Di (Si) - (1 124) (Trouble Shooting) - 1
Di (Si) - (1 124) (Trouble Shooting) - 1
Di (Si) - (1 124) (Trouble Shooting) - 1
Index
Titles Pages
Number
Functional Classification Operation condition in case of Trouble
Classification
1 ~ 15 System Error
16 ~ 29 Inverter Interface Error
30 ~ 69 Inverter / Converter Error It is defined by Error Operation Flag of
70 ~ 149 Device Error each TCD
150 ~ 199 Control Error
200 ~ 237 Network Error
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2
Detection
TCD Definition Description Hold Grade
OPER. SPD.
1
2
3
4
Operation CPU S/W WDT trouble
5 ERR_SW_WDT ● R1
occurred
6 ERR_MEM_ALLOC Memory allocation failed ● R1
7 ERR_TASK_CREATE Task making failed ● R1
8 ERR_SEM_CREATE Semaphore making failed ● R1
9 ERR_WDT_CREATE Operation CPU WDT Timer making failed ● R1
10 ERR_INT Non definitional vector Interrupt occurred ● XX
11
12
13
14
15
16 ERR_INV Speed CPU H/W WDT trouble occurred ● R1
17 ERR_INV_RETRY Speed CPU Retry failure ● ● R1
18
19
20
21 ERR_INV_DPRAM Speed CPU DPRAM WRITE trouble ● ● R1
22
23
24
25
26~
29
30 ERR_INV_OC INV over current (H/W detection) ● ● R1
31 ERR_DC_OV DC Link over voltage ● ● R1
32 ERR_INV_U_SHORT INV phase U IGBT trouble ● ● R1
33 ERR_INV_V_SHORT INV phase V IGBT trouble ● ● R1
34 ERR_INV_W_SHORT INV phase W IGBT trouble ● ● R1
35 ERR_INV_TR Regenerative IGBT trouble ● ● R1
36 ERR_INV_H_CT INV Hall CT trouble ● ● R1
ERR_INV_U_STACK_TH
37 INV over heat ● R4
ERMAL
38 ER_Lotor_Lock_ERR LRT operation error ● ● R1
39
40
41 ERR_INV_C_CNTL INV current control trouble ● R1
42
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2
Detection
TCD Definition Description Hold Grade
OPER. SPD.
43
44
45
46
47
48 ERR_INV_DC_LINK_UV DC link under voltage ● R2
49
50
51
ERR_INV_REVERSE_RU
52 INV reverse rotation detection ● R1
N
53 ERR_INV_CHARGE INV charging trouble ● C R1
54 ERR_INV_OVER_LOAD INV over load detection ● R1
55 ERR_INV_LOW_SPEED INV under speed detection ● R2
56 ERR_INV_HIGH_SPEED INV over speed detection ● R3
57 ERR_INV_BRAKE_OC BRAKE over current trouble ● ● R2
58 ER_INV_BRAKE_CNTL BRAKE control trouble ● R2
59 ERR_INV_ANTISTALL INV. No operable for 24 sec. ● R2
60 ERR_INV_SPEC INV Spec Data trouble ● ● R1
61 ERR_INV_SPEC_COM INV Spec write trouble ● R1
62 ERR_INV_V48 INV momentary power failure detection ● R1
63
64
65
66
67
68
69 ERR_V100 Missed phase detection (100V) ● R3
70 ERR_POWER 48V power trouble (missing phase) ● R1
71 ERR_V48 Voltage drop detection (80% below) ● R4
72 ER_C1SW_ON C1SW On error ● ● R1
73 ER_C1SW_OFF C1SW Off error ● ● R1
74 ERR_SPEC_OVER Operation SPEC DATA trouble ● RO
75
76 ERR_EEPROM_WRITE EEPROM Write trouble ● R3
77 ERR_EEPROM_READ EEPROM Read trouble ● ● R1
ERR_EEPROM_FHT_SU EEPROM floor height measuring Table
78 ● R3
M Sum trouble
NVRAM floor height measuring Table
79 ERR_NVRAM_FHT_SUM ● R3
Sum trouble
80
81
82
83
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2
Detection
TCD Definition Description Hold Grade
OPER. SPD.
84 ERR_R5SC_ON R5SC RELAY ON trouble ● ● R1
85 ERR_R5SC_OFF R5SC RELAY OFF trouble ● R1
86 ERR_C1BR_ON C1BR CTT. ON error ● ● R1
87 ERR_C1BR_OFF C1BR CTT. OFF trouble ● ● R1
88 ERR_C1ST_ON C1ST CTT. ON trouble ● ● R1
89 ERR_C1ST_OFF C1ST CTT. OFF trouble ● ● R1
90 ERR_SUPPRESS_ON SUPPRESS ON trouble ● ● R1
91 ERR_SUPPRESS_OFF SUPPRESS OFF trouble ● ● R1
92 ERR_ENCO R.E disconnected ● ● R1
93 ERR_ENCO_READ R.E pulse counter read trouble ● ● R1
94 ERR_ENCO_COUNTER R.E pulse counter trouble ● ● R1
ERR_MECHANICAL_
95 R5SX OFF trouble (Safety line) ● R1
SAFETY
96 ERR_ABNORMAL_MODE Operation mode input trouble ● R4
97 ERR_CDS, CDS trouble ● R2
98 ERR_LDS LDS trouble ● R2
99 ERR_DUP_IN Dual input signal trouble ● ● R1
100 ERR_SDS1D_ON SD1D ON trouble ● R3
101 ERR_SDS2D_ON SD2D ON trouble ● R3
102
103
104
105
106
107 ERR_SDS1U_ON SD1U ON trouble ● R3
108 ERR_SDS2U_ON SD2U ON trouble ● R3
109
110
111
112
113
114 ERR_POSI POSI ON trouble (LDC) ● ● R2
115
116 ERR_LDU POSI ON trouble (LDU) ● XX
117 ERR_LDD POSI ON trouble (LDD) ● XX
118
119 ERR_SDS SLOW DOWN S/W trouble ● R6
120
121 ● ● R1
122 ER_DES_PARA_ERR DES parameter error ● R1
123 ER_REGE_R_THER Regenerative resister over heat
124
125 ERR_BRAKE_OFF BRAKE open trouble ● ● R3
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2
Detection
TCD Definition Description Hold Grade
OPER. SPD.
126 ERR_MAIN_INV_SPEED Speed different between operation / speed ● ● R3
127 ERR_HALL_TEMP_ERR DES PCB overheat
128
129
130 ERR_WEIGHT_SENSOR Load detector input trouble ● R3
131 ER_SLACK_ROLL_ERR Slack rope breakdown (Only MRL) ● ● R3
132 ERR_OPEN_LOCK Door Open Lock detection ● XX
133 ERR_OPEN_LOCK_3 OPEN_LOCK repeated trouble ● R2
134 ERR_CLOSE_LOCK Door Close Lock detection ● XX
ERR_CLOSE_LOCK_
135 Door Close Lock repeated trouble ● R3
REPEAT
136 ERR_ALP ALP trouble ● ● R1
137
138
139
Discharging voltage of Backup Battery
140 ERR_NVRAM_BATTERY ● XX
under reference
141 ERR_RTC Clock Chip trouble ● XX
142
143
144
145 ERR_INV_DM INV. Door CPU WDT trouble ● R6
ERR_COOLER_FLAOT_S
146 Air-conditioner Float S/W trouble ● XX
W
147 ERR_OBS OBS detection ● ● R1
148
149
150 ERR_SDS1D_OS SD1D Over Speed detection ● R3
151 ERR_SDS2D_OS SD2D Over Speed detection ● R3
152
153
154
155
156
157 ERR_SDS1U_OS SD1U Over Speed detection ● R3
158 ERR_SDS2U_OS SD2U Over Speed detection ● R3
159
160
161
162
163
164 ERR_E_STOP Emergency stop detection ● R3
165
166
167
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2
Detection
TCD Definition Description Hold Grade
OPER. SPD.
