09 Worm-Technical
09 Worm-Technical
Gears
Spur
KWGDL・KWGDLS AGDL KWG AG AGF SWG AG
Duplex Worms Duplex Worm Wheels Ground Worm Shafts Worm Wheels Worm Wheels Ground Worms Worm Wheels
Helical
Reduction Ratio 20 ~ 60 Reduction Ratio 10 ~ 60 Reduction Ratio 10 ~ 60 Reduction Ratio 10 ~ 60
Gears
Series
Series Series
Internal
Page 348 Page 348 Page 354 Page 354 Page 358 Page 364 Page 364
Gears
SW BG CG SUW DG PG
Steel Worms Bronze Worm Wheels Gray Iron Worm Wheels Stainless Steel Worms Plastic Worm Wheels Plastic Worm Wheels
Series Reduction Ratio 10 ~ 60 Reduction Ratio Series Reduction Ratio 10 ~ 60 Reduction Ratio
10 ~ 120 10 ~ 50
Racks
Series Series Series
CP Racks
& Pinions
Gears
Miter
Catalog Number of KHK Stock Gears
The Catalog Number for KHK stock gears is based on the simple formula listed below. Please order KHK gears by specifying the Catalog
Numbers.
Gears
Bevel
(Example) Worm Gear Pair
Worms
K W G DL 2 - R1
Screw
Gears
Hand thread & Number of Starts
(Right hand, Single thread)
Module (2) Material Type
Worm
S S45C DL Duplex Worms
Others (Ground Gear) SU SUS303 Other Information
Type ( Worm) G Ground Gears
S Worm Shafts
Material (SCM440)
Bevel
Worm Wheels
A G 1.5 - 20 R2
Other
Material Type
Hand thread & Number of starts
(Right hand, Double thread) A CAC702(*AℓBC2) G Worm Wheels
Number of teeth (20) B CAC502(*PBC2) GDL Duplex Worm Wheels
Module (1.5) C FC200
D Polyacetal * ( ) indicates old JIS designation
Type (Worm Wheel) P MC901
Material (CAC702)
■ Feature Icons
RoHS Compliant Finished Product Ground Gear Resin Product Injection Molded
Product Product
Re-machinable Heat Treated Stainless Product Copper Alloy Black Oxide coat-
Product Product Product ed Product
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Characteristics
The simplest way to obtain a large speed reduction with high torque in a compact space is with worm gear drives. KHK stock worms
and worm wheels are available in modules 0.5 to 6 and in speed ratios of 1/10 to 1/120, made in a variety of materials and styles. We
also offer stock duplex worms and worm wheels with which you can obtain a very low backlash, high rotational precision system. The
following table lists the main features for easy selection.
No. of threads
Tooth Precision
Type Catalog No. Module Material Heat treat- surface KHK W 001 Features
or reduction ratio ( )JIS ment KHK W 002
finish NOTE 2
Single thread Thermal refined, High-precision duplex worms with superior strength. A
Duplex Worms & Worm Wheels
Worm KWGDL 2~4 SCM440 gear teeth induc- Ground 1 range of backlash values can be obtained by moving the
tion hardened worm axially.
Single thread Thermal refined, Duplex worms with a shaft, excellent in accuracy and
Worm KWGDLS 1.5 ~ 4 SCM440 gear teeth induc- Ground 1 strength. A range of backlash values can be obtained by
tion hardened moving the worm axially.
Worm CAC702 Duplex worm wheels made of aluminum bronze, excellent
AGDL 1.5 ~ 4 20 ~ 60 ― Cut 1
Wheel (AℓBC2) in wear-resistance. The pitch accuracy is first grade.
Single thread - Thermal refined, Grounded finished worms with a shaft, including tooth
Worm KWG 0.5 ~ 6 SCM440 gear teeth induc- Ground 2 surface quenching treatment. Allows compact design due
Double thread tion hardened to having small reference diameters.
Worm CAC702 Made of aluminum bronze, have excellent wear-resistance.
AG NOTE 1 0.5 ~ 1.5 10 ~ 60 ― Cut 2
Wheel (AℓBC2) Wide selection is available for this item.
Single thread - Cut Economical, commonly used worms that have broad utility.
Worm SW 0.5 ~ 6 S45C ― (Thread 4 Ready-to-use finished products from the J Series are also
Double thread rolled) available.
