Sheet-Metal-Guidelines2017.pdf Im
Sheet-Metal-Guidelines2017.pdf Im
Guidelines
➢ Capabilities…………………………………………………….. 2
➢ Laser cutting…………………………………………………… 3
➢ Certification & Registration…………………………………… 5
➢ Stock Material…………………………………………………. 6
Design Guidelines
➢ Tolerance………………………………………………………. 7
➢ Uniform wall Thickness……………………………………….. 9
➢ Bends…………………………………………………………... 10
➢ Hems…………………………………………………………… 13
➢ Offsets…………………………………………………………. 14
➢ Holes & Slots…………………………………………………... 15
➢ Counter Sinks………………………………………………….. 16
➢ Notches and Tabs……………………………………………… 17
➢ Welding………………………………………………………... 18
➢ PEM Hardware………………………………………………… 20
➢ Clinching………………………………………………………. 23
Design Tools
➢ Standard Tooling………………………………………………. 24
Finishing
Appendix……………………………………………………………… 30
HANSEN SHEET METAL
Overview
Hansen Industries Ltd. is a privately-owned company founded in 1975 in Richmond,
British Columbia. Our company has grown from being a supplier of elevator replacement parts to a
combined custom precision sheet metal, machine shop, stamping shop and waterjet cutting shop.
Since 1975, Hansen Industries has earned a reputation for quality work in both precision sheet
metal and machining. We were one of the first job shops in BC to adopt ISO 9001 quality
standards and we are one of the most horizontally integrated metal shops in British Columbia.
"Quality on Time" is the moto of our work.
Capabilities
Our strength is manufacturing
precision parts with tolerances up to +/-
0.005". Sheet metal shop has computer
numerical controlled (CNC) equipment as
well as traditional machinery. Three
dimensional CAD/CAM systems allow low
repeat coasts for both low and high
quantities. Precision equipment is the basis
to produce close tolerance parts. Our in-
house capabilities are as follows:
Welding
(Manual and Robotic) MIG, TIG, Spot, Robotic Material: Steel, Aluminum,
Stainless steel
Laser Cutting
Mitsubishi NX3015, 4000 watt
flying optics Laser Processing system,
5’ x 10’ capacity. Automation includes
16 raw material shelves, suction cup
load, and two over/under unload cart.
This machine is design to cut up to one-
inch mild steel 24 hours a day, seven
days a week.
Stock Materials
1/2 0.500
1/8 0.125
Design Guidelines
Tolerance
No machine can hold dimensions precisely to the nominal value, so there must be
acceptable degrees of variation. If a part is manufactured, but has dimensions that are out of
tolerance, it is not a usable part according to the design intent. Tolerances can be applied to any
dimension.
For any type of material with thickness up to 0.135", Tolerance = ± 0.005" per bend. For
example, a part with 5 bends, the linear dimensions that cross all 5 bends should have tolerance of
± 0.025" or more.
For any of material with thickness thicker than 0.135", Tolerance = ± 5% thickness per
bend. For example, a 0.250" thick part with 5 bends, the linear dimensions that cross all 5 bends
should have tolerance of (0.250"x5%) x 5 = ± 0.063" or more.
*General purposed guideline only, please contacts Hansen for any special request.
Tolerance
DIM Description
Millimeter Inches
A 0.12 0.005 Sheared edge to hole
B 0.12 0.005 2 holes on one surface
C 0.25 0.010 Formed edge to hole
D* 0.38 0.015 Holes across 2 bends
E* 0.5 0.020 Holes across 4 bends
F 0.25 0.010 Sheared edge to bends
G 0.25 0.010 Across 2 bends
H* 0.64 0.025 Former part
J 0.25 0.010 Across 2 bends
Default Tolerances
*General purposed guideline only, please contacts Hansen for any special request.
*General purposed guideline only, please contacts Hansen for any special request.
