132KV Pi and Sa Steel Support Structures New
132KV Pi and Sa Steel Support Structures New
GENERAL NOTES
STEEL SUPPORT STRUCTURE FOR 132KV CURRENT TRANSFORMER MK 'CVT/2'
QUALITY OF STEEL = ASTM A36 OR A500
QUALITY OF BOLTS & NUTS ‐ ASTM A325 OR A394
DESIGN SHALL CONFORM TO ‐ BS 5950: PART 1 2000
DESIGN WIND SPEED V ‐ 44.40 M/sec
WIND PRESSURE FOR STRUCTURE P ‐ SF X 6.1084 X 10^ ‐4 X V2
AND EQUIPMENT 2 X 6,1084 X 10^ ‐ 4 X 44.40^2
2.408371 kPa
245.5 kg/sq.Mtr
P 2.4 kN/m2
WIND PRESSURE ON INSULATOR & CONDUCTOR P SF X 6.1084 X 10^ ‐4 X V2
0.6 X 6.1084 X 10^ ‐4 X 44.40 2
0.722511 kPa
73.65 Kg/Sq.Mtr
P 0.72 kN/m2
EQUIPMENT TO EQUIPMENT CONNECTION 800mm2 AAAC DIN 48201
AREA OF CONDUCTOR 802.1 mm2
OUTSIDE DIA 0.0368 m
MASS OF CONDUCTOR ‐ 2.22 kg/m
LENGTH OF CONDUCTOR 3m
WIND LOAD PER MTR. OF CONDUCTOR 0.0368x0.72x1.0 kN/m2 ‐ 0.026 kN/m
STATIC TENSION ON TERMINAL 0.802 kN
SHORT CIRCUIT TENSION ON TERMINAL 1.81 kN
2
BOND STRESS BETWEEN STEEL & CONCRETE (M:20) t 1.2 N/mm
Concrete compressive stenght fcu 20 N/mm2
B STRUCTURE LOADING CALCULATIONS 120KV SA MK'SA/1'
PREPARED BY MECHERINT LTD, ABUJA 1 23rd OCTOBER 2017
STEDY ENGINEERING LTD STRUCTURE FOR 120KV SA AND 132KV PI 2X30/40MVA 132/33KV
SUBSTATION OKITIPUPA
DATA FOR STRUCTURE LOADING CALCULATIONS
DETAILS OF EQUIPMENT
MAKE
DRG.NO.
HEIGHT OF EQUIPMENT 1450 mm
HEIGHT OF TERMINAL FROM BASE OF EQUIPMENT 1450 mm
DIAMETER OF EQUIPMENT 200 mm
SELF WEIGHT OF EQUIPMENT 50 Kg
C.G. OF EQUIPMENT 725 mm
DETAILS OF STRUCTURE
HEIGHT OF STRUCTURE FROM PLINTH LVL 1700 mm
WIDTH OF STRUCTURE (A/A) 350 mm
WIDTH OF STRUCTURE (B/B) 550 mm
NO. OF PANELS 2.5
HEIGHT OF PANELS 820 mm
LENGTH OF BRACING 681 mm
MOUNTING HOLES 4No ‐ 450X 450 mm
Dia OF MOUNTING HOLE ‐ 17.5 mm
WEIGHT OF STRUCTURE 155.4 Kg
EXPOSED AREAS CALCULATION
FRONT VIEW
2
WIND PRESSURE 2.4 KN/m
STRUCTURE
EXPOSED NO. OF TOTAL
MEMBER
AREA PCS AREA
FRONT VIEW m m Sq.Mtr
W L
LEG 0.060 2.460 2 0.295
MEMBER 2 0.08 0.350 1 0.028
MEMBER 3 0.045 0.34 8 0.122
BOTTOM PLATE 0.15 0.55 2 0.165
TOTAL 0.61 m2
WIND ON STRUCTURE 1.47 kN
2
WIND PRESSURE 0.72 KN/m
SIDE VIEW
EQUIPMENT HEIGHT THICKNESS TOTAL WIND FORCE
1.45 0.2 0.29 0.21 KN
FRONT VIEW
1.45 0.2 0.29 0.21 KN
