Blender Selection Guide

The most popular blenders worldwide

More Sizes
MaxiBatch™ Blenders
More Options Series 2400 and 3000
More Choices • Capable of handling bulk powders
like additives and wood flour
• Up to 8,000 lb./hr. ( 3,600 kg/hr.)
• High flow dispense valve rated
at 10,000 grams/second
Series 1800 • For as many as 12 ingredients
• 21 models available
• Up to 5000 lb./hr. (2270 kg/hr.)
Series 900
• Ideal for high output extruders
• 21 models available
and large central blending systems
• Up to 4000 lb./hr.
• Two, four, or six
(1800 kg/hr.)
compartment hoppers
• Designed for large extruders,
• Up to 6 feeders
blown film lines and
central blending systems
• 2, 4, or 6 ­compartment
Series 400 hoppers
• 12 models available • Up to 6 feeders
• Up to 1450 lb./hr. (650 kg/hr.)
• For small to medium extruders, large
injection machines and central blending
Series 200
systems
• 12 models available
• Removable hopper option
• Up to 900 lb./hr. (400 kg/hr.)
• Up to 8 components
• For injection molders, small
extruders, and central blending
Series 100
• Removable hopper option for
• 5 models available
quick color changes
• Up to 450 lb./hr. (200 kg/hr.)
• Up to 8 components
• For injection molders and small extruders
• Removable hopper option for quick color
changes MicroPlus
• Up to 4 components • 5 models available
• Up to 350 lb./hr. (160 kg/hr.)
Micro Blender
• Optional loader lift for fast
• 5 models available
clean out
• Up to 100 lb./hr. (45 kg/hr.)
• For injection molders, small
• Ideal for small injection machines
extruders, and central blending
• Easy flow regrind corner valve
• Removable hoppers for quick
• Removable hoppers for quick
color changes
color changes
• Up to 4 components
• Up to 4 components

Nine blender sizes with over 100 models plus feeders for pellets, powders and
regrind as well as liquid color pumps.

2
How it works

All Materials Metered by Weight Very Simple Operation

• Accuracy is constantly monitored. • Load hoppers with material: Regrind, Natural, Color and Additive.
• Automatic compensation for material variations. • Set thumbwheel switches for percentage desired.
• Turn controller on.
Immune to Vibration • The unit now operates automatically, adding components in
• Load cell readings that have been compromised by machine the proper percentages. If material runs out, an alarm sounds.
shock or vibration are detected and discarded.
• Many models may be mounted directly on the process machine. Advanced Dispense Technology
• Batch to batch blend ratio is held to 0.1%.
Automatic Re-calibration • Advanced error-correction logic recognizes even miniscule errors
• Material flow rate is constantly monitored, and each batch is followed and makes a correction for perfect blend ratio every time.
by a correction routine to deliver perfect dispense weights. • Micro-Pulse™ dispense capability is 3 to 4 pellets per dose.

Easy Material Change

Removable weigh bin for quick Easy access to all material Mixing blade and stainless steel
access to the mixing chamber. contact surfaces. liner are easily removed.

Removable bins are available on many models.

Quick disconnect of pneumatic lines allows fast
removal, cleaning, and replacement when changing Pneumatic Loader Lift (optional)
colors or materials. Elevates loaders and hopper lid providing easy
access for cleanout.

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 Controls

Advanced Controls Provide Flexibility and

Accountability
Standard Controller
Over 40,000 in use around the world
Enter settings for percentage of color,
additive or regrind on the thumbwheel
switches, and the system does the rest.
Clear messages in 9 languages replaces
coded readout. User-friendly interface:
2-line, 40-character vacuum fluorescent
display. USB port included for software
updates, printers and documentation.
Ethernet capability now standard.

