A u t o m a t i c W in d e r

We reserve our right to modify them at any time, to be confirmed by authorized specification.
CAT. NO. 21P8W2 21-04-1 (C-TU) Jun. 2021
 FPRO EX Overview Excellent Unwinding Performance
In our pursuit for the best device and ideal layout for winding, we offer an automatic winder with a Optimized traverse angle and precisely layered yarn, offers ribbon - free package for better unwinding.
pattern-less package that supports a wide range of strict requirements and makes high speed and high
precision production possible.
Motor for package drive
Direct-Package-Drive
By rotating the package directly from its motor, this drive offers
stable and secure winding while saving energy.

Active-Arm-Traverse
With package designs that support various applications, this
feature offers high quality package forming with perfect unwind-
ing performance through the use of step precision and precision
winding.
Synchronization
Traverse

Function / Package Notes

Traverse angle setting

Adaptable for high-density
1.5W 3W and low-density winding.
Larger packages are available with super fine count
Unwinding tension [Cotton Ne80/1300mpm]

cN
40
Multi package angle Adaptable for parallel
FPRO EX
30
winding as well as taper,
upto 5 degree
20
57 minutes.
10

Traverse width setting 0

230 190 150(mm)
82mm 152mm Adaptable for traverse
cN
winding from 3"1/4 to 6". 40
Conventional Drum (Pac-D)
30

20
Creeping control Controls the flange
height during soft 10
winding, etc., Large
to increase uniformity. 0
Package
230 190 150(mm)
Package diameter

1 2
 Flexible Package Density
Flexible traverse angle and stroke Package Density 0.460
Cotton 100% Ne40

0.450
The traverse angle can be set easily in order to achieve exceptionally uniformed package density. FPRO EX achieves more stable density in any
0.440

Density (g/cm3)
package weight than conventional drum winder, 0.430
1.5W 3.0W allowing for good dyeing performance. 0.420
0.410
0.400
0.390
FPRO EX (1300m/min) 0.380
Conventional Drum Winder (1100m/min) 0 200 400 600 800 1000 1200
Package weight (g)

Tension Feedback
Realizes stable winding from start to end of the winding process by giving instantaneous feedback of yarn
tension from the bobbin to package.

Soft package is achievable without winding High density package is achievable

speed reduction. without tension increase.
Higher production for soft package • Large package with super fine count
• High efficiency of twisting process Quick
tension feedback
PC Sensor

PC Tensor
Perfect
tension control
Unit PC

High production for dyeing packages PC Sensor PC Tensor

Comparison of yarn production between FPRO EX & Drum winding In addition to the feedback function of yarn Pressurized tension is delicately controlled by two
tension, PC sensor prevents package rejection gate tensors located one above the other.
Cotton 100% Ne30
caused by tensor error, which may occur due to Even sudden fluctuation in yarn tension can be
tension deviation or component damage in handled accurately, enabling high-speed winding.
Number of Winds Package Density Winding Speed yarn path.

FPRO EX 1.6W 0.36g/cm3 1300m/min.

Drum 2W 0.36g/cm3 800m/min.

3 4
 Flexible Package Shape
Various package shapes are achievable by easy operation without drum change, via touch panel of VOS Creeping Control
(Visual On-demand System).
Prevents hard edge in order to achieve uniform package density.

Multi Package Angle Tapered End

Flexible combination of traverse angle and winding speed can be easily programmed. It avoids latching and eliminates entanglements & slippage of yarn layers particularly in
less- hairiness yarn.
0°(Parallel) 5°57”

Constant Speed Fast Slow

Traverse Width
The winding width of the package can be customized with a simple setting. Correction of Bulge
82mm 152mm Flexible combination of package density and traverse width can correct bulge shape package.

(3” 1/4) (6” )

5 6
 Precise Winding
Shorter distance from Features of each winding method
traverse guide to package
Step Precision Winding Decrease the number of winds and jump
FPRO EX was designed to have shorter length from traverse (+) Package density is uniform and no ribbon the ribbons.→NO RIBBONS!
guide to package at any position.
initiates. The number of winds decrease step

Package wind number

(Number of winds for Drum winding)
by step with actively changing the traverse
angle, so that all ribbons are completely Number of winds Small ribbon (※)
avoided.
Big ribbon (※)

α1 α’1 α2 α’2
α’1
Hook-shaped Traverse Guide α’2

The hook-shaped traverse guide supports stable Traverse angle α1 α2

winding.