WIND LOAD ON CONDUCTOR
TRANSVERSE 1.08 KN
LONGITIDUNAL 0.00 KN
WEIGHTS
WEIGHT OF CONDUCTOR 0.03 kN
PREPARED BY MECHERINT LTD, ABUJA 2 23rd OCTOBER 2017
STEDY ENGINEERING LTD STRUCTURE FOR 120KV SA AND 132KV PI 2X30/40MVA 132/33KV
SUBSTATION OKITIPUPA
WEIGHT OF EQUIPMENT 0.49 kN
WEIGHT OF STRUCTURE 1.52 kN
TOTAL = 2.05 kN
ERECTION LOAD( MAN+100Kg EQUIPMENT) = 1.5 KN
MOMENT ARMS
Static/Short circuit tensions
Wind load on
0.802 KN 1.81 KN
Equipment
Conductor weight
X 0.21 KN 1.5 m 0.03 KN
Y 0.21 KN
2.425 m
Wind load on
Structure
3.15 m
X 1.47
Y 1.1 0.85 m
LOAD CASES
FORCE ACTION POINT
VLE VERTICAL LOAD EQUIPMENT 0.49 KN m
VLS VERTICAL LOAD STRUCTURE 1.52 KN m
EL ERECTION LOAD 1.50 KN m
LC CONDUCTOR WEIGHT 0.03 KN 1.5 m
ST STATIC TENSION 0.80 KN 3.2 m
SCT SHORT CIRCUIT TENSION 1.81 KN 3.2 m
WC WIND LOAD ON CONDUCTOR 1.08 KN 1.5 m
WX1 WIND LOAD ON EQUIPMENT X‐DIRECTION 0.21 KN 2.4 m
WY1 WIND LOAD ON EQUIPMENT Y‐DIRECTION 0.21 KN 2.4 m
WX2 WIND IN THE X DIRECTION STRUCTURE 1.47 KN 0.9 m
WY2 WIND IN THE Y DIRECTION STRUCTURE 1.06 KN 0.9 m
FV FX FY Mx My
1 VL+ST+WX 2.05 2.48 0 0 4.28
2 VL+ST+WY 2.05 0.802 2.35 3.0 2.53
3 VL+SCT+WX 2.05 3.48 0 0 7.45
4 VL+SCT+WY 2.05 1.81 2.35 3.0 5.70
5 VL+ST+EL 3.55 0.802 0 0 2.53
USE LOAD CASES 3 AND 4 AS WORST CASE SCENERIO
DESIGN OF LEG MEMBER
LONGITIDUNAL DIRECTION CASE 3
MOMENTS AT PLINTH LVL DUE TO, EFF. WIDTH FORCE =
kN m M (kNm) W (m) M/2W (kN)
WIND ON CONDUCTOR 0 3.15 0.0 0.55
WIND ON EQUIPMENT 0.21 2.43 0.5
WEIGHT OF CONDUCTOR 0.03 1.50 0.0 c=
WIND ON STRUCTURE 1.47 0.85 1.2 0.019
SHORT CIRCUIT TENSION 1.81 3.15 5.7
TOTAL 3.5 7.5 0.512 7.3 kN
PREPARED BY MECHERINT LTD, ABUJA 3 23rd OCTOBER 2017
STEDY ENGINEERING LTD STRUCTURE FOR 120KV SA AND 132KV PI 2X30/40MVA 132/33KV
SUBSTATION OKITIPUPA
TRANSVERSE DIRECTION CASE 4
MOMENTS AT PLINTH LVL DUE TO, EFF. WIDTH FORCE =
kN m M (kNm) W (m) M/2W (kN)
WIND ON CONDUCTOR 1.08 1.50 1.62 0.55
WIND ON EQUIPMENT 0.21 2.43 0.51
WEIGHT OF CONDUCTOR 0.03 1.50 0.05 c=
WIND ON STRUCTURE 1.1 0.85 0.90 0.019
SHORT CIRCUIT TENSION 1.81 3.15 5.70
TOTAL 4.19 8.78 0.512 8.6 kN
TOTAL WEIGHTS ON THE FOUR LEGS= 3.55 KN
MEMBER BRACES
T F=T/nCos
MEMBER CASE n α Cos α kN α kN Length mm
