Machine No.

DAILY PREDICTIVE CHECKSHEET OF TUBE BENDING MACHINE Machine Name :

Date :
Activity Required Std. If not done, DATE
Sr. no Activity Check for Action if not ok Method Resp.
C L I T Condition leads to 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Clean the Machine C Dust Dust free Clean Leads to B/D Cloth Operator

Inform to
2 To check the oil level in tank L I Level Gauge Above min. level Leads to B/D Visual Operator
maintenance

To check pressure of the pneumatic Inform to

3 I Pressure in gauge As per standard Leads to B/D Visual Operator
system maintenance

Inform to
4 To check oil leakage at all joints, seals I Leakage No Leakage Leads to B/D Visual Operator
maintenance

Visual &
5 Door of electrical panel & junction box I Fully closed Fully closed Closed Leads to B/D Operator
Hand

Working or not /Loose or Working ok/proper Inform to Leads to B/D &

6 Emergency button I T Visual Operator
tight tight maintenance Accident

Nut and bolt marking with Tight as per marking Inform to

7 To check the bolts & nuts of machine T Leads to B/D Visual Operator
paint position maintenance

10

11

Name
Shift Operator (Sign.) :
Sign.

Name
Shift Engineer (Sign.) :
Sign.

Name
HOD (Sign.) :
Sign.

JCME/LM/F/028/01

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

WEEKLY PREVENTIVE CHECKSHEET OF TUBE BENDING MACHINE Machine Name :-

Date :

Sr. Checking Req. Standard Week - 1 Week - 2 Week - 3 Week - 4

Activities Status Status Status Status
No. Method Condition Remarks Remarks Remarks Remarks
Before After Before After Before After Before After
1 To record the hydraulic oil temperature Temperature meter < 55 degree C

2 To check the status of oil cooler/Heat exchanger By Hand Should work

To check the lub. Oil pump working status and record

3 HMI On time Off time
on time and off time

4 To apply grease on the toggle and pins Grease pump Greasing done

To check the lub. Oil level in the pump and top up (top
5 Level gauge High level
up quantity to be recorded)

6 Clean all movable parts and gears By cloth Should be clean

7 To check leakage in oil tank Visually No leakage

Check the working of all electrical interlocking

8 Operate Interlocked
provided in the machine

9 Check all the wires for any loose connections By tester/screw driver No looseness

10 To check the limit switch & sensor working status By operating Should be interlocked

11

12

13

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/029/01

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

MONTHLY PREVENTIVE CHECKSHEET OF TUBE BENDING MACHINE Machine Name :-

Date :
Sr. Req. Standard
Activities Checking Method January February March April May June July August September October November December
No. Condition
1 To check the lub. Oil going path on all points Visually No chocking

Use compress air with

2 To clean the air filter to prevent overheating Filter should be clean
suitable nozzle
Greasing should be done at desired location (bearings,gears,turn Grease pump or
3 Greasing done
push,bend axis,moving parts etc.) equivalent
Clean and tie the encoders rubber (source of calculation of bend
4 By cloth Should be clean
angle) with the bending arm

5 Check the encoder mounting bolts By Spanner No looseness

6 Check the gap in bend pinion & rack By Filler gauge,spanner < 1MM

7 Check the gap in turn system By Filler gauge,spanner <0.5 MM

8 Check the gap in push gear & rail By Filler gauge,spanner <0.5 MM

9 Check the play in clamp slide,toggle and pin By Filler gauge,spanner No play

10 Check the play in wiper slide By Filler gauge,spanner No play

11 To check any abnormal sound from motor and pump Visually/Hearing No abnormal sound

To check the two hand operation/foot switch & emergency push

12 Operate Working condition
button working status

13 To check the alarm displayed in the HMI Visually No alarm

Pressure meter should

14 To check the pressure of oil pump By Hand
be working

15 Check electrical panel exhaust fan Visually Working condition

16 Cleanliness of oil filter By Hand Clean

17 Check motor foundation bolts By Spanner No looseness

18 Check the motor current Amp. Meter Master Table

19

20

21

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/030/01

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

HALF YEARLY PREVENTIVE CHECKSHEET OF TUBE BENDING MACHINE Machine Name :-

Date :

Half Yearly 1 Half Yearly 2

Sr. No. Activities Checking Method Req. Standard Condition Status Status
Remarks Remarks
Before After Before After
1 To check the all bearing condition Visually/Noise No wear and tear

2 To clean the oil power pack By hand Clean condition

3 To check the condition of hydraulic oil Visually/Testing As per standard

4 To check the oil seal and o rings Visually OK condition

5 To check setting and movement of pressure control gauge Pressure meter & movement Calibrated

Flow control valve & speed of

6 To check setting and movement of oil flow control gauge Calibrated
movement
7 To check the working condition of hyd. pump relief valve By operating OK condition

8 Descailing the heat exchanger By operating Descaling

9 To change hydraulic oil filter By Hand New filter

To check the main incoming cable terminal condition & its

10 By Spanner/Screw driver No looseness
tightness
11 Check insulation of motor Meggar >1M ohm

12 Clean the panel with blower to remove dust. By blower No-dust

13 Panel Platform Mounting Bolts Checking. By Spanner No looseness

14 Lubricate motor shaft coupling with grease. By Manual Grease Gun Greasing done

Change the oil

15 To change the hydraulic oil in the system By hand
(once in a year)
16 To clean the AC filter,if available By hand No dust

17 To check the vibration in coupling of the motor Visually No vibration

18

19

20

21

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/031/01

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)