Di1 (Si210) Elevator: Trouble Shooting

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Part Index

Di1(Si210) Elevator Ctrl. No. SI-TS-02-2

FOD Page 1/1


Overseas Support Team
Trouble Shooting Date Mar. 2009

Index

Titles
Pages

Part 1. Description of Trouble Code

1.1. TCD Management of Si210 Control


Panel --------------------------- 1

1.2. TCD Table for Si210 Control Panel


------------------------------------ 3

1.3. Detail description of TCD(Trouble


Code) ---------------------------- 8
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2

FOD Page 1/109


Overseas Support Team
Trouble Shooting Date Mar. 2009

1 Description of Trouble Code

1.1 TCD Management of Si210 Control Panel


1.1.1 TCD (Trouble Code) Design standards
a. TCD (Trouble Code), which are mentioned on this document, have been made for
SI210 control panel.
b. The number of TCD is 1~237 and they are classified by function.

1.1.2 Word definition


a. Operation CPU: It designates Main CPU (i186/i960)
b. Speed CPU: It designates INV DSP CPU
c. Error Operation Flag: It decides a elevator operation condition according to this number
that is Control Flag.

1.1.3 Classification of TCD Number

Number
Functional Classification Operation condition in case of Trouble
Classification
1 ~ 15 System Error
16 ~ 29 Inverter Interface Error
30 ~ 69 Inverter / Converter Error It is defined by Error Operation Flag of
70 ~ 149 Device Error each TCD
150 ~ 199 Control Error
200 ~ 237 Network Error
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2

FOD Page 2/109


Overseas Support Team
Trouble Shooting Date Mar. 2009

1.1.4 Bit definition of Error Operation Flag

8 7 6 5 4 3 2 1 0 Flag definition Description


● R5SC Cut Operation unable
Inspection operation unable or operation
Qualified
● R5SC Cut unable in case Car stops within door
zone.

● C1ST Cut Starting unable


Inspection
Qualified
● operation
unable in case Car stops within door
unable or
operation
C1ST Cut
zone.

● FAST Run Cut High


speed operation unable
Operation unable in case of emergency
return switch off
● REST Mode Returning escape
floor and operation unable in case
of emergency return
switch on
● Hall Call Cut Hall call service unable
● Hold Type Holding trouble condition

1.1.5 Trouble-shooting according to the grade

Grade Operation flag Description


R1 91 R5SC Off right after trouble
R2 94 C1ST Off right after trouble
R3 90 Slow speed able. Call service unable. immediate
stop in case of the trouble during high-speed operation
R4 82 Stop at the nearest floor in case of the trouble
during high-speed operation. R5SC off at the door zone
R5 88 Stop at the nearest floor in case of the trouble
during high-speed operation. C1ST off at the door zone
R6 C0 Call service unable
R7 80 Hall call service unable
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2

FOD Page 3/109


Overseas Support Team
Trouble Shooting Date Mar. 2009

1.2 TCD Table for Si210 Control Panel

Detection
TCD Definition Description Hold Grade
OPER. SPD.
1
2
3
4
Operation CPU S/W WDT trouble
5 ERR_SW_WDT
● R1
occurred
6 ERR_MEM_ALLOC Memory allocation failed ● R1
7 ERR_TASK_CREATE Task making failed ● R1
8 ERR_SEM_CREATE Semaphore making failed ● R1
9 ERR_WDT_CREATE Operation CPU WDT Timer making failed ● R1
10 ERR_INT Non definitional vector Interrupt occurred ● XX
11
12
13
14
15
16 ERR_INV Speed CPU H/W WDT trouble occurred ● R1
17 ERR_INV_RETRY Speed CPU Retry failure ● ● R1
18
19
20
21 ERR_INV_DPRAM Speed CPU DPRAM WRITE trouble ● ● R1
22
23
24
25
26~
29
30 ERR_INV_OC INV over current (H/W detection) ● ● R1
31 ERR_DC_OV DC Link over voltage ● ● R1
32 ERR_INV_U_SHORT INV phase U IGBT trouble ● ● R1
33 ERR_INV_V_SHORT INV phase V IGBT trouble ● ● R1
34 ERR_INV_W_SHORT INV phase W IGBT trouble ● ● R1
35 ERR_INV_TR Regenerative IGBT trouble ● ● R1
36 ERR_INV_H_CT INV Hall CT trouble ● ● R1
ERR_INV_U_STACK_TH
37
INV over heat ● R4
38 ERMAL
ER_Lotor_Lock_ERR LRT operation error ● ● R1
39
40
41 ERR_INV_C_CNTL INV current control trouble ● R1
42
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2

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Overseas Support Team
Trouble Shooting Date Mar. 2009

Detection
TCD Definition Description Hold Grade
OPER. SPD.
43
44
45
46
47
48 ERR_INV_DC_LINK_UV DC link under voltage ● R2
49
50
51
ERR_INV_REVERSE_RU
52
INV reverse rotation detection ● R1
N
53 ERR_INV_CHARGE INV charging trouble ● C R1
54 ERR_INV_OVER_LOAD INV over load detection ● R1
55 ERR_INV_LOW_SPEED INV under speed detection ● R2
56 ERR_INV_HIGH_SPEED INV over speed detection ● R3
57 ERR_INV_BRAKE_OC BRAKE over current trouble ● ● R2
58 ER_INV_BRAKE_CNTL BRAKE control trouble ● R2
59 ERR_INV_ANTISTALL INV. No operable for 24 sec. ● R2
60 ERR_INV_SPEC INV Spec Data trouble ● ● R1
61 ERR_INV_SPEC_COM INV Spec write trouble ● R1
62 ERR_INV_V48 INV momentary power failure detection ● R1
63
64
65
66
67
68
69 ERR_V100 Missed phase detection (100V) ● R3
70 ERR_POWER 48V power trouble (missing phase) ● R1
71 ERR_V48 Voltage drop detection (80% below) ● R4
72 ER_C1SW_ON C1SW On error ● ● R1
73 ER_C1SW_OFF C1SW Off error ● ● R1
74 ERR_SPEC_OVER Operation SPEC DATA trouble ● RO
75
76 ERR_EEPROM_WRITE EEPROM Write trouble ● R3
77 ERR_EEPROM_READ EEPROM Read trouble ● ● R1
ERR_EEPROM_FHT_SU EEPROM floor height measuring Table
78

NVRAM floor height measuring Table ● R3


79 ERR_NVRAM_FHT_SUM
M Sum trouble

80 ● R3
Sum trouble
81
82
83
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2

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Overseas Support Team
Trouble Shooting Date Mar. 2009

Detection
TCD Definition Description Hold Grade
OPER. SPD.
84 ERR_R5SC_ON R5SC RELAY ON trouble ● ● R1
85 ERR_R5SC_OFF R5SC RELAY OFF trouble ● R1
86 ERR_C1BR_ON C1BR CTT. ON error ● ● R1
87 ERR_C1BR_OFF C1BR CTT. OFF trouble ● ● R1
88 ERR_C1ST_ON C1ST CTT. ON trouble ● ● R1
89 ERR_C1ST_OFF C1ST CTT. OFF trouble ● ● R1
90 ERR_SUPPRESS_ON SUPPRESS ON trouble ● ● R1
91 ERR_SUPPRESS_OFF SUPPRESS OFF trouble ● ● R1
92 ERR_ENCO R.E disconnected ● ● R1
93 ERR_ENCO_READ R.E pulse counter read trouble ● ● R1
94 ERR_ENCO_COUNTER R.E pulse counter trouble ● ● R1
ERR_MECHANICAL_
95
R5SX OFF trouble (Safety line) ● R1
96 SAFETY
ERR_ABNORMAL_MODE Operation mode input trouble ● R4
97 ERR_CDS, CDS trouble ● R2
98 ERR_LDS LDS trouble ● R2
99 ERR_DUP_IN Dual input signal trouble ● ● R1
100 ERR_SDS1D_ON SD1D ON trouble ● R3
101 ERR_SDS2D_ON SD2D ON trouble ● R3
102
103
104
105
106
107 ERR_SDS1U_ON SD1U ON trouble ● R3
108 ERR_SDS2U_ON SD2U ON trouble ● R3
109
110
111
112
113
114 ERR_POSI POSI ON trouble (LDC) ● ● R2
115
116 ERR_LDU POSI ON trouble (LDU) ● XX
117 ERR_LDD POSI ON trouble (LDD) ● XX
118
119 ERR_SDS SLOW DOWN S/W trouble ● R6
120
121 ● ● R1
122 ER_DES_PARA_ERR DES parameter error ● R1
123 ER_REGE_R_THER Regenerative resister over heat
124
125 ERR_BRAKE_OFF BRAKE open trouble ● ● R3
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2

FOD Page 6/109


Overseas Support Team
Trouble Shooting Date Mar. 2009

Detection
TCD Definition Description Hold Grade
OPER. SPD.
126 ERR_MAIN_INV_SPEED Speed different between operation / speed ● ● R3
127 ERR_HALL_TEMP_ERR DES PCB overheat
128
129
130 ERR_WEIGHT_SENSOR Load detector input trouble ● R3
131 ER_SLACK_ROLL_ERR Slack rope breakdown (Only MRL) ● ● R3
132 ERR_OPEN_LOCK Door Open Lock detection ● XX
133 ERR_OPEN_LOCK_3 OPEN_LOCK repeated trouble ● R2
134 ERR_CLOSE_LOCK Door Close Lock detection ● XX
ERR_CLOSE_LOCK_
135
Door Close Lock repeated trouble ● R3
REPEAT
136 ERR_ALP ALP trouble ● ● R1
137
138
139
Discharging voltage of Backup Battery
140 ERR_NVRAM_BATTERY
● XX
under reference
141 ERR_RTC Clock Chip trouble ● XX
142
143
144
145 ERR_INV_DM INV. Door CPU WDT trouble ● R6
ERR_COOLER_FLAOT_S
146
Air-conditioner Float S/W trouble ● XX
W
147 ERR_OBS OBS detection ● ● R1
148
149
150 ERR_SDS1D_OS SD1D Over Speed detection ● R3
151 ERR_SDS2D_OS SD2D Over Speed detection ● R3
152
153
154
155
156
157 ERR_SDS1U_OS SD1U Over Speed detection ● R3
158 ERR_SDS2U_OS SD2U Over Speed detection ● R3
159
160
161
162
163
164 ERR_E_STOP Emergency stop detection ● R3
165
166
167
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2

FOD Page 7/109


Overseas Support Team
Trouble Shooting Date Mar. 2009

Detection
TCD Definition Description Hold Grade
OPER. SPD.
ERR_SPEED_DEVIATIO
168
Speed difference (real speed detection) ● ● R3
N
169
170 ERR_DIRECTION Operation direction trouble ● ● R1
171 ERR_DIGI_FLOOR Synchronous position trouble ● R3
172
173
174
175
176
177 ERR_REPEAT Emergency stop occurred frequently ● ● R4
178 ERR_S_DRIVE_REPEAT Safety drive occurred frequently ● ● R5
179
180
181
182 ERR_OVER_DUTY Operation duty trouble ● XX
183
SDS forced deceleration occurred
184 ERR_SDS_FORCE_DEC
● ● R3
frequently
185
186
187
188 ERR_OLS OLS trouble ● R3
189
190 ERR_DECEL_ZONE POSI trouble for 2 deceleration ● XX
191 ERR_DOOR_COMMAND Open/Close simultaneous command ● XX
192 ERR_DOOR_POSI Door position trouble ● R6
193 ERR_DOOR_VOLTAGE Door voltage trouble ● R6
ERR_DOOR_MOTOR_TH
194
Door motor over heat ● R6
ERMAL
195 ERR_DOOR_OC Door current trouble ● R6
196 ERR_PHOTO_SHOE Photo-Shoe input error ● XX
197
198
ERR_PCB_PROTECTION
199
PCB protection failed ● XX
200 _FAIL
ERR_CNET_SYNC CNET LON communication trouble ● R4
201
202 ERR_CNET_COM Car communication trouble ● R4
203
204
205 ER_DES_COMM DES PCB communication. error ● R4
206
Part TCD
Di1(Si210) Elevator Ctrl. No. SI-TS-02-2

FOD Page 8/109


Overseas Support Team
Trouble Shooting Date Mar. 2009

Detection
TCD Definition Description Hold Grade
OPER. SPD.
207
208
209 ER_NPLEX_MASTER_C
210 ●
211 ERR_OTHER_MAIN_1 Other elevator trouble ● XX
212
213
214
215
216
217 ERR_HALL_BT_JAM Hall button jam detection ● XX
218
219
220
221
222
223 ERR_1_HALL Hall nod trouble ( More than 1) ● XX
224 ERR_ALL_HALL Hall nod trouble (All) ● XX
225
226
227
228
229
230
231
232
233 ER_ESMI ESMI communication trouble (Only korea) ● XX
~
236 ER_TCI_LOCK TOCI LOCK Error ● R4
237 ERR_CRT CRT communication trouble ● XX
238 ER_DES_ERR DES PCB Error ● XX
239 ● ● R1
240 ERR_RUSSIA_OPZX Landing Door Open (Russia only)

1.3 Detail description of TCD(Trouble Code)


- See next pages
Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 9/117
○ Operation CPU
TCD 5 ER_ S/W_ WDT Detection Application Si210
○ Speed CPU

[Meaning] Checks Task errors. [Condition]


1. SYS1 LED(green) on DOC-131 lights up or off
(Normal if it flickers)
2. When a Watchdog error occurs
[Explanation] - it is transferred to 74HC4538 chip and recognized by
Tasks are monitored within the software(S/W) regularly. speed
If a task has errors three successive times, S/W Watchdog error occurs. control section
MRL elevator operation control program is composed of 12 tasks. These tasks are - running control program registers a S/W watchdog error in
the
inspected for their any possible errors as shown below.(Initial Error_Counter value
is set to 0(Zero). table and reset running control program automatically.