Advanced Color Touch Screen Control Option

Standard features:
Touch screen control
A single control with Ethernet connectivity and
intuitive 5.5” color touch screen controls all
functions of all Weigh Scale Blenders®
Easy component assignment
Easy assignment of each component type on a
single screen
Intuitive display
Intuitive display and tracking of all parameters
for up to 12 ingredients
Blender Set-up
Easy access to parameters
Set Control Times, Vibration Control, Weight Limits,
Components, Regrind Control, and Mixer
All the features of the standard controller Recipe storage
plus the ease of touch screen navigation. Enter recipes as percentages or as ratios - stores
up to 99 internal recipes
This optional control includes an intuitive, Record keeping
user-friendly touch screen and Ethernet Material usage, alarms and operation details are
connectivity. Unique onboard wireless ca- easily downloaded to a USB drive or a printer
Flexible communications
pability eliminates the cost of installing cable Ethernet connectivity
throughout the production area and readily Automatic calibration
links to other wireless equipped machines. Parameter Selection Auto self-check and load cell calibration
Password security
Two-level password security
Software updates
Can be uploaded via USB port

Component Selection 2-Level Password Security Retrofit Touch Screen Controller

4
Gravimetric Gateway™ Networking Software

Control Your Productivity Through Advanced

Materials Management:
The G2 software package makes possible rapid two-way communication between a PC and the controllers of
Maguire® Weigh Scale Blenders on multiple processing machines. This advanced technology enables manu-
facturers to control the single largest cost factor in plastics processing today — raw materials.

Key Gravimetric Gateway™ (G2) features:

• Material Usage Reports: Usage reports can • Advanced Inventory Management

be generated based on many combinations of Programs: Inventory levels can be monitored,
criteria such as time, date, blender ID number, and reorder points can be flagged to notify
part number, work order number, operator num- purchasing when low levels are reached. In addition
ber, recipe number, material type, etc. a material accounting record allows entry of
material cost to track inventory value on a
• Alarm Functions: G2 detects any alarm in
real-time basis.
the network and reports location and
description of the alarm. • Instant Access To Maintenance
Updates and Upgrades: Software updates
• Ability To Download/Update Recipes:
and upgrades are immediately available over
G2 users can download recipes to be certain
the Internet. Go to:
that the correct recipes are running on the
http://www.maguire.com/page.php/downloads.htm
proper machines. Recipe settings may be up-
where new programs or maintenance updates may be
dated from a remote location according to part number,
downloaded directly to the user’s system.
work order number, operator number, recipe number, etc.
• Multilingual Versions: G2 is available in English,
• Security: Extensive security functions
German, Spanish, Italian, French, and Dutch.
are provided to selectively limit access to recipes and
blender operation. There are 3 classes of user password security • Multiplant Networking: G2 technology expands the potential for
with predefined templates: Administrator, Supervisor, and Operator. multiplant and even multinational networking.
Each user’s privileges may be further refined by adjusting over 30 Take a test drive:
different security fields. Gravimetric Gateway can be tested in demo mode free of charge at
http://www.maguire.com/page.php/downloads.htm

Third Party Connectivity

Maguire can provide several methods to allow customers to con- fieldbus protocols such as Industrial Ethernet, Profibus, DeviceNet
nect their blenders to other systems, including Central PLC Control and Modbus TCP/IP.
Panels, SCADA systems, Plant Wide Control Systems, or Ac- The value of integrated data for proper production planning and
counting Systems managing materials stocks. Examples of these control contributes enormously to the planning and control of most
have included Oracle, SAP, AS400, Wonderware, Navision as plastics processors’ largest cost - raw materials. By proper, active
well as OEM Control systems. reporting Maguire blenders provide precise information on materi-
Connections can either be at a software level utilizing SQL or OPC als consumption allowing for better control of inventory, improved
based links, or alternatively machine to machine communications purchase planning, quality control, data for ISO and proper plan-
via Maguire’s open source MLAN protocol, or industry leading ning for job costing.

