Komatsu Hydraulic Excavator Pc150 6k Shop Manual-25k14413

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CEBMOO1601

Shop
Manual

HYDRAULIC EXCAVATOR

SERIAL NUMBERS
PC1504K - K30001 andup
PC1 50LC4K - K30001
This material is proprietary to Komatsu America International Company and is not to be reproduced, used, or
disclosed except in accordance with written authorization from Komatsu America International Company.

It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or add improvements at any time without incurring any obligatlon to install such changes on products sold
previously.

Due to this continuous program of research and development, periodic revisions may be made to this publication.
It is recommended that customers contact their distributor for information on the latest revision.

November 1997 Copyright 1997 Komatsu America International Company

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 CONTENTS

01 GENERAL .......................................... 01-I

10 STRUCTURE AND FUNCTION .......................... 1O-l

20 TESTING, ADJUSTING AND TROUBLESHOOTING ......... 20-I

30 DISASSEMBLY AND ASSEMBLY ........................ 30-I

40 MAINTENANCE STANDARD ........................... 40-I

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 PRODUCT PUBLICATIONS INFORMATION

VARIOUS PRODUCT PARTS & SERVICE PUBLICATIONS ARE AVAILABLE TO ALL KOMATSU CONSTRUCTION
EQUIPMENT OWNERS, INCLUDING OPERATION & MAINTENANCE MANUALS, PARTS BOOKS AND SHOP
MANUALS.

SPECIAL PUBLICATIONS SUCH AS SERVICE TOOL, AIR CONDITIONING, AND TURBOCHARGER SHOP
MANUALS ARE ALSO AVAILABLE AS WELL AS SELECTED OPERATION & MAINTENANCE AND SHOP
MANUALS IN FOREIGN LANGUAGES.

THE PUBLICATIONS LISTED BELOWARE AVAILABLE FOR THIS PARTICULAR MACHINE(S).

DESCRIPTION FORM NUMBER

PARTS BOOK - PAPER:

Engine and Chassis . . . . . . _. . . . . . . . . EEPB005700

PARTS BOOK - MICROFICHE:

Engine and Chassis ................. EEPM005700

OPERATION & MAINTENANCE MANUAL:

Engine and Chassis ................_ ...... ...... .... CEAMOOI 700

SHOP MANUAL:

Chassis .............. ....... .._ ....... ...... .... .. CEBM001601

SAFETY MANUAL. ................... .. ....... ...... .... . HE92-2

PARTS AND SERVICE PUBLICATIONS CAN ONLY BE ACQUIRED BY AUTHORIZED KOMATSU

DISTRIBUTORS, USING THE KOMATSU AMERICA INTERNATIONAL COMPANY PARTS INFORMATION
PROCESSING SYSTEM (PIPS).

IF THE PIPS SYSTEM IS NOT AVAILABLE AT THE DISTRIBUTOR LOCATION, THEN THE FOLLOWING
REQUISITION FOR TECHNICAL SERVICE PUBLICATIONS AND SERVICE FORMS CAN BE USED. FORM
KDCSID IS SHOWN ON THE REVERSE SIDE OF THIS PAGE.

PC1506K.PUB 112097

00-3
 REQUISITION FOR TECHNICAL SERVICE PUBLICATIONS AND SERVICE FORMS

COMPLETE FORM
AND RETURN TO - DataKom Publishing Corporation
440 North Fairway Drive
Vernon Hills, IL 60061-8112 U.S.A.
Attn: Service Publications
Fax No. (847) 970-4186
Tel No. (847) 970-5887

COMPANY NAME

SHIP TO -

ATTN.

STREET ADDRESS

TYPE or PRINT
CITY, STATE, ZIP CODE
ONLY -
COUNTRY

PHONE NO. FAX NO. SHIPPING METHOD DlSTRlBRANCH CODE

IMPORTANT - TO ASSURE SHIPMENT OF THE CORRECT PUBLICATION(S), THE MODEL NUMBER AND MACHINE
SERIAL NUMBER MUST BE SHOWN.