[Countermeasures]
- This error has no relation to the outside connection.
Error 에
Task errorin 발생
occurs task - Check the voltage(5V) on output of SMPS,
? If no, replace SMPS.
- If the same error continues to happen,
Yes
replace DOC-131.
No

Increase 1 를
Error_Counter
Error_Counter
1 증가시킨다
.

Error_Counter == 3

Yes

Software watchdog error


발생
generated
Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 10/117
○ Operation CPU
TCD 6 Memory allocation failed Detection Application Si210
○ Speed CPU

[Meaning] An error occurs while assigning system memory. [Countermeasures]


- This error has no relation to the outside connection.
- Check the voltage (5V) on output of SMPS,
[Explanation]
If no, replace SMPS.
An error occurs while assigning the memory which will be used in - If the same error continues to happen,
replace DOC-131.
creating of each task within S/W and registering of interrupt or queue.

시스템에서
Create 사용할
memory pool
메모리for풀system
(pool)
생성

Memory
메모리 pool
풀 (pool)
creating
생성failed
실패 ??

No

Yes

Memory
메모리 assigning
풀 (pool) for task
에서 타스크 &나
(Task)
인터럽트interrupt handlerhandler),
핸들러 (Interrupt &
큐 (Queue)queue
등에서in pool.메모리
사용할
할당

No Memory assigning
메모리 할당 실패 ?
failed ?

Perform
프로그램 다음 Next
단계 Yes

stage수행
of P/G

Memory
메모리 할당assigning
Error 발생
error generated?

(Note) P/G: Program


Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 11/117
○ Operation CPU
TCD 7 ER_Task_ creation failed Detection Application Si210
○ Speed CPU

[Meaning] An error occurs while creating each task. [Countermeasures]


- This error has no relation to the outside connection.
- Check the voltage (5V) on output of SMPS,
If no, replace SMPS.
[Explanation] An error occurs while creating each task in S/W - If the same error continues to happen,
replace DOC-131.

Create
시스템에서memory사용할 pool
메모리for 풀
system
(pool)
생성

메모리 풀 (pool) 에서 타스크 (Task)


Assign
나 memory for task & interrupt
인터럽트 핸들러 handler in poolhandler)
(Interrupt
에서 사용할 메모리 할당

Task creating or
타스크 생성 혹은
N interrupt
인터럽트 등록 실패
? registering
failed?

Perform다음
프로그램 next Yes
단계 수행
stage of P/G
타스크 생성 Error
Task creating error
발생
generated

(Note) P/G: Program


Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 12/117
○ Operation CPU
TCD 8 Semaphore creation failed Detection Application Si210
○ Speed CPU

[Meaning] An error occurs when each semaphore is created. [Countermeasures]


- This error has no relation to the outside connection.
- Check the voltage (5V) on output of SMPS,
[Explanation]
If no, replace SMPS.
An error occurs while creating a semaphore that synchronizes the tasks - If the same error continues to happen,
replace DOC-131.
in S/W.

As several tasks are carried out concurrently, sometimes the same


tasks or processes are need to access. At this time, use a semaphore in
order not to access the same data at a time.

Initialize elevator
엘리베이터 운전 제어operation
프로그램
시스템
control 초기화
P/G system

Semaphore
Create 생성
semaphore

Semaphore creating
No Semaphore 생성 실패 ?
failed?

Yes
Perform next stage of
프로그램 다음 단계 수행
P/G
Semaphore creating
Semaphore 생성 Error
error

(Note) P/G: Program


Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 13/117
○ Operation CPU
TCD 9 Operation CPU WDT Timer creation failed Detection Application Si210
○ Speed CPU

[Meaning] An error occurs while creating S/W Watchdog Timer. [Countermeasures]


- This error has no relation to the outside connection.
- Check the voltage (5V) on output of SMPS,
[Explanation]
If no, replace SMPS.
An error occurs when a Watchdog which supervises errors of each task - If the same error continues to happen,
replace DOC-131.
in S/W fails to be created.

Watchdog Timer not only carries out tasks periodically just as several other tasks do,
but also supervises all other tasks. So its period is the shortest (30m
sec) and it has top priority.

Create memory
시스템에서 사용할 pool
메모리
for 풀
system
(pool)
생성

Create watchdog
Watchdog Timer 생성
timer

Watchdog timer
Watchdog Timer
Yes
creating
생성 실패 failed?
?

Watchdog timer
Watchdog Timer 생성
No
creatingError
error발생
generated

Assign
메모리 memory
풀 (pool) for task
에서 타스크 (Task)&

interrupt
인터럽트 handlerhandler)
핸들러 (Interrupt in
에서 사용할 메모리 할당
memory pool

Task creating or
타스크 생성 혹은
No
인터럽트 등록 실패 ?

interrupt
registering
Perform
프로그램 다음next
단계
수행
Yes
Task creating
타스크 생성 Error 발생
stage of P/G
error generated

(Note) P/G: Program


Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 14/117
○ Operation CPU
TCD 10 Non definitional vector interrupt occurred Detection Application Si210
○ Speed CPU

[Meaning] An error occurs while creating interrupt. [Countermeasures]


- This error has no relation to the outside connection.
- Check the voltage (5V) on output of SMPS,
[Explanation]
If no, replace SMPS.
Record vector value about the interrupt that is created in creating - Check if ground condition is correct.
non definitional vector interrupt.
This error has no effect on the operation of elevator.

[Reference]
The number of interrupt vector can be checked by ‘A42E’.
(Trace information)
Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 15/117
○ Operation CPU
TCD 16 Speed CPU H/W WDT trouble occurred Detection Application Si210
○ Speed CPU

[Meaning] DSP H/W Watchdog detection [Countermeasures]

- Check if the communication connector (64P) between


DOC-131 and DPC-122 is connected well, If connector is
[Explanation] If DSP(INV CPU) H/W Watchdog is occurred, operation CPU resets abnormal, replace.
DSP automatically. - Check the voltage (5V) on output of SMPS,
If no, replace SMPS.
- Twist the cables of the communication
connector(64P)
- Check if ground condition is correct.
- Replace DPC-122.

[Detection] In case that H/W Watchdog error of DSP maintain over 3 cycle of
detection(Min. 60~ Max. 90ms), detect the trouble and output
the signal of DSP reset.
This trouble can not be detective in case of over 48 volts. (Voltage drop/
failure)
Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 16/117
○ Operation CPU
TCD 17 Speed CPU Retry failure Detection Application Si210
○ Speed CPU

[Meaning] DSP H/W Watchdog has been detective and DSP can not be operable [Countermeasures]
even if operation CPU perform retry of DSP more than 4 times.
- Check if the communication connector(64P) between
DOC-131 and DPC-122 is connected well, If connector is
[Explanation] If retry signal of operation CPU keeps up more than 4 times, abnormal, replace.
the error is detected and make the elevator being inoperable. - Check the voltage(5V) on output of SMPS,
If no, replace SMPS.
- Twist the cables of the communication
connector(64P)
- Check if ground condition is correct.
- Check if JUMP PIN setting is correct.
- Replace DPC-122.
[Reference] Required retry time for 4 times: 8.6 seconds
(150ms * 4) + (2 sec * 4) = 8.6 sec
Part ; TCD Code
Di1(Si210) Elevator / Trouble Shooting Crtl No.: SI-TS-02-2
Page: 17/117
○ Operation CPU
TCD 21 ER_INV_ DPRAM Detection Application Si210
○ Speed CPU

[Meaning] When communicating DPRAM between operation side & speed side, [Countermeasures]
a error detected if transmitted data is different with feed back data for
4 cycles(120ms) in series. - Check if the communication connector(64P) between
DOC-131 and DPC-122 is connected well, If connector is
[Explanation] 1. When transmitting data by DPRAM, feed back data abnormal, replace.
- Check the voltage(5V) on output of SMPS,
Transmitted data Feed back data If no, replace SMPS.
- Twist the cables of the communication
Coil[RS_SUPPRESS_ON]: 0x91C3 Coil[SV_INV_SUPPRESS_FB]: 0x9208 connector(64P)
- Check if ground condition is correct.
SWD_O[VO_C1ST]: 0x8081 Coil[SV_INV_C1ST_FB]: 0x920A - Replace DOC-131
SWD_O[VO_C1BR]: 0x8080 - Replace DPC-122.
Coil[SV_INV_C1BR_FB]: 0x9209

SWD_O[VO_R5SC]: 0x8082 Coil[SV_INV_R5SC_FB]: 0x920B

2. If above data is different for 4 cycles(120ms) in series a error


detected.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 18/117

Detection ○ Operation CPU Application


TCD 30 Inverter Over current ○ Speed CPU
Si210

[Meaning] When current in the electric motor exceeds limit value(If over [Countermeasures]
current occurs,stop switching in order to prevent damages on motor 1. Check VB connector on DPC-122 PCB.
and inverter devices).
2. Verify that HCT cable is properly connected to U and V of HCT.
3. Check a proper connection HCT direction (Normal if HCT ‘arrow’
[Explanation] points downwards).
4. Verify that voltage of HCT connectors are +15V and -15V.
INV U-V-W stack
5. Check JP4 jumper on DPC-122 and number of HCT turns, on the
basis of the below table.
HCT HCT
U IPM, IGBT TURNS
V
+15V JP4 SHORT PIN
W
Motor
R10 R9 R11 R12
1J5H2

3 4 R78 75 A(↓) 2 1-2 4.5kW ~ 7.5kW

+5V 100A 2 3-4 9.5kW ~ 11kW


10 - 13 R18 OCT
VB - 03
150A 1 1-2 13kW ~ 15kW
11 +U6HD U4GA

VB - 07
R44 C88 200A 1 3-4 18kW ~ 22kW

DPC-122 6. Check the earth condition and connection at building


7. Check if ground conditions of building & control panel are
good.
To DPC-122 VB connector 8. Check followings:

HCT
- Resistance R9, 10, 11, 12 and 78 (marked on the left diagram) are properly
HCT 1 2 3 4 5 6
connector
커넥터 fitted.(R9: 10K, R10: 1.5K, R11: 5K, R12: 12K, R78: 1M)
+
1 - When a short pin is inserted into 3-4 on J5H, the potential of pin 10 on U6H
5
V is 8.89 ±0.44V.
9. Check the Rotary Encoder wiring (Refer to TCD 92)
HCT 의
- 방향이 아래로
U상 향해야
1 정상임 10. Replace HCT & its cable.
U-phase V상
V-phase 5
V 11. Replace DPC-122 PCB.

I
A
S

G
N
D

I
B
S

G
N
D
1 6
HCT
A B

HCT ‘arrow’ should


point downwards
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 19/117
○ Operation CPU
TCD 31 DC Link Over voltage Detection Application Si210
○ Speed CPU

[Meaning] [Countermeasures]
When DC link voltage is 770V or more is detected (Stop switching to prevent condenser, IPM
1. Turn the power OFF and examine the followings:
and IGBT from damages).
- VG connector on DPC-122 PCB
- GA connector on DPP-150 PCB
[Diagram]
- GW, GP and GX connectors on DPP-150 PCB
Over voltage
과전압 detection
검출회로circuit 2. Check if the voltage of DC link is 770V±60V.
3. Check if reference voltage is within 7.9 ±0.5V(8.02 ±0.5V:DPP-150)
VDC(+)
GW - 03 DPP-150 Check point (DPP-150 : TE40, TE100)
15V (GDC) Normal if Low(0V)
정상시 LOW(0V)
이상시 HIGH(15V)
Abnormal if High(15V)
4. If item 2, 3 are OK, check the connection between INV STACK
VDC(-) GP - 09 D23
OV
& DPP-150, replace DPP-150.
R101 R36
R31
PC7 D30
1 5. Check if regenerative IGBT operates normally. (Refer to TCD35)
R102 R37 5V C10D29

R103 R38 -9V R47


VG - 13 In case of regenerative IGBT trouble, this error may be occurred.
4 R30
6. Check if input power of control panel is correct.
5 DPC-122 VG - 14

LED1 R98 C4 C5 IC1


(INV)
R104 R39
- 2 R21
7. If TCD 31 is detected while the car is not running, check
followings:
+
- VG connector on DPC-122.

