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The document provides guidelines for sheet metal fabrication at Hansen Industries Ltd. It discusses their capabilities such as CNC punching and laser cutting up to 3/4" steel. It also covers design guidelines for tolerances, bends, holes and other features. The document includes information on finishing processes, tools, and materials like mild steel, stainless steel, and aluminum that are in stock.

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0% found this document useful (0 votes)
196 views

Sheet-Metal-Guidelines2017.pdf Im

The document provides guidelines for sheet metal fabrication at Hansen Industries Ltd. It discusses their capabilities such as CNC punching and laser cutting up to 3/4" steel. It also covers design guidelines for tolerances, bends, holes and other features. The document includes information on finishing processes, tools, and materials like mild steel, stainless steel, and aluminum that are in stock.

Uploaded by

Nada Basem
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 47

Sheet Metal

Guidelines

2871 OLAFSEN AVENUE, RICHMOND.B.C, CANADA, V6X2R4,


TEL: 604-278-2223, FAX:604-278-7733, info@hanind.com
TABLE OF CONTENTS
Overview……………………………………………………………... 1

➢ Capabilities…………………………………………………….. 2
➢ Laser cutting…………………………………………………… 3
➢ Certification & Registration…………………………………… 5
➢ Stock Material…………………………………………………. 6

Design Guidelines

➢ Tolerance………………………………………………………. 7
➢ Uniform wall Thickness……………………………………….. 9
➢ Bends…………………………………………………………... 10
➢ Hems…………………………………………………………… 13
➢ Offsets…………………………………………………………. 14
➢ Holes & Slots…………………………………………………... 15
➢ Counter Sinks………………………………………………….. 16
➢ Notches and Tabs……………………………………………… 17
➢ Welding………………………………………………………... 18
➢ PEM Hardware………………………………………………… 20
➢ Clinching………………………………………………………. 23

Design Tools

➢ Standard Tooling………………………………………………. 24

Finishing

➢ Deburring and Surface finish…………………………………...25


➢ Plating………………………………………………………….. 26
➢ Powder Coating………………………………………………... 27
➢ Silk screening………………………………………………….. 28

Geometric Tolerance and Dimensioning GD & T……………………. 29

Appendix……………………………………………………………… 30
HANSEN SHEET METAL

Overview
Hansen Industries Ltd. is a privately-owned company founded in 1975 in Richmond,
British Columbia. Our company has grown from being a supplier of elevator replacement parts to a
combined custom precision sheet metal, machine shop, stamping shop and waterjet cutting shop.
Since 1975, Hansen Industries has earned a reputation for quality work in both precision sheet
metal and machining. We were one of the first job shops in BC to adopt ISO 9001 quality
standards and we are one of the most horizontally integrated metal shops in British Columbia.
"Quality on Time" is the moto of our work.

Sheet metal is metal formed


by an industrial process into thin, flat
pieces. It is one of the fundamental
forms used in metalworking and it
can be cut and bent into a variety of
shapes. Countless everyday objects
are fabricated from sheet metal.
Thicknesses can vary significantly;
extremely thin thicknesses are
considered foil or leaf, and pieces
thicker than 6 mm (0.25 in) are
considered plate.

Sheet Metal fabrication is the


building of metal structures by
cutting, bending, and assembling processes. It is a value added process that involves the
construction of machines and structures from various raw materials. This guide will help you to
understand sheet metal product design tips and fabrication techniques.

1 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Capabilities
Our strength is manufacturing
precision parts with tolerances up to +/-
0.005". Sheet metal shop has computer
numerical controlled (CNC) equipment as
well as traditional machinery. Three
dimensional CAD/CAM systems allow low
repeat coasts for both low and high
quantities. Precision equipment is the basis
to produce close tolerance parts. Our in-
house capabilities are as follows:

CNC Punching Maximum Sheet size 48"x 96"(1.22m x 3.05m)


(with automatic sheet loader)

Shearing Maximum Sheet size 10'x 6mm (.236") mild steel

Laser Cutting Maximum Sheet size 60"x120"(1.524m x 3.05m)


Max thickness 3/4" Steel

Bending and Forming Maximum bend length 120"


(CNC brake press) Max Tonnage 143 tons

Welding
(Manual and Robotic) MIG, TIG, Spot, Robotic Material: Steel, Aluminum,
Stainless steel

In-Line Finishing Maximum width 37"(93.98cm)


Maximum length Unlimited

2 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Laser Cutting
Mitsubishi NX3015, 4000 watt
flying optics Laser Processing system,
5’ x 10’ capacity. Automation includes
16 raw material shelves, suction cup
load, and two over/under unload cart.
This machine is design to cut up to one-
inch mild steel 24 hours a day, seven
days a week.

Cutting Condition Table

ASSIST FEEDRATE PIERCE RATE


MATERIAL GAS THICKNESS INCHES/MIN SEC

STAINLESS NITROGEN 0.030 220 0.1

STAINLESS NITROGEN 0.036 240 0.1

STAINLESS NITROGEN 0.048 240 0.1

STAINLESS NITROGEN 0.060 195 0.1

STAINLESS NITROGEN 0.074 190 0.1

STAINLESS COMP. AIR 0.104 140 0.2

STAINLESS NITROGEN 0.119 120 0.1

STAINLESS NITROGEN 0.134 145 0.3

STAINLESS NITROGEN 0.187 100 0.4

STAINLESS NITROGEN 0.250 70 0.6

STAINLESS NITROGEN 0.375 35 1.5

3 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

ASSIST FEEDRATE PIERCE RATE


MATERIAL GAS THICKNESS INCHES/MIN SECONDS
ALUM COMP.AIR 0.025 170 0.1
ALUM COMP.AIR 0.030 170 0.1
ALUM COMP.AIR 0.040 270 0.3
ALUM COMP.AIR 0.050 270 0.2
ALUM COMP.AIR 0.060 200 0.2
ALUM COMP.AIR 0.080 170 0.1
ALUM COMP.AIR 0.090 160 0.1
ALUM COMP.AIR 0.100 100 0.1
ALUM COMP.AIR 0.125 85 0.5
ALUM NITROGEN 0.187 80 1.2
ALUM NITROGEN 0.250 65 3.5
ALUM NITROGEN 0.375 20 8

FEEDRATE PIERCE RATE


MATERIAL ASSIST GAS THICKNESS INCHES/MIN SECONDS
MS NITROGEN 0.030 265 0.1
MS NITROGEN 0.036 230 0.1
MS NITROGEN 0.048 180 0.1
MS NITROGEN 0.059 190 0.1
MS NITROGEN 0.074 170 0.1
MS NITROGEN 0.104 140 0.4
MS NITROGEN 0.119 120 0.3
MS OXYGEN 0.134 140 0.3
MS OXYGEN 0.187 130 1.7
MS OXYGEN 0.250 90 4
MS OXYGEN 0.312 78 5
MS OXYGEN 0.375 50 10
MS OXYGEN 0.500 38 26
MS OXYGEN 0.625 40 36
MS OXYGEN 0.750 32 35

4 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Certification & Registrations


Our Quality Management System (QMS) is certified by the SAI Global to ISO 9001:2015
under Certificate Number 0100688, SAI file # 003235. Our Quality Statement is "Quality on
Time". Our acceptance levels are 99% and our On-Time Delivery is tracking at 97%.

5 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Stock Materials

Zinc coated steel


Mild Steel RoHS compliance upon request Stainless Steel Aluminum Copper
Gau CR P/ Satin 316 304 304
HRS Galvanized Galvaneal 5052 C110
ge S O coat L 2B #4
3/4 0.750

1/2 0.500

3/8 0.375 0.375

1/4 0.256 0.250 0.250

3/16 0.187 0.187 0.187

1/8 0.125

10 0.134 0.138 0.135 0.100 0.125

11 0.119 0.123 0.121 0.090

12 0.104 0.108 0.109 0.080 0.108

14 0.074 0.078 0.075 0.063 0.086

16 0.059 0.063 0.059 0.050 0.0647

18 0.047 0.051 0.048 0.040 0.048

20 0.035 0.039 0.036 0.032

22 0.029 0.033 0.030 0.025 0.027

24 0.023 0.027 0.024 0.020 0.0216

26 0.017 0.021 0.018 0.015

6 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Design Guidelines
Tolerance
No machine can hold dimensions precisely to the nominal value, so there must be
acceptable degrees of variation. If a part is manufactured, but has dimensions that are out of
tolerance, it is not a usable part according to the design intent. Tolerances can be applied to any
dimension.
For any type of material with thickness up to 0.135", Tolerance = ± 0.005" per bend. For
example, a part with 5 bends, the linear dimensions that cross all 5 bends should have tolerance of
± 0.025" or more.
For any of material with thickness thicker than 0.135", Tolerance = ± 5% thickness per
bend. For example, a 0.250" thick part with 5 bends, the linear dimensions that cross all 5 bends
should have tolerance of (0.250"x5%) x 5 = ± 0.063" or more.

Recommended Default Sheet Metal Tolerances

*General purposed guideline only, please contacts Hansen for any special request.