ERR_SPEED_DEVIATIO
168 Speed difference (real speed detection) ● ● R3
N
169
170 ERR_DIRECTION Operation direction trouble ● ● R1
171 ERR_DIGI_FLOOR Synchronous position trouble ● R3
172
173
174
175
176
177 ERR_REPEAT Emergency stop occurred frequently ● ● R4
178 ERR_S_DRIVE_REPEAT Safety drive occurred frequently ● ● R5
179
180
181
182 ERR_OVER_DUTY Operation duty trouble ● XX
183
SDS forced deceleration occurred
184 ERR_SDS_FORCE_DEC ● ● R3
frequently
185
186
187
188 ERR_OLS OLS trouble ● R3
189
190 ERR_DECEL_ZONE POSI trouble for 2 deceleration ● XX
191 ERR_DOOR_COMMAND Open/Close simultaneous command ● XX
192 ERR_DOOR_POSI Door position trouble ● R6
193 ERR_DOOR_VOLTAGE Door voltage trouble ● R6
ERR_DOOR_MOTOR_TH
194 Door motor over heat ● R6
ERMAL
195 ERR_DOOR_OC Door current trouble ● R6
196 ERR_PHOTO_SHOE Photo-Shoe input error ● XX
197
198
ERR_PCB_PROTECTION
199 PCB protection failed ● XX
_FAIL
200 ERR_CNET_SYNC CNET LON communication trouble ● R4
201
202 ERR_CNET_COM Car communication trouble ● R4
203
204
205 ER_DES_COMM DES PCB communication. error ● R4
206
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2
Detection
TCD Definition Description Hold Grade
OPER. SPD.
207
208
209 ER_NPLEX_MASTER_C
210 ●
211 ERR_OTHER_MAIN_1 Other elevator trouble ● XX
212
213
214
215
216
217 ERR_HALL_BT_JAM Hall button jam detection ● XX
218
219
220
221
222
223 ERR_1_HALL Hall nod trouble ( More than 1) ● XX
224 ERR_ALL_HALL Hall nod trouble (All) ● XX
225
226
227
228
229
230
231
232
233 ER_ESMI ESMI communication trouble (Only korea) ● XX
~
236 ER_TCI_LOCK TOCI LOCK Error ● R4
237 ERR_CRT CRT communication trouble ● XX
238 ER_DES_ERR DES PCB Error ● XX
239 ● ● R1
240 ERR_RUSSIA_OPZX Landing Door Open (Russia only)
[Meaning] [Condition]
Checks Task errors.
1. SYS1 LED(green) on DOC-131 lights up or off
(Normal if it flickers)
2. When a Watchdog error occurs
[Explanation] - it is transferred to 74HC4538 chip and recognized by speed
Tasks are monitored within the software(S/W) regularly. control section
If a task has errors three successive times, S/W Watchdog error occurs. - running control program registers a S/W watchdog error in the
MRL elevator operation control program is composed of 12 tasks. These tasks are table and reset running control program automatically.
inspected for their any possible errors as shown below.(Initial Error_Counter value
is set to 0(Zero).
[Countermeasures]
- This error has no relation to the outside connection.
- Check the voltage(5V) on output of SMPS,
If no, replace SMPS.
Task에 error in
Error occurs 발생task?
- If the same error continues to happen, replace DOC-131.
Yes
No
Error_Counter를
Increase 1
1 증가시킨다.
Error_Counter
Error_Counter == 3
Yes
시스템에서
Create 사용할
memory pool
메모리for풀(pool)
system생성
Memory
메모리 pool
풀(pool) 생성
실패failed
creating ? ?
No
Yes
Memory
메모리 assigning
풀(pool)에서 for task &
타스크(Task)나
인터럽트 interrupt handlerhandler),
핸들러(Interrupt &
큐(Queue)queue
등에서 in pool.메모리 할당
사용할
No
Memory assigning
메모리 할당 실패 ?
failed ?
프로그램 다음
Perform 단계
Next Yes
stage수행
of P/G
Memory assigning
메모리 할당 Error 발생
error generated?
시스템에서
Create 사용할
memory pool
메모리for풀(pool)
system생성
Task
타스크creating
생성 혹은or
No interrupt
인터럽트 registering
등록 실패 ?
failed?
Yes
프로그램 다음
Perform 단계
next
stage수행
of P/G
Task creating error
타스크 생성 Error 발생
generated
엘리베이터 운전 제어
Initialize elevator 프로그램
operation
시스템
control 초기화
P/G system
Semaphore
Create 생성
semaphore
Semaphore creating
No Semaphore 생성 실패 ?
failed?
Yes
Perform next stage of
프로그램 다음 단계 수행
P/G
Semaphore생성
Semaphore creating
Error
error
Watchdog Timer not only carries out tasks periodically just as several
other tasks do, but also supervises all other tasks. So its period is the
shortest (30m sec) and it has top priority.
Create memory
시스템에서 사용할pool
메모리 풀(pool) 생성
for system
Create
Watchdogwatchdog
Timer 생성
timer
Yes
Watchdog timer
Watchdog Timer
생성 실패
creating ?
failed?
Watchdog
Watchdog timer
Timer 생성 No
creatingError
error발생generated
Assign
메모리 memory타스크(Task)나
풀(pool)에서 for task &
인터럽트interrupt handler
핸들러(Interrupt in
handler)에서
사용할 메모리
memory pool할당
Task
타스크creating
생성 혹은or
No interrupt
인터럽트 등록 실패 ?
registering
Yes
Perform
프로그램 다음next
단계
수행
stage of P/G
Task creating
타스크 생성 Error 발생
error generated
[Reference]
The number of interrupt vector can be checked by ‘A42E’.
(Trace information)
Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 15/117
○ Operation CPU
TCD 16 Speed CPU H/W WDT trouble occurred Detection Application Si210
○ Speed CPU
[Detection] In case that H/W Watchdog error of DSP maintain over 3 cycle of
detection(Min. 60~ Max. 90ms), detect the trouble and output
the signal of DSP reset.
This trouble can not be detective in case of over 48 volts.
(Voltage drop/ failure)
Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 16/117
○ Operation CPU
TCD 17 Speed CPU Retry failure Detection Application Si210
○ Speed CPU
[Meaning] DSP H/W Watchdog has been detective and DSP can not be operable [Countermeasures]
even if operation CPU perform retry of DSP more than 4 times.
- Check if the communication connector(64P) between
DOC-131 and DPC-122 is connected well, If connector is
[Explanation] If retry signal of operation CPU keeps up more than 4 times, abnormal, replace.
the error is detected and make the elevator being inoperable. - Check the voltage(5V) on output of SMPS,
If no, replace SMPS.
- Twist the cables of the communication connector(64P)
- Check if ground condition is correct.
- Check if JUMP PIN setting is correct.
- Replace DPC-122.
[Meaning] When communicating DPRAM between operation side & speed side, [Countermeasures]
a error detected if transmitted data is different with feed back data for
4 cycles(120ms) in series. - Check if the communication connector(64P) between
DOC-131 and DPC-122 is connected well, If connector is
[Explanation] 1. When transmitting data by DPRAM, feed back data abnormal, replace.
