Service Manual

Full-Auto Electric Washing Machine

DWF-4220 (Series)
DWF-5020 (Series)

DAEWOO ELECTRONICS CO., LTD.

612-1, AHYEON-DONG, MAPO-GU,
SEOUL, KOREA.
C.P.O. BOX 8003 SEOUL KOREA
TELEX: DWELEC K28177-8
CABLE:"DAEWOOELEC"
FAX: (02) 364-5588/5305
TEL: (02) 360/7315~7
DAEWOO ELECTRONICS CO., LTD.
S/M NO.: WF42200100 PRINTED DATE: APR. 1996
 TABLE OF CONTENTS
1. SPECIFICATIONS.................................................................................................................................................................... 2
2. FEATURE AND TECHNICAL EXPLANATION
FEATURE OF THE WASHING MACHINE ............................................................................................................................... 3
WATER CURRENTS TO ADJUST THE UNBALANCED LOAD ..............................................................................................3
PULSATOR SYSTEM ................................................................................................................................................................4
AUTOMATIC DRAINING TIME ADJUSTMENT........................................................................................................................4
SOFTENER DISPENSER...........................................................................................................................................................5
AUTOMATIC UNBALANCE ADJUSTMENT ............................................................................................................................6
CIRCULATING-WATER COURSE AND LINT FILTER.............................................................................................................6
SYNCRONOUS MOTOR...........................................................................................................................................................7
YNCRONOUS GEAR MECHANISM ASS'Y.............................................................................................................................8
PRINCIPLE OF BUBBLE GENERATOR ...................................................................................................................................8
FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE .............................................................................................9
3. STRUCTURE OF THE WASHING MACHINE..................................................................................................................... 10
4. FUNCTIONS OF THE CONTROL PANEL........................................................................................................................... 11
5. DIRECTIONS FOR INSTALLATION AND USE
HOW TO INSTALL THE WASHING MACHINE......................................................................................................................12
HOW TO CONNECT THE INLET HOSE.................................................................................................................................14
HOW TO GROUND THE WIRE...............................................................................................................................................15
6. PROCEDURE OF FULL-AUTOMATIC WASHING............................................................................................................. 16
7. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
GEAR MECHANISM ASS'Y REPLACEMENT........................................................................................................................18
SYNCRONOUS MOTOR AND VALVE REPLACEMENT.......................................................................................................19
BRAKE ADJUSTMENT............................................................................................................................................................19
8. TROUBLE SHOOTING GUIDE
CONCERNING WATER SUPPLY ...........................................................................................................................................20
CONCERNING WASHING......................................................................................................................................................21
CONCERNING DRAINING......................................................................................................................................................22
CONCERNING SPINNING......................................................................................................................................................23
CONCERNING OPERATION ..................................................................................................................................................24
9. PRESENTATION OF THE P.C.B. ASS'Y
CONCERNING ERROR MESSAGE........................................................................................................................................25
CONFIGURATION OF FULL CIRCUITS.................................................................................................................................27
MINUTE EXPLANATION DIAGRAM FOR EACH PARTS ......................................................................................................28

APPENDIX
WIRING DIAGRAM ..................................................................................................................................................................40
PARTS LIST (THE WHOLE).....................................................................................................................................................42
PARTS DIAGRAM....................................................................................................................................................................46
P.C.B. PARTS LIST .................................................................................................................................................................49
CIRCUIT DIAGRAM.................................................................................................................................................................54
BARE PCB ..............................................................................................................................................................................56

1
1. SPECIFICATIONS
NO ITEM SPECIFICATIONS

1 POWER SOURCE AC 220V/60Hz AC 127V/50,60Hz AC 110V/60Hz AC 220V/50Hz AC 240V/50Hz

2 POWER DWF-4220 370W 370W 370W 330W 330W

CONSUMPTION DWF-5020 430W 430W 430W 370W 370W

3 MACHINE DWF-4220 NON PUMP: NET; 30.5kg, GROSS: 35 kg PUMP: NET; 31.5kg, GROSS; 36kg

WEIGHT DWF-5020 NON PUMP: NET; 31.5kg, GROSS: 36 kg PUMP: NET; 32.5kg, GROSS; 37kg

4 DIMENSION (WXHXD) 502X820X500

5 WASHING COURSE FULL AUTOMATIC 4 COURSES

(FUZZY, SPEED, HEAVY, WOOL)

6 WATER CONSUMPTION NORMAL 128| (131|: DWF-5020)

7 WATER LEVEL DWF-4220 HIGH (47|), MEDIUM (38|), LOW (30|), SMALL(22|)

SELECTOR DWF-5020 HIGH (48|), MEDIUM (39|), LOW (31|), SMALL(23|)

8 OPERATING WATER PRESSURE 0.3~8kgf/cm2 (2.9~78.4N/cm2)

SPIN:690 (50Hz)
9 REVOLUTION PER MINUTE SPIN: 750 WASH:130 SPIN: 750 SPIN: 690
WASH: 140 SPIN: 750 (60Hz) WASH: 140 WASH: 130
WASH: 140

10 PULSATOR 5 WINGS (Ø 321mm)

11 WATER LEVEL CONTROL ELECTRONICAL SENSOR

12 OUTER CABINET SGCC

13 GEAR MECHANISM ASS'Y PLANETARY GEAR ASSEMBLY OF ENGINEERING PLASTIC

14 LINT FILTER O

15 SOFTENER INLET O

16 ALARM SIGNAL O

17 AUTO WATER SUPPLY O

18 NEW WATER FLOW WATER FLOW FOR ADJUST THE UNBALANCED LOAD

19 FUNCTION FOR BUBBLE OPTION

20 MAXIMUM DWF-4220 4.2 kg

MASS OF
TEXTILE DWF-5020 5.0 kg

2
 2. FEATURE AND TECHNICAL EXPLANATION
FEATURE OF THE WASHING MACHINE
1) The first air bubble washing system in the world.
2) Quiet washing through the innovational low-noise design.
3) The wash effectiveness is much more enhanced because of the air bubble washing system.
4) The laundry detergent dissolves well in water because of the air bubble washing system.
5) The adoption of the water currents to adjust the unbalanced load.
6) One-touch operation system.

WATER CURRENTS TO ADJUST THE UNBALANCED LOAD

It is a function to prevent eccentricity of the clothes after washing by rotating pulsator C.W and C.C.W for 20 seconds.

