TT1000A Turbine Temperature Test Set: User Instruction Manual M/N: TT1000A, P/N: 101-00901

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TT1000A Turbine Temperature Test Set

USER INSTRUCTION MANUAL


M/N: TT1000A, P/N: 101-00901

Doc P/N: 56-101-00901


Revision G
May 10, 2022
______________________________________

Copyright © 2022. Barfield Inc. All Rights Reserved


Corporate Headquarters

4101 Northwest 29th Street

Miami, Florida 33142

www.barfieldinc.com

Email: gsesales@barfieldinc.com

Barfield Inc. Confidential and Proprietary Information.


This document and all the information contained herein is the sole property of Barfield Inc.
No intellectual property rights are granted by the delivery of this document or the disclosure of its content.
This entire document is proprietary information and shall not be reproduced or disclosed to a third party
without the express written consent of Barfield Inc.

This document and its content shall not be used for any purpose other than that for which it is supplied.

56-101-00901 Revision G Page ii


ATTENTION
Although every effort has been made to provide the end user of this equipment with the most current and
accurate information, it may be necessary to revise this manual in the future. Please be sure to complete
and return the enclosed OWNER WARRANTY REGISTRATION CARD to Barfield in order to validate
the warranty and to ensure that you will receive updated information when published. You MUST have
your name and address on file at Barfield as a registered user of this equipment to be able to obtain the
service covered by the warranty.

Visit the company website, http://barfieldinc.com/, for publication updates.

Please send the Registration Card to:

Barfield, Inc.
P.O. Box 025367
Miami, FL 33102-5367
USA

CONTACT INFORMATION
Users are requested to notify the manufacturer of any discrepancy, omission, or error found in this
manual. Inquiries should include specific questions and reference the publication title, number, chapter,
page, figure, paragraph, and effective date.

Please send comments to:

TECHNICAL CUSTOMER SUPPORT - GSTE


BARFIELD, INC.
P.O. BOX 025367
MIAMI, FL 33102-5367
USA

Telephone (305) 894-5400


(800) 321-1039

Fax (305) 894-5401

Email gsesales@barfieldinc.com

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MAINTENANCE AND REPAIR INFORMATION
The manufacturer of this equipment does not recommend the user to attempt any maintenance or repair.
In case of malfunction, contact the manufacturer to obtain the list of approved repair facilities worldwide,
ensuring that this equipment will be serviced using proper procedures and certified instruments.

BARFIELD PRODUCT SUPPORT DIVISION

Telephone (305) 894-5400 Shipping Address:


(800) 321-1039
Barfield, Inc.
Fax (305) 894-5401 4101 NW 29th Street
Miami, Florida 33142
Email gsesales@barfieldinc.com USA

Mailing Address:

Barfield, Inc.
P.O. Box 025367
Miami, FL 33102-5367
USA

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REVISION RECORD

REV. ECO # REV. DATE DESCRIPTION OF CHANGE

A N/A May 5, 1995 Initial Release.


Updated to latest format. Added List of
B N/A February 16, 2002
Figures/Tables page.
Updated to latest format; specifications
C 260-00890 January 27, 2012
section changes.
Added instructions for using 45vdc voltage
D 260-00970 April 24, 2013
converter.
Update Barfield logo & warranty
E 260-01025 September 19, 2014
information.
Revision of 2. General Operating
Instructions, B.1.b). Sections reorganized &
F 260-01350 March 17, 2022
document reformatted. Addition of Owner
Warrant Registration Card figure & tables.

G 260-01368 May 10, 2022 Revised steps 2.B.1.b & 2.B.1.c on pg. 8.

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TABLE OF CONTENTS
Attention
Contact Information
Maintenance and Repair Information
Revision Record
Table of Contents
List of Figures
List of Tables

