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    Hyt - Ypl-02

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    guna rx100
    The document describes the CNC Portal Wheel Lathe machine from HYT Engineering Company. The machine can simultaneously re-profile new or worn railway wheels. It features a rigid portal frame structure, dual CNC tool posts, automatic wheel set loading and unloading, and electronic wheel wear measurement. The machine can machine wheel profiles, diameters, and brake discs to high accuracies while removing up to 15mm of material in one pass.

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    © All Rights Reserved
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    Hyt - Ypl-02

    Uploaded by

    guna rx100
    89 views8 pages
    The document describes the CNC Portal Wheel Lathe machine from HYT Engineering Company. The machine can simultaneously re-profile new or worn railway wheels. It features a rigid portal frame structure, dual CNC tool posts, automatic wheel set loading and unloading, and electronic wheel wear measurement. The machine can machine wheel profiles, diameters, and brake discs to high accuracies while removing up to 15mm of material in one pass.

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    HYT - YPL-02

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    The document describes the CNC Portal Wheel Lathe machine from HYT Engineering Company. The machine can simultaneously re-profile new or worn railway wheels. It features a rigid portal frame structure, dual CNC tool posts, automatic wheel set loading and unloading, and electronic wheel wear measurement. The machine can machine wheel profiles, diameters, and brake discs to high accuracies while removing up to 15mm of material in one pass.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    89 views8 pages

    Hyt - Ypl-02

    Uploaded by

    guna rx100
    The document describes the CNC Portal Wheel Lathe machine from HYT Engineering Company. The machine can simultaneously re-profile new or worn railway wheels. It features a rigid portal frame structure, dual CNC tool posts, automatic wheel set loading and unloading, and electronic wheel wear measurement. The machine can machine wheel profiles, diameters, and brake discs to high accuracies while removing up to 15mm of material in one pass.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    HYT ENGINEERING COMPANY PVT. LTD.

    CNC PORTAL WHEEL LATHE

    YPL - 02
    YPL - 02

    TECHNICAL DATA OF MACHINE WHEEL SET DATA FOR MACHINING

    Max. Main Drive Motor Capacity 2x55 KW Track Gauge As required

    Cutting Speed while Profiling 25 to 80 m/min Max. Tread Diameter 1250 mm**

    Tool Post Feed for Wheel Profiling 0.1 to 4 mm/rev Min. Tread Diameter 750 mm**

    Tool Post Rapid Speed for Both Axes 4500 mm/min Wheel Width 75 to 145 mm
    2
    Max. Chip Cross Section while Profiling 32 – 50 mm Max. Axle Length 2750 mm**

    Cycle Time / Wheelset 8 – 12 mins Min. Axle Length 1850 mm**

    Supply Voltage 415 VAC, 50 Hz* Max. Weight of Wheel Set 50 KN

    Max. Dia. for Brake Disc Machining 700 mm


    *Special Electrical supply can be considered, if required.
    Min. Dia. for Brake Disc Machining 250 mm

    **Depends on Track Gauge

    2
    CNC PORTAL WHEEL LATHE

    ACCURACIES OF WHEEL SET STANDARD EQUIPMENT WITH MACHINE

    Wheel Profiling CNC Controlled Wheel Profile, Diameter & Wear


    Measurement
    Difference in Dia. of Both Wheels <0.15 mm
    Remote Diagnosis Software for Troubleshooting
    Accuracy of Wheel Profile when
    Machine Enclosure with Transparent Window
    Compared with Standard Gauge <0.2 mm
    Siemens / Fanuc CNC System with Software
    Radial Run Out of Wheel <0.1 mm
    Wheel Set for Machine Calibration
    Axial Run Out of Wheel <0.2 mm
    Chip Conveyor with Trolley (Bin)
    Profile Surface Finish <12.5 µm Ra
    Cutting Tools & Tool Holders
    Centres (60o or 90o)
    Brake Disc Machining (Optional)
    Electrical Cabinet
    Surface Finish <2.5 µm Ra
    Hydraulic Power Pack
    Flatness of Surface <0.1/100 mm
    Hydraulic Oil Cooler / Heater
    Lateral Wobble <0.2 mm
    Oil Filtration Unit
    Chip Crusher

    3
    OPTIONAL EQUIPMENT

    Brake Disc Machining Arrangement

    Dust & Fume Extraction System

    Additional Profile Machining Program

    Digital Camera for Monitoring Cutting Area

    Laser Measurement

    Software for Centralised Data for Wheel Management of


    the Region

    CNC PORTAL WHEEL LATHE

    CNC Portal Wheel Lathe is an automatic machine in portal


    construction with roll through movement of wheel sets. It is
    suitable for simultaneous re-profiling of new or worn-out
    wheels when disassembled from railways vehicles like
    locomotives, electrical & diesel multiple units, coaches,
    wagons, metro & tram coaches, etc.

    This extremely rigid machine is capable of taking min.


    0.5mm to max. 15mm depth of cut simultaneously on both
    the wheels of a wheel set.

    Automatic loading and unloading of wheelsets.

    Camera System for enhanced visibility of machining activity.

    Machine Enclosure for Operator Protection.

