IPC 221

Industrial PC

Date of creation: 04.12.2015 Version date: 17.05.2018 Article number: 20-450-221-E

 Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: +43/6274/4321
Fax: +43/6274/4321-18
Email: office@sigmatek.at
WWW.SIGMATEK-AUTOMATION.COM

Copyright © 2015
SIGMATEK GmbH & Co KG

Translation from German

All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.

We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-
ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through
use of this handbook.
 INDUSTRIAL PC IPC 221

Industrial PC IPC 221

with 2 Ethernet
2 VARAN Out
2 CAN
1 USB 2.0
1 DVI
1 S-DVI
2 UART
3 KTY temperature-
measurement
1 machine EEPROM
1 S-DIAS

The IPC 221 is an industrial PC with a Celeron1020E processor.

It is used to control S-DIAS modules and has various interface connections such as: a
VARAN Manager with 2 VARAN Out interfaces. A 7-segment display and 3 status LEDs
provide information on the actual status of the CPU directly on the IPC. A CompactFlash
cards can be used as program memory.

Compatibility
PC compatible.
The IPC works with a standard PC BIOS, where SIGMATEK specific settings can be made.

LASAL is provided as the operating system.

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Contents
1 Technical Data ........................................................................ 5
1.1 Performance Data ......................................................................... 5

1.2 Standard Configuration ................................................................ 6

1.3 KTY Temperature Sensor Specifications ................................... 6

1.4 Electrical Requirements ............................................................... 7

1.5 Mechanical Dimensions ............................................................... 8

1.6 Miscellaneous ............................................................................... 8

1.7 Environmental Conditions ........................................................... 8

2 Mechanical Dimensions ......................................................... 9

3 Connector Layout ..................................................................10

3.1 Status LEDs ................................................................................. 10

3.2 Connectors .................................................................................. 11

3.3 Applicable Connector Cables .................................................... 17

3.4 Applicable Connectors ............................................................... 18

4 Setting of Parameters for the IPC 221 with SET key (only
under LASAL operating system) ..........................................19

5 Wiring......................................................................................23
5.1 Wiring Example KTY ................................................................... 23

5.2 Note .............................................................................................. 24

5.3 Shielding ...................................................................................... 24

5.4 ESD Protection ............................................................................ 25

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6 CAN Bus Setup ...................................................................... 26

6.1 CAN Bus Station Number .......................................................... 26

6.2 Number of CAN Bus Participants .............................................. 26

6.3 CAN Bus Data Transfer Rate ..................................................... 26

6.4 CAN Bus Termination ................................................................. 27

7 Storage Media ........................................................................ 28

8 Buffer Battery ........................................................................ 28

9 Exchanging the Battery ........................................................ 29

10 Process Diagram ................................................................... 30

11 System Boot Checkpoints .................................................... 31

12 Status and Error Messages .................................................. 32

13 Application Exceptions ......................................................... 40

13.1 File Size on the CF card ............................................................. 40

13.2 Data Breakpoint .......................................................................... 40

14 Mounting ................................................................................ 41

15 Recommended Shielding for VARAN .................................. 42

15.1 Wiring from the Control Cabinet to an External VARAN
Component .................................................................................. 43

15.2 Wiring Outside of the Control Cabinet ..................................... 44

15.3 Shielding for Wiring Within the Control Cabinet ..................... 45

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15.4 Connecting Noise Generating Components ............................ 46

15.5 Shielding Between Two Control Cabinets ............................... 47

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1 Technical Data
1.1 Performance Data

Processor Intel Celeron 1020E

Addressable E/ A/ P modules VARAN bus: 65,280

CAN participants: >100

S-DIAS bus: 64

Internal program memory 512-Mbyte CompactFlash card (12-610-051, included in delivery)

(CompactFlash)

Internal data memory 256 Kbytes (battery powered)

(SRAM)

Internal memory 2-Gbyte (SO-DIMM DDR3 1600 MHz)

(DDR3 RAM) expandable up to 8 Gbytes

Internal I/O no

Internal cache 2-Mbyte L3 Cache

Interfaces 1x Ethernet1 10/100 (front)

1x Ethernet2 10/100 (front)

2x VARAN Out
- Out 1 (front)
- Out 2 (side, above the fan housing)

2x CAN

1x USB 2.0 (front)

1x DVI (front)

1x S-DVI (front)

2x UART - RS232 (front)

3x KTY temperature measuring (front)

1x machine EEPROM (for article 12-250-031) (front)

1x S-DIAS

Data buffer yes (SRAM battery buffered)

Status display yes (2x 7-segment display)

Status LEDs yes

Real-time clock yes (battery buffered)

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1.2 Standard Configuration

Ethernet 1 IP: 10.10.150.1 Subnet Mask: 255.0.0.0

Ethernet 2 not initialized after factory not initialized after factory

CAN bus PLC Station: 00 Baud rate: 00 = 615 kBaud

CAN bus Terminal Station: 00 Baud rate: 01 = 500 kBaud

COM 1 (RS232) 57600 Baud

COM 2 (RS232) 57600 Baud

The CAN bus terminal (CAN 2) is used for the S-DVI and is therefore limited in use!
Several CAN objects of the CAN bus terminal (CAN 2) are not available.