7 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Tolerance
DIM Description
Millimeter Inches
A 0.12 0.005 Sheared edge to hole
B 0.12 0.005 2 holes on one surface
C 0.25 0.010 Formed edge to hole
D* 0.38 0.015 Holes across 2 bends
E* 0.5 0.020 Holes across 4 bends
F 0.25 0.010 Sheared edge to bends
G 0.25 0.010 Across 2 bends
H* 0.64 0.025 Former part
J 0.25 0.010 Across 2 bends

Default Tolerances

General Dimensional Tolerances for Sheet Metal Formed Parts


(Unless Otherwise Specified)
Edge to edge or
Edge or Hole Bend to bend Angular
hole to hole, or
to Bend Tolerances
edge to edge
Dimensional Range (No bend area)
Flat

0.25" or less ±0.01"(0.25m


±0.005"(0.13mm) ±0.01"(0.25mm)
(6mm or less) m)
Over 0.25" to 1" ±0.01"(0.25m
±0.006"(0.15mm) ±0.015"(0.38mm)
(over 6mm to 25mm) m)
Over 1" to 5" ±0.01"(0.25m
±0.007"(0.18mm) ±0.015"(0.38mm
(over 25mm to 127mm) m)
Over 5"to 16" ±0.015"(0.38 ±1 degree
±0.008"(0.20mm) ±0.02"(0.51mm)
(over 127mm to 406mm) mm)
Over 16" to 40"
±0.02"(0.51m
(over 406mm to ±0.01"(0.25mm) ±0.02"(0.51mm)
m)
1016mm)
Over 40"to 90"
±0.025"(0.64
(over 1016mm to ±0.02"(0.5mm) ±0.05"(1.27mm)
mm)
2286mm)

*General purposed guideline only, please contacts Hansen for any special request.

8 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

File Format and Sheet metal features


SolidWorks files use the
Microsoft Structured Storage file format. This
means that there are various files embedded
within each SLDDRW (drawing files),
SLDPRT (part files), SLDASM (assembly
files) file, including preview bitmaps and
metadata sub-files. Other formats are STEP,
IGES, Dxf.

Uniform Wall Thickness


Sheet metal parts are manufactured
from single sheet of metal, so the part must
contain a uniform wall thickness. Hansen sheet
metal is capable of laser cutting parts with
maximum thickness:

Aluminum 3/8" thick


Steel 3/4" thick
Stainless steel 3/8" thick

*General purposed guideline only, please contacts Hansen for any special request.

9 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Bends
Bends in sheet metal are manufactured using brake presses. Hansen will hold a +/-1-
degree tolerance on all bend angles. Hansen preferred bend radius is .032". Other standard bend
radii available, some of them will add additional cost to your part, include:

0.020", 0.039", 0.0125", 0.250", 0.375", 0.500", 0.750", 1.000"

Uniform bend radius

 
Flange Size Chart

Forming near Holes- When a bend is made too close to a hole, the hole may become
deformed. Figure “A” shows a hole that has become teardrop shaped because of this problem. To
save the cost of punching or drilling in a secondary operation the following formula can be used
to calculate the minimum distance required.

*General purposed guideline only, please contacts Hansen for any special request.

10 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Flange size for different bend radius

Aluminum
R=0.032 R=0.125 R=0.250
Forming near hole Forming near hole Forming near hole
T Flange Flange Flange
GA If hole If hole dia If hole dia If hole dia If hole dia If hole dia
Inch Min Min Min
dia < 1" > 1" < 1" > 1" < 1" > 1"
D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R
3/4 0.750 1.907 1.532 1.907 2.000 1.625 2.000 2.125 1.750 2.125
1/2 0.500 1.282 1.032 1.282 1.375 1.125 1.375 1.500 1.250 1.500
3/8 0.375 0.970 0.782 0.970 1.063 0.875 1.063 1.188 1.000 1.188
1/4 0.250 0.657 0.532 0.657 0.750 0.625 0.750 0.875 0.750 0.875
3/16 0.188 0.502 0.408 0.502 0.595 0.501 0.595 0.720 0.626 0.720
1/8 0.125 0.345 0.282 0.345 0.438 0.375 0.438 0.563 0.500 0.563
10 0.102 0.287 0.236 0.287 0.380 0.329 0.380 0.505 0.454 0.505
11 0.09 0.257 0.212 0.257 0.350 0.305 0.350 0.475 0.430 0.475
12 0.081 0.235 0.194 0.235 0.328 0.287 0.328 0.453 0.412 0.453
14 0.064 0.192 0.160 0.192 0.285 0.253 0.285 0.410 0.378 0.410
16 0.051 0.160 0.134 0.160 0.253 0.227 0.253 0.378 0.352 0.378
18 0.04 0.132 0.112 0.132 0.225 0.205 0.225 0.350 0.330 0.350
20 0.032 0.112 0.096 0.112 0.205 0.189 0.205 0.330 0.314 0.330
22 0.025 0.095 0.082 0.095 0.188 0.175 0.188 0.313 0.300 0.313
24 0.020 0.082 0.072 0.082 0.175 0.165 0.175 0.300 0.290 0.300
26 0.015 0.070 0.062 0.070 0.163 0.155 0.163 0.288 0.280 0.288

*General purposed guideline only, please contacts Hansen for any special request.

11 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Steel
R=0.032 R=0.125 R=0.250
Forming near hole Forming near hole Forming near hole
T Flange Flange Flange
GA If hole dia If hole dia If hole dia If hole dia If hole dia If hole dia
Inch Min Min Min
< 1" > 1" < 1" > 1" < 1" > 1"
D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R
3/4 0.75 1.907 1.532 1.907 2.000 1.625 2.000 2.125 1.750 2.125
1/2 0.5 1.282 1.032 1.282 1.375 1.125 1.375 1.500 1.250 1.500
3/8 0.375 0.970 0.782 0.970 1.063 0.875 1.063 1.188 1.000 1.188
1/4 0.256 0.672 0.544 0.672 0.765 0.637 0.765 0.890 0.762 0.890
3/16 0.187 0.500 0.406 0.500 0.593 0.499 0.593 0.718 0.624 0.718
10 0.134 0.367 0.300 0.367 0.460 0.393 0.460 0.585 0.518 0.585
11 0.119 0.330 0.270 0.330 0.423 0.363 0.423 0.548 0.488 0.548
12 0.105 0.295 0.242 0.295 0.388 0.335 0.388 0.513 0.460 0.513
14 0.074 0.217 0.180 0.217 0.310 0.273 0.310 0.435 0.398 0.435
16 0.060 0.182 0.152 0.182 0.275 0.245 0.275 0.400 0.370 0.400
18 0.048 0.152 0.128 0.152 0.245 0.221 0.245 0.370 0.346 0.370
20 0.036 0.122 0.104 0.122 0.215 0.197 0.215 0.340 0.322 0.340
22 0.030 0.107 0.092 0.107 0.200 0.185 0.200 0.325 0.310 0.325
24 0.024 0.092 0.080 0.092 0.185 0.173 0.185 0.310 0.298 0.310
26 0.017 0.075 0.066 0.075 0.168 0.159 0.168 0.293 0.284 0.293

Stainless Steel
R=0.032 R=0.125 R=0.250
Forming near hole Forming near hole Forming near hole
T Flange Flange Flange
GA If hole If hole dia If hole If hole dia If hole dia If hole dia
Inch Min Min Min
dia < 1" > 1" dia < 1" > 1" < 1" > 1"
D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R D=2.5T+R D=2T+R D=2.5T+R
3/8 0.375 0.970 0.782 0.970 1.063 0.875 1.063 1.188 1.000 1.188
1/4 0.250 0.657 0.532 0.657 0.750 0.625 0.750 0.875 0.750 0.875
3/16 0.187 0.500 0.406 0.500 0.593 0.499 0.593 0.718 0.624 0.718
1/8 0.188 0.502 0.408 0.502 0.595 0.501 0.595 0.720 0.626 0.720
10 0.134 0.367 0.300 0.367 0.460 0.393 0.460 0.585 0.518 0.585
11 0.119 0.330 0.270 0.330 0.423 0.363 0.423 0.548 0.488 0.548
12 0.105 0.295 0.242 0.295 0.388 0.335 0.388 0.513 0.460 0.513
14 0.074 0.217 0.180 0.217 0.310 0.273 0.310 0.435 0.398 0.435
16 0.060 0.182 0.152 0.182 0.275 0.245 0.275 0.400 0.370 0.400
18 0.048 0.152 0.128 0.152 0.245 0.221 0.245 0.370 0.346 0.370
20 0.036 0.122 0.104 0.122 0.215 0.197 0.215 0.340 0.322 0.340
22 0.030 0.107 0.092 0.107 0.200 0.185 0.200 0.325 0.310 0.325
24 0.024 0.092 0.080 0.092 0.185 0.173 0.185 0.310 0.298 0.310
26 0.018 0.077 0.068 0.077 0.170 0.161 0.170 0.295 0.286 0.295

*General purposed guideline only, please contacts Hansen for any special request.

12 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Hems
Hems are folds at the end of a part to create a
rounded edge. Hansen can form both open and
closed hems as required. The tolerance of hem is
dependent upon the hem’s radius, material thickness
and features near the hem. It is recommended the
minimum inside diameter equals the material
thickness and the hem return length is at least 4
times the thickness.

*General purposed guideline only, please contacts Hansen for any special request.

13 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Offsets
An offset is used to create a “Z” shaped profile in
sheet metal part. Hansen offset height tolerance is
+/-.016" top of sheet/top of form. Offset tooling
allows two v bends to be formed closer together
than regular Press Brake Dies would allow. This
creates a z shaped profile in the sheet metal. This

type of bend is also commonly referred to as a jog.