PARTS BOOK
PUBLICATION
QTY. PUBLICATION FORM NO. MODEL NUMBER SERIAL NUMBER
DESCRIPTION
a M-;::::he

KDCSI E 072199 CURRENT PRICES WILL BE CHARGED

01 GENERAL

Specifications .............................................. Ol- 2

Specification drawings ................................ Ol- 4
Weight table ................................................ Ol- 8
Fuel, coolant and lubricants ........................ 01-12

01-I
GENERAL SPECIFICATIONS

SPECIFICATIONS

Machine model PC1 50LC-6k PC1 50-6k

Serial Number and up and up

Bucket capacity (SW (m’) 0.67 0.58

17200 16300
Operating weight (kg) (with 2.25 m ARM) (with 2.25 m ARM)

Max. digging depth 0-W 5610 5645

g Max. digging depth of cut for 8 level W-4 5375 5415

z Max. digging reach (mm) 8675 8675

?
‘z Max. reach at ground level (mm) 8510 8515

g Max. digging height (mm) 8840 8800

Max. dumping height (mm) 6230 6190

Max. digging force (using power max. function) N’W)) 115 (11700) 115 (11700)

Swing speed (w-4 12 12

Swing max. slope angle (deg.) 20 20

Lo: 2.7 Mi: 4 Lo: 2.7 Mi: 4

Travel speed (km/h)
Hi: 5,5 Hi: 5.5

Gradeability (deg.) 35 35

Gound pressure 0.039 (0.40) 0.051 (0.52)

(MPa(kg/cm’)
[standard triple grouser shoe width] [600 mm] [500 mm]

Overall length (for transport) (mm) 8560 8565

Overall width (mm) 2780 2490

Overall width of track (mm) 2780 2490

Overall height (for transport) (mm) 2960 2945

Overall height to top of cab (mm) 2930 2890

Ground clearance of counterweight (mm) 1030 990

Min. ground clearance (mm) 440 440

Tail swing radius (mm) 2435 2435

Min. swing radius of work equipment (mm) 3060 3060

Height of work equipment at min. swing radius (mm) 7140 7100

Length of track on ground (mm) 3260 2880

Track gauge (mm) 2180 1990

Height of machine cab (mm) 2010 1970

01-Z
GENERAL SPECIFICATIONS

vlodel
Machine model

Serial Number I KOMATSU SA4Dl02E

4-cycle, water-cooled, in-line, vertical,
rype direct injection, with turbocharger

40. of cylinders - bore x stroke (mm) 4 - 102x120

Qton displacement (cc) 3920

Flywheel horsepower (kW(PS)/rpm) 78 (106)

Max torque (Nm(kgm)/rmp) 422 (43)/l 400

Max. speed at no load (rpm) 2450

Min. speed at no load (rpm) 950

Min. fuel consumption (g/kW.h(g/PS.h)) 210 (155)

starting motor 24V 4.5 KW

qlternator 24V 55A

3attery 12V 95 AhX2

qadiator core type cwx-4

Zarrier roller

rrack roller
‘~
rrack shoe

Variable displacement piston type X

Type X No.
gear type X 1

Delivery (//min.) Piston type: 276 X 1, gear type: 34

Piston type 34.81(355) 31.87(325)
Set pressure (MPa(kg/cm*)
gear type: 32.36 (33)

