Pont Fog Quadra

English
E 205 GB (991 9648)

Issue 1 : 11/2004
VEHICLE LIFT
QUADRA WITHOUT AUXILIARY LIFTING
493 9201 494 9021
493 9202 494 9022
493 9203 494 9023
493 9204 494 9024
Installation - Operation
Maintenance - Spare Parts
Service book
Zippo Gesellschaft für Hebetechnik mbH Heinrich-Hertz-Straße 21 D-77656 Offenburg/Baden Deutschland

Telefon: (0781) 6010 Fax: (0781) 60133 E-mail: vertrieb@zippo-gmbh.de
QUADRA WITHOUT AUXILIARY LIFTING Issue
Zippo reserves the right to modify the information contained in this manual at any time (non-contractual
document).
Despite the greatest care with which this document has been prepared, Zippo cannot be held
responsible, and may not be sued for any error or omission which may have crept into this publication.
All the updates of this manual are displayed below. The latest issues or additional copies of this manual
are available from Zippo, Heinrich-Hertz-Straße 21, D-77656 Offenburg/Baden, Deutschland.
Major changes are indicated by a thick line next to the modified text.
ISSUE PUBLICATION TEXT/ILLUSTRATION MODIFIED
Number 1 11/2004 First issue.
WARNINGS
In accordance with current safety regulations, it is the responsibility of the establishment supervisor to ensure
that this vehicle lift and all other optional accessories, are positioned, assembled, operated and serviced by
competent persons* in accordance with the instructions in this manual.
* A competent person must be at least 18 years of age and have the required qualification
experience in his/her respective field, e.g. in installation engineering, automobile engineering,
etc.
It is important that all persons involved in installing, operating or servicing the Quadra lift and
its optional accessories are familiar with the layout of the equipment, safety precautions and
emergency stopping procedures before installing, operating and servicing this lift. If necessary,
ask for training practices.
WARNINGS, CAUTIONS, NOTES
A “WARNING” is used in the text of this manual to identify specific hazards which may cause injury or
death.
A “CAUTION” is used in this manual to identify incorrect procedures which can cause damage to the lift.
A “NOTE” is used in this manual to focus on important specific points.
WARNING READ FOR FURTHER

DANGER
OR INFORMATION
230/400V
CAUTION
2
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Contents
CONTENTS
Issue p2 Finishing p19
Contents p3 Starting up
Handover p19
Acceptance test p19
List of sketches and figures p4
Operation
Specifications p5 Safety instructions p21
Control panel p22
Switching on p24
Introduction Positioning a vehicle p24
Description p8 Placing on racks p24
Safety devices p8 Lowering a vehicle p24
Installation site p9
Maintenance
Installation General p25
Ground-marking p10 Electrics p26
Unpacking p10 Electrical diagram p26
Positioning p10 Electrical diagram (CNOMO version) p27
Installing columns/cross-beams p11 Lift connections p28
Installing the racks p11 Hydraulics p29
Positioning the tracks p12 Working principle p29
Installing fixed track p12 Hydraulic connections p29
Installing mobile track p12 Emergency lowering p30
Installing the carrier cables p13
Motor Column Equipment p14 Accessories p31
Electrical wiring p14
Hydraulic circuit connections p15 Troubleshooting p32
Hydraulic pressurisation p15
Spare parts p34
Adjustments Service book p58
Adjusting the columns p16
Adjusting the track/cross-beam tie-bars p16 CE declaration of conformity p67
I) Safety adjustments p16
"Cable sensor" switch p16
Parachute cam p16
Optional low ceiling cell p17
Hydraulic pressure regulator p17
II) Operational adjustments p18
Adjusting the racks
(for platform to be horizontal) p18
Adjusting the carrier cables p18
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E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING List of Sketches and Figures
LIST OF SKETCHES AND FIGURES
Fig1 Overall view of the lift on the ground p5

Fig 1b Overall view of the lift on the ground p6
Fig2 Minimum safe distances p9
Fig3 Ground-marking p10
Fig4 Installation p11
Fig4b Fitting the lower limit switch detection cam p11
Fig5 Rack installation p11
Fig6 Parachute cam installation p11
Fig7 Installing the tracks p12
Fig8 View of latch p12
Fig9 Fixings on the track and cross-beam p12
Fig10 Fitting the access ramp p12
Fig11 View of the carrier cable run p13
Fig12 Double block position p13
Fig13 Cable guides p13
Fig14 "Cable sensor" routing + solenoids p13
Fig15 Cross-beam connection board p14
Fig16 Installing the low-ceiling cell p17
Fig17 Adjusting hydraulic presure p17
Fig18 Adjusting the rack p18
Fig19 Control panel p22
Fig20 Safety plate p23
Fig21 Electrical diagrams p26
Electrical connections p56
Fig23 Motor column electronic plate p28
Fig24 Hydraulic circuit diagram p29
Hydraulic connections p15
Fig26 Civil engineering plan for recessed lift p30
4
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Specifications
5625
2585
B
Fig. 1A
For 493 9201
A
493 9202 175 4200 1015
493 9203 5390
493 9204 350
3305.1
437.1F
2466 (between base plates)

C
2500 (between columns)
1950
2906
E
D
C
5625
2585
B
A
Fig. 1B 175 4200 1015
5390
For 3306.1
3306.1C 350
440.1F
440.1FC
C
1950
2906
E
D
C
Fig. 1 Overall views of the lift on the ground (Dimensions in mm)
5
E 205 GB - Issue 1
6225
2585
B
Fig. 1C
For 494 9021
A
494 9022 175 4800 1015
494 9023 5990
494 9024 350
3405.1
440.1FL

C
2210
3156
E
D
C
6225
2585
B
A
Fig. 1D 175 4800 1015
5990
For 3405.1C 350
443.1FC
C

2200
3156
E
D
C
Fig. 1b Overall views of the lift on the ground (Dimensions in mm)
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E 205 GB - Issue 1
SPECIFICATIONS
493 9201 494 9021

493 9202 494 9022
493 9203 494 9023
493 9204 494 9024
Type of lift
3305.1 3306.1 3405.1 3405.1C
3306.1C
437.1F 440.1F 440.1FL 443.1FC
440.1FC
Capacity 3,7 t. (fig. 1A) 4 t. (fig. 1B) 4 t. (fig. 1C) 4,3 t. (fig. 1D)
Length between columns 4200 mm. 4200 mm. 4800 mm. 4800 mm.
Min. height (No A) 185 mm. 200 mm. 195 mm. 200 mm.
Max. height (No B) 1880 mm. 1880 mm. 1880 mm. 1880 mm.
Track width (No C) 470 mm. 530 mm. 510 mm. 560 mm.
Min. width (No D) 620 mm. 570 mm. 840 mm. 790 mm.
Max. width (No E) 1010 mm. 890 mm. 1190 mm. 1080 mm.
Raising time (3-phase 400V, 50 Hz) 35 s. 36 s. 43 s. 39 s.
Lowering time 32 s. 39 s. 45 s. 39 s.
Power supply 3-phase 400V + (Neutral for light and current socket) + earth
Electric motor 1,8 kw. 1,8 kw. 1,8 kw. 1,8 kw.
Control circuit voltage 24V 24V 24V 24V
Current under full load 6,26 A 7,2 A 6,26 A 7,2 A
Motor protection Thermal sensor
Max hydraulic pressure 220 bars 280 bars 250 bars 285 bars
Packaged weight 860 kg. 970 kg.
Mobile track weight 160 kg. 195 kg.
Fixed track weight 200 kg. 235 kg.
Cross-beam weight 70 kg. 70 kg. 79 kg. 79 kg.
Hydraulic circuit weight 30 kg. 30 kg. 30 kg. 30 kg.
Column weight 43 kg. 43 kg. 43 kg. 43 kg.
Sound pressure level <70 dBa <70 dBa <70 dBa <70 dBa
For the other specifications, to contact us
7
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Introduction
INTRODUCTION
Description
Operational description
The Quadra is a four-column lift for vehicles. It features an adjustable track spacing facilty in order to
fit different vehicles.
The rear left column is equipped with the hydraulic power pack and all of the lift’s electronic controls. The
operations which can be carried out from the control panel are:
- Raising and lowering the tracks.
- Holding the lift on the racks.
Operational description
The Quadra is a 4-column under-wheel lift. A main ram is housed in the fixed track and, when in
operation, it tensions 4 cables which are fixed to the ends of the 4 columns, causing the 2 tracks to be lifted
in synchronism. These 2 tracks form a platform that can be levelled (flat and horizontal) by resting on the 4
rack recesses inside the columns. In this geometry position, a wheel-alignment operation can be undertaken.
Safety devices
The Quadra lifts are equipped with the following safety devices:
• A PCB self-diagnosis.
• A 24V control circuit.
• A lockable mains isolator switch.
• Complete lowering of the lift in two steps, with audible alarm.
• "Hold to run" type controls.
• Egine protected by a thermal overload device.
• The ram is fitted with a safety valve for protection in the event of a hose failure.
• Cable-breakage detection.
• Obstruction detection.
• A conventional and robust design.
• A parachute safety cam on the 4 racks.
• Fall protection achieved by racks and latches.
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E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Introduction
Installation site
This lift must be installed so that:

• It is sheltered from the weather (indoors and in dry conditions).
• It is not in an explosion risk area.
• The column with electric pump unit, known as the "motor column", is in the rear left position, for versions
with recesses for radius plates.
• The minimal safety distances are observed: see Fig. 2. (The geometry checking devices must be taken
into account, if required).
• The ceiling is sufficiently high (minimum recommended height 3800mm). If this is not the case, use
option ref. 66 494 8521 (safety device for low ceilings).
• The ground specifications must be observed (installation area of lift)

- Geometry: • surface flatness and level tolerance +/- 15 mm for 5500 mm. (length)
• surface flatness and level tolerance +/- 7 mm for 3000 mm. (width)
- Quality: check the strength of the concrete foundation slab at lift site:
- Quality : BN 250 (a minimum thickness of 16 cm)
- Uniform load allowance : 300 kg/m²
- Concentrated load allowance : 2 kg/cm² (punching)
The overload allowances given above do not consider the dynamic or static overload tests or the
parking of a vehicle under the loaded platform.
Use load distribution plates if necessary (ref. 66 494 8526).
• The electrical specifications must be observed

