Absorption Chiller

Manual for Control section

 Contents

Page

Safety precautions i

Section 1 General discription

1-1. Specification 1
1-2. Display panel 2
1-3. Sefety devices 7
1-4. Alarm code 9
1-5. Initial setting of microprocessor 10
1-6. Initial setting of Inverter 16
1-7. Digital signal monitor 19
1-8. Symbol list 21

Section 2 Operation
2-1. Key of microprocessor 24
2-2. Function map 24
(1) Re-set of chilled water outlet temperature set value 24
(2) First stage (Main menu) 25
(3) Second stage (Confirmation & Setting menu) 27
a) Alarm record 27
b) Time setting 28
c) Change of switch function 29
d) Set of chilled water pump 30
f) Set of cooling water system 31
h) Field set 32
(4) Second stage (Service mode) 35
a) Function of switch-2 35
b) Set of model 37
c) Rated specification setting 40
d) Input setting 42
e) Inverter setting 43
f) PID setting 45
g) Operation hours and ON/OFF times set 46
h) Prediction function setting 48
j) Turning of temperature sensor 50
k) Analog data indication 51
l) Digital input indication 52
m) Digital output indication 53
n) State of control condition 54
2-3. Memory clear 55

Section 3 Control specifications

3-1. Control specifications of 16DJ series 56
3-2. Control specifications of 16TJ series 59
3-3. Control specifications of 16LJ series 61
3-4. Control specifications of 16NK series 63

814-6-0502-947-00-0
 Page
Section 4 Detail of control
4-1. Operation sequence 65
4-2. Start time chart 67
4-3. Stop time chart 69
4-4. Input control 73
4-5. Preset function of chilled water outlet temperature 78
4-6. Function for pumps 79
4-7. System control function 81

Section 5 Alarm control

5-1. System alarm 84
5-2. Safety shutdown time chart of 16DJ 85
5-3. Safety shutdown time chart of 16TJ & 16LJ 92
5-4. Safety shutdown time chart of 16NK 97
5-5. Detail of alarm 102
5-6. Detail of sensor alarm 105
5-7. Detail of message 107

Section 6 Sensor
6-1. Pressure sensor 108
6-2. Temperature sensor 109

814-6-0502-947-00-0
Safety Precautions

Please follow the safety precautions in this manual to ensure safe installation,
commission, operation and servicing.

WARNING
Before installation and commissioning, please confirm actual operating
condition of the driving heat source, the power supply and the maximum
working pressures of water systems, etc., as compared with the contract
specifications of Chiller to avoid unexpected problems and/or accident.
Authorized personnel only can conduct installation work and relocation work
including slinging work, sliding work to avoid any accidents and/or failure of
Chiller.

Authorized personnel only can replace any parts including electric parts in a
control panels provided on Chiller and conduct any re-adjustment of a burner
and Chiller to avoid any accidents and/or failure of Chiller.

Overhaul of Chiller shall be conducted by authorized personnel only to avoid

any accident and/or failure of Chiller due to incomplete overhaul.

Authorized personnel only can conduct scrapping Chiller to avoid any accidents
and/or to protect any influences to an environment.

A notice, "FOR AUTHORIZED PERSONNEL ONLY" must be affixed to a door or a

wall of machine room in order that any unauthorized personnel does not enter
into the machine room.
CAUTION
1. Always turn off breakers before cleaning and checking a cooling tower including its fan,
chilled/hot water pump, cooling water pump and others facilities linking with Chiller to
protect from electric shocks and/or possible injury due to moving parts such as cooling
tower fan.
2. Be sure to stop immediately Chiller in case of a fire, earthquake or thunderbolt to prevent
an accident.
3. Do not touch switches and keys in/on control panels mounted on Chiller with wet hands
to avoid electric shocks.
4. Do not touch wirings and any other electric devices in control panels on chiller with hands
directly to avoid electric shocks. Especially, high voltage wirings.
5. Be sure to ventilate a machine room sufficiently to an avoid oxygen deficiency accident.
6. Do not place any flammables such as gasoline, thinner, etc. near chiller, a flue, a
chimney and/or an oil tank to prevent a fire.
7. Do not touch and/or re-adjust a burner to prevent a fire and/or an oxygen deficiency
accident caused by abnormal combustion. Maintenance and re-adjustment of the burner
shall be conducted by authorized personnel.
8. To prevent a fire, do not operate chiller and turn on/off any switches if gas smell is being
in a machine room.
9. To prevent an oxygen deficiency accident and/or abnormal combustion, be sure to
inspect a flue and a chimney periodically whether there are any exhaust gas leakages
and/or accumulating carbon or not.
10. Do not touch a V-belt of purge pump directly while the purge pump is running to avoid
possible injury.
11. Do not climb up chiller to avoid falling down.
12. A control panels, electric wirings/piping and electric parts provided on chiller shall be
protected from wet to avoid a fire, electric shocks and/or failure of chiller.
13. Be sure to stop chiller if an abnormal combustion such as black smoke is observed to
prevent a fire and/or an accident. And call your service agent as soon as possible.
14. Solve all causes before restarting chiller when alarm happens. If a cause(s) is not
removed, chiller can not be restarted.
15. Do not place heavy objects on chiller or a control panel to avoid possible an injury by its
falling.
16. Do not change all set values of controls and safety devices except for the chilled or hot
water outlet temperature setting to protect abnormal operation condition, unexpected
accident, a faire and/or failure of chiller.
17. Do not touch the absorbent solution directly to prevent from skin diseases. And do not
spill the absorbent solution to prevent from corrosion of metals.
18. Do not touch high temperature portions directly to prevent from burns. Caution levels are
attached with high temperature portions.
19. Stop a purge pump at purge pump replacement to prevent from possible injury by a V-
belt rotating.
Section 1 General description

1-1. Specification

(1) Control board

Controller : BME-FP10F CPU board
BME-FP20F IO board
BME-FP31F Display board
BME-FP41F Power board
Transformer : BME-PP31

(2) Use environment

Supply voltage : AC 24V +10/-15%
Frequency : 50/60 Hz
Consumption : Below 71VA
Storage temperature : Min. -10oC (14oF), Max. 60oC (140oF)
Operating temp. : Min. -10oC (14oF), Max. 55oC (131oF)
Operating humidity : Min. 20%, Max. 80% RH

Power interruption : Normal operation for below 0.1 second

Initialize for above 0.1 second

1
1-2. Display panel
(1) 16DJ series
8

1
1 2 3. 4 Super Absorption
2

STOP RUN

CHILLER/HEATER 13
#1 ABS PUMP

#2 ABS PUMP

REF PUMP SET BACK 5

PURGE PUMP

14
9 BURNER REMOTE

10
11 STAND BY COOLING

DILUTION HEATING BUZZER STOP LOCAL 6

SAFETY CIRCUIT

COMBUSTION
OPERATIO
7
13 CHILLER/HEATER ALARM STOP RUN

BURNER ALARM

POWER

3 4
Symbol Name Lamp color
1 Operation indication lamp Green
2 Stop indication lamp Orange
3 Alarm indication lamp Red
4 Combustion indication lamp Green
5 Cooling/Heating indication lamp Green
6 Remote/Local select key with lamp Green
7 Operation select key with lamp Green
8 Data display (7 segments) LED
9 Stand by indication lamp Green
10 Dilution indication lamp Green
11 Safety circuit indication lamp Green
12 Power indication lamp Orange
13 Data select key
14 Alarm buzzer stop key
2
 (2) 16TJ series

1
7 8. 9 Super Absorption
2

STOP RUN

CHILLER 13
ABS PUMP

REF PUMP SET BACK

PURGE PUMP

14
9 REMOTE

10
11 STAND BY

DILUTION BUZZER STOP LOCAL 6

SAFETY CIRCUIT

OPERATIO
7
13 CHILLER ALARM STOP RUN

POWER

Symbol Name Lamp color

1 Operation indication lamp Green
2 Stop indication lamp Orange
3 Alarm indication lamp Red
6 Remote/Local select key with lamp Green
7 Operation select key with lamp Green
8 Data display (7 segments) LED
9 Stand by indication lamp Green
10 Dilution indication lamp Green
11 Safety circuit indication lamp Green
12 Power indication lamp Orange
13 Data select key
14 Alarm buzzer stop key

3
 (3) 16LJ series

1
7 8. 9 Super Absorption
2

STOP RUN

CHILLER 13
ABS PUMP

REF PUMP SET BACK

PURGE PUMP

14
9 REMOTE

10
11 STAND BY

DILUTION BUZZER STOP LOCAL 6

SAFETY CIRCUIT

OPERATIO
7
13 CHILLER ALARM STOP RUN

POWER

Symbol Name Lamp color

1 Operation indication lamp Green
2 Stop indication lamp Orange
3 Alarm indication lamp Red
6 Remote/Local select key with lamp Green
7 Operation select key with lamp Green
8 Data display (7 segments) LED
9 Stand by indication lamp Green
10 Dilution indication lamp Green
11 Safety circuit indication lamp Green
12 Power indication lamp Orange
13 Data select key
14 Alarm buzzer stop key

4
 (4) 16NK series

1
1 2 3. 4 Super Absorption
2

STOP RUN

CHILLER 13
#1 ABS PUMP

#2 ABS PUMP

REF PUMP SET BACK

PURGE PUMP

14
9 REMOTE

10
11 STAND BY

DILUTION BUZZER STOP LOCAL 6

SAFETY CIRCUIT

OPERATIO
7
13 CHILLER ALARM STOP RUN

POWER

Symbol Name Lamp color

1 Operation indication lamp Green
2 Stop indication lamp Orange
3 Alarm indication lamp Red
6 Remote/Local select key with lamp Green
7 Operation select key with lamp Green
8 Data display (7 segments) LED
9 Stand by indication lamp Green
10 Dilution indication lamp Green
11 Safety circuit indication lamp Green
12 Power indication lamp Orange
13 Data select key
14 Alarm buzzer stop key

5
(5) Digital display (6 digits)

Digital character table

1 2 3 4 5 6 7 8 9 0

A B C D E F G H I J

K L M N O P Q R S T

U V W X Y Z . _

(6) Key

Symbol Content
Data select by up and down
SET Menu select and data setting
BACK Return previous stage
REMOTE Select remote operataion mode
LOCAL Select local operation mode
RUN Chiller operation at loacal mode
STOP Chiller stop at local mode
BUZZER STOP Stop alarm buzzer

6
1-3. Safety devices

(1) 16DJ series

Setting Alarm Remarks
a) Chilled/Hot water and Cooling water line
Chilled/Hot water pump alarm O
Cooling water pump alarm O
Low chilled/hot water flow rate 50% O
Low cooling water flow rate (Option) 50% O
o
Low chilled water temperature 2.5 C(36.5F) O
High hot water temperature 70oC(158F) O
Low cooling water temperature 30 min. O
b) Generator
High generator temperature(Cooling) 162oC(323F) Continue for 10 min.
O
165oC(329F) Suddenly
High generator temperature(Heating) 130oC(266F) O
High generator pressure(Cooling) 0 MPa(0 psig) O
High generator pressure(Heating) -50 kPa O EC market model only
Low generator solution level O
High exhaust gas temperature(Gas fired 300oC(572F) O
High exhaust gas temperature(Oil fired) 350oC(662F) O
High solution concentration 65% 2 times Stop combustion at 65%,
O and alarm at 65% again after 1 hour.
65.5% suddenly
c) Combustion (Burner) O
d) Motor
No.1 absorbent pump alarm Over current O Including inverter over current
No.2 absorbent pump alarm Over current O
Refrigerant pump alarm Over current O
e) Others
Interlock alarm O Pumps, Ventilation fan and
chilled/hot water flow switch
COP alarm (Cooling) O In case of chilled water temperature
difference below 1 deg.,
Input is 100% and Generator temp.
is above 130oC(266F),
those conditions keep more than
30 min.
Answerback alarm 10 min. O Within 10 min. after start.
Molded case circuit breaker
Instant power interruption protection 100 mSec.
Chattering protection timer
3 sec.
for chilled/hot water and cooling water

7
(2) 16TJ and 16LJ series
Setting Alarm Remarks
a) Chilled water and Cooling water line
Chilled water pump alarm O
Cooling water pump alarm O
Low chilled water flow rate 50% O
Low cooling water flow rate (Option) 50% O
Low chilled water temperature 2.5oC(36.5F) O
Low cooling water temperature 30 min. O
b) Generator
High generator temperature 105oC(221F) O
High generator pressure 0 MPa(0 psig) O
High solution concentration 65% 2 times Close control valve at 65%,
O and alarm at 65% again after 1 hour.
65.5% suddenly
c) Motor
Absorbent pump alarm Over current O
Refrigerant pump alarm Over current O
d) Others
Interlock alarm O Pumps and chilled water flow switch
Answerback alarm 10 min. O Within 10 min. after start.
Molded case circuit breaker
Instant power interruption protection 100 mSec.
Chattering protection timer
3 sec.
for chilled water and cooling water

(3) 16NK series

Setting Alarm Remarks
a) Chilled water and Cooling water line
Chilled water pump alarm O
Cooling water pump alarm O
Low chilled water flow rate 50% O
Low cooling water flow rate (Option) 50% O
Low chilled water temperature 2.5oC(36.5F) O
Low cooling water temperature 30 min. O
b) Generator
High generator temperature 162oC(323F) Continue for 10 min.
O
165oC(329F) Suddenly
High generator pressure 0 MPa(0 psig) O
High solution concentration 65% 2 times Close control valve at 65%,
O and alarm at 65% again after 1 hour.
65.5% suddenly
c) Motor
No.1 absorbent pump alarm Over current O Including inverter over current
No.2 absorbent pump alarm Over current O
Refrigerant pump alarm Over current O
d) Others
Interlock alarm O Pumps and chilled water flow switch
Answerback alarm 10 min. O Within 10 min. after start.
Molded case circuit breaker
Instant power interruption protection 100 mSec.
Chattering protection timer
3 sec.
for chilled water and cooling water

8
1-4. Alarm code
CODE DATA CODE SENSOR ALARM
NULL GENERATOR TEMP F-01 CHILLED/HOT WATER INLET TEMP
J- ALARM CODE (J/F/H/L) F-02 COOLING WATER INLET TEMP
1. CHILLER OPERATION HOURS F-03 COOLING WATER OUTLET TEMP
2. #1ABS PUMP OPERATION HOURS F-04 COOLING WATER MID TEMP
3. #2ABS PUMP OPERATION HOURS F-05 CONDENSER TEMP
4. COMBUSTION HOURS F-06 STEAM DRAIN TEMP
5. REF PUMP OPERATION HOURS F-07 LOW GENERATOR TEMP
6. PURGE PUMP OPERATION HOURS F-08 REFRIGERANT TEMP
7. CHILLER ON/OFF TIMES F-09 DRIVING HOT WATER INLET TEMP
8. #1ABS PUMP ON/OFF TIMES F-10 3WAY VALVE RETURN TEMP
9. #2ABS PUMP ON/OFF TIMES F-11 DRIVING HOT WATER OUTLET TEMP
A. COMBUSTION ON/OFF TIMES F-12 ABSORBENT TEMP
B. REF PUMP ON/OFF TIMES F-13 HOT WATER GENERATOR TEMP
C. PURGE PUMP ON/OFF TIMES F-14 HOT WATER INLET TEMP
D. #3ABS PUMP OPERATION HOURS F-15 HOT WATER OUTLET TEMP
E. #3ABS PUMP ON/OFF TIMES F-16 CONCENTRATED SOLUTION TEMP
10. CHILLED WATER TEMP SETTING F-17 CHILLED WATER FLOW
11. HOT WATER TEMP SETTING F-18 HOT WATER FLOW
12. CHILLED/HOT WATER INLET TEMP F-19 COOLING WATER FLOW
13. CHILLED/HOT WATER OUTLET TEMP F-20 LOW ABSORBER TEMP
14. COOLING WATER INLET TEMP F-21 CPU
15. CONDENSER TEMP F-22 MEMORY
16. STEAM DRAIN/EXHAUST GAS TEMP F-23 TIME SET
DRIVE HOT WATER RETURN TEMP F-24 CONSTANT SET
17. PURGE TANK PRESS F-25 CHILLED/HOT WATER OUTLET TEMP
F-26 HIGH GENERATOR TEMP
F-28 PURGE TANK PRESS
L-01 OPTION BOARD

CODE MASSAGE CODE MASSAGE

H-01 OPERATE PURGE PUMP H-06 PURGE TANK HIGH PRESS
H-02 HIGH CONCENTRATION H-07 COOLING WATER TUBES FOUL
H-03 CLEAN COOLING WATER TUBES H-08 COOLING WATER HIGH TEMP
H-04 CHECK COOLING WATER SYSTEM H-10 POWER FAILURE
H-05 CLEAN CHAMBER

CODE ALARM CODE ALARM

J-01 CHILLED WATER LOW TEMP J-15 GENERATOR LOW LEVEL
J-02 CHILLED WATER PUMP J-16 HIGH CONCENTRATION
J-03 CHILLED WATER FLOW J-17 EXHAUST GAS HIGH TEMP
J-04 #1ABS PUMP J-18 COMBUSTION
J-05 #2ABS PUMP J-19 ------
J-06 COOLING WATER PUMP J-20 COOLING WATER LOW TEMP
J-07 COOLING WATER FLOW J-21 CAPACITY
J-08 ------ J-22 HOT WATER HIGH TEMP
J-09 ------ J-23 HOT WATER PUMP
J-10 REF PUMP J-24 HOT WATER FLOW
J-11 SYSTEM INTERLOCK J-25 MODE SELECT
J-12 PURGE PUMP J-26 ------
J-13 GENERATOR HIGH TEMP J-27 COOLING TOWER FAN
J-14 GENERATOR HIGH PRESS J-28 #3ABS PUMP

9
1-5. Initial setting of microprocessor

Notice) Initial and factory setting are set by Celsius mode (oC).