- Check the voltage(5V) on output of SMPS,
Transmitted data Feed back data If no, replace SMPS.
- Twist the cables of the communication connector(64P)
Coil[RS_SUPPRESS_ON]: 0x91C3 Coil[SV_INV_SUPPRESS_FB]: 0x9208 - Check if ground condition is correct.
- Replace DOC-131
SWD_O[VO_C1ST]: 0x8081 Coil[SV_INV_C1ST_FB]: 0x920A
- Replace DPC-122.
SWD_O[VO_C1BR]: 0x8080 Coil[SV_INV_C1BR_FB]: 0x9209
[Meaning] When current in the electric motor exceeds limit value(If over current [Countermeasures]
occurs,stop switching in order to prevent damages on motor and 1. Check VB connector on DPC-122 PCB.
inverter devices).
2. Verify that HCT cable is properly connected to U and V of HCT.
3. Check a proper connection HCT direction (Normal if HCT ‘arrow’
[Explanation] points downwards).
4. Verify that voltage of HCT connectors are +15V and -15V.
INV U-V-W stack
5. Check JP4 jumper on DPC-122 and number of HCT turns, on the
basis of the below table.
HCT HCT
U IPM, IGBT JP4 SHORT PIN Motor
TURNS
V +15V
W
R10 R9 R11 R12
75 A(↓) 2 1-2 4.5kW ~ 7.5kW
J5H
1
3
2
4 100A 2 3-4 9.5kW ~ 11kW
R78
HCT
HCT의 ‘arrow’
방향이 should
아래로
11. Replace DPC-122 PCB.
U-phase point 향해야 정상임
downwards
U상 V상
V-phase
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 19/117
○ Operation CPU
TCD 31 DC Link Over voltage Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
When DC link voltage is 770V or more is detected (Stop switching to prevent condenser, IPM
1. Turn the power OFF and examine the followings:
and IGBT from damages).
- VG connector on DPC-122 PCB
- GA connector on DPP-150 PCB
[Diagram]
- GW, GP and GX connectors on DPP-150 PCB
Over voltage
과전압 detection
검출회로 circuit 2. Check if the voltage of DC link is 770V±60V.
3. Check if reference voltage is within 7.9 ±0.5V(8.02 ±0.5V:DPP-150)
VDC(+)
GW - 03 DPP-150 Check point (DPP-150 : TE40, TE100)
15V (GDC) 정상시 LOW(0V)
Normal if Low(0V)
VDC(-)
이상시 HIGH(15V)
Abnormal if High(15V)
4. If item 2, 3 are OK, check the connection between INV STACK
GP - 09 D23
OV
& DPP-150, replace DPP-150.
R101 R36
R31
R102 R37
15V
C10D29 PC7 D30
5. Check if regenerative IGBT operates normally. (Refer to TCD35)
VG - 13
R103 R38 -9V R47 In case of regenerative IGBT trouble, this error may be occurred.
R30 DPC-122
4
R104 R39
- 2 R21 C5 (INV) 6. Check if input power of control panel is correct.
5 VG - 14
+
LED1 R98 C4 IC1 7. If TCD 31 is detected while the car is not running, check followings:
- VG connector on DPC-122.
-9V
- VA, GA connector on DPP-150. (Check if #13,14 pin of VA, GA is
connected - short check is normal)
8. After power off, check regenerative resistors is OK.
VDC(+) VDC(-) (Before this job, the voltage of DC link is 0V)
Motor PCB
connector connector
11kW below DPP-150 GP-01 GP-02 *Caution : To prevent the hazard of electric shock on DC link end,
even though the power is OFF, make sure that LED(CHG)
on DPP-150 PCB lights OFF.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 20/117
[Countermeasures]
[Meaning] Motor capacity 11kW below : In case that one of upper IGBT & one of
1. Turn the power off and check if the condition of VG connector of DPC-
lower IGBT in IPM are switching on together or regenerative IGBT in IPM
is short failure, the trouble occurs. 121 PCB and GA & SC connector of DPP-150 PCB are OK.
2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
3. After removing cables from DPP PCB and IPM, check output of gate
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
GX-03,02: -9V)
4. Check if the condition of HCT cable and HCT is OK.
[Explanation] 5. Check the direction of HCT
Motor 11kW below:
U.IGBT inside IPM - Normal if HCT ‘arrow’ points to the bottom of CP
- Check wiring directions and refer to INV. over current.
6. Check for proper connections of the followings:
CONVERTER
DIODE Reactor is applied - VB connector to DPC-122 PCB
IPM in case of 13kW
and above
- U-phase HCT signal wire to VB-03
3Φ 380V - V-phase HCT signal wire to VB-07.
HCT 7. Turn the power ON and check the followings:
U
V
W
IM - Power supply to TP3 and TP6 on DPP-150 PCB
- Voltage of GATE terminal
8. If TCD 32 is detected while the car is not running, check followings:
- VG connector on DPC-122.
- GA connector on DPP-150.
9. If the voltage of pin 6 of RA1(coordinates: 81) on DPC-122 is +15V,
examine the connection between pin 21 on DPC-122 VG connector,
GP - 01
GP - 03
GU - 01
1Φ 110V GU - 02
VB - 07
VB - 03
SMPS
GW - 01
GW - 02 DPP-150 DPC-122 It is normal if they are connected.
GX - 01 (GDC) VA VG (INV) 10. Examine and replace IGBT, IPM.
GX - 02
GX - 03 (In case of IPM 100A)
11. Replace DPP-150 PCB.
12. Replace DPC-122 PCB.
In case of IGBT,
Use GATE TRANS
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 21/117
[Countermeasures]
[Meaning] Motor capacity 11kW below : In case that one of upper IGBT & one of
1. Turn the power off and check if the condition of VG connector of DPC-
lower IGBT in IPM are switching on together or regenerative IGBT in IPM
is short failure, the trouble occurs. 121 PCB and GA & SC connector of DPP-150 PCB are OK.
2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
3. After removing cables from DPP PCB and IPM, check output of gate
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
GX-03,02: -9V)
[Explanation]
4. Check if the condition of HCT cable and HCT is OK.
5. Check the direction of HCT
DIODE - Normal if HCT ‘arrow’ points to the bottom of CP
CONVERTER Reactor applied for
V-phase IGBT motor capacity. - Check wiring directions and refer to INV. over current.
Reactor applied for motor cap.
13KW
15kW or only
or more more only
6. Check for proper connections of the followings:
3-phase 380V - VB connector to DPC-122 PCB
HCT
U - U-phase HCT signal wire to VB-03.
V IM
W
- V-phase HCT signal wire to VB-07.
7. Turn the power ON and check the followings:
- Power supply to TP3 and TP6 on DPP-150 PCB
- Voltage of GATE terminal
8. If TDC 33 is detected while the car is not running, check followings:
- VG connector on DPC-122.
GW - 03
VB - 03
GV - 04
GV - 01
GV - 05
GV - 07
VB - 07
[Countermeasures]
[Meaning] Motor capacity 11kW below : In case that one of upper IGBT & one of
1. Turn the power off and check if the condition of VG connector of DPC-
lower IGBT in IPM are switching on together or regenerative IGBT in IPM
is short failure, the trouble occurs. 121 PCB and GA & SC connector of DPP-150 PCB are OK.