Other standard offsets, which can add costs to
your part, include:0.125",0.187",.0.250"0.394"

*General purposed guideline only, please contacts Hansen for any special request.

14 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Holes and Slots


Holes and slots should be a
minimum of material thickness in diameter.
If a material is .036" or thinner the hole
should be 0.062" from the material edge. If
the material is thicker than 0.036then the
hole should be at least 0.125" from the
material edge to avoid distortion. If
hardware inserts are required, the spacing
should be according to manufacturer’s
specification.

*General purposed guideline only, please contacts Hansen for any special request.

15 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Counter Sink
A countersink is a conical hole
cut into a manufactured object, or the
cutter used to cut such a hole. A
common use is to allow the head of a
countersunk bolt or screw, when
placed in the hole, to sit flush with or
below the surface of the surrounding
material A countersink may also be
used to remove the burr left from a
drilling or tapping operation thereby
improving the finish of the product and removing any hazardous sharp edges.

Counter Sink Tolerances:

Drilled Counter Sink Major Diameter +/-0.010"

Drilled Counter Sink Minor Diameter +/-0.010"

Formed Counter Sink Minor Diameter +/-0.025"

Formed Counter Sink Major Diameter +/-0.020"

*General purposed guideline only, please contacts Hansen for any special request.

16 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Notches & Tabs

Notches must be at least the material


thickness or 0.04", whichever is greater, and
can be no longer than 5 times its width. Tabs
must be at least 2 times the material
thickness or 0.126", whichever is greater,
and can be no longer than 5 times its width.

*General purposed guideline only, please contacts Hansen for any special request.

17 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Welding
When designing a part
requiring welding, it is best to
not specify the exact method
or type of welding unless
required for function. This
provides the manufacturer
flexibility when fabricating the
sheet metal part which often
results in the most economical
and fastest lead time choice for
the customer. The three most
common types of welding
include Resistance Spot Welding (RSW), Gas Metal Arc Welding (MIG), Gas Tungsten Arc
Welding (TIG).

Location Symbol Description Typical Application

Arrow
Fillet
side

Other
Fillet
side

Both side Fillet

Arrow
Plug or slot
side
Other
Plug or slot
side

18 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Arrow
Stud
side

Arrow
Arc spot
side

Other
Arc spot
side

All
All around
around

Arrow Square
side groove

Other Square
side groove

Square
Both side
groove
Arrow V Groove
side

Other V Groove
side
Both side V Groove

Arrow Bevel
side Groove

Other Bevel
side groove

Both side Bevel


Groove

*General purposed guideline only, please contacts Hansen for any special request.

19 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

PEM Hardware
When designing sheet metal parts with PEM hardware it is important to make sure the
hardware is not too close to bend, edge or another fastener. When designing near a bend or edge
use the centerline to edge (C/L to Edge) value to find the minimum distance to the outside edge.
When calculating the spacing between multiple pieces of hardware, use the C/L to edge formula
plus ½ the diameter of the second mounting hole.

Material Thickness vs Shank Numbers

Min Sheet
Hardware Type Threaded ode Shank
Thickness
0.03" 0
AC,CLS,CLSS,F,FHS,
0.04" 1
S,SS,CLS,SP,CLA SOS,BSOS,CLA
0.056" 2
632,832,024,032 0.091" 3
0.056" 1
0420,0428,0518
S,SS,CLS,SP,CLA 0.091" 2
M6,M8 0.0125" 3
256,440,632,832,032 0.060"-0.90 1
F
M2.5,M3,M4,M5 0.90"-U P 2

SO,SOS,SO4,BOS,BSOS 440,6440632,M3,4
8362,832,032 0.040", If less than 0.04",
BSO4
use TSIS(0.025" Minimum)
M3,M4
SO,SOS,SO4,BSO,BSOS,
8362,832,032 0.050"
BSO4
256,440,632,832,024,032, 0.040"
M2.5,M3,M4,M5
0.62"
FH,FHS,FH4,FHA
0.0420
0.93"
0.0518

440,632,832,0.032,M3
FEO (Locking), FEOX 0.039"-0.045"
M4,M5 AFTER
PLATING
FE(Locking) FEX 440,632,832,0.032,M3,M4,M5 0.059"-.070"

*General purposed guideline only, please contacts Hansen for any special request.

20 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Special Case
Hardware Type Special Info Install in stainless
PL,PLC Nylon Threads NO
TD,RAS,RSS Steel Only NO
All Panel Fasteners:PF11,PF12,PFC2 Installed post finishing NO
LK,LKS,LKA Treated w/Black Dry Lubricant NO

PEMSERTER

Sample A

Hansen have standard die of size

0.625-inch diameter.

*General purposed guideline only, please contacts Hansen for any special request.
21 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733
HANSEN SHEET METAL

COMMON DESIGN DIFFICULTIES


Close to the Edge(Single Edge)

Sheet metal may bulge or blow out,


when PEM hardware are installing too close
to the edge. Special anvils are used to
support the edges for reinforcement. Special
application would require additional tooling
cost.

Multi sided and close to the edge

If the edges are not supported during


installation there will be significant panel
distortion as shown by construction lines.
This distortion will reduce the holding
power of the clinch feature.

Near a Bend

Use the “Centerline-to-edge” value


to find the minimum distance to the outside
of the bend radius. Do the bending before
installing PEM hardware. Avoid fasteners
close to the adjacent flanges.

Multiple fasteners

Enough spacing should give for


adjacent fasteners to avoid distortion each
other’s holes. Calculate the distance by the
formula C/L to edge +1/2 the diameter of the
second mounting hole.

*General purposed guideline only, please contacts Hansen for any special request.

22 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

CLINCHING (Tog-L-Loc)
Cold-forms the part metal using a special punch and
die to form a strong interlocking clinch joint. The result of
the process is a round, button shaped extrusion on the die
side of the assembly, and a small cylindrical cavity on the
punch side. The clinch joint requires only the sheet metals
that were joined.

Clinching tool sizes are measured at the punch tip diameter.


Hansen currently offer one standard clinching button size
ϕ4.6mm [.18in]. It can be able to join two different type of
metal part together by clinching.

Clinch joint strength is determined by the type


and thickness of the materials on both the punch and
die side. Clinch joints are stronger when the punch
side material is thicker than the die side material.
Hansen offers clinching range of 2x0.3 mm to 2x2 mm
thickness of the material.

Clinching application

*General purposed guideline only, please contacts Hansen for any special request.
23 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733
HANSEN SHEET METAL

Standard Tooling
Tooling, also known as machine tooling, is the process of acquiring the manufacturing
components and machines needed for production. The common categories of machine tooling
from sheet metal shop of Hansen Industries include, CNC punch press tooling and CNC brake
press tooling. Proper tooling directly affects output capacity as well as product lifecycle, quality
and pricing.

Please refer to the Appendix for a complete list of Trumpf punch press tooling, Trumpf and
Amada brake press tooling.

*General purposed guideline only, please contacts Hansen for any special request.

24 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Deburring and surface finishing


Mechanical deburring is a process that either mechanically grinds a burr off of metal or
rolls the edge of dangerous slit or sheared metal burrs into it, Burrs are sharp edges resulting from
cutting and stamping operations. Although usually small in size, burrs can cause assembly
problems, interfere with fluid flow, and are a common cause of worker injury. Burrs can also
cause increased stresses and subsequent fatigue failure of the part. Hansen has the following types
of deburring process to remove any unwanted burrs on metal parts.

In line finishing
Deburring, edge rounding, graining on one side in a
single pass. The machine will remove burrs, slag and clean
edges and surfaces of the part. Machines work unsupervised
in automatic cycles.

Applications: Plating, finishing with grain direction, #4 finish

Vibrating deburring

The pneumatic linear vibrating machine controlled by


compressed air can edge rounding, de-slagging and oxide
removal from the parts. The sand paper grade will make
different finishing. Grades 60,120,220 grit are commonly
used.

Application: powder coating

Stroke sanding
A large production sander that uses a hand-operated
platen on a standard sanding belt to apply pressure. For large
surfaces such as tabletops, doors, and cabinets. It is possible to
make higher depth grinding.

Applications: Plating, finishing with grain direction, #4 finish

Break sharp edges


Sharp edges can deburr by moving the belt file down
the length of the part once, or rounded edges by moving it
several times at different angles.

Application: powder coating

*General purposed guideline only, please contacts Hansen for any special request

25 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Plating
Plating is a surface covering in which a metal is deposited on a conductive surface. Plating
is used to decorate objects, for corrosion inhibition, to improve solder ability, to harden, to
improve wear ability, to reduce friction, to improve paint adhesion, to alter conductivity, for
radiation shielding, and for other purposes.