Type X No. 6-spool + l-spool type X 1

Control method Hydraulic

Travel motor Piston type (with brake valve,)X2

Swing motor Piston type (with safety valve,): Xl

iydraulic cylinder Double-acting piston

iydraulic tank Box-shaped, sealed

iydraulic filter Tank return side

Hydraulic cooler Air cooled

01-3
GENERAL SPECIFICATIONS

r I

OLP
i
GENERAL SPECIFICATIONS

PC1 50LC-6k 1 .a5m ARM 2.25m ARM 2.62m ARM 2.90m ARM
A 1Max digging
___ height
_ I a775 mm I 8840 mm I 8900 mm I 9055 mm
B Max dumping height 6130 mm 6230 mm 6320 mm 6470 mm
C Max digging depth 5200 mm 5610 mm 5960 mm 6250 mm
D Max digging depth of cut
4950 mm 5375 mm 5740 mm 6050 mm
for 8’ level
I I I I I
E Max digging reach a355 mm a675 mm a960 mm 9230 mm
F Max digging reach at
ala0 mm a510 mm a800 mm 9075 mm
ground
I - I I I I

G 1Min swing radius 1 3360 mm 1 3060 mm 1 3000 mm I 3010 mm

H Work equipment height
7210 mm 7140 mm 7120 mm 7140 mm
of min swin radius

01-5
GENERAL SPECIFICATIONS

01-6
GENERAL SPECIFICATIONS

PC1 50-6k 1 1.85m ARM 12.25m ARM 12.62m ARM ( 2.90m ARM 1
A Max digging height 8735 mm 8800 mm 8865 mm 9015 mm
B I Max dumping
I
._ height
_ I 6090 mm
I
I 6190 mm
I
/ 6280 mm II 6430 mm
I

C Max digging depth 5240 mm 5645 mm 6000 mm 6290 mm

D Max digging depth of cut
4990 mm 5415 mm 5780 mm 6090 mm
for 8’ level
I I I I I

E Max digging reach 8355 mm 8675 mm 8960 mm 9230 mm

F Max digging reach at
8190 mm 8515 mm 8805 mm 9080 mm
ground
G I Min swing radius I 3360 mm I 3060 mm I 3000 mm I 3010 mm 1
H Work equipment height
7170 mm 7100 mm 7080 mm 7100 mm
of min swin radius

01-7
WEIGHT TABLE

Units:kg Units:kg

dachine model PC1 50LG6k Machine model PC1 50LG6k

serial Number Serial Number
tngine assembly 600 Track shoe assembly (shoes +link+pin)
Engine 445 600mm triple grouser shoe 2620
Damper 15 700mm triple grouser shoe 2870
Hydraulic pump 100 800mm triple grouser shoe 3120
qadiator, oil cooler assembly 115 Boom assembly 1030
iydraulic tank, filter assembly (excl. hydraulic oil) 125 Arm assembly
Gel tank (excl. fuel) 100 1850 mm arm 400
qevolving frame 1410 2250 mm arm 450
Iperator’s cab 290 2620 mm arm 520

Iperator’s seat 30 2900 mm arm 600

>ounterweight 2950 Bucket assembly (SAE 0.67 mA3) 580

swing machinery (excl. oil) 115 Boom cylinder assembly + Boom cylinder bottom pin 135x2+7x2

;ontrol valve (7 spools) 70 Arm cylinder assembly 200

swing motor 30 Bucket cylinder assembly 130

Travel motor 95 X 2 Link assembly 160
Zenter swivel joint 45 Boom pin (boom foot pin, boom cylinder top pin, arm
30+21 +9+19
cylinder bottom pin, boom top pin)
Jnder carriage assembly (excl. track shoes assembly) 4450
Arm pin ( arm cylinder top pin, bucket cylinder bottom ,o + 7 + ,6 + ,5
Track frame 2400
pin, arm top pin, arm - link joint pin)
Swing circle 235
Link pin (bucket cylinder top pin, link - bucket joint
Idler assembly 140x2 15 + 16
pin)
Idler cushion 135x2
Carrier roller 20 x 4
Track roller 40x 14
Final drive (excl. travel motor) 195x2
 WEIGHT TABLE
Units:kg Units:kg

