Sunroof

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1712-1U-01G(09-15).

fm 1 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
09–15 SUNROOF
LOCATION INDEX . . . . . . . . . . . . . . . . . 09–15–1 5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–9
DEFLECTOR REMOVAL/INSTALLATION09–15–2 SUNROOF MOTOR REMOVAL . . . . . . . . 09–15–11
4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–2 SUNROOF MOTOR INSTALLATION. . . . 09–15–11
5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–2 SUNROOF MOTOR INSPECTION . . . . . . 09–15–12
GLASS PANEL ADJUSTMENT . . . . . . . 09–15–3 4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–12
GLASS PANEL 5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–13
REMOVAL/INSTALLATION . . . . . . . . . 09–15–3 SUNROOF RELAY
FRONT DRAIN HOSE REMOVAL . . . . . 09–15–4 REMOVAL/INSTALLATION . . . . . . . . . . 09–15–14
FRONT DRAIN HOSE INSTALLATION . 09–15–4 4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–14
REAR DRAIN HOSE REMOVAL . . . . . . 09–15–4 5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–14
REAR DRAIN HOSE INSTALLATION . . 09–15–5 SLIDING SUNROOF SYSTEM
SUNROOF UNIT WIRING DIAGRAM. . . . . . . . . . . . . . . . . 09–15–14
REMOVAL/INSTALLATION . . . . . . . . . 09–15–5 SUNROOF RELAY INSPECTION . . . . . . 09–15–16
SUNROOF UNIT DISASSEMBLY. . . . . . 09–15–5 4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–16
4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–5 5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–17
5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–7 SUNROOF SWITCH
SUNROOF UNIT ASSEMBLY. . . . . . . . . 09–15–8 REMOVAL/INSTALLATION . . . . . . . . . . 09–15–18
4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–8 SUNROOF SWITCH INSPECTION . . . . . 09–15–18

End of Toc
LOCATION INDEX
A3U091501049W01

09–15

A3U0915W024

1 Sunroof unit 3 Sunroof relay


(See 09–15–5 SUNROOF UNIT REMOVAL/ (See 09–15–14 SUNROOF RELAY REMOVAL/
INSTALLATION) INSTALLATION)
(See 09–15–8 SUNROOF UNIT ASSEMBLY) (See 09–15–16 SUNROOF RELAY INSPECTION)
(See 09–15–5 SUNROOF UNIT DISASSEMBLY) 4 Sunroof switch
2 Sunroof motor (See 09–15–18 SUNROOF SWITCH INSPECTION)
(See 09–15–5 SUNROOF UNIT REMOVAL/ (See 09–15–18 SUNROOF SWITCH REMOVAL/
INSTALLATION) INSTALLATION)

09–15–1
1712-1U-01G(09-15).fm 2 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
End Of Sie

DEFLECTOR REMOVAL/INSTALLATION
A3U091569880W01
4SD
1. Fully open the glass panel.
2. To remove the stopper, remove the sunroof unit. (See 09–15–5 SUNROOF UNIT REMOVAL/INSTALLATION.)
3. Remove in the order indicated in the table.
1 Deflector
(See 09–15–2 Deflector Removal Note)
2 Stopper

4. Install in the reverse order of removal.

X3U915WA2

Deflector Removal Note


1. Remove the deflector using a tape-wrapped screwdriver.

X3U915WA3

5HB
1. Fully open the glass panel.
2. Push the deflector inside (1) and pull it up (2) to
release the stopper.
3. Slide the deflector to disengage from the hook.
(3)
4. Remove the deflector.
5. Install in the reverse order of removal.
End Of Sie

A3U0915W001

09–15–2
1712-1U-01G(09-15).fm 3 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
GLASS PANEL ADJUSTMENT
A3U091569810W01
1. Fully close the glass panel.
2. Measure the gap and height between the glass
panel and body.
• If not as specified, loosen the glass panel
installation screws and reposition the glass
panel.

