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Ds HG en 1

The document summarizes the Knife Gate Valve HG, which is a through-going high performance knife gate valve for sizes DN 50 - DN 1200. It offers reliable bi-directional zero leakage shut-off for highly concentrated media. The valve has a rigid two-piece precision machined valve body and high strength top works for precise gate alignment. It can be customized with different materials, actuators, and accessories for various process conditions.

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Deivid Miquelino
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0% found this document useful (0 votes)
86 views9 pages

Ds HG en 1

The document summarizes the Knife Gate Valve HG, which is a through-going high performance knife gate valve for sizes DN 50 - DN 1200. It offers reliable bi-directional zero leakage shut-off for highly concentrated media. The valve has a rigid two-piece precision machined valve body and high strength top works for precise gate alignment. It can be customized with different materials, actuators, and accessories for various process conditions.

Uploaded by

Deivid Miquelino
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 9

Knife gate valve HG

High performance through-going knife gate valve

Size range:
DN 50 - DN 1200 (2” - 48”)
About HG
Stafsjö’s HG is a through-going high performance knife gate valve with
superior flow characteristics, offering reliable bi-directional zero leakage
shut-off on highly concentrated media and static media columns.

The HG knife gate valve is modular designed and can easily be customized in materials,
with actuators and related automation accessories to different process conditions. It can
operate on different media such as pulp stock up to 18% concentrations, slurry, liqour, ash
and granulate. It is also widely used in junc traps, mostly as inlet valve with our RKO as
discharge valve. The HG has a rigid two-piece precision machined valve body with a high
strength top works that provide an essential and precise gate alignment. As standard it is
available with a valve body in stainless steel or nodular iron, but it can also be supplied in a
range of high alloy materials such as Duplex and 254 SMO equivalent material.

The HG valve is one out of five of Stafsjö’s through-going knife gate valve models. The HP
is a high pressure version of HG while the HL is a compact version. HPT is a high pressure
version entirely made in Titanium and the HX is an extreme high pressure version.

17: 2023-03-21 02
Full bore with outstanding flow
characteristics
When the HG knife gate valve is in open position, it offers an
unobstructed flow path where no media can collect. The PTFE
seats (1) are protected by the gate (2) and retainer rings (3) 1 2
and the internal back-up o-rings (4) keep the seats constantly
pressurized against the gate. Polyurethane retainers/seats is an
option for abrasive processes while the metal only is an extreme 4 3

high temperature option.

Reliable through-going and 6

bi-directional zero leakage shut-off


The gate is guided throughout the entire stroke and operates 5
smoothly through difficult and highly concentrated media. The
retainer ring system (5) on both side of the gate provide a tight
seal independent of pressure direction. The gland box sealing
system with three layers of Stafsjö’s TwinPack (6) ensures that no
media reaches surrounding environment. Extra scrapers or double
gland can be used for the most demanding services.
6

Quick and easy maintenance


The retainer rings (7) hold the seats (8) and the back-up o-rings (9)
in exact correct position as the gate strokes. They are mechanically
locked and can easily be removed for seat change. Both the retainer
rings and seats are available in different materials which makes it
easy to customize HG to different process conditions. 8
9
7

17: 2023-03-21 03
Pressure class
Max working pressure at 20 °C Max differential pressure at 20 °C
DN bar DN bar
50 - 250 10 50 - 250 10
300 - 800 6 300 - 800 6
900 - 1200 4 900 - 1200 4

Configurations
Standard in stainless steel Standard in nodular iron
Sizes: DN 50 - DN 1200 Sizes: DN 80 - DN 600
Valve body: Stainless steel EN 1.4408 Valve body: Nodular iron EN 5.3105
Retainer rings: Stainless steel EN 1.4408 Retainer rings: Nodular iron EN 5.3105, EN-JS1050. DN 600: Stainless
Gate: Stainless steel EN 1.4404, AISI 316L steel EN 1.4408
Box packing: TwinPack Gate: Stainless steel EN 1.4404, AISI 316L
Top works: Stainless steel tie rods encapsulated in aluminum beams Box packing: TwinPack
up to DN 1000 and stainless steel beams on larger ones including Top works: Stainless steel tie rods encapsulated in aluminum beams
stainless steel gate guards on automated valves including stainless steel gate guards on automated valve

