TT1000A Turbine Temperature Test Set: User Instruction Manual M/N: TT1000A, P/N: 101-00901
TT1000A Turbine Temperature Test Set: User Instruction Manual M/N: TT1000A, P/N: 101-00901
TT1000A Turbine Temperature Test Set: User Instruction Manual M/N: TT1000A, P/N: 101-00901
www.barfieldinc.com
Email: gsesales@barfieldinc.com
This document and its content shall not be used for any purpose other than that for which it is supplied.
Barfield, Inc.
P.O. Box 025367
Miami, FL 33102-5367
USA
CONTACT INFORMATION
Users are requested to notify the manufacturer of any discrepancy, omission, or error found in this
manual. Inquiries should include specific questions and reference the publication title, number, chapter,
page, figure, paragraph, and effective date.
Email gsesales@barfieldinc.com
Mailing Address:
Barfield, Inc.
P.O. Box 025367
Miami, FL 33102-5367
USA
G 260-01368 May 10, 2022 Revised steps 2.B.1.b & 2.B.1.c on pg. 8.
PAGE
INTRODUCTION ....................................................................................................................... 1
1. PUBLICATION BREAKDOWN .......................................................................................... 1
2. GENERAL DESCRIPTION ............................................................................................... 1
3. INFORMATION PROVIDED WITH THE TEST SET.......................................................... 2
4. RECERTIFICATION.......................................................................................................... 2
CHAPTER 1: GENERAL........................................................................................................... 4
1. PHYSICAL CHARACTERISTICS ...................................................................................... 4
2. SPECIFICATIONS ............................................................................................................ 4
3. CAPABILITIES .................................................................................................................. 6
CHAPTER 2: OPERATION ....................................................................................................... 7
1. OPERATING CONTROLS ................................................................................................ 7
2. GENERAL OPERATING INSTRUCTIONS ....................................................................... 8
3. SYSTEM LEAD RESISTANCE TEST PROCEDURE ...................................................... 10
4. THERMOCOUPLE RESISTANCE TEST PROCEDURE ................................................. 11
5. INSULATION TESTING PROCEDURE........................................................................... 11
6. INDICATOR TEST PROCEDURE (WITH SPECIFIED LEAD RESISTANCE) ................. 12
7. POTENTIOMETRIC OR SERVO TYPE INDICATOR TEST PROCEDURE (WITHOUT
LEAD RESISTANCE ....................................................................................................... 13
8. TEMPERATURE MEASUREMENT TEST PROCEDURE ............................................... 14
CHAPTER 3: RECEIVING, SHIPPING, & STORAGE ............................................................ 15
1. RECEIVING .................................................................................................................... 15
2. SHIPPING....................................................................................................................... 15
3. STORAGE ...................................................................................................................... 15
LIST OF TABLES
PAGE
Table 1 Physical Characteristics ........................................................................................................... 4
Table 2 Temperature Measurement ..................................................................................................... 4
Table 3 Thermocouple Linearization..................................................................................................... 4
Table 4 Reference Junction Compensation .......................................................................................... 5
Table 5 Error Table .............................................................................................................................. 5
Table 6 Lead Resistance ...................................................................................................................... 5
Table 7 Insulation ................................................................................................................................. 5
Table 8 Simulated System Resistance ................................................................................................. 5
Table 9 16Ω Indicator Test Conversion Table (Mod “B” Only) ............................................................ 12
A. This user instruction manual establishes the standards of operation for the TT1000A, Turbine
Temperature Test Set.
Its purpose is to provide sufficient information for the personnel unfamiliar with this unit to
operate it in accordance with proper procedures, operating techniques, precautions, and
limitations.
B. This manual is released to address the TT1000A which is designed to test and calibrate
Chromel Alumel (CH-AL) temperature indicating systems.
2. GENERAL DESCRIPTION
The TT1000A provides the means for quickly troubleshooting aircraft temperature indicating
systems. It has sufficient sensitivity and accuracy to test thermocouple and system resistance,
insulation, and indicator calibration. It features portability, simplicity of operation, direct reading, and
multi-functional versatility. The TT1000A features include:
A. Specifically designed to meet all requirements for testing aircraft Chromel Alumel (CH-AL)
temperature measuring systems and provides an accurate display of thermocouple outputs in
degrees Celsius (°C).