PAGE
INTRODUCTION ....................................................................................................................... 1
1. PUBLICATION BREAKDOWN .......................................................................................... 1
2. GENERAL DESCRIPTION ............................................................................................... 1
3. INFORMATION PROVIDED WITH THE TEST SET.......................................................... 2
4. RECERTIFICATION.......................................................................................................... 2
CHAPTER 1: GENERAL........................................................................................................... 4
1. PHYSICAL CHARACTERISTICS ...................................................................................... 4
2. SPECIFICATIONS ............................................................................................................ 4
3. CAPABILITIES .................................................................................................................. 6
CHAPTER 2: OPERATION ....................................................................................................... 7
1. OPERATING CONTROLS ................................................................................................ 7
2. GENERAL OPERATING INSTRUCTIONS ....................................................................... 8
3. SYSTEM LEAD RESISTANCE TEST PROCEDURE ...................................................... 10
4. THERMOCOUPLE RESISTANCE TEST PROCEDURE ................................................. 11
5. INSULATION TESTING PROCEDURE........................................................................... 11
6. INDICATOR TEST PROCEDURE (WITH SPECIFIED LEAD RESISTANCE) ................. 12
7. POTENTIOMETRIC OR SERVO TYPE INDICATOR TEST PROCEDURE (WITHOUT
LEAD RESISTANCE ....................................................................................................... 13
8. TEMPERATURE MEASUREMENT TEST PROCEDURE ............................................... 14
CHAPTER 3: RECEIVING, SHIPPING, & STORAGE ............................................................ 15
1. RECEIVING .................................................................................................................... 15
2. SHIPPING....................................................................................................................... 15
3. STORAGE ...................................................................................................................... 15

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LIST OF FIGURES
PAGE
Figure 1 Owner Warranty Registration Card ........................................................................................ 2
Figure 2 Limited 1 Year Warranty......................................................................................................... 3
Figure 3 TT1000A Front Panel Layout ................................................................................................. 7
Figure 4 Voltage Conversion ................................................................................................................ 9

LIST OF TABLES
PAGE
Table 1 Physical Characteristics ........................................................................................................... 4
Table 2 Temperature Measurement ..................................................................................................... 4
Table 3 Thermocouple Linearization..................................................................................................... 4
Table 4 Reference Junction Compensation .......................................................................................... 5
Table 5 Error Table .............................................................................................................................. 5
Table 6 Lead Resistance ...................................................................................................................... 5
Table 7 Insulation ................................................................................................................................. 5
Table 8 Simulated System Resistance ................................................................................................. 5
Table 9 16Ω Indicator Test Conversion Table (Mod “B” Only) ............................................................ 12

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INTRODUCTION
1. PUBLICATION BREAKDOWN

A. This user instruction manual establishes the standards of operation for the TT1000A, Turbine
Temperature Test Set.
Its purpose is to provide sufficient information for the personnel unfamiliar with this unit to
operate it in accordance with proper procedures, operating techniques, precautions, and
limitations.
B. This manual is released to address the TT1000A which is designed to test and calibrate
Chromel Alumel (CH-AL) temperature indicating systems.

2. GENERAL DESCRIPTION

The TT1000A provides the means for quickly troubleshooting aircraft temperature indicating
systems. It has sufficient sensitivity and accuracy to test thermocouple and system resistance,
insulation, and indicator calibration. It features portability, simplicity of operation, direct reading, and
multi-functional versatility. The TT1000A features include:
A. Specifically designed to meet all requirements for testing aircraft Chromel Alumel (CH-AL)
temperature measuring systems and provides an accurate display of thermocouple outputs in
degrees Celsius (°C).
B. Thermocouple and lead resistance measurements to 0.01Ω and insulation measurements up to
2MΩ.
C. Simulates thermocouple outputs and system lead resistances from 0 to 25Ω.
D. Completely self-contained, self-monitoring, easily portable temperature and resistance
measuring and simulating device for all CH-AL systems with the capability to bench test
indicators.
E. Human engineered for maximum ease of operation and maintenance with state-of-the-art low
battery drain circuitry with automatic ambient test point temperature correction.
F. A large, 0.35 in. (9mm) high characters, 3 ½ digit Liquid Crystal Display (LCD) with
preprogrammed legends.
G. Carrying Case features:
1. Fabricated from drawn aluminum for maximum strength.
2. The lid has been fitted with a bracket which, when the lid is closed, contacts the ON / OFF
switch, in the ON position and moves it to the OFF position.
3. Provides, on the right-hand side, space for test lead storage.
4. The lid also contains a placard presenting abridged operating instructions for the
experienced technician.
Note: For personnel without experience, it is advisable to become familiar with this
publication, the TT1000A, and the equipment with which it is to be used BEFORE
performing any test or checks.