Options
Valve body1) Box packings
Nodular iron EN 5.3105 TwinPack, WhitePack, Graphite or FDA/EC 1935/2004 approved PTFE
Stainless steel EN 1.4408 Extra scrapers in UHMW-PE, PTFE or brass
Duplex stainless steel EN 1.4470
254 SMO stainless steel equivalent Top works
Stainless steel tie rods encapsulated in aluminum beams
Retainer rings Stainless steel pillars2) or beams
Nodular iron EN 5.3105, EN-JS1050
Stainless steel EN 1.4408 Actuators
Duplex stainless steel EN 1.4470 Bevel gear
254 SMO stainless steel or equivalent Chain wheel
Polyurethane Hand wheel with non-rising stem
Double-acting pneumatic cylinder
Gate material and surface treatments Single-acting pneumatic cylinder
Stainless steel EN 1.4404, AISI 316L Electric actuator
Duplex stainless steel EN 1.4462, S32205 Hydraulic actuator
254 SMO stainless steel or equivalent
Hard chromed surface Flange drillings
Extra polished surface (max Ra 0,8) EN 1092 PN 10
EN 1092 PN 16
Seats ASME/ANSI B16.5 and B16.47 Class 150, series A
PTFE with o-ring in NBR, EPDM or FKM/FPM JIS B 2238 10K
FDA/EC 1935/2004 approved PTFE BS 10 Table D
Polyurethane AS 2129 Table D and E on request
Stainless steel with grafoil tape or o-rings in NBR, EPDM or FKM/FPM
Accessories
See Stafsjö’s accessory data sheet for further information.

Design standards
Design, manufacturing, inspection and test Face-to-face dimensions
According to pressure equipment directive 2014/68/EU category I Stafsjö manufacturing standard. Option in MSS-SP81.
and II module A2. The valves are CE marked when it is applicable.
Corrosion protection
Stafsjö’s valves are subject for pressure tests before delivery in Painted valve parts fulfill in applicable areas corrosion protection
opened and closed position with water at 20 ºC according to EN against environment according EN ISO 12944, corrosivity category C3.
12266-1:2003 rate A. No visually detectable leakage is allowed for Other paint systems can be offered on request.
duration of the test. Rate A is not applicable on metal seated valves.
Service temperature
On request Stafsjö can provide 2.2 test report and 3.1 inspection Information to determine minimum and maximum temperature for
certificate according to EN 10204. the knife gate valve is available on stafsjo.com/support/temperatures/.

Contact Stafsjö for further information on ATEX approved solutions.

1) The valve body is as standard supplied with purge ports from DN 100: G1/2”
2) Standard on valves supplied with valve body in duplex or equivalent material to 254 SMO stainless steel.

17: 2023-03-21 04
2a

1 2b 18
2
5b
2b
5a
2a
5

4b

4a 3

7 15

8c 6

8b 9
8a
11
8
14b 16

12 10g

12a

13

10

9 10

8 14a
8a

8b
16a
8c

Part list
Pos. Part Material Pos. Part Material
1 Hand wheel Coated cast iron 8a Stud bolt Stainless steel A2
Ø 200 - Ø 315 EN-JL1040, GG25, 8b Washer Stainless steel A2
≥ Ø 400 EN-JL1030, GG20
8c Nut Stainless steel A2
2 Yoke Stainless steel EN 1.4301
91) Box packing See options on page 4
2a Bearing Brass
10 Valve body See options on page 4
2b Slide washer POM
10g Valve body boltings HG-E: Stainless steel A2
3 Stem Stainless steel EN 1.4016 alt. EN 1.4305 HG-L: Zinc plated steel
4 Stem nut Brass 11 Body gasket DN 50-DN 150: Grafoil. DN 200-DN 250:
4a Washer Stainless steel A2 PTFE. > DN 300 FPM/FKM
4b Screw Stainless steel A2 12 Retainer ring See options on page 4
5 Tie rod Stainless steel A2 12a Locking screw Stainless steel A2
5a Washer Stainless steel A2 131) Seat See options on page 4
5b Nut Stainless steel A2 14a Guiding pads Only DN ≥ 250: PTFE
6 Gate See options on page 4 14b Guiding pads Only DN ≥ 250: PTFE
7 Beam Anodized aluminum 15 Bushing Oil-bronze
8 Gland HG-E: Stainless steel EN 1.4408 16 Gate guards Stainless steel EN 1.4301
HG-L ≤ DN 300: Coated nodular iron 18 Pneumatic cylinder See separate data sheet
EN 5.3105, EN-JS1050
1) Recommended spare part