MOTOR C.W
SIGNAL C.C.W
TIME (SEC.) 0.3 0.5 0.3 0.5 0.3 0.5

20 SEC. (About 13 Times)

WATER FLOW

WASH I DRAIN SPIN FILL RINSE 1 I DRAIN SPIN FILL RINSE 2 I DRAIN ...

NOTE: "I" mark indicates the operation of the water currents to adjust the unbalance load.

EFFECT
It reduces vibration and noise effectively during spinning.

3
PULSATOR SYSTEM
When the new shaped pulsator is rotated C.W or C.C.W at a high speed, it makes the 'heart-shaped' water currents as
shown below.

C
WATER CURRENTS
A Water is pushed up near the tub
Rotate
wall by rotation of the pulsator.

B Water is pulled down in the middle

of the tub by rotation of the
pulsator
B
C Water currents is generated by
A A rotation of the pulsator.

AUTOMATIC DRAINING TIME ADJUSTMENT

This system adjusts the draining time automatically according to the draining condition.

Good draining The washer begins spin process after drainage.

Draining
Bad draining Draining time is prolonged.
condition
No draining Program stops and gives the alarm.

FUNCTIONAL PRINCIPLE
1. The micom can remember the time from the beginning of drain to reset point when the pressure switch reaches to
"OFF" point.

Drain Time Movement of the Program

Less than 5 minutes Continue draining.
More than 5 minutes Program stops and gives the alarm with all lamps of the "COURSE" light up.

2. In case of continuous draining, residual drain time is determined by micom.

Draining time as a whole=D + 60
(T sec.) Residual drain time.
The time remembered by micom.

(mm)
TRIP POINTS * 340
* 280

* D4 220
DRAINING D3 WATER
T4
TIME D2 160 LEVEL
T3 *
T2 D1
T1 * * * * 60
60 RESET POINTS
0
SMALL LOW MED HIGH

T1=D1+60 (Sec.) T2=D2+60 (Sec.) T3=D3+60 (Sec.) T4=D4+60 (Sec.)

4
SOFTENER DISPENSER
This is the device to dispense the softener automatically by centrifugal force.
This is installed inside the Balancer Ass'y.

FUNCTIONAL PRINCIPLE
1. Softener stays in room (A) when poured into softener inlet.
2. Softener in moved from (A) to (B) by centrifugal force during intermittent spin process.
3. Softener flows from (B) to (C) during rinse process next to intermittent spin.
4. Softener in moved from (C) to (D) by centrifugal force during second intermittent spin.
After spin process is finished, the softener is added into the tub through softener outlet.

FLOW OF THE SOFTENER

Wash Intermittent Hold Intermittent Rinse Spin
Spin Spin

Normal Centrifugal Flow in Centrifugal Flow in

force force
Course (A) (B) (C) (D)

FLOW OF THE SOFTENER INSIDE OF THE BALANCER

Room inside A B C D
the balancer
Centrifugal force
Flowing by
weight

NOTE: Softener moves into the next room when r.p.m. of the tub is more than 100 r.p.m.

HOW TO CHECK MOVEMENT

Pour a reasonable amount of "MILK" into softener
dispenser and operate the washer with no load. In final
rinse cycle, make sure that the milk is added into the
tub through softener outlet.

Balancer

Softener
B outlet
D
A C

Softener inlet

5
AUTOMATIC UNBALANCE ADJUSTMENT
This system is to prevent abnormal vibration during intermittent spin and spin process.

FUNCTIONAL PRINCIPLE
1. When the door is closed, the safety switch
contact is "ON" position.
2. In case that wash loads get uneven during spin,
Contact of safety switch door closing
the outer tub hits the safety switch due to the
serious vibration, and the spin process is
interrupted.
3. In case that P.C.B. ASS'Y gets "OFF" signal from
the safety switch, spin process are stopped and door opening
rinse process is started automatically by P.C.B.
ASS'Y.
4. If the safety switch is operated due to the
unbalance of the tub, the program is stopped and
the alarm is given.

Contact lever A
Position of
unbalanced
load(OFF) Normal(ON)

NOTE:
The alarm finished when you close the door after opening it.
Check the unbalance of the wash load and the installation
condition.

CIRCULATING-WATER COURSE AND LINT FILTER

CIRCULATING-WATER
The washing and rinsing effects have been
improved by adopting the water system in which
water in the tub is circulated in a designed pattern.
When the pulsator rotates during the washing or
rinsing process, the water below the pulsator vane Tub
creates a water currents as shown in figure.
Filter Outer tub

Water
channel

Pulsator

6
LINT FILTER
Much lint may be obtained according to the kind of
clothes to be washed and some of the lint may also
stick to the clothes.
To minimize this possibility a lint filter is provided on the
upper part of the tub to filter the wash water as it is
discharged from the water channel. It is good to use
the lint filter during washing.

Bleach inlet Filter Pulsator

HOW TO CLEAN THE LINT FILTER
1. Pull the filter frame upward.
2. Turn the lint filter inside out, and wash the lint off with water.
3. Return the filter as it was, and fix the filter frame to the slot.

SYNCRONOUS MOTOR
STRUCTURE

Pull
Loosen

Pulley

Lever

Inductive ring
Magent

Coil of motor
Magnet of motor

FUNCTIONAL PRINCIPLE
1. When the SYNCRONOUS MOTOR connected to the power source the SYNCRONOUS MOTOR rotates and revolves
the pulley by gear assembly for reducing.
2. When the pulley is rotated, the pulley winds the wire to open the drain valve.
3. Therefore, rotation of pulley is changed to the linear moving of wire.
4. The wire pulls the brake lever of Gear Mechanism Ass'y within 5 seconds.
5. After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the lever.
6. When the power is turned off, the drain valve is closed because the wire returns to original position.

7
GEAR MECHANISM ASS'Y
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small sized
clothes.

Pulsator shaft

Spinner shaft

One clutch bearing

Planetary gear
Sun gear
Planetary gear
Clutch spring Internal gear
Brake lever
Clutch boss

Spinner pulley

Pulsator

Motor

Planetary V.BELT
Motor 1 revolution Planetary
gear
Spinner Pulley Pulsator
1/5.0

5 revolutions
Spinner Tub
pulley Directly

V.belt

PRINCIPLE OF BUBBLE GENERATOR

STRUCTURE

Bobbin & coil

Armature
Magnet Bellows
Trans core

Air out hole

Air
Air

Protector A
Air in hole
Protector B

8
PRINCIPLE OF INTAKE & OUTLET OF THE AIR
INTAKE : ARMATURE moves up, and BELLOWS inhales the air. At the same time, protector B is open and A is close.
OUTLET: ARMATURE moves down, and BELLOWS exhausts the air. At the same time, protector B is close and A is
open.