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3. INFORMATION PROVIDED WITH THE TEST SET

In addition to this User Instruction Manual, the Test Set is delivered with the items described below.

A. The Owner's Warranty Registration card (refer to Figure 1), is to be completed by the owner and
returned to Barfield, Inc. within ten (10) days of purchase to ensure automatic update of printed
matter and validation of warranty.
To register your unit, please visit https://www.barfieldinc.com/warranty_registration or scan the
QR code on the supplied Warranty Registration.

Figure 1 Owner Warranty Registration Card

B. Each new or re-certified unit is delivered with a Certificate (not pictured) that shows the date
when the unit was tested by the manufacturer, its serial number and when the next certification
is due. This certificate confirms that the unit performed according to its design specifications.
C. The TT1000A Limited One-Year Warranty can be seen in Figure 2.

4. RECERTIFICATION

The Test Set has a one-year recertification requirement. Maintenance required by this unit must be
performed by qualified technicians in a shop equipped with the necessary tooling and resources.
Contact Barfield for Maintenance and Calibration requirements.

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Figure 2 Limited 1 Year Warranty

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CHAPTER 1: GENERAL
1. PHYSICAL CHARACTERISTICS

Size (H, W, L) 5.0 in. (12.7 cm), 5.5 in. (14.0 cm), 8.0 in. (20.3 cm)
Weight 4.0 lbs. (1.8 kg)
Table 1 Physical Characteristics

2. SPECIFICATIONS

A. Temperature Measurement

Type K (CH-AL Thermocouple)


Range • 0 to 1000°C certified, -25 to +1100°C extended
• 0 to 1200°C certified, -25 to +1225°C extended with option D
Accuracy Typical measurement error at 25°C ambient: less than ±1°C
National Institute of Refer to Table 3
Standards & Technology
(NIST) Conformity
Reference Junction Refer to Table 4 (see page 5)
Compensation
Error Refer to Table 5 (see page 5)
Table 2 Temperature Measurement

NIST CONFORMITY
(TEST CLIP LINEARIZATION)
RANGE °C ERROR ± °C
-25 to -21* Less than 2.0
-20 to 0* Less than 1.0
0 to 90 Less than 0.6
91 to 169 Less than 1.0
170 to 1000 Less than 0.6
1001 to 1025* Less than 1.0
1026 to 1050* Less than 2.0
1051 to 1100* Less than 5.0
Table 3 Thermocouple Linearization

Note*: Extended Range

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REFERENCE JUNCTION COMPENSATION*
TEMPERATURE °C ERROR ± °C
0 to 30 Less than 0.1
31 to 40 Less than 0.3
41 to 50 Less than 0.6
Table 4 Reference Junction Compensation

Note*: At test clips.

0 TO 1000°C AT 25°C AMBIENT


ERROR SOURCE ERROR ± °C
Calibration Error Less than 0.5
Resolution & Repeatability 1.0
Total (Including Ref. Jct.) 1.5 (+ NIST Conformity)
Temperature Coefficient 0.005% of Reading per °C
Table 5 Error Table

B. Lead Resistance

20Ω Range 0 – 19.99Ω in 0.01Ω increments


200Ω Range 0 – 199.9Ω in 0.1Ω increments
Accuracy • ±0.1% of reading ±0.01Ω (20Ω Range)
• ±0.1% of reading ±0.1Ω (200Ω Range)
Table 6 Lead Resistance

C. Insulation

Range 0 – 1.999MΩ in 1KΩ increments


Accuracy ±3% of reading ±0.003MΩ
Excitation 45VDC nominal
Table 7 Insulation

D. Simulated System Resistance

Adjustment Range Less than 2.0Ω to greater than 25Ω


Fixed Setting Less than 0.1Ω
Table 8 Simulated System Resistance

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3. CAPABILITIES

A. Measures and displays resistance of thermocouple, thermocouple rings and system lead
circuits.
B. Measures and displays insulation resistance of system wiring and other components.
C. Simulates CH-AL thermocouple with or without simulated system lead resistance.
D. Measures and displays values of CH-AL thermocouple in terms of degrees Celsius temperature.
E. Automatically compensates for ambient temperature at test lead connection junction point or
indicates this "cold junction" temperature.
F. Also refer to INTRODUCTION, section 2. GENERAL DESCRIPTION on page 1 and CHAPTER
2: OPERATION, section 1. OPERATING CONTROLS on page 7.