17: 2023-03-21 The parts list provide our standard materials. We reserve the right to use equivalent materials in the supply. 05
I M

K
G

L
D
C

STAFSJÖ STAFSJÖ STAFSJÖ


F

Main dimensions (mm)


DN A B C D E F G H I1) J K L M2) N3) kg4)
50 75 47 91 80 200 225 351 529 SC100 150 530 230 SA07.2 F10/A 12
80 79 51 125 70 200 285 405 549 SC100 180 744 275 SA07.2 F10/A 17
100 103 51 153 72 200 385 445 614 SC100 210 809 315 SA07.2 F10/A 22
125 128 56 179 80 250 424 485 753 SC160 240 874 355 SA07.2 F10/A 29
150 153 60 205 80 250 455 530 823 SC160 260 944 400 SA07.6 F10/A 34
200 202 60 270 150 315 600 659 974 SC160 330 1070 520 SA07.6 F10/A 75
250 250 69 320 150 315 725 739 1109 SC160 390 1200 600 SA07.6 F10/A 100
300 302 78 375 180 400 865 893 1332 SC200 455 1420 720 SA10.2 F10/A 170
350 332 78 425 175 400 980 948 1417 SC200 510 1505 775 SA10.2 F10/A 200
400 380 89 480 210 520 1070 1033 1585 SC200 570 1650 873 SA10.2 F10/A 290
450 428 89 534 220 520 1210 1124 1790 SC250 625 1790 963 SA10.2 F10/A 410
500 470 114 580 320 635 1412 1299 1990 SC250 690 2020 1138 SA14.2 F14/A 670
600 540 122 679 350 635 1553 1336 2113 SC320 800 2135 1175 SA14.2 F14/A 820
700 665 128 800 320 635 1891 1556 2458 SC320 995 2505 1395 SA14.6 F14/A 1300
800 760 128 900 320 635 2132 1721 2723 SC320 1070 2770 1560 SA14.6 F14/A 1700
900 880 128 1009 310 - 2467 - 3018 SC320 1168 3026 1740 SA14.6 F14/A *
1000 980 150 1110 310 - 2710 - 3328 SC320 1270 3320 1935 * * *
1200 1200 150 1334 505 - 3339 - * * 1500 4222 2485 * * *

1) Recommended sizing of double-acting pneumatic cylinder type SC at normal operation with 5 bar air pressure. For other operating conditions, contact Stafsjö or your local
representative for advice.
2) Recommended sizing of Auma SA electric motors at normal operation. For other operating conditions, contact Stafsjö or your local representative for advice.
3) Valve and Auma SA interface. The electric motors are mounted as standard according to ISO 5210 connection A (rising stem).
4) Weight in kg for valve with hand wheel (HW)
* On request
Main dimensions are only for information. Contact Stafsjö for certified drawings.

17: 2023-03-21 06
Flange drilling according to EN 1092 PN 10
DN 50 80 100 125 150 200 250 300 350
Bolt circle diameter (mm) 125 160 180 210 240 295 350 400 460
Number of throughgoing holes 0 4 4 4 4 4 4 4 4
Number of tapped holes/side 4 4 4 4 4 4 8 8 12
Bolt size M16 M16 M16 M16 M20 M20 M20 M20 M20
Bolt lengths (mm)
1)
13 13 13 15 15 16 18 20 20

DN 400 450 500 600 700 800 900 1000 1200


Bolt circle diameter (mm) 515 565 620 725 840 950 1050 1160 1380
Number of throughgoing holes 4 4 4 4 4 4 4 4 4
Number of tapped holes/side 12 16 16 16 20 20 24 24 28
Bolt size M24 M24 M24 M27 M27 M30 M30 M33 M36
Bolt lengths1) (mm) 25 25 27 28 28 31 31 38 40

Flange drilling according to EN 1092 PN 16


DN 50 80 100 125 150 200 250 300 350
Bolt circle diameter (mm) 125 160 180 210 240 295 355 410 470
Number of throughgoing holes 0 4 4 4 4 4 4 4 4
Number of tapped holes/side 4 4 4 4 4 8 8 8 12
Bolt size M16 M16 M16 M16 M20 M20 M24 M24 M24
Bolt lengths1) (mm) 13 13 13 15 15 16 18 20 20