Bends
Bends in sheet metal are manufactured using brake presses. Hansen will hold a +/-1-
degree tolerance on all bend angles. Hansen preferred bend radius is .032". Other standard bend
radii available, some of them will add additional cost to your part, include:
Flange Size Chart
Forming near Holes- When a bend is made too close to a hole, the hole may become
deformed. Figure “A” shows a hole that has become teardrop shaped because of this problem. To
save the cost of punching or drilling in a secondary operation the following formula can be used
to calculate the minimum distance required.
*General purposed guideline only, please contacts Hansen for any special request.
Aluminum
R=0.032 R=0.125 R=0.250
Forming near hole Forming near hole Forming near hole
T Flange Flange Flange
GA If hole If hole dia If hole dia If hole dia If hole dia If hole dia
Inch Min Min Min
dia < 1" > 1" < 1" > 1" < 1" > 1"
D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R
3/4 0.750 1.907 1.532 1.907 2.000 1.625 2.000 2.125 1.750 2.125
1/2 0.500 1.282 1.032 1.282 1.375 1.125 1.375 1.500 1.250 1.500
3/8 0.375 0.970 0.782 0.970 1.063 0.875 1.063 1.188 1.000 1.188
1/4 0.250 0.657 0.532 0.657 0.750 0.625 0.750 0.875 0.750 0.875
3/16 0.188 0.502 0.408 0.502 0.595 0.501 0.595 0.720 0.626 0.720
1/8 0.125 0.345 0.282 0.345 0.438 0.375 0.438 0.563 0.500 0.563
10 0.102 0.287 0.236 0.287 0.380 0.329 0.380 0.505 0.454 0.505
11 0.09 0.257 0.212 0.257 0.350 0.305 0.350 0.475 0.430 0.475
12 0.081 0.235 0.194 0.235 0.328 0.287 0.328 0.453 0.412 0.453
14 0.064 0.192 0.160 0.192 0.285 0.253 0.285 0.410 0.378 0.410
16 0.051 0.160 0.134 0.160 0.253 0.227 0.253 0.378 0.352 0.378
18 0.04 0.132 0.112 0.132 0.225 0.205 0.225 0.350 0.330 0.350
20 0.032 0.112 0.096 0.112 0.205 0.189 0.205 0.330 0.314 0.330
22 0.025 0.095 0.082 0.095 0.188 0.175 0.188 0.313 0.300 0.313
24 0.020 0.082 0.072 0.082 0.175 0.165 0.175 0.300 0.290 0.300
26 0.015 0.070 0.062 0.070 0.163 0.155 0.163 0.288 0.280 0.288
*General purposed guideline only, please contacts Hansen for any special request.
Steel
R=0.032 R=0.125 R=0.250
Forming near hole Forming near hole Forming near hole
T Flange Flange Flange
GA If hole dia If hole dia If hole dia If hole dia If hole dia If hole dia
Inch Min Min Min
< 1" > 1" < 1" > 1" < 1" > 1"
D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R
3/4 0.75 1.907 1.532 1.907 2.000 1.625 2.000 2.125 1.750 2.125
1/2 0.5 1.282 1.032 1.282 1.375 1.125 1.375 1.500 1.250 1.500
3/8 0.375 0.970 0.782 0.970 1.063 0.875 1.063 1.188 1.000 1.188
1/4 0.256 0.672 0.544 0.672 0.765 0.637 0.765 0.890 0.762 0.890
3/16 0.187 0.500 0.406 0.500 0.593 0.499 0.593 0.718 0.624 0.718
10 0.134 0.367 0.300 0.367 0.460 0.393 0.460 0.585 0.518 0.585
11 0.119 0.330 0.270 0.330 0.423 0.363 0.423 0.548 0.488 0.548
12 0.105 0.295 0.242 0.295 0.388 0.335 0.388 0.513 0.460 0.513
14 0.074 0.217 0.180 0.217 0.310 0.273 0.310 0.435 0.398 0.435
16 0.060 0.182 0.152 0.182 0.275 0.245 0.275 0.400 0.370 0.400
18 0.048 0.152 0.128 0.152 0.245 0.221 0.245 0.370 0.346 0.370
20 0.036 0.122 0.104 0.122 0.215 0.197 0.215 0.340 0.322 0.340
22 0.030 0.107 0.092 0.107 0.200 0.185 0.200 0.325 0.310 0.325
24 0.024 0.092 0.080 0.092 0.185 0.173 0.185 0.310 0.298 0.310
26 0.017 0.075 0.066 0.075 0.168 0.159 0.168 0.293 0.284 0.293