Traverse angle
(Traverse angle of Drum winding)

Package diameter
(※) Number of winds which create ribbon

Drum Winding

Package wind number

Uniformed Package Surface & Layer (+) Package density is uniform because the
Number of winds
Small ribbon (※)
traverse angle stay constant.
(-) Some ribbons intiate because it cannot Big ribbon (※)
FPRO EX completely avoid the ribbon layers.
Step Precision Winding

Conventional Traverse angle α

Traverse angle
Drum Winding α α

Package diameter

Cotton 100% Ne30 Cotton 100% Ne30 Precision Winding

Package wind number

Traverse angle
(+) No ribbon initiates because the number α Small ribbon (※)
of winds is constant and never go across
Traverse Sensor ribbon layers. Number of winds

Yarn traverse is always checked and a unit is stopped if (-) Package density is not uniform because the Big ribbon
(※)
any irregular traverse occurs to avoid yarn lapping or traverse angle gets smaller aspackage gets
β
defective packages. larger.

Traverse angle
α β
α>β Package diameter

7 8
 Cone to Cone type

Supply PKG Splicer & Outer Layer Inner Layer

Clearer Auto Doffer
Method Suction Mouth Sensor Sensor

1 Package
Model-Ⅰ 〇 〇 ● ● ●
Manual feed

Model-Ⅱ 2 Packages
〇 〇 ● ● 〇
Automatic feed

Model-SR 1 Package
Manual feed
× × 〇 ● ●
＊Hand splicer shall be
arranged by customer

〇：With (Standard) ●：Option ×：Without

Inner layer sensor & Outer layer sensor Pakage Shutter & Conveyor Tower Lamp
Optimized unwinding speed available. New package shutter performs two-stage LEDs in 3 colors - red, yellow and green
Thanks to outer & inner layer, yarn breakage can be minimized. transfer to absorb impact when a wound indicate machine status.
Low-speed winding package is transferred to the conveyor. This makes it easy to understand the machine
status even from a distance and contributes to
High-speed winding improve operator efficiency as well as to
reduce machine downtime.

100∼200mm
100

Inner layer sensor Outer layer sensor

Outer layer sensor Inner layer sensor Inner layer sensor Outer layer sensor

9 10
 Match your needs

Main specifications Optinal device list Accessory equipment Optional equipment

Yarn Natural & manmade staple fibers Straight VCF Cone to Cone Cone to Cone Cone to Cone
Magazine Link Coner Bobbin-tray VCF Advance Model-I Model-II Model-SR
Yarn Count Ne7 to Ne142 (Nm12 to Nm240)
Supply bobbin size a: Min. 15mm b: Min. 10mm High efficiency drum motor
Magazine Ceramic cutter
D D: Max. ø50mm (9can) ø75mm (6can) L: Max. 260mm (360mm)
a: Min. 15mm b: Min. 10mm D: Max. ø57mm Kink Preventing system (Hard waste reducer)
b a Link Coner Sloughing catcher
L
L: Max. 260mm Number of back winds: 3 to 5
Bobbin-tray, VCF a: Min. 15mm b: Min. 10mm D: Max. ø57mm L: Max. 260mm Suction shutter
Vibration sensor
Supply D: Max. ø240mm PC Tensor
D
Cone to Cone PC module PC Bal-Con
package size L: Max. 182mm
L PC Sensor
Winding shape 0°~5°57’ Auto Bobbin-Centering Function
Winding traverse 82mm (3 1/4” ) – 152mm (6” ) S.A.S. (Stretch Air Splicer)
Maximum package diameter ø 320mm/6” cone UNIT Water/Air Hybrid splicer
Machine orientation Left-hand or Right-hand Splicer Water splicer with beater
10-spindle system: Max. 60 Air splicer with 3-tier nozzle
Magazine Hot splicer
12-spindle system: Max. 96
Link Coner 8-60spindle (Every 2 spindle, excluding 14sp) Waxing device
10-spindle system: Max. 60 Upper yarn sensor
Number of spindles Bobbin-tray, VCF PLC21 (Perfect Length Counter 21)
12-spindle system: Max. 72
Dust collector
10-spindle system: Max. 60
Cone to Cone Traverse sensor
12-spindle system: Max. 72 (Model-SR :Max. 96sp)
V-gate tensor
Yarn supply magazine Magazine 9-can magazine (6-can magazine)
Inner layer sensor
Amount of supply bobbin stock Link Coner, Bobbin-tray, VCF 2 bobbins per spindle
Outer layer sensor
Amount of supply package stock Cone to Cone (Model-II) 1 package per spindle
Blower with Static pressure control(individual blower)
Cassette type splicer
Yarn joining method: Mach Splicer Blow cleaner
* Cone to Cone (Model-SR) doesn’t have splicer
Package conveyor
Tensor PC Tensor
Package shutter
Magazine, Bobbin-tray, VCF,
Individual blower: 15kW (option), 11kW, 7.5kW Plus Run system
Blower Cone to Cone (Model-I, Model-II)
MC S-Feed control
Cone to Cone (Model-SR) Individual blower : 7.5kW
AD (Automatic doffer)
Winding speed Maximum 1,800m/ min *Depending on the yarn type, supply bobbin and machine specification
Empty bobbin sorting table (Only with Line conveyor)
Package drive DC Brushless motor direct drive
Mule bobbin conveyor
Monitoring device VOSIII (Visual On-demand System)
Split conveyor
Yarn detector Photo-electric feeler
Wide line conveyor
Capacity or Optical yarn clearer depending upon your request
Yarn clearer Bobbin stripper
* Cone to Cone (Model-SR) doesn’t have yarn clearer CBF
Bobbin exchanger (Ejector + Chuter)
for Link Coner
Bobbin chuter
2 cop robos with 1 kind yarn supply
AD Specifications 2 cop robos with 2 kind yarn supply
Doffing Time 10seconds Dual chute system (Length : Max.230mm Diameter : Max. ø47)
Traveling speed of AD carriage Maximum 52m/min Square box type with sorting function
Amount of take-up tube stock 0°: 5pieces 3°30’: 7pieces 3°51’ : 5pieces 4°20’ : 6pieces 5°57’ : 5pieces Fan box type with sorting function
CBF
Take-up bobbin size Standard specifications:
Minimum diameter (d):ø50mm
Residual Yarn Checker (Double Brush Type)
Larger supply bobbin box
*
d Automatic replacement of empty bobbin box
Maximum diameter (d):ø88mm
L Length (L): Max 176mm Bunch remover
Beater
For both cone and parallel (Option) Cone 4°20’ Maximum diameter(d): ø63~65mm Bottom searcher
5°57’ Maximum diameter(d): ø72~74mm Rotary cutter
Parallel Maximum diameter(d): ø58~65mm Side suction
Length (L): 165~175mm Auto balance
Additional Magazine
Maximum: ø300mm Others Spin inspector
Package diameter
Minimum: ø140mm Underground linking system
Tray selector