Clearance
a: 0.2—2.2 mm {0.008—0.086 in}
b: 0 mm {0 in}

3. Tighten the installation screws.


X3U915WA6

4. Insert a prepaid card between the weatherstrip


and the body of the vehicle. Verify that the
sunroof is shut tightly (there is resistance when
the prepaid card is moved).
• If the sunroof is not shut tightly, readjust by
performing Steps 3 and 4.
End Of Sie

X3U915WA7

GLASS PANEL REMOVAL/INSTALLATION 09–15


A3U091569810W02
1. Fully close the glass panel.
2. Fully open the sunshade.
3. Remove the screws, and then remove the glass
panel.

X3U915WA4

4. Peel the weatherstrip off the glass panel.


5. Install in the reverse order of removal.
6. Adjust the glass panel. (See 09–15–3 GLASS
PANEL ADJUSTMENT.)
End Of Sie

X3U915WA5

09–15–3
1712-1U-01G(09-15).fm 4 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
FRONT DRAIN HOSE REMOVAL
A3U091569920W01
1. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
2. Disconnect the front drain hose from the sunroof frame.
3. Remove the front drain hose from the clips.
4. Pull the front drain hose into the room side.
5. Remove the front drain hose.
End Of Sie

A3U0915W022

FRONT DRAIN HOSE INSTALLATION


A3U091569920W02

Caution
• If the front drain hose is pinched or bent anywhere, the water in the hose may not discharge and
enter the inside of the vehicle. During and after installation of the trims and the headliner, always
make sure there is no interference with the front drain hose. Fix any problem if found.

1. Apply soapy water to the front drain hose inserting area.


2. Insert one end of the front drain hose into the sunroof frame.
3. Install the front drain hose to the clips parallel to the pillar and free of slack.
4. Insert the front drain hose joint into the hinge pillar inner hole.
5. Install the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
End Of Sie
REAR DRAIN HOSE REMOVAL
A3U091569922W01
1. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
2. For 4SD, remove the trunk side trim.
3. Disconnect the rear drain hose from the sunroof frame.
4. Remove the rear drain hose from the clips.
5. Pull the rear drain hose into the room side.
6. Remove the rear drain hose.
End Of Sie

A3U0915W002

09–15–4
1712-1U-01G(09-15).fm 5 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
REAR DRAIN HOSE INSTALLATION
A3U091569922W02

Caution
• If the rear drain hose is pinched or bent anywhere, the water in the hose may not discharge and
enter the inside of the vehicle. During and after installation of the trims and the headliner, always
make sure there is no interference with the rear drain hose. Fix any problem if found.

1. Apply soapy water to the rear drain hose inserting area.


2. Insert one end of the rear drain hose into the sunroof frame.
3. Install the rear drain hose to the clips parallel to the pillar and free of slack.
4. Insert the rear drain hose joint into the rear pillar inner hole.
5. Install the trunk side trim. (See 09–17–15 TRUNK SIDE TRIM REMOVAL/INSTALLATION.)
6. Install the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
End Of Sie
SUNROOF UNIT REMOVAL/INSTALLATION
A3U091569850W01
1. Disconnect the negative battery cable.
2. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
3. Remove the glass panel.
4. Disconnect the front and rear drain hoses from the sunroof frame.
5. Remove the roof harness from the sunroof frame.

09–15

X3U915WAA

6. Remove the bolts and nuts, and then remove the


sunroof unit.
7. Install in the reverse order of removal.
8. Adjust the glass panel. (See 09–15–3 GLASS
PANEL ADJUSTMENT.)
End Of Sie

X3U915WAB

SUNROOF UNIT DISASSEMBLY


A3U091569850W02
4SD
1. Remove the screws, and then remove the drip
rail.

X3U915WAC

09–15–5
1712-1U-01G(09-15).fm 6 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
2. Remove the sunshade stopper.
3. Slide the sunshade backward, and remove it from
the sunroof frame.

X3U915WAD

4. Remove the screws, and then remove the rear


drip.

X3U915WAE

5. Slide the drip shoe backward, and remove it from


the sunroof frame.
6. Remove the sunroof motor.