B. Thermocouple and lead resistance measurements to 0.01Ω and insulation measurements up to
2MΩ.
C. Simulates thermocouple outputs and system lead resistances from 0 to 25Ω.
D. Completely self-contained, self-monitoring, easily portable temperature and resistance
measuring and simulating device for all CH-AL systems with the capability to bench test
indicators.
E. Human engineered for maximum ease of operation and maintenance with state-of-the-art low
battery drain circuitry with automatic ambient test point temperature correction.
F. A large, 0.35 in. (9mm) high characters, 3 ½ digit Liquid Crystal Display (LCD) with
preprogrammed legends.
G. Carrying Case features:
1. Fabricated from drawn aluminum for maximum strength.
2. The lid has been fitted with a bracket which, when the lid is closed, contacts the ON / OFF
switch, in the ON position and moves it to the OFF position.
3. Provides, on the right-hand side, space for test lead storage.
4. The lid also contains a placard presenting abridged operating instructions for the
experienced technician.
Note: For personnel without experience, it is advisable to become familiar with this
publication, the TT1000A, and the equipment with which it is to be used BEFORE
performing any test or checks.
In addition to this User Instruction Manual, the Test Set is delivered with the items described below.
A. The Owner's Warranty Registration card (refer to Figure 1), is to be completed by the owner and
returned to Barfield, Inc. within ten (10) days of purchase to ensure automatic update of printed
matter and validation of warranty.
To register your unit, please visit https://www.barfieldinc.com/warranty_registration or scan the
QR code on the supplied Warranty Registration.
B. Each new or re-certified unit is delivered with a Certificate (not pictured) that shows the date
when the unit was tested by the manufacturer, its serial number and when the next certification
is due. This certificate confirms that the unit performed according to its design specifications.
C. The TT1000A Limited One-Year Warranty can be seen in Figure 2.
4. RECERTIFICATION
The Test Set has a one-year recertification requirement. Maintenance required by this unit must be
performed by qualified technicians in a shop equipped with the necessary tooling and resources.
Contact Barfield for Maintenance and Calibration requirements.
Size (H, W, L) 5.0 in. (12.7 cm), 5.5 in. (14.0 cm), 8.0 in. (20.3 cm)
Weight 4.0 lbs. (1.8 kg)
Table 1 Physical Characteristics
2. SPECIFICATIONS
A. Temperature Measurement
NIST CONFORMITY
(TEST CLIP LINEARIZATION)
RANGE °C ERROR ± °C
-25 to -21* Less than 2.0
-20 to 0* Less than 1.0
0 to 90 Less than 0.6
91 to 169 Less than 1.0
170 to 1000 Less than 0.6
1001 to 1025* Less than 1.0
1026 to 1050* Less than 2.0
1051 to 1100* Less than 5.0
Table 3 Thermocouple Linearization
B. Lead Resistance
C. Insulation
A. Measures and displays resistance of thermocouple, thermocouple rings and system lead
circuits.
B. Measures and displays insulation resistance of system wiring and other components.
C. Simulates CH-AL thermocouple with or without simulated system lead resistance.
D. Measures and displays values of CH-AL thermocouple in terms of degrees Celsius temperature.
E. Automatically compensates for ambient temperature at test lead connection junction point or
indicates this "cold junction" temperature.
F. Also refer to INTRODUCTION, section 2. GENERAL DESCRIPTION on page 1 and CHAPTER
2: OPERATION, section 1. OPERATING CONTROLS on page 7.
1. OPERATING CONTROLS
Consult temperature indicator system and/or engine manufacturer's instructions for procedures and
specifications. Read the complete operation procedures before attempting to use the TT1000A.
A. Protective Circuits
1. PCB1 F1 (AGC ½A) protects the TT1000A from overloads through the test leads.
2. PCB1 D1 across the 9-volt supply prevents accidental application of reverse polarity at
battery replacement.
e) The "coin" battery has a minimum life expectancy of five years and is installed at time of
manufacture. To remove the "coin" battery, do the following:
• Insert screwdriver between face of cell and holder spring clip through one of the
slots.
