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Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)

Specifications
205B, 211B, 206B FT & 212B FT EXCAVATORS HYDRAULIC SYSTEM
Media Number -SENR4327-00 Publication Date -01/10/1990 Date Updated -11/10/2001

Dozer Cylinder
206B & 212B (8U4533)
SMCS - 5076-010

(1) Rod diameter ... 60 mm (2.362 in)

(2) Piston diameter ... 85 mm (3.346 in)

Stroke ... 250 mm (9.84 in)

Closed length ... 600 mm (23.62 in)

Operating pressure ... 40 000 kPa (5800 psi)

Test pressure ... 50 000 kPa (7300 psi)

Copyright 1993 - 2023 Caterpillar Inc. Thu Jul 6 19:53:51 UTC+0300 2023
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Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)

Disassembly and Assembly

206B & 212B EXCAVATOR VEHICLE SYSTEMS
Media Number -SENR4346-01 Publication Date -01/11/2004 Date Updated -15/08/2005

SENR43460026

Dozer Blade
SMCS - 6060-010

Remove And Install Dozer Blade

1. Remove two bolts (1) and plate (2).

2. Support the lower linkage with a strap and a hoist.

3. Remove two bolts (3).

4. Slide two pins (4) out enough to clear the lower linkage. Remove the strap and hoist.
5. Support two cylinders (5) with a strap and hoist. Remove pins (4).

6. Lower both of the cylinders onto the lower linkage. Remove the strap and hoist.

7. Use a strap and a hoist and support upper linkage (6). Remove two bolts (8). Remove two pins (7).

8. Block the lower linkage as illustrated. Use a hoist and remove blade (10). The weight of the blade
is 500 kg (1100 lb).

NOTE: Install in reverse order.

Copyright 1993 - 2023 Caterpillar Inc. Thu Jul 6 19:54:00 UTC+0300 2023
All Rights Reserved.
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Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)

Disassembly and Assembly

206B & 212B EXCAVATOR VEHICLE SYSTEMS
Media Number -SENR4346-01 Publication Date -01/11/2004 Date Updated -15/08/2005

SENR43460027

Dozer Blade Cylinder

SMCS - 5102-010; 5102-017

Remove And Install Dozer Blade Cylinder

At operating temperature, the hydraulic oil tank is hot and under

pressure. Hot oil can cause burns. Remove the breather filter cap only
when the engine is stopped and the breather filter cap is cool enough to
touch. Slowly loosen the breather filter cap to release any pressure in
the hydraulic tank. Be cautious of hot hydraulic oil when any lines are
disconnected in the hydraulic system.

1. Release the pressure in the hydraulic system by slowly loosening the breather filter cap.

2. Disconnect two hydraulic lines (1). Cap or plug all openings as each line is disconnected.
3. Fasten a hoist to dozer blade cylinder. Put a wood block under the lower linkage to support it
during removal of the pin (3).

4. Remove bolt (2) and pin (3) from the rod end of the dozer cylinder.

5. Remove bolt (4) and pin (5).

6. Remove the dozer blade cylinder. Weight of the dozer blade cylinder is approximately 69 kg (150
lb).

NOTE: Install the dozer blade cylinder in the reverse order of removal.

Disassemble And Assemble Dozer Blade Cylinder

Start By:

a. remove blade cylinder

1. Install the cylinder in tooling (A).

2. Using tool (B), remove guide (1) from the cylinder body.
3. Install the rest into tooling (A). Remove cylinder housing (2) from rod (3).

4. Remove three piston rings (4).

5. Remove spanner nut (7). For assembly, torque nut (7) to 200 N·m (45 lb ft).

6. Remove piston (8). Remove the O-ring seal from the piston bore.

7. Remove O-ring seal (9) from guide (10).

8. Remove guide (10). Remove the wiper and the seal from guide (10).

9. Remove plug (11), O-ring (12), and piston (13).

10. Remove plug (17) and O-ring seal (19).

11. Remove bolt (16), spring (18), sleeve (15) and ball (14).

12. Remove piston and O-ring seal (20).

NOTE: Install in reverse order.

End By:

a. install blade cylinder

Copyright 1993 - 2023 Caterpillar Inc. Thu Jul 6 19:54:06 UTC+0300 2023
All Rights Reserved.
Private Network For SIS Licensees.
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Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)

Disassembly and Assembly

206B & 212B EXCAVATOR VEHICLE SYSTEMS
Media Number -SENR4346-01 Publication Date -01/11/2004 Date Updated -15/08/2005

SENR43460028

Dozer Linkage
SMCS - 6082-010

Remove And Install Dozer Linkage

Start By:

a. remove dozer blade

1. Fasten the upper linkage to a hoist and raise the linkage to a vertical position.

2. Remove two bolts (1) and two pins (2).

3. Remove the upper linkage. The weight of the upper linkage is 300 kg (660 lb).
4. Retract the dozer blade cylinders.

5. Fasten a hoist to the lower linkage as shown.

6. Remove two bolts (3) and two pins (4).

7. Remove the lower linkage. The weight of the linkage is 68 kg (150 lb).

NOTE: Install the dozer blade linkage in the reverse order of removal.

End By:

a. install dozer blade

Copyright 1993 - 2023 Caterpillar Inc. Thu Jul 6 19:54:12 UTC+0300 2023
All Rights Reserved.
Private Network For SIS Licensees.
 Shutdown SIS

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Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)

Disassembly and Assembly

206B & 212B EXCAVATOR VEHICLE SYSTEMS
Media Number -SENR4346-01 Publication Date -01/11/2004 Date Updated -15/08/2005

SENR43460001

Bucket
SMCS - 6101-010

Remove And Install Bucket

Disconnect batteries before performance of any service work.

1. Position the bucket as illustrated.

2. Remove bolts (1).

3. Remove bolts (2) and washers (3).

4. Remove shims (4) and pins (5).

5. Raise the boom until it is clear from the bucket.

NOTE: The weight of the bucket is 500 kg (1100 lb).

NOTE: Install in reverse order.

Copyright 1993 - 2023 Caterpillar Inc. Thu Jul 6 19:54:18 UTC+0300 2023
All Rights Reserved.
Private Network For SIS Licensees.