(1) Main menu (First stage)

a) Temperature setting mode
Parameter
Setting item
Setting range Initial Factory setting
o
Chilled water temperature setting ( C) 5.0 - 12.0 7.0 (See specification)
Hot water temperature setting (oC) 40.0 - 60.0 55.0 (See specification)

(2) Confirmation & setting menu (Second stage)

a) Time setting
Set of year (Year) 2001 - 2050 (Year) 2001
Set of date (Month and day) 1 - 12 (Month) 1
1 - 31 (Day) 1 (Set at site)
Set of clock time (Hour and minute) 0 - 23 (Hour) 7
0 - 59 (Minute) 00

b) Switch function
Operation mode COOL / HEAT COOL COOL
COOL : Cooling mode
HEAT : Heating mode
for DJ series only
Data record interval 1H / 5M / 1M / 10S 1H 1H
1H : every hour
5M : every 5 minutes
1M : every minute
10S : every 10 seconds
Local operation mode select ON / OFF ON ON
ON : Local mode
OFF : Remote mode
Message sign SIGN / CONSEN SIGN SIGN
SIGN : Message sign
CONSENT : No message
o o
Change unit C / oF C o
C
o
In case of use "Fahrenheit" mode, C : Celsius
o
please set it after finish all parameter F : Fahrenheit
setting work.
Optional mode OFF / ON OFF OFF
LJ model only OFF : Standard model
ON : Driving hot water
control mode

10
c) Field set menu DJ TJ LJ NK
Cooling water inlet temperature (oC) 20.0 - 33.0 : DJ & NK series 32.0 See specification of
CO-INP 20.0 - 40.0 : TJ & LJ series cooling water inlet temp
Slow input time (Sec.) INP-TM 0 - 1800 0 0 900 900 900
Slow input temperature (oC) INPTMP 0 - 120 0 0 75 70 120
Dilution cycle time (Min.) DILU-T 4 - 20 4 4
Remote signal type R-SIGN STATIC / PULSE STATIC STATIC
STATIC : Continuous
signal In case of using RS485,
PULSE : Pulse signal use "PULSE" only.
OFF pulse signal type OF-PLS POSITI / NEGATI POSITI POSITI
POSITI : Positive signal
NEGATI : Negative signal
Low select temp. control (oC) Reserved - - -
Radiation temperature (oC) Reserved - - -

h) RS-485 (Future use)

Address setting Reserved 0 - 15 0 0

i) Version information of microprocessor

Version - 0.97 This number may
change.

11
(3) Service mode menu (Second stage)
a) SW2 function
Parameter
Setting item
Setting range Initial Factory setting
Purge system PURGE AUTO / OFF / ON AUTO AUTO
Refrigerant pump REF-P AUTO / OFF / ON AUTO AUTO
Test of pilot burner Reserved AUTO / TEST AUTO AUTO
No.1 control valve CN.-1 AUTO / MANUAL AUTO AUTO
No.1 control valve opening (%) 0 - 100 Actual Actual opening data
CN.-1st
No.2 control valve Reserved AUTO / MANUAL AUTO AUTO
No.2 control valve opening (%) 0 - 100 Actual Actual opening data
Reserved
No.3 control valve Reserved AUTO / MANUAL AUTO AUTO
No.3 control valve opening (%) 0 - 100 Actual Actual opening data
Reserved
HBS address Reserved 0 - 15 0 0
High speed clock BAISOK OFF / ON OFF OFF

b) Model setting
Serial number (Chiller's ID) 000000 - 999999 000000 Serial number
Type Basic - - - - - _ / _ _
_ : Standard
: Reserved
Efficiency - - - - - / _ / L/E/T See specification
: Double effect
_ : Single effect DJ/NK :
L : Reserved Double effect
E : Reserved TJ/LJ :
T : Reserved Single effect
Heat source 1 - - - - - G/K/A/S/H/L/C G See specification
G : Gas fired
K : Oil fired / Dual fuel DJ : G or K
A : Reserved
S : Steam fired TJ/NK : S
H : Reserved
L : Hot water fired LJ : L
C : Reserved
Heat source 2 - - - - - Reserved _ _
Hot water - - - - - Reserved _ _
Option - - - - - Reserved 0 0
Control Reserved CH-out CH-OUT
Annual cooling operation Reserved OFF OFF
Mode selection Reserved MANUAL MANUAL
High chilled water outlet temp. OFF : Max 12 oC OFF See specification
ON : Max 20 oC
Purge pump Reserved ON ON
Oil pump Reserved OFF OFF

12
c) Specification setting
Parameter
Setting item
Setting range Initial Factory setting
Chilled water outlet temp.(oC) C-TEMP 5.0 - 12.0 7.0 See specification
In case to select
"High chilled water outlet
temp.", 5.0 - 20.0
Hot water outlet temp.(oC) H-TEMP 40.0 - 60.0 55.0 See specification
o
Chilled water temp. difference( C) 3.0 - 10.0 5.0 See specification
C-DT
o
Hot water temp. difference( C) 3.0 - 10.0 5.0 See specification
H-DT
Single factor Reserved - - -
Rank up RANKUP 0.0 - 200.0 100.0 See specification
The number is
Cooling input
X 100
Heating input
Purge pump start press.(kPa) AP-ST 9.0 - 16.0 10.0 10.0
Purge pump stop press.(kPa) AP-SP 4.0 - 8.0 7.0 7.0
Purge time(min.) Reserved - - -
Exhaust gas temp(oC) Reserved - - -
Crystallization Reserved - - -

d) Input setting
Combustion control Reserved PID PID PID
Input correction 0 - 100 50 50
Firing interval(min.) 0 - 10 0 0

e) Inverter setting DJ TJ LJ NK
Control prediction time 33AL 2 - 100 15 15 15 15 15
Decreasing factor 33AL-K 0.50 - 2.00 1.00 1.00 1.00 1.00 1.00
Inverter factor -1 INV-A1 60 - 160 148 148 95 148
Inverter factor -2 INV-A2 0.020 - 0.060 0.042 0.042 0.110 0.170 0.042
Inverter factor -3 INV-A3 0.000 - 0.099 0.060 0.060 0.000 0.000 0.060
Inverter factor -4 INV-A4 2.0 - 4.0 3.6 3.6 3.3 3.3 3.6
Inverter factor -5 INV-A5 30 - 60 50 50 50 50 50
Inverter factor -6 INV-A6 2.3 - 3.5 2.3 2.3 3.3 3.3 2.3
mark : (Driving) Hot water outlet of specification minus 5 oC.

f) PID setting
Cooling mode P(oC) COOL-P 1.0 - 10.0 2.0 2.0 10.0 10.0 10.0
Cooling mode I(sec.) COOL-I 0 - 2500 200 200 250 250 250
Cooling mode D(sec.) COOL-D 0 - 100 5 5 0 0 0
Heating mode P(oC) HEAT-P 1.0 - 10.0 5.0 5.0 No use
Heating mode I(sec.) HEAT-I 0 - 2500 50 50 No use
Heating mode D(sec.) HEAT-D 0 - 100 30 30 No use
Data sampling(sec.) SAMPLE 5 - 60 10 10 10 10 10

13
g) Counter setting
Parameter
Setting item
Setting range Initial Factory setting
Chiller operation hours UNIT-T 000000 - 999999 000000 000000
#1 ABS pump operation hours ABS1-T 000000 - 999999 000000 000000
#2 ABS pump operation hours ABS2-T 000000 - 999999 000000 000000
Combustion hours FIRE-T 000000 - 999999 000000 000000
REF pump operation hours REF-T 000000 - 999999 000000 000000
Purge system hours Reserved 000000 - 999999 000000 000000
#3 ABS pump operation hours Reserved 000000 - 999999 000000 000000
Chiller ON/OFF times UNIT-C 000000 - 999999 000000 000000
#1 ABS pump ON/OFF times ABS1-C 000000 - 999999 000000 000000
#2 ABS pump ON/OFF times ABS2-C 000000 - 999999 000000 000000
Combustion times FIRE-C 000000 - 999999 000000 000000
REF pump ON/OFF times REF-C 000000 - 999999 000000 000000
Purge system times Reserved 000000 - 999999 000000 000000
#3 ABS pump ON/OFF times Reserved 000000 - 999999 000000 000000

h) Message setting
Purge PURGE OFF / ON ON ON
Concentration THICK OFF OFF OFF
Cooling water fouling CO-DIR OFF / ON ON ON
Cooling water high temp CO-HI OFF / ON ON ON
Combustion chamber CC-DIR OFF / ON ON ON
Option rule RULE-1 OFF / ON OFF OFF
Exhaust gas temp EXG-LO OFF / ON OFF OFF
Massage reset RE-SET 3/2/1

i) Sensor correction setting

Chilled water outlet CHOADJ -2.0 - 2.0 0.0 0.0
Chilled water inlet CHIADJ -2.0 - 2.0 0.0 0.0
Cooling water outlet COOADJ -2.0 - 2.0 0.0 0.0
Cooling water inlet COIADJ -2.0 - 2.0 0.0 0.0
Hot water outlet HADJ -2.0 - 2.0 0.0 0.0
Hot water inlet HIADJ -2.0 - 2.0 0.0 0.0
Option SEN-OP 000000 000000
Cooling water outlet - - - - - 0 : No use
Cooling water mid. - - - - - 1 : Use
Refrigerant temp - - - - -
Undefined - - -

14
(4) Slide switch
There are three slide switches on the CPU board.

Symbol Initial Factory At site

SW1 Resistance of RS-485 line end OFF OFF See below
SW2 Reseved OFF OFF OFF
SW3 Back up battery OFF OFF ON

Normal poditions of SW1 are "OFF".

In case of Connect RS-485, please set as follow;
a) Single unit operation : "ON" position.
b) parallel operation by several unit :
Connect signal each unit by series connection.
One end connects to Remote control unit, other end chiller's SW1 turn to "ON".
Other chiller's SW1 keep "OFF".

Back up battery keeps date and time data. The battery type is CR-2025.
The battery works for approximately 6 month at no supply power.
In case of battery life, please replace new battery.

SW2

SW1

SW3

Back up battery

15
1-6. Initial setting of inverter

color item's data is changed by factory setting.

Code Item Initial Factory setting

F00 Data protection 0 1 0 1
F01 Frequency command 1 0 2
F02 Operation method 2 1

DJ TJ LJ NK
F03 Max. frequency 60.0 EC 60.0 50.0 50.0 60.0
NA 60.0 60.0 60.0 60.0
F04 Base frequency 50.0 EC 60.0 50.0 50.0 60.0
NA 60.0 60.0 60.0 60.0
F05 Rated voltage 400 400
F07 Acceleration time 1 20.0 33.0
F08 Deceleration time 1 20.0 33.0
F09 Torque boost 4.1 4.1
F10 Electronic thermal simulator (Overload) 1 1
F11 Electronic thermal simulator (Level) Rated current x1.1
F12 Electronic thermal simulator (Thermal time constant) 5.0 5.0
F14 Restart mode 1 4

DJ TJ LJ NK
F15 Frequency limiter (High) 70.0 EC 60.0 50.0 50.0 60.0
NA 60.0 60.0 60.0 60.0
F16 Frequency limiter (Low) 0.0 24.0
F18 Bias 0.00 0.00
F20 DC Braking (Starting frequency) 0.0 0.0
F21 DC Braking (Braking level) 0 0
F22 DC Braking (Braking time) 0.00 0.00
F23 Starting frequency 0.5 0.5
F25 Stopping frequency 0.2 0.2
F26 Motor sound (Carrier frequency) 2 2
F27 Motor sound (Sound tone) 0 0
F29 Analog output (Selection) 0 1
F30 Analog output (Voltage adjust) 100 100
F31 Analog output [FMA] (Function) 0 0
F33 Digital output signal [FMA] (Pulse rate) 1440 1440
F34 Digital output signal [FMA] (Voltage adjust) 0 0
F35 Digital output signal [FMA] (Function) 0 0
F37 Load selection 1 2
F43 Current limiter (Operation condition) 0 0
F44 Current limiter (Limiting level) 110 110

16
Code Item Initial Factory setting
E01 Terminal command [X1] 6 8
E02 Terminal command [X2] 7 7
E03 Terminal command [X3] 8 8
E04 Terminal command [X4] 11 11
E05 Terminal command [X5] 35 35
E20 Status signal assignment [Y1] 0 30
E21 Status signal assignment [Y2] 1 1
E22 Status signal assignment [Y3] 2 2
E24 Relay contact output [Y5A/C] 15 15
E27 Relay contact output [30A/B/C] 99 99
E31 Status signal assignment [Y4] 60.0 60.0
E34 Over overload early warning (Level) Rated current of pump "A"
E35 Over overload early warning (Timer) 10.00 10.00
E40 PID display coefficient A 100 100
E41 PID display coefficient B 0.00 0.00
E43 LED monitor (Function) 0 0
E45 LED monitor (Item selection) 0 0
E46 LED monitor (Language selection) 0 0
E47 LED monitor (Constant control) 5 5
E48 LED monitor (Speed monitor item) 0 0
E50 Coefficient for speed indication 30.00 30.00
E51 Display coefficient for input watt-hour data 0.010 0.010
E52 Keypad (Menu display mode) 0 2
E61 Analog input signal selection (12) 0 0
E62 Analog input signal selection (C1) 0 0
E63 Analog input signal selection (V2) 0 0
E64 Saving of the digital set frequency 0 0
E65 Command loss detection (Level) 999 999
E80 Detect low torque (Detection level) 20 20
E81 Detect low torque (Timer) 20.00 20.00
E98 Terminal command assignment [FWD] 98 98
E99 Terminal command assignment [REV] 99 99

P01 Motor (No. of the pole) 4 2

P02 Motor (Rated capacity) Rated output of pump "kW"
P03 Motor (Rated current) Rated current of pump "A"
P04 Motor (Auto-tuning) 0 0
P06 Motor (No load current) No required setting
P07 Motor (% R1) No required setting
P08 Motor (% X) No required setting
P99 Motor selection 0 4

17
Code Item Initial Factory setting
H03 Data initializing (Data reset) 0 0
H04 Auto-reset (Times) 0 0
H05 Auto-reset (Reset interval) 5.0 5.0
H06 Cooling fan control 0 1
H07 Acceleration/Deceleration pattern 0 0
H09 Start mode (Synchronization mode) 0 0
H11 Deceleration mode 0 0
H12 Instantaneous over current limiting 1 1
H13 Auto-restart (Restart time) 0.5 0.5
H14 Auto-restart (Frequency fall rate) 999 999
H15 Auto-restart (Hold DC voltage) 470 470
H16 Auto-restart (Allowable momentary power failure time) 999 999
H17 Start mode (Synchronization frequency) 999 999
H26 PTC Thermistor input 0 0
H27 PTC Thermistor input (Level) 1.60 1.60
H30 Communication link operation (Function selection) 0 0
H42 Capacity of DC link bus capacitor No required setting
H43 Accumulated run time of cooling fan 0000 0000
H47 Initial capacity of DC link bus capacitor No required setting
H48 Accumulated run time of capacitor on the PCB 0000 0000
H49 Pick up start mode (Pick up stat time) 0.0 0.0
H50 Non-linear V/f pattern (Frequency) 0.0 0.0
H51 Non-linear V/f pattern (Voltage) 0.0 0.0
H56 Deceleration time for forced stop 20.0 20.0
H63 Low limiter (Selection) 0 0
H64 Low limiter (Specify the lower limiting frequency) 2.0 2.0
H69 Automatic deceleration 0 0
H70 Overload prevention control (Frequency drop rate) 999 0.00
H71 Deceleration characteristics 0 0
H80 Gain for suppression of output current fluctuation for motor 0.20 0.20
H86 Reserved 0 0
H87 Reserved 25.0 25.0
H88 Reserved 0 0
H89 Reserved 0 0
H90 Reserved 0 0
H91 Reserved 0 0
H92 Continue to run (P component gain) 999 999
H93 Continue to run (I component gain) 999 999
H94 Accumulated run time of motor 0000 0000
H95 DC braking (Braking response mode) 1 1
H96 STOP key priority 0 0
H97 Clear alarm data 0 0
H98 Protection / maintenance function 19 7

18
1-7. Digital signal monitor
(1) Digital input signal
Check the digital input signal by "Service mode"
Push "SET + " key to service mode "CHGS 2"
And select "DIGI-1"
A
F
B
G

E C
D
p
1 2 3 4 5 6
(See next page for symbol meaning)
1 2 3 4 5 6
A E2 51A2 51AU NH 52CH
B E1 ABS2 AUTO DI 1 52CO
C 51A1 POW PAS DI 2 52CT
D 51R 69CH PGSL DI 3 23CO
E 51B 69CO FIRE DI 4 52F
F ABS1 63GH MF DI 5 R-ST
G REF 51O PR-11 R-SP
P BM OIL PR-10

(2) Digital output signal

Check the digital output signal by "Service mode"
Push "SET + " key to service mode "CHGS 2"
And select "DIGI-0"
(See next page for symbol meaning)
1 2 3 4 5 6
A PR-ON EXP-ON PV-ON AL DO3-ON KISYAKU
B FIRE-ON CPUMP-ON EX-HEAT KIDO-R DO3-OFF COOL
C CMG-BK ABS1-ON NH-ON DO1 DO4 HEAT
D CMG-BJ CFAN-ON RBV DO2 ABS-RES
E DS-ON KIDO AUTOV RUN
F BM-ON AUTOP STOP
G ABS2-ON F-ON F-RUN FAIL
P REF-ON BZ FIRE

(3) Control state monitor

Check the digital output signal by "Service mode"
Push "SET + " key to service mode "CHGS 2"
And select "CNTNO ". Push "SET" key for 2 sec.

