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    Machine Tool Design-1

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    rishit
    The document provides a lesson plan for a Machine Tool Design course covering 6 units over multiple weeks. It includes topics such as calculation of cutting forces and speeds for turning, drilling, and milling. It also covers design principles for machine tool elements, standardization of spindle speeds and feeds, automatic control applications, design of constructional elements and slideways, and design of spindles and bearings. Reference materials include textbooks and publications for further reading.

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    © All Rights Reserved
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    Machine Tool Design-1

    Uploaded by

    rishit
    78 views3 pages
    The document provides a lesson plan for a Machine Tool Design course covering 6 units over multiple weeks. It includes topics such as calculation of cutting forces and speeds for turning, drilling, and milling. It also covers design principles for machine tool elements, standardization of spindle speeds and feeds, automatic control applications, design of constructional elements and slideways, and design of spindles and bearings. Reference materials include textbooks and publications for further reading.

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    030050701 - Machine Tool Design-1

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    The document provides a lesson plan for a Machine Tool Design course covering 6 units over multiple weeks. It includes topics such as calculation of cutting forces and speeds for turning, drilling, and milling. It also covers design principles for machine tool elements, standardization of spindle speeds and feeds, automatic control applications, design of constructional elements and slideways, and design of spindles and bearings. Reference materials include textbooks and publications for further reading.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    78 views3 pages

    Machine Tool Design-1

    Uploaded by

    rishit
    The document provides a lesson plan for a Machine Tool Design course covering 6 units over multiple weeks. It includes topics such as calculation of cutting forces and speeds for turning, drilling, and milling. It also covers design principles for machine tool elements, standardization of spindle speeds and feeds, automatic control applications, design of constructional elements and slideways, and design of spindles and bearings. Reference materials include textbooks and publications for further reading.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    CHHOTUBHAI GOPALBHAI PATEL INSTITUTE OF TECHNOLOGY

    Mechanical Engineering
    Machine Tool Design (030050701)

    Lesson Planning

    No. Planed Teaching Reference


    Sub of Date Media Chapter/
    Unit Topics
    Unit Hours Additional
    Reading
    Introduction
    1 1.1 Calculation Data (Forces, Velocities 2 PPT, Board
    and Power Requirements during NKM#1 ,GRN#2
    metal cutting)
    1.2 Turning: Cutting force, Cutting 3 Board
    NKM#1 ,RKJ#12,GRN#2
    Speed and Feed Rate.
    1.3 Drilling: Cutting forces, Cutting Speed 2 Board
    NKM#1,RKJ#18,GRN#2
    and Feed Rate.
    1.4 Milling: Chip Section, Cutting force, 2 Board
    NKM#1,RKJ#16,GRN#2
    Milling with Cutter Heads.
    1.5 Grinding: Grinding Forces, Cutting 3 PPT, Board
    Speed, Feed Rate, and Depth Setting. NKM#1,RKJ#20,GRN#2
    Planning, Shaping and Broaching.
    1.6 General Requirements of the 2 Board
    Machine Tool: Accuracy of Shape,
    Dimensional accuracy and surface NKM#1,GRN#2
    finish of the components produced.
    High Productivity, High Technical
    and Economic Efficiency.
    Design Principles:
    2 2.1 Stiffness and Rigidity of the Separate 2 PPT, Board
    Constructional Elements and their GRN#7
    Combined behavior Under Load.
    2.2 Static Rigidity, Dynamic Rigidity. 1 Board
    Natural frequencies, Damping, Mode GRN#7
    of Vibration.
    Standardization of Spindle Speeds and Feed Rates:
    3 3.1 Layout of Speed Change Gears 1 PPT, Board NKM#2,GRN#8
    3.2 Saw Diagrams for Arithmetic 3 Board NKM#2, GRN#8
    Progression, Geometric Progression,
    Harmonic Progression and
    Logarithmic Progression of spindle
    speeds for Mechanical Stepped Drives
    for Machine Tools
    3.3 Establishment of Gear Ratios, Layout 2 Board NKM#2, GRN#8
    of the Intermediate Reduction Gears,
    Calculation of Transmission Ratios,
    Pulley
    3.4 Diameter
    Gear Wheel Diameters and Number 2 Board NKM#2, GRN#8
    of Teeth. Ray Diagram. Speed
    Diagram.
    3.5 Electric Drive and Control Equipment. 2 Board NKM#2, GRN#8
    Mechanical and Hydraulic Drives.

    3.6 Drives for Producing Rotational 2 Board NKM#2, GRN#8


    Movements, Stepped Drives, Step less
    Drives

    3.7 Drives for Producing Rectilinear 2 Board NKM#2, GRN#8


    Movements. Backlash Eliminator in
    the Feed Drive Nut.
    Automatic Control & Applications:
    4 4.1 Principles and Constructional 2 PPT, Board NKM#7
    Elements. Automatic Driving of the
    Cutting Movements, Feed
    Movements, and Return Movements.
    4.2 Automatic control of movements for 3 Board NKM#7
    Starting, Stopping and Reversing.
    Automatic Clamping and Unclamping
    the work piece. Automatic Selection
    of Required Speeds, Automatic
    Setting of Tools.
    4.3 Automatic Measurement of Machined 1 PPT, Board NKM#7
    Shape and Surfaces. Transport of
    Components from One Machine to the
    Next.
    4.4 Control for Moving Slides into 2 PPT, Board NKM#7
    Defined, Fixed Positions. Control of
    Feed Movements in Producing
    Profiles or Surface by Continuous
    Path Control.
    Design of Constructional Elements & Slide ways:
    5 5.1 Machine Tool Structures, Structural 2 Board NKM#3, GRN#7
    Elements Design for Centre Lathe
    5.2 Structural Elements Design for 3 PPT, Board NKM#3,GRN#7
    Drilling Machine, Knee Type Milling
    Machine, Planning Machine, Boring
    Machine, and Grinding Machines.
    5.3 Design of Slideways for Tables, 3 PPT, Board NKM#4,GRN#7
    Saddles and Cross-slides. Antifriction
    Bearings for slideways.
    Hydrostatically Lubricated slideways.
    Design of Spindles and Spindle Bearings, Secondary Drives for Machine Tools, Design of Control and Operating
    Devices for Machine Tools:
    6 6.1 Design of Spindles for Strength and 2 PPT, Board NKM#5,GRN#7
    Stiffness. Design of Spindles for
    Balancing.
    6.2 General Layout and Design of the 2 Board NKM#5,GRN#7
    Driving Elements and the Spindle
    Bearings. Selection and General
    Layout of Ball and Roller Bearings for
    Supporting Spindles.
    6.3 Design of Cutting Drives, Feed Drives 2 Board NKM#5,GRN#7
    and Setting Drives.
    Text book:
    1. Machine Tool Design by N.K. Mehta. Tata McGraw Hill Publishing (NKM)

    References Books:
    1. Machine Tool Design by S.K,.Basu, Oxford and IBH Publishing
    2. Machine tool design by Sen and Bhattacharya , CBS Publications
    3. Machine tool Engineering by G.R. Nagpal , Khanna publication (GRN)
    4. Production Technology by R.K.Jain , khanna publication (RKJ)
    Note: # denotes chapter number.

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