-
- VA, GA connector on DPP-150. (Check if #13,14 pin of VA, GA is
9V
connected - short check is normal)
8. After power off, check regenerative resistors is OK.
Motor PCB
connector connector (Before this job, the voltage of DC link is 0V)
V
DC(+) VDC(-)
*Caution : To prevent the hazard of electric shock on DC link end,
even though the power is OFF, make sure that LED(CHG)
11kW below DPP-150
GP-01 GP-02 on DPP-150 PCB lights OFF.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 20/117

Detection ○ Operation CPU Application


TCD 32 Inverter phase U IGBT trouble ○ Speed CPU
Si210

[Countermeasures]
[Meaning] Motor capacity 11kW below : In case that one of upper IGBT & one of
1. Turn the power off and check if the condition of VG connector of DPC-
lower IGBT in IPM are switching on together or regenerative IGBT in IPM is short failure,
the trouble occurs. 121 PCB and GA & SC connector of DPP-150 PCB are OK.
2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
3. After removing cables from DPP PCB and IPM, check output of gate
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
GX-03,02: -9V)
4. Check if the condition of HCT cable and HCT is OK.
[Explanation] 5. Check the direction of HCT
Motor 11kW below:
U.IGBT inside IPM - Normal if HCT ‘arrow’ points to the bottom of CP
- Check wiring directions and refer to INV. over current.
6. Check for proper connections of the followings:
CONVERTER
DIODE I
Reactor is applied - VB connector to DPC-122 PCB
P - U-phase HCT signal wire to VB-03
M
- V-phase HCT signal wire to VB-07.
7. Turn the power ON and check the followings:
W
IM - Power supply to TP3 and TP6 on DPP-150 PCB
- Voltage of GATE terminal
8. If TCD 32 is detected while the car is not running, check
followings:
- VG connector on DPC-122.
- GA connector on DPP-150.
9. If the voltage of pin 6 of RA1(coordinates: 81) on DPC-122 is +15V,
examine the connection between pin 21 on DPC-122 VG connector,
GP - 01

1Φ 110V
GP - 03

GU - 02
VB - 07
VB - 03

GATE GV - 02
and pin 21 on DPP-150 GA connector.
GW - 02
It is normal if they are connected.
GX - 02
10. Examine and replace IGBT, IPM.
11. Replace DPP-150 PCB.
12. Replace DPC-122 PCB.

i
n

c
a
s
e

o
f

1
3
k
W
and above

3Φ 380V
HCT
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 21/117

Detection ○ Operation CPU Application


TCD 33 Inverter phase V IGBT trouble ○ Speed CPU
Si210

[Countermeasures]
[Meaning] Motor capacity 11kW below : In case that one of upper IGBT & one of
1. Turn the power off and check if the condition of VG connector of DPC-
lower IGBT in IPM are switching on together or regenerative IGBT in IPM is short failure,
the trouble occurs. 121 PCB and GA & SC connector of DPP-150 PCB are OK.
2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
3. After removing cables from DPP PCB and IPM, check output of gate
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
GX-03,02: -9V)
[Explanation]
4. Check if the condition of HCT cable and HCT is OK.
5. Check the direction of HCT
DIODE - Normal if HCT ‘arrow’ points to the bottom of CP
CONVERTER V-phase IGBT Reactor applied for
motor capacity. - Check wiring directions and refer to INV. over current.
Reactor applied for motor cap.
13KW
15kW or only
or more more only
6. Check for proper connections of the followings:
3-phase 380V - VB connector to DPC-122 PCB
HCT
U - U-phase HCT signal wire to VB-03.
V IM
W
- V-phase HCT signal wire to VB-07.
7. Turn the power ON and check the followings:
- Power supply to TP3 and TP6 on DPP-150 PCB
- Voltage of GATE terminal
8. If TDC 33 is detected while the car is not running, check
followings:
- VG connector on DPC-122.
GW - 03

VB - 03

VB - 07
GV - 04
GV - 01
GV - 05
GV - 07

GXV - 02

AC 110V
GXV - 05
- GA connector on DPP-150.
GXLGXL
- 13- 04
GATE
VA VG 9. If the voltage of pin 2 of RA1(coordinates: 81) on DPC-122 is +15V,
TRANS
DPP-150 DPC-122 examine the connection between pin 21 on DPC-122 VG connector,
(GDC) (INV) and pin 23 on DPP-150 GA connector.
(In case of IPM 100A)
It is normal if they are connected.
10. Examine and replace IGBT, IPM.
11. Replace DPP-150 PCB.
12. Replace DPC-122 PCB.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 22/117

Detection ○ Operation CPU Application


TCD 34 Inverter phase W IGBT trouble ○ Speed CPU
Si210

[Countermeasures]
[Meaning] Motor capacity 11kW below : In case that one of upper IGBT & one of
1. Turn the power off and check if the condition of VG connector of DPC-
lower IGBT in IPM are switching on together or regenerative IGBT in IPM is short failure,
the trouble occurs. 121 PCB and GA & SC connector of DPP-150 PCB are OK.
2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
3. After removing cables from DPP PCB and IPM, check output of gate
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
GX-03,02: -9V)
[Explanation]
4. Check if the condition of HCT cable and HCT is OK.
DIODE
CONVERTER 5. Check the direction of HCT
W-phase IGBT
W 상 IGBT Reactor
* 리액터는applied on - Normal if HCT ‘arrow’ points to the bottom of CP
motors
모터용량
Reactor 13KW
applied and
for motor cap.
1
5kW above
or more
15kW only - Check wiring directions and refer to INV. over current.
상 380V
3AC 380V 이상에만 채용
HCT 6. Check for proper connections of the followings:
U
V
- VB connector to DPC-122 PCB
W IM
- U-phase HCT signal wire to VB-03
- V-phase HCT signal wire to VB-07.
7. Turn the power ON and check the followings:
- Power supply to TP3 and TP6 on DPP-150 PCB
- Voltage of GATE terminal
VB - 03 8. If TDC 34 is detected while the car is not running, check
VB - 07 followings:
GW - 05
GW - 06
GW - 01
GW - 09
GW - 03

05
단상110V
AC 110V GXW - 02

GXL - 06
- VG connector on DPC-122.
VA VG
GATE
TRANS
GXL - 07
- GA connector on DPP-150.
DPP-150 DPC-122
9. If the voltage of pin 8 of RA1(coordinates: 81) on DPC-122 is +15V,
(GDC) (In case of IPM 100A)
examine the connection between pin 25 on DPC-122 VG connector,
(INV) and pin 25 on DPP-150 GA connector.
It is normal if they are connected.
10. Examine and replace IGBT, IPM.
11. Replace DPP-150 PCB.
12. Replace DPC-122 PCB.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 23/117
○ Operation CPU
TCD 35 Regenerative IGBT trouble Detection Application Si210
○ Speed CPU

[Meaning] Regenerative IGBT ON error or IPM shortage. [Countermeasures]

1. Turn the power OFF and examine the followings:


- VG connector on DPC-122 - GA connector on DPP-150
[Diagram] - Connection between SC on DPP-150 and IGBT on INV STACK
- Check that variable resistor(BR) on DPP-150 PCB is set to a
black
Regenerative mark.(DPP-150:BR is not applied)
회생resistor
저항
DIODE
2. If TCD 35 is detected while the car is not running, check followings:
CONVERTER Reactor applied for
Regenerative IGBT 리액터는 - VG connector on DPC-122
회생 IGBT 모터용량
motors capacity.
15kW
이상에만
13KW 채용only
or more - VA connector on DPP-150
3AC
상 380V
380V
If the voltage of pin 5 of RA1(Coordinate 81) on DPC-122 is +15V,
HCT
U then, examine the connection between pin 19 on DPC-122
V IM VG
W
connector and pin 19 on DPP-150 VA connector.
It is normal if they are connected.
3. Examine IGBT.
4. Replace DPP-150 PCB.
5. Replace DPC-122 PCB.

VB - 07
VB - 03
GP - 03
GP - 05
GP - 09

AC 110V
단상 110V
GATE
TRANS DPP-150 VA VG
(GDC) DPC-122
G
X
GXL - 17
L

0
9

(
I
n

c
a
s
e

o
f

I
P
M

1
0
0
A
)
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 24/117
○ Operation CPU
TCD 36 Inverter Hall CT trouble Detection Application Si210
○ Speed CPU

[Meaning] When current controlling HCT and VB connector on DPC-122 PCB [Countermeasures]
are not connected.
1. Examine VB connector and cable on DPC-122 PCB
(Connector checking jumper should be connected as in the left diagram)
[Diagram] 2. Examine connector and cable of HCT.
2. If TCD 36 is detected, while the connector is tightly
inserted,
replace VB connector cable.
VB DPC-122
01 01
3. Replace DPC-122 PCB.
02 02
03 03
04 04
To HCT
HCT로 05 05
15V 06 06
R107
08
08
07 07

10
09 10
09
커넥터 CHECK 용
CTCHK
JUMPER
Jumper for C79

connector check
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 25/117
○ Operation CPU
TCD 37 Inverter STACK Over heat Detection Application Si210
○ Speed CPU

[Countermeasures]
[Meaning] When the thermal switch on radiating plate activates in order to prevent
IPM from being damaged by overheating. ( 85 ℃ or more, b contact)
1. Examine the followings:
- GP and GX connectors on DPP-150
[Diagram] - SC, GA connector on DPP-150 and VG connector on DPC-122
- Check for a proper connection between TH Pin 1, Pin 2 on DPP-
INV. STACK 150
Detect circuit for Overheating
THERMAL GUARD DIODE
Normal LOW(0V)
Abnormal HIGH(15V) and terminal ends of thermal guard.
CONV.
T
HERMAL1 2. Check the fan on the stack
T
HERMAL2
PC
- Running status of the fan
1
5V
- Power supply to the fan
VG - 17

R. IGBT DPC-122
VG - 18
- Status of relay.
IPM (INV) 3. If the ambient temperature in the machine room is over 40°C,
U IGBT

-9V check
W IGBT DPP-150
IGBT
V
the air-conditioning runs.
( 4. Turn the power ON and check the stack overheats after sufficiently
GDC)
cooling down the radiating plate and properly connecting TH connector

AN
F to DPP-150.
5. If TCD 37 is detected, check the followings:

PCB - VG connector on DPC-122


THERMAL1 THERMAL2
- GA connector on DPP-150, VA connector on DPP-111
DPP-150
TH-01 TH-02 6. If the voltage of pin 4 of RA1(Coordinate 81) is +15V
Then, examine the connection between pin 17, on DPC-122 VG
connector, and pin 17, on DPP-150 VA connector.
It is normal if they are connected.
7. Replace DPP-150 PCB.
8. Replace thermal guard.
9. Clean dust on Stack and radiating plate.
10. Replace Stack Fan.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 26/117
○ Operation CPU
TCD 41 Inverter current control trouble Detection Application Si210
○ Speed CPU

[Meaning] When a current command, which is over the rated motor


[Countermeasures]
current, is detected due to failure in the motor, unstable input power
supply & drop of voltage.
1. Examine the number of turns of HCT

[Diagram] (Refer to the INV over current table).