Display segment Item

- - - - - Generator high temp protection 0 : Normal 1: Working
- - - - - High concentration protection 0 : Normal 1: Working
- - - - - Max cooling water input 0 : Normal 1: Working
- - - - - Chilled water preset 0 : Normal 1: Working
- - - - - - 0 : Normal
- - - - - - 0 : Normal

19
(4) Symbol

Digital input signal Digital output signal

Symbol Name Symbol Name
E2 Solution low level PR-ON Burner ON
E1 Solution control DJ : Combustion ON
51A1 #1 Absorbent pump thermal TJ : Steam shutoff valve ON
FIRE-ON
51R Refrigerant pump thermal LJ : Hot water shutoff valve ON
51B Reserved NK : Steam shutoff valve ON
ABS1 #1 ABS pump operation CMG-BK Control valve OPEN
REF Refrigerant pump operation CMG-BJ Control valve CLOSE
BM Reserved DS-ON Reserved
51A2 #2 Absorbent pump thermal BM-ON Reserved
ABS2 #2 ABS pump operation ABS2-ON #2 Absorbent pump ON
POW Return power interlock REF-ON Refrigerant pump ON
69CH Chilled water flow EXP-ON Chilled water pump ON
69CO Cooling water flow CPUMP-ON Cooling water pump ON
63GH Generator pressure ABS1-ON #1 Absorbent pump ON
51O Reserved CFAN-ON Cooling tower fan ON
OIL Reserved KIDO Start signal
51AU Reserved DJ : Ventilation fan ON
F-ON
AUTO Reserved LJ : Hot water pump ON
PAS Reserved PV-ON Reserved
PGSL Reserved EX-HEAT Reserved
FIRE Reserved NH-ON Reserved
MF Reserved RBV Reserved
PR-11 Reserved AUTOV Reserved
PR-10 Reserved AUTOP Purge pump ON
NH Reserved F-RUN Cooling fan for control panel ON
DI 1 Reserved BZ Buzzer ON
DI 2 Reserved AL Massage
DI 3 Reserved KIDO-R Remote start
DI 4 Reserved DO1 Reserved
DI 5 Reserved DO2 Reserved
52CH Chilled water pump interlock DO3-ON Reserved
52CO Cooling water pump interlock DO3-OFF Reserved
52CT Reserved DO4 Reserved
23CO Reserved ABS-RES #1 Absorbent pump reset
52F Ventilation fan interlock RUN Operation
R-ST Remote start signal STOP Stop
R-SP Remote stop signal FAIL Alarm
FIRE Reserved
Communication line KISYAKU Diluted cycle operation
RS-485-A RS-485A line COOL Cooling operation
RS-232C RS-232C line HEAT Heating operation

Analog output signal

INV Inverter frequency
Control valve opening
CVP
DC 4 - 20 mA

20
1-8. Symbol list
(1) Temperature sensor
Symbol Name Location
DT1 Chilled(/hot) water outlet Chilled water outlet nozzle
DT2 Cooling water outlet Cooling water outlet nozzle
DT3 High temp. generator Solution outlet box on High temp. generator
DT4 Low temp. generator Low temp. generator outlet pipe
DT5 Condensed refrigerant Refrigerant pipe of condenser outlet
DT6 Chilled(/hot) water inlet Chilled water inlet nozzle
DT7 Cooling water inlet Cooling water inlet nozzle
DT8 (Blank)
DT9 (Blank)
DT10 Diluted solution #1 Absorbent pump outlet
DT11 Refrigerant Refrigerant pump inlet
DT12 Middle cooling water Cooling water pipe between absorber and condenser
DJ : Exhaust gas Chimney of High temp. generator
DT13
TJ/NK : Steam drain Steam drain outlet nozzle at heat reclaimer
DT14 3 way valve of hot water return 3 way valve outlet of (driving) hot water (Option)
DT15 (Driving) hot water inlet (Driving) hot water inlet nozzle
DT16 (Driving) hot water outlet (Driving) hot water outlet nozzle

(2) Electric parts on the chiller

Symbol Name Location
PCH Palladium cell heater Purge tank
63GH Refrigerant pipe on upper shell for TJ, LJ and NK
63GHH HT generator pressure switch Refrigerant pipe on upper shell for DJ
63GHHL Refrigerant pipe on upper shell for DJ
69PR Purge tank pressure switch Purge tank
69CH Chilled water flow switch Chilled water outlet nozzle
E1
High temp. generator
E2 Solution outlet box on High temp. generator
solution level electrode
E3

21
(3) Damper
Symbol Name Location
D1 Diluted solution #1 #1 Absorbent pump outlet
Low temp heat exchanger inlet for NK-11 thru 61
D2 Diluted solution #2
Low temp heat exchanger outlet for NK-62 thru 82
D3 Diluted solution #3 Refrigerant drain heat reclaimer inlet
D4 Intermediate solution High temperature heat exchanger outlet
D5 Concentrated solution Low temperature heat exchanger outlet
D6 Refrigerant drain Refrigerant drain heat reclaimer outlet
D7 Refrigerant Refrigerant pump outlet
Bypass pipe of Low temp. heat reclaimer
D8 Diluted solution bypass
(NK-11 thru 61 only)
Refrigerant pump outlet to refregerant overflow
D9 Refrigerant supply
pipe from condenser (NK-71 - 81 only)

(4) Service valve

Symbol Name Location
SV1 Purge Suction pipe of purge pump
SV2 Purge Suction pipe of purge pump
SV3 Refrigerant Refrigerant pump outlet pipe
SV4 Diluted solution #1 Absorbent pump outlet
SV5 Intermediate solution High temperature heat exchanger outlet
SV6 Concentrated solution Low temperature heat exchanger outlet
SV7 Generator pressure Refrigerant vapor pipe on upper shell
SV8 Generator bottom Bottom of high temperature generator
SV9 Purge tank Side of purge tank

(5) Diaphragm valve

Symbol Name Location
V1 Purge pump Suction pipe of purge pump
V2 Purge for purge unit Suction pipe of purge pump
V3 Purge for shell Suction pipe of purge pump
B valve Purge for purge tank Suction pipe of purge pump

22
(6) Control panel (Electric wiring diagram)
Symbol Name
ACL AC reactor
BZ Alarm buzzer
CP1,2, 3 Circuit protector
DCL DC reactor
F1-14 Fuse
FILTER EMI Filter
FM Fan motor
GL Purge indication lamp
INV Inverter
ISO Isolator
MA1 #1 Absorbent pump
MA2 #2 Absorbent pump
MP Purge pump
MR Refrigerant pump
MCBM Main circuit breaker
MCBA1 #1 Absorbent pump circuit breaker
MCB1-3 Circuit breaker
PCH Palladium cell heater
TR1 - 4 Transformer
23CH1 CPU board
23CH2 Indication board
23CH3 I/O board
23CH4 Power board
4Xn Control relay
43ES Emergency stop switch
43P Purge pump ON-OFF switch
51A2 #2 Absorbent pump over current relay
51P Purge pump over current relay
51R Refrigerant pump over current relay
63GH HT generator pressure switch
69CH Chilled water flow switch
69CO Cooling water flow switch
69PR Pressure sensor for purge tank
88A2 #2 Absorbent pump magnet switch
88P Purge pump magnet switch
88R Refrigerant pump magnet switch

4Y1,2 Remote signal (Field supply)

52CH Chilled water pump inter lock (Field supply)
52CO Cooling water pump interlock (Field supply)
CMS Steam control valve motor (Field supply)
CVP Steam control valve actuator positioner (Field supply)

23
Section 2 Operation

2-1. Key of microprocessor

& keys : To change data display and every setting value

SET : To change menu displayed and set new value
BACK : To return menu displayed
REMOTE (Green) : To select remote operation mode
LOCAL (Green) : To select local operation mode
BUZZER STOP : To stop the alarm buzzer
STOP (Green) : To stop the chiller
RUN (Green) : To run the chiller

2-2. Function map

(First stage) (Second stage) (Third and Fourth stage)

Main menu Setting menu Detail setting
Generator temp. / Time setting
Alarm code and Switch function
several data display Field set menu, etc.

Service mode
Chilled/hot water setting Model setting
Specification setting
Input setting
Inverter setting
PID setting
Sensor correction, etc.

(1) Re-set of chilled water outlet temperature set value

Purpose : In order to save operating energy in light cooling season, the set value of chilled.

1st stage
1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)
Press 15 times or Press 8 times
2nd stage 1 0. 7. 0 :Chilled water outlet temperature set value is displayed.
SET
3rd stage BACK
1 0. 7. 0 : Present set value is blinking.

1 0. 8. 0 The set value can be changed by the keys as required.

BACK SET Changeable rage in Chilled water : 4 thru 20 deg.C
Changeable rage in hot water : 40 thru 95 deg.C
1 0. 8. 0
BACK

Note : The above changeable ranges are only in the microprocessor.

24
(2) First stage (Main menu)
First stage consists of 22 items and the 22 items indicate operating condition of Chiller (temperatures,
operating hours and on/off times of main devices).
Each indication is displayed with 6 figures of 7 segment LED.
The indication code and its value are shown as below.

Example 1 : H.T.Generator temp. (high temperature generator temperature) (No-data code)

1 4 5. 0 This shows that the H.T.Generator temp. is 145.0 deg.C.

Example 2 : Operation hours of Chiller

1. 1 2 3 5 5 This shows that the operation hors of Chiller is 12,355 hours.
The data code is "1"that show operation hours of Chiller.
In case that the data is 150 hours, the indications is 1. 1 5 0

Example 3 : On/Off times of burner

A 0 This shows that the on/off times of burner is 0 time.
The data code is "A" that show on/off times of burner.
The data displays 0 time for TJ, LJ and NK series.

Example 4 : Steam drain temp. / Driving hot water outlet temp.

1 6. 7 0. 0 This shows that the Steam drain temp. is 70.0 deg.C.
The data code is "16" that shows Steam drain temp. for TJ and NK series,
and Driving hot water outlet temp. for LJ series.

Note)
During the dilution operation caused by an alarm, the alarm code is indicated.
If several alarms occur at the same time, most high priority alarm code is indicated.
These alarm code can be indicated by & keys.
However, if 4 or more alarms occur at simultaneously, three alarm codes are indicated.

25
Scroll sequence of main mane
During indicating an item in the main menu except for H.T.Generator temp.,
the indication returns immediately to H.T.Generator temp. without scrolling
by pressing the BACK key.

1 4 5. 0 :H.T. Generator temperature at present(unit : deg.C or deg.F)

J - 0 1 :Displayed at only occurring an alarm.

1. 1 2 3 5 4 :Operation hours of Chiller (unit : hours)

2. 1 1 2 3 5 :#1 absorbent pump operation hours (unit : hours)

3. 1 0 1 2 6 :#2 absorbent pump operation hours (unit : hours)

4. 0 :Burner operation hours (unit : hours)

5. 7 0 3 0 :Refrigerant pump operation hours (unit : hours)

6. 1 0 7 :Purge pump operation hours (unit : hours)

7. 8 5 4 :On/off times of Chiller (unit : times)

8. 8 7 1 :On/off times of #1 absorbent pump (unit : times)

9. 8 5 4 :On/off times of #2 absorbent pump (unit : times)

A. 0 :On/off times of burner (unit : times)

b. 1 5 2 7 :On/off times of refrigerant pump (unit : times)

C. 6 0 :On/off times of purge pump (unit : times)

d. 0 :#3 absorbent pump operation hours (unit : hours)

E. 0 :On/off times of #3 absorbent pump (unit : times)

1 0. 7. 0 :Setting temperature of chilled water outlet temperature (unit : deg.C or deg.F)

1 1. 0 :Setting temperature of hot water outlet temperature (unit : deg.C or deg.F)

1 2. 1 1. 9 :Chilled water inlet temperature at present (unit : deg.C or deg.F)

1 3. 6. 8 :Chilled water outlet temperature at present (unit : deg.C or deg.F)

1 4. 3 1. 8 :Cooling water inlet temperature at present (unit : deg.C or deg.F)

1 5. 3 4. 7 :Condensed refrigerant temperature in condenser (unit : deg.C or deg.F)

:Driving hot water outlet temp. at present for LJ Series (unit : deg.C or deg.F)
1 6. 0
:Steam drain temp. at present for TJ and NK Series (unit : deg.C or deg.F)

1 7. 8. 5 :Pressure in purge tank at present (unit : kPa)

26
(3) Second stage (Confirmation & Setting menu)
The followings show the operation steps from the second stage to fourth stage.

a) Alarm record : This function shows the three newest alarm code.
(Alarm record menu is for confirmation purpose only.)

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET
2nd stage BACK
A L A r n. :This display shows the alarm record menu.
SET
BACK
3rd stage C 1. J - 0 4 :The newest alarm code (Sample : J-04 #1 absorbent pump)

d 1. 0 7 2 4 :The newest alarm date (Sample : 0724 : July 24th)

t 1. 0 4. 0 2 :The newest alarm time (Sample : 04.02 : 4:02 am)

C 2. J - 0 7 :The alarm code in front of the one [newest]

d 2. 1 0 1 6 :The alarm date in front of the one [newest]

t 2. 1 4. 1 8 :The alarm time in front of the one [newest]

C 3. J - 1 3 :The alarm code in front of the two [newest]

d 3. 1 2 2 9 :The alarm date in front of the two [newest]

t 3. 2 0. 5 3 :The alarm time in front of the two [newest]

r E - S E t :This show the alarm clear menu.

SET

BACK
4th stage 3
SET
BACK
2
SET
BACK
1
BACK SET (Three times alarm data are completed to clear.)

27
b) Time setting : This has the functions to confirm and set Year, Month, Day and Time.

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET
BACK
A L A r n. :First display in 2nd stage
2nd stage BACK Press 1 time
r t. 1 4. 5 3 :Present time is displayed (14:53 = 02:53 pm)
SET
3rd stage BACK
Y r - S E t :Menu to confirm and set of year
SET
4th stage BACK
:Year set at factory is displayed.
2 0 0 1
:Blinking figures can be changed by the keys. (2001 thru 2050)

2 0 0 5 :Pressing key 4 times, the year changes from 2001 to 2005.

BACK SET

Y r - S E t :New set value is installed.

BACK
3rd stage
d t - S E t :Menu to confirm and set of date
SET
BACK
:Date set at factory is displayed.
4th stage 0 1 - 0 1
:Blinking figures can be changed.

1 1 - 0 5 :Month and Date can sifted by key as follows;

BACK SET Month Date Month Date
Figuers of month & date can be changed by key.
Changeable figure of month : 1 thru 12 (Scrolling)
Changeable figure of date : 1 thru 31 (Scrolling)

d t - S E t :New set value is installed.