FUNCTIONAL PRINCIPLE OF TRANS & MAGNET

• The phase of A.C electric power changes to 60 cycle/second.
• The magnetic pole of trans core is changed by the change of the phase of A.C electric power.
• The core repeats push and pull (3600 times/min.) of the armature magnet.

A.C A.C

N Leaf spring S
NS Trans core NS

S N
Magnet

FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE

ACROSS SECTION

Air bubble

Tub

Outer tub

Pulsator

Nozzle

FUNCTIONAL PRINCIPLE
Bubble generator supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the
rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.

9
3. STRUCTURE OF THE WASHING MACHINE

• SOFTENER INLET
Pour softener into the
softener inlet just before
wash and it will be added
into the tub automatically
just before the final rinse.

• BLEACH • POWER SWITCH

INLET

• HOOK HOLE
• TUB
• LINT FILTER

• HANDLE

• GROUND WIRE
• CONTROL
PANEL

• POWER CORD

• ADJUSTABLE
LEG

ACCESSORIES
Inlet Hose (COLD) Water Tap Adapter Drain Hose Under Base Drain Hose
Inlet Hose (COLD) Clamp Cover [Option]
(HOT) [Option] Water Tap Adapter
(HOT) [Option]
Non-Pump Model
Pump Model
U
P

In case of screw-shaped inlet

hoses water tap adapters will
not be provided.

10
4. FUNCTIONS OF THE CONTROL PANEL
Control Panel
It has micom sensor.
As the buttons are pressed, the lamps indicating the
selection of your desired washing program will light up.
Start/Hold Button
• Press this button to begin
operation or to stop
Power Switch operation temporarily.
• Press this switch to turn • Operation and temporary
ON the power ON or OFF. stop are repeated as it is
• After turning off the power, pressed.
OFF wait for more than 3
seconds and then turn it
POWER on again.

H DY
LO IUM

H
SE
W Y
SP Y

L
L

IN
AS
V
ZZ

EE

O
AL
M

IN
H

EA
LD

SP
ED

W
AR

FU
IG

R
T

SM
O

M
H
W
H

C
START/HOLD

COURSE PROCESS
WATER TEMP. WATER LEVEL

[Option]

Temperature Selection Water Level Selector Course Selection Button Process Selection Button
Button • This selector is used to select the • This button is used to select the • This button is used to select the
• This button is used to washing water level according to washing course according to desired process of washing.
select the water the size of the wash load. the type of the clothes being • If a full cycle of wash, rinse, and
temperature according to washed. spin is not desired, the desired
the clothes being washed. • You can choose one of the four process can be selected by
• Press this button until your courses by pressing this button pressing this button until your
desired temperature until your desired course desired process indicator light
indicator light comes on, indicator light comes on. comes on.
and it will repeat following
signs:
COLD ¤A WARM ¤A HOT

11
 5. DIRECTIONS FOR INSTALLATION AND USE
HOW TO INSTALL THE WASHING MACHINE
Selection of the Installing Place Never install in these places.
Install the washer on the horizontal solid floor.
If the washer is installed on an unsuitable floor, it could make • The place where it would be exposed to direct
considerable noise and vibration. sunlight.
• The place nearby a heater or heat appliances.
• The place where it would be supposed to be frozen in
winter.
• The kitchen with coal gas and a damp place like a
bathroom.

• The proper installation of the washing machine can

increase the wash effectiveness and the life of it.
If the washer is installed on an inclined floor, it could make considerable noise
and vibration and could cause a malfunction.
Use the height adjust rubber to adjust the washing machine so that it sits
properly.

How to install on an Inclined Place

1. Height Setting 2. Check the Horizontal Status

• After controlling the height by • Check the position of tub above
turning the adjustable leg, let the the center of the washer.
washer put down to the ground.

NOTES:
The opening must not be
obstructed by carpeting when
the washing machine is in-
stalled on a carpeted floor.

Installing the Drain Hose [Non-pump Model]

¡ Indoorsill.
case that it goes over a
™ Inhose.
case of extending the drain
£ Be careful that the end of the
drain hose is not immersed
Don't let the height of the Don't let the total length in water.
drain hose exceed 20cm exceed 3m.
from the gound.

3m
20Cm

12
Installing the Drain Hose [Pump Model]
Never forget to install drain hose before operating this
¡ Connect the drain hose to the
drain outlet at the rear side of
washing machine. The packing box opened, there are a the washing machine, and
drain hose, a clamp, and a hose fixture. fasten it tightly with the clamp
supplied.

™ Attach the hose guide, included

in the accessory kit, to guide
£ Hook the drain hose to the
edge of the tub, paying
Or, connect the drain hose to a
standpipe of a diameter greater than
the drain hose over the tub or attention that there are no that of the drain hose and at a height
standpipe. bends or constractions along of min. 70cm.
the drain hose.

PULL HOSE
THROUGH

70Cm min
55mm

FLEX HOSE
GUIDE
APART

¢ Position the washing machine

next to the wall.

MUST be
ventilated

NOTES:
1. Let the highest point of the drain hose be more than 1m above the floor.
If not so, the water in the washer could be drained during operation
2. Be sure that the height of the drain hose must be less than 1.5m above the floor.
If not so, the water in the washer could not drain.
3. The hose guide MUST be fitted to the drain hose. The drain hose sould not extend more than 55mm from the end of
the hose guide. This is to prevent ‘SYPHONING’.
If necessary the drain hose can be trimmed to length.

13
HOW TO CONNECT THE INLET HOSE
In Installing the Inlet Hose

¡ Pull down the collar

of the inlet hose to ™ Loosen the four
screw at the water
separate it from the tap adapter, but
water tap adapter. don't loosen the
screws until they are
separated from the
Water Tap water tap adapter.
Adapter
Tape
Connector A
Collar Rubber
packing

Tap
Adapter

Connector B
Connector C

£ Connect the water

tap adapter to the ¢ Remove the tape,
and screw connector ∞ Connect the inlet
hose to the water tap § Connect the con-
nector C of the inlet
water tap, and tighten B into connector A adapter by pulling hose to the water inlet
the four screws tightly. down the collar of of the washer by
evenly while pushing the hose end. turning it clock-wise
up the adapter so that to be fixed tightly.
the rubber packing
can stick to the water
tap tightly.

@
!