2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
3. After removing cables from DPP PCB and IPM, check output of gate
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
GX-03,02: -9V)
[Explanation]
4. Check if the condition of HCT cable and HCT is OK.
DIODE
CONVERTER 5. Check the direction of HCT
W-phase IGBT
W상 IGBT Reactor
*리액터는applied on - Normal if HCT ‘arrow’ points to the bottom of CP
motors
모터용량
Reactor 13KW
15kW
applied and
for motor cap.
이상에만
15kW 채용
above
or more only - Check wiring directions and refer to INV. over current.
3상
AC 380V
380V
HCT 6. Check for proper connections of the followings:
U
V IM - VB connector to DPC-122 PCB
W
- U-phase HCT signal wire to VB-03
- V-phase HCT signal wire to VB-07.
7. Turn the power ON and check the followings:
- Power supply to TP3 and TP6 on DPP-150 PCB
- Voltage of GATE terminal
8. If TDC 34 is detected while the car is not running, check followings:
GW - 05
GW - 01
GW - 06
GW - 09
GW - 03
VB - 03
GXW - 02 VB - 07
단상110V
AC 110V
GXW - 05 - VG connector on DPC-122.
GXL - 06
GATE
GXL - 07
- GA connector on DPP-150.
VA VG
TRANS
DPP-150 DPC-122 9. If the voltage of pin 8 of RA1(coordinates: 81) on DPC-122 is +15V,
(GDC) (INV) examine the connection between pin 25 on DPC-122 VG connector,
(In case of IPM 100A)
and pin 25 on DPP-150 GA connector.
It is normal if they are connected.
10. Examine and replace IGBT, IPM.
11. Replace DPP-150 PCB.
12. Replace DPC-122 PCB.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 23/117
○ Operation CPU
TCD 35 Regenerative IGBT trouble Detection Application Si210
○ Speed CPU
VB - 07
VB - 03
단상
AC 110V
110V
GATE
TRANS
DPP-150 VA VG
(GDC) DPC-122
GXL - 09 (In case of IPM 100A) (INV)
GXL - 17
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 24/117
○ Operation CPU
TCD 36 Inverter Hall CT trouble Detection Application Si210
○ Speed CPU
[Meaning] When current controlling HCT and VB connector on DPC-122 PCB [Countermeasures]
are not connected.
1. Examine VB connector and cable on DPC-122 PCB
(Connector checking jumper should be connected as in the left diagram)
[Diagram] 2. Examine connector and cable of HCT.
2. If TCD 36 is detected, while the connector is tightly inserted,
replace VB connector cable.
[Countermeasures]
[Meaning] When the thermal switch on radiating plate activates in order to prevent
IPM from being damaged by overheating. ( 85 ℃ or more, b contact)
1. Examine the followings:
- GP and GX connectors on DPP-150
[Diagram] - SC, GA connector on DPP-150 and VG connector on DPC-122
- Check for a proper connection between TH Pin 1, Pin 2 on DPP-150
INV. STACK
Detect circuit for Overheating and terminal ends of thermal guard.
Normal LOW(0V)
Abnormal HIGH(15V)
THERMAL GUARD DIODE
CONV.
2. Check the fan on the stack
THERMAL1
[Meaning] When a current command, which is over the rated motor [Countermeasures]
current, is detected due to failure in the motor, unstable input power
supply & drop of voltage.
1. Examine the number of turns of HCT
This is detected when the current command value is over 150% of the rated motor current,
while the motor are running at the rated speed, going through starting and acceleration zone.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
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○ Operation CPU
TCD 48 DC Link Under Voltage Detection Application Si210
○ Speed CPU
GP - 09
VDC(-)
D23
(1: +15V, 2: -9V, 4: GND)
R62
R101 R36
4. If the voltage of pin 3 of RA1(Coordinates 81) on DPC-122 is +15V,
R63
R102 R37
15V
C13 D36 PC9 D37
then, examine the connection between pin 15 on DPC-122 VG
VG - 15
-9V R49
connector and pin 15 or DPP-150 GA connector.
R103 R38
R35 DPC-122
9 (Normal if they are connected)
R104 R39 + 14 R23 C9 (INV)
8 VG - 16
- 5. This indicates that the voltage has not charged.
LED1 R98 C4 IC1
Check regenerative IGBT ON failure and MAIN IGBT ON failure.
-9V 6. Check the condenser and replace it, if necessary.
7. Replace DPP-150 PCB and DPC-122 PCB.
8. Check RCR resistor and wiring.
9. Check input power.
VDC(+) VDC(-)
PCB
Connector Connector 10. In case that the trouble occurs in the beginning of acceleration,
DPP-150 GP-01 GP-02 check if the door switches is off.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
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○ Operation CPU
TCD 52 Inverter Reverse Rotation Detection Detection Application Si210
○ Speed CPU
[Meaning] When the actual direction of the motor is opposite to the command. [Countermeasures]
[Meaning] When a failure occurs in the charging circuit which protects the [Countermeasures]
condensers and power devices by damping surge current on a initial
charging of DC link end. 1. Refer to DC LINK under voltage trouble.
2. Check for the connection status of the followings:
[Diagram] - VC connector on DPC-122 and GW and GP connector on DPP-150
C1VD
Option - Wiring of VC connector on DPC-122 PCB (C1VD)
DIODE
RCRR CONVERTER
MCCB
- Wiring of RCRR, RCRS and RCRT resistor
3Φ380V
RCRS
3. Turn the power OFF and check short-circuited DC-link ends.
NOISE (The examination should be carried out after the voltage at DC link has
FILTER RCRT
been completely discharged and LED1 on DPP-150 PCB extinguishes.)
GW - 03
GP - 09
4. Replace DPP-150 PCB
VC - 01
DPC-122 DPP-150
VG VA
VC - 02 (INV) (GDC) 5. Replace DPC-122 PCB
In case C1VD is applied: DC link voltage is charged through charging resistor RCRR, RCRS
and RCRT when C1VD is picked up in 3 seconds after the power turns on. If DC link voltage is
inspected to be low(below 330V) in 8 seconds after the C1VD contactor is picked up, drop out
C1VD contactor and then pick it up again. If DC link voltage is not charged in 8 seconds, it will
be dropped out and be in unable condition. This time, refer to DC link low voltage failure.
In case C1VD is not applied: DC link voltage will be charged through RCRR, RCRS within 3
seconds after power on, and 8 seconds later, DC link voltage will be inspected whether the
voltage is under 330V or not.
And TCD53 will be appeared even if the voltage is still under 330V after inspecting DC link
voltage 8 seconds later.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
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○ Operation CPU
TCD 54 Inverter Overload Detection Detection Application Si210
○ Speed CPU
[Meaning] When the current detected on motor exceeds general motor capacity [Countermeasures]
continuously.
1. Check the No. of H.CT TURN (Refer to INV over current table)
2. Verify that SPEC such as motor capacity, control panel capacity, etc..
[Diagram] are correct.