BACK
3rd stage
t n. - S E t :Menu to confirm and set of time
SET
BACK
:Date set at factory is displayed.
4th stage 0 7 0 0
:Blinking figures can be changed.

1 0 - 1 7 :Hour and Minute can sifted by key as follows;

BACK SET Hour Minute Hour Minute
Figuers of month & date can be changed by key.
Changeable figure of hour : 0 thru 23 (Scrolling)
Changeable figure of minute : 0 thru 59 (Scrolling)

t n. - S E t :New set value is installed.

BACK

28
c) Change of switch functions : This has the functions to confirm and set of the followings.

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET
BACK
A L A r n. :First display in 2nd stage
2nd stage BACK Press 2 times.
C H G S :Set and confirmation of switch function menu.
SET
BACK
3rd stage r d - S E t :Operation mode for DJ series.
SET (Cool / Heat / Simultaneous change-over)
4th stage BACK
C o o L :Cooling mode (Factory set : COOL)

H E A t :Heating mode
SET

3rd stage S A n. - d t :Data record interval.

SET
4th stage BACK
1 - H : Data record interval : 1hour (Factory set : 1-H)

5 - n. : Data record interval : 5 minutes

1 - n. : Data record interval : 1 minute

1 0 - S : Data record interval : 10 seconds

SET

3rd stage L o C A L :Local operation mode.

SET
4th stage BACK
o n :Local operation mode (Factory set : on)

o F F :Remote operation mode

SET

3rd stage S I G n :Delete message sign

SET
4th stage BACK :Push "SET" key for delete message sign.
C o n S E n :Push "BACK" key for continue to message sign on
SET display.

3rd stage u n I t :Change unit

SET
4th stage BACK
o C :Unit : deg.C (Factory set : deg.C)

o F :Unit : deg.F
SET

3rd stage L o S E L :Operation mode for LJ series. (Factory set : OFF)

29
d) Set of chilled water pump : This has the functions to confirm and set of the applications for
a chilled water pump.

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET
BACK
A L A r n. :First display in 2nd stage
2nd stage BACK Press 3 times.
A P P o C H :Set of chilled water pump menu.
SET
BACK
3rd stage I n t - C H :Set of interlock return time
SET
4th stage BACK
0 0 0 S :The interlock return time set at present is displayed.
(Factory set : "0")
2 5 0 S :Changeable from 0 to 250 sec.
SET

3rd stage V V - C H :Set of variable flow rate (Future use)

SET
BACK
o F F (Factory set : OFF)

S y S - u n

S y S - P o

A b S - I V

A b S - u n

A b S - P o
SET

3rd stage r - P A r A :Set of parallel operation by the remote controller (Future use)
SET
4th stage BACK
o F F (Factory set : OFF)

o n
SET

30
e) Set of inverter control of chilled water pump : (Future use)

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET
BACK
A L A r n. :First display in 2nd stage
2nd stage BACK Press 4 times.
C H - I n V :Set of inverter control of chilled water pump menu.

f) Set of cooling water system : This has the functions to confirm and set of the applications
for a cooling water pump.
f-1) Set of interlock return time
f-2) Set of stopping cooling water pump at low load
f-3) Set of cooling tower fan control
f-4) Set of cooling tower fan temp. control (Future use)
f-5) Set of differential temp. of cooling tower fan
f-6) Set of variable flow rate

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET
BACK
A L A r n. :First display in 2nd stage
BACK Press 5 times.
2nd stage A P P o C o :Set of cooling water system menu.
SET
BACK
3rd stage I n t - C o :Menu to set and confirm the interlock return time.
SET
BACK
4th stage 0 0 0 S :The interlock return time set at present is displayed.
(Factory set : "0")
2 5 0 S :Changeable from 0 to 250 sec.
SET

3rd stage C o S t o P :Set of stopping cooling water pump at low load menu
(Future use)

3rd stage C t A u t o :Set of cooling tower fan control menu

(Future use)

3rd stage C t t E n. P :Set of cooling tower fan temp. control menu

(Future use)

3rd stage C t d I F F :Set of differential temp. of cooling tower fan menu

(Future use)

3rd stage V V - C o :Set of variable flow rate menu

(Future use)

31
g) Set of inverter control of cooling water pump : (Future use)

: This function is confirmation & set of an inverter signal sent from Chiller to a cooling water pump.
g-1) Set of cost factor
g-2) Controlled variable setting
g-3) Minimum frequency setting

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET
BACK
A L A r n. :First display in 2nd stage
BACK Press 6 times.
2nd stage C o - I n V :Set of inverter control of cooling water pump menu.
(Future use)

h) Field set : This has the functions to confirm and set as followings.
h-1) Set of temp. for maximum input This setting is to reduce the maximum input when cooling water inlet
temperature rises beyond the rated temp. (T deg.C).
Starting temp. of maximum input reduction at lower cooling inlet
temperature : T - 4 deg.C (fixed)
h-2) Set of slow input time :
This is time setting for a fuel control valve to open slowly in order to prevent over-input at Chiller starting.
h-3) Set of slow input temp. :
This setting is to avoid the fuel control valve slow open function in order to shorten the rise time of
chiller at starting, if H.T.Generator temperature is higher than a certain temperature.
h-4) Set of dilution time : This setting is for dilution operation time.
h-5) Set of remote signal type : This setting is select of a remote operation (start & stop) signal.
h-6) Set of type of pulse : This setting is select of the pulse signal type for operation signal.
h-7) Set of low select control temp. : (Future use)
h-8) Set of radiation temp. : (Future use)

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET
BACK
A L A r n. :First display in 2nd stage
BACK Press 7 times.
2nd stage F I E L d :Field set menu.
SET
BACK
3rd stage C o - I n P :Set of temp. for maximum input
SET
4th stage BACK
2 0. 0 o C :The temp. for maximum input set at present is displayed.
(Factory set : "32")
3 3. 0 o C :Changeable from 20 to 33 deg.C.
SET

32
3rd stage I n P - t n :Menu to set and confirm the set of slow input time
SET
4th stage BACK
0 0 0 0 S :The time for slow input set at present is displayed.
(Factory set : "0000")
1 8 0 0 S :Changeable from 0 to 1800 seconds
SET

3rd stage I n P t n. P :Menu to set and confirm the set of slow input temp.
SET
4th stage BACK
0 0 0 o C :The temp. for slow input set at present is displayed.
(Factory set : "000")
1 2 0 o C :Changeable from 0 to 120 deg.C.
SET

3rd stage d I L u - t :Menu to set and confirm the set of slow input temp.
SET
4th stage BACK
0 4 n. :The time for dilution operation set at present is displayed.
(Factory set : "04")
2 0 n. :Changeable from 4 to 20 deg.C.
SET

3rd stage r - S I G n :Menu to set and confirm the set of remote signal type
SET
4th stage BACK
S t A t I C :The remote signal type set at present is displayed.
(Factory set : "StAtiC")
P u L S E
SET

3rd stage o F - P L S :Menu to set and confirm the set of remote signal type
SET
4th stage BACK
P o S I t I :The pulse type set at present is displayed.
or (Factory set : "PoSiti")
n E G A t I
SET

3rd stage L o S E L E :Set of low select control temperature menu

(Future use)
3rd stage H E - S t :Set of radiation temperature menu
(Future use)

33
i) Set of SR-485 : Invalid function, must be passed (Future use)
: This function is to install addresses to plural Chiller/Heaters in order to operate them by the remote
controller.
1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)
SET
BACK
A L A r n. :First display in 2nd stage
BACK Press 8 times.
2nd stage r S - 4 8 5 :Set and confirmation of set of SR-485

j) Version No. of microprocessor (indication only)

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)
SET
BACK
A L A r n. :First display in 2nd stage
BACK Press 9 times.
2nd stage U E r 0. 9 1 :The version No. is displayed.

k) Version No. of option board (indication only)

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)
SET
BACK
A L A r n. :First display in 2nd stage
BACK Press 10 times.
2nd stage o P U 0. 0 0 :The version No. is displayed.

34
(4) Second stage (Service mode)
The followings show the operation steps from the second stage to fourth stage.

a) Function of switch-2 : This has the following items.

a-1) Purge indication : This is fixed with "Auto" only. It can be passed.
a-2) Refrigerant pump : Use to operate manually a refrigerant pump.
There are 3 mode "AUTO", "OFF", "ON". (Factory set : AUTO)
a-3) Pilot burner : Select "AUTO" or "TEST" for DJ model only.
a-4) Control valve-1 : To select fuel control valve operating mode.
"AUTO" or "MANUAL" (Factory set : AUTO)
a-5) Control valve-1 opening : Set valve opening.
a-6) Control valve-2 (Factory set : AUTO)
a-7) Control valve-2 opening
a-8) Control valve-3 (Factory set : AUTO)
a-9) Control valve-3 opening
a-10) HBS address (Factory set : 0)
a-11) High speed timer function :
The speed of timer function in the microprocessor increases 60 times of the regular speed.
This function is useful for servicing only.
In case of select "ON", alarm light blinks on and off.
a-12) Clear of operating data : Use to clear operating data (192 times) filed in the microprocessor.

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
2nd stage C H G S 2 :Service mode
SET
BACK
3rd stage P U r G E :Purge indication menu.
SET
BACK
4th stage A u t o :This is fixed with "Auto" only.

3rd stage r E F - P :Refrigerant pump menu.

SET (Factory set : Auto)
BACK
4th stage A u t o :Refrigerant pump operates automatically.

o F F :Refrigerant pump is stopped by force.

o n :Refrigerant pump runs continuously by force.

SET In this case, the refrigerant pump RUN lamp blinks.

3rd stage P I L o t :Pilot burner menu. (Future use for DJ series)

3rd stage C n. - 1 :Control valve-1 menu. (Factory set : Auto)

SET
BACK
4th stage A u t o :Automatic mode.

n. A n u A L :Manual mode.
SET

35
3rd stage C n. - 1 S t :Control valve-1 opening menu. (Factory set : "100")
SET
BACK
4th stage 0 :Control valve-1 opening set at present is displayed.

1 0 0 :Changeable from 0 to 100 %.

SET

3rd stage C n. - 2 :Control valve-2 menu. (Future use)

3rd stage C n. - 2 S t :Control valve-2 opening menu. (Future use)

3rd stage C n. - 3 :Control valve-3 menu. (Future use)

3rd stage C n. - 3 S t :Control valve-3 opening menu. (Future use)

3rd stage H d d H b S :HBS address menu. (Future use)

3rd stage b A S o k :High speed timer function menu. (Factory set : oFF)
SET
BACK
4th stage o F F :High speed timer function set at present is displayed.

o n :In case of ON, the alarm lamp blinks.

SET

3rd stage o P - r S t :Clear of operating data menu.

SET
BACK
4th stage 3

1
SET (All operation data is cleared.)

36
b) Set of model : This has the following items.
b-1) Serial number
b-2) Type of Chiller
b-3) Type of control
b-4) Annual cooling operation These settings have been set at the factory.
b-5) Automatic changeover Do not change them.
b-6) For process use (Resetting for replace the microprocessor only)
b-7) With purge pump
b-8) Oil pump

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 1 time
2nd stage n. o d E L :Set of model menu.
SET
BACK
3rd stage d :Serial number menu. :Change of figure
SET :Movement of column

BACK
4th stage 0 0 0 0 0 0 :1st column blinks. Example : Press 3 times
BACK SET
3 0 0 0 0 0
BACK SET
3 0 0 0 0 0 :2nd column blinks. Example : Press 2 times
BACK SET
3 2 0 0 0 0
BACK SET
3 2 0 0 0 0 :3rd column blinks. Example : Press 5 times
BACK SET
3 2 5 0 0 0
BACK SET
3 2 5 0 0 0 :4th column blinks. Example : Press 1 times
BACK SET
3 2 5 1 0 0
BACK SET
3 2 5 1 0 0 :5th column blinks. Example : Press 8 times
BACK SET
3 2 5 1 8 0
BACK SET
3 2 5 1 8 0 :6th column blinks. Example : Press 6 times
BACK SET
3 2 5 1 8 4
BACK SET

37
3rd stage t y p E :Type of Chiller.
SET
BACK
4th stage : Efficiency (Future use)
(Standard)
(High efficency) (Future use)

: Type of effect
(Double effect)
(Single effect)
(Single & Double effect) (Future use)
(Double & Double effect) (Future use)
(Triple effect) (Future use)

: Fuel - 1
(Gas)
(Kerosene)
(Diesel oil)
(Steam)
(High temp hot water) (Future use)
(low temp hot water)
(Dual fuel : Gas-oil)

: Fuel - 2 (Future use)

(No use)
(Steam) (Future use)
(High temp hot water) (Future use)
(low temp hot water) (Future use)
(Exhaust gas)) (Future use)

: Option - 1 (Future use)

(Standard model)
(Simultaneous model) (Future use)
(Low temp chilld water model) (Future use)
(Additional hot water heater) (Future use)
(Low temp chilld water & hot water heater)
(Future use)
: Option - 2 (Future use)
SET (Standard)
(Option) (Future use)

38
3rd stage C o n t o :Control by chilled water outlet or inlet (Future use)
SET
BACK
4th stage C H - o u t (Standard)

C H - n (Future use)
SET

3rd stage A - C o o L :Option (Future use)

SET
BACK
4th stage o F F (Standard)

o n (Future use)
SET

3rd stage C H A u t o :Option (Future use)

SET
BACK
4th stage n. A n u A L (Standard)

A u t o (Future use)
SET

3rd stage P r o C :Increased chilled water outlet temp to max 20 degC.

SET
BACK
4th stage o F F (Standard)

o n (Possible to increase to 20 degC)

SET

3rd stage n. P - o P :Option of purge pump.

SET
BACK
4th stage o n (Standard)

o F F (No option)
SET

3rd stage o P - o P :Option (Future use)

SET
BACK
4th stage o F F (Standard)

o n (Future use)
SET

39
c) Rated specification setting : This has the following items.
c-1) Chilled water outlet temp.
c-2) Hot water outlet temp.
Factory set (Never change)
c-3) Chilled water temp. difference
c-4) Hot water temp. difference
c-5) No-use (extra) SinG-k : Future use
c-6) Max. opening of fuel control valve
c-7) Indication of purge pump starting Factory set (Never change)
c-8) Indication of purge pump stopping
c-9) No-use (extra) AP-tin. : Future use
c-10) No-use (extra) EIICond : Future use
c-11) Crystallization temp. : Future use

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 2 times
2nd stage S P E C :Set of rated specification setting menu.
SET
BACK
3rd stage C - t E n. P :Chilled water outlet temp.
SET
BACK
4th stage 4. 0 o C :The setting of rated chilled water outlet temp. set
at present is displayed. (Factory set : "7.0")
: Up and down the spec temp. by the key .
2 0. 0 o C :Changeable from 4.0 to 20.0 deg.C
SET

3rd stage H - t E n. P :Hot water outlet temp.

SET
BACK
4th stage 4 0. 0 o C :The setting of rated hot water outlet temp. set
at present is displayed. (Factory set : "55.0")
: Up and down the spec temp. by the key .
9 5. 0 o C :Changeable from 40.0 to 95.0 deg.C
SET

3rd stage C - d t :Chilled water temp. difference

SET
BACK
4th stage 3. 0 o C :The setting of rated chilled water temp. difference set
at present is displayed. (Factory set : "5.0")
: Up and down the spec temp. by the key .
1 0. 0 o C :Changeable from 3.0 to 10.0 deg.C
SET

40
3rd stage H - d t :Hot water temp. difference
SET
BACK
4th stage 3. 0 o C :The setting of rated hot water temp. difference
set at present is displayed. (Factory set : "5.0")
: Up and down the spec temp. by the key .
1 0. 0 o C :Changeable from 3.0 to 10.0 deg.C
SET

3rd stage S n G - k : (Future use) (Factory set : "1.0")

3rd stage r A n K u P :Max. opening of fuel control valve

SET
BACK
4th stage 0. 0 :The setting of max. opening of fuel control valve set at
at present is displayed. (Factory set : "100.0")
: Up and down the spec temp. by the key .
2 0 0. 0 :Changeable from 0.0 to 200.0 %
SET

3rd stage A P - S t :Indication of purge pump starting

SET
BACK
8. 0 k P A :The setting of indication of purge pump starting set
at present is displayed. (Factory set : "10.0")
: Up and down the spec temp. by the key .
1 6. 0 k P A :Changeable from 8.0 to 16.0 kPa
SET

3rd stage A P - S P :Indication of purge pump stopping

SET
BACK
4. 0 k P A :The setting of indication of purge pump stopping set
at present is displayed. (Factory set : "7.0")
: Up and down the spec temp. by the key .
7. 0 k P A :Changeable from 4.0 to 7.0 kPa
SET

3rd stage A P - t n : (Future use)

3rd stage E C o n d : (Future use)

3rd stage L E C r y S : (Future use)

41
d) Input setting : This has the following items.
d-1) Type of control :Factory set menu.
d-2) Input correction : Factory set menu
d-3) Combustion interval : Factory set menu

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 3 times
2nd stage n P u t :Set of rated specification setting menu.
SET
BACK
3rd stage b n t y P E :Set of type of control
SET
BACK
4th stage P d
SET

3rd stage P t C o r :Input correction

SET
BACK
4th stage 5 0
SET

3rd stage F - n t :Fuel interval (Factory set : "0")

SET
BACK
4th stage - - n.