- 3-phase electrical supply: 400V-3 ph + Earth + Neutral (if lighting accessories used) - 50 Hz -
protected by three 6Aam fuses, wire cross section of 2.5 mm2.
- Consult us for all other types of electric supply.
• For an underground supply, place the supply in a suitable sheath which leads inside the motor
column. A length of electrical cable overground of 3000 mm must be provided. (See fig.3).
Where
X=4800
depending on vehicle X > 650 ou 800 mm Y=3038
(~ 1000 mm) Z=1015
if access required
for
494 9021 - 494 9022
494 9023 - 494 9024
3405.1 - 3405.1C
440.1FL - 443.1FC
Y DIRECTION
Where
X=4200
Y=2788
Z=1015
for
control station > 650 ou 800 mm Z
493 9201 - 493 9202
> 2000 mm if access required
493 9203 - 493 9204
3305.1 - 3306.1
3306.1C - 437.1F
Fig. 2 Minimum safe distances 440.1F - 440.1FC
Customer responsibilities
1. A site complying with the specifications in Fig.2 must be provided.
2. Ensure access to a protected electrical supply complying with CE regulations, and use a qualified
electrician to connect the lift to the electrical supply and check the safety of the electrical circuits.
3. Use fixing bolts of an appropriate length. See Installation Chapter.
4. Any person assisting the installing technician must be familiar with the handling and health and safety
regulations.
5. An initial inspection must be carried out before commissioning the lift to comply with current legislation
(static and dynamic tests).
6. Means for marking out the danger zone must be provided.
7. Ensure that only competent persons operate and service the lift.
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E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Installation
INSTALLATION
Ground-marking
• Mark out the inner rectangle of the lift clearly and precisely. (See Fig.3)
Unpacking
Proceed as follows, in the order of unloading:
• Remove - the protective film and cut the straps.
- the 2 motor covers ( Fragile parts must be put in a safe place).
- the 2 access ramps.
- the 2 recess tubes (for lifts with recesses).
It is ESSENTIAL that these operations are carried out first.
• Remove the mobile track using a forklift.

• Then remove the parts placed between the 4 columns:
- power pack + transformer. - the 2 cross-beams.
- the 4-pad set (for lifts with recesses) - the 4 column-support back-plates.
- the 2 running track fixed stops. - the fastenings box.
- the 3 column top plates. - the 4 fixed track pulleys.
• Separate the 4 columns and remove the 4 racks placed inside a column.
Positioning
• Position the 4 columns around the rectangle.

• Counterbore the 3 fixing holes on each column. Use the washer supplied with the manual as a drill
bushing.
Should the back-plates be used instead of the columns as templates, ensure that they are facing the
right way as they are not symmetrical.
• Put the recommended fixing bolts in place, such as:
Spitt: 050 640 Liebig: S15/45 Fischer: FA 14/20 Rawl: M12 102
Tighten with a torque of 40 Nm (over-tightening may bend the base plate).
• Put the back-plates in place.
n°3 n°2
Where X’=2466, Y’=5175,3
Z’=4550 for :
494 9021 - 494 9022
494 9023 - 494 9024
3405.1 - 3405.1C
440.1FL - 443.1FC
X’ Y’
Where X’=2716, Y’=5822
Z’=5150 for :
493 9201 - 493 9202
493 9203 - 493 9204
3305.1 - 3306.1
n°4 3306.1C - 437.1F
n°1 440.1F - 440.1FC
Z’
75 25
COLUMN NO.4 BASE Position of power

133
PLATE (MOTOR COL.) + compressed air supply
Fig. 3 Ground-marking
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E 205 GB - Issue 1
Columns and Cross-beams Installation
• Fix columns 4 (motor) and 1, adjusting the vertical alignment using the 3 screws provided for this purpose.
(Ensure the back-plate is between ground and the column).
• Position the cross-beam fitted with the connection board on motor column side.
• Position the other cross-beam. See Fig.4.
• Adjust the lower limit switch detection cam to the vertical position on the cross-beam. Be careful not to
damage the cam or lower limit switch when fitting. (See Fig. 4b)
• Position the other 2 columns.
• Push the 2 columns against the cross-beams until the rollers inside the 4 columns no longer move.
• Fix the 2 columns in the vertical position.
• Check that the 4 columns are in line, 2 facing 2, and vertical (using a plumb line or laser).
Rack Installation
For each column: (Fig. 5)

• Lift the cable contact roller and hold it in an upper position using a hook.
• Insert the rack into the vertical cheek plate of the cross-beam (between the anvil and the cam). (Fig. 6)
• Screw the upper stud bolt of the rack tight and secure with the lock nut.
• Suspend the rack on the upper plate of the column by screwing the nut and lock nut flush on the stud.
Fig. 4b Fitting the lower limit switch

Fig. 4 Installation detection cam
Rocker arm
Sensor roller
Cable
Cam
Anvil 1.2 to1.5mm play0 to 0.5mm play Switch
Rack
Fig. 5 Rack Installation Fig. 6 Parachute cam installation
11
E 205 GB - Issue 1
Track positioning
• Raise the 2 cross-beams up to chest height, ensuring that the 2 latches are properly locked in the racks
at the same level. See Fig. 7 and 8.
• Fix the racks at the base of the columns.
Fixed track installation
• Position the fixed track on the motor column side. (The head of the main ram opposite the motor column).
• Screw the fixed track onto the 2 cross-beams.
• Mount the fixed wheel stop, the access ramp and the 4 plugs (if fitted on track). See Fig. 9 and 10.
• Screw the tie-bars into the cross-beams and adjust their vertical alignment using the nuts.
Mobile track installation
• Lubricate the slip bands on the cross-beams.
• Turn over the 2 anti-rocking braces.
• Secure the fixed wheel stop, fit the access ramp and install the 4 plugs (if fitted on track). See Fig. 9 & 10.
Solenoid
Latch
Rack
Fig. 7 Track installation Fig. 8 View of latch

Fixed wheel stop
Tie-bar
Fig. 9 Fixing the track and cross-beam Fig. 10 Fitting the access ramp
12
E 205 GB - Issue 1
Carrier cable installation

• Remove the 4 vertical pulleys from the cross-beam ends, the axles of the 4 horizontal pulleys and the 6
cable guides.
• Lay the cables on a clean surface (use the packing boxes, for instance). They have a metal core and
must not be subjected to twisting or excessive bending when being fitted.
• The cable ends are marked with different colours. Fit them in the correct position by inserting the
grooves of the ram head into the yellow/white and red/blue cable loops. See Fig. 11.
• Insert the cables into the fixed track and then into the cross-beams.
• Install the horizontal pulleys (single and double) and the cable guides onto the ends of the fixed track.
See Fig. 12 and 13.
• At each cross-beam cheek plate, pass the cable under the contact roller and feed it out towards the
top along the rack. See Fig. 6 p.11.
• Reinstall the pulley in the cross-beam cheek plate.
• Insert each cable end into the tops of the columns, fit the fixing nuts (and lock nuts) and tighten to the
end of the thread.
Each threaded cable end has a flat surface which allows it to be held in place when
tightening the nuts.
4 White
3 Blue
1 Red
Pulley
shoulder
2 Yellow
Fig. 11 View of carrier cable run Fig. 12 Position of double pulley
Cable guides
Fig. 13 Cable guides Fig. 14 "Cable sensor" routing + solenoids
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E 205 GB - Issue 1
Motor column fittings
• Fetch the transformer.

• Attach the power pack unit plate to the top of the column.
• Fasten the plate (3 screws THM 8x15 + 3 washers 8x16x1.5).
• Fix the transformer on the upper part of the plate (4 4x8 TCM screws + 4 ∅ 4 serrated washers).
• Connect the transformer cable to the PCB. See Fig.23 p.28.
• Connect the switchbox earth to the ground rivet inside the column (using a Faston plug).
• Connect the "Lower Limit Switch" to the PCB. Ensure the cable is slightly stressed to avoid the cross-
beam catching it when moving.
• Connect the lift lighting if desired (option).
• Connect the 3 phases + Neutral to the mains isolator switch.
Connection to the customer network must be carried out by an electrical engineer.
Electrical wiring
• Clip the "cable sensor" switches connectors + solenoid onto the connection board (see fig. 15).
• Insert the shuttle cable that come from the switchbox, passing through the ∅ 50 hole of the control box
and by the rectangular aperture on the cross-beam. Pass this cable through the lower part of the cross-
beam so that it re-emerge close to the connection board. Clip the connector onto the centre socket of the
board (see fig. 15). Connect the "Upper limit switch" to the electronics board.
The length of the cables between the control box and the cross-beam is 1500 mm.
To column no.3
To column no.4
To control box
(obligatory position) "Slack cable"
4 4 4 4 4 4
} limit switch
3
1}
2
1 1 1 1 1 Solenoid
To column no.2
To column no.1
Fig. 15 Cross-beam connection board
14
E 205 GB - Issue 1
Hydraulic connections
• Connect the pressure hose to the hydraulic power-pack.
• Connect the leak backflow pipes to the hydraulic power-pack.
• Position the zip-fastened sheath.
Hydraulic pressurisation
• Fill the reservoir with oil to the maximum level.
• Turn the rotary button clockwise (raise command). If the oil level in the reservoir does not drop: the
motor is running the wrong way, the 2 phases on the isolator switch need to be reversed.
• Raise until the lift has reached a notch on the rack.
• Adjust the cable sensor switches. See Fig. 6 p. 11.
• Some residual installation oil may appear on the ram rod in the first few cycles; wipe the rod with a
clean cloth to prevent staining.
15
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Adjusting
ADJUSTING
Column adjustment
• Measure and compare the distances between the base plates. If necessary, adjust the rectangle
using oblongs on the base plates (for width, length and squareness).
• Measure and compare the height between the base plates and a horizontal plane (provided by a
laser, for example). A difference of 30mm can be made up: should it be greater than this, the lowest
column(s) must be raised using the 3 screws on the base plates. Should adjusting the screws not allow
the difference in height to be rectified, place the shims below the back-plate. (See options)
• Check that the columns are vertical using a plumb line or laser, (adjust with the 3 screws) in the 2
planes (longitudinal and transversal).
Tie-bar adjustment between the track and cross-beam