Stainless Steel
R=0.032 R=0.125 R=0.250
Forming near hole Forming near hole Forming near hole
T Flange Flange Flange
GA If hole If hole dia If hole If hole dia If hole dia If hole dia
Inch Min Min Min
dia < 1" > 1" dia < 1" > 1" < 1" > 1"
D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R
3/8 0.375 0.970 0.782 0.970 1.063 0.875 1.063 1.188 1.000 1.188
1/4 0.250 0.657 0.532 0.657 0.750 0.625 0.750 0.875 0.750 0.875
3/16 0.187 0.500 0.406 0.500 0.593 0.499 0.593 0.718 0.624 0.718
1/8 0.188 0.502 0.408 0.502 0.595 0.501 0.595 0.720 0.626 0.720
10 0.134 0.367 0.300 0.367 0.460 0.393 0.460 0.585 0.518 0.585
11 0.119 0.330 0.270 0.330 0.423 0.363 0.423 0.548 0.488 0.548
12 0.105 0.295 0.242 0.295 0.388 0.335 0.388 0.513 0.460 0.513
14 0.074 0.217 0.180 0.217 0.310 0.273 0.310 0.435 0.398 0.435
16 0.060 0.182 0.152 0.182 0.275 0.245 0.275 0.400 0.370 0.400
18 0.048 0.152 0.128 0.152 0.245 0.221 0.245 0.370 0.346 0.370
20 0.036 0.122 0.104 0.122 0.215 0.197 0.215 0.340 0.322 0.340
22 0.030 0.107 0.092 0.107 0.200 0.185 0.200 0.325 0.310 0.325
24 0.024 0.092 0.080 0.092 0.185 0.173 0.185 0.310 0.298 0.310
26 0.018 0.077 0.068 0.077 0.170 0.161 0.170 0.295 0.286 0.295
*General purposed guideline only, please contacts Hansen for any special request.
Hems
Hems are folds at the end of a part to create a
rounded edge. Hansen can form both open and
closed hems as required. The tolerance of hem is
dependent upon the hem’s radius, material thickness
and features near the hem. It is recommended the
minimum inside diameter equals the material
thickness and the hem return length is at least 4
times the thickness.
*General purposed guideline only, please contacts Hansen for any special request.
Offsets
An offset is used to create a “Z” shaped profile in
sheet metal part. Hansen offset height tolerance is
+/-.016" top of sheet/top of form. Offset tooling
allows two v bends to be formed closer together
than regular Press Brake Dies would allow. This
creates a z shaped profile in the sheet metal. This
*General purposed guideline only, please contacts Hansen for any special request.
*General purposed guideline only, please contacts Hansen for any special request.
Counter Sink
A countersink is a conical hole
cut into a manufactured object, or the
cutter used to cut such a hole. A
common use is to allow the head of a
countersunk bolt or screw, when
placed in the hole, to sit flush with or
below the surface of the surrounding
material A countersink may also be
used to remove the burr left from a
drilling or tapping operation thereby
improving the finish of the product and removing any hazardous sharp edges.
*General purposed guideline only, please contacts Hansen for any special request.
*General purposed guideline only, please contacts Hansen for any special request.
Welding
When designing a part
requiring welding, it is best to
not specify the exact method
or type of welding unless
required for function. This
provides the manufacturer
flexibility when fabricating the
sheet metal part which often
results in the most economical
and fastest lead time choice for
the customer. The three most
common types of welding
include Resistance Spot Welding (RSW), Gas Metal Arc Welding (MIG), Gas Tungsten Arc
Welding (TIG).