• Pry up and remove with fingers or insulated tweezers.
CAUTION: IF A SCREWDRIVER OR OTHER METAL TOOL IS USED TO PRY
OUT CELLS, TAKE CARE NOT TO SHORT CIRCUIT OR DAMAGE
CELL INSULATION.
f) Carefully place the bulkhead of the panel assembly between the vertical guides in the
carrying case, and slide the assembly downward until the 45V battery connector can be
connected and connect. Then, slide panel assembly downward into place.
2. Perform the TT1000A Battery check prior to testing as follows:
a) To check the 45-volt battery used for insulation testing, rotate the FUNCTION selector
switch to RESISTANCE MEASURE position and the RESISTANCE RANGE selector to
BAT.
b) If voltage is below 45 volts, replace the 45-volt battery as outlined in. 1. Battery
Installation / Replacement, section a), on page 8.
c) To check the six 1.5-volt batteries used for all functions rotate the RESISTANCE
RANGE selector switch to 20 ohm position and short test lead clips together.
d) Depress the black pushbutton switch. If BAT is displayed, replace the six 1.5-volt
batteries as outlined in 1. Battery Installation / Replacement on page 8.
Note: After removal, test each cell individually (under load) as one or more defective
cells mixed with good ones may produce a low battery warning.
A. Disconnect one or both leads at system temperature indicator. Then connect the BLACK lead
clip to ground and the RED lead clip to one or both thermocouple system lead wires (refer to
engine manufacturers' Maintenance Manual for specific connections).
B. Rotate the FUNCTION selector to RESISTANCE MEASURE.
C. Rotate the RESISTANCE RANGE selector to 2MΩ (0Ω SYS. RES.).
D. Place the ON / OFF switch to ON and depress the BLACK pushbutton switch.
E. Display will indicate insulation resistance in 1,000,000's of ohms (MΩ). If a "1.__" is displayed,
insulation resistance is above 2MΩ (refer to the Aircraft Maintenance Manual for low limit).
Note: Resistance to ground must not be less than manufacturer's specifications.
F. Place the ON / OFF switch to OFF.
G. Disconnect the TT1000A and return the aircraft to its original configuration.
TT1000A INDICATOR
000 0
99 50
201 100
302 150
396 200
492 250
588 300
687 350
789 400
892 450
1000 500
1109 550
1217 600
1325 650
1432 700
1538 750
1642 800
1746 850
1848 900
1949 950
Table 9 16Ω Indicator Test Conversion Table (Mod “B” Only)
A. General
1. The “Potentiometric” or “Servo” indicator, as it is generally referred, may be recognized by
its multiple pin electrical connector and the requirement of aircraft electrical power to
operate.
2. System lead resistance is not critical with this type of indicator, and measurement may not
be required.
D. Insulation Testing
1. Disconnect aircraft power to indicator (refer to the Aircraft Maintenance Manual).
2. Disconnect electrical connector at rear of indicator.
3. Follow section 5. INSULATION TESTING PROCEDURE, steps B through G on page 11,
using probe pins at aircraft plug or make connection at engine thermocouple terminal
blocks.
E. Indicator Test
1. Disconnect aircraft power to indicator (refer to the Aircraft Maintenance Manual).
2. Disconnect leads from indicator at engine thermocouple terminal block.
3. Rotate the FUNCTION selector to INDICATOR TEST.
4. Rotate the RESISTANCE RANGE selector to 2MΩ (0Ω SYS. RES.).
5. Connect test lead clips to indicator leads OBSERVING POLARITY. Alumel is negative (-)
and connects to the TT1000A BLACK clip: Chromel is positive (+) and connects to the
TT1000A RED clip.
6. Place aircraft temperature indicating system power to ON.
7. Place ON / OFF switch to ON.
2. SHIPPING
Use standard delicate electronic equipment packaging procedures when packing the TT1000A for
reshipment.
3. STORAGE