The sides of the cross-beam cheek plates must be vertical. They are adjusted using the tie-bars located
on the external face of the fixed track. (Fig. 9 p12)
I) Safety Adjustments
- "Cable sensor" switch
• The tension of the carrier cables of the platform is controlled at each cross-beam end by a contact
roller mounted on a rocker arm. See the illustration below.
• Should one of the cables lose tension as the result of an obstruction or cable breakage, the
corresponding rocker arm pivots and activates the "cable sensor" switch, which causes the feed circuit
of the 4 solenoids to open, thus releasing the 4 latches inside the racks notches.
• Checking the position of the "cable sensor" switches
Raise the unloaded platform, suspended by the cables, then, at each cross-beam end, check that there
is gap of 0 to 0.5mm between the switch roller and the cam which is integrated with the sensor. If
necessary, modify the position of the switch to obtain this gap.
• Checking the cable-breakage/obstruction function
- Place an obstruction under one cross-beam end.
- Lower the platform to the point where the latches are drop back onto the racks and it is locked.
- Press "Raise" until the obstruction can be removed.
- Repeat these operations at all ends of the cross-beam. Should the error indicator light up, cut the
supply to the isolator switch, wait 10 seconds and restart the power. Then, perform the raising
operation once again.
• Checking the light offset function
Raise the platform, suspended by the cables, then inspect each cross-beam end in the following way :
- Switch off a conductor of the solenoid, then lower until the latches drop onto the racks and the
platform is locked. Locking must take place before there is a difference of 100 mm maximum between
the heights of the cross-beam ends; ensure that this is the case, then check that "raising" is still
possible.
- Should one of these tests fail, check the position and the electrical circuit of the switch.
- Reconnect the solenoid, then inspect another end.
- Parachute cam
Raise the unladen platform, suspended on the cables, then, at
each cross member end:
• Using a shim, measure the clearance between the cam
and the rack; the gap must be between 1.2 and 1.5 mm Lock nut
inclusive. If necessary, loosen the lock nut and work the Return rod
cam return rod. See the illustration opposite.
Sensor roller
• Check that the latch and the cam rotate freely.
Gap of 0
to 0.5 mm
Cam
Gap of 1.2 to 1.5 mm
Rack
16
E 205 GB - Issue 1
- Low ceiling device option (Ref. : 66494 8521)

This optional part connects to the motor column PCB (see Fig.23 p.28). Install the cell and receiver, so
that the beam is on the diagonal of the lift at a distance of at least 30cm from the lowest point of the ceiling,
because, for the latches to be released, the lift must be raised before lowering. The distance between the
cell and the reflector must not exceed 10 m.
30 cm MINI
Polarised
reflector
Photo-electric cell
Fig. 16 Installing the low-ceiling cell
- Hydraulic pressure valve

The lift is calibrated to an operating pressure of 265 bars. Recalibrate the unit after the acceptance tests
using a manometer and fit the lead seal capsule provided. (Ref. 66494 0277)
1
H.P. 2
3
Safety
4 Oil screw
return
Pressure
gauge position
1 - Lock nut
2 - Ajusting screw
3 - Lead seal capsule
4 - Lead seal cap
Fig. 17 Adjusting hydraulic pressure
17
E 205 GB - Issue 1
II) Operational adjustments
- Adjusting the racks (platform horizontality)

Using a level:
• Support the platform on the latches and completely loosen the 4 cables. Adjust the horizontal
position of the platform by turning the nuts on the rack bolts.
• Adjust laterally, placing a level along each cross-beam.
• Adjust longitudinally, placing a level at the centre of each track.
Using a laser:
• Move a vertically positioned meter to the 4 corners of the platform and the laser mark will appear on
the meter graduations. Adjust the height of the racks accordingly.
- Adjusting the carrier cables

This adjustment must be made after adjusting the racks, and is required in order to:
• Avoid one or all of the cable safety switches operating at the wrong time.
• Enable the latches to be locked simultaneously, by compensating as best as possible for the cables
becoming permanently stretched when loaded.
The end of the cable must always be stopped from rotating when its nut is being adjusted so
that the carier cable is not twisted.
• Lower the platform to the base position, releasing the remainin tension of the cables in each column.
• Position a vehicle of approximately 2000kg in the centre of the platform.
• Raise the vehicle to eye level, ensuring that the latches are not engaged in the rack recesses.
• Measure the X-value in each column. (Fig. 18)
• Raise the lower ends by tightening the cable end nut until they are at the level of the highest end
(1 turn of the nut = 2mm).
• Return to the base point, ensuring that the 4 cables are loosened. If not, loosen the 4 cables by the
same amount.
• Fit the lock nuts onto each cable end and tighten.
• Fit the 3 column covers.
X-va
lue
Fig. 18 Adjusting the rack
18
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Commissioning
FINISHING
- Carefully fit both parts of the motor cover on the motor column.
- Fix the 4 cheek plate covers on the 2 cross-beams.
COMMISSIONING
Handover
- The installer will demonstrate to the customer how to use the lift and carry out a test on the main lift, the
auxiliary lift, and latching on the rack.
- The installer will give the customer the general instructions for the lift and warn the customer that he
must:
- Carry out the acceptance tests. - Observe the safety instructions.
- Peform regular servicing on the lift. - Complete and return the guarantee form (end of this manual)
Acceptance test procedure

We remind our customers that, in accordance with current legislation, vehicle lifts must be subject to an
inspection report by an approved organisation:
- When first being commissioned by the Company.
- After being dismantled.
- After any replacement, repair or major change involving a vital component.
Loading: Loading must be carried out in accordance with the following information:
Front/rear load dissymmetry. Authorised maximum Position of the 4 load application points
Rated Nominale Dynamic Test (110%) Static Test (125%)

Type of lift V E X
pressure load M MA MR M MA MR
493 9201
493 9202 2,72 t. 1,36 t. 3,083 t. 1,542 t.
493 9203
3,7 t. 4,07 t. 4,625 t.
493 9204 or or
3305.1 1,36 t. 2,72 t. 1,542 t. 3,083 t.
437.1F
3306.1
3306.1C
440.1F 2,93 t. 1,47 t. 3,33 t. 1,67 t.
+0 +0
440.1FC 0,3 m
1,7 m -0,2 3 m -0,2
494 9021
4 t. 4,4 t. 5 t.
494 9022 or or
494 9023
494 9024 1,47 t. 2,93 t. 1,67 t. 3,33 t.
3405.1
440.FL
3,15 t. 1,58 t. 3,58 t. 1,79 t.
3405.1C
4,3 t. 4,73 t. or 5,37 t. or
443.1FC
1,58 t. 3,15 t. 1,79 t. 3,58 t.
The area of each of the 4 support points must be at least 200 x 200 mm.
19
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Commissioning
Test procedure
DO NOT MOVE THE LIFT OR THE LOAD WHEN THE DYNAMIC TEST VALUE IS EXCEEDED.
• Disconnect the Upper Limit Switch for the Main Lift.
• Raise the unladen lift to the upper stop.
• Using a manometer, set the pressure valve to 310 bars (see Fig. 17 p. 17)
• Lower the lift to a height of approximately 1m.
• Allow the platform to rest on the rack latches and measure the height (ensure that the platform is
horizontal).
• Measure the height between the ground and several reference points on the tracks and the cross
members (the use of a laser is recommended for this operation).
• Lower the lift to the base position.
• Position the dynamic test load (see table p. 19).

Note: Loading (a vehicle, for example) must be performed without jolting
and without exceeding the dynamic load, under any circumstances.
• Raise the lift fully.
• Lower the lift to approximately 0.5m and allow the platform to rest on the rack latches (ensure that the
platform is horizontal).
• Complete loading in order to achieve the static test value.

Loading must take place without jolting.
• Wait for 1 hour.

Do not move the load under any circumstances.
• Unload the lift until the mass is lower than or equal to the dynamic test value.
• Lower the lift to the base position.
• Remove the load completely.
• Raise the lift up to the height marked at the beginning of the test.
• Measurer the points marked on the tracks and the cross members and ensure that the lift is not
permanently deformed in any way.
• Raise the lift fully.
• Set the pressure valve using a pressure gauge to the rated pressure (see table p. 19).
• Clip on the tamper-proof cap Ref. 66494 0277 (this process is required by law).
• Check that the cables are properly adjusted and retighten them if necessary.
• Check that the columns fixing bolts are tightened.
• Reconnect the Upper Limit Switch for the Main Lift.
• Enter the name of the approved organisation and the result of these tests in the Company safety
register in accordance with current legistation.
20
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Operation
OPERATION
Safety instructions
Operating the lift:
WARNING: Operation of the lift is strictly limited to authorised persons who must observe the
following safety instructions:
• The lift capacity must never be exceeded.

• The running tracks must be maintained in a perfect state of cleanliness.
• The danger zone around the lift must be clear of all obstructions and personnel during operation.
• Position the vehicle such that the wheels are in the middle of the 2 tracks. Adjust the mobile track to the
vehicle width if necessary.
• Check the stability of the vehicle once again after the vehicle has been raised to a height of 150mm.
• The operator must constantly monitor the stability of the vehicle during raising and lowering.
• Using the running tracks to lift the vehicle front or rear alone is prohibited.
• Use only one lifting cross-beam.
• It is forbidden for anyone to stand in the lift (and vehicle) danger zone during raising and lowering.
• It is forbidden for any one to climb onto the lift and/or into the vehicle once lifting has begun.
• Lowering the vehicle onto axle stands is prohibited.
• It is advised that you check that the 4 latches are engaged in the racks (use the hold on rack
function) before moving under the platform.
• During a prolonged period of inactivity (overnight, rest period, ...) it is recommended that the mains
isolator switch is put in the 0 position with the lift supported on the racks.
• When powering up the lift (isolator switch in position I ), ensure the buzzer is working properly
(1 second).
21
E 205 GB - Issue 1
Mains isolator switch
Buzzer check label:

Every day check that the buzzer bleeps (for
about 1 second) when powering up the lift.
Without this bleeping, the lift would no longer
comply with safety requirements and should
not be used until it is repaired.
Rotary button:
- Used alone: Raises lift.