0 0 n. :Changeable from 0 to 10 minutes

1 0 n.
SET

42
e) Inverter setting : This has the following items for #1 absorbent pump inverter.
e-1) Control estimating time
e-2) Estimating tuning
e-3) Constant a1
e-4) Constant a2
Factory set (Never change)
e-5) Constant a3
e-6) Constant a4
e-7) Constant a5
e-8) Constant a6

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 4 times
2nd stage n V S E t :Set of rated specification setting menu.
SET
BACK
3rd stage 3 3 A L :Control estimating time
SET
BACK
4th stage 1 5
SET

3rd stage 3 3 A L - K :Estimating tuning

SET
BACK
4th stage 1. 0 0
SET

3rd stage n V - A 1 :Constant a1

SET
BACK
4th stage 1 4 8
SET

3rd stage n V - A 2 :Constant a2

SET
BACK
4th stage 0. 0 4 2
SET

3rd stage n V - A 3 :Constant a3

SET
BACK
4th stage 0. 0 6 0
SET

3rd stage n V - A 4 :Constant a4

SET
BACK
4th stage 3. 6
SET

43
3rd stage n V - A 5 :Constant a5
SET
BACK
4th stage 5 0
SET

3rd stage n V - A 6 :Constant a6

SET
BACK
4th stage 2. 3
SET

44
f) PID setting : This is PID control setting menu for capacity control of Chiller.
All data has been set at the factory. Do not change them.

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 5 times
2nd stage P d S E t :PID setting menu.
SET
BACK
3rd stage C o o L - P :P for cooling
SET
BACK
4th stage 2. 0
SET

3rd stage C o o L - I :I for cooling

SET
BACK
4th stage 2 0 0
SET

3rd stage C o o L - d :D for cooling

SET
BACK
4th stage 5
SET

3rd stage H E A t - P :P for heating

SET
BACK
4th stage 5. 0
SET

3rd stage H E A t - I :I for heating

SET
BACK
4th stage 5 0
SET

3rd stage H E A t - d :D for heating

SET
BACK
4th stage 3 0
SET

3rd stage S A n. P L E :Sample time

SET
BACK
4th stage 1 0
SET

45
g) Operation hours and ON/OFF times set : (Use for CPU replacement only)
g-1) Operation hours of Chiller g-8) On/Off times of Chiller
g-2) #1 abso. pump operation hours g-9) On/off times of #1 abso. pump
g-3) #2 abso. pump operation hours g-10) On/off times of #2 abso. pump
g-4) Burner operation hours g-11) On/Off times of burner
g-5) Refr. pump operation hours g-12) On/Off times of refr. pump
g-6) Purge pump operation hours g-13) On/Off times of purge pump
g-7) #3 abso. pump operation hours g-14) On/off times of #3 abso. Pump

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 6 times
2nd stage C o u n t :Operation hours & ON/OFF times setting menu.
SET
BACK
3rd stage u n t - t :Operation hours of Chiller :Change of figure
SET :Movement of column
BACK
4th stage 0 0 0 0 0 0 :1st column blinks.
BACK SET
0 0 0 0 0 0
BACK SET
0 0 0 0 0 0 :2nd column blinks. Example : Press 4 times.
BACK SET
0 4 0 0 0 0
BACK SET
0 4 0 0 0 0 :3rd column blinks. Example : Press 1 time.
BACK SET
0 4 1 0 0 0
BACK SET
0 4 1 0 0 0 :4th column blinks. Example : Press 7 times.
BACK SET
0 4 1 7 0 0
BACK SET
0 4 1 7 0 0 :5th column blinks. Example : Press 8 times.
BACK SET
0 4 1 7 8 0
BACK SET
0 4 1 7 8 0 :6th column blinks. Example : Press 4 times.
BACK SET
0 4 1 7 8 4

46
3rd stage A b S 1 - t :#1 absorbent pump operation hour

3rd stage A b S 2 - t :#2 absorbent pump operation hour

3rd stage F r E - t :Burner operation hour

3rd stage r E F - t :Refrigerant pump operation hour

3rd stage P u r G - t :Purge pump operation hour

3rd stage A b S 3 - t :#3 absorbent pump operation hour

3rd stage u n t - C :On/OFF times of Chiller

3rd stage A b S 1 - C :ON/OFF times of #1 absorbent pump

3rd stage A b S 2 - C :ON/OFF times of #2 absorbent pump

3rd stage F r E - C :ON/OFF times of burner

3rd stage r E F - C :ON/OFF times of refrigerant pump

3rd stage P u r G - C :ON/OFF times of purge pump

3rd stage A b S 3 - C :ON/OFF times of #3 absorbent pump

47
h) Predication function setting
h-1) Vacuum condition : Factory setting = ON
h-2) Absorbent concentration : Invalid function, must be passed.
h-3) Cooling water tubes fouling condition : Factory setting = ON
h-4) Cooling water temp. : Factory setting = ON
h-5) Combustion chamber fouling condition : For Japanese market only.
h-6) Ant freezing : For Japanese market only.
h-7) Exhaust gas temp. : For Japanese market only.
h-8) Clear of predication data

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 7 times
2nd stage S G n S t :Predication function setting menu.
SET
BACK
3rd stage P u r G E :Vacuum condition
SET
BACK
4th stage o F F :Non-display

o n :Display (Factory set : "on")

SET

3rd stage t H C K :Absorbent concentration

3rd stage C o - d r :Cooling water tubes fouling condition

SET
BACK
4th stage o n :Display (Factory set : "on")

o F F :Non-display
SET

3rd stage C o - H :Cooling water temperature

SET
BACK
4th stage o n :Display (Factory set : "on")

o F F :Non-display
SET

3rd stage C C - d r :Combustion chamber fouling condition (Future use)

SET
BACK
4th stage o F F
SET

48
 3rd stage r u L E - 1 :Anti freezing (Future use)
SET
BACK
4th stage o F F
SET

3rd stage E H G - L o :Exhaust gas temperature (Future use)

SET
BACK
4th stage o F F
SET

3rd stage r E - S E t :Clear of predication data

SET
BACK
4th stage 3

1
SET

i) Burner controller setting (Future use)

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 8 times
2nd stage P r y :Burner controller setting (Future use)

49
j) Tuning of temperature sensor
j-1) Chilled water outlet temp. sensor j-5) Hot water outlet temp. sensor
j-2) Chilled water inlet temp. sensor j-6) Hot water inlet temp. sensor
j-3) Cooling water outlet temp. sensor j-7) Sensor option setting
j-4) Cooling water inlet temp. sensor

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 9 times
2nd stage S E n S o r :Tuning of temp. sensor setting menu.
SET
BACK
3rd stage C H o A d J :Chilled water outlet temp. sensor
SET (Factory set : 0.0 deg.C)
BACK
4th stage - 2. 0 :The tuning setting set at present is displayed.

2. 0 :Changeable from -2.0 thru 2.0 deg.C

SET

3rd stage C H A d J :Chilled water inlet temp. sensor

SET (Factory set : 0.0 deg.C)
BACK
4th stage - 2. 0 :The tuning setting set at present is displayed.

2. 0 :Changeable from -2.0 thru 2.0 deg.C

SET

3rd stage C o o A d J :Cooling water outlet temp. sensor

SET (Factory set : 0.0 deg.C)
BACK
4th stage - 2. 0 :The tuning setting set at present is displayed.

2. 0 :Changeable from -2.0 thru 2.0 deg.C

SET

3rd stage C o A d J :Cooling water inlet temp. sensor

SET (Factory set : 0.0 deg.C)
BACK
4th stage - 2. 0 :The tuning setting set at present is displayed.

2. 0 :Changeable from -2.0 thru 2.0 deg.C

SET

3rd stage H o A d J :Hot water outlet temp. sensor

3rd stage H A d J :Hot water inlet temp. sensor

3rd stage S E n - o P :Sensor option

50
k) Analog data indication : 42 data can be displayed.

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 10 times
2nd stage A n A L o G :Analog data indication menu.
SET
BACK Select data
3rd stage 1 4 5. 0 :H.T.Generator temperature (deg.C)
1 2. 1 1. 9 :Chilled water inlet temp. (deg.C)
1 3. 6. 8 :Chilled water outlet temp. (deg.C)
1 4. 3 1. 8 :Cooling inlet temp. (deg.C)
1 5. 3 4. 7 :Condensed refrigerant temp. (deg.C)
1 6. 8 5. 3 :Steam drain temp. (deg.C)
1 7. 8. 5 :Purge tank pressure (kPa)
1 8. 9 1. 5 :L.T.Generator temperature (deg.C)
1 9. 3 3. 5 :Cooling water mid temp. (deg.C)
2 0. 3 7. 1 :Cooling water outlet temp. (deg.C)
2 1. 8 5. 3 :Steam drain temp. (deg.C)
2 2. 5. 9 :Refrigerant temp. (deg.C)
2 3. 2 7. 8 :Diluted solution temp. at absorber outlet (deg.C)
2 4. 5 7. 5 :Inverter frequency (%)
2 5. 0 :Fuel control valve opening output (%)
2 6. 0 :Fuel control valve opening input (%)
2 7. 9 6. 0 :CVP output (%)
2 8. 6 2. 5 :Concentrated solution concentration (%)
2 9. 9 0. 0 :Diluted solution concentration (%)
3 0. 4. 0 :Remote setting input for chilled/hot water outlet temp. setting (mA)
3 1. 0 :Invalid item
3 2. 0 :Invalid item
3 3. 3 5. 9 :Low temp. heat exchanger outlet temp. (deg.C)
3 4. 8 5. 1 :Abnormality ratio in absorber
3 5. 4 5. 3 :Abnormality ratio in condenser
3 6. 0 :Driving hot water inlet temp. for LJ Series (deg.C)
3 7. 0 :Hot water temp. at control valve outlet for LJ Series (deg.C)
3 8. 0 :Driving hot water outlet temp. for LJ Series (deg.C)
3 9. 0 :Invalid item
4 0. 0 :Invalid item
4 1. 0 :Invalid item
4 2. 0 :Invalid item
4 3. 0 :Invalid item
4 4. 0 :Invalid item
4 5. 0 :Invalid item
4 6. 0 :Invalid item
4 7. 0 :Invalid item
4 8. 0 :Invalid item
4 9. 0 :Invalid item
5 0. 0 :Invalid item
5 1. 0 :Invalid item
5 2. 0 :Invalid item
5 3. 0. 0 :Invalid item

51
l) Digital input indication : Present digital input state is displayed.

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 11 times
2nd stage d G - :Digital input indication menu.
SET
BACK
3rd stage . . . . . . :Present digital input state

F B
1 2 3 4 5 6 G
Column number
E C

D Dp
Segment number

Digital input indication table

Segment 1st column 2nd column 3rd column 4th column 5th column 6th column
E2:
51A2: 52CH:
H.T.Generator 51AU: NH:
A #2 abso pump Chilled water
solution level (Future use) (Future use)
overload relay pump interlock
electrode (E2)
E1:
52CO:
H.T.Generator ABS2: AUTO: DI1:
B Cooling water
solution level #2 abso pump (Future use) (Future use)
pump interlock
electrode (E1)
POW:
51A1:
Power PAS: DI2: 52CT:
C #1 abso pump
resuming (Future use) (Future use) (Future use)
overload relay
interlock
51R: 69CH:
PGSL: DI3: 23CO:
D Refr pump Chilled water
(Future use) Cooling mode (Future use)
overload relay flow switch
69CO: 52F:
51B: FIRE: DI4:
E Cooling water Ventilation fan
(Future use) Combustion Heating mode
flow switch interlock
63GH:
M.F: R-ST:
ABS1: generator DI5:
F Combustion Remote start
#1 abso pump pressure (Future use)
alarm signal
switch
PR-11:
R-SP:
REF: 51O: Fuel control
G Remote stop
Refr pump (Future use) valve opened
signal
in force
PR-10:
BM: OIL: Fuel control
Dp
(Future use) (Future use) valve closed
in force

52
m) Digital output indication : Present digital output state is displayed.

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 12 times
2nd stage d G - o :Digital input indication menu.
SET
BACK
3rd stage . . . . . . :Present digital input state

F B
1 2 3 4 5 6 G
Column number
E C

D Dp
Segment number

Digital output indication table

Segment 1st column 2nd column 3rd column 4th column 5th column 6th column
EXT-ON:
AL: KISYAKU:
PR-ON: Chilled water PV-ON: DO3-ON:
A Predication Dilution
(Future use) pump is (Future use) (Future use)
signal operation
running
CPUMP-ON:
KIDO-R:
FIRE-ON: Cooling water EX-HEAT: DO3-OFF: COOL:
B Local /
Ignition signal pump is (Future use) (Future use) Cooling mode
Remote
running
CMG-BK:
ABS1-ON:
Fuel control NH-ON: DO1: DO4: HEAT:
C #1Abso pump
valve opened (Future use) (Future use) (Future use) Heating mode
is running
in force
CMG-BJ:
ABS-RES:
Fuel control CFAN-ON: RBV: DO2:
D Abso pump
valve closed (Future use) (Future use) (Future use)
reset
in force

DS-ON: KIDO-I: AUTOV: RUN:

E
(Future use) Answer back (Future use) Running

BM-ON: AUTOP: STOP:

F
(Future use) (Future use) Stop

ABS2-ON: F-ON:
F-RUN: FAIL-1:
G #2 abso pump Ventilation fan
(Future use) Alarm
is running is running
REF-ON:
BZ: FIRE:
Dp Refr pump is
Alarm buzzer Combustion
running

53
n) State of control condition : Present control condition is displayed.
The following 4 function working conditions are displayed.
1) Protection function of H.T.Generator temperature excessive high
2) Protection of concentrated solution concentration excessive high
3) Maximum input control depending on cooling water inlet temp.
4) Pre-set function of chilled water outlet temperature set value

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 13 times
2nd stage C n t n o :State of control condition menu.
SET
BACK
3rd stage 0 0 0 0 0 0 :Present working conditions are displayed.
Function Non-working Working
Extra 0
Extra 0
Function 4) 0 1
Function 3) 0 1
Function 2) 0 1
Function 1) 0 1

o) Set of inverter-3 : (Future use)

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 14 times
2nd stage n V 3 :Set of inverter-3 menu.

p) Set of inverter-2 : (Future use)

1st stage 1 4 5. 0 :H.T.Generator temp. at present (145.0 deg.C)

SET +
BACK
C H G S 2 :First display in 2nd stage
Press 15 times
2nd stage n V 2 :Set of inverter-3 menu.

54
2-3. Memory clear
(1) Display at turned on the power supply
7 segments and all LED lamp light after 3 seconds at turned on the power supply,
and the microprocessor initializes.
The microprocessor has no alarm, it indicates version number as follows;

V 0. 9 7 ( V0.97 ) Version number to change without notice.

After 1 second, it indicates generator temperature as follows;

2 3. 4 ( 23.4 ) (example)

(2) Memory clear

Each setting data is recorded by memory in the microprocessor.
The recorded data is deleted by the memory clear as follows;
(Memory initialize)

a) Push key and key simultaneously at power off, and turn on the breaker.
In case of miss operation, keep wait 5 seconds or push any key without key.
Then normal display indicates.

C L r ( CLR )

b) Release key and key, when it indicate above.

And push key within 0.5 second, memory initializes.

E n d ( END )

c) After that, generator temperature display automatically.

55
Section 3 Control specifications

3-1. Control specifications of 16DJ series

(1) PID control of chilled/hot water outlet temperature (Main control)

Cooling and heating capacity are controlled by PID control which modulates fuel control valve.
Calculation result has limitation between 0 and 120%.
Initial input is set by chilled/hot water outlet temperature at combustion start.

(2) Maximum input reduction function by cooling water inlet temperature (Cooling mode only)
The maximum opening of fuel control valve is reduced depending on cooling water inlet temperature
in order to protect crystallization and excessive high of temperature and/or pressure condition in
high temperature generator.