• Please check the rubber

Connector B packing inside the
connector C of the inlet
hose.

For Screw-Shaped Tap

¶ Connect the inlet

hose to the water tap ™ Connect the connector C of the inlet hose to the
water inlet of the
by screwing the washer by turning
connector D tightly. it clockwise to be
fixed tightly.

Rubber
Connector D Packing

• Please check the

rubber packing
inside the connector
C of the inlet hose.
Hose Connector C

14
HOW TO GROUND THE WIRE
Grounding Method
• If your water tap or water pipe is • If both your water tap and water • In case of using 3-core cord,
not made of metal, connect the pipe are made of metal, connect there is no need for grounding.
ground wire to a copper plate or a the ground wire to the base of
metal rod and bury it in the earth. the water tap.

20Cm * It is of no use connecting the

ground wire to the water pipe
made of plastic.

Never Connect the Ground Wire to Such a Thing

• Never connect it to a gas pipe because of danger of a • Never connect it to a telephone wire or a
explosion. lightning rod because it is very dangerous at a
thunderbolt.

Gas Pipe Telephone Wire

15
 6. PROCEDURE OF FULL-AUTOMATIC WASHING

H DY
LO IUM

R H

SP E
W Y
SP Y

L
L

S
IN
AS
V
ZZ

EE

O
AL
C M

IN
H

EA
LD

W
ED

W
AR

FU
IG
T

SM
O

M
H
W
H
START/HOLD

COURSE PROCESS
WATER TEMP. WATER LEVEL

Full Automatic Course

Pressing Selecting Course
Selecting Procedure to
the Power Kinds of the
Course Water level Press the Button
Switch Clothes

Fuzzy General clothes • The Water

Course
level is
H DY

W Y
SP Y

L
V
ZZ

EE

O
EA

selected
O
FU

automatically START/HOLD
LO IUM

Speed Lightly stained

L

End of Washing
AL
H

W
ED
IG

SM

Course clothes: under-

M
H
H DY

wear, T-shirts,
W Y
SP Y

L
V
ZZ

EE

O
EA

O
FU

Y-shirts, etc..

POWER

Heavy Heavily stained • The Water It is informed

Course clothes: blue-jean, level is fixed by buzzer.
climbing clothes, to "HIGH"
H DY

W Y
SP Y

L
V
ZZ

EE

O
EA

ruck-sack, sports
FU

COURSE WATER LEVEL START/HOLD

wear, etc..
LO IUM

Wool Delicate clothes:

L
AL
H

W
ED
IG

Course Sweater, silk,

SM
M
H
H DY

lingerie, etc.
W Y
SP Y

L
V
ZZ

EE

O
EA

O
FU

After Operation is finished

• Close the water tap, and disconnect the inlet hose if
necessary.
• Turn off the power, and disconnect the power cord from
the electric outlet, being sure to take hold of the plug.
• Clean the lint filter.

16
 H DY
LO IUM

R H

SP E
W Y
SP Y

L
L

S
IN
AS
V
ZZ

EE

O
AL
C M

IN
H

EA
LD

W
ED

W
AR

FU
IG
T

SM
O

M
H
W
H
START/HOLD

COURSE PROCESS
WATER TEMP. WATER LEVEL

Partial Selections Among Wash, Rinse or Spin

Pressing
Selecting
the Power Selecting Process
Water level
Switch H
SE
IN
AS
IN

Stage 1 Only Wash

SP
W

End of
H
SE
IN
AS
IN

Stage 2 Only Rinse

SP
W

Process
R
LO IUM

L
AL

SP E
H

W
ED

S
IN
AS
IG

SM

IN
M
H

It is informed
H
SE
IN
AS

by buzzer.
IN
SP
W

Stage 3 Only Spin

POWER

WATER LEVEL START/HOLD

PROCESS
R H

SP E

Stage 4 Wash and

S
IN
AS
IN
W

Rinse
R H

SP E

Stage 5 Rinse and

S
IN
AS
IN
W

Spin

17
 7. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
WARNING
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT THE
POWER CORD FROM THE ELECTRIC OUTLET.

GEAR MECHANISM ASS'Y REPLACEMENT

• Raise the top plate on the outer cabinet. • Loosen the pulsator mounting screw and remove
• Loosen four screws mounting outer tub cover and pulsator.
remove outer tub cover from the tub ass'y
Pulsator Mounting screw

Outer tub cover

Mounting
screw

• Remove the special Nut by using 'T' type box wrench. • Remove the tub ass'y.
• Remove the special washer.

"T" type box Special

wrench Washer Pulsator
Special Nut
Special Nut Special Washer
Tub ass'y

• Lay the front of the washer on the floor. • Remove four bolts mounting the gear mechanism
• Remove four bolts mounting the gear protect by ass'y by using a box wrench.
using a box wrench and remove gear protect. • Pull out the gear machanism ass'y.
• Remove the V-belt.

Gear Mechanism
Ass'y

Mounting bolt Mounting bolt

NOTE: To assemble the gear mechanism ass'y, reverse the disassembly procedure.

18
SYNCRONOUS MOTOR AND VALVE REPLACEMENT

• Lay the front of the washer on the floor. • Separate the syncronous motor from the bracket.
• Loosen the adjustment screw and three bolts • Turn the valve lid by using screw driver as shown in
mounting the drain motor. figure and remove the valve lid from the valve frame.
• Take out the wire of syncronous motor from the
bracket.

Valve frame Bracket

Wire Bracket

Adjustment Adjustment
screw screw

Pole

Valve
packing Valve lid
Screw driver Valve lid Pole
Syncronous motor

BRAKE ADJUSTMENT

• Loosen the adjustment screw fastening the bracket • Loosen the adjustment bolt and turn the adjustment
and place the adjustment screw to the brake lever bolt until the end of the bolt touches to the b rake
as shown in figure. lever.
• Tighten the adjustment screw completely. • Tighten the lock nut and apply a small amount of
paint-lock.

Brake lever
Adjustment bolt
3mm

Gear mechanism ass'y

Brake lever Adjustment screw Clutch lever

NOTE:
1. The brake adjustment has been made at the factory, so that it is not to re-adjust. However, in case of insufficient
brake operation, perform the upper procedure.
2. Overtightening of the adjustment bolt will cause poor brake performance.
3. Undertightening of the adjustment bolt will cause continuous bracking and, thereby, cause the problems of the
motor during the spin cycle.

19
 8. TROUBLE SHOOTING GUIDE
NOTE:
1. When you replace the P.C.B. ASS'Y do not scratch the surface of the P.C.B. ASS'Y.
2. Disconnect the power cord from the electric outlet.