Problems can arise if a control is connected to an IP network, which contains mod-

ules that do not run on a SIGMATEK operating system. With such devices, Ethernet
packets could be sent to the control with such a high frequency (i.e. broadcasts),
that the high interrupt load could cause a real-time runtime error or runtime error.
By configuring the packet filter (Firewall or Router) accordingly however, it is pos-
sible to connect a network with SIGMATEK hardware to a third party network with-
out triggering the error mentioned above.

1.3 KTY Temperature Sensor Specifications

Number of channels 3

Measurement range 1367-2980 

KTY10

-20 ... +80 °C

Converter resolution 16-bit

Conversion time per channel 1 ms

Sensor current typically 0.3 mA at 25 °C

Cable break monitor yes

Input filter typically 2 Hz low pass 3rd order

Precision of analog channel ±1 % of maximum measurement value

measurement

Voltage protection up to +30 V

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1.4 Electrical Requirements

Supply voltage +18 … +30 V

Supply voltage maximum 5.5 A

Current consumption (maximum
total current)

Inrush current maximum 6 A (10-500 ms, load-dependent)

Supply voltage 0.8 A

Current consumption without
external devices (+24 V)

Current available for S-DIAS maximum 1.6 A

(+5 V)

Current available for S-DIAS maximum 1.6 A

(+24 V)

Available current for S-DVI maximum 2 A

(+24 V)

Available current for PCI (+5 V) maximum 0.5 A (per USB connection)
(1)
UL standard for UL : must be supplied with SELV / PELV and Limited Energy
(1)
In US according to Class 2 UL 1310 or UL 61010-1, 3rd edition, chapter 9.4 or LPS (limited power supply)
UL 60950-1 or Limited Energy UL 1585

If several S-DIAS modules are connected, the total current of the modules used
must be determined and checked.
Total current of the +24 V supply cannot exceed 1.6 A
on the S-DIAS bus
Total current of the +5 V supply cannot exceed 1.6 A
on the S-DIAS bus
The specification for the current can be found in the module-specific
documentation under “Electrical Requirements”.

UL Certification

The unit must be powered by a galvanically isolated source, which has a UL-
certified secondary fuse with a maximum rated current of

a) 5 A at voltages from 0-20 Vrms (0-28.3 Vp) or

b) 100 VA/Vp at voltages from 20-30 Vrms (28.3-42.4 Vp).

For the IPC, only a class 2 supply can be used!

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1.5 Mechanical Dimensions

IPC 221 218.5 x 110.3 x 77.2 mm (W x H x D)

1.6 Miscellaneous

Article number 20-450-221

Hardware version 1.x

Project backup internally on CompactFlash card

Standard UL 61010-1, UL 61010-2-201 (E247993)

1.7 Environmental Conditions

Storage temperature -20 ... +85 °C

Environmental temperature 0 ... +50 °C

Maximum processor temperature +120 °C (automatic cut-off)

Humidity 10-90 %, non-condensing

Operating conditions Indoor use

Pollution degree 2
Altitude up to 2000 m

EMC resistance according to EN 61000-6-2 (industrial area)

EMC - noise generation according to EN 61000-6-4 (industrial area)

Vibration resistance EN 60068-2-6 3.5 mm from 5-8.4 Hz

1g from 8.4-150 Hz

Shock resistance EN 60068-2-27 15 g

Protection type EN 60529 IP20 (no UL-rating)

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2 Mechanical Dimensions

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3 Connector Layout

S-DIAS
connector

3.1 Status LEDs

DC OK green LIGHTS IPC is supplied with +24 V

Run green ON can be set from the application

OFF

BLINKING (2 Hz)

BLINKING (4 Hz)

Error red LIGHTS can be set from the application

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3.2 Connectors
X1: Power supply (4-pin Phoenix Contact)

Pin Function
1 +24 V DC
2 +24 V DC
3 GND
4 GND

X2: VARAN Manager Out 1 (RJ45)

Pin Function
1 Tx+
2 TX-
3 RX+
4 n.c.
5 n.c.
6 RX-
7 n.c.
8 n.c.
n.c. = do not use

X3: Ethernet 2 (RJ45)

Pin Function
1 Tx+
2 TX-
3 RX+
4 n.c.
5 n.c.
6 RX-
7 n.c.
8 n.c.

