S A N D A R C H E S
8.1 GENERAL
Lintels and arches shall be constructed as designed, specified and detailed in the documents
and not less than the requirements of this Section.
Except in the case of arches, brickwork over openings shall be supported on a lintel of one
of the following types:
(a) Steel member in accordance with Clause 8.2.
(b) Reinforced concrete in accordance with AS 3600.
(c) Reinforced masonry lintels in accordance with Clause 8.3.
(d) Other proprietary lintels designed and specified in accordance with AS 4773.1.
The load width ‘A’ shall be determined in accordance with Figure 8.2.
For internal walls supporting masonry and ceiling only (not supporting hanging beams,
strutting beams or the like), Type A shall be used.
TABLE 8.1
LOAD TYPE
Load type Description
A Masonry only, up to 600 mm in height
B Masonry up to 600 mm in height and a tiled roof
C Masonry up to 600 mm in height and a metal roof
D Masonry of at least 2100 mm height and a timber floor
E Masonry only, greater than 600 mm in height
TABLE 8.2
MAXIMUM OPENING WIDTHS FOR COMMON STEEL LINTELS, mm
Load type
(see Figure 8.1)
A B C D E
Steel section
Masonry only Masonry only
Timber
(up to Tiled roof Sheet roof (more than
floor
600 mm) 600 mm)
75 × 8 FMS 700 700 700 700 700
100 × 10 × FMS 900 900 900 900 900
90 × 90 × 6EA 3000 1950 2200 2050 2650
90 × 90 × 8EA 3200 2050 2350 2200 2800
100 × 100 × 6EA 3350 2100 2400 2250 2900
100 × 100 × 8EA 3600 2250 2550 2400 3040
150 × 90 × 8UA 4200 3000 3450 3150 3850
150 UB 14.0 4200 3400 3840 3500 4150
150 UB 18.0 4200 3650 4000 3700 4200
180 UB 22.2 4200 4000 4200 4050 4200
TABLE 8.3
MINIMUM BEARING LENGTHS
FOR LINTELS
Minimum bearing length,
Opening,
(see Figure 8.3)
m
mm
Up to 1.0 100
Over 1.0 150
DIMENSION IN MILLIMETRES
TABLE 8.4
REINFORCEMENT REQUIREMENTS FOR REINFORCED MASONRY
LINTELS RESISTING WIND UPLIFT
Size of top and bottom reinforcement single bar
Lintel
Wind Lintel
depth, Opening width, mm
category type
mm
900 1200 1800 2400 3000
N1, N2 1 290 N12 N16 N16 N16 —
2 390 N12 N12 N12 N16 N16
3 590 N12 N12 N12 N12 N16
N3 1 290 N12 N16 N16 N16 —
2 390 N12 N12 N16 N16 N16
3 590 N12 N12 N12 N12 N16
N4, C1 1 290 N16 N16 N16 N16 —
2 390 N16 N16 N16 N16 N16
3 590 N16 N16 N16 N16 N16
N5, C2 1 290 N16 N16 N16 — —
2 390 N16 N16 N16 N16 —
3 590 N16 N16 N16 N16 N16
S E C T I O N 9 M A S O N R Y V E N E E R W A L L S
9.1 GENERAL
A masonry veneer wall consists of a non-structural masonry leaf supported by a structural
loadbearing frame and separated from it by a cavity. In addition to the relevant clauses of
Sections 1 to 8, the requirements of this Section shall apply to the masonry leaf of masonry
veneer walls.
All masonry veneer walls shall be supported by a concrete slab or footing complying with
AS 2870 or a concrete suspended slab complying with AS 3600.
9.2 CAVITY
The minimum clear width of any cavity in masonry veneer construction shall be 25 mm and
shall be measured clear from any conduit, insulation, or services placed within the cavity.
NOTE: The maximum cavity width is limited by the rating of the wall ties as indicated on the
package.
The cavity shall be free of obstructions that would allow the transfer of moisture across the
cavity.