2. Check that the spec(motor and CP capacity, etc)
(Annunciator and carry out “DSP spec write(A52E)”)
3. Check the followings:
- Proper connection of VB connector to DPC-122 PCB
and HCT cable
DPC-122
- Voltage of power supply to controller is normal
(INV)
- Function of brake
Speed Current
속도지령 command for 토크분 Current CTRL
- Connection of Rotary Encoder
command 2
( Curr. com’d for tor. ) Detects in a 기동후 전류제어
속도
Speed 전류지령
torque controlling
err. detectedfailure
Detects current 연산 소정시간이후
predetermined + 이상 검출
제어기 4. Check a jam on the car and CWT rails.
실제속도
speed
Actual controller + ( Curr. co. for excit. ) 2 부터 검출
time after starting
-

5. Replace E2PROM on DPC-122 PCB.

여자분
전동기 정격전류 6. Replace DPC-122 PCB.
command
Current for 의 current
motor
150% 150%
of
전류지령
rated 7. Replace HCT.
excitation

This is detected when the current command value is over 150% of the rated motor current,
while the motor are running at the rated speed, going through starting and acceleration
zone.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 27/117
○ Operation CPU
TCD 48 DC Link Under Voltage Detection Application Si210
○ Speed CPU

[Meaning] When the voltage of DC link is 330V or less. [Countermeasures]

1. Turn the power OFF and examine the followings:


- VG connector on DPC-122, VA & GA connector on DPP-150
[Diagram] - GW, GP and GX connectors on DPP-150
- Connection between GW, GP on DPP-150 and STACK.
2. On detecting TCD 48, check the followings:
- Voltage of DC Link terminal is below 330V
- If the voltage is not obtained, it is unstable the connection between
Voltage저전압 검출회로circuit
drop detecting
INV STACK and DPP-150, STACK ON failure or DPP-150 PCB failure
VDC(+) 3. Turn the power ON and check the followings:
GW - 03 DPP-150
15V (GDC) Normal if정상시
Low (0V)LOW(0V) - Voltage of TP7 (Coordinates 9N on DPP-150) is normal
이상시if High
Abnormal (15V)
HIGH(15V)
VDC(-)
D23
(1: +15V, 2: -9V, 4: GND)
GP - 09 R62
R101 R36
4. If the voltage of pin 3 of RA1(Coordinates 81) on DPC-122 is +15V,
R63
15V then, examine the connection between pin 15 on DPC-122 VG
R102 R37 C13 D36 PC9 D37
VG - 15
-9V
connector and pin 15 or DPP-150 GA connector.
R103 R38 R49
9 R35 DPC-122 (Normal if they are connected)
+ R23 C9
R104 R39 14 (INV)
8
-
VG - 16
5. This indicates that the voltage has not charged.
LED1 R98 C4 IC1 Check regenerative IGBT ON failure and MAIN IGBT ON failure.
6. Check the condenser and replace it, if necessary.
-9V
7. Replace DPP-150 PCB and DPC-122 PCB.
8. Check RCR resistor and wiring.
9. Check input power.
PCB
VDC(+)
Connector VDC(-)
Connector 10. In case that the trouble occurs in the beginning of
acceleration,
DPP-150 GP-01
GP-02 check if the door switches is off.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 28/117
○ Operation CPU
TCD 52 Inverter Reverse Rotation Detection Detection Application Si210
○ Speed CPU

[Meaning] When the actual direction of the motor is opposite to the command. [Countermeasures]

1. Check the connection between the encoder fitted to the motor


shaft and the control panel.
2. Examine that U and V-phase on the STACK pass through those
[Explanation]
of the HCT in order.
This TCD shall be detected when the actual running direction of the motor is opposite to 3. Check the number of turns of HCT
the command at a speed of 16 m/min. or more after starting. The detection is carried out at
(Refer to the INV over current table)
the
interval of 10m SEC only on the running of the motor.
4. Check for proper connections of the
followings:
- U, V and W-phase INV STACK wires
to motor terminals in order
- VG connector on DPC-122 and VA,
GA connector on DPP-150
- GU, GV, GW & GX connectors on
DPP-150 PCB and IPM
5. Check the following
- IGBT and IPM on INV STACK turns
ON/OFF normally
(U-phase+, U-phase-, V-phase+, V-phase-, W-phase+ and W-
phase-) and U, V and W-phase currents are sine waves with
120 degree phase difference. (When measuring check pin 3, 4
and 5 with a oscilloscope, examine that U, V and W-phase
currents are sine waves without any distortion) If abnormal,
STACK needs replacing
6. Replace DPC-122 PCB
7. Replace DPP-150 PCB
8. Check if the positioning of traction machine is reverse or normal
9. Check if the cable of Rotary Encoder is disconnected (TCD 92)
10. Check the condition of Rotary Encoder wiring
11. Replace HCT.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 29/117
○ Operation CPU
TCD 53 Inverter Charging Trouble Detection Application Si210
○ Speed CPU

[Meaning] When a failure occurs in the charging circuit which protects the [Countermeasures]
condensers and power devices by damping surge current on a initial
charging of DC link end. 1. Refer to DC LINK under voltage trouble.
2. Check for the connection status of the followings:
[Diagram] - VC connector on DPC-122 and GW and GP connector on DPP-150
C1VD
Option
- Wiring of VC connector on DPC-122 PCB (C1VD)
DIODE
RCRR
CONVERTER - Wiring of RCRR, RCRS and RCRT resistor
MCCB
3. Turn the power OFF and check short-circuited DC-link ends.
3Φ380V RCRS
(The examination should be carried out after the voltage at DC link has
NOISE
FILTER RCRT been completely discharged and LED1 on DPP-150 PCB
extinguishes.)
C1ST If DC link end is short-circuited, it is a trouble on STACK.
(Inspect power devices)

GW - 03

GP - 09
C1VD COIL
VG
VC - 01
DPC-122 (INV)
VA
(GDC) 4. Replace DPP-150 PCB
DPP-150
5. Replace DPC-122 PCB
VC - 02

In case C1VD is applied: DC link voltage is charged through charging resistor RCRR, RCRS
and RCRT when C1VD is picked up in 3 seconds after the power turns on. If DC link voltage
is
inspected to be low(below 330V) in 8 seconds after the C1VD contactor is picked up, drop out
C1VD contactor and then pick it up again. If DC link voltage is not charged in 8 seconds, it will
be dropped out and be in unable condition. This time, refer to DC link low voltage failure.
In case C1VD is not applied: DC link voltage will be charged through RCRR, RCRS within
3
seconds after power on, and 8 seconds later, DC link voltage will be inspected whether the
voltage is under 330V or not.
And TCD53 will be appeared even if the voltage is still under 330V after inspecting DC
link
voltage 8 seconds later.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 30/117
○ Operation CPU
TCD 54 Inverter Overload Detection Detection Application Si210
○ Speed CPU

[Meaning] When the current detected on motor exceeds general motor capacity [Countermeasures]
continuously.
1. Check the No. of H.CT TURN (Refer to INV over current table)
2. Verify that SPEC such as motor capacity, control panel capacity, etc..
[Diagram] are correct.
3. Check VB connector on DPC-122 PCB and HCT connection
4. Check the condition of traction M/C gear and brake.
5. Verify that there’s no jam in car and CWT rail
6. Replace E2PROM in DPC-122
DPC-122
(INV) 7. Replace DPC-122

U - Phase Currency
U 상전류
8. Replace H.CT

V - Phase Currency A/D - LOW


PASS + Detected 9. Check if the positioning of traction machine is reverse or normal
V 상전류 A/D 변환 Overload 과부하 검출
CONVERSION 10. Check if the cable of Rotary Encoder is disconnected
FILTER -
W상전류 (Refer to TCD 92)
W - Phase Currency

전동기
150% 정격전류
of Rated
의 150%
Motor Current

This error is detected when the motor’s U, V, and W-phase values that have been
radio-
rectified, converted into A/D values, and then gone through LOW PASS FILTER exceed
150% of rated
motor current. Error is detected when the rated value is exceeded for over 1 second.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 31/117
○ Operation CPU
TCD 55 Inverter Under Speed Detection Detection Application Si210
○ Speed CPU

[Meaning] When actual motor speed does not reach the value commanded. [Countermeasures]

1. Check the connection between control panel and the Rotary


Encoder
fixed to motor shaft.
[Explanation] Detection starts 100msec after motor start-up. An error is detected 2. Verify that U and V-phase on inverter stack side are passing through
when motor speed is detected to be below 4m/min for 100 m/sec U
while command value is 6 m/min or more.
speed and V-phase of HALL-CT respectively.
3. Check the No. of HALL-CT turn (Refer to INV over current table)
4. Check the connection sequence of U, V, and W-phase from inverter
stack to motor terminal.
5. Check the connection between VG connector in DPC-122 PCB and
VA & GA connector of DPP-150.
6. Check the connection between IPM and GU, GV, and GW connector
in DPP-150.
7. Verify that inverter stack IPM(U-phase+, U-phase-, V-phase+, V-
phase-, W-phase+, W-phase-) turn ON and OFF normally and U, V,
and W-phase currents are sine waves with 120 phase difference.
(Verify that U, V, and W-phase currency are sine waves without
deformation by measuring check pin(CHK) 3, 4, and 5 on DPC-122
with scope)
If any error is found, replace the stack.
8. Replace DOC-131 PCB.
9. Replace DPC-122 PCB.
10. Replace DPP-150 PCB.
11. Replace HCT
12. Check if the positioning of traction machine is reverse or normal.
13. Check if the cable of Rotary Encoder is
disconnected.
(Refer to TCD 92)
14. Check if the electric power goes to motor terminal.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 32/117
○ Operation CPU
TCD 56 Inverter Over speed Detection Detection Application Si210
○ Speed CPU

[Meaning] When the actual number of rotations of motor is higher than the normal [Countermeasures]
abnormally.
1. Check the connection between the encoder fitted to the motor
shaft
and the control panel.
[Explanation]
2. Examine that U and V-phase on the STACK pass through those of
the
This error is detected when the motor’s turn number detected exceeds 16 m/min HCT in order.
and, in case of high speed operation, is over 110% of the rated speed. In case of
3. Check the number of turns of HCT(Refer to the INV over current
slow speed, the error is detected when the number is over 120% of the commanded
table).
value for speed.
4. Check for proper connections of the followings:
- U, V and W-phase INV STACK wires to motor terminals in order
- VG connector on DPC-122 and VA, GA connector on DPP-150
- GU, GV & GW connectors on DPP-150 PCB and IPM
5. Check the following
- IPM on INV STACK turns ON/OFF normally. (U-phase+, U-phase-,
V-phase+, V-phase-, W-phase+ and W-phase-) and U, V and W-
phase currents are sine waves with 120 degree phase difference.
(When measuring check pin 3, 4 and 5 with a oscilloscope, examine
that U, V and W-phase currents are sine waves without any
distortion)
If abnormal, STACK needs replacing.
6. Replace DOC-131 PCB.
7. Replace DPC-122 PCB.
8. Replace DPP-150 PCB.
9. Replace Rotary Encoder and check the line.
10. Replace Hall CT.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 33/117
○ Operation CPU
TCD 57 Brake Over Current Trouble Detection Application Si210
○ Speed CPU

[Meaning] When the current of Brake coil exceeds the normal, the trouble occurs [Countermeasures]

1. Check the connection of VJ connector between DPC-122 & DPB-110.


2. Check the red LED. If it is off, check the power supply line(DC 110V).
3. Check if #4, 6 pin of the connector on DPB-110 is DC 100V.
[Explanation] In case that the current exceeds the reference of Brake Control PCB,
4. Check if #3, 5 pin of the connector UB on DOP-116 is DC 100V.
the trouble occurs.
5. Check if the line of Brake is shortage fault between each other.
6. Replace DPB-110 PCB.
7. Replace DPC-122 PCB.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 34/117
○ Operation CPU
TCD 58 Brake Coil Current Trouble Detection Application Si210
○ Speed CPU

[Meaning] When the current of Brake coil exceeds the normal, the trouble occurs [Countermeasures]
Check the Brake power source (DC110V)
1. Check the connection of VJ connector between DPC-122 & DPB-110.
2. Check the red LED. If it is off, check the power supply line(DC 110V).
3. Check if #4, 6 pin of the connector on DPB-110 is DC 100V.
[Explanation] In case that the current exceeds the reference of Brake coil,
4. Check if #3, 5 pin of the connector UB on DOP-116 is DC 100V.
the trouble occurs.
5. Check if the line of Brake is shortage fault between each other.
6. Replace DPB-110 PCB.
7. Replace DPC-122 PCB.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 35/117
○ Operation CPU
TCD 59 Inverter Inoperable for 24 seconds Detection Application Si210
○ Speed CPU

[Meaning] When the motor does not rotate normally. [Countermeasures]

1. Check that the PI gain value of DPC-122 is set to a lower value.


2. Check that the number of turns of HCT is appropriate.
3. Examine that the capacity of the motor is appropriate for that of
[Explanation] This TCD is detected when the motor rotates at a speed of 16 m/min the
for 24 seconds after the motor starts in normal operation.
elevator.
4. Check for IGBT failure on STACK.
5. Check a jam on the car and CWT rails.
6. Check Encoder wiring and Encoder itself.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 36/117
○ Operation CPU
TCD 60 Inverter Spec Data trouble Detection Application Si210
○ Speed CPU