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X4: USB Host 2.0 (Type A)

Pin Function
1 +5 V
2 D-
3 D+
4 GND

It should be noted that many of the USB devices on the market do not comply with
USB specifications; this can lead to device malfunctions. This can lead to malfunc-
tion of the device. It is also possible that these devices will not be detected at the
USB port or function correctly. Therefore, it is recommended that every USB stick
should be tested before actual use.

X6: COM 2/RS232 (10-pin Weidmüller Stecker)

Pin Function
1 RxD
2 RTS
3 TxD
4 CTS
5 DTR
6 GND
7 DCD
8 DSR
9 RI
10 n.c.

X7: Ethernet 1 (RJ45)

Pin Function
1 Tx+
2 TX-
3 RX+
4 n.c.
5 n.c.
6 RX-
7 n.c.
8 n.c.

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X8 COM 1 / RS232 (10-pin Weidmüller Stecker)

Pin Function
1 RxD
2 RTS
3 TxD
4 CTS
5 DTR
6 GND
7 DCD
8 DSR
9 RI
10 n.c.

X9: KTY-Sensoren (6-pin Weidmüller)

Pin Function
1 KTY1-A
2 KTY1-B
3 KTY2-A
4 KTY2-B
5 KTY3-A
6 KTY3-B

X11: Machine EEPRORM (4-pin Phoenix Contact)

Pin Function
1 Data
2 Clk
3 GND
4 +3.3 V

For X11, use only the machine EEPROM (article number 12-250-031)!

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X12: CAN 1 (6-pin Weidmüller)

Pin Function
1 CAN A (LOW)
2 CAN B (HIGH)
3 CAN A (LOW)
4 CAN B (HIGH)
5 CAN GND
6 n.c.

X13: CAN 2 (6-pin Weidmüller)

Pin Function
1 CAN A (LOW)
2 CAN B (HIGH)
3 CAN A (LOW)
4 CAN B (HIGH)
5 CAN GND
6 n.c.

X18: S-DVI (26-pin HD-DSUB)

Pin Function Pin Function

1 DVI1+ 14 shielded
2 DVI1 15 shielded
3 DVI2+ 16 shielded
4 DVI2 17 shielded
5 DVI3+ 18 shielded
6 DVI3 19 +24 V
7 DVIC+ 20 +24 V
8 DVIC- 21 USB Ext. In+
9 reserved 22 USB Ext. In-
10 GND 23 USB Ext. Out+
11 GND 24 USB Ext. Out-
12 shielded 25 CAN A
13 shielded 26 CAN B

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X14: DVI (24-pin DVI)

Pin Function Pin Function

1 DVI2 13 DVI3+
2 DVI2+ 14 +5 V
3 GND 15 GND
4 DVI4- 16 Hot Plug Detect
5 DVI4+ 17 DVI0-
6 DDC-CLOCK 18 DVI0+
7 DDC-DATA 19 GND
8 V-Sync 20 DVI5-
9 DVI1 21 DVI5+
10 DVI1+ 22 GND
11 GND 23 DVI-CLOCK+
12 DVI3 24 DVI-CLOCK-

C1 red C4 H-Sync
C2 green C5 GND
C3 blue

The following resolutions are supported:

640x480 – 18-bit color depth
800x600 – 18-bit color depth
1024x768 – 18-bit color depth

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X15: Mini-Ethernet – VARAN-Manager Out 2 (Industrial Mini I/O)

Pin Function
1 TX/RX+
2 Tx/Rx-
3 Rx/Tx+
4-5 n.c.
6 Rx/Tx-
7-8 n.c.

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3.3 Applicable Connector Cables

VARAN

Cable type Length Article number

RJ45 on industrial Mini I/O Type 1, drag chain capable 0.5 m 16-911-005

1m 16-911-010

1.5 m 16-911-015

2m 16-911-020

3m 16-911-030

5m 16-911-050

10 m 16-911-100

20 m 16-911-200

50 m 16-911-500

Industrial Mini I/O Type 1 on industrial Mini I/O Type 1, drag chain capable 0.5 m 16-912-005

1m 16-912-010

1.5 m 16-912-015

2m 16-912-020

3m 16-912-030

5m 16-912-050

10 m 16-912-100

20 m 16-912-200

S-DVI

S-DVI Cable Length Article number

0.3 m 05-950-003

2m 05-950-020

3m 05-950-030

3.5 m 05-950-035

5m 05-950-050

NOTE:
Connecting the S-DVI cable under voltage can damage the S-DVI interface; it is not
hot-plug capable.