11 * Fan box type is equipped with residual yarn checker as standard spec 12
 Dimensions of Machine
Straight Magazine Cone to Cone

(1075*) 751
367 733

367 733
698 469

835
L-H L-H

137

3200 (3250*)
2550 (2600*)
3100
2450
367 2000 L1 1200 *ModelⅡ 2000 L1
835
750.8 1354.7 TL (750) 733 367 TL
1060 1730 1060 1025(1255*)

60SP 60SP 60SP 60SP

10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP 50SP (5-span) (6-span) 72SP 80SP 84SP 96SP 10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP 50SP (5-span) (6-span) 72SP 84SP★ 96SP★
TL 6470 7110 9740 11020 13010 14930 16280 18840 19550 22750 22820 26660 29290 30570 34480 TL 5270 5910 8540 9820 11810 13730 15080 17640 18350 21550 21620 25460 29370 33280
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460 26090 27370 31280 L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460 27370 31280
★Model-SR only
VCF

830
1100
VCF Advance
367 733

830
L-H

395
3100
2450

4100
Straight Magazine / Cone to Cone Link Coner
367 1650*
750.8 692 2000 L1 2100 2060*

1500

1500
1060 1030 TL

2000 2000 1000

L-h
60SP 60SP L-h
20SP 24SP 30SP 36SP 40SP 48SP 50SP (5-span) (6-span) 72SP

*3200

A
TL* 12700 13980 15970 17890 19240 21800 22510 25710 25780 29620 R-h
2000
R-h

L1 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460

B
*VCF ADVANCE : +500

2200
L-h

1400
L-h
Bobbin-tray
367 733

1800
1100
L-H A B

100
* With front suction type of blow cleaner (option) : 3500 Dust Collector
Without
With
2150
2150
2000
2200
3100

With package shutter (option) : B=2200

2450

367
L1
VCF, Bobbin-tray
2000 2100 1882 1293 (450)
750.8
1060
592
1030 TL
1 k ind 2 k inds

1400

1200
20SP 24SP 30SP 36SP 40SP 48SP 50SP 60SP 60SP 72SP
(5-span) (6-span) 2000 2000

1734
1634*
R-h 2000 2000
TL 13815 15095 17085 19005 20355 22915 23625 26825 26895 30735 L-h

2200
L1 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460

2450
L-h

*2250
R-h
Link Coner
567 533

R-h

4100
1500
L-H L-h

1400
3100

* VCF
2450

533 592 2000 L1 1800*

985 1030 TL

18SP 20SP 22SP 24SP 26SP 28SP 30SP 32SP 34SP 36SP 38SP 40SP 48SP 60SP
TL 9700 10340 10980 11620 12330 12970 13610 14250 14890 15530 16240 16880 19440 23350
L1 5900 6540 7180 7820 8530 9170 9810 10450 11090 11730 12440 13080 15640 19550
* With 2 cop robos : +300mm in a total length
13 14