DN 400 450 500 600 700 800 900 1000 1200


Bolt circle diameter (mm) 525 585 650 - 840 950 1050 1170 1390
Number of throughgoing holes 4 4 4 - 4 4 0 4 4
Number of tapped holes/side 12 16 16 - 20 20 28 24 28
Bolt size M27 M27 M30 - M33 M36 M36 M39 M45
Bolt lengths (mm)
1)
25 25 27 - 28 31 31 38 40

Flange drilling according to ASME/ANSI B16.5 & B16.47 Class 150


DN 50 80 100 125 150 200 250 300 350
Bolt circle diameter (mm) 120,7 152,4 190,5 215,9 241,3 298,4 361,9 431,8 476,3
Number of throughgoing holes 0 2 4 4 4 4 4 4 4
Number of tapped holes/side 4 2 4 4 4 4 8 8 8
Bolt size (UNC) 5/8”-11 5/8”-11 5/8”-11 3/4”-10 3/4”-10 3/4”-10 7/8”-9 7/8”-9 1”-8
Bolt lengths1) (mm) 13 13 13 15 15 162) 18 20 20

DN 400 450 500 600 700 800 900 1000 1200


Bolt circle diameter (mm) 539,8 577,9 635 749,3 863,6 977,9 1085,9 1200,2 1422,4
Number of throughgoing holes 4 4 4 4 4 4 4 4 8
Number of tapped holes/side 12 12 16 16 24 24 28 32 36
Bolt size (UNC) 1”-8 1 1/8”-7 1 1/8”-7 1 1/4”-7 1 1/4”-7 1 1/2”-6 1 1/2”-6 1 1/2”-6 1 1/2”-6
Bolt lengths1) (mm) 25 25 27 28 28 31 31 38 40

1) Add the values with the thickness of flanges, washers and gaskets.
2) The screws on one side has to be 10 mm longer for face-to-face according to MSS-SP81.

17: 2023-03-21 07
Flange drilling according to JIS B 2238 10K
DN 50 80 100 125 150 200 250 300 350
Bolt circle diameter (mm) 120 150 175 210 240 290 355 400 445
Number of throughgoing holes 0 4 4 4 4 4 4 4 4
Number of tapped holes/side 4 4 4 4 4 8 8 12 12
Bolt size M16 M16 M16 M20 M20 M20 M22 M22 M22
Bolt lengths (mm)
1)
13 13 13 15 15 16 18 20 20

DN 400 450 500 600 700 800 900 1000 1200


Bolt circle diameter (mm) 510 565 620 730 840 950 1050 1160 1380
Number of throughgoing holes 4 4 4 8 4 4 4 4 4
Number of tapped holes/side 12 16 16 16 20 24 24 24 28
Bolt size M24 M24 M24 M30 M30 M30 M30 M36 M36
Bolt lengths1) (mm) 25 25 27 28 28 31 31 38 40

Flange drilling according to BS 10 Table D


DN 50 80 100 125 150 200 250 300 350
Bolt circle diameter (mm) - 146,1 177,8 209,6 235 292,1 355,6 406,4 469,9
Number of throughgoing holes - 2 2 4 4 4 4 4 4
Number of tapped holes/side - 2 2 4 4 4 4 8 8
Bolt size - 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 3/4-10 3/4-10 7/8-9
Bolt lengths1) (mm) - 13 13 15 15 16 18 20 20

DN 400 450 500 600 700 800 900 1000 1200


Bolt circle diameter (mm) 520,7 584,2 641,4 755,7 845 984,2 1092,2 1175 *
Number of throughgoing holes 4 4 4 4 4 4 4 4 *
Number of tapped holes/side 8 8 12 12 16 16 20 20 *
Bolt size 7/8-9 7/8-9 7/8-9 1-8 1-8 1 1/4-7 1 1/4-7 1 1/4-7 *
Bolt lengths (mm)
1)
25 25 27 28 28 31 31 38 *

1) Add the values with the thickness of flanges, washers and gaskets.
* On request

17: 2023-03-21 08
© Stafsjö 2023. Data is only for informational purpose. All specifications are subject to change without notice.

Stafsjö Valves AB
SE-618 95 Stavsjö, Sweden

+46 11 39 31 00 | sales@stafsjo.se | www.stafsjo.com A Bröer Group Company

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