(3) Crystallization protection control (Cooling mode only)

Calculate concentration of concentrated solution by condensed refrigerant temperature and
low temperature generator temperature, and close fuel valve.
Stop combustion at above 65% concentration of concentrated solution.
After restart, Chiller stops by alarm, when the concentration goes 65% again within 1 hour.
In case of concentration goes above 65.5% , chiller suddenly stops by alarm "J-16".

(4) High temperature protection of high temperature generator (Cooling mode only)
Reduce input by increase the generator temperature above setting temperature
Reduce combustion to 80% for 10 minutes when the generator temperature above 162oC.
After 10 minutes, return combustion to 100%.
Chiller stops by alarm "J-13" ,when the generator temperature goes above 162oC within 5 minutes.
In case of generator temperature goes above 165oC, chiller suddenly stops by alarm "J-13".

(5) Combustion ON/OFF control by PID

Cooling mode : Combustion start : Chilled water outlet temp. >= setting temp. -1.0 oC
Combustion stop : Chilled water outlet temp. =< setting temp. -1.5 oC
Heating mode : Combustion start : Hot water outlet temp. =< setting temp. +1.5 oC
Combustion stop : Hot water outlet temp. >= setting temp. +2.0 oC

(6) Input restrictions by high temperature generator temperature (Cooling mode only)
In case of setting slow input temperature ( 0 thru 120oC) , fuel control valve keeps 50% opening for
slow input time ( 0 thru 1800 seconds) under generator temperature below setting temperature.

(7) Input compensation

Input volume is compensated by setting fuel value at 50% fuel input.

(8) Rank up of maximum input ratio

Cooling input
Input ratio = x 100
Heating input

Setting rage has between 0% and 200%.

But the combustion control is restricted by burner's individual turn down.

56
(9) Preset function of chilled water outlet temperature (Cooling mode only)
(This function works that chilled water outlet temperature is below 12oC)
Protect cavitations of refrigerant pump by high chilled water temperature setting under low cooling
water temperature.
Chilled water outlet temperature preset automatically by cooling water inlet temperature.

(10) Remote setting of chilled/hot water outlet temperature

Give the offset to chilled/hot water outlet temperature setting by remote temperature setting signal.
The signal is 4 to 20mA.

(11) Inverter control of #1 absorbent pump

Cooling mode : Calculate frequency by cooling inlet temperature and low temp generator temperature.
Control flow rate of #1 absorbent pump.
Heating mode : Control flow rate of #1 absorbent pump by inverter factor A5.

(12) ON/OFF control of #1 absorbent pump by solution level

#1 absorbent pump is synchronized with chiller/heater operation at start.
After that, the pump is controlled by solution level signal of high temperature generator.

(13) ON/OFF control of #2 absorbent pump

Cooling mode : #2 absorbent pump stats after 5 minutes of chiller/heater starts.
#2 absorbent pump stops at chiller/heater stops.
Heating mode : #2 absorbent pump does not operate during heating mode.

(14) ON/OFF control of refrigerant pump

Cooling mode : Operation : Chilled water outlet temp. >= setting temp. -1.5 oC
or combustion signal ON.
Stop : Chilled water outlet temp. =< setting temp. -2.0 oC
or combustion signal OFF.
Heating mode : Refrigerant pump does not operate during heating mode.

(15) Stop control

Cooling mode : Calculate dilution cycle time by high temperature generator temperature.
Heating mode : Operate for 5 minutes after stop signal.

(16) Alarm stop control

Cooling mode : Five stop sequences according to alarm.
Heating mode : Two stop sequences according to alarm.

(17) Remote start/stop control

Start/stop sequence by seven kind of remote signals.

57
(18) Maintenance message
Compare between operation data and normal data.
Chiller/heater has nine messages as follows;
a) "H-01" Operate purge pump
b) "H-02" High concentration
c) "H-03" Clean cooling water tube
d) "H-04" Check cooling water system
e) "H-05" Clean chamber
f) "H-06" Purge tank high pressure
g) "H-07" Cooling water tube foul
h) "H-08" Cooling water high temperature
i) "H-10" Power failure

(19) Cooling tower fan ON/OFF control

Control the cooling tower fan by cooling water inlet temperature.

(20) Protect to short circuit of chilled/hot water flow switch

Chiller/heater has system interlock alarm "J-11", when the answerback signal of chilled/hot water flow
has ON before start signal ON.

(21) Interlock of chilled/hot water

Chilled/hot water interlock signal has to keep ON signal for checking time of start answerback signal.

(22) Interlock of cooling water

Cooling water interlock signal has to keep ON signal for checking time of start answerback signal.

58
3-2. Control specifications of 16TJ series

(1) PID control of chilled water outlet temperature (Main control)

Cooling capacity are controlled by PID control which modulates steam control valve.
Calculation result has limitation, and initial input is set by chilled water outlet temperature
at stat of steam control valve opening.

(2) Maximum input reduction function by cooling water inlet temperature

The maximum opening of steam control valve is reduced depending on cooling water inlet temperature
in order to protect crystallization and excessive high of temperature and/or pressure condition in
generator.

(3) Slow open function of steam control valve

Steam control valve open slowly for protection of over input at chiller starts.

(4) Forced close function of steam control valve

Start forced close : Chilled water outlet temp. =< setting temp. -1.5 oC
Release forced close : Chilled water outlet temp. >= setting temp. -1.0 oC

(5) Crystallization protection control

Calculate concentration of concentrated solution by condensed refrigerant temperature and generator
temperature, and close control valve.
Close control valve to 0% for 2 minutes at above 65% concentration of concentrated solution.
After restart, Chiller stops by alarm, when the concentration goes 65% again within 1 hour.
In case of concentration goes above 65.5% , chiller suddenly stops by alarm "J-16".

(6) High temperature protection of generator

In case of generator temperature goes above 105oC, chiller suddenly stops by alarm "J-13".

(7) Input compensation

Input volume is compensated by setting value at 50% steam input.

(8) Maximum input ratio

Setting rage has between 0% and 100%.

(9) Preset function of chilled water outlet temperature

(This function works that chilled water outlet temperature is below 12oC)
Protect cavitations of refrigerant pump by high chilled water temperature setting under low cooling
water temperature.
Chilled water outlet temperature preset automatically by cooling water inlet temperature.

(10) Remote setting of chilled water outlet temperature

Give the offset to chilled water outlet temperature setting by remote temperature setting signal.
The signal is 4 to 20mA.

59
(11) Inverter control of absorbent pump (Option)
Calculate frequency by cooling inlet temperature and low temp generator temperature.
Control flow rate of absorbent pump.

(12) ON/OFF control of refrigerant pump

Operation : Chilled water outlet temp. >= setting temp. -1.5 oC
or Steam control valve opening > 0%
Stop : Chilled water outlet temp. =< setting temp. -2.0 oC
and Steam control valve opening = 0%

(13) Stop control

Calculate dilution cycle time by generator temperature.

(14) Alarm stop control

Five stop sequences according to alarm.

(15) Remote start/stop control

Start/stop sequence by seven kind of remote signals.

(16) Maintenance message

Compare between operation data and normal data.
Chiller has nine messages as follows;
a) "H-01" Operate purge pump
b) "H-02" High concentration
c) "H-03" Clean cooling water tube
d) "H-04" Check cooling water system
e) "H-05" Clean chamber
f) "H-06" Purge tank high pressure
g) "H-07" Cooling water tube foul
h) "H-08" Cooling water high temperature
i) "H-10" Power failure

(17) Cooling tower fan ON/OFF control

Control the cooling tower fan by cooling water inlet temperature.

(18) Protect to short circuit of chilled water flow switch

Chiller has system interlock alarm "J-11", when the answerback signal of chilled water flow
has ON before start signal ON.

(19) Interlock of chilled water

Chilled water interlock signal has to keep ON signal for checking time of start answerback signal.

(20) Interlock of cooling water

Cooling water interlock signal has to keep ON signal for checking time of start answerback signal.

60
3-3. Control specifications of 16LJ series

(1) PID control of chilled water outlet temperature (Main control)

Cooling capacity are controlled by PID control which modulates hot water control valve.
Calculation result has limitation, and initial input is set by chilled water outlet temperature
at stat of control valve opening.

(2) Maximum input reduction function by cooling water inlet temperature

The maximum opening of hot water control valve is reduced depending on cooling water inlet temperature
in order to protect crystallization and excessive high of temperature and/or pressure condition in
generator.

(3) Slow open function of hot water control valve

Hot water control valve open slowly for protection of over input at chiller starts.

(4) Forced close function of hot water control valve

Start forced close : Chilled water outlet temp. =< setting temp. -1.5 oC
Release forced close : Chilled water outlet temp. >= setting temp. -1.0 oC

(5) Crystallization protection control

Calculate concentration of concentrated solution by condensed refrigerant temperature and generator
temperature, and close control valve.
Close control valve to 0% for 2 minutes at above 65% concentration of concentrated solution.
After restart, Chiller stops by alarm, when the concentration goes 65% again within 1 hour.
In case of concentration goes above 65.5% , chiller suddenly stops by alarm "J-16".

(6) High temperature protection of generator

In case of generator temperature goes above 105oC, chiller suddenly stops by alarm "J-13".

(7) Input compensation

Input volume is compensated by setting value at 50% hot water input.

(8) Maximum input ratio

Setting rage has between 0% and 100%.

(9) Preset function of chilled water outlet temperature

(This function works that chilled water outlet temperature is below 12oC)
Protect cavitations of refrigerant pump by high chilled water temperature setting under low cooling
water temperature.
Chilled water outlet temperature preset automatically by cooling water inlet temperature.

(10) Remote setting of chilled water outlet temperature

Give the offset to chilled water outlet temperature setting by remote temperature setting signal.
The signal is 4 to 20mA.

61
(11) Inverter control of absorbent pump (Option)
Calculate frequency by cooling inlet temperature and low temp generator temperature.
Control flow rate of absorbent pump.

(12) ON/OFF control of refrigerant pump

Operation : Chilled water outlet temp. >= setting temp. -1.5 oC
or Hot water control valve opening > 0%
Stop : Chilled water outlet temp. =< setting temp. -2.0 oC
and Hot water control valve opening = 0%

(13) Stop control

Dilution cycle time is 3 minuites.

(14) Alarm stop control

Two stop sequences according to alarm.

(15) Remote start/stop control

Start/stop sequence by seven kind of remote signals.

(16) Maintenance message

Compare between operation data and normal data.
Chiller has nine messages as follows;
a) "H-01" Operate purge pump
b) "H-02" High concentration
c) "H-03" Clean cooling water tube
d) "H-04" Check cooling water system
e) "H-05" Clean chamber
f) "H-06" Purge tank high pressure
g) "H-07" Cooling water tube foul
h) "H-08" Cooling water high temperature
i) "H-10" Power failure

(17) Cooling tower fan ON/OFF control

Control the cooling tower fan by cooling water inlet temperature.

(18) Protect to short circuit of chilled water flow switch

Chiller has system interlock alarm "J-11", when the answerback signal of chilled water flow
has ON before start signal ON.

(19) Interlock of chilled water

Chilled water interlock signal has to keep ON signal for checking time of start answerback signal.

(20) Interlock of cooling water

Cooling water interlock signal has to keep ON signal for checking time of start answerback signal.

62
3-4. Control specifications of 16NK series

(1) PID control of chilled water outlet temperature (Main control)

Cooling capacity are controlled by PID control which modulates steam control valve.
Calculation result has limitation, and initial input is set by chilled water outlet temperature
at stat of steam control valve opening.

(2) Maximum input reduction function by cooling water inlet temperature

The maximum opening of steam control valve is reduced depending on cooling water inlet temperature
in order to protect crystallization and excessive high of temperature and/or pressure condition in
high temperature generator.

(3) Slow open function of steam control valve

Steam control valve open slowly for protection of over input at chiller starts.

(4) Forced close function of steam control valve

Start forced close : Chilled water outlet temp. =< setting temp. -1.5 oC
Release forced close : Chilled water outlet temp. >= setting temp. -1.0 oC

(5) Crystallization protection control

Calculate concentration of concentrated solution by condensed refrigerant temperature and generator
temperature, and close control valve.
Close control valve to 0% for 2 minutes at above 65% concentration of concentrated solution.
After restart, Chiller stops by alarm, when the concentration goes 65% again within 1 hour.
In case of concentration goes above 65.5% , chiller suddenly stops by alarm "J-16".

(6) High temperature protection of high temperature generator

Reduce input by increase the generator temperature above setting temperature
Reduce input to 80% for 10 minutes when the generator temperature above 162oC.
After 10 minutes, return input to 100%.
Chiller stops by alarm "J-13" ,when the generator temperature goes above 162oC within 5 minutes.
In case of generator temperature goes above 165oC, chiller suddenly stops by alarm "J-13".

(7) Input compensation

Input volume is compensated by setting value at 50% steam input.

(8) Maximum input ratio

Setting rage has between 0% and 100%.

(9) Preset function of chilled water outlet temperature

(This function works that chilled water outlet temperature is below 12oC)
Protect cavitations of refrigerant pump by high chilled water temperature setting under low cooling
water temperature.
Chilled water outlet temperature preset automatically by cooling water inlet temperature.

(10) Remote setting of chilled water outlet temperature

Give the offset to chilled water outlet temperature setting by remote temperature setting signal.
The signal is 4 to 20mA.

63
(11) Inverter control of #1 absorbent pump
Calculate frequency by cooling inlet temperature and low temp generator temperature.
Control flow rate of #1 absorbent pump.

(12) ON/OFF control of #1 absorbent pump by solution level

#1 absorbent pump is synchronized with chiller operation at start.
After that, the pump is controlled by solution level signal of high temperature generator.

(13) ON/OFF control of #2 absorbent pump

#2 absorbent pump stats after 5 minutes of chiller/heater starts.
#2 absorbent pump stops at chiller/heater stops.

(14) ON/OFF control of refrigerant pump

Operation : Chilled water outlet temp. >= setting temp. -1.5 oC
or Stem control valve opening > 0%
Stop : Chilled water outlet temp. =< setting temp. -2.0 oC
and Steam control valve opening = 0%

(15) Stop control

Calculate dilution cycle time by high temperature generator temperature.

(16) Alarm stop control

Five stop sequences according to alarm.

(17) Remote start/stop control

Start/stop sequence by seven kind of remote signals.

(18) Maintenance message

Compare between operation data and normal data.
Chiller has nine messages as follows;
a) "H-01" Operate purge pump
b) "H-02" High concentration
c) "H-03" Clean cooling water tube
d) "H-04" Check cooling water system
e) "H-05" Clean chamber
f) "H-06" Purge tank high pressure
g) "H-07" Cooling water tube foul
h) "H-08" Cooling water high temperature
i) "H-10" Power failure

(19) Cooling tower fan ON/OFF control

Control the cooling tower fan by cooling water inlet temperature.

(20) Protect to short circuit of chilled water flow switch

Chiller has system interlock alarm "J-11", when the answerback signal of chilled water flow
has ON before start signal ON.

(21) Interlock of chilled water

Chilled water interlock signal has to keep ON signal for checking time of start answerback signal.

(22) Interlock of cooling water

Cooling water interlock signal has to keep ON signal for checking time of start answerback signal.

64
Section 4 Detail of control

4-1. Operation sequence

The starting and shut-down sequences of Chiller are follow.
(These sequences are described with the interlock system of Chiller.)

(1) Starting sequence

Push "RUN" key on the operation board or
Remote start signal

J-03 After 10 min.,

Contact of chilled water
chilled water
flow switch opens
No flow rate alarm
Yes
J-01 After 10 min.,
Chilled water temp. is
chilled water
above 2.5 oC (36.5 oF)
No low temp. alarm
Yes
Chilled water pump starts signal goes to chilled water
pump operation circuit from control circuit of Chiller

Chilled water pump starts

J-02 After 10 min.,

chilled water pump
alarm

Chilled water ON signal

J-03 After 10 min.,
pump interlock signal of 69CH returns
chilled water flow
goes to control circuit No to control circuit No
rate alarm
of Chiller of Chiller
Yes Yes

Cooling water pump starts signal goes to cooling water pump operation circuit from control circuit of Chiller

Cooling water pump starts Cooling tower fan circuit works

Cooling water pump

J-06 After 10 min.,
interlock signal goes to
cooling water pump
control No
alarm
circuit of Chiller
Yes
Chiller starts
#1 ABS pump starts
After 5 min. #2 ABS pump starts

Normal cooling operation

65
(2) Shut-down sequence
Push "STOP" key on the operation board
or Remote stop signal

Control valve travels to close.

Shut-off valve closes after 1 min.

Refrigerant pump stops Cooling water pump stops

Cooling tower
according to HT generator according to HT generator
fan stops
temp. temp.