3. Check VB connector on DPC-122 PCB and HCT connection
4. Check the condition of traction M/C gear and brake.
5. Verify that there’s no jam in car and CWT rail
2
DPC-122
6. Replace E PROM in DPC-122
(INV) 7. Replace DPC-122
U - Phase Currency
U상전류
8. Replace H.CT
LOW Overload 9. Check if the positioning of traction machine is reverse or normal
V - Phase Currency A/D - Detected
V상전류 A/D변환 PASS + 과부하 검출
CONVERSION 10. Check if the cable of Rotary Encoder is disconnected
FILTER -
W - Phase Currency
W상전류 (Refer to TCD 92)
150% of Rated
전동기 정격전류
Motor Current
의 150%
This error is detected when the motor’s U, V, and W-phase values that have been radio-
rectified, converted into A/D values, and then gone through LOW PASS FILTER exceed
150% of rated
motor current. Error is detected when the rated value is exceeded for over 1 second.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
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○ Operation CPU
TCD 55 Inverter Under Speed Detection Detection Application Si210
○ Speed CPU
[Meaning] When actual motor speed does not reach the value commanded. [Countermeasures]
1. Check the connection between control panel and the Rotary Encoder
fixed to motor shaft.
2. Verify that U and V-phase on inverter stack side are passing through U
[Explanation] Detection starts 100msec after motor start-up. An error is detected and V-phase of HALL-CT respectively.
when motor speed is detected to be below 4m/min for 100 m/sec while 3. Check the No. of HALL-CT turn (Refer to INV over current table)
speed command value is 6 m/min or more.
4. Check the connection sequence of U, V, and W-phase from inverter
stack to motor terminal.
5. Check the connection between VG connector in DPC-122 PCB and
VA & GA connector of DPP-150.
6. Check the connection between IPM and GU, GV, and GW connector
in DPP-150.
7. Verify that inverter stack IPM(U-phase+, U-phase-, V-phase+, V-
phase-, W-phase+, W-phase-) turn ON and OFF normally and U, V,
and W-phase currents are sine waves with 120 phase difference.
(Verify that U, V, and W-phase currency are sine waves without
deformation by measuring check pin(CHK) 3, 4, and 5 on DPC-122
with scope)
If any error is found, replace the stack.
8. Replace DOC-131 PCB.
9. Replace DPC-122 PCB.
10. Replace DPP-150 PCB.
11. Replace HCT
12. Check if the positioning of traction machine is reverse or normal.
13. Check if the cable of Rotary Encoder is disconnected.
(Refer to TCD 92)
14. Check if the electric power goes to motor terminal.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
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○ Operation CPU
TCD 56 Inverter Over speed Detection Detection Application Si210
○ Speed CPU
[Meaning] When the actual number of rotations of motor is higher than the normal [Countermeasures]
abnormally.
1. Check the connection between the encoder fitted to the motor shaft
and the control panel.
2. Examine that U and V-phase on the STACK pass through those of the
[Explanation]
HCT in order.
This error is detected when the motor’s turn number detected exceeds 16 m/min 3. Check the number of turns of HCT(Refer to the INV over current table).
and, in case of high speed operation, is over 110% of the rated speed. In case of 4. Check for proper connections of the followings:
slow speed, the error is detected when the number is over 120% of the commanded - U, V and W-phase INV STACK wires to motor terminals in order
value for speed.
- VG connector on DPC-122 and VA, GA connector on DPP-150
- GU, GV & GW connectors on DPP-150 PCB and IPM
5. Check the following
- IPM on INV STACK turns ON/OFF normally. (U-phase+, U-phase-,
V-phase+, V-phase-, W-phase+ and W-phase-) and U, V and W-
phase currents are sine waves with 120 degree phase difference.
(When measuring check pin 3, 4 and 5 with a oscilloscope, examine
that U, V and W-phase currents are sine waves without any distortion)
If abnormal, STACK needs replacing.
6. Replace DOC-131 PCB.
7. Replace DPC-122 PCB.
8. Replace DPP-150 PCB.
9. Replace Rotary Encoder and check the line.
10. Replace Hall CT.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
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○ Operation CPU
TCD 57 Brake Over Current Trouble Detection Application Si210
○ Speed CPU
[Meaning] When the current of Brake coil exceeds the normal, the trouble occurs [Countermeasures]
[Meaning] When the current of Brake coil exceeds the normal, the trouble occurs [Countermeasures]
Check the Brake power source (DC110V)
1. Check the connection of VJ connector between DPC-122 & DPB-110.
2. Check the red LED. If it is off, check the power supply line(DC 110V).
3. Check if #4, 6 pin of the connector on DPB-110 is DC 100V.
[Explanation] In case that the current exceeds the reference of Brake coil,
the trouble occurs. 4. Check if #3, 5 pin of the connector UB on DOP-116 is DC 100V.
5. Check if the line of Brake is shortage fault between each other.
6. Replace DPB-110 PCB.
7. Replace DPC-122 PCB.
Part : TCD Code
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○ Operation CPU
TCD 59 Inverter Inoperable for 24 seconds Detection Application Si210
○ Speed CPU
[Meaning] When a momentary power failure is detected in DSP on DPC-122 PCB. [Countermeasures]
[Meaning] When the failure of DC110V or the under voltage of Brake PCB is detected. [Countermeasures]
[Meaning] This is the method that detects any possible lost phase of E/L three-phase [Countermeasures]
input power. The decision is carried out by checking the DC rectifying
voltage(DC 48V) in the controlling power three-phase AC37V. 1. Verify that D48 FUSE LED(LED3.LED4) in DOP-116
PCB lights on.
[Explanation] 2. Check the fuse(FS3, FS4) when the above LED lights off. If it
If IALM(red) LED and P.F(red) LED lights up on DOC-131,
operation will be unable. is disconnected, replace it with a rated fuse(250V/3A).
3. If any error are not found at the above items, verify that the
V48_Down_Count >5 TCD 70
voltage AC 37V± 10% among pin 1, 9 and 12 of PB
connector in DOP-116 PCB BOARD.
4) Verify that the voltage between AB-10 pin in DOC-131 PCB
and F.G is DC48V± 10% .
Left picture below show DC 48V at a normal power and the right picture shows
wave form when a phase was lost.
Lost phase detecting circuit in DOC-131 lights ARM LED when it detects a wave
form which falls down 35V or less. If it detects such wave for 300msec, it makes
Error 70.
[ Wave form & voltage on normal ] [ Wave form & voltage on abnormal ]
[Meaning] When input power(3 phases) drops to its 85% or below, [Countermeasures]
the trouble occurs.
1. There is no special countermeasure.
Check the power source from the building.
2. Refer to countermeasures of TCD70.
[Explanation] In case 85% of voltage drop continues for 90 msec, the trouble is
detected.
It is detected by the voltage(DC48V) rectified from AC37V that is
3 phases power for control.
+1 under_85p_count
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 42/117
○ Operation CPU
TCD 72 ER_C1SW_ON Detection Application Si210
○ Speed CPU
[Meaning] C1SW ON condition lasts for over 540ms after C1SW OFF [Countermeasures]
commanded.
1. Check the C1SW wiring according to drawing.
2. Refer to countermeasures of TCD88.
3. Replace C1SW contactor.
[Explanation]
Coil[SW_SS_48V_
SWD_I[VI_C1SW] SWD_O[VO_C1ST] DOWN_HOLD] Check_out
Coil[SV_INV_
SWD_I[VI_C1SW] SWD_O[VO_C1ST] 0x923D
SW_FAIL]
Coil[SW_SS_
0x8066 0x8081 0x9210 DSP_WD]
Check_out
TMC_Start(C1SW__
ERROR_DETECT_T)
TMC_Check(C1SW_ERROR SWD_I[V1_C1SW]
_DETECT_T,FINISH_STATE) TCD 72
0x802A
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 43/117
○ Operation CPU
TCD 73 ER_C1SW_OFF Detection Application Si210
○ Speed CPU
[Meaning] C1SW OFF condition lasts for over 540ms after C1SW ON [Countermeasures]
commanded.