< INV SPEC. APPLICATION MAP >


[Meaning] There is a trouble of Inverter SPEC DATA
Motor(Kw) IPM, IGBT(A) CT-Turns
5.5 50 2
7.5 75 2
9.5, 11 100 2
[Explanation]
13, 15 150 1
1. INV SPEC data was not written on the side of speed. 18, 22 200 1
2. SPEC on the side of Operation and that on the side of Speed are different.
3. Settings of IGBT, motor, speed and TR M/C are not fit to applicable map. Speed Worm
Helical
[Symptom] (m/min) Type RGR Type
RGR
• Unable to start TKXS 38 1/2
• Alarm LED on DOC-131 lights ON. 45 TKM 38 1/2
• R5SC relay or contactor OFF TKL 47
TKXS 38 1/2 H438B 38.35
60
TKM 38 1/2
[Countermeasures] TKL 47
TKXL 47
WMC 38.1/2
<Step 1> WLC 32 2/3
position the NORMAL/STOP switch in DOR-131 on TKXS 22 2/3 H422B 21.92
STOP,
locate JP2 jumper to WE in DPC-122, TKM 22 2/3 H317 17.371
TKL 26 2/3
90
andSUCCESS
When the input A52Eisindisplayed
DOA-100.following WAIT message after a while, TKXL 26 2/3
WMC 25 2/3
return JP2 jumper in DPC-122 to NC, WLC 28
TKXS 22 2/3 H422B 21.92
position the NORMAL/STOP switch in DOR-131 on
NORMAL, TKM 22 2/3 H317 17.371
<Step 2> TKL 26 2/3
and reset by pressing the RESET button in DOC-131. 105
TKXL 26 2/3
WMC 22
If TCD 60 appears still after the actions taken at step 1, verify that
WLC 24
IGBT(or IPM),
If SPEC is not corrected, start again after verifying that SW2 in DOC-131 is
motor, speed and TR M/C are fit to the applicable map in the right. If any
* RGR : Reduction gear ratio
errors
* The capacity of motor should be set to its max.
are found, input a correct data in the corresponding SPEC address. Example) 13/15 -> Set to 15
15/18 -> Set to 18
positioned on WE.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 37/117
○ Operation CPU
TCD 61 Inverter Spec Write trouble Detection Application Si210
○ Speed CPU

[Meaning] When inverter SPEC write is unable, the trouble occurs.


[Countermeasures]

1. Check if J1J jumper on 3-4 in DPC-122 .


2. Check if the contact of short pin is broken.
[Explanation]
3. Replace inverter ROM.
In case that SPEC data can not be written on DSP even performing 4. Replace DPC-122
mode(A52E), the trouble occurs.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 38/117
○ Operation CPU
TCD 62 Inverter Momentary Power Failure Detection[Er_INV_V48] Detection Application Si210
○ Speed CPU

[Meaning] When a momentary power failure is detected in DSP on DPC-122 PCB. [Countermeasures]

1. Check that the connection of VE connector between DPC-122 and


DOC-131.
2. Refer to countermeasures of TCD70.
[Explanation] DSP on DPC-122 PCB reads a signal of inverter momentary power failure
3. Replace DOC-131.
via VE connector. TCD 62 occurs if a value (signal) is abnormal.
4. Replace DPC-122.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 39/117
○ Operation CPU
TCD 69 Missed Phase Detection (100V) Detection Application Si210
○ Speed CPU

[Meaning] When the failure of DC110V or the under voltage of Brake PCB is detected. [Countermeasures]

1. Check if LED1, 2 on DOP-116 are turned on.


2. If LED1,2 are turned off, check the condition of FS1, FS2 fuse.
[Explanation] If one of them is cut, replace the fuse(250V/6A).
3. Check if LED3 on DOP-116 are turned on.
When the breaking or the under voltage of DC 110V, which is for contactor and Brake, 4. If red LED(LD1) on DPB-110 is turned on.
continues 180 msec, the trouble may occurs.
5. If LED3 are turned off, check the condition of FS3 fuse.
If it is cut, replace the fuse(250V/6A).
Coil[SW_SS_ Coil[SW_SS_48V_
100V_DOWN] DOWN_HOLD] v100_err_count >=1 6. If above items are OK, the voltage of PS connector 12-16,
TCD 69
14-16 on DOP-116 is within AC85V±10%.
0x923C 0x9240
If no, replace transformer.
7. Check if the voltage between AC-07 on DOC-131 and ground
+1 v100_err_cout
is within DC110V±10%.
ERD_Inv_Brake_UV
8. Check if the voltage between UB-03 and UB-05 on DOP-116
is within DC110V±10%.
9. Check the cables (VJ & VK) between DPB-110 and DPC-122.
10. If countermeasure 9 is OK, replace DPB-110.
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 40/117
○ Operation CPU
TCD 70 48V Power Trouble Detection Application Si210
○ Speed CPU

[Meaning] This is the method that detects any possible lost phase of E/L three-phase [Countermeasures]
input power. The decision is carried out by checking the DC rectifying voltage(DC 48V)
in the controlling power three-phase AC37V. 1. Verify that D48 FUSE LED(LED3.LED4) in DOP-116
PCB lights on.
[Explanation] If IALM(red) LED and P.F(red) LED lights up on DOC-131, 2. Check the fuse(FS3, FS4) when the above LED lights off. If it
operation will be unable. is disconnected, replace it with a rated fuse(250V/3A).
3. If any error are not found at the above items, verify that the
V48_Down_Count >5 TCD 70 voltage AC 37V± 10% among pin 1, 9 and 12 of PB
connector in DOP-116 PCB BOARD.
4) Verify that the voltage between AB-10 pin in DOC-131 PCB
and F.G is DC48V± 10% .
Left picture below show DC 48V at a normal power and the right picture shows
wave form when a phase was lost.
Lost phase detecting circuit in DOC-131 lights ARM LED when it detects a wave
form which falls down 35V or less. If it detects such wave for 300msec, it makes
Error 70.

Voltage : DC48V±10% Voltage : DC32V±10%

[ Wave form & voltage on normal ] [ Wave form & voltage on abnormal ]

Note) The above voltage is DC value measured by digital volt. meter.


Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 41/117
○ Operation CPU
TCD 71 Voltage Drop Detection (ER_V48) Detection Application Si210
○ Speed CPU

[Meaning] When input power(3 phases) drops to its 85% or below, [Countermeasures]
the trouble occurs. 1. There is no special countermeasure.
Check the power source from the building.
2. Refer to countermeasures of TCD70.
[Explanation] In case 85% of voltage drop continues for 90 msec, the trouble is
detected.
It is detected by the voltage(DC48V) rectified from AC37V that is
3 phases power for control.

Coil[SW_SS_48V_UNDER_85P] under_85p_count > 2


TCD 71
0x923F

+1 under_85p_count
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 42/117
○ Operation CPU
TCD 72 ER_C1SW_ON Detection Application Si210
○ Speed CPU

[Meaning] C1SW ON condition lasts for over 540ms after C1SW OFF [Countermeasures]
commanded.
1. Check the C1SW wiring according to drawing.
2. Refer to countermeasures of TCD88.
3. Replace C1SW contactor.
[Explanation]

Coil[SW_SS_48V_
SWD_I[VI_C1SW] SWD_O[VO_C1ST] DOWN_HOLD] Check_out

0x8066 0x8081 0x923C

Coil[SV_INV_
SWD_I[VI_C1SW] _C1ST] 0x923D
SW_FAIL]
SWD_O[VO

C
0x8066 0x8081 0x9210 DSP_WD]
o
i
l
[
S
W
_
S
S
_

Check_out
TMC_Start(C1SW

ERROR_DETECT_T)

TMC_Check(C1SW_ERROR SWD_I[V1_C1SW]
_DETECT_T,FINISH_STATE) TCD 72

0x802A
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 43/117
○ Operation CPU
TCD 73 ER_C1SW_OFF Detection Application Si210
○ Speed CPU

[Meaning] C1SW OFF condition lasts for over 540ms after C1SW ON [Countermeasures]
commanded.
1. Check the C1SW wiring according to drawing.
2. Refer to countermeasures of TCD89.
3. Replace C1SW contactor.
[Explanation]

Coil[SW_SS_48V_
SWD_I[VI_C1SW] SWD_O[VO_C1ST] DOWN_HOLD] Check_out

0x8066 0x8081 0x923C

Coil[SV_INV_
SWD_I[VI_C1SW] _C1ST] 0x923D
SW_FAIL]
SWD_O[VO

C
0x8066 0x8081 0x9210 DSP_WD]
o
i
l
[
S
W
_
S
S
_

Check_out
TMC_Start(C1SW

ERROR_DETECT_T)

TMC_Check(C1SW_ERROR SWD_I[V1_C1SW]
_DETECT_T,FINISH_STATE) TCD 89

0x802A

1. It detects an error when C1SW


contact input is nothing even
C1SW contactor is turned on.
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 44/117
○ Operation CPU
TCD 74 Operation SPEC DATA Trouble Detection Application Si210
○ Speed CPU

[Meaning] SPEC DATA trouble is detected in Operation CPU, [Countermeasures]


when EEPROM SPEC DATA is not within controllable range. Inspect and correct the data of SPEC ROM(EEPROM- 28C64).

Search corresponding address from the SPEC list, and then


[Explanation] This trouble occurs when the value of SPEC DATA in EEPROM enter the address by pressing “A31E” on the Annunciator(ANN).
violates the setting. Correct the data value of corresponding address of EEPROM
and reset.
1. When the data is not gear-less type but designated data.
2. Concerning gear type, the data of TR M/C is out of range. 1. Gear type (Address: 0106 H)
3. When the value of encoder is not 8192 P/R 2. TR M/C Type (Address: 0108H)
4. When the data of the speed is out of range. 3. Rotary Encoder pulse (Address: 010EH)
5. When the data of IPM capacity is out of range. 4. Speed (Address: 0104H)
6. When the data of H.CT TURN is out of range. 5. IGBT capacity (Address: 010AH)
7. When the data of motor capacity is out of range. 6. H.CT TURN (Address: 010CH)
8. When the number of service floor is different with SPEC. 7. Motor capacity (Address: 0102H)
9. When the number of shelter plate is different 8. Service floor (Address: 038CH~03CAH)
with SPEC. 9. Number of shelter plate (Address: 0300H)

[Reference] The data troubled can be checked by A42E(trace


data).

If data of each BIT is 1, the SPEC DATA of set BIT is the reason of the trouble.

15 14 13 12 11 10 9
floor plate
8
Service Shelter
- - - - - -

TURN Encoder
7 6 5 4 3 2 1
0
H.CT Rotary
IGBT Motor - Speed TM Gear
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 45/117
○ Operation CPU
TCD 76 EEPROM Write Trouble Detection Application Si210
○ Speed CPU

[Meaning] When different values are found over 100 times while writing data on [Countermeasures]
EEPROM and reading data from the same address.
1. Verify if SW2 switch in DOC-131 is switched to “WE” side.
2. Verify if EEPROM is properly inserted into DOC-131.
[Explanation] This error means that the SPEC DATA is not written properly due to
3. Check EEPROM.
fault 4. Replace SPEC ROM.
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 46/117
○ Operation CPU
TCD 77 EEPROM Read Trouble Detection Application Si210
○ Speed CPU

[Meaning] Different data are found over 4 consecutive times while reading data [Countermeasures]
from the same address on EEPROM. 1. Check EEPROM.
2. Verify that EEPROM is properly inserted into DOC-131
[Explanation] BOARD.
If there is any different data over 4 times consecutively as same
address data is read. The error is detected 3. Replace SPEC ROM.
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 47/117
○ Operation CPU
TCD 78 Floor Height measuring Table SUM trouble Detection Application Si210
○ Speed CPU

[Meaning] EEPROM floor height measurement table error [Countermeasures]

1. EEPROM Address (After pressing ANN ‘A31E’)


Address of where floor height starts: 1A00H
Floor height table sum : Check the value of
[Explanation] 1B10H.
2. Re-measure the floor height
Addresses starting from 1A00H of EEPROM, floor height value of each floor is saved 3. After measuring the floor height verify if the floor indicating
after measuring the floor height. In 1B10H of EEPROM, the sum of floor height of each value of LCE are conforming to spec. If the values are contrary,
floor is saved. If even one of three cases below occurs, this error will occur.
adjust the plate and check the installation.
4. Consecutive failure of floor height measurement, press ‘A31E’
1. When the sum obtained by adding each floor height table value saved in on ANN, enter the address below and confirm the value.
EEPROM(1A00H) and the floor height sum data saved in EEPROM
does not match. Address ;
2. When the floor height sum data in EEPROM is 0(Zero).
-Total number of floors : 0300H (Number of shelter plate )
3. When the floor height of the lowest floor of floor height table in EEPROM is not the
lowest floor height(150000). -Top floor : 041CH
-Bottom floor : 0420H
-Service floor : 038CH ~ 03CAH

5. Replace SPEC ROM


[Symptom]
1. Low speed return operation to the lowest level with buzzer ringing and display * How to measure floor height
ACD = 09. 1) Press ‘A12E’ on ANN, and press 3.
2. In case there is no Non-Stop floor, operate the nearest floor. 2) If the floor height is measured successfully, press ‘FFFF’.
3. Stop and standby with ACD = 09. 3) If the measuring fails, measure the floor height again.
4) If the measuring fails repeatedly, verify if the total floor number
and the highest floor in EEPROM(28C64) are identical with
those in the field.
Part: : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 48/117
○ Operation CPU
TCD 79 NVRAM Floor Height measuring Table SUM trouble Detection Application Si210
○ Speed CPU

[Meaning] NVRAM floor height table error [Countermeasures]

1. In case only TCD 79 is displayed, the system returns


automatically to normal operation mode.
[Explanation] 2. In case TCD 79 occurs with TCD 78, perform the
countermeasures of TCD 78.
After measuring of floor height, the floor height value of each floor and the sum of
them are designed to be saved in EEPROM and NVRAM(Backup Ram).