CONCERNING WATER SUPPLY

PROBLEM CHECK POINT CAUSE SOLUTION

Do you open the NO Open the water

Water tap? tap.

YES

Is the filter of the YES

water inlet valve Clean the filter.
clogged with dirt?

NO

Is the water pressure NO

sufficient? Increase the water
2
(0.3~8 kgf/cm ) pressure.

NOTE: Open the water tap fully and measure the flow rate.

Flow
rate (l /min) 11.5 15.0 18.0 20.3 24.1 27.4
WATER IS
NOT YES
Water pressure
SUPPLIED (kgf/cm2 ) 0.3 0.4 0.5 0.6 0.8 1.0

From the upper results, you know that the flow rate more than
11.5l/min. is essential for water supply.

Does the water inlet YES

valve make operating Water inlet valve Change water inlet
sound? is defective. valve.

NO

Is the connector or NO Improper connection Connect the connector

the terminal connected of the connector or or the terminal
properly? the terminal properly.

YES

Is the output voltage NO P.C.B ASS'Y is

of the P.C.B normal? defective. Change the P.C.B AS.

YES
Lead wire is defective. Change the lead wires.

20
 PROBLEM CHECK POINT CAUSE SOLUTION

Is the plug connected NO

Connect the plug.
to electric outlet?

YES
Is the power switch NO
pressed? Press the power switch.
THE INDICATOR
LAMP (LED) YES
DOES NOT
Is the condition of NO Power switch
LIGHT UP Change power switch.
power switch good? is defective.
WHEN THE
POWER S/W
YES
IS PRESSED.
Is the connector of NO Improper connection Connect the
the P.C.B. ASS'Y of the connector. connector properly.
connected properly?

YES
Is output voltage of NO Transformer is Change the
the transformer defective. transformer.
normal?

YES P.C.B ASS'Y is

defective. Change P.C.B ASS'Y.

CONCERNING WASHING

Do you press NO Press START/HOLD

PROGRESS START/HOLD button? button.
LAMPS (LED)
DO NOT
LIGHT UP. YES P.C.B ASS.Y is
defective. Change P.C.B ASS'Y.

MOTOR Does the pressure NO Pressure switch Change the pressure

ROTATES switch operate is defective. switch.
normally?
WHEN
START/HOLD Abnormal
BUTTON YES
IS NOT Check the output voltage P.C.B ASS.Y is
PRESSED. of P.C.B ASS'Y. defective. Change P.C.B ASS'Y

Is the strange noise YES There is foreign matter Remove the foreign
generated when the between pulsator matter.
ABNORMAL pulsator rotates in TEST and tub.
MODE of P.C.B
NOISE ASS'Y.
DURING
WASH NO
PROCESS YES
Is the V-belt worn out? V-belt is defective. Change the V-belt.

21
CONCERNING DRAINING

PROBLEM CHECK POINT CAUSE SOLUTION

YES
Is the door open? Close the lid.

NO
Does the safety switch NO Safety switch is Change the safety
operate normally? defective. switch.
THE WASHER YES
DOES NOT
Is the connector NO Improper connection
DRAIN. of P.C.B ASS'Y Connect the connector
of the connector properly.
connectsd properly?

YES
P.C.B ASS'Y is Change P.C.B ASS'Y.
defective.

Do you put down NO

Improper installation Install drain hose
the drain hose? properly.
YES
Does the syncronous Drain problem by the
YES foreign matter Remove the foreign
motor operate
normally? accumulated inside matter.
drain valve housing.
NO
Is the input YES Syncronous motor is Change the syncronous
voltage of syncronous defective. motor.
motor normal?

NO
P.C.B ASS'Y is Change the P.C.B
defective. ASS'Y.

22
CONCERNING SPINNING

PROBLEM CHECK POINT CAUSE SOLUTION

Does the pulsator

rotate while the tub
does not rotate?
YES
NO
Is the input voltage YES Syncronous motor Change the
THE WASHER of the drain motor is defective. Syncronous motor.
normal?
DOES NOT
SPIN. NO P.C. B ASS'Y Change the
is defective. P.C.B ASS'Y.

YES V-belt is
Is the V-belt Change the
worn out? defective. V-belt.

NO

Is the input YES Motor is Change the

voltage of motor defective. motor.
normal?

NO

Is the connection NO Improper Connect the

condition of capacitor connection. terminal correctly.
terminal good?

YES P.C.B ASS'Y Change the

is defective. P.C.B ASS'Y.

23
CONCERNING OPERATION

PROBLEM CHECK POINT CAUSE SOLUTION

Is the plug connected NO

Connect the plug.
to electric outlet?

YES
Is the power switch NO
pressed? Press the power switch.
THE INDICATOR
LAMP (LED) YES
DOES NOT
Is the condition of NO Power switch
LIGHT UP Change power switch.
power switch good? is defective.
WHEN THE
POWER S/W
YES
IS PRESSED.
Is the connector of NO Improper connection Connect the
the P.C.B. ASS'Y of the connector. connector properly.
connected properly?

YES
Is output voltage of NO Transformer is Change the
the transformer defective. transformer.
normal?

YES P.C.B ASS'Y is

defective. Change P.C.B ASS'Y.

Do you press NO Press START/HOLD

PROGRESS START/HOLD button? button.
LAMPS (LED)
DO NOT
LIGHT UP. YES P.C.B ASS.Y is
defective. Change P.C.B ASS'Y.

MOTOR Does the pressure NO Pressure switch Change the pressure

ROTATES switch operate is defective. switch.
normally?
WHEN
START/HOLD Abnormal
BUTTON YES
IS NOT Check the output voltage P.C.B ASS.Y is
PRESSED. of P.C.B ASS'Y. defective. Change P.C.B ASS'Y

Is the strange noise YES There is foreign matter Remove the foreign
generated when the between pulsator matter.
ABNORMAL pulsator rotates in TEST and tub.
MODE of P.C.B
NOISE ASS'Y.
DURING
WASH NO
PROCESS YES
Is the V-belt worn out? V-belt is defective. Change the V-belt.

24
 9. PRESENTATION OF THE P.C.B ASS'Y
CONCERNING ERROR MESSAGE
MESSAGE

CAUSE SOLUTION

ƒoƒoƒo ƒoƒoƒoƒo §§§§ ƒoƒoƒo

DRAINAGE Improper installation of drain hose. Install drain hose properly.