5
 LineMaster – Extrusion Control ®

You Can Avoid Yield and Productivity Losses… by Installing

LineMaster on Your Existing Extrusion Lines

The Maguire LineMaster system is simple to operate Benefits of LineMaster : TM

n Improved product quality through permanent and consis-

and cost effective. It works perfectly with all types tent control
of extrusion processes to ensure a uniform, quality n Reduced material costs through improved yield
product. From mono-layer, single extruder lines to n Automatic regulation of extruder output
n Increased line productivity with fast start-up and reduced
multi-layer, co-extrusion lines LineMaster provides production scrap
a solution that is both simple and cost effective. n Quick product changeover
n Alarms and user security

Control Options – Production is effectively controlled by anyone of 3 methods:

Method 1 - Throughput – Model XC-1
Method 2 - Weight per Length – Model XC-2
Method 3 - Calculated Gauge Control – Model XC-3

Throughput (lb/hr or Kg/h) Calculated Gauge Control (Mil or Micron)

Model XC-1 MODEL XC-3
XC-1 is ideal for simply controlling the throughput of an Extruder —Weight per Length Control
or Starve Feeder. Applications include simple lb/h or kg/h extruder (lb/ft, g/ft, g/m, Kg/m)
control where other downstream equipment is already automating —Calculated Gauge Control (mil., micron)
the Take-Off, for example online gauging or IBC (Internal Bubble of both Extruder and Take-Off Drives
Cooling) control. XC-3 can be used on mono-layer lines where a user wishes to
Weight per Length (lb/ft, g/ft, g/m, kg/m)
automatically control both the extruder output and the Take-Off
line speed. XC-3 is for use on multi-layer, co-extrusion lines. XC-3
Model XC-2X Control via Extruder Drive
operates on the Main layer – the Master layer of the co-extrusion
XC-2X Weight per Length control via extruder drive. XC-2X is ideal line, and controls both the speed of the extruder drive and speed
to control the output of an Extruder or Starve Feeder. Typical of the Take-Off. The Side layers, or Slave layers, are controlled
application is to control Weight per Length (lb/ft, g/ft, g/m, kg/m) by an XC-1 throughput control on each layer. To coordinate the
where other downstream equipment may already be automating layers and total line output a Touch Screen Panel PC is used with
the Take-Off, for example, online gauging or IBC (Internal Bubble the XC software to accurately coordinate the throughputs to each
Cooling) control. layer and maintain correct line speed. Control can be managed
XC-2T Control via Take-Off Drive by either Weight per Length (lb/ft, g/ft, g/m, kg/m) or Calculated
Gauge Control (Micron or Mil.).
XC-2T is most commonly selected for mono-layer lines. The line
speed is determined by the digital encoder mounted on any rotat-
ing shaft or roll of the Take-Off. Using the throughput information
(lb/h or kg/h) from the extruder, the actual weight per length of the
product is calculated in grams/m. The control of the Take-Off drive,
which often has a much finer resolution than that of an
extrusion drive, is then maintained automatically, adjusting the
speed of the line up or down in relation to extrusion output.

6
LineMaster Hardware

LIW Loss-in-Weight Hopper XC Drive Control Package Digital Encoder

The LineMaster LIW hopper monitors the loss The XC Drive Control Package provides the in- A Digital Encoder is supplied where Line Speed
in weight of material as it flows into the extru- terface between the LineMaster Controller and needs to be determined. This accurately moni-
sion line. Actual throughput is monitored and either Extruder Drive, Take-Off Drive, or both. tors the Line Speed to calculate weight per
updated every 1 second. length and/or gauge.

LineMaster Networking Software

For Model XC-1 and XC-2
Maguire G2 networking software can be connected to LineMaster to remotely control
performance of production lines for XC-1 and XC-2 applications. Material consumption
reports are easily generated.
• G2 Software is sold as 1 license per each LIW hopper. The program is typically installed
and run from a touch screen computer that is mounted in or around the central control
panel of the extrusion line. Maguire can supply the touch screen computer or it can be 3-Layer Co-extrusion Screen
sourced locally.
• The G2 software can also integrate and control Maguire WSB Gravimetric Blenders, which
are often utilized to dose and mix blends of materials to Line-Master.
• The software is fully networkable, allowing access to reports and controls remotely from
any other PC on the same network.