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3.4 Applicable Connectors

Connectors:
X1: 4-pin Phoenix Contact plug with spring terminal
FK-MCP 1.5/ 4-ST-3.5 (not included with delivery)
4-pin Phoenix Contact plug with spring terminal
MC 1.5/ 4-ST-3.5 (not included in delivery)
X2, X3, X7: 8-pin RJ45 (not included in delivery)
X4: USB 2.0 (Type A) (not included in delivery)
X6, X8: 10-pin Weidmüller connector B2L3.5/10 (not included in delivery)
X9, X12, X13: 6-pin Weidmüller connector B2L3.5/6 (not included in delivery)
X15: Industrial Mini I/O Plug Type 1 Lock Extend Version
(not included in delivery)
X18: 26-pin D-Sub (not included in delivery)

The complete C-DIAS CKL 018 connector set with spring terminals is available from
SIGMATEK under the article number 12-600-018.

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4 Setting of Parameters for the IPC 221 with SET key (only
under LASAL operating system)

To enter the mode to change settings, press and hold the SET button while the IPC is boot-
ing.

When the following display appears

the SET button can be released.

The upper section of the display shows which setting can be changed; the lower section of
the display shows the set value.

The blinking part of the display can be set with a short press of the SET button:

If the upper section is blinking, the various settings can be viewed by quickly pressing the
set button multiple times. To change between the setting and the value, the Set button must
be pressed for about 1.5 s.

Once the desired changes are made, press the SET button for about 5 seconds to end the
process. If the changes are to be discarded, press the RESET button to restart the IPC

The settings for the IP address, subnet mask and gateway are hexadecimal, whereas in the
left and right digits, 0 - F must be entered separately. The switch occurs when the SET
button is pressed for about 1.5 s.

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When changing the graphic resolution, a special feature is available: Because the BIOS
must first read the new value, the computer must be restarted (Reset value, current supply)

The values from AUTOEXEC.LSL are used as the standard settings; changes are written
back to this file. Before this, the original content of the file is written to AUTOEXEC.BAK.

Gr ... graphics resolution

01. QVGA 320x240

02. VGA 640x480
03. SVGA 800x600
04. XGA 1024x768

L1 … Lasal Online COMx interface number

01. COM1
02. COM2

L2 .. Lasal Online Baud rate for COMx

00. 300
01. 600
02. 1200
03. 2400
04. 4800
05. 9600
06. 14400
07. 19200
08. 38400
09. 57600
10. 115200

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C1 ... CAN 1 PLC station

00-30 Station number

C2 ... CAN 1 SPS Baud rate

00. 615,000
01. 500,000
02. 250,000
03. 125,000
04. 100,000
05. 50,000
06. 20,000
07. 1,000,000

C3 ... CAN 2 terminal station

00-30 Station number

C4 ... CAN 2 Terminal Baud rate

00. 615,000
01 … 500,000
02 … 250,000
03 … 125,000
04 … 100,000
05 … 50,000
06 … 20,000
07 … 1,000,000

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I1, I2, I3, I4 IP address IP1: I1.I2.I3.I4,

hexadecimal each 00-FF e.g.:

I1 = 0A (decimal 10)
I2 = 0A (decimal 10)
I3 = 96 (decimal 150
I4 = 01 (decimal 1)

results in IP address 10.10.150.1

S1, S2, S3, S4 subnet mask S1.S2.S3.S4,

hexadecimal each 00-FF

G1, G2, G3, G4 gateway G1,G2.G3.G4,

hexadecimal each 00-FF

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5 Wiring
5.1 Wiring Example KTY

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5.2 Note
The signals recorded by the analog modules are very small, as compared to the digital
signals. To ensure error-free operation, a careful wiring method must be followed:

• The DIN rail must have an adequate mass connection.

• The lines connected to the source of the analog signals must be as short as possible
and parallel wiring to digital signal lines must be avoided.

• The signal lines must be shielded.

• The shielding must be connected to a shielding bus.

• Avoid parallel connections between analog lines and load-bearing circuits.

The ground bus should be connected to the control cabinet when possible!

5.3 Shielding

The wiring for the COM1, COM2, CAN1, CAN2, ETH1, ETH2, S-DVI and DVI must be
shielded. In addition, twisted-pair wires must be used for the CAN bus. The prefabricated S-
DVI cable is available in various lengths. For wiring of ETH1 and ETH2 cables according
CAT5e are recommended.

The low-ohm shielding is either connected at the entry to the control cabinet or directly
before the IPC of a large surface (cable grommets, grounding clamps)!

Noise signals can therefore be prevented from reaching the electronics and affecting the
function.