ERROR
The drain hose is blocked up by foreign matter. Remove foreign matter from drain hose.

Drain motor is inferior. Change drain motor.

ƒoƒoƒo ƒoƒoƒoƒo §§§§ §§§

The water tap is closed. Open the water tap.

INLET
ERROR The water inlet filter clogged. Clean the water inlet filter.

It passes over the 30 minutes, yet it doesn't Check whether or not it comes to the
come to assigned water level. assigned water level.

ƒoƒoƒo §§§§ ƒoƒoƒoƒo ƒoƒoƒo

UN-
BLANCE Wash loads get uneven during spin. Re-set wash loads evenly.
ERROR
Poor installation of the unit. Install properly.

ƒoƒoƒo ƒoƒoƒoƒo ƒoƒoƒoƒo §§§

DOOR
OPEN The door is opened. Close the door.
ERROR
The safety switch is inferior. Change the safety switch.

ƒoƒoƒo §§§§ ƒoƒoƒoƒo §§§

LEVEL
SENSING The water level sensing is inferior. Check the water level sensor and the
ERROR contact parts of the connector.

25
TEST MODE
The operation condition of the washer can be checked without water in the tub by test mode of the P.C.B. ASS'Y as
shown below.

No. of times
to press Check DISPLAY Items The condition of
button Mode being checked normal operation
'Water Level'
• Buzzer sound • The buzzer sound
indicating the end 8 times while the
0 A § § § § § § § § § § § § § §
of washing indicator lights
• L.E.D lamp blinks

• The condition of • The pulsator

wash process rotates
1 B ƒo ƒo ƒo ƒo ƒo ƒo ƒo § ƒo ƒo ƒo § ƒo ƒo (Motor) continuously
without water in
the tub

• The functional • The washer

condition of whole repeates following
operating operating
ƒo ƒo ƒo ƒo ƒo ƒo ƒo § ƒo ƒo ƒo § § §
Drain ¤ASpin ¤A
Cold Water ¤AHot
Water ¤APulsator
2 C rotate (right) ¤A
Bubble ¤APulsator
rotate (left) ¤A
Pump¤ADoor check
¤AINITIAL STATE

• Aging Mode for • C Mode runs

P.C.B. ASS'Y continously
3 D ƒo ƒo ƒo ƒo ƒo ƒo ƒo § ƒo ƒo ƒo § § §
without INITIAL
STATE

HOW TO OPERATE TEST MODE

1. Turn off the power.
2. Keep pressing two buttons ('WATER LEVEL', 'COURSE'.) together and press the power switch.
3. Remove your fingers on the two buttons.
4. Press the 'WATER LEVEL' button according to desired check mode.
5. It is possible to stop operation temporarily by pressing 'START/HOLD' button.

NOTE:
• If pressing 'PROCESS' button within 10 seconds, the check mode changes to 'B', 'C' and 'D' mode.
• If 'PROCESS' button is not pressed, 'A' mode will run.

26
CONFIGURATION OF FULL CIRCUITS

LOAD DRIVE UNIT

(MOTOR, WATER INLET,
DRAIN, BUBBLE)

WATER LEVEL SENSOR

DISPLAY UNIT UNIT
M
I
C LOAD SENSOR UNIT
L.E.D
O
M
INTERRUPT UNIT
I.C

D
W
F
POWER SUPPLY UNIT
4
2
2
0

MAIN OSC (4.1943MHz)

KEY INPUT UNIT

RESET UNIT

SAFETY SWITCH
UNIT
BUZZER UNIT

27
MINUTE EXPLANATION DIAGRAM FOR EACH PARTS
MICOM IC (42 DIP)

VAREF 1 42 VDD
VASS 2 41 R92(SCK)
R40 (AIN0) 3 40 R91(SO)
R41 (AIN1) 4 39 R90(SI)
R42 (AIN2) 5 38 R83(T1)
R43 (AIN3) 6 37 R82(INT1)
R50 (AIN4) 7 TMP47C 840N 36 R81(T2)
R51 (AIN5) 8 TOSHIBA 35 R80(INT2)
R52 (AIN6) 9 34 HOLD(KEO)
R53 (AIN7) 10 33 RESET
R60 11 32 XOUT
ROM: 8192X8 bit
R61 12 RAM: 512X4 bit 31 XIN
R70 13 30 TEST
R71 (WTO) 14 29 K03
R72 (XTIN) 15 28 K02
R73 (XTOUT) 16 27 K01
P10 17 26 K00
P11 18 25 P23
P12 19 24 P22
P13 20 23 P21
VSS 21 22 P20

28
LOAD DRIVE UNIT
(CW WASH, CCW WASH, DRAINAGE, BUBBLE, PUMP, HOT WATER, COLD WATER)

1. CIRCUIT DIAGRAM AND EXPLANATION

1 BL/YW
RA1
R1 C1 683k

R67 10K
100 1W
SM12JZ47
2 VT
Q8
A1270 C2
3.3K R21 104Z TRIAC1
R51 10
62 R2 C3 683k
R1/2W
R69 10K
Q9
A1270
100 1W
SM12JZ47
3 BL
3.3K R20
C4
R53 9
104Z TRIAC2
62
R1/2W
R71 10K R5 C9 103k
Q11
A1270
R52 8
3.3K R19 100 1W
BCR1AN
4 YW/BK
330 C10
104Z TRIAC3
R70 10K
Q10
A1270 R4 C7 103k
3.3K R13
R50 7
330
100 1W
BCR1AN
5 PK
C8
R72 10K
Q12 104Z TRIAC4
A1270 SM3JZ47
3.3K R12
R43 6 R3 C5 103k

62
R1/2W
100 1W
SM3JZ47
6 BL/WH
R73 10K
Q13 C6
3.3K
A1270 104Z TRIAC5
R42 5 R10

62 R6 C11 223k
R1/2W
R74 10K
Q14
100 1W
SM3JZ47
7 YW
A1271
3.3K R10 C12
R41 4
104Z TRIAC6
62
R1/2W R7 C13 273k
R75 10K
Q15
A1270
100 1W
SM3JZ47
8 RD/BL
R40 3 3.3K
RA2 C14
104Z

• Controlling load of button input in MICOM terminal, it is selected to 'H' or 'L'. It is selected to 'L' in running load case and
in 'H' case, load driving is finished. In clockwise rotation of washing motor, as MICOM No. 10 is changed 6V to 0V, TR
(Q8, A1270Y) is turn on. And then, the TRIAC1 (SM12JZ47) is turn on, the source of electric power is supplyed to washing
motor for clockwise rotation. The TRIAC, as switching element, force to 'ON' or 'OFF' by use of the Q8 (A1270Y). In the
rest loads, when the MICOM terminal voltage changes 6V to 0V, each TRIAC DRIVE TR is active, and then the TRIAC
switches the source of electric power to loads.
• The purpose of using the MICOM terminal No.3 Q15 (A1271Y) is that the Q15 prevents the instant supply of electric power
supply to loads, in case MICOM's action is wrong by means of pushing initial power switch.