Plating Type Description Class


ANODIZE
Class I-Non- Dyed
MIL-A-8625 Type -I Chromic, Thickness .00002̎ - .0003̎
Natural or Clear
Sulphuric Acid Electrolyte standard Class II-Dyed
MIL-A-8625 Type -II Specify color: Black, Blue, Red, etc
Thickness 0.00007̎ - 0.010̎
Class I-Non- Dyed
Hard Coat Specialty Natural or Clear
MIL-A-8625 Type III
Thickness 0.002̎ - 0.0005̎ Class II-Dyed
Specify color: Black, Blue, Red, etc
CHROMATE
Class IA-Maximum Protection, Thick
Contains Hex Chrome
coating
MIL-DTL-5541 Type I Non- RoHS yellow unless
Class II- Corrosion protection, Thin
Specified
coating
Class IA-Maximum Protection, Thick
Contains Non- Hex chrome coating
MIL-DTL-5541 Type II
RoHS clear only Class II- Corrosion protection, Thin
coating
Zinc
SC1-Durability Mild
SC2-Durability Moderate
ASTM-B-633 Type I Non- chromate conversion
SC3-Duarability severe
SC4-Durability very severe
SC1-Durability Mild
Colored chromate conversion SC2-Durability Moderate
ASTM-B-633 Type II
Black or Yellow, is RoHS complaint SC3-Duarability severe
SC4-Durability very severe
SC1-Durability Mild
Colorless chromate conversion SC2-Durability Moderate
ASTM-B-633 Type III
Please specify RoHS compliancy SC3-Duarability severe
SC4-Durability very severe
TIN
MIL-T-10727 Type I Electrodeposited
MIL-T-10727 Type II Hot dipped
Black Oxide
Class I-Iron &steel
Class II-400 series stainless steel
MIL-C-13924
Class III-fused salt process
Class IV-Stainless steel MIL-F-495
*General purposed guideline only, please contacts Hansen for any special request.

26 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Powder Coating
Powder Coating is a type of coating that is
applied as a free-flowing, dry powder. The main
difference between a conventional liquid paint and
powder coating is that the powder coating does not
require a solvent to keep the binder and filler parts in a
liquid suspension form. The coating is typically
applied electrostatically and is then cured under heat to
allow it to flow and form a "skin". The powder may be
a thermoplastic or a thermoset polymer. Hansen offers
powder coating from reliable third-party sources with
an additional lead time of 1to 2 weeks.

Wet Paint
Wet paint is ideal for products which cannot be
heated for powder coating because wet paint does not
require an oven for finishing. Wet paint can produce a
wider range of colors than powder coating so more
custom color work could require spray painting and
plating. Wet paint and plating can produce a much
thinner finish than powder coating. Products with
demand a thin finish can benefit greatly from wet paint.
Finally, wet paint is a much more economic finishing
process, particularly for smaller jobs. Hansen offers wet
paint coating from reliable third-party sources with an
additional lead time of 1to 2 weeks.

*General purposed guideline only, please contacts Hansen for any special request.

27 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Silk screening
Our silk-screening process utilizes the latest in screen preparation technology, as well as
using durable epoxy based inks, ensuring a high resolution and quality finish. Every sheet metal
prototype part requiring screening uses a dedicated screen that our in-house silk screening
professionals use to produce the finest prototype silk screening available. Our in-house silk
screening service includes the custom creation of screens for the printing process and can provide
custom colors upon request.

Preferred screen file format: .ai, pdf, dxf, dwg

*General purposed guideline only, please contacts Hansen for any special request.

28 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

Geometric Tolerance and Dimensioning GD & T

*General purposed guideline only, please contacts Hansen for any special request.

29 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN SHEET METAL

APPENDIX

30 Hansen Industries Ltd | 2871 Olafsen Avenue Richmond, BC|Ph:6042782223|Fax:6042787733


HANSEN Industries Ltd
Tool Library Regular Shape/Punch Tool

SIZE MULTI DIE CLEARANCE CUTTING THICKNESS (Inch)


SHAPE
IN TOOL .002" .004" 0.006'' 0.010'' 0.012'' 0.020'' 0.03" 0.035" Aluminum CRS Stainless steel
Circle 0.040 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.063 2 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.074 2 4 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.086 TC 2020 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.089 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.094 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.101 2 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Circle 0.107 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Circle 0.113 2 2 2 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.120 2 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.125 TC2020,200 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.131 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.137 TC2020 2 1 2 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.139 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.140 TC2020,200 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Circle 0.143 TC2020 2 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.149 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.156 TC2020,200 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.161 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Circle 0.166 TC2020,200 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.169 3 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Circle 0.171 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Circle 0.177 2 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.180 TC2020 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.187 TC2020 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.188 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.189 TC2020,200 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.190 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Circle 0.194 TC2020 2 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.198 TC2020 2 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.203 TC2020 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Circle 0.205 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.211 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.213 TC2020,200 1 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.216 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 0.219 TC2020,200 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Circle 0.221 2 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.229 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.236 TC2020,200 2 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.244 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.250 TC200 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.257 TC2020 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.266 1 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.271 TC2020 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.277 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.281 TC2020 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.285 TC2020 1 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.290 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.291 3 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 0.295 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.313 TC200 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.324 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.328 1 2 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.332 TC2020 1 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.344 TC2020,200 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Circle 0.346 2 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.358 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121

Page 1 © 2017 Hansen Industries Ltd


HANSEN Industries Ltd
Tool Library Regular Shape/Punch Tool

SIZE MULTI DIE CLEARANCE CUTTING THICKNESS (Inch)


SHAPE
IN TOOL
.002" .004" 0.006'' 0.010'' 0.012'' 0.020'' .030" .035" Aluminum CRS Stainless steel
Circle 0.360 TC2020 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.375 TC2020,200 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.391 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.393 TC2020 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.406 TC2020 1 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.413 TC2020,200 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.415 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.426 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 0.427 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.438 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.450 2 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 0.453 2 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.469 1 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.485 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 0.500 1 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.515 2 2 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.531 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Circle 0.547 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.551 1 1 2 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.560 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.563 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.570 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Circle 0.594 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.600 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.610 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.625 1 1 2 2 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.640 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 0.650 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.656 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.675 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.687 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.688 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.719 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.750 1 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.787 1 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.790 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.813 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.850 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 0.860 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.875 2 2 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.885 2 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.891 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 0.906 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 0.938 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Circle 0.968 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 0.980 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 1.000 1 2 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 1.015 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 1.030 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 1.062 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 1.095 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 1.125 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 1.187 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Circle 1.250 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121

Page 2 © 2017 Hansen Industries Ltd


HANSEN Industries Ltd Regular Shape/Punch Tool
Tool Library

SIZE MULTI DIE CLEARANCE CUTTING THICKNESS (Inch)


SHAPE
IN TOOL .002" .004" 0.006'' 0.010'' 0.012'' 0.020'' .030" .035" Aluminum CRS Stainless steel
Circle 1.300 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 1.312 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 1.350 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 1.375 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 1.500 2 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Circle 1.627 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 1.750 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 1.875 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Circle 2.000 2 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 2.119 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Circle 2.125 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Circle 2.500 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121

Page 3 © 2017 Hansen Industries Ltd


HANSEN Industries Ltd
Tool Library Regular Shape/Punch Tool

SIZE MULTI DIE CLEARANCE CUTTING THICKNESS (Inch)


SHAPE
IN TOOL .002" .004" 0.006'' 0.010'' 0.012'' 0.020'' .030" .035" Aluminum CRS Stainless steel
Square 0.125 TC2020,200 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Square 0.166 1 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Square 0.187 TC2020,200 1 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Square 0.208 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Square 0.235 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Square 0.250 TC2020 1 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Square 0.251 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Square 0.255 TC200 1 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Square 0.281 1 1 1 2 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Square 0.328 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Square 0.335 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Square 0.375 1 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Square 0.393 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Square 0.437 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Square 0.484 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Square 0.505 1 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Square 0.625 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Square 0.640 2 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Square 0.750 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Square 0.800 1 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Square 0.875 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Square 1.000 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Square 1.375 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Square 1.500 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Square 2.000 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121

Page 4 © 2017 Hansen Industries Ltd


HANSEN Industries Ltd
Tool Library Regular Shape/Punch Tool

SIZE MULTI DIE CLEARANCE CUTTING THICKNESS (Inch)


SHAPE
IN TOOL .002" .004" 0.006'' 0.010'' 0.012'' 0.020'' .030" .035" Aluminum CRS Stainless steel
Obround 0.094 x 0.188 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.094 x 0.300 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.100 x 0.400 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Obround 0.100 x 1.000 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Obround 0.100 x 1.200 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Obround 0.100x 2.500 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Obround 0.125 x 0.218 2 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Obround 0.125 x 0.375 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.125 x 0.500 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.125 x 0.875 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.125 x 2.200 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.147 x 0.194 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Obround 0.156 x 0.218 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Obround 0.156 x 0.375 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.156 x 0.75 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.170 x 0.375 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Obround 0.187 x 0.250 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.187 x 0.375 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.187 x 0.437 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.187 x 0.750 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.187 x 1.000 2 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Obround 0.187 x 2.000 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Obround 0.188 x 0.888 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.196 x 0.315 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.200 x 1.910 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Obround 0.203 x 0.468 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.203 x 1.203 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.218 x 0.281 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.218 x 0.375 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.218 x 0.500 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.250 x 0.307 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Obround 0.250x 0.375 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Obround 0.250 x 0.437 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Obround 0.250 x 0.450 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Obround 0.250 x 0.625 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Obround 0.250 x 1.000 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.250 x 2.750 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.263 x 0.550 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.266 x 0.500 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.281 x 0.437 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Obround 0.312 x 0.553 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.312 x 0.984 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.327 x 0.406 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Obround 0.328 x 0.984 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.375 x 0.625 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Obround 0.375 x 2.829 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Obround 0.410 x 0.630 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Obround 0.420 x 0.660 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Obround 0.420 x 1.750 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Obround 0.437 x 2.000 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Obround 0.438 x 0.750 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Obround 0.438 x 2.000 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Obround 0.136x0.250 2