For Model XC-3

The G2 software program is an integral part of the XC-3 extrusion multi-layer line.
7-Layer Co-extrusion Screen
• Control Throughput and Yield
• Monitor and control up to 7 layers; each layer is graphically depicted (see screen shot).
All lines visually merge where the Total Throughput is displayed. Take-off and down-
stream controls are displayed at the right showing line speed, weight per length
and/or gauge.
A more detailed examination of each blender’s settings and output can be accessed
through the Line Blender Screen by clicking on the individual extruder icon.
• The software also allows reporting on average throughput, total throughput, and the
percentage of total uptime of an individual blender or all blenders on the line. Reports
are based on start/stop date and time, weight units and percentage of run time.

Trend Screen

7
 Blender & Feeder Options

Dispense Device Selection

WSBs utilize many different types of
dispense devices to accurately meter a
variety of materials. The selection of a
dispense device depends on 3 factors:
size of the blender, volume of dispense
and material flow characteristics.

Pivot Valve Corner Valve

Vertical valve for small hoppers. For poorly flowing regrind or high volume pellets

Slide Gates
Standard dispense device for free-flowing
materials.
Wood Flour / Powder Feeder
For low bulk density powders
MicroPulse Valve
Vertical valve for low dosing (10 gm or less).

Add-On Feeder Options

Add-on Powder Feeder

Add-on Pellet Feeder
Model AWF-8P
Model AWF-8

Add-on Liquid Color Feeder Loader Support Assembly

Model AWL Model asrh

8
Accessories

Vacuum Take-off Stands

Hopper Extensions

Probe for vacuum

take-off stand

WSB-140R
on VTA stand

Hopper Extension Model WRR-4

Shown on WSB-440

Hopper extension are available when ad-

ditional hopper capacity is required for series
WSB-100 through WSB-3000. The flared
design greatly increases hopper capacities.
VTA stands Straight sides are also available.

AWS Barrel or Gaylord style stands

Bridge Breaker ML Series Venturi Loader for

Model WBB Low Level Alarms removable hopper
Model LLA-6 Model ML-1

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 Accessories

Flow Control Assembly Butterfly Flow Control Assembly

Model FCA Model FCA-B

Drain Ports
Model HSG

Removable Hopper
Model as543

GVL - GlassVu Loader

Model GVL-10
Magnet Drawers

Control Cable Kits

Self Draining Mix Chambers Drain Chutes

Model KIT-019 Model 572

Blow Off Valve

Standard Controller Remote Kit

Model AEK
Sensor

ClearVu Surge Hopper

Sensor Blow Off Model MCSH
Model KIT-021

Also available:
TouchScreen Controller Remote Kit
• High Temperature Kit • Remote Alarm Output • Dual Level Sensor
Model AEK-T • Mix Motor Failure Alarm • Automated Regrind % Adjustment