If even one of three cases below occurs, this error will occur.

1. When the sum obtained by adding each floor height table value saved in
NVRAM(Backup RAM) and the floor height sum data saved in
RAM(Backup RAM) does not match.
2. When the floor height sum data in NVRAM is 0(Zero).
3. When the floor height of the lowest floor of floor height table in NVRAM is
not the lowest floor height(150000).

[Symptom]

1. Low speed return operation to the lowest level with buzzer ringing and
display
ACD = 0B.

2. When DL turns on, alerts by with ACD = 27.


Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 49/117
○ Operation CPU
TCD 84 R5SC Relay ON trouble Detection Application Si210
○ Speed CPU

[Meaning] R5SC ON condition lasts for over 540ms after R5SC OFF command signal. [Countermeasures]

1. Verify if the voltage of AB-01 is 48V .


2. Verify NORMAL/STOP in E&I panel is positioned

[Explanation] to NORMAL.
3. Verify if R5SC relay is properly inserted.
SWD_I[VI_R5SC] 4. The LED(red) of R5SC relay will light on while
SWD_O[VO_R5SC]
check_out driving.
0x8001 0x8082 Verify if contacts are connected during LED lights on and
SWD_I[VI_R5SC] SWD_O[VO_R5SC] disconnected during LED lights off.
Coil[SV_INV_SW_FAIL] 0x923D
5. Check contacts when relay turns on.
0x8001 0x8082 0x9210
6. Replace R5SC relay(contactor type).
Coil[SW_SS_DSP_WD]

check_out
TMC_Start(R5SC_
ERROR_DETECT_T)

TMC_Check(R5SC_ERROR_
DETECT_T, FINI SH_STATE) SWD_I[VI_R5SC]
TCD 84

0x800
1
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 50/117
○ Operation CPU
TCD 85 R5SC Relay off trouble Detection Application Si210
○ Speed CPU

[Meaning] R5SC OFF condition lasts for over 540ms after R5SC ON command signal [Countermeasures]
1. Verify if the voltage of AB-01 is 48V .
2. Verify NORMAL/STOP in E&I panel is positioned
to NORMAL
[Explanation]
3. Verify if R5SC relay is properly inserted.
SWD_I[VI_R5SC] SWD_O[VO_R5SC] check_out
4. The LED (red) of R5SC relay will light on while
driving.
0x8001 0x8082 Verify if contacts are connected during LED lights on and
SWD_I[VI_R5SC] SWD_O[VO_R5SC] Coil[SV_INV_SW_FAIL] 0x923D disconnected during LED lights off.
5. Replace R5SC relay (contactor type).
0x8001 0x8082 0x9210 Coil[SW_SS_DSP_WD]

check_out
TMC_Start(R5SC_
ERROR_DETECT_T)

TMC_Check(R5SC_ERROR_
DETECT_T, FINI SH_STATE) SWD_I[VI_R5SC]
TCD 85

0x800
1
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 51/117
○ Operation CPU
TCD 86 C1BR CTT. on trouble Detection Application Si210
○ Speed CPU

[Meaning] Even after 540ms away from C1BR off command, C1BR on is maintained. [Countermeasures]

P48

MC1ST-01 C1BR MC1BR-04 AA-08 AA-08


[Explanation]
13 14
SWD_I[VI_C1BR] SWD_O[VO_C1BR] check_out
3 4 DOC-131
0x8029 0x8080

SWD_I[VI_C1BR] SWD_O[VO_C1BR] Coil[SV_INV_SW_FAIL] 0x923D

0x8029 0x8080 0x9210 Coil[SW_SS_DSP_WD] 1. Check voltage of AA-08 of DOC-131 from above circuit.
• When C1BR driving section is ON : DC 48 V
check_out • When C1BR driving section is OFF : 0 V
TMC_Start(R5SC_
ERROR_DETECT_T) 2. Check the state of input state indicating row(row 3)
TMC_Check(C1BR_E column 10 on LCD of DOA-100.
RROR_
DETECT_T, FINI SH_STATE) SWD_I[VI_C1BR]
TCD 86
• When C1BR driving section is ON : 1
• When C1BR driving section is OFF : 0
0
x8029 3. Check C1BR contact point of contactor.

• Even after
540ms away from OFF command of C1BR output, C1BR contact does not
turns OFF, and C1BR contact point input is ON is detected(driving section ON
failure).
• Even with C1BR
contact off, C1BR contact point input on is detected, because of contact point
not being off(contact point melted and adhered).
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 52/117
○ Operation CPU
TCD 87 C1BR CTT. OFF trouble Detection Application Si210
○ Speed CPU

[Meaning] Even after 540ms away from C1BR on command, [Countermeasures]


C1BR off is maintained.
P48

MC1ST-01 C1BR MC1BR-04 AA-08 AA-08


[Explanation]
13 14
SWD_I[VI_C1BR] SWD_O[VO_C1BR] check_out
3 4 DOC-131
0x8029 0x8080

SWD_I[VI_C1BR] SWD_O[VO_C1BR] Coil[SV_INV_SW_FAIL] 0x923D

0x8080 0x9210 1. Check voltage of AA-08 of DOC-131 from above circuit.


0x8029 Coil[SW_SS_DSP_WD]
• When C1BR driving section is ON : DC 48 V
check_out • When C1BR driving section is OFF : 0 V
TMC_Start(C1BR_
ERROR_DETECT_T) 2. Check the state of input state indicating row(row 3)
TMC_Check(C1BR_ERROR_ column 10 on LCD of DOA-100.
DETECT_T, FINI SH_STATE) SWD_I[VI_C1BR]
TCD 87 • When C1BR driving section is ON : 1
0x8029 • When C1BR driving section is OFF : 0
3. Check C1BR contact point of contactor.
4. Check BS1,BS2 switch
• Even after 540ms away from ON command of C1BR output, C1BR contact
does not become ON, and C1BR contact point input is OFF is detected(driving
section OFF failure).
• Even with C1BR contact on, C1BR contact point input off is detected, because
of contact point not being on(failure of contact point off).
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 53/117
○ Operation CPU
TCD 88 C1ST CTT. ON trouble Detection Application Si210
○ Speed CPU

[Meaning] Even after 540ms away from C1ST off command, C1ST on is maintained. [Countermeasures]

P48

MC1ST-01 C1ST MC1ST-02 AA-07 AA-07


[Explanation]
21 22
Coil[SW_SS_48V_
SWD_I[VI_C1ST] SWD_O[VO_C1ST] DOWN_HOLD] check_out 31 32 DOC-131
0x
802A 0x8081 0x923C

SWD_I[VI_C1
ST] SWD_O[VO_C1ST] Coil[SV_INV_SW_FAIL] 0x923D 1. Check voltage of AA-07 of DOC-131 from above circuit.

0x802A 0x8081 • When C1ST driving section is ON : 0 V


0x9210 Coil[SW_SS_DSP_WD]
• When C1ST driving section is OFF : DC 48 V
ERROR_DETECT_T) 2. Check the state of input state indicating row (row 3)
check_out
TMC_Start(C1ST_ column 9 on LCD of DOA-100.
DETECT_T, FINI SH_STATE) SWD_I[VI_C1ST]
• When C1ST driving section is ON : 1
TMC_Check(C1ST_ERROR_
TCD 88 • When C1ST driving section is OFF : 0
3. Check C1ST contact point of contactor.
0
x802A

• Even after 540ms away from OFF


command of C1ST output, C1ST contact does not become OFF, and C1ST
contact point input is ON is detected.
• Even with C1ST contact off, C1ST
contact point input on is detected, because of contact point not being off.
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 54/117
○ Operation CPU
TCD 89 C1ST CTT. OFF trouble Detection Application Si210
○ Speed CPU

[Meaning] Even after 540ms away from C1ST on command, C1ST off is maintained. [Countermeasures]

P48

MC1ST-01 C1ST MC1ST-02 AA-07 AA-07


[Explanation]
21 22
Coil[SW_SS_48V_
SWD_I[VI_C1ST] SWD_O[VO_C1ST] DOWN_HOLD] check_out 31 32 DOC-131

0x
802A 0x8081 0x923C

SWD_I[VI_C1
ST] SWD_O[VO_C1ST] Coil[SV_INV_SW_FAIL] 0x923D 1. Check voltage of AA-07 of DOC-131 from above circuit.

0x8081
• When C1ST driving section is ON : 0 V
0x802A
0x9210 Coil[SW_SS_DSP_WD]
• When C1ST driving section is OFF : DC 48 V
ERROR_DETECT_T) 2. Check the state of input state indicating row(row 3)
check_out
TMC_Start(C1ST_ column 9 on LCD of DOA-100.
DETECT_T, FINI SH_STATE) SWD_I[VI_C1ST]
• When C1ST driving section is ON : 1
TMC_Check(C1ST_ERROR_
TCD 89
• When C1ST driving section is OFF : 0
3. Check C1ST contact point of contactor.
0
x802A 4. Check if rope compensation function is
applied.
- Data in address 0016 is ‘01’ or ‘FF’, even If the function is
not applied. Change the data to ‘00’.
• Even after 540ms away from ON
contact
command point not being
of C1ST on. C1ST contact does not become ON, and C1ST
output, 5. If rope compensation function is applied, check R1ML Relay.
contact point input is OFF is detected.
• Even with C1ST contact on, C1st
contact point input off is detected, because of
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 55/117
○ Operation CPU
TCD 90 SUPRESS ON trouble Detection Application Si210
○ Speed CPU

[Meaning] Even after 360ms away from driving OFF command from operation side [Countermeasures]
to speed side,ON feedback is maintained.
1. Check flickering condition of WDT LED(green) of DPC-122.
2. Check connection condition of communication cable(64P)
[Explanation] between operation and speed.
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] 3. Check flickering condition of SYS2 LED(green) of DOC-131.
RUN_STOP_FB] SWD_I[VI_C1ST]

0x91C3 0x9207
0x802A
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] RUN_STOP_FB]

0x91C3
0x9207

SWD_O[VO
_C1ST] SWD_I[VI_R5SC]
Coil[SV_INV_SW_FAIL] check_out

0x8081
0x8001 0x9210 TMC_Start(SUPRS_

c
heck_out Coil[RS_SUPPRESS_ON]
DETECT_T, SH_STATE) TCD 90
FINI ON_OFF_DETECT_T)

TMC_Check(SUPRS_
ON_OFF_

0
x91C3

Even suppress OFF


command of operation control side is maintained for 360ms, the suppress
command which is a feedback from speed control side does not become OFF,
and maintain continuously ON.