29
2. DETAIL EXPLANATION OF CIRCUIT ACTION (ACTION OF CW WASH)

6V R1 100 1W C1 683K

C2
10K 104Z
R67 3.9K TRC1 SM12JZ47
10
Q8 A1270Y
MICOM AC COMMON +6V

R21 62 1/2W

•In case MICOM TERMINAL No. 10 is 'L', the Q8 (A1270Y) turn on and control the TRIAC. The resistance, as 62Ω & 1/2W,
of the R21 is used to limit the GATE current of the TRIAC.

•The ceramic condenser C2 between the T1 and the GATE of the TRIAC is used for preventing the wrong action by means
of the noise.

•The R1 (100Ω, 1W) and C1 (683K) between the T1 and T2 of the TRIAC is used for protecting the TRIAC, it is usually called
SNUBBER CIRCUIT.

•The waveform of MICOM pin No. 1

6V
Terminal No. 10 STOP ACTION STOP
0V t

6V
Terminal No. 3 ACTION
0V t

3. CAUTION AND CHECKING FOR A/S

• If load is active as soon as the power switch is ‘ON’, check the driving TRIAC of load.

SM12JZ47 (12A), SM8JZ47 (8A) SM3J247 (3A) BCR1AM-12L

shape • CHECK the resistance of the T1 & T2 shape • CHECK the resistance of the T1 & T2
of the TRIAC. (∞Ω). of the TRIAC. (∞Ω).
• CHECK the total parts without fail, in • CHECK the total parts without fail, in
case the TRIAC has a short circuit. case the TRIAC has a short circuit.
T1 T2 G T1 G T2

• Check the MICOM output terminal, if the load doesn't act although the TRIAC isn't anything wrong.

• Sometimes it is happened that the TRIAC DRIVE TR has a short circuit or an open circuit. In this case, being measured
the resistance between the TR E & C with tester, the resistance value should be near the ∞Ω. If not, the DRIVE TR is out
of order.

• If the ceramic condenser (C2, C4, C6, C8, C10, C12, C14) using by protecting the noise between the GATE & T1 of each
TRIAC has a short circuit, it has no voltage drop between the T1 and GATE. Therefore, the TRIAC is not turn on.

30
 • The TRIAC's names and the values of the snubber & resistance of the total parts.

GATE’S
RESISTANCES OF VALUES OF RESISTANCES OF
LOAD TRIAC’S NAME LIMITED THE SNUBBER TOTAL PARTS
CURRENTS
CW WASH SM12JZ47 100Ω, 1W+683K
62Ω, 1/2W
BCR 12PM-14L AC 250V
CCW WASH SM12JZ47 100Ω, 1W+683K
62Ω, 1/2W
BCR12PM-14L AC 250V
100Ω, 1W+103K
DRAINAGE BCR1AM-12L 330Ω, 1/4W
AC 250V
HOT/COLD 100Ω, 1/W+223K
SM3JZ47 62Ω, 1/2W
WATER AC 250V
BUBBLE 100Ω, 1W+103K
BCR1AM-12L 330Ω, 1/4W
GENERATOR AC 250V
SM8JZ47 62Ω, 1/4W 100Ω, 1W+103K
PUMP
AC 250V

WATER LEVEL SENSOR UNIT1. CIRCUIT DIAGRAM

1. CIRCUIT DIAGRAM

R61, 10K
M
R52, 3.9K
PRESSURE
I Q3
SENSOR
R48, 220
A1270Y
C 38

O R49 10K

31
2. EXPLANATION OF CIRCUIT
• Push the power switch. And, in order to carry on the action of course selection, input the selection of frequency
according to each water level selection.
• The frequency of water level sensor in each water level becomes square wave and is sended to the MICOM.

WATER LEVEL NAME FREQUENCY WATER LEVEL

HIGH 23.0 kHz 450 ± 15
MIDDLE 23.5 kHz 380 ± 15
LOW 24.0 kHz 300 ± 15
SMALL 24.4 kHz 240 ± 15
RESET 25.30 kHz
OVER FLOW 22.75 kHz

If the water level is selected ‘HIGH’ in washing, water supply proceeds until inputing the frequency 23.0 KHz of ‘HIGH’ in the
MICOM terminal No. 38. Being finished the water supply, washing process is proceeded.
After the washing process, water level reaches to RESET point, and then after the (D)+ 60 seconds, the spin process
begins.

• The value of the frequency between the MICOM terminal No. 38and the GND.

5.4V
0V KHZ
f = 22 ~ 25 KHZ

3. CAUTION FOR A/S

• The output of the frequency in the WATER LEVEL SENSOR varies in accordance with temperature and using condition.
If it doesn't input the output of the WATER LEVEL SENSOR in the MICOM, the error message is displayed as
'LEVEL SENSING ERROR' (See page26). In case of proceeding the water supply continuously in 'HIGH' water level, it is
desirable to change the WATER LEVEL SENSOR because of the defect in the WATER LEVEL SENSOR.
• Check the TR Q4 (A1270Y)
• Being checked with tester, the value of the voltage reaches about 4V.
• As the frequency is lower, the water level is higher.

32
ELECTRIC POWER SUPPLY UNIT
1. CIRCUIT DIAGRAM

42 D5 IN4003 D3 1N4003
IC1
Vdd REGULATOR
C22 + C25 C28 7806 + C26
C29 470uF 104Z 470uF 104Z 1000uF
104Z – 50V 16V 50V C27 – 35V
16V
104Z
50V

D2 1N4003

2. EXPLANATION OF CIRCUIT
• The primary voitage of the transformer sets RATING VOLTAGE, the secondary voltage of the transformer is full wave
rectified by use of the D2 (1N4003) & D3 (1N4003)

! The gray & red (The waveform in secondary part of the $ The waveform of output in the REGULATOR I.C. 7806.
transformer)

f=50Hz or 60 Hz

6V

0V

Vpeak=11.4V
Vrms=8V
% The waveform after passing the D5.
@ Measuring the waveform in case of the removing
condenser by the removal ripple C26.