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CHAPTER 2: OPERATION

1. OPERATING CONTROLS

For Front panel switches and controls refer to Figure 3.

A. The ON / OFF switch (1) applies power for all functions.


B. The TEMP. ADJ. control knob (3), a ten-turn potentiometer permits exact adjustment of the
millivoltage generator for temperatures which are displayed on the LCD (2) as °C when the
FUNCTION switch (4) is in the INDICATOR TEST position.
C. The FUNCTION switch (4), a three-position rotary switch that permits selection of the three
principal test functions, RESISTANCE MEASURE, INDICATOR TEST and TEMP. MEASURE.
D. The PUSH TO MEASURE ACFT. LEAD RES. BLACK pushbutton (5), when depressed with test
leads connected to aircraft system and FUNCTION switch in RESISTANCE MEASURE position
produces a display of the resistance in the system.
E. The SHORT TEST LEADS AND PUSH TO SET SYSTEM RES. RED pushbutton (6), when
depressed with test leads shorted and the FUNCTION switch in the RESISTANCE MEASURE
position connects the SYSTEM RES. potentiometer for system resistance adjustment.
F. The RESISTANCE RANGE switch (7), a four-position rotary switch, permits selection of the
resistance range, 20Ω, 200Ω or 2MΩ - (0Ω system resistance) and BAT position for monitoring
the 45-volt battery.
G. The SYSTEM RES. control knob (8), a ten-turn potentiometer used to adjust system lead
resistance 2 to 25Ω, when test leads are shorted, and the red pushbutton is depressed.

Figure 3 TT1000A Front Panel Layout

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2. GENERAL OPERATING INSTRUCTIONS

Consult temperature indicator system and/or engine manufacturer's instructions for procedures and
specifications. Read the complete operation procedures before attempting to use the TT1000A.

A. Protective Circuits
1. PCB1 F1 (AGC ½A) protects the TT1000A from overloads through the test leads.
2. PCB1 D1 across the 9-volt supply prevents accidental application of reverse polarity at
battery replacement.

B. Preparation for Use


1. Battery Installation / Replacement
a) Place the TT1000A on a clean area. (A clean cloth or paper pad placed next to the
TT1000A to receive the panel is desirable.) Remove the four corner panel screws. Lift
the panel high enough (approx. 2 in.) to disconnect the 45-volt battery connector located
under ON / OFF switch (if required). Withdraw the panel and bulkhead assembly.
b) Barfield supplies the TT1000A with 6 new AA Energizer® Alkaline EN91 batteries (no
leaks guaranteed). Barfield highly recommends replacement of the batteries using the
same or AA Energizer MAX® Alkaline E91.
CAUTION: TO PREVENT BATTERY LEAKAGE:
1. PROMPTLY REMOVE DEAD OR WEAK BATTERIES FROM THE TEST
SET.
2. NEVER MIX OLD AND NEW BATTERIES – REPLACE ALL BATTERIES
AT THE SAME TIME.
3. NEVER MIX BATTERY TYPES SUCH AS ALKALINE, HEAVY DUTY,
OR RECHARGEABLE.
4. AVOID SUBJECTING BATTERIES TO HIGH TEMPERATURES SUCH
AS IN A VEHICLE DURING SUMMER.
5. REMOVE BATTERIES IF THE TEST SET WILL BE STORED FOR A
LONG PERIOD.
6. DO NOT LEAVE TEST SET SWITCHED ON AFTER THE BATTERIES
ARE EXHAUSTED.
c) Insert six each 6 each new AA Energizer® Alkaline EN91 or AA Energizer MAX®
Alkaline E91 batteries by grasping the ends and pushing straight down. Observe
polarity. The plus (+) terminal is positive.
d) Connect the 45-volt no. 415 (NEDA 213) battery. to the battery connector terminals,
place battery into lower holder clips and rotate upward until it is seated. Observe
polarity.
Note: To remove batteries reverse steps c) and d) above.
• Connect a new 9 Volt alkaline battery to the 9V Input terminals of the Voltage
Converter observing polarity (refer to Figure 4).
CAUTION: POWERING THE 137-08001 FROM ANY SOURCE OTHER THAN
AN ALKALINE 9 VOLT BATTERY MAY CAUSE DAMAGE TO THE
CONVERTER.