Chilled water pump stops

after 1 minute.

Dilution operation
#1 absorbent pump stops #2 absorbent pump stops
within 15 minutes. within 15 minutes.

Chiller stops entirely

66
4-2. Start time chart

(1) System start chart (Cooling mode)

ON
Start signal
OFF

ON
Answer back
signal of start
OFF

ON
Chilled(/hot)
water pump
OFF

ON
Chilled(/hot)
water interlock
OFF

ON
Chilled(/hot)
water flow switch
OFF

ON
Cooling water
pump
OFF

ON
Cooling water
interlock
OFF

Run
Chiller
Stop

ON
(#1)
Absorbent pump
OFF 5 minutes

ON
(#2)
Absorbent pump
OFF

ON
Refrigerant pump
OFF

Open
Steam shutoff
valve (TJ,NK)
Close

100%
70%
Control valve
(TJ,LJ,NK) 20%
0%
15 minutes
ON
Combustion Burner operates by sequentially
signal (DJ)
OFF
10 seconds

67
(2) System start chart (Heating mode)
ON
Start signal
OFF

ON
Answer back
signal of start
OFF

ON
Chilled/hot water
pump
OFF

ON
Chilled/hot water
interlock
OFF

ON
Chilled/hot water
flow switch
OFF

ON
Cooling water
pump
OFF

ON
Cooling water
interlock
OFF

Run
Chiller/heater
Stop

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

ON
Refrigerant pump
OFF

ON
Combustion Burner operates by sequentially
signal (DJ)
OFF
10 seconds

68
4-3. Stop time chart (Dilution cycle operation)

(1) 16DJ (Cooling mode)

Calculate each pump stop time by high temperature generator temperature for saving dilution cycle time.
Dilution cycle lamp lights between stop signal and complete stop of chiller.

T1 : Time for high temperature generator temperature goes down until 100oC.
The time is able to set between 4 minutes and 20 minutes. (Factory setting 4 minutes)

T2 : Constant time by Generator temperature at stop signal

min.
10

T2

5
100oC Generator temperature 155oC

Stop signal
ON
Operation signal
OFF

ON
Answer back
signal of start
OFF
Open
100%
Fuel control valve
Close
0% 1 min.
ON
Combustion
signal
OFF
T1
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF
1 min.
ON
Chilled(/hot)
water pump
OFF

ON
(#1)
Absorbent pump
OFF
T2
ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop

69
(2) 16DJ (Heating mode)
Stop signal
ON
Operation signal
OFF

ON
Answer back
signal of start
OFF
Open
100%
Fuel control valve
Close
0% 1 min.
ON
Combustion
signal
OFF

ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled(/hot)
water pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
4 minutes

70
(3) 16TJ / 16LJ

T1 : Time for high temperature generator temperature goes down until 80oC.
The time is able to set between 4 minutes and 20 minutes. (Factory setting 4 minutes)

T2 : Constant time by Generator temperature at stop signal

min.
10

T2

5
65oC Generator temperature 100oC

Stop signal
ON
Operation signal
OFF

ON
Answer back
signal of start
OFF
Open
100%
Control valve
Close
0% 1 min.
ON
Combustion
signal
OFF
T1
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF
1 min.
ON
Chilled water
pump
OFF

ON
Absorbent pump
OFF

Run
Chiller
Stop
T2

71
(4) 16NK

T1 : Time for high temperature generator temperature goes down until 100oC.
The time is able to set between 4 minutes and 20 minutes. (Factory setting 4 minutes)

T2 : Constant time by Generator temperature at stop signal

min.
10

T2

5
100oC Generator temperature 155oC

Stop signal
ON
Operation signal
OFF

ON
Answer back
signal of start
OFF
Open
100%
Control valve
Close
0% 1 min.
ON
Combustion
signal
OFF
T1
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF
1 min.
ON
Chilled water
pump
OFF

ON
Absorbent pump
OFF

Run
Chiller
Stop
T2

72
4-4. Input control

(1) PID control

Controlled opening of input control valve by chilled water outlet temperature.
Factory set
16DJ
16TJ 16LJ 16NK
Setting range Step Cool Heat
P: Proportional band (oC) 1.0 -- 10.0 0.1 2.0 5.0 10.0 10.0 10.0
I : Integral time (Second) 0 -- 2500 10 200 50 250 250 250
D: Derivative time (Second) 0 -- 100 1 5 30 0 0 0
t : Data sampling time (Second) 5 -- 60 1 10 10 10 10 10

(2) Maximum input reduction function

The maximum opening of control valve is reduced depending on cooling water inlet temperature
in order to protect crystallization and excessive high of temperature and/or pressure condition in
generator.

a) 16DJ Generator temp.

% Crystallization protection protection

100

80

60
Valve
opening
40

20

SET - 13oC SET - 4oC SET SET + 2oC

16DJ : "SET" point is able to change between 20oC and 33oC according to specification.

b) 16TJ / 16LJ / 16NK Generator temp.

% Crystallization protection protection

100

80

60
Valve
opening
40

20

SET - 13oC SET - 4oC SET SET + 2oC

16TJ/16LJ : "SET" point is able to change between 20oC and 40oC according to specification.
16NK : "SET" point is able to change between 20oC and 33oC according to specification.

73
(3) Slow open function of control valve (16TJ, 16LJ, 16NK)
Control valve opens slowly for protection of over input at chiller starts.
Control valve opens 20% at start signal, and the valve opens slowly by below curve.
This control is operated under the generator temperature below setting of slow input temperature.
Factory set : 16TJ 75oC
16LJ 70oC
16NK 120oC
100%

70%

Valve
opening

20%

0%
0 20% 100%
Time of slow input (Factory set 900 seconds)

(4) Forced close function of control valve (16TJ, 16LJ, 16NK)

Forced 0%
signal

Forced 0%
signal release

Set -1.5oC Set -1.0oC

Chilled water outlet temperature

74
(5) Crystallization protection

a) 16DJ 3 seconds 3 seconds

ON
Combustion
signal
OFF

1 minute 1 minute

65.5 %
65.0 %
Concentration
1 minute
64.0 %

Time interval

If the time interval is less than 1 hour, second times has alarm "J-16".
Chiller suddenly stops by alarm "J-16", when concentration goes above 65.5%.

b) 16TJ, 16LJ, 16NK 2 minutes 2 minutes

Control Control
valve
opening 0%

1 minute 1 minute

65.5 %
65.0 %
Concentration

64.0 %
1 minute

Time interval

If the time interval is less than 1 hour, second times has alarm "J-16".
Chiller suddenly stops by alarm "J-16", when concentration goes above 65.5%.

75
(6) High temperature protection of generator

a) 16DJ and 16NK

100%

80%

64%
60%

Chiller stops
40%
by alarm

165oC

162oC

10 minutes 10 minutes
5 minutes

Chiller suddenly stops by alarm "J-13", when the generator temperature goes above 165oC.

b) 16TJ and 16LJ

Chiller suddenly stops by alarm "J-13", when the generator temperature goes above 105oC.

(7) Combustion ON/OFF control by PID (16DJ)

a) Cooling mode

ON

Combustion
signal

OFF

Set -1.5oC Set -1.0oC

Chilled water outlet temperature
b) Heating mode

ON

Combustion
signal

OFF

Set +1.5oC Set +2.0oC

Hot water outlet temperature

76
(8) Input restrictions by high temperature generator temperature (Cooling mode of 16DJ)

100%

Control
ratio
50%

0%

Slow input
temp(INPTMP)

INP-TM ( 0 - 1800 seconds)

In case of generator temperature is lower than slow input temperature (INPTMP),

fuel control valve keeps 50% opening for slow input time (INP-TM).

(9) Input compensation

100%

70%
Control
valve
50%
opening
B
30%

0%

0% 50% 100%
Input ratio

Each control valve has individual characteristic curve.

This function is controlled valve opening at 50% input ratio.
For example, valve has A curve. IPTCOE set 70.
For example, valve has B curve. IPTCOE set 30.

(10) Maximum input ratio

a) 16DJ
Cooling input
Input ratio = x 100
Heating input Setting rage has between 0% and 200%.
Combustion control is restricted by burner turn down.

b) 16TJ, 16LJ, 16NK

Setting rage has between 0% and 100%.

77
4-5. Preset function of chilled water outlet temperature

(1) Preset of chilled water outlet temperature by cooling water inlet temperature
In case of cooling water inlet temperature is low and chilled water outlet temperatures high,
chiller get preset of chilled water outlet temperature automatically for cavitations protection of
refrigerant pump.

12oC

11oC

Chilled
10oC
water
outlet
9o C
temp.

8o C

7o C

6o C

21 22 23 24 25 26 27 28
Cooling water inlet temperature oC

(2) Remote setting of chilled water outlet temperature

Give the offset to chilled(/hot) water outlet temperature setting by remote temperature setting signal.
The signal is 4 to 20mA.

5o C

2.5oC Cooling

Offset 0
4mA 8mA 12mA 16mA 20mA
Input current
-2oC

Heating
-4oC

-6oC

-8oC

-10oC

78
4-6. Function for pumps

(1) Inverter control of #1 absorbent pump (16DJ, 16NK) (Option : 16TJ, 16LJ)

The frequency is decided by Inverter parameter, generator temperature and cooling water inlet
temperature.
The pump is controlled by the signal (4 - 20mA) of inverter output.

(2) ON/OFF control of #1 absorbent pump by solution level (16DJ, 16NK)

a) 16DJ
The pump operates by inverter control, when the solution level is below design solution level.
The pump stops when the solution level is above design solution level.
Chiller has alarm "J-15", when the solution level goes down to below E2.

E1 E2 E3

Design solution level

Control electrode (E1)

Low solution level electrode (E2)
Earth electrode (E3)

b) 16NK
The pump operates by inverter control, when the solution level is below design solution level.
The pump stops when the solution level is above design solution level.

E1 E2 (E3) (Jump between E2 and E3)

Design solution level

Control electrode (E1)

Earth electrode (E2)

79
(3) ON/OFF control of #2 absorbent pump (16DJ, 16NK)

#2 absorbent pump starts after 5 minutes of chiller starts, and stops at chiller's dilution cycle stops.
For 16DJ, #2 absorbent pump has stopped at heating mode.

(4) ON/OFF control of refrigerant pump

Operation : Chilled water outlet temperature >= -1.5oC

or
Combustion signal ON (16DJ)
Steam control valve opening > 0% (16TJ, 16NK)
Hot water control valve opening > 0% (16LJ)

Stop : Chilled water outlet temperature =< -2.0oC

or
Combustion signal OFF (16DJ)
Steam control valve opening = 0% (16TJ, 16NK)
Hot water control valve opening = 0% (16LJ)

(5) Stop control

See section 4-3 (page 69)

80
4-7. System control function

(1) Alarm stop control

See "Section 5"

(2) Remote start/stop control

a) Non-voltage nominal open contactor for start & stop

Symbol Terminal ON
R-ST
VPC 323 OFF
R-ST 324 ON
R-SP
R-SP 325 OFF
R-COM 326 Operation
Chiller
COM 170 Stop Stop
Chiller stops
Start Dilution cycle

b) Continuous signal of DC24V for start & stop

Symbol Terminal ON
R-ST
VPC 323 OFF
R-ST 324 ON
R-SP
R-SP 325 DC24V OFF
R-COM 326 Operation
Chiller
COM 170 Stop Stop
Chiller stops
Start Dilution cycle

c) Continuous signal of AC24V for start & stop

Symbol Terminal ON
R-ST
VPC 323 OFF
R-ST 324 ON
R-SP
R-SP 325 AC24V OFF
R-COM 326 Operation
Chiller
COM 170 Stop Stop
Chiller stops
Start Dilution cycle

d) Non-voltage nominal open contactor of pulse signal for start & stop

Symbol Terminal ON
R-ST
VPC 323 OFF
R-ST 324 ON
R-SP
R-SP 325 OFF
R-COM 326 Operation
Chiller
COM 170 Stop Stop
Chiller stops
Start Dilution cycle

81
e) Pulse signal of DC24V for start & stop

Symbol Terminal ON
R-ST
VPC 323 OFF
R-ST 324 DC24V ON
R-SP
R-SP 325 DC24V OFF
R-COM 326 Operation
Chiller
COM 170 Stop Stop
Chiller stops
Start Dilution cycle

f) Pulse signal of AC24V for start & stop

Symbol Terminal ON
R-ST
VPC 323 OFF
R-ST 324 AC24V ON
R-SP
R-SP 325 AC24V OFF
R-COM 326 Operation
Chiller
COM 170 Stop Stop
Chiller stops
Start Dilution cycle

g) Non-voltage nominal open contactor of pulse signal for start

and Non-voltage nominal close contactor of pulse signal for stop

Symbol Terminal ON
R-ST
VPC 323 OFF
R-ST 324 ON
R-SP
R-SP 325 OFF
R-COM 326 Operation
Chiller
COM 170 Stop Stop
Chiller stops
Start Dilution cycle

h) Pulse signal

Pulse duration Above 200mS

Voltage DC 24V+/- 10%, AC 24V+/- 10%
Current Below DC 20mA, below AC 20mA

82
(3) Cooling tower fan ON/OFF control

ON
Cooling
tower
fan
OFF

CTTEMP CTTEMP + CTDIFF

Cooling water inlet temperature

Setting range of CTTEMP : 22.0oC to 30.0oC (Step : 0.1oC)

Setting range of CTDIFF : 1.0oC to 6.0oC (Step : 0.1oC)

(4) Interlock of chilled water pump and cooling water pump

Chiller accept continuous ON signal for interlock confirmation time.

Interlock confirmation time : 0 to 225 seconds

83
Section 5 Alarm control

5-1. System alarm

(1) " H-10 " Power failure

In case of power failure, immediately close main valve of fuel, steam and hot water.

Chiller suddenly shut down at power failure.

Return power to chiller, chiller has message " H-10 ".

a) Power returns within 1 hour

Push "RUN" key on the control panel, the message is deleted.
If the chiller does not operate smoothly, please call service agent.

b) Power shut down continues over 1 hour.

Turn off the breaker of the chiller.
Please call service agent.

c) Power shut dawn during purge pump operation.

Close all purge valve immediately.
Turn off the switch of purge pump.
Check the vacuum pressure by gauge or data display.
Operate purge pump and start purging.
Please call service agent.