10
Specifications
BATCH SLIDE THROUGHPUT OVERALL DIMENSIONS BLENDER WEIGHT
MODEL COMPONENTS FEEDERS
SIZE GATES CAPACITY LxWxH (approx.) (approx.)
WSB-MB 0.9 lb. up to 100 lb./ hr. 16.5 x 16.5 x 23.3 in.
4 4 0 50 lb./23 Kg
Micro 400 g or 45 Kg/ hr. 42 x 42 x 59 cm
WSB-140MP 2.2 lb. up to 350 lb./ hr. 30.1 x 27.9 x 32.3 in.
4 4 0 150 lb./68 Kg
Micro-Plus 1000 g or 160 Kg/ hr. 76 x 71 x 82 cm
WSB-140 4 4 0
2.2 lb. up to 450 lb./ hr. 31.4 x 31.2 x 41 in.
WSB-140R 4 4 0 150 lb./68 Kg
1000 g or 200 Kg/ hr. 80 x 80 x 104 cm
WSB-160 6 6 0
WSB-220 2 2 0 220 lb./100 Kg
32.5 x 26.5 x 42 in.
WSB-221 3 2 1 260 lb./118 Kg
83 x 67 x 107 cm
WSB-222 4 2 2 300 lb./140 Kg
WSB-240 4.4 lb. 4 4 0 up to 900 lb./ hr. 230 lb./105 Kg
WSB-241 2000 g 5 4 1 or 400 Kg/ hr. 34.9 x 28.4 x 45.75 in. 270 lb./123 Kg
WSB-242 6 4 2 89 x 72 x 116 cm 310 lb./141 Kg
WSB-240R 4 4 0 255 lb./116 Kg
WSB-260 6 6 0 260 lb./120 Kg
WSB-420 2 2 0 275 lb./125 Kg
32.5 x 26.5 x 48 in.
WSB-421 3 2 1 315 lb./143 Kg
83 x 67 x 122 cm
WSB-422 4 2 2 355 lb./161 Kg
WSB-440 4 4 0 310 lb./141 Kg
8.8 lb. up to 1450 lb./ hr.
WSB-441 5 4 1 34.9 x 28.4 x 51.75 in. 350 lb./159 Kg
4000 g or 650 Kg/ hr.
WSB-442 6 4 2 89 x 72 x 131 cm 390 lb./177 Kg
WSB-444 8 4 4 470 lb./214 Kg
WSB-440R 4 4 0 345 lb./157 Kg
WSB-460 6 6 0 355 lb./161 Kg
WSB-940 4 4 0 420 lb./191 Kg
WSB-941 5 4 1 460 lb./209 Kg
19.8 lb. up to 4000 lb./ hr. 46.5 x 28.5 x 60 in.
WSB-942 6 4 2 500 lb./227 Kg
9000 g or 1800 Kg/ hr. 118 x 72 x 152 cm
WSB-944 8 4 4 580 lb./264 Kg
WSB-960 6 6 0 430 lb./195 Kg
WSB-1840 4 4 0 615 lb./280 Kg
WSB-1841 5 4 1 655 lb./298 Kg
39.7 lb. up to 5000 lb./ hr. 46.5 x 40.5 x 87 in.
WSB-1842 6 4 2 695 lb./316 Kg
18000 g or 2300 Kg/ hr. 118 x 103 x 221 cm
WSB-1860 6 6 0 625 lb./284 Kg
WSB-1866 12 6 6 865 lb./393 Kg
2 Materials Up to 12000 lb./ hr. 50 x 50 x 90 in.
WSB-3020 High Volume Extrusion or 5500 Kg/ hr. 130 x 130 x 230 cm
4 Materials Up to 5950 lb./ hr. 50 x 50 x 90 in.
WSB-3040 130 x 130 x 230 cm
65-130 lb. High Volume Extrusion As or 2700 Kg/ hr.
N/A Contact Maguire
30-60 Kg 7 Materials Required Up to 4850 lb./ hr. 60 x 80 x 90 in.
WSB-3043
Compounding or 2200 Kg/ hr. 150 x 210 x 230 cm
9 Materials Up to 2200 lb./ hr. 80 x 85 x 90 in.
WSB-3045 Wood Composites or 1000 Kg/ hr. 200 x 215 x 230 cm

Specification Chart Notes:

• Most popular models shown • Compressed air consumption - 10 ft3/ hr.
• Generally, slide gates are correct for components over 3% • Voltage: 120V 60Hz, 230V 50/60Hz
(may go lower with valve restrictors) Exception: WSB-3000 models
• MicroPulse valves are correct for dispenses less than 10g 230V 3Ph 60Hz, 480V 3Ph 60 Hz, 400V 3Ph 50Hz
• Compressed air - 60 psi recommended for WSB-MB, • Contact MAGUIRE to determine actual throughput for your
80 psi recommended for all others (25 psi minimum) application based on resin type and bulk density

11
All information in this bulletin is subject to change without notice. © 2010 MAGUIRE Products, Inc. All rights reserved Form#0310-BSG