Page 5 © 2017 Hansen Industries Ltd


HANSEN Industries Ltd
Tool Library Regular Shape/Punch Tool

SIZE MULTI DIE CLEARANCE CUTTING THICKNESS (Inch)


SHAPE
IN TOOL .002" .004" 0.006'' 0.010'' 0.012'' 0.020'' .030" .035" Aluminum CRS Stainless steel
Rectangle 0.040 x 0.300 1 1 2 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.040 x 0.400 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Rectangle 0.040 x 0.500 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Rectangle 0.052 x 0.200 2 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Rectangle 0.055 x 0.300 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Rectangle 0.063 x 0.500 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.066 x 0.500 TC2020 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rectangle 0.072 x 0.316 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.072 x 0.375 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.080 x 1.000 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Rectangle 0.090 x 0.188 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Rectangle 0.090 x 0.550 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.100 x 0.250 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Rectangle 0.100 x 2.750 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.112 x 0.600 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Rectangle 0.120 x 0.240 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rectangle 0.122 x 0.600 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.125 x 0.500 TC2020 1 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Rectangle 0.125 x 1.000 1 2 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.125 x 2.000 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.126 x 0.251 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.138 x 0.220 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.140 x 0.300 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Rectangle 0.150 x 0.625 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Rectangle 0.150 x 1.050 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rectangle 0.156 x 0.500 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.156 x 1.000 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.157 x 0.315 2 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rectangle 0.170 x 0.385 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rectangle 0.178 x 0.312 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Rectangle 0.178 x 0.626 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.187 x 0.312 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.187 x 1.000 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.215 x 0.250 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.220 x 0.710 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.225 x 2.450 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Rectangle 0.236 x 0.750 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.245 x 0.385 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rectangle 0.245 x 0.52 1 2 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.250 x 0.438 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.250 x 1.000 1 1 1 1 0.015 TO 0.090 0.017 TO 0.074 0.018 TO 0.059
Rectangle 0.250 x 2.101 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.250 x 2.750 1 1 1 2 2 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.286 x 2.750 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.313 x 2.750 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Rectangle 0.330 x 1.430 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.375 x 0.500 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.375 x 0.750 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.375 x 1.180 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.376 x 1.251 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Rectangle 0.475 x 0.875 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.562 x 0.875 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.634 x 1.759 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rectangle 0.687 x 0.875 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.695 x 0.795 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Rectangle 0.800 x 1.000 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rectangle 0.820 x 2.100 1 1 1 0.015 TO 0.250 0.017 TO 0.134 0.018 TO 0.121
Rectangle 0.875 x 1.125 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rectangle 0.432x2.069 1

Page 6 © 2017 Hansen Industries Ltd


HANSEN Industries Ltd
Tool Library Regular Shape/Punch Tool

SIZE MULTI DIE CLEARANCE CUTTING THICKNESS (Inch)


SHAPE
IN TOOL .002" .004" 0.006'' 0.010'' 0.012'' 0.020'' .030" .035" Aluminum CRS Stainless steel
Rounded Rectangle 0.118 x 0.433, R 0.031 1 0.015 TO 0.063 0.017 TO 0.047 0.018 TO 0.036
Rounded Rectangle 0.118 x 0.630, R 0.031 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rounded Rectangle 0.255 x 2.575, R 0.063 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rounded Rectangle 0.580 x 0.940, R 0.031 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rounded Rectangle 0.730 x 1.539, R 0.250 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059
Rounded Rectangle 0.787 x 1.103, R 0.157 1 1 0.080 TO 0.250 0.059 TO 0.134 0.048 TO 0.121
Rounded Rectangle 0.900 x 1.200, R 0.234 1 0.100 TO 0.250 0.104 TO 0.134 0.063 TO 0.121
Rounded Rectangle 1.351 x 1.473, R 0.065 1 0.080 TO 0.090 0.059 TO 0.074 0.048 TO 0.059