X3U915WAF

7. Remove the stopper screw.


8. Slide the guide backward, and remove it from the
sunroof frame.
9. Remove the deflector.

X3U915WAG

09–15–6
1712-1U-01G(09-15).fm 7 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
5HB
1. Bend the hook of the decoration link backward to
remove the drip rail.

A3U0915W003

2. Remove the sunshade stopper.


3. Slide the sunshade backward, and remove it from
the sunroof frame.

A3U0915W004

4. Remove the screw, and then remove the guide


stopper. 09–15

A3U0915W005

5. Remove the lock washer using a tape-wrapped


screwdriver.
6. Slide the decoration link backward, and remove it
from the sunroof frame.
7. Remove the sunroof motor.

A3U0915W006

09–15–7
1712-1U-01G(09-15).fm 8 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
8. Slide the guide backward, and remove it from the
sunroof frame.

A3U0915W007

9. Remove the screws.


10. Slide the drive unit forward, and remove it from
the sunroof frame.
11. Remove the deflector.
12. Remove the sunroof relay.
End Of Sie

A3U0915W008

SUNROOF UNIT ASSEMBLY


A3U091569850W03
4SD
1. Install the deflector.
2. Slide the guide forward, and install it to the sunroof frame.
3. Install the stopper screw.
4. Move the guide by hand until it is tilted up
position.

X3U915WAH

5. Move the link built into the guide by hand until it is


aligned with mark A and mark B.
6. Install the sunroof motor.

X3U915WAJ

09–15–8
1712-1U-01G(09-15).fm 9 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
7. Slide the drip shoe forward, and install it to the
sunroof frame.
8. Use IPA (Isopropyl alcohol) to remove any excess
repair sealant.

X3U915WAK

9. Install the screws, and then install the rear drip.

X3U915WAL

10. Slide the sunshade forward, and install it to the


sunroof frame.
11. Install the sunshade stopper. 09–15

X3U915WAM

12. Install the screws, and then install the drip rail.

X3U915WAN

5HB
1. Install the sunroof relay.
2. Install the deflector.
3. Slide the drive unit backward, and install it to the sunroof frame.

09–15–9
1712-1U-01G(09-15).fm 10 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
4. Install the screws.

A3U0915W009

5. Slide the guide forward, and install it to the


sunroof frame.
6. Move the guide by hand until it is in the tilted up
position.

A3U0915W010

7. Move the guide by hand until notch comes


between mark A and mark B.
8. Install the sunroof motor.
9. Slide the decoration link forward, and install it to
the sunroof frame.

A3U0915W011

10. Install the lock washer.

A3U0915W012

11. Install the screw, and then install the guide


stopper.

A3U0915W005

09–15–10
1712-1U-01G(09-15).fm 11 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
12. Slide the sunshade forward, and install it to the
sunroof frame.
13. Install the sunshade stopper.

A3U0915W013

14. Bend the hook of the decoration link backward to


install the drip rail.
End Of Sie

A3U0915W014

SUNROOF MOTOR REMOVAL


A3U091569870W01
1. Disconnect the negative battery cable.
2. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.) 09–15
3. Disconnect the connector.
4. Remove the screws, and then remove the sunroof
motor.
End Of Sie

A3U0915W015

SUNROOF MOTOR INSTALLATION


A3U091569870W02
1. Connect the sunroof motor connector.
2. Connect the sunroof switch connector.
3. Connect the negative battery cable.
4. Turn the ignition switch to ON position.
5. Press the CLOSE side of the slide switch until the sunroof motor stops.
6. Disconnect the sunroof switch connector.
7. Install the screws, and then install the sunroof motor.
8. Install the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
End Of Sie

09–15–11
1712-1U-01G(09-15).fm 12 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
SUNROOF MOTOR INSPECTION
A3U091569870W03
4SD
Motor
1. Remove the sunroof motor.
2. Apply battery positive voltage to the sunroof
motor terminals and inspect the operation of the
sunroof motor.
• If not as specified, replace the sunroof motor.
Connection
Motor operation
2A 2B
B+ GND Turn left (Slide close/Tilt up)
GND B+ Turn right (Slide open/Tilt down)

A3U0915W025

Limit Switch
1. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
2. Verify the glass panel position.
3. Disconnect the connector.
4. Inspect for continuity between the sunroof motor
terminals using an ohmmeter.
• If not as specified, replace the sunroof motor.