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5.4 ESD Protection

Typically, USB devices (keyboard, mouse) are not equipped with shielded cables. These
devices are disrupted by ESD and in some instances, no longer function.

Before any device is connected to, or disconnected from the IPC, the potential should be
equalized (by touching the control cabinet or ground terminal). Electrostatic loads (through
clothing and shoes) can thereby be dissipated.

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6 CAN Bus Setup

This section explains how to correctly configure the CAN bus. The following parameters
must first be set: Station number and data transfer rate.

6.1 CAN Bus Station Number

Each CAN bus station is assigned its own station number. With this station number, data
can be exchanged with other stations connected to the bus. In a CAN bus system however,
each station number can only be assigned once!

6.2 Number of CAN Bus Participants

The maximum number of participants on the CAN bus depends on the cable length, termi-
nation resistance, data transfer rate and the drivers used in the participants. With a termina-
tion resistance of 120 , at least 100 participants are possible.

6.3 CAN Bus Data Transfer Rate

Various data transfer rates (baud rates) can be set on the CAN bus. The longer the bus line
is, the lower the data transfer rate that must be selected.

Value Baud Rate maximum length

00 615 Kbits/s 60 m
01 500 kbits/s 80 m
02 250 Kbits/s 160 m
03 125 Kbits/s 320 m
04 100 Kbits/s 400 m
05 50 Kbits/s 800 m
06 20 kbits/s 1200 m
07 1 Mbit / s 30 m

These values apply to the following cable: 120  Twisted Pair.

Note: For the CAN bus protocol: 1 kbits/s = 1 kBaud.

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6.4 CAN Bus Termination

In a CAN bus system, both end modules must be terminated. This is necessary to avoid
transmission errors caused by reflections in the line.

If the processor module like the IPC 221 is an end module, it can be terminated by placing
a 120 Ω resistor between CAN A (LOW) and CAN B (HIGH).

CAN1 (CAN PLC) has no internal terminating resistor.

CAN2 (CAN terminal) has an internal 120 Ω terminating resistor.

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7 Storage Media
It is recommended that only storage media provided by SIGMATEK
(CompactFlash cards, microSD cards etc.) be used.
The number of read and write actions have a significant influence on the
lifespan of the storage media.

8 Buffer Battery
The exchangeable buffer battery ensures that the clock time (RTC) and SRAM data of the
IPC 221 is preserved in the absence of a supply voltage. A lithium battery is installed at the
manufacturer.

After delivery of the IPC 221 and storage of one year, the lifespan of the battery reaches 8
years.

With continuously switched-on supply voltage data are buffered with the supply voltage.
This operating mode increases the life span of the battery to a minimum of 8 years. The
capacity of the battery thereby is sufficient to buffer data for at least 4 weeks per year on
switching off the supply during these 8 years.

We recommend however, that the battery be replaced e ve r y 7 ye a r s to ensure optimal

performance.

Battery order number: 01-690-055

COMPANY DATA

Lithium battery RENATA 3.0 V / 190 mAh

Use batteries from RENATA with the label CR2032 only!

WARNING! Incorrect use of the batteries could result in fire or explosion! Do not re-
charge, disassemble or throw batteries into fire!

An exchange of batteries without supply voltage (see Exchanging the Battery).

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9 Exchanging the Battery

Exchanging the battery without

data loss is possible.

Supply the device with

+24 V for at least 1 s.
Switch off the device.
From switching off the supply
voltage and removing the battery
data are buffered for ca. 4
minutes.
Remove the battery directly after
switching off the supply (maxi-
mum 1 minute).

To exchange the battery, loosen

the screw and slide the cover
aside.

Now you can take the battery out

of the fixation. Replace it with
the new battery. Ensure the
polarity is correct (plus-side to
the front)! Finally, replace the
cover and tighten the screws.

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10 Process Diagram

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11 System Boot Checkpoints

Number Meaning Cause/solution

4913 Display during system start. - The operating system is not completely booted
- Check operating system/boot medium
If the status does not change, the
- Boot medium not plugged in
operating system resp. the application
cannot be started for different reasons. - Boot medium defective
- No operating system on the boot medium
- Error in BIOS self test
- Main memory, CPU, BIOS, etc.

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12 Status and Error Messages

Status and error messages are shown in the status test of the LASAL CLASS software.

Number Message Definition Cause/Solution

00 RUN RAM The user program is currently running in Info

RAM.
The display is not affected.
01 RUN ROM The user program stored in the program Info
memory module loaded into the RAM is
currently running.
The display is not affected.
02 RUNTIME The total time for all cyclic objects Solution:
exceed the maximum time; the time can
be configured using two system varia- - Optimize the application's cyclic
bles: task.