Arrow
Fillet
side
Other
Fillet
side
Arrow
Plug or slot
side
Other
Plug or slot
side
Arrow
Stud
side
Arrow
Arc spot
side
Other
Arc spot
side
All
All around
around
Arrow Square
side groove
Other Square
side groove
Square
Both side
groove
Arrow V Groove
side
Other V Groove
side
Both side V Groove
Arrow Bevel
side Groove
Other Bevel
side groove
*General purposed guideline only, please contacts Hansen for any special request.
PEM Hardware
When designing sheet metal parts with PEM hardware it is important to make sure the
hardware is not too close to bend, edge or another fastener. When designing near a bend or edge
use the centerline to edge (C/L to Edge) value to find the minimum distance to the outside edge.
When calculating the spacing between multiple pieces of hardware, use the C/L to edge formula
plus ½ the diameter of the second mounting hole.
Min Sheet
Hardware Type Threaded ode Shank
Thickness
0.03" 0
AC,CLS,CLSS,F,FHS,
0.04" 1
S,SS,CLS,SP,CLA SOS,BSOS,CLA
0.056" 2
632,832,024,032 0.091" 3
0.056" 1
0420,0428,0518
S,SS,CLS,SP,CLA 0.091" 2
M6,M8 0.0125" 3
256,440,632,832,032 0.060"-0.90 1
F
M2.5,M3,M4,M5 0.90"-U P 2
SO,SOS,SO4,BOS,BSOS 440,6440632,M3,4
8362,832,032 0.040", If less than 0.04",
BSO4
use TSIS(0.025" Minimum)
M3,M4
SO,SOS,SO4,BSO,BSOS,
8362,832,032 0.050"
BSO4
256,440,632,832,024,032, 0.040"
M2.5,M3,M4,M5
0.62"
FH,FHS,FH4,FHA
0.0420
0.93"
0.0518
440,632,832,0.032,M3
FEO (Locking), FEOX 0.039"-0.045"
M4,M5 AFTER
PLATING
FE(Locking) FEX 440,632,832,0.032,M3,M4,M5 0.059"-.070"
*General purposed guideline only, please contacts Hansen for any special request.
Special Case
Hardware Type Special Info Install in stainless
PL,PLC Nylon Threads NO
TD,RAS,RSS Steel Only NO
All Panel Fasteners:PF11,PF12,PFC2 Installed post finishing NO
LK,LKS,LKA Treated w/Black Dry Lubricant NO
PEMSERTER
Sample A
0.625-inch diameter.
*General purposed guideline only, please contacts Hansen for any special request.
21 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733
HANSEN SHEET METAL
Near a Bend
Multiple fasteners
*General purposed guideline only, please contacts Hansen for any special request.
CLINCHING (Tog-L-Loc)
Cold-forms the part metal using a special punch and
die to form a strong interlocking clinch joint. The result of
the process is a round, button shaped extrusion on the die
side of the assembly, and a small cylindrical cavity on the
punch side. The clinch joint requires only the sheet metals
that were joined.
Clinching application
*General purposed guideline only, please contacts Hansen for any special request.
23 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733
HANSEN SHEET METAL
Standard Tooling
Tooling, also known as machine tooling, is the process of acquiring the manufacturing
components and machines needed for production. The common categories of machine tooling
from sheet metal shop of Hansen Industries include, CNC punch press tooling and CNC brake
press tooling. Proper tooling directly affects output capacity as well as product lifecycle, quality
and pricing.
Please refer to the Appendix for a complete list of Trumpf punch press tooling, Trumpf and
Amada brake press tooling.
*General purposed guideline only, please contacts Hansen for any special request.
In line finishing
Deburring, edge rounding, graining on one side in a
single pass. The machine will remove burrs, slag and clean
edges and surfaces of the part. Machines work unsupervised
in automatic cycles.
Vibrating deburring
Stroke sanding
A large production sander that uses a hand-operated
platen on a standard sanding belt to apply pressure. For large
surfaces such as tabletops, doors, and cabinets. It is possible to
make higher depth grinding.