[Symptom]

Sudden stop during


running.
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 56/117
○ Operation CPU
TCD 91 SUPRESS OFF trouble Detection Application Si210
○ Speed CPU

[Meaning] Even after 360ms away from driving ON command from operation side [Countermeasures]
to speed side,OFF feedback is maintained.
•1. Check flickering condition of WDT LED(green) of DPC-122.
•2. Check connection condition of communication cable(64P)
[Explanation] between operation and speed.
Coil[SV_INV_ • Check flickering condition of SYS2 LED(green) of DOC-131.
Coil[RS_SUPPRESS_ON] RUN_STOP_FB] SWD_I[VI_C1ST]

0x91C3 0x9207
0x48082
Coil[SV_INV_
Coil[RS_SUPPRESS_ON]
RUN_STOP_FB]

0x91C3 0x9207

SWD_O[VO_C1ST]
SWD_I[VI_R5SC]
Coil[SV_INV_SW_FAIL]
check_out

0x8081 0x8001
0x9210 TMC_Start(SUPRS_

check_out
DETECT_T, SH_STATE) Coil[RS_SUPPRESS_ON]
TCD 91
ON_OFF_DETECT_T)
FINI

TMC_Check(SUPRS_
ON_OFF_

0
x91C3

Even
suppress ON command of run control side is maintained for 300ms, the
suppress command which is a feedback from speed control side does not
become ON, and maintain continuously OFF.
[Symptom]

S
udden stop during running.
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 57/117
○ Operation CPU
TCD 92 R.E disconnected Detection Application Si210
○ Speed CPU

[Meaning] Disconnection of Rotary Encoder both phases (A, B) is detected [Symptom]

Sudden stop during running.

[Explanation] [Countermeasures]

ALM LED (Red color) on DOC-131 is turned on: Operation unable condition
1. Voltage check of AD
With speed command is more than 1m/min and C1ST & C1BR is on connector in DOC-131 in
1. In rope compensation operation, if the pulse of R/E doesn’t change for 4.86 seconds, stop.
the trouble occurs. PIN 1 : 15 V ± 5% (power supply of R/E)
2. In other operation (not rope compensation), if the pulse of R/E doesn’t change for PIN 2 : 0 V ± 0.5 V (GND)
1.62 seconds, the trouble occurs. PIN 3 : 0 V ± 0.5 V or 15 V ±
5% PIN 4 : 0 V ± 0.5 V or 15 V
± 5%
Coil[RS_RUNNING] SWD_O[VO_C1BR] SWD_I[VI_C1BR]
SWD_I[VI_C1ST]
2. Check voltage of AD connector in DOC-
0x91C3 0x9207 0x9207
140 during running.
0x48082
PIN 1 : 15 V ± 5%
SWD_O[VO_C1ST] Coil[IS_CMD_V_1] PIN 2 : 0 V ± 0.5 V
check_out PIN 3 : 7.5 V ± 5% (measuring DC by DMM)
0x91C3 0x91C3 PIN 4 : 7.5 V ± 5% (measuring DC by DMM)
check_out enco_diff == 0
TMC_Start(ENCODER_
DISCON_DETECT_T
TMC_Check(ENCODER_DISCON_ Coil[RS_ROPE_ enco_input_er_cnt++
DETECT_T,FINISH_STATE) COMPEN_REQUEST]

0x8081

enco_input_er_cnt > 2 TCD 92

TCD 92
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 58/117
○ Operation CPU
TCD 93 R.E pulse counter read trouble Detection Application Si210
○ Speed CPU

[Meaning] The difference is more than 1mm in reading the value of R.E twice. [Symptom]

Sudden stop during running.

[Explanation]

In case the difference that is more than 1mm in reading the value of R.E twice, occurs
more than 10 times, TCD is detected.
[Countermeasures]

See the countermeasures of TCD 92.


Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 59/117
○ Operation CPU
TCD 94 R.E pulse counter trouble Detection Application Si210
○ Speed CPU

[Meaning] In case that the case of changed value between R.E counter value read [Countermeasures]
in current cycle and in the previous cycle exceeds 3 times, and
1. Check SPEC data from address 0100H ~ 0112H of control
this exceeded value is continued for 150ms, the trouble is detected.
SPEC.
2. Check if R.E is out of function. (Refer to TCD 92)
[Explanation]

• This can be generated when SPEC input is abnormal.


• This will be detected, if specs, such as T/M, gear, and speed does not match.
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 60/117
○ Operation CPU
TCD 95 R5SX OFF trouble (Safety line) Detection Application Si210
○ Speed CPU

[Meaning] Off detected from hoist way and safety circuit. [Countermeasures]

1.Enter A21E in KEYPAD of DOA-100, to check address 8011


and verify the data if it is x01.
[Explanation] 2. Check voltage of each connector.

OFF detected when R5SX off is maintained more than 540msec. - CA-15 (DC 48V)
- GRS-01~02(GTC) , GRS-04~05(OS) , GRS-07,08(OBS)
- LSU-01~02(FLU) , LSD-01~02(FLD) ,Y1-02~Y1-01(SCS)
- Check voltage in sequence of Y1-02 ~ Y1-01 (SCS) AB-16,
to verify if voltage is DC 48V ± 5%, and if there are no
SWD_O[VO_
SWD_I[VI_V48] SWD_I[VI_R5SX]
ROPE_GRIPPER] check_out voltage detected, check the state of each switch.
0x8011
0x8010 TMC_Check(POWER_ 0x8094 Coil[SW_SS_48V_ 3. In step 2, if 48V is detected in AB-16, but the data of address
READY_T, FI NISH_STATE) DOWN_HOLD] 8011 is x00, input circuit is abnormal.
check_out r5sx_err_count > 3 4. Replace fuse resistor (R13) with spare.
TCD 95
5. Replace DOC-131 PCB

+1 r5sx_err_count
Fuse resistor (R13)
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 61/117
○ Operation CPU
TCD 96 Operation mode input trouble Detection Application Si210
○ Speed CPU

[Meaning] In case of ERO(E&I Panel) switch signal and ON_CAR TOCI switch [Countermeasures]
signal having input concurrent time, or no signal of operation being inputted at the P48V DCL-243
same time.
NORMAL CIN-02 RHIGH

[Explanation] $82AD

TMC_Check(POWER_ MAINT(IN
READY_T,FINISH_STATE) TCD 200 TCD 202 SPECTION) ONC-02 RONCAR
check_out
$82AF
CIN-03
check_out CND_F_Op[CN_HIGH] CND_F_Op[CN_IN_CAR] RINCAR
input_err
$82AE
0x82AE T.O.C.I BOX
0x82AD
CND_F_O
p[CN_ON P48V [ In case of
_CAR] applying IN CAR Switch ] DCL-243

0x82AF
2 1 OFF
CND_F_Op[CN_IN_CAR]
2 3 NORMAL CIN-02 RHIGH
CND_F_Op[CN_ON_CAR]
$82AD
0x82AE 0x82AF
3
1 MAINT CIN-03 RINCAR
CND_F_Op[CN_HIGH]
CND_F_Op[CN_IN_CAR]
0x82AE
CND_F_Op[CN_ON_CAR] $82AE
empty_err
5
0x82AD 990 msec 6 ON 5 4 MAINT ONC-02 RONCAR
TMC_Start(OP_MODE_
0x82AF
$82AF
4
input_err
3060 msec 6
ERROR_DETECT_T)
ON CAR SW IN CAR
MAINT SW
empty_err
DETECT_T, FINISH_STATE) TCD 96
TMC_Start(MODE_INPUT_ 1. Enter A21E in DOA-100 KEYPAD, and check data of
ERROR_DETECT_T)
address 82AD,82AE and 82AF for each electric diagram.
TMC_Check(OP_MODE_ERROR_
DETECT_T, FINISH_STATE) 2.Only one from above 3 input ports should be recognized
as “H”.

TMC_Check(MODE_INPUT_ERROR_ 3. 2. If there is no “H”, verify if ON CAR switch is positioned on


ONCAR position and INCAR MAINT switch is not positioned on
MAINT.
4. If there are two or more “H”, check the connection and voltage of
each phase.
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 62/117
○ Operation CPU
TCD 97 CDS trouble Detection Application Si210
○ Speed CPU

[Meaning] When CDS is inputted after DOLS operation, the trouble is detected. [Countermeasures]

1. If 0V±0.5V is detected when measuring voltage of


Y2-03, CA-07 with DOLS, external condition is normal.
2. In case of 1, if LCD row 3 column 15 of DOA-100 is displayed
[Explanation] 1, input section of DOC-131 is normal.
3. After checking of 2, if LCD row 3 column 13 of DOA-100 is
Coil[SW_ Coil[SW_FS_ CND_F_Op[CN_ CND_F_Op[CN_ displayed 0, it is normal. If row 3 column 13 is 1, check
GS_IS_STOP] MAINT] IN_CAR] ON_CAR] SWD_I[VI_RDMC] voltage of CA-08(CDS). After DOLS, CDS switch is opened,
so
0x925D 0x929A 0x82AE 0x82AF
0x8060 0V must be displayed to be normal.
4. Check CDS switch of car if voltage of CA-08 level is 48V.
Coil[SW_SV_ Coil[SW_GS_
DOOR_ZONE] Coil[DC_
CLOSE_CMD] TCD 188 TCD 171
1ST_FIRE]

0x9274 0x9250 0x908E

[VSWD_O
O_R2OP] SWD_I[VI_LDS]
check_out

0x8083 0x802C

SWD_I[VI_DOLS]
SWD_I[VI_CDS]
TMC_Check(R2CD_R2LD_ 0x802B
0x802D

ERROR_DETECT_T,RUN_STATE)

check_out
990 msec TMC_Start(R2CD_R2LD_

ERROR_DETECT_T)
TMC_Check(R2CD_R2LD_
ERROR_DETECT_T,
FINISH_STATE)
Coil[DC_DOLS]
SWD_I[VI_CDS]
TCD
97

0x90A6 0x802B
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 63/117
○ Operation CPU
TCD 98 LDS trouble Detection Application Si210
○ Speed CPU

[Meaning] When LDS is inputted after DOLS operation, the trouble is detected. [Countermeasures]

1.If 0V±0.5V is detected when measuring voltage of


Y2-03, CA-07 with DOLS, external condition is normal.
2.In case of 1, if LCD row 3 column 15 of DOA-100 is displayed
[Explanation] 1, input section of DOC-131 is normal.
3.After checking of 2, if LCD row 3 column 5 of DOA-100 is
Coil[SW_ Coil[SW_FS_ CND_F_Op[CN_ CND_F_Op[CN_ displayed into 0, it is normal. If row 3 column 5 is 1, check
GS_IS_STOP] MAINT] IN_CAR] ON_CAR] SWD_I[VI_RDMC] voltage of AB-15(LDS). After DOLS, LDS switch is
opened, so 0V must be displayed to be normal.
0x925D 0x929A 0x82AE 0x82AF 4. Check LDS switch of hall if voltage of AB-15 level is 48V.
0x8060

Coil[SW_SV_ Coil[SW_GS_
DOOR_ZONE] Coil[DC_
CLOSE_CMD] TCD 188 TCD 171
1ST_FIRE]

0x9274 0x9250 0x908E

[VSWD_O
O_R2OP] SWD_I[VI_LDS]
check_out

0x8083 0x802C

SWD_I[VI_DOLS]
SWD_I[VI_CDS]
TMC_Check(R2CD_R2LD_ 0x802B
0x802D

ERROR_DETECT_T,RUN_STATE)

check_out
990 msec TMC_Start(R2CD_R2LD_

ERROR_DETECT_T)
TMC_Check(R2CD_R2LD_
ERROR_DETECT_T,
FINISH_STATE)
Coil[DC_DOLS]
SWD_I[VI_LDS]
TCD
98

0x90A6 0x802C
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 64/117
○ Operation CPU
TCD 99 Dual input signal trouble Detection Application Si210
○ Speed CPU

[Meaning] Different contact states of the same inputs between operation CPU and [Countermeasures]
speed CPU exceeds for 300ms. 1. Check trace data of TCD 99 by means of ‘A42E’ trace mode.
2. The meaning of each bit is as left table, in case that ‘1’ is set
at one of bit, meaning of the bit is the reason of trouble.
[Explanation]

Bit of operation CPU input main_in

Bit of speed CPU input

inv_in main_in inv_in

TCD 99
ICD_Dual_Input_Error
0x8106

ICD_Dual_Input_Error err_count >= 7

0x8106

err_count ++

Trace Data Format


b15 b14 b13 b12 b11 b10 b9
b8
HIGH M/R
Maint

b7 b6 b5 b4 b3 b2 b1 b0

SD1D SD1U LDC DOLS R2LD C1BR C1ST


R5SC
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 65/117
○ Operation CPU
TCD 100 SD1D ON trouble Detection Application Si210
○ Speed CPU

[Meaning] SD1D does not operate from bottom floor. [Countermeasures]

1.Check the value of address 8023 from MEMORY READ


MODE, when car is not in bottom floor. If it is x00, it is normal.
If it is x01, check voltage of LSD-05, LSD-06 and HA-02. They
[Explanation] must have DC 48V.
DC48V is normal, if not, check wiring and connection.
It is detected when SD1D input does not enter when car is in bottom floor.
2. Check the value of address 8023 from MEMORY READ
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err MODE when car is in bottom floor. If it is x01, it is normal. If it
is x01, check voltage of LSD-06 and HA-02, and They must
have DC 0V.
Coil[SV_ Coil[SW_SS_48V_ Coil[AC_OP_
Coil[AC_OP_FHM_ FORCE_DECEL] DOWN_HOLD] FHM_MODE] 3. Check if SDS switches works normally.
START_MODE]

0x921D 0x923C 0x9031 0x9032 4. Check assembly condition of SDS1D

Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC] check_out
0x9256 0x9030 0x8025

Coil[IS_ZERO_V]

0x91F2

FTD_Current_Fl ==
check_out SPD_Floor_Spec.Bottom
SWD_I[VI_SD1D] TCD 100

0x8023
Part: TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No.: SI-TS-02-2
Page: 66/117
○ Operation CPU
TCD 101 SD2D ON trouble Detection Application Si210
○ Speed CPU

[Meaning] SD2D does not operate from bottom floor. [Countermeasures]

1.Check the value of address 8024 from MEMORY READ


MODE, when car is not in bottom floor. If it is x00, it is normal.
If it is x01, check voltage of LSD-07, LSD-08 and HA-03. They
[Explanation] must have DC 48V.
DC48V is abnormal, check wiring and connection.
Detected only when the rated speed is 90m/min or more.
Detected when SD2D input does not enter when car is on the bottom floor. 2. Check the value of address 8024 from MEMORY READ
MODE when car is in bottom floor. If it is x01, it is normal. If it
is x01, check voltage of LSD-08 and HA-03, and They must
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err
have DC 0V.