Single thread - Rust-resistant worms made of stainless steel suitable for
Worm SUW 0.5 ~ 3 SUS303 ― Cut 4 mating with DS or PG worm wheels. Finished products for
Double thread the J Series are also available.
Worm CAC502 Phosphorous bronze worm wheels have excellent wear
BG 0.5 ~ 6 10 ~ 60 ― Cut 4 resistance. Interchangeable with CG Worm Wheels, and
Wheel (PBC2) enhances strength.
Worm Economical, commonly used worm wheels that have broad
CG 1~6 10 ~ 120 FC200 ― Cut 4 utility. Available with a large selection of modules and
Wheel number of teeth.
Worm Fine pitch worm wheels made of polyacetal, a stable
DG 0.5 ~ 0.8 10 ~ 60 Polyacetal ― Cut 5 plastic material.
Wheel
Worm Light weight and strong MC Nylon worm wheels.
PG 1~3 10 ~ 50 MC901 ― Cut 5 Suitable for use in food machinery, and can be used
Wheel without lubricant.
〔NOTE 1〕 The material of cast hubs for AGF and AG worm wheels is FC200(Cast Iron). AG worm wheels mate primarily with SWG worms. But, for Mod-
ules 0.8 or smaller, AG worm wheels mate with KWG worms.
KHK stock worms and worm wheels are produced to KHK’s own precision grades. See the “Precision of Worms and Worm Wheels” in the “Se-
〔NOTE 2〕
lection Hints” section.
Our precision gear cutting technology enables acceleration and noise reduction
Setting the proper tooth contact and the backlash is essential for using worm gears. Use KHK stock worm gears for safe, reliable use.
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51 56 62 64 67 70
Catalog No.
SWG1-R2
KWGDL1.5-R1 35 42 47 51 53 57
SWG1.5-R2 52 59 64 67 69 73
KWGDL2-R1 38 45 51 55 56 61
SWG2-R2 55 62 67 70 72 75
KWGDL2.5-R1 40 48 54 57 60 63
SWG2.5-R2 57 64 69 72 75 77
KWGDL3-R1 41 49 55 58 62 65
SWG3-R2 58 66 71 73 76 78
KWGDL3.5-R1 42 50 56 61 62 65
SWG4-R2 59 67 72 75 77 80
KWGDL4-R1 42 51 56 61 63 67
SWG5-R2 62 70 75 78 79 82
SWG6-R2 65 72 77 80 81 84
■ Efficiency of KWG/AG, AGF Worm Gear Pair ( %)
SWG3-R3 67 74 78 80 82 84
(rpm = Rotation of worm)
SWG4-R3 68 75 79 82 83 86
100 300 600 900 1200 1800
Worm rpm
Catalog No.
KWG0.5-R1 30 34 38 41 43 46
2. Self-Locking Feature of Worm Gear Pair
KWG0.8-R1 35 40 44 47 49 53
Self-locking is defined as the inability of worm wheels to drive
KWG1-R1 34 40 45 48 51 54
the worms. Factors affecting the self-locking feature include
KWG1.5-R1 35 42 47 51 53 57
the materials of the worm and worm wheel, lead angle, pre-
KWG2-R1 45 51 56 60 62 65 cision of manufacture, types of bearings, lubricant, etc. Thus,
KWG2.5-R1 44 51 57 61 62 67 it is not dependent simply on the lead angle. But, in general,
KWG3-R1 44 52 58 61 64 67 self-locking will occur when the lead angle in a single thread
。
KWG4-R1 50 58 64 66 70 72
worm is less than 4 . For systems requiring fail-safe prevention
of back drive, we recommend other braking mechanisms or
KWG5-R1 51 60 66 69 71 73
one-way clutches.
KWG6-R1 53 61 66 70 72 75
KWG0.5-R2 46 50 54 58 60 63
KWG0.8-R2 51 56 61 64 66 69
KWG1-R2 51 56 62 64 67 70
KWG1.5-R2 52 59 64 67 69 73
KWG2-R2 61 67 71 74 76 78
KWG2.5-R2 60 67 72 75 76 80
KWG3-R2 61 68 73 75 78 80
KWG4-R2 66 73 77 79 82 84
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Selection Hints
Please select the most suitable products by carefully considering the characteristics of items and contents of the product ta-
bles. It is also important to read all applicable “CAUTION” notes shown below before the final selection. Use of catalog numbers
when ordering will simplify and expedite the processing of your order.