TABLE 9.1
MINIMUM CLEARANCE FOR TIMBER FRAMING SHRINKAGE
Approximate total shrinkage
mm
Type of frame/construction Single storey Two storey
Slab to Timber to Slab to Timber to
lower floor lower floor lower floor lower floor
Fully seasoned timber frame (bearers,
0 0 0 0
joists and wall frame)
Seasoned softwood wall frame, unseasoned
0 10 10 20
softwood joists, bearers in-line
Unseasoned softwood wall frame, seasoned
5 5 11 11
joists and bearers
Unseasoned hardwood wall frame,
9 9 22 22
seasoned joists and bearers
Unseasoned hardwood wall frame,
9 19 32 42
unseasoned softwood joists, bearers in-line
Seasoned softwood frame, unseasoned
0 22 20 42
hardwood bearers and joists
(ii) 75 mm above the finished paved, concrete or landscaped areas that slope away from
the wall; or
(iii) 50 mm above finished paved, concrete or landscaped areas that slope away from the
wall and protected from the direct effect of the weather by a carport, veranda or the
like.
DPCs may be stepped such that continuity is maintained where a change in floor or ground
level occurs.
Where lap joints in a DPC occur, they shall be not less than—
(A) 150 mm in a straight run; and
(B) the width of the DPC at corners.
Masonry units and mortar below the lowest DPC shall be of the appropriate salt attack
resistance grade and mortar class for the exposure condition (see Clause 2.4 and Table 3.1).
A flashing that extends through the entire width of a masonry leaf may also be used as a
DPC.
Where there is a slab on ground that is Class A or S in accordance with AS 2870 on a sandy
or limestone soil, a proprietary polymer emulsion DPC may be used, in accordance with the
manufacturer’s instructions.
NOTE: In addition to the provisions of this Clause, termite management provisions in AS 3660.1
need to be considered when determining the appropriate DPC location.
9.6.2 Flashings and weepholes
9.6.2.1 Cavity flashings
Where it is supported on a concrete slab, cavity flashing shall be located at the base of the
cavity and at all points where the cavity is interrupted by a structural element, an opening
or the like.
A cavity flashing shall be—
(a) turned up a minimum of 150 mm at the inner frame;
(b) fixed to the inner frame at 600 mm maximum centres;
(c) lapped at joints in a straight run by a minimum of 150 mm;
(d) lapped at corners by the width of the leaf and cavity in accordance with Figure 9.1 or
fanned in accordance with Figure 9.2; and
(e) embedded not less than 25 mm into the outer leaf.
A cavity flashing that is also a DPC shall extend across the full width of the masonry skin.
Flashing that protrudes past the face of the wall shall be either cut off or turned down.
Veneer walls shall be drained by weepholes at 1200 mm maximum centres. The raking of
perpendicular joints to form weepholes shall extend the full width of masonry (through the
wall) including bed joint at the level of the flashing.
Where there is a slab on ground that is Class A or S in accordance with AS 2870 on a sandy
or limestone soil, a proprietary polymer emulsion flashing may be used, in accordance with
the manufacturer’s instructions.
Where cavity flashings are penetrated, the flashing shall be punched through or cut from the
inside of the wall, and be fitted around the penetration and sealed.
In areas where termite management systems are required, all penetrations within the cavity
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NOTES:
1 Flashing may be omitted where the opening is protected by a veranda, eave or the like.
2 Head flashing may be omitted where ‘A’ is not less than three times ‘B’.
3 Sill flashing may be omitted where ‘A’ is not less than three times ‘C’.
4 Details 1 and 2 are interchangeable as are details (3) and (4).
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(viii) where an under-flashing or soaker is used, be cut to the roof slope and overlap
the soaker by a minimum of 75 mm.
(c) Weatherproofing shall be maintained at steps by one of the following methods (see
Figure 9.5):
(i) Folding the boxed section onto the next course of masonry (under the tray
above).
(ii) Using a continuous DPC under trays.
(iii) Lapping sections of DPC between trays, where the DPC shall be positioned on
top of the lower tray and underside of the subsequent tray.
(d) Soaker flashings shall be—
(i) lapped at joints by a minimum of 150 mm and be formed from maximum
practicable lengths to minimize the number of joints (except as required by
Table 5.2 for annealed lead);
(ii) turned up a minimum of 75 mm behind overflashing;
(iii) turned out onto the roof 150 mm (min); and
(iv) lapped or ‘fanned’ at ridge, as shown in Figure 9.6.
DIMENSION IN MILLIMETRES
TABLE 9.2
REQUIRED DUTY RATINGS FOR TYPE A VENEER TIES
Wall height, mm
C4 H H H H H H
NOTES:
1 The values in this Table are independent of vertical spacing but 600 mm is the
maximum spacing permitted (see Clause 7.3).
2 L = light duty; M = medium duty; H = heavy duty.
3 The required tie ratings are based on the load capacities given in AS/NZS 2699.1 (see
also AS 4773.1).