(2) System error

Replace the parts.

a) Microprocessor
b) Temperature sensor

84
5-2. Safety shutdown time chart of 16DJ series

(1) Cooling mode

" J-01 " Chilled water low temperature alarm

" J-02 " Chilled water pump interlock alarm
" J-03 " Chilled water flow rate alarm

Alarm signal
ON
Combustion
signal
OFF

ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled(/hot)
water pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
1 minute
Chiller stops
T1

85
" J-04 " #1 absorbent pump over current alarm
" J-05 " #2 absorbent pump over current alarm

Alarm signal
ON
Combustion
signal
OFF

ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled(/hot)
water pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
1 minute
Chiller stops
T1

86
" J-06 " Cooling water pump interlock alarm
" J-07 " Cooling water flow rate alarm
" J-10 " Refrigerant pump over current alarm
" J-11 " System interlock alarm

Alarm signal
ON
Combustion
signal
OFF

ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled(/hot)
water pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
1 minute Chiller stops

T1 T2

87
" J-13 " Generator high temperature alarm
" J-14 " Generator high pressure alarm
" J-15 " Generator solution low level alarm
" J-16 " High concentratrion alarm
" J-17 " Exhaust gas high temperature alarm
" J-18 " Combustion alarm

Alarm signal
ON
Combustion
signal
OFF

ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled(/hot)
water pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
1 minute Chiller stops

T1 T2

88
" J-20 " Cooling water low temperature alarm
" J-21 " Capacity alarm

Alarm signal
ON
Combustion
signal
OFF

ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled(/hot)
water pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
1 minute 1 minute Chiller stops

T1 T2

89
(2) Heating mode

" J-04 " #1 absorbent pump over current alarm

Alarm signal
ON
Combustion
signal
OFF

ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled(/hot)
water pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
Chiller stops
4 minutes

90
" J-05 " #2 absorbent pump over current alarm
" J-10 " Refrigerant pump over current alarm
" J-11 " System interlock alarm
" J-13 " Generator high temperature alarm
" J-14 " Generator high pressure alarm
" J-15 " Generator solution low level alarm
" J-17 " Exhaust gas high temperature alarm
" J-18 " Combustion alarm
" J-22 " Hot water high temperature alarm
" J-23 " Hot water pump interlock alarm
" J-24 " Hot water flow rate alarm

Alarm signal
ON
Combustion
signal
OFF

ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled(/hot)
water pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
Chiller stops
4 minutes

91
5-3. Safety shutdown time chart of 16TJ & 16LJ series

" J-01 " Chilled water low temperature alarm

" J-02 " Chilled water pump interlock alarm
" J-03 " Chilled water flow rate alarm

Alarm signal
ON
Shut-off valve
OFF
1 minute
Open
100%
Control valve
Close
0%
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled water
pump
OFF

ON
Absorbent pump
OFF

Run
Chiller
Stop
T1 1 minute
Chiller stops

92
" J-04 " Absorbent pump over current alarm

Alarm signal
ON
Shut-off valve
OFF
1 minute
Open
100%
Control valve
Close
0%
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled water
pump
OFF

ON
Absorbent pump
OFF

Run
Chiller
Stop
T1 1 minute
Chiller stops

93
" J-06 " Cooling water pump interlock alarm
" J-07 " Cooling water flow rate alarm
" J-10 " Refrigerant pump over current alarm
" J-11 " System interlock alarm

Alarm signal
ON
Shut-off valve
OFF
1 minute
Open
100%
Control valve
Close
0%
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled water
pump
OFF

ON
Absorbent pump
OFF

Run
Chiller
Stop
1 minute Chiller stops

T1 T2

94
" J-13 " Generator high temperature alarm
" J-14 " Generator high pressure alarm
" J-16 " High concentratrion alarm

Alarm signal
ON
Shut-off valve
OFF
1 minute
Open
100%
Control valve
Close
0%
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled water
pump
OFF

ON
Absorbent pump
OFF

Run
Chiller
Stop
1 minute Chiller stops

T1 T2

95
" J-20 " Cooling water low temperature alarm

Alarm signal
ON
Shut-off valve
OFF
Open
100%
Control valve
Close
0%
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled water
pump
OFF

ON
Absorbent pump
OFF

Run
Chiller
Stop
1 minute 1 minute Chiller stops

T1 T2

96
5-4. Safety shutdown time chart of 16NK series

" J-01 " Chilled water low temperature alarm

" J-02 " Chilled water pump interlock alarm
" J-03 " Chilled water flow rate alarm

Alarm signal
ON
Shut-off valve
OFF
1 minute
Open
100%
Control valve
Close
0%
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled water
pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
T1 1 minute
Chiller stops

97
" J-04 " #1 absorbent pump over current alarm
" J-05 " #2 absorbent pump over current alarm

Alarm signal
ON
Shut-off valve
OFF
1 minute
Open
100%
Control valve
Close
0%
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled water
pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
T1 1 minute
Chiller stops

98
" J-06 " Cooling water pump interlock alarm
" J-07 " Cooling water flow rate alarm
" J-10 " Refrigerant pump over current alarm
" J-11 " System interlock alarm

Alarm signal
ON
Shut-off valve
OFF
1 minute
Open
100%
Control valve
Close
0%
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled water
pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
1 minute Chiller stops

T1 T2

99
" J-13 " Generator high temperature alarm
" J-14 " Generator high pressure alarm
" J-15 " Generator solution low level alarm
" J-16 " High concentratrion alarm

Alarm signal
ON
Shut-off valve
OFF
1 minute
Open
100%
Control valve
Close
0%
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled water
pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
1 minute Chiller stops

T1 T2

100
" J-20 " Cooling water low temperature alarm

Alarm signal
ON
Shut-off valve
OFF
Open
100%
Control valve
Close
0%
ON
Refrigerant pump
OFF

ON
Cooling water
pump
OFF

ON
Chilled water
pump
OFF

ON
(#1)
Absorbent pump
OFF

ON
(#2)
Absorbent pump
OFF

Run
Chiller
Stop
1 minute 1 minute Chiller stops

T1 T2

101
5-5. Detail of alarm

" J-01 " Chilled water low temperature alarm

Chiller has alarm when chilled water outlet temperature goes down below 2.5oC.

" J-02 " Chilled water pump interlock alarm

Chiller has alarm when the interlock signal (52CH) of chilled(/hot) water pump interlock signal does
not come to the chiller.
(52CH signal : OPEN)

" J-03 " Chilled water flow rate alarm

Chiller has alarm when the signal (69CH) of chilled water flow switch does not come to the chiller
during operation. Setting of flow switch is 50% of rated condition.
(69CH signal : OPEN)

" J-04 " (#1) Absorbent pump over current alarm

Chiller has alarm when the over current signal (51A1) of #1 absorbent pump does not come to the
chiller. Setting of over current is the rated condition of the pump. See name plate.
(51A1 signal : OPEN)

" J-05 " (#2) Absorbent pump over current alarm (16DJ & 16NK only)
Chiller has alarm when the over current signal (51A2) of #2 absorbent pump does not come to the
chiller. Setting of over current is the rated condition of the pump. See name plate.
(51A2 signal : OPEN)

" J-06 " Cooling water pump interlock alarm

Chiller has alarm when the interlock signal (52CO) of cooling water pump interlock signal does not
come to the chiller.
(52CO signal : OPEN)

" J-07 " Cooling water flow rate alarm (Option)

Chiller has alarm when the signal (69CO) of cooling water flow switch does not come to the chiller
during operation. Setting of flow switch is 50% of rated condition.
(69CO signal : OPEN)

" J-08 " Reserved

" J-09 " Reserved

" J-10 " Refrigerant pump over current alarm

Chiller has alarm when the over current signal (51R) of refrigerant pump does not come to the
chiller. Setting of over current is the rated condition of the pump. See name plate.
(51R signal : OPEN)

" J-11 " System interlock alarm

Chiller has alarm when the interlock signal (52F) of ventilation fan interlock signal does not
come to the chiller.
(52F signal : OPEN)
In case of 16TJ, 16LJ or 16NK, 52F signal is able to use any system interlock signal.

102
" J-12 " Purge pump over current alarm
Chiller has alarm when the over current signal (51P) of purge pump does not come to the
chiller. Setting of over current is the rated condition of the pump. See name plate.
(51P signal : OPEN)

This alarm is individual alarm only protection of purge pump.

If chiller has this alarm during operation, chiller operates continuously.

" J-13 " Generator high temperature alarm

16DJ and 16NK
Chiller has alarm when the generator temperature goes up 162oC 2 times at 10 minutes, or
the generator temperature goes up 162oC again after 5 minutes.
And Chiller has alarm when the generator temperature goes up 165oC.
16TJ and 16LJ
Chiller has alarm when the generator temperature goes up 105oC.

See Section 4 4-4 (6) page 76.

" J-14 " Generator high pressure alarm

Chiller has alarm when the generator pressure signal (63CH) goes up atmosphere pressure.
(63CH signal : OPEN)

" J-15 " Generator solution low level alarm

Chiller has alarm when the generator solution level signal (E2) goes down below E2 level.
(E2 signal : OPEN)

" J-16 " High concentration alarm

Chiller has alarm under the following conditions;
a) Chiller keeps above 65% for 3 minutes.
b) Concentration goes up 65.5%.
c) Concentration goes up 65% again within 1 hour from start of crystallization protection control.

" J-17 " Exhaust gas high temperature alarm

Gas fired chiller has alarm when he exhaust gas temperature goes up above 300oC.
Oil fired chiller has alarm when he exhaust gas temperature goes up above 350oC.

" J-18 " Combustion alarm

Chiller has alarm when chiller gets alarm signal from burner.

" J-19 " Reserved

103
" J-20 " Cooling water low temperature alarm
Chiller has alarm when the cooling water inlet temperature goes down the following temperature;

(oC) (oC)
19oC
Set Alarm Set Alarm
Alarm temperature 25 16.0 33 19.4
of cooling water 26 16.5 34 19.8
inlet 27 16.9 35 20.3
28 17.3 36 20.7
14oC
29 17.8 37 21.1
30 18.2 38 21.5
20oC 32oC 31 18.6 39 21.9
Setting temperature of cooling water inlet 32 19.0 40 22.3
(CO-INP)

" J-21 " Capacity alarm for 16DJ series

Chiller does not get capacity though combustion continues for 30 minutes.
Chiller has alarm when the temperature difference between chilled water inlet and outlet is less than
1 degree C.

" J-22 " Hot water high temperature alarm

Chiller has alarm when hot water outlet temperature goes up above 70oC.

" J-23 " Hot water pump interlock alarm

Chiller has alarm when the interlock signal (52CH) of hot water pump interlock signal does not
come to the chiller.
(52CH signal : OPEN)

" J-24 " Hot water flow rate alarm

Chiller has alarm when the signal (69CH) of hot water flow switch does not come to the chiller
during operation. Setting of flow switch is 50% of rated condition.
(69CH signal : OPEN)

" J-25 " Reserved

" J-26 " Reserved
" J-27 " Reserved
" J-28 " Reserved

" L-01 " Reserved

104
5-6. Detail of sensor alarm

" F-01 " Chilled(/hot) water inlet temperature sensor

" F-02 " Cooling water inlet temperature sensor
" F-03 " Cooling water outlet temperature sensor
" F-04 " Cooling water middle temperature sensor
" F-05 " Condenser temperature sensor
" F-06 " Steam drain temperature sensor (16TJ & 16NK)
" F-07 " Low temp. generator temperature sensor (16DJ & 16NK)
" F-08 " Refrigerant temperature sensor
" F-09 " Driving hot water inlet temperature sensor (16LJ)
" F-10 " 3 way valve outlet temperature sensor (16LJ)
" F-11 " Driving hot water outlet temperature sensor (16LJ)
" F-12 " Absorbent temperature sensor

Above each sensor has two type of alarm.

a) Communication alarm for 1 minute.
b) Out of range between -20 and 120oC.
Please replace the sensor with initialized.

" F-13 " Reserved

" F-14 " Reserved
" F-15 " Reserved
" F-16 " Reserved
" F-17 " Reserved
" F-18 " Reserved
" F-19 " Reserved
" F-20 " Reserved

105
" F-21 " CPU alarm
Chiller has alarm when the interruption time has out of range between 0.8 and 1.2 seconds.

" F-22 " Memory alarm

Chiller has alarm when the memory has no read/write.
Please replace the board.

" F-23 " Time set alarm

Chiller has alarm when the time has impossible date and time.
Rein put to actual date and time for reset.

" F-24 " Constant alarm

Chiller has alarm when each data has out of range.
Check each data and power reset, or memory clear.

" F-25 " Chilled water outlet temperature sensor

Sensor has out of range between 0 and 100oC for 1 minute. (Auto reset)

" F-26 " (High temp.) generator temperature sensor

Sensor has out of range between 0 and 200oC for 1 minute. (Auto reset)

" F-27 " Exhaust gas temperature sensor

Sensor has out of range between 0 and 400oC for 1 minute. (Auto reset)

" F-28 " Purge tank pressure sensor

Sensor has out of range between 0 and 340 hPa for 2 seconds. (Auto reset)

" F-29 " Reserved

" F-30 " Reserved

106
5-7. Detail of message

" H-01 " Operate purge pump message

Required purge pump operation.

" H-02 " High concenration message

The message indicates by Concentration factor.

" H-03 " Clean cooling water tubes message

Required tube cleaning of cooling water tubes.

" H-04 " Check cooling water system message

Cooling water inlet temperature is higher than specification + 2oC.
Check cooling tower.

" H-05 " Clean chamber message (16DJ)

Message

Normal
280oC 300oC

This message indicates only oil fired.

" H-06 " Purge tank high pressure message

The message indicates by pressure factor of purge tank.

" H-07 " Cooling water tubes foul message

The message indicates by condenser temperature factor.

" H-08 " Cooling water high temperature message

The message indicates when the cooling water inlet temperature is between 0 and 2oC higher than
specification.

" H-09 " Reserved

" H-10 " Power failure message

Chiller has alarm when the memory has operation signal at power failure.

107
Section 6 Sensor

6-1. Pressure sensor

(1) PCH : Pressure sensor of purge tank

41.3 mm(1.63inch)
Connected pin No.

Model : FSK-S16
41.3 mm(1.63inch)

Total accuracy : +/- 3% FS (-10 --- 50 deg.C)

(12 -- 122 deg.F)
Max. working pressure : 0.15 Mpa (G)

3 2 1

GND Volt Vc
Connection
3 2 1

Sensor

Vc
46mm(1.811inch)

1
DC 10.5 - 28V

2 Volt

7/16-20UNF Flare
3 GND

108
6-2. Temperature sensor

(1) Resistance thermometer bulb

2100±80mm / 82 68±3.15 inch

Dia.5.5m
m
0.2 inch 50mm / 1 97 inch

Model : AEK-23H518, AEK-23H520

Used for : Chilled/Hot water outlet temperature sensor (DT1)
Resistance : 2000Ω at 0 deg.C (32 deg.F)
Rating of resistance : 8.56Ω/deg.C
Ex. 2256.8Ω at 30 deg.C (86 deg.F)

Temp(oC) Resistance (Ω) Temp(oC) Resistance (Ω)

-40 1657.6 35 2299.6
-35 1700.4 40 2342.4
-30 1743.2 45 2385.2
-25 1786.0 50 2428.0
-20 1828.8 55 2470.8
-15 1871.6 60 2513.6
-10 1914.4 65 2556.4
-5 1957.2 70 2599.2
0 2000.0 75 2642.0
5 2042.8 80 2684.8
10 2085.6 85 2727.6
15 2128.4 90 2770.4
20 2171.2 95 2813.2
25 2214.0 100 2856.0
30 2256.8

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(2) Thermistor

Dia.6±0.5 mm
0.25±0.02 inch

150±3 mm about 36 mm 2500±150mm

5.9±0.12 inch 1.42 inch 98.4±5.9 inch

Model : U1SC-D312-S2, S3 Range

Used for : High temp. generator temperature sensor (DT3)
High
: Exhaust gas temperature sensor (DT13)
Resistance : 1kΩ±3% at 200 deg.C (392 deg.F)
Low
150oC 170oC
Low temperature range
Temp(oC) Resistance (kΩ) Temp(oC) Resistance (kΩ) Temp(oC) Resistance (kΩ)
0 806.5 140 4.098 280 0.2358
10 478.8 150 3.161 290 0.2022
20 292.9 160 2.464 300 0.1743
30 184.1 170 1.940 310 0.1509
40 118.7 180 1.542 320 0.1311
50 78.29 190 1.237 330 0.1144
60 52.76 200 1.000 340 0.1003
70 36.26 210 0.8151 350 0.0882
80 25.38 220 0.6694 360 0.0778
90 18.06 230 0.5537 370 0.0689
100 13.06 240 0.4611 380 0.0612
110 9.585 250 0.3865 390 0.0546
120 7.131 260 0.3259 400 0.0488
130 5.374 270 0.2765

High temperature range

Temp(oC) Resistance (kΩ) Temp(oC) Resistance (kΩ) Temp(oC) Resistance (kΩ)
0 30,184 140 106.3 280 4.62
10 17,381 150 80.21 290 3.89
20 10,322 160 61.17 300 3.293
30 6,304 170 47.14 310 2.802
40 3,951 180 36.68 320 2.396
50 2,536 190 28.81 330 2.058
60 1,664 200 22.83 340 1.776
70 1,114 210 18.23 350 1.539
80 759.8 220 14.68 360 1.338
90 527.4 230 11.91 370 1.169
100 372.2 240 9.73 380 1.024
110 266.6 250 8.00 390 0.9007
120 193.7 260 6.62 400 0.7949
130 142.6 270 5.51

110
(3) Digital sensor

Dia.7±0.5 mm
0.28±0.02 inch
50±2mm/1.97±0.08 inch
1000±20mm / 39.4±0.79 inch: SEC-SSH-SST01SAC-L1000
2000±50mm / 78.7±1.97 inch : SEC-SSH-SST01SAC

Model : SEC-SSH-SST01SAC-L1000 & SEC-SSH-SST01SAC

Used for : Cooling water outlet temperature sensor (DT2)

: Low temp. generator temperature sensor (DT4)
: Condenser temperature sensor (DT5)
: Chilled/Hot water inlet temperature sensor (DT6)
: Cooling water inlet temperature sensor (DT7)
: Absorber temperature sensor (DT10)
: Evaporator temperature sensor (DT11)
: Middle cooling water temperature sensor (DT12)

IC tip provided in the digital sensor detects temperature and send it's data to CPU board through
the communication line as shown below. Addresses are provided in each digital sensors.
If a digital sensor is replaced, it's address must be confirmed.

Control panel
CPU Board Communication line

Digital Digital Digital

sensor sensor sensor

Address Symbol Sensor Name

03 DT2 Cooling water outlet temperature sensor
07 DT4 Low temp. generator temperature sensor
05 DT5 Condenser temperature sensor
01 DT6 Chilled/Hot water inlet temperature sensor
02 DT7 Cooling water inlet temperature sensor
12 DT10 Absorber temperature sensor
08 DT11 Evaporator temperature sensor
04 DT12 Middle cooling water temperature sensor

111