vlachine model PC1 50-6k vlachine model PC1 50-6k

serial Number Serial Number
!ngine assembly 600 Track shoe assembly (shoes +link+pin)
Engine 445 500mm triple grouser shoe 2160
Damper 15 600mm triple grouser shoe 2390
Hydraulic pump 100 700mm triple grouser shoe 2620
qadiator, oil cooler assembly 115 3oom assembly 1030
iydraulic tank, filter assembly (excl. hydraulic oil) 125 Vm assembly
Gel tank (excl. fuel) 100 1850 mm arm 400
qevolving frame 1410 2250 mm arm 450
Iperator’s cab 290 2620 mm arm 520
Iperator’s seat 30 2900 mm arm 600
;ounterweight 2950 3ucket assembly (SAE 0.67 mA3) 580
jwing machinery (excl. oil) 115 3oom cylinder assembly + Boom cylinder bottom pin 135x2+7x2
;ontrol valve (7 spools) 70 9rm cylinder assembly 200
jwing motor 30 3ucket cylinder assembly 130
[ravel motor 95 x 2 _ink assembly 160
;enter swivel joint 45 3oom pin (boom foot pin, boom cylinder top pin, arm
30+21 +9+19
zylinder bottom pin, boom top pin)
Jnder carriage assembly (excl. track shoes assembly) 4150
9rm pin ( arm cylinder top pin, bucket cylinder bottom 1o + 7 + 16 + 15
Track frame 2100
Iin, arm top pin, arm - link joint pin)
Swing circle 235
_ink pin (bucket cylinder top pin, link - bucket joint
Idler assembly 140x2 15 + 16
Iin)
Idler cushion 135x2
Carrier roller 20 x 2
Track roller 40x 12
s!
Final drive (excl. travel motor) 195x2
cb
GENERAL FUEL, COOLANT AND LUBRICANTS

FUEL, COOLANT AND LUBRICANTS

RESERVOIR
T
I<IND OF
FLUID
22
30
AMBIENTTEMPERATURE

-4
-20
14
-10
32
0
50
10
68
20
86
30
T
104°F
40°C
CAPACITY (/)

Specified Refill

Engine oil pan 16 16

Swing machinery case 4 4

Engine
Final drive case (each side oil 4 4

Idler (1 each) 0.16 0.16

Track roller (1 each) 0.10 0.10

Carrier roller (1 each) 0.16 0.16

Hydraulic system 190 135

c
Hydraulic
oil

Fuel tank Diesel 250

fuel

Cooling system Coolant 20

01-10
Komatsu Hydraulic Excavator Pc150 6k Shop Manual-25k14413
Full download: http://manualplace.com/download/komatsu-hydraulic-excavator-pc150-6k-shop-manual-25k14413/
GENERAL FUEL, COOLANT AND LUBRICANTS

NOTE:
(1) When fuel sulphur content is less than 0.5%, change
oil in the oil pan every periodic maintenance hours de-
scribed in this manual.
Change oil according to the following table if fuel sul-
phur content is above 0.5%.

Fuel sculphur content Change interval of oil

in engine oil pan
0.5 to 1 .O% l/2 of regular interval

Above 1 .O% l/4 of regular interval

2) When starting the engine in an atmospheric tempera-

ture of lower than O”C, be sure to use engine oil of
SAEl OW, SAEl OW-30 and SAE15W-40, even though
an atmospheric temperature goes up to 10°C more or
less in the day time.
3) Use API classification CD as engine oil and if API
classification CC, reduce the engine oil change inter-
val to half.
4) There is no problem if single grade oil is mixed with
multigrade oil (SAElOW-30), 15W matches the tem-
perature in the table on the left.
5) We recommend Komatsu genuine oil which has been
specifically formulated and approved for use in engine
and hydraulic work equipment applications.
* For the H046-HM, use the oil recommentded by
Komatsu.

ASTM: American Society of Testing and Material

SAE: Society of Automotive Engineers
API: American Petroleum Institute

Specified capacity: Total amount of oil including oil for

components and oil in piping.
Refill capacity: Amount of oil needed to refill system
during normal inspection and mainte-
nance.

01-11
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