*General purposed guideline only, please contacts Hansen for any special request
Plating
Plating is a surface covering in which a metal is deposited on a conductive surface. Plating
is used to decorate objects, for corrosion inhibition, to improve solder ability, to harden, to
improve wear ability, to reduce friction, to improve paint adhesion, to alter conductivity, for
radiation shielding, and for other purposes.
Powder Coating
Powder Coating is a type of coating that is
applied as a free-flowing, dry powder. The main
difference between a conventional liquid paint and
powder coating is that the powder coating does not
require a solvent to keep the binder and filler parts in a
liquid suspension form. The coating is typically
applied electrostatically and is then cured under heat to
allow it to flow and form a "skin". The powder may be
a thermoplastic or a thermoset polymer. Hansen offers
powder coating from reliable third-party sources with
an additional lead time of 1to 2 weeks.
Wet Paint
Wet paint is ideal for products which cannot be
heated for powder coating because wet paint does not
require an oven for finishing. Wet paint can produce a
wider range of colors than powder coating so more
custom color work could require spray painting and
plating. Wet paint and plating can produce a much
thinner finish than powder coating. Products with
demand a thin finish can benefit greatly from wet paint.
Finally, wet paint is a much more economic finishing
process, particularly for smaller jobs. Hansen offers wet
paint coating from reliable third-party sources with an
additional lead time of 1to 2 weeks.
*General purposed guideline only, please contacts Hansen for any special request.
Silk screening
Our silk-screening process utilizes the latest in screen preparation technology, as well as
using durable epoxy based inks, ensuring a high resolution and quality finish. Every sheet metal
prototype part requiring screening uses a dedicated screen that our in-house silk screening
professionals use to produce the finest prototype silk screening available. Our in-house silk
screening service includes the custom creation of screens for the printing process and can provide
custom colors upon request.
*General purposed guideline only, please contacts Hansen for any special request.
*General purposed guideline only, please contacts Hansen for any special request.
APPENDIX
Shape
Tool Die
Square 25 63
Obround 52 98
Rectangle 58 131
Rounded rectangle 8 10
CONTACT US : info@hanind.com
R 0.008 Gooseneck extended Punch R 0.125" Straight Punch 88° 88° 12mm & 20mm Radius Double V
0.
.0
3
0.
R0
30°
R 0.008" Gooseneck Punch R 0.250" Straight Punch 30° 8mm & 12mm Acute Double V
60
3.71 33 12 8 4 2 16 .08 .06 .04 0.30 0.46
°
88°
2 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 0.37 0.53 2 2 1 2 1 1 1 1
4
.2
23
R0
0. Total length 91 Total length 107.55
.01 0.28 Total length 108.18"
R0
88°88°
0.17
0.19 0.27
R 0.008" Gooseneck Punch R 0.032" Straight Punch
SEGMENTATION (Inch) 0.29
B B
SEGMENTATION (Inch)
3.71
89° 1.36
4.22 33 30 12 11 10 8 4 3 2 0.75 0.5 0.375
12 8 4 2 .08 0.06 0.04
° 4mm & 7mm Double V
30 3 2 1 1 1 1 6 2 2 3 1 3
.01 1 1 1 1 1 1 1
SEGMENTATION (Inch)
R0 03
R0
. Total length 237.87
23
2 1 1 2 2 3 1 2 3
Total length 103.35
R 0.008" Straight Punch 12mm & 20mm Regular Double V
88° 88°
SEGMENTATION (Inch) SEGMENTATION (Inch) TRUMPF BEND DEDUCTION USED.