- Runtime: time remaining - Use higher capacity CPU

- SWRuntime: pre-selected value for - Configure preset value

the runtime counter
03 POINTER Incorrect program pointers were detect- Possible Causes:
ed before running the user program
- The program memory module is
missing, not programmed or de-
fect.
- The program in the user program
memory (RAM) is not executa-
ble.
- The buffering battery has failed.
- The user program has overwrit-
ten a software error.

Solution:
- Reprogram the memory module,
if the error reoccurs exchange
the module.
- Exchange the buffering battery
- Correct programming error
04 CHKSUM An invalid checksum was detected Cause/solution: s. POINTER
before running the user program.

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05 WATCHDOG The program was interrupted via the Possible Causes:

watchdog logic.
- User program interrupts blocked
over a longer period of time (STI
command forgotten)
- Programming error in a hardware
interrupt.
- INB, OUTB, INW, OUTW instruc-
tions used incorrectly.
- The processor is defect.

Solution:
- Correct programming error.
- Exchange CPU.
06 GENERAL ERROR General error The error occurs only during the
development of the operating
An error has occurred while stopping the
system.
application over the online interface.
07 PROM DEFECT An error has occurred while program- Cause:
ming the memory module.
- The program memory module is
defect.
- The user program is too large.
- The program memory module is
missing.

Solution:
- Exchange the program memory
module
08 RESET The CPU has received the reset signal Info
and is waiting for further instructions.
The user program is not processed.
09 WD DEFEKT The hardware monitoring circuit (watch- Solution:
dog logic) is defective.
- Exchange CPU.
After power-up, the CPU checks the
watchdog logic function. If an error
occurs during this test, the CPU deliber-
ately enters an infinite loop from which
no further instructions are accepted.
10 STOP The program was stopped by the pro-
gramming system.
11 PROG BUSY Reserved

12 PROGRAM LENGTH Reserved

13 PROG END A memory module was successfully Info

programmed.
14 PROG MEMO The CPU is currently programming the Info
memory module.

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15 STOP BRKPT The CPU was stopped by a breakpoint Info

in the program.
16 CPU STOP The CPU was stopped by the program- Info
ming software.
17 INT ERROR The CPU has triggered a false interrupt Cause:
and stopped the user program or has
encountered an unknown instruction - A non-existent operating system
while running the program. was used.
- Stack error (uneven number of
PUSH and POP instructions).
- The user program was interrupt-
ed through a software error.

Solution:
- Correct program error
18 SINGLE STEP The CPU is in single step mode and is Info
waiting for further instructions.
19 READY A module or project was sent to CPU Info
and it is now ready to run the program.
20 LOAD The program is stopped and the CPU is Info
currently receiving a new module or
project.
21 UNZUL. MODULE The CPU has received a module that Solution:
does not belong to the project.
- Recompile and download the
entire project
22 MEMORY FULL The operating system memory /heap) is Cause:
too small. No memory could be reserved
while calling an internal or interface - Memory is only allocated bun not
function from the application. released.

Solution
- Clear memory
23 NOT LINKED When starting the CPU, a missing Solution:
module or a module that does not
belong to the project was detected. - Recompile and download the
entire project
24 DIV BY 0 A division error has occurred. Possible Causes:
- Division by 0.
- The result of a division does not
fit in the result register.

Solution:
- Correct program error
25 DIAS ERROR While accessing a DIAS module, an Hardware problem
error has occurred.
26 WAIT The CPU is busy.
Info

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27 OP PROG The operating system is currently being

reprogrammed. Info

28 OP INSTALLED The operating system has been rein-

stalled. Info

29 OS TOO LONG The operating system cannot be loaded; Restart; report error to SIGMATEK.
too little memory.
30 NO OPERATING Boot loader message. Restart; report error to SIGMATEK.
SYSTEM
No operating system found in RAM.
31 SEARCH FOR OS The boot loader is searching for the Restart; report error to SIGMATEK.
operating system in RAM.
32 NO DEVICE Reserved

33 UNUSED CODE Reserved

34 MEM ERROR The operating system loaded does not Solution:

match the hardware configuration.
- Use the correct operating system
version
35 MAX IO Reserved

36 MODULE LOAD The LASAL Module or project cannot be Solution:

ERROR loaded.
- Recompile and download the
entire project
37 BOOTIMAGE FAIL- A general error has occurred while Solution:
URE loading the operating system.
- Contact SIGMATEK
38 APPLMEM ERROR An error has occurred in the application Solution:
memory (user heap).
- Correct allocated memory ac-
cess error
39 OFFLINE This error does not occur in the control. This error code is used in the
programming system to show that
there is no connection to the
control.
40 APPL LOAD Reserved

41 APPL SAVE Reserved

44 VARAN MANAGER An error number was entered In the Solution:

ERROR VARAN manager and stopped the
program. - Read logfile
45 VARAN ERROR A required VARAN client was discon- Solution:
nected or communication error has
occurred. - Read logfile
- Error Tree

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46 APPL-LOAD-ERROR An error has occurred while loading the Cause:

application.
- Application was deleted.