Lowers lift.
- Combined with A: Holds on racks.
Fig. 19 Control panel
22
E 205 GB - Issue 1
The load and load The operator must ensure that the load
No climbing onto the load or
support device raising method poses no risk and, after
the load support device in the
displacement zone raising slightly, check the vehicle is
raised position.
must be free from all correctly and securely positioned.
obstructions.
Refer to the whole user
manual, particularly
when trouble-shooting
No standing in the load

and load support
Use all mandatory
device displacement
protective equipment
zone when they are in
motion.
Lift operation strictly
limited to authorised
personnel
On/off indicator:
- Lit: controls on.
- Unlit: controls off.
Thermal overload indicator

- Lit: condition OK.
- Unlit: motor overheated.
"Latch on" select

button
"Slack cable" indicator:
- Lit: 4 cables taut.
- Unlit: at least 1 slack cable
detected.
Error indicator:
Caution : live conductors - Lit: problem detected.
exposed when control - Unlit: Operating OK.
switchbox is opened,
regardless of the mains
isolator switch position.
Fig. 20 Safety plates
23
E 205 GB - Issue 1
Switching on
Turn the mains isolator button to ON (1) and check that the LEDs are lit. Should this not be the case, refer
to the "troubleshooting" diagnostic, p.32.
Raising a vehicle
• Position the vehicle, ensuring that the distance between the tracks fits the width of the vehicle. If they
do not match, adjust accordingly.
• Raise the lift by turning the rotary switch (clockwise).
Latched on position
• Place the lift on the racks, in order to carry out geometry work on the wheel assemblies or work under
the lift:
- Press the "latch on" selector push-button.
- Lower the lift by turning the rotary switch (anti-clockwise).
- The "slack cable" lamp will go out.
• Raising or lowering the lift after it has been placed on the racks:
- Raising: turn the rotary button clockwise to tighten the cables and the "slack cable" indicator will light
up).
- Lowering: Turn the rotary button anti-clockwise. The platform will lift for around 2 seconds to release
the latches from the rack recesses. The platform will then lower.
Lowering a vehicle
- Turn the rotary button (anti-clockwise); the platform will be raised for approximately 2 seconds* to
release the latches from the rack recesses, and will then be lowered.
- The lift stops when the warning beep sounds (25 cm from ground). Release the controls and check it is
not dangerous to resume lowering.
- Resume lowering, using the rotary button to release the latches; the lift is lowered to the lowest
position.
- Remove the vehicle.
* It is possible to disable the automatic raise before lowering mechanism (see fig. 23 page 28).
24
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Maintenance
MAINTENANCE
• General maintenance
REMINDER OF CURRENT LEGISLATION on lift maintenance:

1. Suspension devices (cables) must be inspected quarterly.
2. The lift must be thoroughly examined every twelve months at the very most, or after any repair or major
change involving essential components.
3. This inspection or examination must be undertaken by either:
• a duly qualified and specialist technician employed by the Establishment,
• an organisation that regularly undertakes this operation,
• or an approved body if required by the labour inspector.
4.The result and the date of this inspection or examination, as well as the name, capacity and address of
the person who carried it out must be noted in a logbook or register containing the lift identification details.
MONTHLY MAINTENANCE (or quarterly if the lift is rarely used)

1. With the platform at ground level check the oil level.
Use hydraulic oil only Ref. 66256 8011, 5-litre canister. (viscosity 4 to 5 degrees Engler at 20° C).
2. Lubricate the latch axles and cable sensors with light oil.
3. Clean the platform suspension cables with petroleum and wipe. Check that none of the cables have
come out of the pulley grooves and examine the pulleys: a withered or unravelled cable must be replaced.
Check that the lock nuts are on the cable ends.
ANNUAL MAINTENANCE
1. Check if the cables require adjusting:
• Place a vehicle weighing between 1/2 and 3/4 of the maximum lift capacity on the lift. Raise to eye
level, suspended on the cables, and check that the X-value is roughly identical in the 4 columns. See Fig. 18
p.18.
• If necessary, adjust the cables.
2. Check if the columns and tie-bars on the fixed track side require adjusting. If any plastic guide lugs for
the cross-beams in the columns have become worn, replace them. Clean and wipe dry the racks, then rub
with a lubricated cloth to protect them from oxidation.
3. Check that the columns are anchored to the ground.
4. Check that the platform is horizontal. Please note that it is essential to re-adjust the cables after working
on a rack.
5. Inspect the extent of wear and tear on the pulleys by raising until the cables are tensioned and check that
no cable has come out of the pulley.
6. Check that the lead seal cap is on the pump pressure valve. Check if it requires adjusting.
7. Raise the cable contact roller at each cross member end using a hook and check that it turn freely and
that none of its edges are slanted.
8. Check that:
• the rocker arm retaining systems function and if they require adjusting,
• the latches and cams function and if they require adjusting,
• the cable safety switches function.
9. Check the condition and operation of the access ramps. (Check that the pins are in)
10. Check the condition and cleanliness of the running tracks.
11. Check that the safety instruction and maximum lift load sign are displayed.
12. Drain the oil tank, the lift in the lowest position. Use hydraulic oil only Ref. 66256 8011, 5-litre canister.
(viscosity 4 to 5 degrees Engler at 20° C).
25
E 205 GB - Issue 1
26
230V supply, compliant with current legislation with 400V supply, compliant with current legislation with earth
earth leakage circuit breaker leakage circuit breaker
E 205 GB - Issue 1
• Electrics
training and skills.

Customer Installation
Vehicle lift
Vehicle lift
- Electrical diagram
- General power supply:
Fig. 21 Electrical diagrams

PCB PCB
230V socket
Lower LS Lower LS
(lighting (lighting
switch) switch)
4 Neon tubes 4 Neon tubes
230V connection 400V connection
Optional lighting Optional lighting

66494 8520 66494 8520
Ensure that connection to or work on the switch box is undertaken by a person with appropriate
Maintenance
- Single-phase electrical diagram: - Electrical diagram (Version CNOMO):
Single phase 230V power supply conforming to current legislation 400V supply, compliant with current legislation with earth
with earth leakage circuit breaker leakage circuit breaker
Customer Installation Vehicle lift
Vehicle lift
PCB PCB
Lower LS Lower LS
(lighting
(lighting
switch)
switch)
4 Neon tubes 4 Neon tubes

Single phase 230V connection
T1 : Transformer 160 VA GENRE CNOMO
Ref.: 66 933 2532 (Caution: the transformer and its covers
Motor are positioned at the top of the column supporting the
rotation hydraulic power pack)
F1 : 1 Amp am fuse
Optional lighting F2 : 1 Amp am fuse Optional lighting
E 205 GB - Issue 1
F3 : 10 Amp bipolar circuit breaker - curve C
66494 8520 Q2 : Magnetothermal circuit breaker Ref.: 66 933 2463 66494 8520
27
Maintenance
- General connections on the lift (see diagram p. 56)
- Motor column PCB
Contactor
Earth (lateral manual control) Transformer
1 GND
2 12V AC
3 24V AC
4 GND
5 GND
J7
6 GND
J12 2 1 7 400V AC
Motor 8 Not wired
J10 9 400V AC
1 2 1 9
K5 F2
2 3-phase
3 6
4 Temperature
5 sensor 10A time-lag fuse
6 GND (5 x 20)
D1 2.5A
quick-blow fuse
F2 Diode bridge
Z7
Low-ceiling J16
safety device 1
5 J2
NC contact
4 1
3 GND
2 Not wired
1 24 V AC
Plat Vx
K6 Raise before
lowering if jumper
between 2 and 3
Buzzer Shuttle
J13
cable
1
1( - ) 24V DC
2(+) solenoid
J4 J14 J1 J15 3 All cables taught
4 24V DC
1 1 1 1
Lowering solenoid valve

Upper limit switch Lower limit switch Raise/Lower button
}
1 Lower
2
}
3 Raise
4
Fig. 23 Motor column electronic plate
28
E 205 GB - Issue 1
• Hydraulics
- Operating principle
Calibrating manometer
Solenoid valve (not supplied)
with emergency
control
265 bar original pressure (see table p.19

Compensated pressure for the rated pressures)
flow controller
(5 L/min)
2,1 cc M
6 L/mn 1,8 KW
Filtre 90µ
8 L reservoir
Fig. 24 Hydraulic circuit diagram
- Hydraulic connections (see diagram p. 15)
29
E 205 GB - Issue 1
- Emergency lowering
In the event of electrical or lift failure proceed as follows to lower a vehicle:
• Main lift:
- Using a workshop crane (for example), lift the cross-beam ends one by one to release the latches.
- Hold the latches free with hooks.
- Loosen and remove the cap of the solenoid valve sticking out of the protective cover of the motor
column.
- Loosen the solenoid valve manual control situated on the hydraulic power-pack to lower the lift.
Caution, before carrying out this process, ensure no obstruction will prevent the
platform from being lowered (tool box, latches, ...).
- When it is in the lower position, remove the hooks locking the latches in place, screw the manual
control back into the solenoid valve and refit the cap on the solenoid valve.
±0,00
A-A
+10
F0
A A A
+10
0
30 B
E
D
+10
0 Direction
110 Motor column