3. Check if SDS switches works normally.


Coil[SV_ Coil[SW_SS_48V_ Coil[AC_OP_
Coil[AC_OP_FHM_
FORCE_DECEL] DOWN_HOLD] FHM_MODE] START_MODE] 4. Check assembly condition of SDS2D

0x921D 0x923C 0x9031 0x9032

Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC] check_out
0x9256 0x9030 0x8025

Coil[IS_ZERO_V]

0x91F2

FTD_Current_Fl ==
check_out SPD_Floor_Spec.Bottom
SWD_I[VI_SD2D] TCD 101

SPD_Control_Spec.
0x8024
Contract_Velocity >= 90
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 67/117
○ Operation CPU
TCD 107 SD1U ON trouble Detection Application Si210
○ Speed CPU

[Meaning] SD1U does not operate from bottom floor. [Countermeasures]

1.Check the value of address 8021 from MEMORY READ MODE,


when car is not in top floor. If it is x00, it is normal. If it is x01,
check voltage of LSU-05, LSU-06 and HA-06. They must have
[Explanation] DC 48V.
DC48V is abnormal, check wiring and connection.
It is detected when SD1U input does not enter when car is in top floor.
2. Check the value of address 8023 from MEMORY READ MODE
when car is in top floor. If it is x01, it is normal. If it is x01, check
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err
voltage of LSU-06 and HA-06, and They must have DC 0V.

3. Check if SD switch works normally.


Coil[SV_ Coil[SW_SS_48V_ Coil[AC_OP_ Coil[AC_OP_FHM_
FORCE_DECEL] DOWN_HOLD] FHM_MODE] START_MODE]
4. Check assembly condition of SDS1U.
0x921D 0x923C 0x9031 0x9032

Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC] check_out
0x9256 0x9030 0x8025

Coil[IS_ZERO_V]

0x91F2

FTD_Current_Fl ==
check_out SPD_Floor_Spec.Top
SWD_I[VI_SD1U] TCD 107

0x8021
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 68/117
○ Operation CPU
TCD 108 SD2U ON trouble Detection Application Si210
○ Speed CPU

[Meaning] SD2U does not operate from bottom floor. [Countermeasures]

1.Check the value of address 8022 from MEMORY READ


MODE, when car is not in bottom floor. If it is x00, it is normal.
If it is x01, check voltage of LSU-07, LSU-08 and HA-07. They
[Explanation] must have DC 48V.
DC48V is abnormal, check wiring and connection.
Detected only when the rated speed is 90m/min or more.
Detected when SD2U input does not enter when car is on the top floor. 2. Check the value of address 8022 from MEMORY READ
MODE when car is in bottom floor. If it is x01, it is normal. If it
is x01, check voltage of LSU-08 and HA-07, and They must
TCD 77 TCD 78 TCD 114 have DC 0V.
ERD_Digi_Fl_Err
3. Check if SD switch works normally.

Coil[SV_ Coil[SW_SS_48V_ Coil[AC_OP_ 4. Check assembly condition of SDS2U.


Coil[AC_OP_FHM_ FORCE_DECEL] DOWN_HOLD] FHM_MODE]
START_MODE]

0x921D 0x923C 0x9031 0x9032

Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC] check_out
0x9256 0x9030 0x8025

Coil[IS_ZERO_V]

0x91F2

FTD_Current_Fl ==
check_out SPD_Floor_Spec.Top
SWD_I[VI_SD2U] TCD 108

SPD_Control_Spec.
0x8022
Contract_Velocity >= 90
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 69/117
○ Operation CPU
TCD 114 RPD ON trouble (LDC) Detection Application Si210
○ Speed CPU

[Meaning] Detected RPD (LDC) ON/OFF trouble. [Countermeasures]

1.Check at door zone, if the value of 3rd row and 5th column of
DOA-100 is ‘1’.
[Explanation]
Coil[RS_RUNNING] Coil[SW_FS_MAINT] SWD_I[VI_LDC]
2. Check at no door zone, if the value of 3rd row and 5th column
of DOA-100 is ‘0’.
0x91B0 0x929A 0x8025
Coil[SW_GS_LDC]
3. Check the voltage between Y1-05 of DOM PCB and CA-10 of
0x9251 DOC-131. (with door zone, 0V is normal and without door zone,
48V is normal)
Coil[SW_GS_OPEN_ZONE] Coil[IS_CUR_V_10]
check_out
0x9256 0x91EB 4. Check if RPD is defective.
check_out 2070 msec
TMC_Start(RPD_
OFF_ERR_T)
TMC_Check(RPD_OFF_
ERR_T,FINISH_STATE)
TCD 114
RPD off error

TCD 78 Coil[RS_RUNNING] SWD_I[VI_C1ST] SWD_I[VI_C1BR]

0x91B0 0x802A 0x8029

Coil[SV_FAST_MODE] Coil[IS_CUR_V_10] Coil[AC_OP_ALP_MODE]


check_out
0x9202 0x91EB 0x9041

check_out SWD_I[VI_LDC] == old_LDC_state


TMC_Reset(RPD_ON_
0x8025 OFF_DETECT_T)

TMC_Start(RPD_ON_
OFF_DETECT_T)
TMC_Check(RPD_ON_OFF_
DETECT_T,FINISH_STATE) TCD 114

RPD on error
SWD_I[VI_LDC]
old_LDC_state
0x8025
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 70/117
○ Operation CPU
TCD 116 RPD ON trouble (LDU) Detection Application Si210
○ Speed CPU

[Meaning] Detected RPD(LDU) ON/OFF trouble. [Symptom]

No problem for operation, but rope compensation function is


unable.

[Explanation]
[Countermeasures]
When LDU trouble is detected, rope compensation function would be cut.
1. The trouble will be detected, when SPEC data in address 0016
SPD_Function. TMC_Check(POWER_ Coil{AC_OP_ SPD_I[SP_ is set, even if rope compensation is not applied.
Rope_Compen RE ADY_T,FINISH_STATE) MAINT_MODE] FAC_INSPECT]

0x9030 2. Check if the input signal of LDU is activated normally.


TCD 78 TCD 79 TCD (Check by Memory Read Mode A21E, Address: 8027)
114
tmp
3. Check the voltage between Y3-14 of DOM PCB and CB-
tmp Coil[IS_ZERO_V] Coil[IS_ZONE_250] SWD_I[VI_LDC] 03 of
check_out
0x91F2 0x9191 0x8025
DOC-131. (B contact)
48V: LDU off, 0V: LDU on.
check_out SWD_I[VI_LDU] SWD_I[VI_LDD] TCD 116
4. Replace LDU, if LDU RPD is defective.
0x8027 0x8028
tmp Coil[IS_ZONE_250] check_out
SWD_I[VI_LDC]

0x9191 0x8025 TCD 116


check_out
SWD_I[VI_LDU] SWD_I[VI_LDD]
ldc_on_event
0x
8027 0x8028
SWD_I[VI_LDU] ^ old_ldc
SWD_I[VI_LDC]

tmp ZONE_250] CUR_V_30] ldc_on_event UP_RUN] SWD_I[VI_LDU]

0x9191 0x91EE
Coil[IS_ Coil[IS_
Coil[RS_

TCD 116
0x91AE 0x8027
ldc_off_event Coil[RS_UP_RUN] SWD_I[VI_LDU]
TCD 116

0x8027
SWD_I[VI_LDC]
old_ldc

0x8025
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 71/117
○ Operation CPU
TCD 117 RPD ON trouble (LDD) Detection Application Si210
○ Speed CPU

[Meaning] Detected RPD (LDD) ON/OFF trouble. [Symptom]

No problem for operation, but rope compensation function is


unable.

[Explanation]
[Countermeasures]
When LDD trouble is detected, rope compensation function would be cut.
1.The trouble will be detected, when SPEC data in address 0016
SPD_Function. TMC_Check(POWER_ Coil{AC_OP_ SPD_I[SP_
Rope_Compen RE ADY_T,FINISH_STATE) MAINT_MODE] FAC_INSPECT] is set, even if rope compensation is not applied.

0x9030 2. Check if the input signal of LDD is activated normally.


TCD 78 TCD 79 TCD (Check by Memory Read Mode A21E, Address: 8028)
114 tmp

3. Check the voltage between Y3-15 of DOM PCB and


tmp Coil[IS_ZERO_V] Coil[IS_ZONE_250] SWD_I[VI_LDC]
check_out
CB-04 of
DOC-131. (B contact)
0x91F2 0x9191 0x8025 48V: LDD off, 0V: LDD on.
check_out SWD_I[VI_LDU] TCD 117
SWD_I[VI_LDD]
4. Replace LDD, if LDD RPD is defective.
0x8027 0x8028 check_out
tmp Coil[IS_ZONE_250]
SWD_I[VI_LDC]
TCD 117
0x9191 0x8025
check_out
SWD_I[VI_LDU] SWD_I[VI_LDD]
ldc_on_event

0x
8027 0x8028
SWD_I[VI_LDU] ^ old_ldc
SWD_I[VI_LDC]
tmp ZONE_250] C UR_V_30] ldc_on_event SWD_I[VI_LDD]
DOWN_RUN]

0x9191 0x91EE ldc_off_event


Coil[IS_ Coil[IS_ Coil[RS_

TCD 117
0x8028
ldc_off_event Coil[RS_DOWN_RUN] SWD_I[VI_LDD]
TCD 117

0
x91AF
SWD_I[VI_LDC]

old_ldc

0x802
5
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 72/117
○ Operation CPU
TCD 119 SLOW DOWN S/W trouble Detection Application Si210
○ Speed CPU

[Meaning] Detect Slow Down Switch OFF trouble [Countermeasures]

1. Check the connection of SDS.


If normal (SDS closed), check below.
LSD-06 (SDS1D) is to be 48V
[Explanation]
LSD-08 (SDS2D) is to be 48V
LSU-06 (SDS1U) is to be 48V
ERD_SDS_Off_Error Coil[SW_GS_IS_STOP] LSU-08 (SDS2U) is to be 48V
TCD 119
2. Check if SDS switch works
normally.

3. Check assembly condition of


TCD 119 will occur when car is in stop. SDS.

Condition of detecting ERD_SDS_Off_Error


1. In case forced slow down occurs
2. Excluding top and bottom floor, SD1U, SD2U are activated during operation
for 540msec and more.
3. Excluding top and bottom floor, SD1D, SD2D are activated during operation
for 540msec and more.
4. Excluding top floor, SD1U is activated at door zone for 540msec and more.
5. Excluding bottom floor, SD1D is activated at door zone for 540msec and
more.
Part : TCD Code
Di1(Si210) Elevator / Trouble Shooting Ctrl No. : SI-TS-02-2
Page: 73/117
○ Operation CPU
TCD 123 Regenerative Resistor Thermal trouble Detection Application Si210
○ Speed CPU

[Meaning] Regenerative Resistor Thermal error. [Countermeasures]

1. Check the Regenerative resistor (THB) wiring according to


drawing
2. Check if the FAN works normally.
[Explanation]
3. Check the balancing rate of counter weight.

Coil[SW_GS_POWER_READY] SWD_I[VI_REGEN_R_THERMAL
TCD123

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