1. Caution in Selecting the Mating Gears ■ The Helixes of Worms and Worm Wheels
Worms and worm wheels have either right-hand or left-hand helix.
RH single thread LH single thread
The same hand worms and worm wheels comprise sets. However,
the number of threads and whether they use normal module or axial
module system must also be matched. The table below shows avail-
able combinations of KHK stock worms and worm wheels.
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12 up to 25
25 up to 50
50 up to 100
100 up to 200
12 up to 25
25 up to 50
50 up to 100
100 up to 200
200 up to 400
12 up to 25
25 up to 50
50 up to 100
100 up to 200
200 up to 400
25 up to 50
50 up to 100
100 up to 200
200 up to 400
400 up to 800
25 up to 50
50 up to 100
100 up to 200
200 up to 400
400 up to 800
Grade
Error
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Application Hints
In order to use KHK stock worms and worm wheels safely, 2. Points of Caution in Assembling
carefully read the Application Hints before proceeding. If
① KHK stock worms and worm wheels are designed such that
there are questions or you require clarifications, please con- when assembled according to the specified mounting distance
tact our technical department or your nearest distributor. with a tolerance of H7 to H8, the backlash shown in the prod-
uct tables is obtained. Do not attempt to eliminate backlash by
KHK USA Inc. pushing worms into worm wheels or operate with the worm
PHONE: 516-248-3850 FAX: 516-248-4385 shifted in the direction along the tooth.
E-mail info@khkgears.us ② The figure below shows the datum clamp face of a worm wheel.
When assembling worm gears, be sure that the worm axis is in
1. Caution on Performing Secondary Operations the center of the worm wheel face width.
① If you are reboring, it is important to pay special attention Datum Clamp Face
to locating the center in order to avoid runout. (Fig.1) The
reference datum for gear cutting or grinding is the bore. (For
worm shafts, it is ground portion of the shaft.) Therefore, use A
A
the bore or shaft for locating the center. If it is too difficult to A
do for small bores, the alternative is to use one spot on the
bore and the runout of the side surface.
R helical
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Error
Error Error
Error
● Check the mounting distance (allowable mounting dis- ● Confirm that the center of the worm wheel goes
tance H7 ~ H8). through the midpoint of the worm length.
Error Error
Application Examples
SW Worms and CG Worm Wheels used in a rotating comb device SW Worms and BG Worm Wheels used in adjusting a cloth feeding device
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varies continuously, corresponding with the lead difference. (Fig.1) acts as a guide for the backlash adjustment.
The worm gear is also formed in its right and left tooth surface. When the worm is held with arrow mark pointing right, the
tooth thickness is thinner on the right and thicker on the left.
When such a worm and worm gear are set up at a constant assembly distance and the
Therefore, moving the worm to the right causes the thicker
worm is moved in the axial direction, the tooth thickness of the worm in mesh with the
teeth to come into actual engagement with the worm gear,
worm gear changes making backlash adjustment possible.
Gears
Miter
(Nominal surface)
Fig.1
Products Gearboxes Gear Pair
Worm
Where 〔CAUTION〕 The KHK duplex worm is designed so that, for all
m a = Nominal Axial Module -(0.01 × Nominal Axial Module) modules, the backlash reduces by 0.02 mm when
m b = Nominal Axial Module +(0.01 × Nominal Axial Module) the worm is shifted 1 mm.
Other
■ Application Examples
Gears
tooth surface and, therefore, you must orient the worm and worm
Spur
wheel properly. Please carefully verify the following two aspects be-
fore proceeding with assembly.
1. Verifying the orientation of assembly
Helical
Gears
An arrow indicating the orientation of assembly is stamped on both the duplex worm and worm wheel. When assembling
the worm and worm wheel, check the worm wheel of the arrow mark on the front such that the direction of arrow mark on
the worm coincides with that on the worm wheel. Should the assembly be incorrect, the center distance “a” will become
larger than the normal distance, resulting in difficulty of assembly and improper gear engagement. (Fig.3)
Internal
Gears
Racks
CP Racks
& Pinions
Gears
Miter
Gears
Bevel
Screw
Gears
Arrow mark indicates the correct orientation of two gears when assembled. As shown, the two arrows must point in the same direction.
Fig. 3
Reference tooth
Center distance
Center distance
Reference tooth
Fig. 4
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