140
50
Connecting conduit. 4 inside dia for 230-400V

(1.8 KW) power supply + earth + neutral
For type A lifts: A=4200 mm. For type B lifts: A=4800 mm.
(see p. 33) B=4550 mm. (see p. 33) B=5150 mm.
C=2906 mm. C=3156 mm.
D=4610 mm. D=5210 mm.
E=2970 mm. E=3220 mm.
F=200 mm. F=200 mm.
Fig. 26 Civil engineering plan for recessed lift
30
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Accessories
ACCESSORIES (to be ordered separately and according to the lift type A, B, C, D or E)
A: 493 9201 / 493 9202 / 493 9203 / 493 9204 / 3305.1 / 3306.1 / 3306.1C / 437.1F / 440.1F / 440.1FC
B: 494 9021 / 494 9022 / 494 9023 / 494 9024 / 3405.1 / 3405.1C / 440.1FL / 443.1FC
C: 3306.1 / 3306.1C / 440.1F / 440.1FC
D: 3405.1C / 443.1FC
E: 493 9201 / 493 9202 / 493 9203 / 493 9204 / 494 9021 / 494 9022 / 494 9023 / 494 9024 /
3305.1 / 3405.1 / 437.1F /440.1FL
Lighting unit Set of 4 load distribution plates - 0.5 x 0.5

66 493 8244 66 494 8527
(comprising 4 x 30W protected fluorescent tubes, to be fixed Set of 4 load distribution plates - 1 x 1
on the inner walls of the running tracks). 66 494 8529
Work light with reel

66 312 9611
Electrical wall switch

66 933 0701
(including an external control than can be locked in the 66 493 0554
open position). Compensating back plate - 3 mm thick
66 493 0567
2 T hydropneumatic lifting cross-beam Compensating back plate - 12 mm thick
with channels
For A: 66 493 8243
For B: 66 494 8618
For C and D: 66 420 6500A
Set of 2 radius plate guards UB7A
66 494 8521 66 493 8239
Safety device for low ceiling
Set of 2 channel sections for elec. radius

plate recesses - ML 4600/4000
nd 66 493 8240
Set of 2 ramps for 2 access
For C: 66 493 8235
For D: 66 494 8540
For E: 66 493 8258
Body height gauge
U.70-10
Set of 2 ramps for double-stepped access
For C: 66 493 8236 Compression device
For D: 66 494 8541 UB.BAR
For E: 66 493 8259
Kit of 2 consoles (200 mm extension.)
For C: 66 493 8184
Set of 2 ramps for recessed lift
For C: 66 493 8237
For D: 66 494 8542
for E: 66 493 8260
66 256 8011
Oil can (5 liters)
31
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Troubleshooting
TROUBLESHOOTING
Green thermal protection
Latches are not released

Motor does not run
The motor runs
All lamps unlit

Causes
Red lamp lit
lamp unlit
No lower
No raise
The red lamp is lit if, when the hydraulic circuit has
run for 2 secs, at least 1 of the 4 cables is not taut.
No further command is then possible.
Motor overheated.
If motor is cold, there may be a bad connection.
- Not enough oil in reservoir.

- Motor running wrong way.
- Pressure regulator misadjusted.
- Pump out of action.
- PCB 2.5A fuse blown.

- Bad connection.
- PCB 10A fuse blown.
- Bad connection.
- Solenoid out of order.
- Solenoid valve out of order.

- Bad connection.
- No mains supply.
- Main isolator switch cut.
- Transformer out of order.
- Bad connection.
- PCB O/O.
Low ceiling cell beam cut.
32
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Troubleshooting
Solutions
- Check condition of carrier cables; ensure none come loose from pulley groove.
- Cut the mains isolator, wait 10 seconds and then switch back on.
- If phenomenon persists or appears too frequently, the "cable detection" switches need to be adjusted. See
"Adjusting" chapter, p.16.
- Wait until motor cools down. It will reactivate automatically.
- Check the cable connections on the motor, PCB side and in the terminal box.
- Fill up the oil when the vehicle lift is in the lowered position.
- Reverse the 2 phases on the isolator switch. This operation may only be carried out by an expert!
- Using a manometer, check the presure regulator setting.
- Call the after-sales service.
- Inspect the 2.5A fuse, replace it if necessary.

- Check the shuttle cables between the PCB and connection board.
- Inspect the 10A fuse, and replace it if necessary.
- Check the: - shuttle cables between PCB and connection board.
- connections on the solenoids.
- Check solenoid operation.
- Check solenoid valve operation, and replace it if necessary.

- Check the solenoid valve supply cable connections.
- Check condition of fuses on supply diagam.
- Turn the isolator switch to I.
- Check the transformer.
- Check transformer cable connections.
- Check PCB and replace if necessary.
If the lift is not fitted with optional low ceiling cell, check for the jumper between pins 4 and 5 of electronic plate
connector J2. See Fig. 23, p.28.
33
E 205 GB - Issue 1
All
QUADRA
types ofWITHOUT
lifts AUXILIARY LIFTING Spare Parts
SPARE PARTS
15
13
14
1 6
5
10
17
16
18 19
20
21
11
9
12
8
34
E 205 GB - Issue 1
All
QUADRA
types ofWITHOUT
lifts AUXILIARY LIFTING Spare Parts
No. Reference Description Qty.

1 66 494 8530 Motor column (No. 2 to 5) 1
2 M8 Hex crimp 3
3 Ground pop rivet 1
4 Nameplate 1
5 ∅ 3,2 x 6,5 pop rivet 4
6 66 493 7160 Column 3
7 66 493 0554 Column back-plate 4
8 66 904 0512 12 x 32 x 2,5 washer 12
9 66 900 4913 M12 x 30 Hc St screw 12
10 M12 H nut 12
11 66 493 7170 Rack 4
12 66 493 0080 Lower rack screw 4
13 66 493 0078 Rack tie-bar 4
14 M16 H nut 12
15 66 493 0009 Column top-plate 3
16 66 493 0455 Limit switch plate 1
17 M6 x 15 TH screw 2
18 ∅ 6 serrated washer 2
19 M6 H nut 2
20 66 933 0854 NC + NO switch 1
21 66 900 7129 5 x 30 self-tapping screw 2
35
E 205 GB - Issue 1
For 493 9201/9202/9203/9204
QUADRA
3305.1/3306.1/3306.1C/437.1F/440.1F/440.1FC
WITHOUT AUXILIARY LIFTING Spare Parts
17
16
18
19
20
15
14
13
12
77 9 86
6
76 7
10
75 8 81
83 80
5
84 82
4
78 1
79
72
71
73
74 65
2
67
66
68
69
36
E 205 GB - Issue 1
For 493 9201/9202/9203/9204
QUADRA
3305.1/3306.1/3306.1C/437.1F/440.1F/440.1FC
54
53 40
39
51 38
36 37
50 35
34
52 33
48 32
49 43 31
44
42
45 29 28
47 46
27
59
60
58 62
55
63
85
64
25 56
26 57
24
22
23
37
E 205 GB - Issue 1
For 493 9201/9202/9203/9204
QUADRA
3305.1/3306.1/3306.1C/437.1F/440.1F/440.1FC

1 66 493 7133 1-2 welded cross-beam (acc. ramps side) 1
2 66 493 7134 3-4 welded cross-beam 1
3
6 66 493 0038 Cross-beam stop pin 16
7 66 493 0514 Rack guide 4
8 66 494 0052 Guide tube axle 4
11
12 66 493 0035 Rounded roller 4
13 66 494 0051 Rounded roller axle 4
16 66 493 0006 Simple pulley 4
17 66 493 0081 Simple pulley ring 4
18 66 903 3040 Circlips ext. ∅ 40 4
19 66 493 0041 Vertical pulley axle 4
20 66 903 3028 Circlips ext. ∅ 28 8
21
22 66 493 0042 Stop latch axle 4
23 66 904 0389 22 x 44 x 2,5 washer 4
24 66 903 3022 Circlips ext. ∅ 22 8
25 66 493 0513 Latch axle 4
26 66 903 3020 Circlips ext. ∅ 20 8
27 66 494 7011 Locking cam 4
28 66 490 0104 Spindle axle 4
29 ∅ 8 ring 4
30
31 End-piece 4
32 Cam tie-bar 4
33 5 x 8 x 1,5 washer 4
34 Spring 4
35 3,5 x 12 elastic pin 4
36 Connecting tube, lgth. 90 4
37 66 493 8230 Link assembly 4
38 66 411 0105 Spring 4
39 66 490 0102 Jointed nut 4
40 H M5 lock nut 4
41
42 66 493 7013 Rocker arm 4
43 66 494 0071 Rocker arm axle 4
38
E 205 GB - Issue 1
For 493 9201/9202/9203/9204
QUADRA
3305.1/3306.1/3306.1C/437.1F/440.1F/440.1FC

44 66 494 0072 Rocker arm washer 4
46 M10 H nut 4
47 ∅ 6 ring 4
48 66 493 0091 Cable guide roller 4
49 ∅ 8 ring 4
50 66 435 0190 Spring pin 4
52 ∅ 6 ring 4
53 66 403 0875 Spring 4
54 ∅ 8 ring 4
55 66 494 7025 Fitted latch 4
56 66 493 0454 Angle-bracket 4
57 ∅ 8 ring 4
58 66 933 8561 Solenoid 4
61
62 66 493 0133 Spring 4
65 66 494 8585 Interconnection board 1
66 47 420 5056 Spacer 2
67 M4 x 15 TR screw 2
68 66 493 0565 Detection cam 1
69 M6 x 8 HC F. screw 2
70
71 66 493 0555 Cross-beam panel 1
73 66 493 0109 Protective plate 4
74 66 900 7171 M6 x12 self-tapping screw 8
75 66 493 0328 Cheek plate cover 4
76 6 x 12 x 1.2 washer 4
78 66 933 0854 NC + NO switch 4
79 M4 x 35 TC screw 8
81 M4 H nut 8
82 66 494 0075 Switch fixing brace 4
85 66 493 0433 Cable guide screw 6
86 Logo 1
39
E 205 GB - Issue 1
For 494 9021/9022/9023/9024
QUADRA
3405.1/3405.1C/440.1FL/443.1FC
19
16
15
17
18
13
14
12
11
3
4
10 5
8 70
7
9 69
6
75 72 66
71
76 67
74 68 40
39
38 1
37 41
77
78
2
85
84
82
80
81
79
86
87
40
E 205 GB - Issue 1
For 494 9021/9022/9023/9024
QUADRA
3405.1/3405.1C/440.1FL/443.1FC
55
54
53
51 45
50
49
48
64 47
56 46
43
44 57
59
58
60
61
31
32 63
30 62
35
36 28
27
34 22
33 21
23
24
25
26
41
E 205 GB - Issue 1
For 494 9021/9022/9023/9024
QUADRA
3405.1/3405.1C/440.1FL/443.1FC