Page 7 © 2017 Hansen Industries Ltd


HANSEN Industries Ltd
Tool Library Irregular Shape/Forming GPT Tool

Number Type Description Number Type Description


800 CUTTING "[ ⃝]" Ø0.166" X 0.188" KEY SLOT 840 CUTTING DIAMOND "<‾‾‾‾>": 0.05" X 0.35"
903 CUTTING "[‾‾‾)" 1.185" X .465" BELT CLIP BLANK 101 FORMIMG DIMPLE: 2.362 X 2.242 X H0.059 [↓ TOP DOWN]
004 FORMING 10-32 EXTRUSION [ ↑ BOTTOM UP] 123 FORMIMG DIMPLE: ID0.312" OD0.770" H0.20"[ ↑ BOTTOM UP]
300 FORMING 6-32 EXTRUSION [ ↑ BOTTOM UP] 915 FORMIMG DIMPLE: ID0.480" OD0.810" H0.16" [ ↑ BOTTOM UP]
003 FORMING 8-32 EXTRUSION [ ↑ BOTTOM UP] 2058 FORMIMG DIMPLE: ID0.480" OD0.960" H0.25" [ ↑ BOTTOM UP]
530 CUTTING BANANA: I.R. 0.886" / O.R. 1.102" 129 FORMIMG DIMPLE: ID0.570" OD0.880" H0.14" [↓ TOP DOWN]
531 CUTTING BANANA: I.R. 1.220" / O.R. 1.437" 128 FORMIMG DIMPLE: ID0.570" OD1.020" H0.18" [↓ TOP DOWN]
532 CUTTING BANANA: I.R. 1.625" / O.R. 2.000" (85°) 910 FORMIMG DIMPLE: ID1.040" OD1.450" H0.10"[ ↑ BOTTOM UP]
103 CUTTING BANANA: I.R. 2.820" / O.R. 2.945" 120 FORMIMG DIMPLE: ID1.125" OD1.625" H0.20" [↓ TOP DOWN]
802 CUTTING BANANA: I.R. 2.940" / O.R. 3.065" 4131 CUTTING Dumbell Slot (37.95 x 6.2)mm "[‾]=[‾]"
1006 CUTTING BANANA: I.R. 4.281" / O.R. 4.719" 170 CUTTING HALF OBROUND: 0.17X0.357 "(‾‾‾l"
122 FORMING BEAD: 0.680" X 0.350" X H.10" [ ↑ BOTTOM UP] 770 CUTTING HALF OBROUND: 0.25X0.75 "(‾‾‾l"
895 FORMING BEND DIMPLE [ ↑ BOTTOM UP] 125 FORMIMG HALF SHEAR: Ø0.125" [↓ TOP DOWN]
795 FORMING BEND DIMPLE [↓ TOP DOWN] 187 FORMIMG HALF SHEAR: Ø0.187" [↓ TOP DOWN]
127 FORMING CENTER PUNCH: [ ↑ BOTTOM UP] 902 CUTTING HEART MARKER ♥ 1.050" X 0.517"
124 FORMING CENTER PUNCH: [↓ TOP DOWN] 037 CUTTING HEXAGON: 0.468" , Ø0.541"
996 CUTTING CLUSTER: 4 HITS - SQ 0.251; 0.680" SPACING 911 FORMIMG K.O.: DOUBLE ID 0.870" OD 1.080" [ ↑ BOTTOM UP]
992 CUTTING CLUSTER: 5 HITS - Ø 0.074; 0.250" SPACING 901 FORMIMG K.O.: DOUBLE ID 0.875" OD 1.125" [ ↑ BOTTOM UP]
991 CUTTING CLUSTER: 5 HITS - Ø 0.156; 0.500" SPACING 907 FORMIMG K.O.: DOUBLE ID 1.094" OD 1.375" [ ↑ BOTTOM UP]
993 CUTTING CLUSTER: 5 HITS - Ø 0.171; 0.500" SPACING 975 FORMIMG K.O.: SINGLE Ø0.500 [ ↑ BOTTOM UP]
990 CUTTING CLUSTER: 5 HITS - Ø0.156; 0.437" SPACING 978 FORMIMG K.O.: SINGLE Ø0.875" [↓ TOP DOWN]
114 FORMING C'SINK: I.D. 0.088" O.D. 0.373",100⁰ [↓ TOP DOWN] 007 FORMIMG LANCE .130WX.220HX.232LTX.680LB[ ↑ BOTTOM UP]
115 FORMING C'SINK: I.D. 0.100" O.D. 0.228",100⁰ [↓ TOP DOWN] 118 FORMIMG LANCE .170WX.160HX.21LTX.557LB [ ↑ BOTTOM UP]
070 FORMING C'SINK: I.D. 0.100" O.D. 0.250",120⁰ [↓ TOP DOWN] 748 FORMIMG LOUVER: 2.00LX.40WX.25HX.125GAP[ ↑ BOTTOM UP]
110 FORMING C'SINK: I.D. 0.110" O.D. 0.255",90⁰ [↓ TOP DOWN] 748 FORMIMG LOUVER: 2.00LX.40WX.25HX.15GAP[ ↑ BOTTOM UP]
100 FORMING C'SINK: I.D. 0.125" O.D. 0.225",82⁰ [↓ TOP DOWN] 748 FORMIMG LOUVER: 2.00LX.40WX.25HX.20GAP[ ↑ BOTTOM UP]
080 FORMING C'SINK: I.D. 0.125" O.D. 0.280",120⁰ [↓ TOP DOWN] 749 FORMIMG LOUVER: 2.36LX.50WX.25HX.15GAP[ ↑ BOTTOM UP]
111 FORMING C'SINK: I.D. 0.150" O.D. 0.375",90⁰ [↓ TOP DOWN] 997 FORMIMG MARKER: BEND LINE 0.550" "—" [↓ TOP DOWN]
880 FORMING C'SINK: I.D. 0.162" O.D. 0.280",82⁰ [↓ TOP DOWN] 995 FORMIMG MARKER: BEND LINE 1.072" "—" [ ↑ BOTTOM UP]
090 FORMING C'SINK: I.D. 0.170" O.D. 0.350",82⁰ [↓ TOP DOWN] 313 FORMIMG MARKER: WELD STUD Ø0.313" [ ↑ BOTTOM UP]
060 FORMING C'SINK: I.D. 0.180" O.D. 0.343",120⁰ [↓ TOP DOWN] 555 FORMIMG OFFSET: 0.047" DEEP [0° ┌─▲─┐┌┘]
020 FORMING C'SINK: I.D. 0.187" O.D. 0.372",82⁰ [↓ TOP DOWN] 556 FORMIMG OFFSET: 0.080" DEEP [0° └─▼─┘└┐]
112 FORMING C'SINK: I.D. 0.200" O.D. 0.400",90⁰ [↓ TOP DOWN] 005 FORMIMG PART NUMBER: 2 X 10 [↓ TOP DOWN]
008 FORMING C'SINK: I.D. 0.234" O.D. 0.343",82⁰ [ ↑ BOTTOM UP] 904 FORMIMG PART NUMBER:1X16@2.05"X0.28" [ ↑ BOTTOM UP]
113 FORMING C'SINK: I.D. 0.240" O.D. 0.514",90⁰ [↓ TOP DOWN] 914 FORMIMG PART NUMBER:2X14@1.75"X0.6" [ ↑ BOTTOM UP]
050 FORMING C'SINK: I.D. 0.266" O.D. 0.410",82⁰ [↓ TOP DOWN] 981 CUTTING QUAD: FAN 1.000X1.800
010 FORMING C'SINK: I.D. 0.390" O.D. 0.665",82⁰ [↓ TOP DOWN] 126 CUTTING QUAD: R1, R1.5, R2, R2.5, r0.03
030 FORMING C'SINK: I.D. 0.391" O.D. 0.528",82⁰ [↓ TOP DOWN] 413 CUTTING RAD: R0.030 4-WAY
040 FORMING C'SINK: I.D. 0.500" O.D. 0.665",82⁰ [↓ TOP DOWN] 116 CUTTING RAD: R0.063 4-WAY
806 CUTTING DB9: 0.816" X 0.450" 418 CUTTING RAD: R0.125 4-WAY
998 CUTTING DD: 0.115 X Ø0.156 "(‾‾)" 188 CUTTING RAD: R0.187 CRESCENT
131 CUTTING DD: 0.130 X Ø0.232 "(‾‾)" 414 CUTTING RAD: R0.250 4-WAY
130 CUTTING DD: 0.130 X Ø0.240 "(‾‾)" 433 CUTTING RAD: R0.330 4-WAY
214 CUTTING DD: 0.214 X Ø0.280 "(‾‾)" 375 CUTTING RAD: R0.375 CRESCENT
295 CUTTING DD: 0.295 X Ø0.410 "(‾‾)" 425 CUTTING RAD: R0.394 4-WAY (R 10MM)
430 CUTTING DD: 0.430 X Ø0.480 "(‾‾)" 979 CUTTING RAD: R0.500 CRESCENT
470 CUTTING DD: 0.470 X Ø0.505 "(‾‾)" 376 CUTTING RAD: R2.000 CRESCENT
500 CUTTING DD: 0.500 X Ø0.563 "(‾‾)" 415 CUTTING RAD: R2.750 CRESCENT
520 CUTTING DD: 0.520 X Ø0.625 "(‾‾)" 908 CUTTING RECT WITH 2 CORNER RAD: 1.20"X1.12"XR0.2"
510 CUTTING DD: 0.550 X Ø0.625 "(‾‾)" 876 CUTTING RECT WITH 2 NOTCH: 1.575"X1.271" "Ґ‾‾"
502 CUTTING DD: 0.550 X Ø0.650 "(‾‾)" 801 CUTTING RECT: 0.157X0.540 SPECIAL
571 CUTTING DD: 0.571 X Ø0.630 "(‾‾)" 900 CUTTING RECT: 0.195X0.625 SPECIAL "[‾┌──┐‾]"
625 CUTTING DD: 0.625 X Ø0.750 "(‾‾)" 921 CUTTING RECT: 0.820X0.870 WITH NOTCH & R.317 CORNER
650 CUTTING DD: 0.650 X Ø0.750 "(‾‾)" 920 CUTTING RECT: 0.920X1.640 WITH NOTCH & R.090 CORNER
669 CUTTING DD: 0.670 X Ø0.709 "(‾‾)" 609 FORMIMG RECT: IRREGULAR 0.162X0.750 LEFT
983 CUTTING DD: 0.750 X Ø0.875 "(‾‾)" 610 FORMIMG RECT: IRREGULAR 0.162X0.750 RIGHT
787 CUTTING DD: 0.787 X Ø0.906 "(‾‾)" 976 CUTTING RECT: IRREGULAR 0.307X2.820
875 CUTTING DD: 0.875 X Ø1.000 "(‾‾)" 240 CUTTING SD: 0.226 X Ø0.240
419 CUTTING DD: 1.122 X Ø1.362 => 28.5mm X 34.6mm 235 CUTTING SD: 0.235 X Ø0.250
189 CUTTING STAR Punch: 0.320"X0.732" "<=[‾‾‾]=> " 380 CUTTING SD: 0.346 X Ø0.380
135 FORMING SYMBOL: ARROW "<==" 0.5X0.225 [↓ TOP DOWN] 505 CUTTING SD: 0.465 X Ø0.505
994 FORMING SYMBOL: GROUND Ø0.500 [ ↑ BOTTOM UP] 473 CUTTING SD: 0.473 X Ø0.505
420 FORMING SYMBOL: GROUND Ø0.500 [↓ TOP DOWN] 525 CUTTING SD: 0.488 X Ø0.525
421 FORMING SYMBOL: LOCK Ø0.290 [↓ TOP DOWN] 570 CUTTING SD: 0.570 X Ø0.610
422 FORMING SYMBOL: UNLOCK Ø0.290 [↓ TOP DOWN] 001 CUTTING SD: 0.593 X Ø0.625
912 FORMING SYMBOL: 0.250" CORNER STAMP "┐" [↓ TOP DOWN] 701 CUTTING SD: 1.455 X Ø1.510
913 FORMING SYMBOL: 0.250" LINE "—" [ ↑ BOTTOM UP] 909 CUTTING TRIANGLE: 0.480X0.480X0.600 @ 30°,30°,60° R.025
916 FORMING TOOTH SHAPE: 0.430"X0.495" "[┌┐]" 999 CUTTING TRIANGLE: 0.537X0.537X0.690 @ 30°,30°,60°
750 FORMING TRAP: 0.250 X 0.750 @ 45° "/‾‾‾\" 1009 CUTTING TRIANGLE: 1.448"X1.408"X1.245" @ 51.7°,62.5°,65.8°

PAGE 1 © 2017 Hansen Industries Ltd


HANSEN Industries Ltd
Tool Library Irregular Shape/Forming GPT Tool

Number Type Description Number Type Description


009 FORMING ROLLER DEBURR 103 CUTTING R2.820 CRESCENT
012 CUTTING HEXAGON:0.250 1159 FORMING DIMPLE 0.150
013 FORMING FORM DOWN OB 0.200X1.910 140 FORMING DIMPLE .37 FORM UP
014 FORMING ID.317XOD.483XH.080 DIMPL UP 2058 FORMING ID.42XOD1.02XH.244 DIMPLE UP
018 CUTTING 0.25'' CHAMBER SQ CLUSTER .125'' SPACING 313 FORMING WELD STUD MARKER UP
021 CUTTING BANANA:IR0.618 OR0.835 375 CUTTING RAD: R0.375 R0.625 CRESCENT
022 CUTTING BANANA:IR0.953 OR1.169 425 CUTTING RAD:R0.394(10MM) 4-WAY
027 CUTTING CB-9 433 CUTTING RAD:R0330 4-WAY
028 CUTTING AH-10 611 CUTTING RECTANGLE WITH NOTCH,DT60-009 RIGHT
029 CUTTING HDMI CUTOUT 613 CUTTING .791 RAD SQUAREKEY SLOT
033 FORMING LOUVRE CONTINOUS L2.360 780 FORMING CSK DOWN
034 FORMING OFFSET TAB UP L.419 W.230 H.200 869 CUTTING CF-TB-CB
035 CUTTING CLUSTER ; 4HITS-DIA 0.250, 0.787 SPACING 870 CUTTING CF-TB-CCP
038 CUTTING ELECTRICAL CUTOUT 907 FORMING KO DOUBLE 1.094/1.375 UP
039 FORMING ID 1.031XOD2.065XH0.3 DIMPL DOWN 975 FORMING KO SINGLE 0.500
042 FORMING KO SINGLE 1.375 DOWN 977 CUTTING AIM 512-020-102
044 FORMING KO SINGLE 1.734 DOWN 997 FORMING 0.550'' LINE DOWN
045 FORMING OFFSET H0.125''XW0.830'' DOWN 049 CUTTING URETHANE REC 0.125 X 2.000
046 CUTTING RAD: R0.045 4-WAY 003 FORMING 8-320EXTRUSION UP
50 CUTTING URETHANE REC : 0.187 X 1.000 004 FORMING 10-32 EXTRUSION UP
40 FORMING DIMPL ID.700XOD1.00XH.170 UP 010 FORMING RAD SQ 1.120'' DIMOL DOWN .03'' DEEP
047 CUTTING RAD: R0.090 4-WAY 020 CUTTING BANANA: IR1.287 OR 1.504
048 CUTTING CLUSTER ; 4HITS-DIA 0.313, 0.750 SPACING 030 FORMING 0.300'' FLANGE
032 CUTTING MILLSON PUNCH