1 4 2 81 0.156434 8 12.8 632
2 4 2 81 0.156434 8 12.8 632
END BELT 4 1 0 1 3.05 1.5 550
Axial load due to horizontal loads= 8.6 KN
MEMBER DESIGN
MEMBER LEG BRACING BELT
UNIT
COMPRESSION FORCE kN 9.5 12.8 1.5
TENSION kN 7.7 12.8 1.5
OVERLOAD FACTOR 1.5 1.5 1.5
ULTIMATE FORCE IN COMPR kN 14.2 19.2 2.3
ULTIMATE FORCE IN TENSIO kN 11.5 19.2 2.3
STEEL STRENGHT S235JR S235JR S235JR
SECTION mm 60X60X6 45X45X5 125x75x8
THICKNESS mm 6 5 8
CENTRE OF GRAVITY cm 1.69 1.25 4.14
GROSS AREA mm2 691 390 1550
NET AREA mm2 481.0 215.0 1130.0
RADIUS OF GYRATION mm 11.7 8.7 16.3
UNSUPPORTED LENGTH mm 820 632 550
EFFECTIVE L/R 70 73 34
DESIGN OF BASE
BASE PLATE
COMPRESSION DESIGN
Required Area Axial load/0.6*fcu = 788.4 mm2
PREPARED BY MECHERINT LTD, ABUJA 4 23rd OCTOBER 2017
STEDY ENGINEERING LTD STRUCTURE FOR 120KV SA AND 132KV PI 2X30/40MVA 132/33KV
SUBSTATION OKITIPUPA
TENSION DESIGN Ft
L3 L3
L4
t
Moment of Tensile force about Bolt Axis= Section modulus* fy of base plate
t= 6*(Ft*L3)
Fy*L4
Ft = 7688 N
L3 = 44 mm
L4= 156 mm
fy 410 N/mm2
t= (6xFtxL3/(fyxL4))0.5 = 5.6 mm
ANCHOR BOLT
Check for tensile stress in bolts try 20mm Dia bolt Grade 4.6 of Steel grade S275
TENSILE FORCE IN LEG F = 7.7 kN
ULTIMATE SHEAR PER LEG Fs =(4.7kN/4)*1.5 = 1.6 kN
GROSS AREA OF BOLT = 314.3 mm2
NET AREA OF BOLT At = 245 mm2
SHEAR STRENGHT OF BOLT (ps) = 39.2 kN
TENSILE STRENGHT OF BOLT (pt) = 47 kN
Tensile force in leg < Tensile strenght of bolt
Check for Shear stress in bolts
(Fs/ps + Ft/pt) = = 0.20 < 1.0 O.K
Shear Stress within limit
Embedded Length
EMBEDDED LENGTH Ld = ∅fs/(4t)
Where t Design bond stress between steel and concrete
∅ Diameter of the bolt = 20 mm
2
fs Tensile stress on Bolt= 31.4 N/mm
Ld = 130.7 mm
USE 600mm MINIMUM EMBEDDED LENGTH
FOUNDATION LOADING
CASE P FX FY Mx My
4 VL+SCT+WY 2.05 1.81 2.35 3.0 5.70
All FORCES IN kN AND MOMENTS IN kN‐m
OUTLINE DRAWING
132KV CURRENT TRANFORMER STEEL SUPPORT STRUCTURE
PREPARED BY MECHERINT LTD, ABUJA 5 23rd OCTOBER 2017
STEDY ENGINEERING LTD STRUCTURE FOR 120KV SA AND 132KV PI 2X30/40MVA 132/33KV
SUBSTATION OKITIPUPA
2470
2123
2300
550 550
BASE PLATES
ALL DIMENSIONS IN MM
450
450
PREPARED BY MECHERINT LTD, ABUJA 6 23rd OCTOBER 2017