1 66 494 7104 1-2 welded cross-beam (acc. ramps side) 1
2 66 494 7105 3-4 welded cross-beam 1
3 66 494 0237 Slip band 2
6 66 494 0116 Cross-beam stop pin (black) 16
7 66 494 0052 Guide tube axle 4
8 66 493 0514 Rack guide 4
11 66 493 0035 Rounded roller 4
12 66 494 0051 Rounded roller axle 4
15 66 494 0006 Simple pulley 4
16 66 494 0227 Simple pulley ring 4
17 66 903 3050 Circlips ext ∅ 50 4
18 66 493 0041 Vertical pulley axle 4
19 66 903 3028 Circlips ext ∅ 28 8
20
21 66 493 0042 Stop latch axle 4
22 66 903 3022 Circlips ext ∅ 22 8
23 66 494 7011 Locking cam 4
24 66 904 0389 22 x 44 x 2.5 washer 4
25 66 494 7025 Fitted latch 4
26 ∅ 8 ring 4
27 66 493 0513 Latch axle 4
28 66 903 3020 Circlips ext ∅ 20 8
29
30 66 493 7013 Rocker arm 4
31 66 494 0071 Rocker arm axle 4
32 66 494 0072 Rocker arm washer 4
33 M10 H nut 4
35 66 493 0091 Cable guide roller 4
36 ∅ 8 ring 4
37 66 435 0190 Spring pin 4
39 66 403 0875 Spring 4
40 ∅ 8 ring 4
41 ∅ 6 ring 4
42
43 66 490 0104 Spindle axle 4
44 ∅ 6 ring 4
45 66 494 8531 Link assembly 4
46 End-piece 4
42
E 205 GB - Issue 1
For 494 9021/9022/9023/9024
QUADRA
3405.1/3405.1C/440.1FL/443.1FC

47 Cam tie-bar 4
48 5 x 8 x 1.5 washer 4
49 Spring 4
50 3.5 x 12 elastic pin 4
51 Connecting tube, lgth 102 4
52
53 66 411 0105 Spring 4
54 66 490 0102 Jointed nut 4
55 M5 H nut 4
56 ∅ 6 ring 4
57 66 933 8561 Solenoid 4
60 66 493 0133 Spring 4
61 66 493 0454 Angle-bracket 4
64 Logo 1
65
66 66 494 0075 Switch fixing brace 4
67 66 933 0854 NC + NO switch 4
68 M4 x 35 TC screw 8
70 M4 H nut 8
73
74 66 494 0240 Cheek plate cover 4
76 6 x 12 x 1.2 washer 4
77 66 493 0109 Protective plate 4
78 66 900 7171 6 x12 self-tapping screw 8
79 66 493 0433 Cable guide screw 6
80 66 494 8585 Interconnection board 1
81 47 420 5056 Spacer 2
83
84 66 493 0555 Cross-beam panel 1
85 M6 x 15 TR screw 2
86 66 493 0565 Detection cam 1
87 66 900 5912 M6 x 8 HC TF screw 2
43
E 205 GB - Issue 1
For 493 9201/9202/9203/9204
QUADRA
3305.1/437.1F
12
11
10
9
48
43
44
29
27
28
30
25
26
33
34
2
1
47
35
40
5
41
42
25
26
36
20
21
24
22
39
38
46
14
16
15
18
19
17
37
44
E 205 GB - Issue 1
For 493 9201/9202/9203/9204
QUADRA
3305.1/437.1F

1 66 493 7181 3.7 t. flat fixed track 1
2 66 493 7182 3.7 t. flat mobile track 1
3 66 493 7153 Access ramp 2
4 66 493 0488 Fixed wheel stop 2
5 Logo 2
7 12,5 x 25 x 2,5 washer 4
8 M12 H nut 4
9 66 494 0250 Anti-rocking brace 2
12 M12 H nut 4
13
14 66 493 0592 Flexible cover plate 2
16 M6 H nut 4
17 66 900 4629 M12 x 80 Hc screw 2
18 12,5 x 25 x 2,5 washer 6
19 M12 H nut 6
20 66 493 0006 Single pulley 2
21 66 493 0081 Single pulley ring 2
22 66 903 3040 Circlips ext. ∅ 40 2
23
24 66 493 0444 Pulley axle 2
25 66 493 0457 Lock plate 4
27 66 493 0007 Double pulley 2
28 66 493 0082 Double pulley ring 2
29 66 903 3035 Circlips ext. ∅ 35 2
30 66 493 0444 Pulley axle 2
31
32
33 66 493 8181 3.7 t. main ram 1
34 66 050 0422 3/8M x 1/4F reducer 1
35 66 920 1381 90° 1/4 elbow-joint - M14 1
36 66 920 6458 90° 1/4 elbow-joint - ∅ 8 1
37 66 493 7204 Power pack - ram hose 1
38 66 836 0880 8 x 13 oil backflow pipe 3,4
39 66 908 1677 Steel screw collar 2
40 66 908 1604 Colson collar, width 350 2
41 66 493 0598 Ram retaining pin 1
42 66 903 3280 ∅ 12 ring 2
43 66 900 0123 M12 x 50 TH screw 4
44 12,5 x 25 x 2,5 washer 4
45
46 66 493 0512 Set of 3.7 T cables 1
47 66 494 0259 ∅ 40 handle, 1700 long 1
48 66 256 8011 Oil can 1
45
E 205 GB - Issue 1
For 494 9021/9022/9023/9024
QUADRA
3405.1/440.1FL
12
11
10
9
48
43
44
29
27
28
31
30
25
26
33
34
2
1
47
35
5
41
42
40
25
26
22
20
21
23
24
36
39
38
14
16
15
18
19
17
46
37
46
E 205 GB - Issue 1
For 494 9021/9022/9023/9024
QUADRA
3405.1/440.1FL

1 66 493 7161 4 t. flat fixed track 1
2 66 493 7162 4 t. flat mobile track 1
3 66 493 7153 Access ramp 2
5 Logo 2
7 12,5 x 25 x 2,5 washer 4
8 M12 H nut 4
12 M12 H nut 4
13
16 M6 H nut 4
17 66 900 4629 M12 x 80 Hc screw 2
18 12,5 x 25 x 2,5 washer 6
19 M12 H nut 6
22 66 903 3050 Circlips ext. ∅ 50 2
23 66 904 0128 M27 washer 2
24 66 493 0444 Pulley axle 2
25 66 493 0457 Lock plate 4
29 66 903 3055 Circlips ext. ∅ 55 2
30 66 494 0232 Pulley axle 2
31 66 904 0136 M36 washer 2
32
33 66 494 8596 4 t. main ram 1
34 66 050 0422 3/8M x 1/4F reducer 1
35 66 920 1381 90° 1/4 elbow-joint - M14 1
36 66 920 6458 90° 1/4 elbow-joint - ∅ 8 1
38 66 836 0880 8 x 13 oil backflow pipe 3,4
41 66 493 0598 Ram retaining pin 1
42 66 903 3280 ∅ 12 ring 2
43 66 900 0123 M12 x 50 TH screw 4
44 12,5 x 25 x 2,5 washer 4
45
46 66 494 0287 Set of 4 T cables 1
47 66 494 0259 ∅ 40 handle, 1700 long 1
48 66 256 8011 Oil can 1
47
E 205 GB - Issue 1
4
48
5
6
For
51
7
E 205 GB - Issue 1
2
QUADRA
13 18 45
11 46
12 1 48
47
17
3306.1/440.1F
16
15
21
43 3
19 41
40
30 20 39
23
42
WITHOUT AUXILIARY LIFTING
37 24
36
34 38
8
35
5 10
6 9
27
49 25
31
33 26
32
30
23
24
Spare Parts
50
For
QUADRA
3306.1/440.1F

1 66 494 7135 Fixed track 1
2 66 494 7136 Mobile track 1
3 66 493 7154 Access ramp 2
6 12,5 x 27 x 2,5 washer 8
7 M12 H nut 4
13 M6 H nut 4
14
15 66 900 4629 M12 x 80 St Hc screw 2
16 M12 H nut 6
17 12,5 x 27 x 2,5 washer 6
18 66 494 0245 100 x 40 x 4 end-piece 8
21 66 903 3040 Circlips ext. ∅ 40 2
22
23 66 493 0457 Lock plate 4
27 66 903 3035 Circlips ext. ∅ 35 2
28
29
30 66 493 0444 Pulley axle 4
31 66 493 8181 Ram 1
32 66 050 0422 3/8M x 1/4F reducer 1
33 66 920 1381 90° 1/4 elbow-joint - M14 1
34 66 920 6458 90° 1/4 elbow-joint - ∅ 8 1
36 66 836 0880 Backflow pipe 3,4 m.
39 66 494 0291 Circuit-breaker mounting bracket 1
42 66 933 0854 NC + NO switch 1
44
45 66 493 7185 Aux. lift guard plate 1
46 66 493 0615 Mounting bracket 12
49 66 493 0512 Set of cables ∅ 9 1
50 66 494 0259 ∅ 40 handle, 1700 long 1
51 66 256 8011 Oil can 1
49
E 205 GB - Issue 1
4
50
5
59
6
54
For
7 56
55
E 205 GB - Issue 1
2 53
QUADRA
13 18
11
12 1
3
52
17
16
15
21
3306.1C/440.1FC
43
19 41
40 50
20 39
51
30 23 45
42 46
37 24 47
36 48
34 38
49
35
8
10
5 9
27
31
57 33 25
32
26
29
23
24
Spare Parts
58
For
QUADRA
3306.1C/440.1FC