1. Check the C1SW wiring according to drawing.
2. Refer to countermeasures of TCD89.
3. Replace C1SW contactor.
[Explanation]
Coil[SW_SS_48V_
SWD_I[VI_C1SW] SWD_O[VO_C1ST] DOWN_HOLD] Check_out
Coil[SV_INV_
SWD_I[VI_C1SW] SWD_O[VO_C1ST] 0x923D
SW_FAIL]
Coil[SW_SS_
0x8066 0x8081 0x9210 DSP_WD]
Check_out
TMC_Start(C1SW__
ERROR_DETECT_T)
TMC_Check(C1SW_ERROR SWD_I[V1_C1SW]
_DETECT_T,FINISH_STATE) TCD 89
0x802A
If data of each BIT is 1, the SPEC DATA of set BIT is the reason of the trouble.
15 14 13 12 11 10 9 8
Service Shelter
- - - - - -
floor plate
7 6 5 4 3 2 1 0
H.CT Rotary
IGBT Motor - Speed TM Gear
TURN Encoder
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
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○ Operation CPU
TCD 76 EEPROM Write Trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
When different values are found over 100 times while writing data on
EEPROM and reading data from the same address.
1. Verify if SW2 switch in DOC-131 is switched to “WE” side.
2. Verify if EEPROM is properly inserted into DOC-131.
[Explanation] This error means that the SPEC DATA is not written properly due to
3. Check EEPROM.
fault
4. Replace SPEC ROM.
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
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○ Operation CPU
TCD 77 EEPROM Read Trouble Detection Application Si210
○ Speed CPU
[Meaning] Different data are found over 4 consecutive times while reading data [Countermeasures]
from the same address on EEPROM. 1. Check EEPROM.
2. Verify that EEPROM is properly inserted into DOC-131
BOARD.
[Explanation] If there is any different data over 4 times consecutively as same
address data is read. The error is detected 3. Replace SPEC ROM.
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
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○ Operation CPU
TCD 78 Floor Height measuring Table SUM trouble Detection Application Si210
○ Speed CPU
[Symptom]
* How to measure floor height
1. Low speed return operation to the lowest level with buzzer ringing and display 1) Press ‘A12E’ on ANN, and press 3.
ACD = 09.
2) If the floor height is measured successfully, press ‘FFFF’.
2. In case there is no Non-Stop floor, operate the nearest floor.
3. Stop and standby with ACD = 09. 3) If the measuring fails, measure the floor height again.
4) If the measuring fails repeatedly, verify if the total floor number
and the highest floor in EEPROM(28C64) are identical with
those in the field.
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
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○ Operation CPU
TCD 79 NVRAM Floor Height measuring Table SUM trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
NVRAM floor height table error
If even one of three cases below occurs, this error will occur.
1. When the sum obtained by adding each floor height table value saved in
NVRAM(Backup RAM) and the floor height sum data saved in
RAM(Backup RAM) does not match.
2. When the floor height sum data in NVRAM is 0(Zero).
3. When the floor height of the lowest floor of floor height table in NVRAM is
not the lowest floor height(150000).
[Symptom]
1. Low speed return operation to the lowest level with buzzer ringing and display
ACD = 0B.
[Meaning] R5SC ON condition lasts for over 540ms after R5SC OFF command signal. [Countermeasures]
SWD_I[VI_R5SC]
4. The LED(red) of R5SC relay will light on while driving.
SWD_O[VO_R5SC] check_out
Verify if contacts are connected during LED lights on and
0x8001 0x8082
disconnected during LED lights off.
SWD_I[VI_R5SC] SWD_O[VO_R5SC] Coil[SV_INV_SW_FAIL] 0x923D 5. Check contacts when relay turns on.
6. Replace R5SC relay(contactor type).
0x8001 0x8082 0x9210 Coil[SW_SS_DSP_WD]
check_out
TMC_Start(R5SC_
ERROR_DETECT_T)
TMC_Check(R5SC_ERROR_
DETECT_T, FINISH_STATE) SWD_I[VI_R5SC]
TCD 84
0x8001
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 50/117
○ Operation CPU
TCD 85 R5SC Relay off trouble Detection Application Si210
○ Speed CPU
[Meaning] R5SC OFF condition lasts for over 540ms after R5SC ON command signal [Countermeasures]
1. Verify if the voltage of AB-01 is 48V .
2. Verify NORMAL/STOP in E&I panel is positioned
to NORMAL
[Explanation]
3. Verify if R5SC relay is properly inserted.
SWD_I[VI_R5SC] 4. The LED (red) of R5SC relay will light on while driving.
SWD_O[VO_R5SC] check_out
Verify if contacts are connected during LED lights on and
0x8001 0x8082
disconnected during LED lights off.
SWD_I[VI_R5SC] SWD_O[VO_R5SC] Coil[SV_INV_SW_FAIL] 0x923D 5. Replace R5SC relay (contactor type).
check_out
TMC_Start(R5SC_
ERROR_DETECT_T)
TMC_Check(R5SC_ERROR_
DETECT_T, FINISH_STATE) SWD_I[VI_R5SC]
TCD 85
0x8001
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
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○ Operation CPU
TCD 86 C1BR CTT. on trouble Detection Application Si210
○ Speed CPU
[Meaning] Even after 540ms away from C1BR off command, C1BR on is maintained. [Countermeasures]
P48
0x8080 0x9210
1. Check voltage of AA-08 of DOC-131 from above circuit.
0x8029 Coil[SW_SS_DSP_WD]
• When C1BR driving section is ON : DC 48 V
check_out
• When C1BR driving section is OFF : 0 V
TMC_Start(R5SC_
ERROR_DETECT_T) 2. Check the state of input state indicating row(row 3)
TMC_Check(C1BR_ERROR_ column 10 on LCD of DOA-100.
DETECT_T, FINISH_STATE) SWD_I[VI_C1BR]
TCD 86
• When C1BR driving section is ON : 1
0x8029 • When C1BR driving section is OFF : 0
3. Check C1BR contact point of contactor.
• Even after 540ms away from OFF command of C1BR output, C1BR contact
does not turns OFF, and C1BR contact point input is ON is detected(driving
section ON failure).
• Even with C1BR contact off, C1BR contact point input on is detected, because
of contact point not being off(contact point melted and adhered).
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 52/117
○ Operation CPU
TCD 87 C1BR CTT. OFF trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
Even after 540ms away from C1ST off command, C1ST on is maintained.
P48
• Even after 540ms away from OFF command of C1ST output, C1ST contact
does not become OFF, and C1ST contact point input is ON is detected.
• Even with C1ST contact off, C1ST contact point input on is detected, because
of contact point not being off.
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 54/117
○ Operation CPU
TCD 89 C1ST CTT. OFF trouble Detection Application Si210
○ Speed CPU
[Meaning] Even after 540ms away from C1ST on command, C1ST off is maintained. [Countermeasures]
P48
[Meaning] Even after 360ms away from driving OFF command from operation side [Countermeasures]
to speed side,ON feedback is maintained.
1. Check flickering condition of WDT LED(green) of DPC-122.
2. Check connection condition of communication cable(64P)
[Explanation] between operation and speed.
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] RUN_STOP_FB] SWD_I[VI_C1ST] 3. Check flickering condition of SYS2 LED(green) of DOC-131.