PAGE 1 © 2017 Hansen Industries Ltd


HANSEN Industries Ltd
Tool Library

TOOL / DIE SUMMARY

Shape
Tool Die

Circle 122 251

Square 25 63

Obround 52 98

Rectangle 58 131

Rounded rectangle 8 10

Custom 113 113

TOTAL 378 666

OVER 1000 PIECES OF TOOLING TO SUIT YOUR DESIGN NEEDS!

CONTACT US : info@hanind.com

Page 8 © 2017 Hansen Industries Ltd


8 7 6 5 4 3 2 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
HANSEN INDUSTRIES LTD. AND ANY REPRODUCTION IN PART OR WHOLE WITHOUT
THE WRITTEN PERMISSION OF HANSEN INDUSTRIES LTD IS PROHIBITED.

R 0.008 Gooseneck extended Punch R 0.125" Straight Punch 88° 88° 12mm & 20mm Radius Double V

D SEGMENTATION (Inch) SEGMENTATION (Inch) SEGMENTATION (Inch) D


2. 1.81
77 3.88
32 12 7.5 5 4 3.4 3.2 3.2 1.6 0.8 0.6 0.5 0.4 30 33 12 8 4 2 1.5 1 0.5 0.25 32 12 8 2 1.75 0.8 0.6 0.4
4.87 ° 0.40 0.69
88°
4 1 1 1 1 2 1 1 3 3 2 1 2 2 1 1 1 1 1 1 1 1 0.57 0.92 2 2 2 2 2 2 2 2
.12 0.28 Total length 95.25 Total length 115.1
Total length 179.4" R0
35 5
1

0.
.0

3
0.
R0

30°
R 0.008" Gooseneck Punch R 0.250" Straight Punch 30° 8mm & 12mm Acute Double V

C SEGMENTATION (Inch) SEGMENTATION (Inch) 1.94 SEGMENTATION (Inch) C


2.85
33 12 4 2 1.5 0.75 0.5 0.25 32 12 8 4 1.75 0.8 0.6 0.4
2.32

60
3.71 33 12 8 4 2 16 .08 .06 .04 0.30 0.46

°
88°
2 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 0.37 0.53 2 2 1 2 1 1 1 1

4
.2
23

R0
0. Total length 91 Total length 107.55
.01 0.28 Total length 108.18"
R0

88°88°
0.17
0.19 0.27
R 0.008" Gooseneck Punch R 0.032" Straight Punch
SEGMENTATION (Inch) 0.29
B B
SEGMENTATION (Inch)
3.71
89° 1.36
4.22 33 30 12 11 10 8 4 3 2 0.75 0.5 0.375
12 8 4 2 .08 0.06 0.04
° 4mm & 7mm Double V
30 3 2 1 1 1 1 6 2 2 3 1 3
.01 1 1 1 1 1 1 1
SEGMENTATION (Inch)
R0 03
R0
. Total length 237.87
23

Total legth 26.18


0.76

33 17 8 2 1.5 1 0.6 0.5 .25


0.

2 1 1 2 2 3 1 2 3
Total length 103.35
R 0.008" Straight Punch 12mm & 20mm Regular Double V
88° 88°
SEGMENTATION (Inch) SEGMENTATION (Inch) TRUMPF BEND DEDUCTION USED.
UNLESS OTHERWISE SPECIFIED A
3.91 1.81 DIMENSIONS ARE IN INCHES
TOLERANCES ARE: HANSEN INDUSTRIES LTD
A
° 33 12 8 4 3 2 .75 0.5 0.375 32 16 8 6 5 4 2 1.5 0.8 0.6 0.4
DECIMAL: .X 0.030"
CUSTOMER

88
.XX 0.015"
.XXX 0.010"
ANGULAR: 0.5 CUSTOMER
K factor Bend Deduction
3 2 2 6 1 2 3 3 3 0.49 TITLE_LINE_1
1 4 1 1 1 1 3 1 3 3 3 2 K Factor - OBD

0.0 0.24 0.46 0.78 MATERIAL -


R Total length 174.87 Total length 186.5 MATL
DRAWN BY CREATED: Friday, July 28, 2017 9:36:13 AM
0.80 GAUGE BOTTOM DIE INITIALS LAST SAVED: Friday, August 18, 2017 11:18:14 AM
GA - mm SIZE DWG. NO. REV.
FINISH B Amada bending tools -
REFER TO CUSTOMER TOLERANCE ON CUSTOMER DRAWING. HANSEN TOLERANCE IS ONLY VALID WHEN CUSTOMER TOLERANCE UNSPECIFIED. SEE CUSTOMER DRAWING(S) SMP DIR: P:/CUSTOMER/ASSEMBLY/COMP SHEET: 1 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
HANSEN INDUSTRIES LTD. AND ANY REPRODUCTION IN PART OR WHOLE WITHOUT
THE WRITTEN PERMISSION OF HANSEN INDUSTRIES LTD IS PROHIBITED.

75° 85°
75° 10mm & 16m Radius Double V 2-1/2" Single V 88° 88°
0.68 1.1
1.81 SEGMENTATION (Inch) SEGMENTATION (Inch) .702 1

2.92
D 2.49 D

0.33 0.55 32 12 8 4 2 1.5 0.75 0.6 0.4 49 1.97


0.49 0.77 2.36
2 2 2 4 2 2 2 2 2 1 16mm & 25 Radius Double V
Total length 130.5 3.15 Total length 49
SEGMENTATION (Inch)

85° 33 12 10.5 8 4 2 1.5 1 0.5 0.1


85° 2" Single V 1-1/2" Single V 3 1 1 1 1 1 1 1 2 3
Total Length 139.3
SEGMENTATION (Inch) SEGMENTATION (Inch)

2.33
2.33

1.98 1.59
33 33
C C

2 3
2.36 2.36 80
Total length 99
Total length 66
80°
3.50
85° 3.02
1-1/4" Single V 5" Single V

SEGMENTATION (Inch) 4.50


2.25

1.27 4.81 SEGMENTATION (Inch)


33 3" Single V
B 2.39 4.95 16 B
3
2
Total length 99 SEGMENTATION (Inch)
3.54 Total length 32
6.06 33

1
0.25" Jogggle(offset) Die 0.125" Jogggle(offset) Die 0.188" Jogggle(offset) Die Total length 33
19
09

SEGMENTATION (Inch)
0.

SEGMENTATION (Inch) SEGAMENTATION (Inch)


0.

TRUMPF BEND DEDUCTION USED.


33 12 8 4 2 1.5 0.75 0.5 0.375 12 8 4 2 1.5 0.75 0.575 0.375 12 8 4 2 0.75 0.575 0.375 UNLESS OTHERWISE SPECIFIED A
DIMENSIONS ARE IN INCHES
TOLERANCES ARE: HANSEN INDUSTRIES LTD
A DECIMAL: .X 0.030"

1 2 4 2 2 1 2
.XX 0.015" CUSTOMER
1 1 1 2 1 1 1 1 1 2 2 4 2 2 1 3 2 .XXX 0.010"
CUSTOMER
0.85 1.18
ANGULAR: 0.5
K factor Bend Deduction
TITLE_LINE_1
Total length 66.12 Total length 66.22 Total length 50.82 K Factor - OBD
MATERIAL -
MATL Friday, July 28, 2017 9:36:13 AM
DRAWN BY CREATED:
GAUGE BOTTOM DIE INITIALS LAST SAVED: Friday, August 18, 2017 11:18:14 AM
GA - mm SIZE DWG. NO. REV.
FINISH B Amada bending tools -
REFER TO CUSTOMER TOLERANCE ON CUSTOMER DRAWING. HANSEN TOLERANCE IS ONLY VALID WHEN CUSTOMER TOLERANCE UNSPECIFIED. SEE CUSTOMER DRAWING(S) SMP DIR: P:/CUSTOMER/ASSEMBLY/COMP SHEET: 2 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
HANSEN INDUSTRIES LTD. AND ANY REPRODUCTION IN PART OR WHOLE WITHOUT
THE WRITTEN PERMISSION OF HANSEN INDUSTRIES LTD IS PROHIBITED.
3/8" Radius Punch

SEGMENTATION (inch)
R0.38 0.62 33
D 1-1/4" Radius Punch D
2
SEGMENTATION (inch)
R1.25 2.00
16
Punch holder
1
Quantity 30
5/16" Radius Punch

SEGMENTATION (inch)
R0.31
0.56 33
3
C C
1" Radius Punch

SEGMENTATION (inch) Botttom Die Holder


33 3.7
R1.00 1.55 R1.49" Radius Punch
2 1 SEGMENTATION (inch)
2.73 SEGMENTATION (inch) 33
16
3
1
99
3/4" Radius Punch

.49
B B

R1
SEGMENTATION (inch)
33 R1.88" Radius Punch
R0.75 1.34
2
SEGMENTATION (inch)
16
3.55
1/2" Radius Punch 1

SEGMENTATION (inch) TRUMPF BEND DEDUCTION USED.