NOTE: Where ties are required to be doubled, they shall be placed in adjacent courses (as shown) or shall be placed in
the same course on each side of the stud (see Clause 9.7).
DIMENSION IN MILLIMETRES
DPCs may be stepped such that continuity is maintained where a change in floor or ground
level occurs, as shown in Figure 10.1.
Where lap joints in a DPC occur, they shall not be less than—
(A) 150 mm in a straight run; and
(B) the width of the DPC at corners.
Masonry units and mortar below the lowest DPC shall be of the appropriate salt attack
resistance grade and mortar class for the exposure condition (see Clause 2.4 and Table 3.1).
A flashing that extends through the entire width of a masonry leaf may also be used as a
DPC.
Where there is a slab on ground that is Class A or S in accordance with AS 2870 on a sandy
or limestone soil, a proprietary polymer emulsion DPC may be used, in accordance with the
manufacturer’s instructions.
NOTES:
1 DPCs are not required in internal leaves of cavity walls in slab on ground construction.
2 In addition to the provisions of this Clause, termite management provisions need to be
considered when determining the appropriate DPC location.
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(through the wall), including bed joint at the level of the flashing.
Cavity flashing that is also a DPC shall extend across the full width of the masonry skin.
Flashing that protrudes past the face of the wall shall be either cut off or turned down.
Where cavity flashings are penetrated, the flashing shall be punched through or cut from the
inside of the wall and be fitted around the penetration and sealed.
In areas where termite management systems are required, all penetrations within the cavity
shall be treated in accordance with AS 3660.1.
NOTES:
1 Flashing may be omitted where the opening is protected by a veranda, eaves, or the like.
2 Head flashing may be omitted where ‘A’ is not less than three times ‘B’.
3 Sill flashing may be omitted where ‘A’ is not less than three times ‘C’.
4 Details (1) and (2) are interchangeable as are details (3) and (4).
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(viii) where an under-flashing or soaker is used, be cut to the roof slope but shall
overlap the soaker by a minimum of 75 mm.
(c) Continuity of damp-proofing shall be maintained at steps by one of the following (see
Figure 10.8)—
(i) folding the boxed section onto the next course of masonry (under the tray
above);
(ii) using a continuous DPC under trays; or
(iii) lapping sections of DPC between trays, where the DPC shall be positioned on
top of the lower tray and underside of the subsequent tray.
DIMENSION IN MILLIMETRES
DIMENSION IN MILLIMETRES
(e) Concrete roof or floor slabs complying with AS 3600 and AS 2870, as appropriate.
10.10 PARAPETS
In wind categories N1, N2 and N3, the ratio of height to overall thickness for parapets,
chimneys and freestanding walls built of unreinforced masonry shall not exceed 3:1 and the
height shall not exceed 600 mm.
NOTE: In higher wind categories, or where the height exceeds these limits, the design of
parapets, chimneys and cantilevers is outside the Scope of this Standard.
DIMENSIONS IN MILLIMETRES
SEC T I O N 1 1 U N R E I N F O R C E D S I N G L E - L E A F
W A L L S
11.1 GENERAL
Unreinforced single-leaf walls consist of a single leaf of masonry. In addition to the
appropriate clauses of Sections 1 to 8, the requirements of this Section shall apply to
unreinforced single-leaf walls.
All unreinforced single-leaf masonry shall be supported by a concrete slab or footing
complying with AS 2870 or a concrete suspended slab complying with AS 3600.
11.3 BONDING
Bonded corners and intersections shall be built up as the work proceeds.
Where two or more adjoining sections of masonry, including intersecting walls, are
constructed at different rates or times, the intersections shall be raked back. Toothing of
corners and intersections is not permitted.
Where there is a slab on ground that is Class A or S in accordance with AS 2870 on a sandy
or limestone soil, a proprietary polymer emulsion DPC may be used, in accordance with the
manufacturer’s instructions.
NOTE: In addition to the provisions of this Clause, termite management provisions need to be
considered when determining the appropriate DPC location.
11.4.2 Slip joints
Where a concrete slab is supported by an unreinforced masonry wall, a slip joint shall be
provided, as shown in Figure 11.1, to allow for differential movement between the masonry
and the concrete.
Slip joints shall consist of—
(a) 2 layers of rigid DPC; or
(b) 1 layer of DPC over a flat rigid material; or
(c) 2 layers of flexible DPC over a level surface of solid masonry; or
(d) other proprietary systems that have demonstrated slip performance.