0x91C3 0x9207
0x802A
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] RUN_STOP_FB]
0x9207
0x91C3
check_out
TMC_Start(SUPRS_
ON_OFF_DETECT_T)
TMC_Check(SUPRS_ON_OFF_
DETECT_T, FINISH_STATE) Coil[RS_SUPPRESS_ON]
TCD 90
0x91C3
Even suppress OFF command of operation control side is maintained for 360ms,
the suppress command which is a feedback from speed control side does not
become OFF, and maintain continuously ON.
[Symptom]
[Meaning] Even after 360ms away from driving ON command from operation side [Countermeasures]
to speed side,OFF feedback is maintained.
•1. Check flickering condition of WDT LED(green) of DPC-122.
•2. Check connection condition of communication cable(64P)
[Explanation] between operation and speed.
Coil[SV_INV_ • Check flickering condition of SYS2 LED(green) of DOC-131.
Coil[RS_SUPPRESS_ON] RUN_STOP_FB] SWD_I[VI_C1ST]
0x91C3 0x9207
0x48082
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] RUN_STOP_FB]
0x91C3 0x9207
check_out
TMC_Start(SUPRS_
ON_OFF_DETECT_T)
TMC_Check(SUPRS_ON_OFF_
DETECT_T, FINISH_STATE) Coil[RS_SUPPRESS_ON]
TCD 91
0x91C3
[Explanation] [Countermeasures]
ALM LED (Red color) on DOC-131 is turned on: Operation unable condition
1. Voltage check of AD connector in DOC-131 in stop.
With speed command is more than 1m/min and C1ST & C1BR is on PIN 1 : 15 V ± 5% (power supply of R/E)
1. In rope compensation operation, if the pulse of R/E doesn’t change for 4.86 seconds, PIN 2 : 0 V ± 0.5 V (GND)
the trouble occurs. PIN 3 : 0 V ± 0.5 V or 15 V ± 5%
2. In other operation (not rope compensation), if the pulse of R/E doesn’t change for PIN 4 : 0 V ± 0.5 V or 15 V ± 5%
1.62 seconds, the trouble occurs.
2. Check voltage of AD connector in DOC-140 during running.
Coil[RS_RUNNING] SWD_O[VO_C1BR] SWD_I[VI_C1BR] SWD_I[VI_C1ST]
PIN 1 : 15 V ± 5%
PIN 2 : 0 V ± 0.5 V
0x91C3 0x9207 0x9207 0x48082
PIN 3 : 7.5 V ± 5% (measuring DC by DMM)
PIN 4 : 7.5 V ± 5% (measuring DC by DMM)
SWD_O[VO_C1ST] Coil[IS_CMD_V_1]
check_out
0x91C3 0x91C3
check_out enco_diff == 0
TMC_Start(ENCODER_
DISCON_DETECT_T
TMC_Check(ENCODER_DISCON_ Coil[RS_ROPE_
DETECT_T,FINISH_STATE) COMPEN_REQUEST]
enco_input_er_cnt++
0x8081
TCD 92
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 58/117
○ Operation CPU
TCD 93 R.E pulse counter read trouble Detection Application Si210
○ Speed CPU
[Meaning] The difference is more than 1mm in reading the value of R.E twice. [Symptom]
[Explanation]
In case the difference that is more than 1mm in reading the value of R.E twice, occurs
more than 10 times, TCD is detected.
[Countermeasures]
[Meaning] In case that the case of changed value between R.E counter value read [Countermeasures]
in current cycle and in the previous cycle exceeds 3 times, and
1. Check SPEC data from address 0100H ~ 0112H of control
this exceeded value is continued for 150ms, the trouble is detected.
SPEC.
2. Check if R.E is out of function. (Refer to TCD 92)
[Explanation]
[Meaning] [Countermeasures]
Off detected from hoist way and safety circuit.
1.Enter A21E in KEYPAD of DOA-100, to check address 8011
and verify the data if it is x01.
[Explanation] 2. Check voltage of each connector.
OFF detected when R5SX off is maintained more than 540msec. - CA-15 (DC 48V)
- GRS-01~02(GTC) , GRS-04~05(OS) , GRS-07,08(OBS)
- LSU-01~02(FLU) , LSD-01~02(FLD) ,Y1-02~Y1-01(SCS)
- Check voltage in sequence of Y1-02 ~ Y1-01 (SCS) AB-16,
to verify if voltage is DC 48V ± 5%, and if there are no
SWD_O[VO_
SWD_I[VI_V48] ROPE_GRIPPER] SWD_I[VI_R5SX]
check_out voltage detected, check the state of each switch.
0x8010 TMC_Check(POWER_ 0x8094 0x8011 3. In step 2, if 48V is detected in AB-16, but the data of address
Coil[SW_SS_48V_
READY_T, FINISH_STATE) DOWN_HOLD] 8011 is x00, input circuit is abnormal.
check_out r5sx_err_count > 3 4. Replace fuse resistor (R13) with spare.
TCD 95
5. Replace DOC-131 PCB
[Meaning] [Countermeasures]
In case of ERO(E&I Panel) switch signal and ON_CAR TOCI switch
signal having input concurrent time, or no signal of operation being P48V DCL-243
inputted at the same time.
NORMAL CIN-02 RHIGH
[Explanation] $82AD
0x82AE
0x82AD P48V [ In case of applying IN CAR Switch ] DCL-243
CND_F_Op[CN_ON_CAR]
input_err
990 msec ON CAR SW IN CAR
TMC_Start(OP_MODE_ MAINT SW
ERROR_DETECT_T)
1. Enter A21E in DOA-100 KEYPAD, and check data of
empty_err
3060 msec address 82AD,82AE and 82AF for each electric diagram.
TMC_Start(MODE_INPUT_
ERROR_DETECT_T)
2.Only one from above 3 input ports should be recognized as “H”.
TMC_Check(OP_MODE_ERROR_ 3. 2. If there is no “H”, verify if ON CAR switch is positioned on
DETECT_T, FINISH_STATE) TCD 96
ONCAR position and INCAR MAINT switch is not positioned on
MAINT.
TMC_Check(MODE_INPUT_ERROR_
DETECT_T, FINISH_STATE) 4. If there are two or more “H”, check the connection and voltage
of each phase.
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 62/117
○ Operation CPU
TCD 97 CDS trouble Detection Application Si210
○ Speed CPU
[Meaning] When CDS is inputted after DOLS operation, the trouble is detected. [Countermeasures]
SWD_O
[VO_R2OP] SWD_I[VI_LDS]
check_out
0x8083 0x802C
SWD_I[VI_DOLS] SWD_I[VI_CDS]
0x802D
TMC_Check(R2CD_R2LD_ 0x802B
ERROR_DETECT_T,RUN_STATE)
check_out
990 msec TMC_Start(R2CD_R2LD_
ERROR_DETECT_T)
TMC_Check(R2CD_R2LD_
ERROR_DETECT_T,
FINISH_STATE) Coil[DC_DOLS] SWD_I[VI_CDS] TCD 97
0x90A6 0x802B
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 63/117
○ Operation CPU
TCD 98 LDS trouble Detection Application Si210
○ Speed CPU
[Meaning] When LDS is inputted after DOLS operation, the trouble is detected. [Countermeasures]
SWD_O
[VO_R2OP] SWD_I[VI_LDS]
check_out
0x8083 0x802C
SWD_I[VI_DOLS] SWD_I[VI_CDS]
0x802D
TMC_Check(R2CD_R2LD_ 0x802B
ERROR_DETECT_T,RUN_STATE)
check_out
990 msec TMC_Start(R2CD_R2LD_
ERROR_DETECT_T)
TMC_Check(R2CD_R2LD_
ERROR_DETECT_T,
FINISH_STATE) Coil[DC_DOLS] SWD_I[VI_LDS] TCD 98
0x90A6 0x802C
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 64/117
○ Operation CPU
TCD 99 Dual input signal trouble Detection Application Si210
○ Speed CPU
[Meaning] Different contact states of the same inputs between operation CPU and [Countermeasures]
speed CPU exceeds for 300ms. 1. Check trace data of TCD 99 by means of ‘A42E’ trace mode.