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Note: The converter output can be checked by connecting a DVM (10MΩ input
impedance or less and set for 200 VDC) to the 45V Output terminals of the
converter observing polarity. The output voltage with a fresh battery should
measure approximately 47VDC.
• Connect the 45V battery leads to the 45V Output terminals of the Converter
observing polarity (refer to Figure 4).

Figure 4 Voltage Conversion

e) The "coin" battery has a minimum life expectancy of five years and is installed at time of
manufacture. To remove the "coin" battery, do the following:
• Insert screwdriver between face of cell and holder spring clip through one of the
slots.
• Pry up and remove with fingers or insulated tweezers.
CAUTION: IF A SCREWDRIVER OR OTHER METAL TOOL IS USED TO PRY
OUT CELLS, TAKE CARE NOT TO SHORT CIRCUIT OR DAMAGE
CELL INSULATION.
f) Carefully place the bulkhead of the panel assembly between the vertical guides in the
carrying case, and slide the assembly downward until the 45V battery connector can be
connected and connect. Then, slide panel assembly downward into place.
2. Perform the TT1000A Battery check prior to testing as follows:
a) To check the 45-volt battery used for insulation testing, rotate the FUNCTION selector
switch to RESISTANCE MEASURE position and the RESISTANCE RANGE selector to
BAT.
b) If voltage is below 45 volts, replace the 45-volt battery as outlined in. 1. Battery
Installation / Replacement, section a), on page 8.
c) To check the six 1.5-volt batteries used for all functions rotate the RESISTANCE
RANGE selector switch to 20 ohm position and short test lead clips together.
d) Depress the black pushbutton switch. If BAT is displayed, replace the six 1.5-volt
batteries as outlined in 1. Battery Installation / Replacement on page 8.
Note: After removal, test each cell individually (under load) as one or more defective
cells mixed with good ones may produce a low battery warning.

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C. Precautions
1. Do NOT press either pushbutton with test clips connected to the aircraft indicator. The
current applied may damage the indicator.
2. Do NOT connect test clips to an energized circuit. Although the TT1000A is provided with
protective devices, not all damaging potentials can be made completely safe.
3. Allow sufficient time for test clips to stabilize to the temperature of the terminals to which
they are connected for temperature tests.
4. Measure system and thermocouple resistance with a cold engine for greatest accuracy.
5. To conserve battery power, place ON / OFF switch to OFF when the test set is not in use.
6. BAT warning displayed indicates that about 10% battery life of the six 1.5V batteries
remains and the batteries should be replaced.
7. Perform insulation battery check (refer to section B. Preparation for Use, item 2.a) and 2.b)
on page 9 before taking measurements). Voltage should be 45 volts or greater.

D. Hot Engine Testing


A hot engine will cause thermocouple to generate a small potential which will produce
errors in measured resistance values. This effect is inherent in any type of resistance
measuring instrument.
The effect can be circumvented by taking two measurements; the first with test leads connected
in one polarity, and then reversing the lead connections for the second measurement. The true
value is equal to the average of the two readings (i.e., add the two readings and divide by two).
The two readings must be taken in quick succession so that the thermocouple temperature will
be the same for both readings. If the thermocouple are too hot, the readings will be too far from
nominal to provide sufficient accuracy. In this case, wait for the engine to further cool.

3. SYSTEM LEAD RESISTANCE TEST PROCEDURE

A. Disconnect thermocouple leads from system temperature indicator.


B. Carefully connect test lead clips to each of the lead wires insuring a good electrical connection.
C. Rotate the FUNCTION selector to RESISTANCE MEASURE.
D. Rotate the RESISTANCE RANGE selector to 20Ω.
E. Place the ON / OFF switch to ON and depress the BLACK pushbutton switch.
F. The display will indicate resistance in ohms to within ±0.01Ω.
G. If a "1_.__" is displayed, select 200 Ω on the RESISTANCE RANGE switch. If a "1__._" is
displayed, resistance is greater than 199.9 Ω or there is an open circuit.
H. Swap the RED and BLACK test clip connections and the display should repeat when the
BLACK pushbutton is depressed. If the reading does not repeat, the engine thermocouple may
be hot (refer to paragraph. 2.D. Hot Engine Testing above).
Note: Resistance must be within manufacturer's specifications. If results are slightly outside
limits, repeat entire procedure to ensure test failure is not due to human error.
I. Place the ON / OFF switch to OFF.