1 66 493 7165 Fixed track 1
2 66 493 7166 Mobile track 1
3 66 493 7154 Access ramp 2
6 12,5 x 27 x 2,5 washer 8
7 M12 H nut 4
13 M6 H nut 4
14
15 66 900 4629 M12 x 80 St Hc screw 2
16 M12 H nut 6
17 12,5 x 27 x 2,5 washer 6
18 66 494 0245 100 x 40 x 4 end-piece 8
21 66 903 3040 Circlips ext. ∅ 40 2
22
23 66 493 0457 Lock plate 4
27 66 903 3035 Circlips ext. ∅ 35 2
28
29 66 493 0444
Pulley axle 2
30 66 493 0444
Pulley axle 2
31 66 493 8181
Ram 1
32 66 050 0422
3/8M x 1/4F reducer 1
33 66 920 1381
90° 1/4 elbow-joint - M14 1
34 66 920 90° 1/4 elbow-joint - ∅ 8
6458 1
35 66 993 7204
Power pack - ram hose 1
36 66 836 0880
Backflow pipe 3,4 m.
37 66 908 1677
Steel screw collar 2
38 66 908 1604
Colson collar, width 350 2
39 66 494 0291
Circuit-breaker mounting bracket 1
42 66 933 0854 NC + NO switch 1
44
45 66 493 7169 Realignment plate 2
46 66 493 0530 ∅ 12 plastic ball 336
47 66 419 0375 Spring 4
48 66 419 0373 Washer 4
49 66 900 5903 TF HC M8 x 15 screw 4
M6 H nut 2
52 66 494 8555 Fitted pin 2
57 66 493 0512 Set of cables ∅ 9 1
58 66 494 0259 ∅ 40 handle, 1700 long 1
59 66 256 8011 Oil can 1
51
E 205 GB - Issue 1
4
52
5
59
6
54
For
7 56
55
E 205 GB - Issue 1
2 53
QUADRA
13 18
11
12 1
3
52
17
16
15
21
3405.1C/443.1FC
43
19 41
40 50
22 20 39
51
30 23 45
42 46
37 24 47
36 48
34 38
49
35
8
10
5 9
27
31
57 33 25
32
26
28
29
23
24
Spare Parts
58
For
QUADRA
3405.1C/443.1FC

1 66 494 7101 Fixed track 1
2 66 494 7102 Mobile track 1
3 66 494 7108 Access ramp 2
6 12,5 x 27 x 2,5 washer 8
7 M12 H nut 4
13 M6 H nut 4
14
15 66 900 4629 M12 x 80 St Hc screw 2
16 M12 H nut 6
17 12,5 x 27 x 2,5 washer 6
18 66 494 0245 100 x 40 x 4 end-piece 8
21 66 903 3050 Circlips ext. ∅ 50 2
22 66 904 0128 M27 washer 2
23 66 493 0457 Lock plate 4
27 66 903 3055 Circlips ext. ∅ 55 2
28 66 904 0136 M36 washer 2
29 66 494 0232 Pulley axle 2
30 66 493 0444 Pulley axle 2
31 66 494 8596 Ram 1
32 66 050 0422 3/8M x 1/4F reducer 1
33 66 920 1381 90° 1/4 elbow-joint - M14 1
34 66 920 6458 90° 1/4 elbow-joint - ∅ 8 1
36 66 836 0880 Backflow pipe 3,4 m.
39 66 494 0291 Circuit-breaker mounting bracket 1
42 66 933 0854 NC + NO switch 1
44
45 66 493 7169 Realignment plate 2
46 66 493 0530 ∅ 12 plastic ball 464
47 66 419 0375 Spring 4
48 66 419 0373 Washer 4
49 66 900 5903 TF HC M8 x 15 screw 4
52 66 494 8555 Fitted pin 2
57 66 494 0287 Set of cables ∅ 10 1
58 66 494 0259 ∅ 40 handle, 1700 long 1
59 66 256 8011 Oil can 1
53
E 205 GB - Issue 1
All types ofWITHOUT
QUADRA lifts AUXILIARY LIFTING Spare Parts
2
3
5 4
17 6
18 7
14
16
15 8
12 9
11 22
10 21
1
27
23 26
25 19
20
54
E 205 GB - Issue 1
All types ofWITHOUT
Qty.
No. Reference Description
66 493 9201 66 494 9201
1 66 493 0550 Support plate 1 1
2 66 933 2528 400V transformer 1 1
66 933 2531 230V transformer 1 1
66 933 2532 CNOMO 230V/400V transformer 1 1
3 M4 x 8 TC screw 4 4
4 ∅ 4 serrated washer 4 4
66 937 1273 1.8 KW motor - 50 Hz 230/400V three-phase 1 1
5
66 937 1276 1.8 KW motor - 60 Hz 230/400V three-phase 1 1
6 M8 x 35 TH screw 4 4
7 M8 H nut 4 4
8 8 x 30 x 1,5 washer 8 8
9 M8 H nut 4 4
10 66 493 8257 Flat tracks Hydraulic Power unit 1 1
66 494 0277 Seal cap 1 1
66 942 0220 Pressure relief valve 1 1
Compensated flow control valve 1 1
66 942 0222 Plastic tank + assembly kit 1 1
Non-return valve 1 1
66 942 0225 Solenoid valve with solenoid 1 1
66 494 0266 Solenoid for SV 66 942 0225 1 1
11 66 493 7204 Hydraulic hose 1 1
12 66 920 1381 M1/4 G. 90° elbow joint - M14 x 150 1 1
13
14 66 920 1603 1/4 G. hollow bolt 1 1
15 66 920 1627 Banjo adapter (for ∅ 8 pipe) 1 1
16 66 920 1604 14 x 18 copper seal 2 2
17 66 836 0880 8 x 13 oil backflow pipe 3,4 m. 3,4 m.
18 66 908 1677 9/16 steel screw collar 1 1
19 66 933 2530 Clip support 1 1
20 66 933 2538 Cap 1 1
21 M8 x 15 TH screw 3 3
22 8 x 16 x 1.5 washer 3 3
23 66 493 8256 Flat tracks electrical enclosure 1
66 933 2500 Control handle 1 1
66 933 2498 Mains isolator 1 1
66 933 2503 Auxiliary contact 1 1
66 444 0469 Plastic cover 1 1
66 493 0569 Enclosure front panel (sticker) 1 1
66 493 8255 Automatic control board 1 1
66 493 0612 EPROM 1 1
66 444 8136 Fitted rotary button 1 1
24
25 M6 x 35 CHc screw 4 4
26 66 493 8165 Full cover 1 1
66 493 0563 3.7 T label 1 1
66 494 0261 4 T label 1 1
66 494 0262 Quadra label 1 1
Fog Log, 114.5 long 1 1
47 420 5020 Clamping nut 7 7
47 512 5190 Screw 7 7
27 66 502 0408 Buzzer check label 1 1
55
E 205 GB - Issue 1
All types ofWITHOUT
Col. 4 Ls + Sd Col. 3 Ls + Sd
3 4 5
Column 4 Column 3
2 (motor)
8 6 6
Ram upper
limit switch
Column 1 Column 2
Cross-
beam Ls
Col. 1 Ls + Sd Col. 2 Ls + Sd
Column 1-2-3-4 LS
+ Solenoid
5x0,75 4
3
4-point WAGO straight
female connector
2
Cross-beam lower
4x0,75 1
Female MTA 3
4
(2 pts)
2
Ram upper LS
2x0,75 1
Female MTA
(2 pts) 2
(Except for lifts: 493 9201/ 9202/ 9203/ 9204

494 9021/ 9022/ 9023/ 9024)
56
E 205 GB - Issue 1
All types ofWITHOUT

1 66 494 7135 Transformer cable 1
2 66 494 7134 6 cond. Motor supply cable 1
3 66 493 7210 Power pack SV cable 1
4 66 494 7166 4 cond. PCB supply cable 1
5 66 493 7208 Columns 3-4 LS cable 2
6 66 493 7207 Columns 1-2 LS cable 2
7 66 494 7127 Lower LS enclosure cable 1
8* 66 493 7209 Ram LS cable 1
* Vehicles lifts 3306.1/3306.1C/440.1F/440.1FC
57
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Safety and maintenance servicing booklet
OWNER
Ets _______________________________________________________________________________________
Adress ___________________________________________________________________________________
Postcode ___________________________ Town ________________________________________________
Maintenance Responsible Mr. _____________________________________________________________
EQUIPMENT FEATURES
Manufacturer _________________________________________________ Type _______________________
Serial number ______________________________ Year of manufacturing _______________________
Maximal load ____________________________________________________________________________
Seller name ______________________________________________________________________________
Fitter name _______________________________________________________________________________
After sale servicing supplier _______________________________________________________________
Start date of warranty ________________________ End date of warranty ________________________
COMPLIANCE ACCEPTANCE
Reference ___________________________________ Number ____________________________________
Made by the authorized organisation:
Ets ______________________________________________________________________
________________________________________________________________________
Represented by Mr. _______________________________ Signature and seal
CONCLUSIONS
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
58
E 205 GB - Issue 1
After sale responsible Mr. ______________________________ YEAR After sale responsible Mr. ______________________________ YEAR
Maintenance Responsible Mr. ___________________________ Maintenance Responsible Mr. ___________________________
VERIFICATION AND MAINTENANCE Possible technical operations. VERIFICATION AND MAINTENANCE Possible technical operations.
in accordance with quaterly To be followed see the particular in accordance with quaterly To be followed see the particular
operations listed page 65 report operations listed page 65 report
1 st QUARTER 1 st QUARTER
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
2 nd QUARTER 2 nd QUARTER
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
3 rd QUARTER 3 rd QUARTER
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
4 th QUARTER 4 th QUARTER
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
YEARLY VERIFICATION YEARLY VERIFICATION

of safety parts made by the authorized institution of safety parts made by the authorized institution
Mr. ___________________________ Ets ______________________________________ Mr. ___________________________ Ets ______________________________________
Adress ___________________________________________________________________ Adress ___________________________________________________________________
E 205 GB - Issue 1
Potential comments _______________________________________________________ Potential comments _______________________________________________________
__________________________________________ Signature __________________________________________ Signature
59
Safety and maintenance servicing booklet
60
E 205 GB - Issue 1
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________

Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature

Mr. ___________________________ Ets ______________________________________ Mr. ___________________________ Ets ______________________________________
Adress ___________________________________________________________________ Adress ___________________________________________________________________

Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature

Mr. ___________________________ Ets ______________________________________ Mr. ___________________________ Ets ______________________________________
Adress ___________________________________________________________________ Adress ___________________________________________________________________
E 205 GB - Issue 1
61
62
E 205 GB - Issue 1
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________

Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature

Mr. ___________________________ Ets ______________________________________ Mr. ___________________________ Ets ______________________________________
Adress ___________________________________________________________________ Adress ___________________________________________________________________

Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature

Mr. ___________________________ Ets ______________________________________ Mr. ___________________________ Ets ______________________________________
Adress ___________________________________________________________________ Adress ___________________________________________________________________
E 205 GB - Issue 1
63
64
E 205 GB - Issue 1
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________

Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature
Name _______________________ Name _______________________
Date ________________________ Date ________________________
Signature Signature

Mr. ___________________________ Ets ______________________________________ Mr. ___________________________ Ets ______________________________________
Adress ___________________________________________________________________ Adress ___________________________________________________________________

4-COLUMN LIFT WITHOUT AUXILIARY LIFTING INSPECTION OPERATIONS CHECK LIST
Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7
1 Condition/inspection of pulley set .........................................................................
2 Cables in pulley grooves working correctly? .........................................................
3 Condition and adjustments of cables .....................................................................
4 Condition of ram (seal) .........................................................................................
5 Column positioning/condition (centered, squared & vertical) ...................................
6 Inspection of column fixings ..................................................................................
7 Check vert. X-beam cheek plates in col. are parallel. .............................................
8 Condition of parachute cams and racks ................................................................
9 Check adjustment of parachute cams ............................................................
10 Are locking latches working? ................................................................................

11 Cable safety check ..................................................................................
12 Check platform is horizontal .................................................................................
13 Are running tracks clean? .....................................................................................
14 Check oil level in reservoir ...................................................................................
15 Check tamper-proof cap on overload valve ...........................................................
16 Check safety instructions are displayed .................................................................
17 Test equipment when loaded .................................................................................
18 Check hinge pins: position, circlips present ...........................................................
19 Look for oil leaks (couplings, rams) .......................................................................
20 Are the slide block areas clean? ...........................................................................
21 Check the lowering in two times and the buzzer .....................................................
E 205 GB - Issue 1
65
66
4-COLUMN LIFT WITHOUT AUXILIARY LIFTING INSPECTION OPERATIONS CHECK LIST
Year 8 Year 9 Year 10 Year 11 Year 12 Year 13 Year 14
E 205 GB - Issue 1
1 Condition/inspection of pulley set .........................................................................
2 Cables in pulley grooves working correctly? .........................................................
3 Condition and adjustments of cables .....................................................................
4 Condition of ram (seal) .........................................................................................
5 Column positioning/condition (centered, squared & vertical) ...................................
6 Inspection of column fixings ..................................................................................
7 Check vert. X-beam cheek plates in col. are parallel. .............................................
8 Condition of parachute cams and racks ................................................................
9 Check adjustment of parachute cams ............................................................
10 Are locking latches working? ................................................................................
11 Cable safety check ..................................................................................

12 Check platform is horizontal .................................................................................
13 Are running tracks clean? .....................................................................................
14 Check oil level in reservoir ...................................................................................
15 Check tamper-proof cap on overload valve ...........................................................
16 Check safety instructions are displayed .................................................................
17 Test equipment when loaded .................................................................................
18 Check hinge pins: position, circlips present ...........................................................
19 Look for oil leaks (couplings, rams) .......................................................................
20 Are the slide block areas clean? ...........................................................................
21 Check the lowering in two times and the buzzer .....................................................
QUADRA WITHOUT AUXILIARY LIFTING Declaration of Conformity
EG-Konformitätserklärung
EC Declaration of conformity
Déclaration CE de conformité
Zippo Gesellschaft für Hebetechnik mbH

Heinrich-Hertz-Straße 21
D-77656 Offenburg/Baden
Telefon: (0781) 6010
Fax: (0781) 60133
erklärt dass : Vier-Saülen Hebebühne, elektrohydraulisch

declares that : Four post lift, electrohydraulical,
déclare que : Elévateur à quatre colonnes, électrohydraulique
Geschäftsname : QUADRA
Commercial name, Identification commerciale
Tragfähigkeit : 3700 kg
Capacity, Capacité
Type : _____
Typ
Fabrik-Nr : _____/_/__
Serial number, Numéro de série
mit der Richtlinie 98/37/CE konform ist,

conforms to the 98/37/CE Directive,
est conforme à la directive 98/37/CE,
und mit harmonisierten europäischen normen konform ist :

and conforms to the harmonized european standards :
et de plus est conforme aux dispositions des normes européennes harmonisées :
NF EN 60204:1998 NF EN 1493:1998
Übereinstimmt mit derjenigen Maschine für die eine EG Typ

Abnahmebescheinigung Nr : 0062-150X-0299-05-04
durch BUREAU VERITAS durchgeführt wurde.
BUREAU VERITAS
34, rue Rennequin
75850 PARIS Cedex 17 (France)
conforms to the machinery example of the EC Type examination Certificate number : 0062-150X-0299-05-04
which has been issued by BUREAU VERITAS.
est conforme à l'exemplaire qui a reçu l'attestation d'examen de type numéro : 0062-150X-0299-05-04
délivrée par le BUREAU VERITAS.
Datum : 7 Septembre 2004 Olivier GAC

Date Qualitätsverantwortlicher
67
E 205 GB - Issue 1
QUADRA WITHOUT AUXILIARY LIFTING Declaration of Conformity
EG-Konformitätserklärung
EC Declaration of conformity
Déclaration CE de conformité
Zippo Gesellschaft für Hebetechnik mbH

Heinrich-Hertz-Straße 21
D-77656 Offenburg/Baden
Telefon: (0781) 6010
Fax: (0781) 60133
erklärt dass : Vier-Saülen Hebebühne, elektrohydraulisch

declares that : Four post lift, electrohydraulical,
déclare que : Elévateur à quatre colonnes, électrohydraulique
Geschäftsname : QUADRA
Commercial name, Identification commerciale
Tragfähigkeit : 4000 kg
Capacity, Capacité
Type : _____
Typ
Fabrik-Nr : _____/_/__
Serial number, Numéro de série
mit der Richtlinie 98/37/CE konform ist,

conforms to the 98/37/CE Directive,
est conforme à la directive 98/37/CE,
und mit harmonisierten europäischen normen konform ist :

and conforms to the harmonized european standards :
et de plus est conforme aux dispositions des normes européennes harmonisées :
NF EN 60204:1998 NF EN 1493:1998
übereinstimmt mit derjenigen Maschine für die eine EG Typ

Abnahmebescheinigung Nr : 0062-150X-0300-05-04
durch BUREAU VERITAS durchgeführt wurde.
BUREAU VERITAS
34, rue Rennequin
75850 PARIS Cedex 17 (France)
conforms to the machinery example of the EC Type examination Certificate number : 0062-150X-0300-05-04
which has been issued by BUREAU VERITAS.
est conforme à l'exemplaire qui a reçu l'attestation d'examen de type numéro : 0062-150X-0300-05-04
délivrée par le BUREAU VERITAS.
Datum : 7 Septembre 2004 Olivier GAC

Date Qualitätsverantwortlicher
68
E 205 GB - Issue 1

Pont Fog Quadra

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English

E 205 GB (991 9648)

Zippo Gesellschaft für Hebetechnik mbH Heinrich-Hertz-Straße 21 D-77656 Offenburg/Baden Deutschland

ISSUE PUBLICATION TEXT/ILLUSTRATION MODIFIED

Number 1 11/2004 First issue.

WARNINGS, CAUTIONS, NOTES

A “NOTE” is used in this manual to focus on important specific points.

WARNING READ FOR FURTHER

Issue p2 Finishing p19

LIST OF SKETCHES AND FIGURES

Fig1 Overall view of the lift on the ground p5

For 493 9201

2466 (between base plates)

Fig. 1B 175 4200 1015

Fig. 1 Overall views of the lift on the ground (Dimensions in mm)

For 494 9021

494 9024 350

2716 (between base plates)

Fig. 1D 175 4800 1015

For 3405.1C 350

2716 (between base plates)

Fig. 1b Overall views of the lift on the ground (Dimensions in mm)

493 9201 494 9021

For the other specifications, to contact us

• A 24V control circuit.

• A lockable mains isolator switch.

• Complete lowering of the lift in two steps, with audible alarm.

• "Hold to run" type controls.

• Egine protected by a thermal overload device.

• A conventional and robust design.

• A parachute safety cam on the 4 racks.

• Fall protection achieved by racks and latches.

This lift must be installed so that:

• The ground specifications must be observed (installation area of lift)

• The electrical specifications must be observed

• Remove the mobile track using a forklift.

• Position the 4 columns around the rectangle.

COLUMN NO.4 BASE Position of power

PLATE (MOTOR COL.) + compressed air supply

Columns and Cross-beams Installation

For each column: (Fig. 5)

Fig. 4b Fitting the lower limit switch

Fig. 7 Track installation Fig. 8 View of latch

Carrier cable installation

Fig. 11 View of carrier cable run Fig. 12 Position of double pulley

Fig. 13 Cable guides Fig. 14 "Cable sensor" routing + solenoids

Motor column fittings

• Fetch the transformer.

Fig. 15 Cross-beam connection board

Tie-bar adjustment between the track and cross-beam

- Low ceiling device option (Ref. : 66494 8521)

Fig. 16 Installing the low-ceiling cell

- Hydraulic pressure valve

Fig. 17 Adjusting hydraulic pressure

II) Operational adjustments

- Adjusting the racks (platform horizontality)

- Adjusting the carrier cables

Fig. 18 Adjusting the rack

Acceptance test procedure