2. The meaning of each bit is as left table, in case that ‘1’ is set
at one of bit, meaning of the bit is the reason of trouble.
[Explanation]
err_count ++
b7 b6 b5 b4 b3 b2 b1 b0
[Meaning] [Countermeasures]
SD1D does not operate from bottom floor.
1.Check the value of address 8023 from MEMORY READ
MODE, when car is not in bottom floor. If it is x00, it is normal.
If it is x01, check voltage of LSD-05, LSD-06 and HA-02. They
[Explanation] must have DC 48V.
DC48V is normal, if not, check wiring and connection.
It is detected when SD1D input does not enter when car is in bottom floor.
2. Check the value of address 8023 from MEMORY READ
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err MODE when car is in bottom floor. If it is x01, it is normal. If it
is x01, check voltage of LSD-06 and HA-02, and They must
have DC 0V.
Coil[SV_ Coil[SW_SS_48V_ Coil[AC_OP_ Coil[AC_OP_FHM_
FORCE_DECEL] DOWN_HOLD] FHM_MODE] START_MODE] 3. Check if SDS switches works normally.
0x921D 0x923C 0x9031 0x9032
4. Check assembly condition of SDS1D
Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025
Coil[IS_ZERO_V]
0x91F2
FTD_Current_Fl ==
check_out SPD_Floor_Spec.Bottom SWD_I[VI_SD1D]
TCD 100
0x8023
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 66/117
○ Operation CPU
TCD 101 SD2D ON trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
SD2D does not operate from bottom floor.
1.Check the value of address 8024 from MEMORY READ
MODE, when car is not in bottom floor. If it is x00, it is normal.
If it is x01, check voltage of LSD-07, LSD-08 and HA-03. They
[Explanation] must have DC 48V.
DC48V is abnormal, check wiring and connection.
Detected only when the rated speed is 90m/min or more.
Detected when SD2D input does not enter when car is on the bottom floor. 2. Check the value of address 8024 from MEMORY READ
MODE when car is in bottom floor. If it is x01, it is normal. If it
is x01, check voltage of LSD-08 and HA-03, and They must
TCD 77 ERD_Digi_Fl_Err
have DC 0V.
TCD 78 TCD 114
Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025
Coil[IS_ZERO_V]
0x91F2
FTD_Current_Fl ==
check_out SPD_Floor_Spec.Bottom SWD_I[VI_SD2D] TCD 101
SPD_Control_Spec. 0x8024
Contract_Velocity >= 90
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 67/117
○ Operation CPU
TCD 107 SD1U ON trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
SD1U does not operate from bottom floor.
1.Check the value of address 8021 from MEMORY READ MODE,
when car is not in top floor. If it is x00, it is normal. If it is x01,
check voltage of LSU-05, LSU-06 and HA-06. They must have
[Explanation] DC 48V.
DC48V is abnormal, check wiring and connection.
It is detected when SD1U input does not enter when car is in top floor.
2. Check the value of address 8023 from MEMORY READ MODE
when car is in top floor. If it is x01, it is normal. If it is x01, check
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err
voltage of LSU-06 and HA-06, and They must have DC 0V.
Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025
Coil[IS_ZERO_V]
0x91F2
FTD_Current_Fl ==
check_out SPD_Floor_Spec.Top SWD_I[VI_SD1U]
TCD 107
0x8021
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 68/117
○ Operation CPU
TCD 108 SD2U ON trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
SD2U does not operate from bottom floor.
1.Check the value of address 8022 from MEMORY READ
MODE, when car is not in bottom floor. If it is x00, it is normal.
If it is x01, check voltage of LSU-07, LSU-08 and HA-07. They
[Explanation] must have DC 48V.
DC48V is abnormal, check wiring and connection.
Detected only when the rated speed is 90m/min or more.
Detected when SD2U input does not enter when car is on the top floor. 2. Check the value of address 8022 from MEMORY READ
MODE when car is in bottom floor. If it is x01, it is normal. If it
is x01, check voltage of LSU-08 and HA-07, and They must
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err have DC 0V.
Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025
Coil[IS_ZERO_V]
0x91F2
FTD_Current_Fl ==
check_out SPD_Floor_Spec.Top SWD_I[VI_SD2U]
TCD 108
SPD_Control_Spec. 0x8022
Contract_Velocity >= 90
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 69/117
○ Operation CPU
TCD 114 RPD ON trouble (LDC) Detection Application Si210
○ Speed CPU
1.Check at door zone, if the value of 3rd row and 5th column of
DOA-100 is ‘1’.
[Explanation]
Coil[RS_RUNNING] Coil[SW_FS_MAINT] SWD_I[VI_LDC] 2. Check at no door zone, if the value of 3rd row and 5th column
of DOA-100 is ‘0’.
0x91B0 0x929A 0x8025
Coil[SW_GS_LDC]
3. Check the voltage between Y1-05 of DOM PCB and CA-10 of
0x9251 DOC-131. (with door zone, 0V is normal and without door zone,
48V is normal)
Coil[SW_GS_OPEN_ZONE] Coil[IS_CUR_V_10]
check_out
0x9256 0x91EB 4. Check if RPD is defective.
check_out 2070 msec
TMC_Start(RPD_
OFF_ERR_T)
TMC_Check(RPD_OFF_
ERR_T,FINISH_STATE)
TCD 114
RPD off error
TMC_Start(RPD_ON_
OFF_DETECT_T)
TMC_Check(RPD_ON_OFF_
DETECT_T,FINISH_STATE) TCD 114
RPD on error
SWD_I[VI_LDC]
old_LDC_state
0x8025
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 70/117
○ Operation CPU
TCD 116 RPD ON trouble (LDU) Detection Application Si210
○ Speed CPU
[Explanation]
[Countermeasures]
When LDU trouble is detected, rope compensation function would be cut.
1. The trouble will be detected, when SPEC data in address 0016
SPD_Function. TMC_Check(POWER_ Coil{AC_OP_ SPD_I[SP_ is set, even if rope compensation is not applied.
Rope_Compen READY_T,FINISH_STATE) MAINT_MODE] FAC_INSPECT]
[Explanation]
[Countermeasures]
When LDD trouble is detected, rope compensation function would be cut.
1.The trouble will be detected, when SPEC data in address 0016
SPD_Function. TMC_Check(POWER_ Coil{AC_OP_ SPD_I[SP_
Rope_Compen READY_T,FINISH_STATE) MAINT_MODE] FAC_INSPECT]
is set, even if rope compensation is not applied.
ldc_off_event
0x91AF
SWD_I[VI_LDC]
old_ldc
0x8025
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 72/117
○ Operation CPU
TCD 119 SLOW DOWN S/W trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
Regenerative Resistor Thermal error.
1. Check the Regenerative resistor (THB) wiring according to
drawing
2. Check if the FAN works normally.
[Explanation]
3. Check the balancing rate of counter weight.
Coil[SW_GS_POWER_READY] SWD_I[VI_REGEN_R_THERMAL
TCD123