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J. Disconnect the TT1000A and return the aircraft to its original configuration.

4. THERMOCOUPLE RESISTANCE TEST PROCEDURE

A. Disconnect lead wires from the engine thermocouple terminals.


B. Carefully connect test lead clips to each of the terminals insuring a good electrical connection.
C. Rotate the FUNCTION selector to RESISTANCE MEASURE.
D. Rotate the RESISTANCE RANGE selector to 20Ω.
E. Place the ON / OFF switch to ON and depress the BLACK pushbutton switch.
F. Display will indicate resistance in ohms to within 0.01 Ω.
G. If a "1_.__" is displayed, select 200Ω on the RESISTANCE RANGE switch. If a "1__._" is
displayed, resistance is greater than 199.9Ω or there is an open circuit.
H. Swap the RED and BLACK test clip connections and the display should repeat when the
BLACK pushbutton is depressed. If the reading does not repeat, the engine thermocouple may
be hot (refer to paragraph. 2.D. Hot Engine Testing on page 10).
Note: Resistance must be within manufacturer's specifications. If results are slightly outside
limits, repeat entire procedure to ensure test failure is not due to human error.
I. Place the ON / OFF switch to OFF.
J. Disconnect the TT1000A and return the aircraft to its original configuration.

5. INSULATION TESTING PROCEDURE

A. Disconnect one or both leads at system temperature indicator. Then connect the BLACK lead
clip to ground and the RED lead clip to one or both thermocouple system lead wires (refer to
engine manufacturers' Maintenance Manual for specific connections).
B. Rotate the FUNCTION selector to RESISTANCE MEASURE.
C. Rotate the RESISTANCE RANGE selector to 2MΩ (0Ω SYS. RES.).
D. Place the ON / OFF switch to ON and depress the BLACK pushbutton switch.
E. Display will indicate insulation resistance in 1,000,000's of ohms (MΩ). If a "1.__" is displayed,
insulation resistance is above 2MΩ (refer to the Aircraft Maintenance Manual for low limit).
Note: Resistance to ground must not be less than manufacturer's specifications.
F. Place the ON / OFF switch to OFF.
G. Disconnect the TT1000A and return the aircraft to its original configuration.

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6. INDICATOR TEST PROCEDURE (WITH SPECIFIED LEAD RESISTANCE)

A. Rotate the FUNCTION selector to RESISTANCE MEASURE.


B. Rotate the RESISTANCE RANGE selector to 20Ω for a resistance under 20Ω, or to 200Ω for 20
to 200Ω.
C. Place the ON / OFF switch to ON.
D. Short test lead clips together and depress the RED pushbutton while adjusting SYSTEM RES.
control knob for displayed system resistance to be simulated.
E. Rotate the FUNCTION selector to INDICATOR TEST.
F. Disconnect aircraft thermocouple leads from temperature indicator.
G. Connect test lead clips to indicator terminals. Observe polarity. Alumel is negative (-) and
connects to the TT1000A BLACK clip: Chromel is positive (+) and connects to the TT1000A
RED clip.
H. Set TEMP. ADJ. control for the desired test temperature as displayed on the digital indicator.
I. Compare readings of indicator under test with TT1000A indications. Units with Mod "B"
incorporated must use the conversion table (refer to Table 9).

TT1000A INDICATOR
000 0
99 50
201 100
302 150
396 200
492 250
588 300
687 350
789 400
892 450
1000 500
1109 550
1217 600
1325 650
1432 700
1538 750
1642 800
1746 850
1848 900
1949 950
Table 9 16Ω Indicator Test Conversion Table (Mod “B” Only)

J. Place the ON / OFF switch to OFF.


K. Disconnect the TT1000A and return the aircraft to its original configuration.

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7. POTENTIOMETRIC OR SERVO TYPE INDICATOR TEST PROCEDURE (WITHOUT
LEAD RESISTANCE

A. General
1. The “Potentiometric” or “Servo” indicator, as it is generally referred, may be recognized by
its multiple pin electrical connector and the requirement of aircraft electrical power to
operate.
2. System lead resistance is not critical with this type of indicator, and measurement may not
be required.