UNLESS OTHERWISE SPECIFIED A
3.91 1.81 DIMENSIONS ARE IN INCHES
TOLERANCES ARE: HANSEN INDUSTRIES LTD
A
° 33 12 8 4 3 2 .75 0.5 0.375 32 16 8 6 5 4 2 1.5 0.8 0.6 0.4
DECIMAL: .X 0.030"
CUSTOMER
88
.XX 0.015"
.XXX 0.010"
ANGULAR: 0.5 CUSTOMER
K factor Bend Deduction
3 2 2 6 1 2 3 3 3 0.49 TITLE_LINE_1
1 4 1 1 1 1 3 1 3 3 3 2 K Factor - OBD
75° 85°
75° 10mm & 16m Radius Double V 2-1/2" Single V 88° 88°
0.68 1.1
1.81 SEGMENTATION (Inch) SEGMENTATION (Inch) .702 1
2.92
D 2.49 D
2.33
2.33
1.98 1.59
33 33
C C
2 3
2.36 2.36 80
Total length 99
Total length 66
80°
3.50
85° 3.02
1-1/4" Single V 5" Single V
1
0.25" Jogggle(offset) Die 0.125" Jogggle(offset) Die 0.188" Jogggle(offset) Die Total length 33
19
09
SEGMENTATION (Inch)
0.
1 2 4 2 2 1 2
.XX 0.015" CUSTOMER
1 1 1 2 1 1 1 1 1 2 2 4 2 2 1 3 2 .XXX 0.010"
CUSTOMER
0.85 1.18
ANGULAR: 0.5
K factor Bend Deduction
TITLE_LINE_1
Total length 66.12 Total length 66.22 Total length 50.82 K Factor - OBD
MATERIAL -
MATL Friday, July 28, 2017 9:36:13 AM
DRAWN BY CREATED:
GAUGE BOTTOM DIE INITIALS LAST SAVED: Friday, August 18, 2017 11:18:14 AM
GA - mm SIZE DWG. NO. REV.
FINISH B Amada bending tools -
REFER TO CUSTOMER TOLERANCE ON CUSTOMER DRAWING. HANSEN TOLERANCE IS ONLY VALID WHEN CUSTOMER TOLERANCE UNSPECIFIED. SEE CUSTOMER DRAWING(S) SMP DIR: P:/CUSTOMER/ASSEMBLY/COMP SHEET: 2 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
HANSEN INDUSTRIES LTD. AND ANY REPRODUCTION IN PART OR WHOLE WITHOUT
THE WRITTEN PERMISSION OF HANSEN INDUSTRIES LTD IS PROHIBITED.
3/8" Radius Punch
SEGMENTATION (inch)
R0.38 0.62 33
D 1-1/4" Radius Punch D
2
SEGMENTATION (inch)
R1.25 2.00
16
Punch holder
1
Quantity 30
5/16" Radius Punch
SEGMENTATION (inch)
R0.31
0.56 33
3
C C
1" Radius Punch
.49
B B
R1
SEGMENTATION (inch)
33 R1.88" Radius Punch
R0.75 1.34
2
SEGMENTATION (inch)
16
3.55
1/2" Radius Punch 1
4 1 ANGULAR:
.XX
0.5
0.015"
.XXX 0.010"
CUSTOMER
CUSTOMER
8
K Factor - OBD
MATERIAL -
MATL Friday, July 28, 2017 9:36:13 AM
DRAWN BY CREATED:
GAUGE BOTTOM DIE INITIALS LAST SAVED: Friday, August 18, 2017 11:18:14 AM
GA - mm SIZE DWG. NO. REV.
FINISH B Amada bending tools -
REFER TO CUSTOMER TOLERANCE ON CUSTOMER DRAWING. HANSEN TOLERANCE IS ONLY VALID WHEN CUSTOMER TOLERANCE UNSPECIFIED. SEE CUSTOMER DRAWING(S) SMP DIR: P:/CUSTOMER/ASSEMBLY/COMP SHEET: 3 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF 84°
HANSEN INDUSTRIES LTD. AND ANY REPRODUCTION IN PART OR WHOLE WITHOUT
THE WRITTEN PERMISSION OF HANSEN INDUSTRIES LTD IS PROHIBITED.