Y3U915WA1

X3U915WAR

09–15–12
1712-1U-01G(09-15).fm 13 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
5HB
Motor
1. Remove the sunroof motor.
2. Apply battery positive voltage to the sunroof
motor terminals and inspect the operation of the
sunroof motor.
• If not as specified, replace the sunroof motor.
Connection
Motor operation
1A 1I
B+ GND Turn right (Slide open/Tilt down)
GND B+ Turn left (Slide close/Tilt up)

A3U0915W017

09–15
Limit Switch
1. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
2. Verify the glass panel position.
3. Disconnect the connector.
4. Inspect for continuity between the sunroof motor
terminals using an ohmmeter.
• If not as specified, replace the sunroof motor.

A3U0915W019

A3U0915W018

End Of Sie

09–15–13
1712-1U-01G(09-15).fm 14 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
SUNROOF RELAY REMOVAL/INSTALLATION
A3U091569873W01
4SD
Note
• Sunroof relay is built in the sunroof motor.
5HB
1. Disconnect the negative battery cable.
2. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
3. Pull the sunroof relay from the sunroof frame.
4. Disconnect the connector, and remove the
sunroof relay.
5. Install in the reverse order of removal.
End Of Sie

A3U0915W020
SLIDING SUNROOF SYSTEM WIRING DIAGRAM
A3U091501049W02
4SD

A3U0915W027

09–15–14
1712-1U-01G(09-15).fm 15 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
5HB

09–15

A3U0915W026

End Of Sie

09–15–15
1712-1U-01G(09-15).fm 16 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
SUNROOF RELAY INSPECTION
A3U091569873W02
4SD
1. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
2. Connect the sunroof switch connector.
3. Connect the negative battery cable.
4. Measure the voltage at the sunroof relay terminals as indicated below.
5. Disconnect the sunroof relay connector before inspecting for continuity at terminal 1F.
• If not as specified, inspect the parts listed under “Action” and the related wiring harnesses.
• If the parts and wiring harnesses are okay but the system still does not work properly, replace the sunroof
relay.

Terminal voltage list (Reference)

A3U0915W023

Voltage (V)/
Terminal Signal Connected to Test condition Action
Continuity
IG SW is at ON position. B+ • Inspect A/C 15 A fuse
• Inspect sunroof switch
1A IG2 Sunroof motor (See 09–15–18 SUNROOF
Other 0 SWITCH INSPECTION)
• Inspect related harness
Sunroof is tilting up. (Including • Inspect sunroof switch
B+
position when fully closed) (See 09–15–18 SUNROOF
1B Tilt up Sunroof switch
SWITCH INSPECTION)
Other 0 • Inspect related harness
Sunroof is closing. (Including • Inspect sunroof switch
position when fully closed and B+ (See 09–15–18 SUNROOF
1C Slide close Sunroof switch open) SWITCH INSPECTION)
Other 0 • Inspect related harness
Sunroof is fully opening. 0 • Inspect sunroof switch
(See 09–15–18 SUNROOF
1D Slide open Sunroof switch
Other B+ SWITCH INSPECTION)
• Inspect related harness
Sunroof is tilting down. (Not • Inspect sunroof switch
including position when fully B+ (See 09–15–18 SUNROOF
1E Tilt down Sunroof switch closed) SWITCH INSPECTION)
Other 0 • Inspect related harness
Sunroof relay Under any condition: inspect
1F GND Yes • Inspect related harness
ground for continuity to ground.
Sunroof is opening/tilting • Inspect sunroof switch
0
down. (See 09–15–18 SUNROOF
Sunroof is closing/tilting up. B+ SWITCH INSPECTION)
Slide close/
2A Sunroof motor • Inspect sunroof motor
tilt up
(See 09–15–12 SUNROOF
Other 0 MOTOR INSPECTION)
• Inspect related harness
Sunroof is opening/tilting • Inspect sunroof switch
B+
down. (See 09–15–18 SUNROOF
Sunroof is closing/tilting up. 0 SWITCH INSPECTION)
Slide open/
2B Sunroof motor • Inspect sunroof motor
tilt down
(See 09–15–12 SUNROOF
Other 0 MOTOR INSPECTION)
• Inspect related harness