All panels of single-leaf masonry shall be interconnected and supported in accordance with
the documents.
Lateral supports include the following:
(a) Cross-walls or masonry returns of length at least 600 mm and properly bonded or tied
to the support wall.
(b) Reinforced piers or reinforced cores of hollow blockwork.
(c) Steel or timber wall, roof or floor framing that has been designed to withstand
horizontal loading in accordance with AS/NZS 4600, AS 1684.2, AS 1684.3 or
AS 1684.4.
(d) Concrete roof or floor slabs complying with AS 3600 and AS 2870, as appropriate.
(e) For internal masonry walls supported by plasterboard ceilings with cornices, in
accordance with Figure 11.2.
11.7 WEATHERPROOFING
11.7.1 General
All external unreinforced single-leaf masonry of a habitable room shall be protected from
moisture penetration by a suitable weather-resistant coating.
All mortar joints shall be tooled and shall be free of cracks and holes, or the surface to be
coated shall be bagged or rendered.
The following weather-resistant coating systems shall be deemed to be satisfactory:
(a) Three coats of 100% acrylic-based exterior-quality paint. The first coat shall be
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worked thoroughly into the texture of the masonry by brush to ensure complete
coverage of all voids and irregularities.
(b) A first coat of waterproof cement paint worked into the surface, overcoated with two
coats of 100% acrylic-based paint.
(c) Where the masonry texture and jointing are to be obscured, the walls shall be
rendered with a proprietary cement-based high-build waterproof render, followed by
an elastomeric acrylic polymer coating.
NOTE: For guidance on the painting of buildings, see AS/NZS 2311.
S E C T I O N 1 2 R E I N F O R C E D M A S O N R Y
W A L L S
12.1 GENERAL
12.1.1 Reinforced masonry
Reinforced masonry refers to masonry in which some or all grouted cavities or cores are
reinforced with steel reinforcement and the wall is resistant to damp and weather.
NOTE: Bed joint mesh is not considered to be reinforcement.
Where an N16 bar is required, 2 N12 bars, separated by at least 20 mm, may be used in lieu.
12.1.2 Reinforcement—Starter bars
Starter bars shall be provided and extend from the footing or slab a minimum of 450 mm
high into the wall, and shall be of the same size and location as the main vertical
reinforcement, as shown in Figure 12.1.
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DIMENSION IN MILLIMETRES
12.3 GROUT
All cavities containing reinforcement shall be filled with grout and compacted to provide
adequate cover to the steel.
The grout shall be in accordance with Section 4.
12.4 WEATHERPROOFING
All external reinforced masonry of a habitable room shall be protected from moisture
penetration by a suitable weather-resistant coating (see Note 1).
All mortar joints shall be tooled and be free of cracks and holes, or the surface to be coated
shall be bagged or rendered.
The following weather-resistant coating systems are deemed to be satisfactory:
(a) Three coats of 100% acrylic-based exterior quality paint. The first coat shall be
worked thoroughly into the texture of the masonry by brush to ensure complete
coverage of all voids and irregularities (see Note 1).
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(b) A first coat of waterproof cement paint worked into the surface, overcoated with two
coats of 100% acrylic-based paint (see Note 1).
(c) Where the masonry texture and jointing are to be obscured, the walls shall be
rendered with a proprietary cement-based high-build waterproof render, followed by
an elastomeric acrylic polymer coating.
(d) Clear water repellent coatings, provided there is a weatherproof overhang of not less
than 1500 mm.
NOTES:
1 For guidance on the painting of buildings, see AS/NZS 2311.
2 Regular maintenance of the coating, in accordance with the manufacturer’s recommendations,
is necessary to maintain the integrity of the weatherproofing.
DIMENSION IN MILLIMETRES
APPENDIX A
INFORMATION ON DRAWINGS AND SPECIFICATION
(Informative)
APPENDIX B
CLEANING MASONRY
(Informative)
B1 GENERAL
The cleaning down of masonry is best done each day, as the work is constructed. The
removal of mortar smears and the removal of stains should be done in such a manner that
the work is not damaged.
B5 HIGH-PRESSURE WATER
High-pressure water may be used in the final clean up after chemical agents have first
dissolved or softened the substance to be removed; however, if the pressure of the water is
too high and an incorrect jet is used, there is considerable risk of damage.
The following precautions should be observed with high-pressure cleaning:
(a) Use a maximum pressure of 7000 kPa.