R0.50 0.87 33 16 UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE: HANSEN INDUSTRIES LTD
A
A DECIMAL: .X 0.030"

4 1 ANGULAR:
.XX

0.5
0.015"
.XXX 0.010"
CUSTOMER

CUSTOMER
8

K factor Bend Deduction


TITLE_LINE_1
R1.8

K Factor - OBD
MATERIAL -
MATL Friday, July 28, 2017 9:36:13 AM
DRAWN BY CREATED:
GAUGE BOTTOM DIE INITIALS LAST SAVED: Friday, August 18, 2017 11:18:14 AM
GA - mm SIZE DWG. NO. REV.
FINISH B Amada bending tools -
REFER TO CUSTOMER TOLERANCE ON CUSTOMER DRAWING. HANSEN TOLERANCE IS ONLY VALID WHEN CUSTOMER TOLERANCE UNSPECIFIED. SEE CUSTOMER DRAWING(S) SMP DIR: P:/CUSTOMER/ASSEMBLY/COMP SHEET: 3 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF 84°
HANSEN INDUSTRIES LTD. AND ANY REPRODUCTION IN PART OR WHOLE WITHOUT
THE WRITTEN PERMISSION OF HANSEN INDUSTRIES LTD IS PROHIBITED.

.236 6
EV/S W6/84 R0.6
3.937 100 .271 6.89
SEGAMENTATION (mm)
.394 10
D 25 30 35 40 45 50 100 200 300 500 MF/S H100 D
2 1 1 1 1 1 3 1 1 4 EXTENSION ADAPTOR
OW200/K R1/86 H120 Total length 120.08" SEGAMENTATION (mm)
84°
2.067 52.51
4.724 120 L R
3.937 100 100
86° SEGAMENTATION (mm) HORN HORN 2
20 25 30 35 40 200 515 100 100 .315 8 EV/S W8/84 R0.8
3.937 100
1 1 1 1 1 1 3 1 1 .362 9.19 SEGAMENTATION (mm)
R.039 1 Total length 82.48" .472 12 25 30 35 40 45 50 100 200 300 500
.866 22 2 1 1 1 1 1 3 1 1 2
.801 20.33 Total length 80.70"
30°

C C
EV003 W10/30 R1
.394 10
3.937 100
SEGAMENTATION (mm)
.470 11.93 25 30 35 40 45 50 100 200 300 500
.787 20 2 1 1 1 1 1 3 1 1 4
Total length 120.07"
OW202/K R1/28 H120
MF/S H150
4.724 120 28° 84° EXTENSION ADAPTOR
SEGAMENTATION (mm) L R
HORN HORN SEGAMENTATION (mm)
20 25 30 35 40 200 515 100 100 EV W12/84 R1 5.906 150
100
.472 12
R.039 1 1 1 1 1 1 1 3 1 1 SEGAMENTATION (mm) 2
.740 18.79
Total length 82.48" 3.937 100
.531 13.49
25 30 35 40 45 50 100 200 300 500 Total length 7.88"
.984 25
B
.233 5.93
2 1 1 1 1 1 3 1 1 2 B
Total length 80.70"
TOOL WIDTH
30° MIN. EDGE TO BENDLINE
+ 1 MATERIAL THICKNESS
REQUIRED
V WIDTH
EV005 W16/30 R1.6
.630 16
3.937 100 SEGAMENTATION (mm)
OW210/S R1/28 H240 .752 19.09
25 30 35 40 45 50 100 200 300 500
1.181 30
2 1 1 1 1 1 3 1 1 4
L R Total length 120.07" DETAIL C
SEGAMENTATION (mm) HORN HORN SCALE 1.5 : 1
25 30 35 40 45 50 100 200 300 500 100 100 30°
UNLESS OTHERWISE SPECIFIED A
9.449 240 4 2 2 2 2 2 2 1 1 4 3 3
DIMENSIONS ARE IN INCHES
TOLERANCES ARE: HANSEN INDUSTRIES LTD
A DECIMAL: .X
.XX
0.030"
0.015" CUSTOMER
Total length 149.606" EV006 W20/30 R2 ANGULAR:
.XXX 0.010"
0.5 HANSEN
14° K factor Bend Deduction
.787 20 Trumpf Brake
-
3.937 100
.940 23.86
SEGAMENTATION (mm) MATERIAL Tooling List
1.378 35 25 30 35 40 45 50 100 200 300 500 DRAWN BY CREATED: Tuesday, September 3, 2013 4:04:18 PM
ET LAST SAVED: Tuesday, October 24, 2017 2:20:18 PM
2 1 1 1 1 1 3 1 1 4
GAUGE BOTTOM DIE
mm SIZE DWG. NO. REV.
R.039 1 B Trumpf Tools -
Total length 120.07" FINISH
SEE CUSTOMER DRAWING(S) SMP DIR: P:/CUSTOMER/ASSEMBLY/COMP SHEET: 1 OF 2
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
HANSEN INDUSTRIES LTD. AND ANY REPRODUCTION IN PART OR WHOLE WITHOUT

EV004/S W12/30 R1
THE WRITTEN PERMISSION OF HANSEN INDUSTRIES LTD IS PROHIBITED.
30°

.472 12
SEGMENTATION (mm)
OWZ/K 10/90 3.937 100
.548 13.93

.846 21.50
25 30 35 40 45 50 100 200 300 500
D D
SEGMENTATION (mm)
4.575 116.21 2 1 1 1 1 1 3 2 1 0 5.985 152.01

25 30 35 40 45 50 100 200 300 500 Total length 49.21"


.394 10
4 2 2 2 2 2 2 2 2 0
R.039 1
Total length 66.92" EV W30/30 R3
30°
90.00°
SEGMENTATION (mm) R.028 0.70
.268 6.82
OW200/S R3/86H218.5 25 30 35 40 45 50 100 200 300 500
1.058 26.87
3.937 100 2 1 1 1 1 1 3 1 1 2
SEGMENTATION (mm) L R 1.181 30
C
HORN HORN 1.409 35.80 Total length 80.70" OW300/S R1/86 H300
C
2.165 55
6.929 176 1.819 46.19 25 30 35 40 45 50 100 200 300 500 100 100 L R
SEGMENTATION (mm)
HORN HORN
2 1 1 1 1 1 1 1 1 2 1 1
Total length 80.70" 25 30 35 40 45 50 100 200 300 500 100 100
90° 1 1 1 1 1 1 2 3 0 0 1 1
.394 10
R.031 0.80 Total length 48.22"
EVZ 10/90
.490 12.44
.307 7.79
.693 17.60 .601 15.27
1.181 30 SEGMENTATION (mm)
3.937 100
OW210 R1/28 H140
25 30 35 40 45 50 100 200 300 500
SEGMENTATION (mm) L R
B HORN HORN 4 2 2 2 2 2 2 2 2 0 B
Total length 66.92"
25 30 35 40 45 50 100 200 300 500 100 100
OW280/K R0.5/80 H140
2 1 1 1 1 1 1 1 1 1 1 1
5.512 140
Total length 61.02" SEGMENTATION (mm) L R
14.00° HORN HORN
R.039 1
25 30 35 40 45 50 100 200 300 500 100 100
5.374 136.50
FWZ ZDL 2 1 1 1 1 1 1 1 1 0 1 1
SEGMENTATION (mm) Total length 29.52"
.591 15

25 30 35 40 45 50 100 200 300 500 R.472 12 UNLESS OTHERWISE SPECIFIED A


3.937 100 DIMENSIONS ARE IN INCHES
TOLERANCES ARE: HANSEN INDUSTRIES LTD
A R.020 0.50 DECIMAL: .X
.XX
0.030"
0.015" CUSTOMER

2 1 1 1 1 1 1 1 1 1 .192 4.87 ANGULAR:


.XXX 0.010"
0.5 CUSTOMER
K factor Bend Deduction
TITLE_LINE_1
Total length 53.14" K Factor - Bend Deduction
MATERIAL TITLE_LINE_2
MATL Tuesday, September 3, 2013 4:04:18 PM
DRAWN BY CREATED:
GAUGE BOTTOM DIE ET LAST SAVED: Tuesday, October 24, 2017 2:20:18 PM
GA 16 mm SIZE DWG. NO. REV.
FINISH B Trumpf Tools -
SEE CUSTOMER DRAWING(S) SMP DIR: P:/CUSTOMER/ASSEMBLY/COMP SHEET: 2 OF 2
8 7 6 5 4 3 2 1

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