09–15–16
1712-1U-01G(09-15).fm 17 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
5HB
1. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
2. Connect the sunroof switch connector.
3. Connect the negative battery cable.
4. Measure the voltage at the sunroof relay terminals as indicated below.
5. Disconnect the sunroof relay connector before inspecting for continuity at terminal H.
• If not as specified, inspect the parts listed under “Action” and the related wiring harnesses.
• If the parts and wiring harnesses are okay but the system still does not work properly, replace the sunroof
relay.

Terminal voltage list (Reference)

A3U0915W021

Voltage (V)/
Terminal Signal Connected to Test condition Action
Continuity
Sunroof is opening/tilting • Inspect sunroof switch
0
down. (See 09–15–18 SUNROOF
Sunroof is closing/tilting up. B+ SWITCH INSPECTION)
Slide close/
1A Sunroof motor • Inspect sunroof motor
tilt up
(See 09–15–12 SUNROOF
Other 0 MOTOR INSPECTION)
• Inspect related harness
Sunroof is closing/tilting up. 0 • Inspect sunroof switch
(See 09–15–18 SUNROOF 09–15
SWITCH INSPECTION)
Slide close/ Sunroof motor • Inspect sunroof motor (Limit
1B
tilt up (Limit switch) Other B+ switch)
(See 09–15–12 SUNROOF
MOTOR INSPECTION)
• Inspect related harness
IG SW is at ON position. B+ • Inspect A/C 15 A fuse
• Inspect sunroof switch
1C IG2 Sunroof switch (See 09–15–18 SUNROOF
Other 0 SWITCH INSPECTION)
• Inspect related harness
1D - Not used - - -
IG SW is at ON position. B+ • Inspect A/C 15 A fuse
• Inspect sunroof switch
1F IG2 Sunroof switch (See 09–15–18 SUNROOF
Other 0 SWITCH INSPECTION)
• Inspect related harness
Sunroof relay Under any condition: inspect
1H GND Yes • Inspect related harness
ground for continuity to ground.
Sunroof is opening/tilting • Inspect sunroof switch
B+
down. (See 09–15–18 SUNROOF
Sunroof is closing/tilting up. 0 SWITCH INSPECTION)
Slide open/
1I Sunroof motor • Inspect sunroof motor
tilt down
(See 09–15–12 SUNROOF
Other 0 MOTOR INSPECTION)
• Inspect related harness
Sunroof is opening/tilting • Inspect sunroof switch
0
down. (See 09–15–18 SUNROOF
SWITCH INSPECTION)
Slide open/ Sunroof motor • Inspect sunroof motor (Limit
1J
tilt down (Limit switch) switch)
Other B+ (See 09–15–12 SUNROOF
MOTOR INSPECTION)
• Inspect related harness

End Of Sie

09–15–17
1712-1U-01G(09-15).fm 18 ページ 2001年6月29日 金曜日 午前10時33分

SUNROOF
SUNROOF SWITCH REMOVAL/INSTALLATION
A3U091566560W01

Note
• The sunroof switch is together with the spot light.

1. Disconnect the negative battery cable.


2. Remove the spot light from the headliner. (See 09–18–21 MAP LIGHT REMOVAL/INSTALLATION.)
3. Install in the reverse order of removal.
End Of Sie
SUNROOF SWITCH INSPECTION
A3U091566560W02
1. Remove the sunroof switch. (See 09–18–21 MAP LIGHT REMOVAL/INSTALLATION.)
2. Inspect for continuity between the sunroof switch
terminals using an ohmmeter.
• If not as specified, replace the sunroof switch.

Z3U0915W001

X3U915WAU

End Of Sie

09–15–18

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