Solution:
- Reload the application into the
control.
47 APPL-SAVE-ERROR An error has occurred while attempting
to save the application.
50 ACCESS- Read or write access of a restricted Solution:
EXCEPTION-ERROR memory area. (I.e. writing to the NULL
pointer). - Correct application errors
51 BOUND EXCEEDED An exception error has occurred when Solution:
accessing arrays. The memory area was
overwritten through accessing an invalid - Correct application errors
element.
52 PRIVILEDGED An unauthorized instruction for the Cause:
INSTRUCTION current CPU level was given. For exam-
ple, setting the segment register. - The application has overwritten
the application program code.

Solution:
- Correct application errors
53 FLOATING POINT An error has occurred during a floating-
ERROR point operation.
60 DIAS-RISC-ERROR Error from the Intelligent DIASMaster. Restart; report error to SIGMATEK.

64 INTERNAL ERROR An internal error has occurred, all appli- Restart; report error to SIGMATEK.
cations are stopped.
65 FILE ERROR An error has occurred during a file
operation.
66 DEBUG ASSERTION Internal error. Restart; report error to SIGMATEK.
FAILED
67 REALTIME RUNTIME The total time for all real time objects Solution:
exceeds the maximum time allowed. The
time cannot be configured. - Optimize the application's real-
time task (RtWork).
2 ms for 386 CPUs
- Reduce the clock time for the
1 ms for all other CPUs real-time task of all objects.
- Correct application errors
- CPU is overloaded in real-time
=> use a higher capacity CPU.
68 BACKGROUND The total time for all background objects Solution:
RUNTIME exceed the maximum time; the time can
be configured using two system varia- - Optimize the application's back-
bles: ground task (background)

-BTRuntime: time remaining - Use higher capacity CPU

SWBTRuntime: pre-selected value for - Set SWBTRuntime correctly
the runtime counter

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70 C-DIAS ERROR A connection error with a C-DIAS mod- Cause:

ule has occurred.
- The cause of the error is docu-
mented in the log file

Solution:
- This depends on the cause
72 S-DIAS ERROR A connection error with a S-DIAS mod- Possible causes:
ule has occurred.
- real network does not match the
project
- S-DIAS client is defective

Solution:
- analyze logfile
75 SRAM ERROR An error occurred while initializing, Possible Causes:
reading or writing SRam data.
- SRam configured incorrectly
- Battery fort he internal program
memory supply is empty
Solution:
- Analyze log file (Event00.log,
Event19.log)
- Check configuration
- Change internal program
memory supply battery
96 USER DEFINED 1 User-definable code.

97 USER DEFINED 2 User-definable code.

98 USER DEFINED 3 User-definable code.

99 USER DEFINED 4 User-definable code.

100 C_INIT Initialization start; the configuration is

run.
101 C_RUNRAM The LASAL project was successfully
started from RAM.
102 C_RUNROM The LASAL project was successfully
started from ROM.
103 C_RUNTIME

104 C_READY The CPU is ready for operation.

105 C_OK The CPU is ready for operation.

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106 C_UNKNOWN_CID An unknown object from a stand-alone

or embedded object, or an unknown
base class was detected.
107 C_UNKNOWN_CONSTR The operating system class cannot be
created; the operating system is proba-
bly wrong.
108 C_UNKNOWN_OBJECT Indicates an unknown object in an
interpreter program; more the one
DCC080 object.
109 C_UNKNOWN_CHNL The hardware module number is greater
than 60.
110 C_WRONG_CONNECT No connection to the required channels.

111 C_WRONG_ATTR Wrong server attributes.

112 C_SYNTAX_ERROR No specific error, recompile all project

components and reload the project.
113 C_NO_FILE_OPEN An attempt was made to open an un-
known table.
114 C_OUTOF_NEAR Memory allocation error

115 C_OUT OF_FAR Memory allocation error

116 C_INCOMAPTIBLE An object with the same name already

exists but has a different class.
117 C_COMPATIBLE An object with the same name and class
already exists but must be updated.
224 LINKING The application is currently linking.

225 LINKING ERROR An error has occurred while linking. An

error messaged is generated in the
LASAL status window.
226 LINKING DONE Linking is complete.