    DURING THE AUTOMATIC CYCLE,


    THE FOLLOWING OPERATIONS ARE PERFORMED:

    ► Automatic Wheel Set Loading by Machine Jack


    ► Pre-measurement for Wear & Diameter
    ► Machining of Tread & Flange
    ► Post-Measurement for Profile & Diameter
    ► Automatic Unloading and Roll-out of Wheel Set
    through Machine

    4
    UNIQUE PROPOSITION

    ► All load-bearing structures are built with high strength, close-grained cast iron giving dimensional & geometrical stability and
    efficient vibration damping
    ► Electronic wear measurement system for economical depth of cut
    ► Automatic roll through arrangement to increase productivity
    ► Rigid Portal Frame
    ► CNC Systems with Operator- friendly Screens

    PORTAL FRAME

    ► Portal Frame is in rugged honey comb ribbing construction with


    very high static & dynamic rigidity and is made from close-grained
    cast iron
    ► In slant orientation with hardened & ground wear resistant
    guide ways on either end for head stock sliding
    ► Hardened & ground wear resistant guide ways between head
    stocks for CNC Tool Post Sliding
    ► Extremely rigid structure to absorb the weight of various machine
    elements and the cutting forces developed during the wheel
    profiling operation

    HEADSTOCKS

    ► Two rigid, close-grained cast iron headstocks moving on


    hardened & ground guide ways provide high life performance
    ► They support the spindle assembly rigidly
    ► Rigid face chuck made of S. G. Iron, installed is mounted on the
    spindle assembly with the help of heavy duty thrust bearings and
    special type of adjustable clearance cylindrical roller bearings
    ► The headstocks are hydraulically locked during the wheel set
    turning process

    SPINDLE ASSEMBLY

    ► Very rigid spindle made from carbon steel


    ► It is used for mounting face chuck with large diameter thrust
    bearing and turn the wheels to the required accuracies
    ► Spindle is supported by adjustable clearance cylindrical roller
    bearing at front end and cylindrical roller bearing with thrust
    bearing at rear end
    ► Helps in resisting heavy axial & radial loads of wheel clamping &
    cutting even during 10-15 mm depth of cut

    5
    SOFTWARE
    ► The machine is equipped with Fanuc/Siemens CNC controller with
    Windows based open architecture software for measurements,
    operations, displaying parameters and data entry.
    ► Dedicated control software takes care of various safety measures for
    safe operation and displays fault messages in normal English text.
    ► Remote diagnostic software is used for remote maintenance support
    from HYT headquarters.

    CNC TOOL POSTS

    ► Portal Wheel Lathe is equipped with dual CNC Tool Post for turning
    any wheel profile
    ► Made of close - grained cast iron, both the tool posts are mounted
    rigidly on the portal frame
    ► They have two axes each and are driven by Servo Motors
    for accurate & consistent profile, irrespective of tool wear
    ► Hardened, ground, lapped OHNS guide ways with high
    wear resistance and ball screws are provided for accurate,
    smooth & controlled movement

    CONVEYOR

    ► Considering heavy material removal during profile machining


    operation, a heavy duty steel belt chip conveyor is provided
    ► It is installed in a pit below the machine. Necessary chutes
    are provided to direct the chips on to the conveyor
    ► The chips falling on the conveyor belt are carried out
    of the pit which is then get dropped in bins placed on
    the ground level for easy disposal

    ELECTRICAL CABINET HYDRAULIC POWER PACK INDUSTRY 4.0

    INDUSTRY
    4.0

    6
    BRAKE DISC TURNING (OPTIONAL)

    ► Retractable, rigid, case hardened & ground Ram is mounted


    on the tool post
    ► The Ram is equipped with standard tool holders and inserts
    for brake disc turning which removes unevenness of surface
    ► Tool positioning is done by ‘Z’ axis of the tool post and
    machining is carried out by ’X’ axis of the tool post

    WHEEL WEAR MEASUREMENT

    ► Consists of a set of contact type probe rollers which come in contact with the wheel profile at various points to measure wear
    developed on the profile and also to measure wheel diameter, flange height, flange thickness, wheel back-to-back distance and
    wheel width
    ► Measurement can be carried out either by taking measurements at pre-determined six positions around the periphery
    when the wheel is stationary or by taking measurements along the profile during wheel set rotation at a slow speed to
    cover entire profile
    ► Wear data is transmitted to the Siemens / Fanuc CNC Controller for processing
    ► Economical material removal and specified accuracies are achieved when the wear measurement program process the wear
    data and CNC Software suggests the most economical depth of cut
    ► Measurement & machining data is stored in the CNC System and can be retrieved whenever required

    7
    HYT ENGINEERING COMPANY PVT. LTD.

    HYT ENGINEERING COMPANY PVT. LTD.


    Economical Rolling Stock Maintenance

    Headquarter: Sales Division:


    Plot No. 29/10, 29/10/1, 29/10/2, 17-18, Ground Floor, Hans Bhawan,
    D - II Block, MIDC, Chinchwad, Bahadur Shah Zafar Marg, I.T.O.,
    Pune - 411 019, India. New Delhi - 110 002, India.
    Ph: +91 20 66343900/06 Ph: +91 11 43202200/01

    www.hytengineering.com | info@hytengineering.com

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