B. System Lead Resistance Measurement


1. Disconnect aircraft power to indicator (refer to the Aircraft Maintenance Manual).
2. Disconnect electrical connector at rear of indicator.
3. Connect TT1000A leads to probe pins sized to fit Chromel and Alumel pin sockets of aircraft
plug removed from indicator.
4. Follow section 3. SYSTEM LEAD RESISTANCE TEST PROCEDURE, steps C through J on
pages 10 and 11.
Note: Lead resistance is not critical, generally in the order of 5 to 100 ohms (refer to the
Aircraft Maintenance Manual for specific values).
C. Thermocouple Resistance Measurement
1. Disconnect aircraft power to indicator (refer to the Aircraft Maintenance Manual).
2. Follow the steps listed in section 4. THERMOCOUPLE RESISTANCE TEST PROCEDURE
on page 11.

D. Insulation Testing
1. Disconnect aircraft power to indicator (refer to the Aircraft Maintenance Manual).
2. Disconnect electrical connector at rear of indicator.
3. Follow section 5. INSULATION TESTING PROCEDURE, steps B through G on page 11,
using probe pins at aircraft plug or make connection at engine thermocouple terminal
blocks.

E. Indicator Test
1. Disconnect aircraft power to indicator (refer to the Aircraft Maintenance Manual).
2. Disconnect leads from indicator at engine thermocouple terminal block.
3. Rotate the FUNCTION selector to INDICATOR TEST.
4. Rotate the RESISTANCE RANGE selector to 2MΩ (0Ω SYS. RES.).
5. Connect test lead clips to indicator leads OBSERVING POLARITY. Alumel is negative (-)
and connects to the TT1000A BLACK clip: Chromel is positive (+) and connects to the
TT1000A RED clip.
6. Place aircraft temperature indicating system power to ON.
7. Place ON / OFF switch to ON.

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8. Rotate the TEMP. ADJ. control for desired test points as read on the TT1000A digital
display.
9. Compare readings of indicator under test with TT1000A indications.
Note: Indicator must agree with TT1000A reading to within manufacturer's specifications.
10. Place aircraft temperature indicating system power to OFF.
11. Place the ON / OFF switch to OFF.
12. Disconnect the TT1000A and return the aircraft to its original configuration.

8. TEMPERATURE MEASUREMENT TEST PROCEDURE

A. Rotate the FUNCTION selector to TEMP. MEASURE.


CAUTION: AIRCRAFT INDICATORS OF THE D'ARSONVAL TYPE MUST NOT BE
CONNECTED DURING THIS TEST. D'ARSONVAL INDICATORS MAY
GENERALLY BE RECOGNIZED BY THE ABSENCE OF A MULTI PIN
CONNECTOR AND WILL USUALLY HAVE TWO TERMINAL POSTS OR
TERMINAL SCREWS.
B. Connect test lead clips to thermocouple leads OBSERVING POLARITY. Alumel is negative (-)
and connects to the TT1000A BLACK clip: Chromel is positive (+) and connects to the TT1000A
RED clip. Units with Mod "B" incorporated must connect to only one thermocouple lead pair at a
time.
C. The display will indicate thermocouple temperature directly in C.
Note: If the word OPEN is displayed, there is an open circuit in the thermocouple or lead wires.

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CHAPTER 3: RECEIVING, SHIPPING, & STORAGE
1. RECEIVING

No special unpacking procedures are necessary. It is recommended that the factory-shipping


container and packing materials be retained should it become necessary, for any reason, to reship
the TT1000A.
It is also recommended that the TT1000A and its carrying case be carefully inspected for damage.
If damaged, immediately notify the carrier and the manufacturer.

2. SHIPPING

Use standard delicate electronic equipment packaging procedures when packing the TT1000A for
reshipment.

3. STORAGE

A. Remove the batteries and store separately.


B. Place a four-ounce bag of desiccant inside the case.
C. Close and latch the cover.
D. Store in a cool dry place.

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