230 OP BURN The operating system is currently being

burned into the Flash memory.
231 OP BURN FAIL An error has occurred while burning the
operating system.
232 OP INSTALL The operating system is currently being
installed.
240 USV-WAIT The power supply was disconnected; the
UPS is active.
The system is shutdown.
241 REBOOT The operating system is restarted.

242 LSL SAVE

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243 LSL LOAD

252 CONTINUE

253 PRERUN The application is started.

254 PRERESET The application is ended.

255 CONNECTION BREAK

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13 Application Exceptions
13.1 File Size on the CF card

If files are stored, modified or written on the CompactFlash card from the user program,
these files must always be stored with a fixed maximum size. Since changes in size and the
simultaneous shutdown of the voltage supply can corrupt the file system, a later change in
the file size is not allowed.

13.2 Data Breakpoint

This CPU does not support the data breakpoint feature.

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14 Mounting

To mount the S-DIAS module, a DIN rail is required. The DIN rail must establish a conduc-
tive connection with the back wall of the control cabinet. The individual
S-DIAS modules are mounted on the DIN rail as a block and secured with
latches. The modules must be mounted vertically with sufficient clearance between the
ventilation slots of the S-DIAS module blocks and nearby components and/or the control
cabinet wall. This is required to provide optimal cooling and air circulation so that functional-
ity is ensured at the maximum operating temperature.

It has to be cared, that the temperature escaping at the ventilation slots can be up
to 60 °C.

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15 Recommended Shielding for VARAN

The VARAN real-time Ethernet bus system exhibits a very robust quality in harsh industrial
environments. Through the use of IEEE 802.3 standard Ethernet physics, the potentials
between an Ethernet line and sending/receiving components are separated. In the event of
an error, the VARAN Manager resends messages to a bus participant immediately. The
shielding described below is mainly recommended.

For applications in which the bus is operated outside the control cabinet, the correct shield-
ing is required. This is especially important, if due to physical requirements, the bus cables
must be placed next to sources of strong electromagnetic noise. It is recommended to avoid
placing VARAN bus lines parallel to power cables whenever possible.

SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables.

An S-FTP cable should be used for the shielding.

An S-FTP bus is a symmetric, multi-wire cable with unshielded pairs. For the entire shield-
ing, a combination of foil and braiding is used. A non-laminated variant is recommended.

The VARAN cable must be secured at a maximum distance of 20 cm from the con-
nector to
protect against vibration!

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15.1 Wiring from the Control Cabinet to an External VARAN Component

If the Ethernet lines are connected from a VARAN component to a VARAN node located
outside the control cabinet, the shielding should be placed at the entry point to the control
cabinet housing. All noise can then be deflected from the electronic components before
reaching the module.

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15.2 Wiring Outside of the Control Cabinet

If a VARAN bus line must be connected outside of the control cabinet only, no additional
shield support is required. A requirement therefore, is that only IP67 modules and connect-
ors can be used outside the control cabinet. These components are very robust and noise
resistant. The shielding for all sockets in IP67 modules is electrically connected internally or
over the housing, whereby voltage spikes are not deflected through the electronics.

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15.3 Shielding for Wiring Within the Control Cabinet

Sources of strong electromagnetic noise located within the control cabinet (drives, Trans-
formers, etc.) can induce interference in a VARAN bus line. Spike voltages are dissipated
over the metallic housing of a RJ45 connector. Noise is conducted through the control cabi-
net housing without further action from the electronic components. To eliminate sources of
noise during data transfer, it is recommended that the shielding for all electronic compo-
nents be connected within the control cabinet.

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15.4 Connecting Noise Generating Components

With the connection of power components that generate strong electromagnetic interfer-
ence, it is also critical to ensure correct shielding. The shielding should be placed before a
power element (or group of power elements).

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15.5 Shielding Between Two Control Cabinets

If two control cabinets must be connected over a VARAN bus, it is recommended that the
shielding be located at the entry points of both cabinets. Noise can be thereby prevented
from reaching the electronics within the control cabinet.

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Documentation Changes

Change Affected Chapter Note

date page(s)

12.01.2016 5 1.1 Performance Data Internal program memory extended

20.10.2016 8 1.7 Environmental Condi- Added “Operating conditions”

tions

10.11.2016 37 12 Status and Error Messa- Error code 75 added

ges

10.03.2017 7 1.4 Electrical Requirements Added UL standard

Reformatted the advice for the “total current”

8 1.7 Environmental Conditi- Added UL note in protection type

ons

06.06.2017 18 3.4 Applicable Connectors Changed scope of delivery

03.10.2017 17 3.3 Applicable Connector RJ45 on industrial Mini I/O Type 1, drag chain capable:
Cables 50 m cable added

17.05.2018 5 1.1 Performance Data Addressable E/ A/ P modules added

Page 48 17.05.2018