.236 6
EV/S W6/84 R0.6
3.937 100 .271 6.89
SEGAMENTATION (mm)
.394 10
D 25 30 35 40 45 50 100 200 300 500 MF/S H100 D
2 1 1 1 1 1 3 1 1 4 EXTENSION ADAPTOR
OW200/K R1/86 H120 Total length 120.08" SEGAMENTATION (mm)
84°
2.067 52.51
4.724 120 L R
3.937 100 100
86° SEGAMENTATION (mm) HORN HORN 2
20 25 30 35 40 200 515 100 100 .315 8 EV/S W8/84 R0.8
3.937 100
1 1 1 1 1 1 3 1 1 .362 9.19 SEGAMENTATION (mm)
R.039 1 Total length 82.48" .472 12 25 30 35 40 45 50 100 200 300 500
.866 22 2 1 1 1 1 1 3 1 1 2
.801 20.33 Total length 80.70"
30°
C C
EV003 W10/30 R1
.394 10
3.937 100
SEGAMENTATION (mm)
.470 11.93 25 30 35 40 45 50 100 200 300 500
.787 20 2 1 1 1 1 1 3 1 1 4
Total length 120.07"
OW202/K R1/28 H120
MF/S H150
4.724 120 28° 84° EXTENSION ADAPTOR
SEGAMENTATION (mm) L R
HORN HORN SEGAMENTATION (mm)
20 25 30 35 40 200 515 100 100 EV W12/84 R1 5.906 150
100
.472 12
R.039 1 1 1 1 1 1 1 3 1 1 SEGAMENTATION (mm) 2
.740 18.79
Total length 82.48" 3.937 100
.531 13.49
25 30 35 40 45 50 100 200 300 500 Total length 7.88"
.984 25
B
.233 5.93
2 1 1 1 1 1 3 1 1 2 B
Total length 80.70"
TOOL WIDTH
30° MIN. EDGE TO BENDLINE
+ 1 MATERIAL THICKNESS
REQUIRED
V WIDTH
EV005 W16/30 R1.6
.630 16
3.937 100 SEGAMENTATION (mm)
OW210/S R1/28 H240 .752 19.09
25 30 35 40 45 50 100 200 300 500
1.181 30
2 1 1 1 1 1 3 1 1 4
L R Total length 120.07" DETAIL C
SEGAMENTATION (mm) HORN HORN SCALE 1.5 : 1
25 30 35 40 45 50 100 200 300 500 100 100 30°
UNLESS OTHERWISE SPECIFIED A
9.449 240 4 2 2 2 2 2 2 1 1 4 3 3
DIMENSIONS ARE IN INCHES
TOLERANCES ARE: HANSEN INDUSTRIES LTD
A DECIMAL: .X
.XX
0.030"
0.015" CUSTOMER
Total length 149.606" EV006 W20/30 R2 ANGULAR:
.XXX 0.010"
0.5 HANSEN
14° K factor Bend Deduction
.787 20 Trumpf Brake
-
3.937 100
.940 23.86
SEGAMENTATION (mm) MATERIAL Tooling List
1.378 35 25 30 35 40 45 50 100 200 300 500 DRAWN BY CREATED: Tuesday, September 3, 2013 4:04:18 PM
ET LAST SAVED: Tuesday, October 24, 2017 2:20:18 PM
2 1 1 1 1 1 3 1 1 4
GAUGE BOTTOM DIE
mm SIZE DWG. NO. REV.
R.039 1 B Trumpf Tools -
Total length 120.07" FINISH
SEE CUSTOMER DRAWING(S) SMP DIR: P:/CUSTOMER/ASSEMBLY/COMP SHEET: 1 OF 2
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
HANSEN INDUSTRIES LTD. AND ANY REPRODUCTION IN PART OR WHOLE WITHOUT
EV004/S W12/30 R1
THE WRITTEN PERMISSION OF HANSEN INDUSTRIES LTD IS PROHIBITED.
30°
.472 12
SEGMENTATION (mm)
OWZ/K 10/90 3.937 100
.548 13.93
.846 21.50
25 30 35 40 45 50 100 200 300 500
D D
SEGMENTATION (mm)
4.575 116.21 2 1 1 1 1 1 3 2 1 0 5.985 152.01