(b) Use a wide fan spray nozzle (15° to 20°).
(c) Keep the nozzle about 500 mm from the wall and never closer than 300 mm.
(d) Test the procedure first on a section of wall that is less noticeable.
Keep the wall wet ahead of the cleaning operation and apply the cleaning solution to up to
about 4 m 2 of the thoroughly wet wall. When applying acid to the wall, use a nylon or two-
knot brush (not a bristle or wire brush) or pour from a plastic watering can. Scrub the face
of the masonry units with a brush or use a water jet to loosen the stain. In order to minimize
acid attack on the joints, it is important to scrub only the face of the masonry units and not
the mortar joints. Keep the masonry units wet during cleaning so that neither the cleaning
solution nor the products of its reaction with mortar are drawn into the wall. If this
precaution is not observed, streaks may be left on the surface of the masonry.
Wash down each section with a hose or water jet immediately after cleaning. A water jet is
particularly useful for removing mortar remnants from highly textured masonry units.
Water pressure should be used with care to avoid eroding the surfaces of the mortar joints
and the masonry units. Damaging these surfaces will lead to an increased rate of weathering
and a reduced durability life for the building.
Repeat the cleaning operation over the remaining area, working down from the top of the
wall.
When the wall has dried out, any area where mortar residue remains should be wetted again
and cleaned with the same acid solution. On areas that have resisted cleaning, the use of
more vigorous scrubbing is preferable to the use of a stronger acid solution. A second
general hydrochloric acid wash rarely improves the quality of the masonry cleaning and, if
further treatment is necessary, the use of a proprietary cleaning solution is likely to prove
more effective.
Mortar pigments and the clay in ‘bush’, or ‘fatty’ sands and loams, are both composed of
very small particles. Both can leave obstinate marks on the surface of masonry either after
absorption from mortar left in contact with masonry or after separation from the mortar
during the cleaning process. If cleaning with hydrochloric acid does not remove these
marks, a second application of even stronger acid is not likely to be effective. Scrubbing the
previously wetted surface with a solution of a commercial detergent is sometimes effective
in removing clay stains. These stains can normally be removed with cleaning solutions that
contain a mixture of acids. These solutions are commercially available but the suppliers’
instructions for application should be strictly adhered to. The manufacturer of the masonry
units should also be consulted for advice.
NOTE: Where it is practicable to do so, the application of a neutralizing solution of sodium
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bicarbonate (as described in Paragraph B7 for internal masonry) is also useful for external
masonry, to minimize the risk of vanadium staining.
If acid is used then carry out the work as soon as possible using a weak solution.
Pre-wetting the masonry is recommended, but do not soak the masonry units; a light spray
just ahead of the work in progress should be sufficient.
Once the masonry units have become surface-dry after the acid clean, apply a liberal coat of
a neutralizing solution such as 50 g of bicarbonate of soda per litre of water. Apply with a
paintbrush or by spraying and leave this solution on the wall. One application is usually
sufficient to neutralize the acid left in the masonry and a check with a strip of blue litmus
paper should confirm this (see Note below). If the masonry is still acidic, a follow-up
bicarbonate of soda application is advisable. This second application of the neutralizing
solution should take place not less than 7 days after the first one.
Maintain good ventilation of the area until the masonry has dried out completely. Poor
ventilation, together with acidic residues in the masonry, can cause discolouration on the
surface of susceptible masonry units and heavy efflorescence on most masonry units or the
mortar joints.
NOTE: The acidity of the masonry can be checked with blue litmus paper obtained from chemical
suppliers. The paper stays blue when dipped into a neutral or alkaline solution, but will turn red
in contact with an acidic medium such as masonry freshly cleaned with acid. Sweat will also turn
it red because of the acidity of the skin, so use clean hands. Dip the litmus paper into a cup of tap
water (it should stay blue; but if it turns red, use distilled water). Spray some of the same water
on the surface of the masonry units and stick the litmus paper on this wet patch. If it stays blue,
the masonry is not acidic.
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BIBLIOGRAPHY
AS
1170 Structural design actions
1170.4 Part 4: Earthquake actions in Australia
AS/NZS
1170 Structural design actions
1170.2 Part 2: Wind actions
2311 Guide to the painting of buildings
4456 Masonry units, segmental pavers and flags
4456.11 Method 11: Determining coefficients of expansion
4456.12 Method 12: Determining coefficients of contraction
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