5.4V

0V
0V

# It is removed the ripple with attaching the C26 (1000¥F).

12V

33
 • The Electrolytic condenser C22(1000µF, 16V) and diode D5 is used in order that at instant power supply failure circuit
should remember the contents of the program. It happens that the MICOM terminal No. 42 has instant interruption of
electric power, yet the MICOM is not discharged electricity because of the diode D5.

• The measurement of voltage

EFFECTIVE VALUE
@ # $ %
!
82.5V 5.2V 7.9V 7.9V 5.97V 5.4V
119V 7.2V 11V 11V 5.97V 5.4V
137.5V 9.3V 14.1V 14.1V 5.98V 5.4V
165V 5.3V 7.6V 7.6V 5.96V 5.4V
220V 7.6V 10.6V 10.6 5.98V 5.4V
275V 9.7V 13.7V 13.7V 5.98V 5.4V

3. CAUTION FOR A/S

• Measure the voltage of input terminal REGULATOR I. C. of 7806 with tester. And,
compare the measuring value with the voltage table.
• Check the condenser in case the electrolytic condenser and ceramic condenser
have short circuit. The reason is that it happerns no electric power supply. 7806

INPUT OUTPUT
GND

INTERRUPT UNIT
1. CIRCUIT DIAGRAM

R50 3.9K
R47 220
37 R60 10K D1 1N4003
Q6
MICOM C3202 !
@
C21 C24 R61 22K
103Z 103Z

D4 1N4003

2. EXPLANATION OF CIRCUIT
The INTERRUPT UNIT is necessary to reduce the generation of surge, by use of being voitage ‘ON’ from the zero
voltage.

•The waveform of the part ! •Thewaveform of the part @ (in case of cutting the part of
the dotted line)
f=50Hz or 60 Hz

0V
Vpeak=11.4V
Vrms=8V

34
• After connecting the part of the dotted line & waveform • The waveform measurement in the MICOM No.37.
measurement

5.4V
0V 0V

The waveform of the secondary part in transformer passes through the diode D1,D4 (1N4003), and then the voltage is
divided by means of the resistance R60 & R61. This voltage gives force to input the pulse to the MICOM terminal No. 37
on the ground of action of the TR Q6 (C3202Y).

3. CAUTION FOR A/S

• When the phenomenon of no electric power supply happens, to begin with check the electric power supply unit, and
then check the INTERRUPT UNIT. It is desirable to measure Q7 (C3202Y) with tester and C21 (C103Z).

RESET UNIT
1. CIRCUIT DIAGRAM

R38 10K

! IC2
MICOM R37 220 D5 1N4003
33 RESET I.C
S-8054HN
C19 C20 + +
C22
104Z 47uF –
16V – 470uF
16V

2. EXPLANATION OF CIRCUIT
• The RESET unit is a hardware circuit, of which all programs are initialized, when the power switch is 'ON'. Here, the
reason why uses RESET I.C. is that the RESET UNIT prevents the MICOM from incorrect action. Also, the R37 & C19
(104Z), as a RC filter, is used in order to absorb the noise.

• The waveform measurement of the part ! with being 'ON' the power switch.

POWER SWITCH ON POWER OFF

RESET TIME
500 msec 190 msec
5.4V
4.9V

3. CAUTION FOR A/S

• Check the output of the RESET I. C. and judge whether or not it is something wrong.
1. OUTPUT
2. INPUT (VDD)
3. GROUND
• The R38 and C20 turn on the accurate RESET value with controlling the RC time constant.

35
BUZZER UNIT
1. CIRCUIT DIAGRAM

6V

MICOM R57 220 BUZZER

20

2. EXPLANATION OF CIRCUIT
• After the button action and total process ends, BUZZER is active.
• It is active directly with offering an output the frequency waveform of 2 KHz from the MICOM terminal NO. 20.

BUTTON INPUT UNIT

1. CIRCUIT DIAGRAM

+6V

34 HOLD

R53
10K
Q4 R54
A1270 17 P10
3.9K

R56
10K
Q5 R55
A1270 18 P11
3.9K
R62
10K
Q7
R63
A1270 11 R60
3.9K

WATER
TEMPERATURE MENU STOP/START

D10 D6 D7
R36 220
LEVEL COURSE 39 R90
R22 10K

D9 D8
R35 220
40 R91

R23 10K

36
OSCILLATION UNIT
1. CIRCUIT DIAGRAM

XOUT 32
X1
C18
4.194304 MHz
XIN 31 33pF
C17
33pF

2. EXPLANATION OF CIRCUIT
• As the OSCILLATION UNIT is a basic part of the MICOM DRIVE. If the oscillation doesn’t generate, we are able to
consider that the MICOM is destroyed.

• The waveform between the part of ! and the GND.

f = 4.194304 MHz

• Specification of oscillator

It is in general use for the MICOM maker's recommendatory value of condenser which is fit for MICOM's characteristics.

RATING CONDENSER
TYPE OF OSCILLATOR MAKER
FREQUENCY C17 C18
CRYSTAL
OSCILLATOR SUNNY 4.194304MHz 33pF 33pF

SAFETY SWITCH UNIT

1. CIRCUIT DIAGRAM

6V

R26, 3.9KΩ
Safety
R33, 220Ω S/W
13

37
2. EXPLANATION OF CIRCUIT
• The MICOM terminal No. 13 gets into 'L' at the state of the closed door. If the door is opened in spining stage, the
MICOM generates error signal. (See page 27)
• Case of range 40 mSEC~300 mSEC in spining time: It is regarded that washing clothes should be inclined.
Accordingly washing time increases 8 minutes and rinsing action takes place another one time. Case of above 400
mSEC: It is regarded that the door should be open. Therefore it is displayed as door open error. (See page 27)

3. CAUTION FOR A/S

• Be level with the ground.
• The UNBLANCE error occurs in case of not being level with the ground.
• The waveform between the MICOM terminal No. 13 and the GND.

5.4V
Door is closed Door is open
0V t

LOAD SENSOR UNIT

1. CIRCUIT DIAGRAM

6V 6V
! 4 2
R25, 220 R15, 10K
M 36
R16,10K D11
Q1
I R24, 220 A1270 Q2 R14, 10K
C 35 C3202 3 !
O C16
1N4148
R17 R18
M 10K 3.9K
PC817
IC3
104Z

2. EXPLANATION OF CIRCUIT
• Detecting the voltage of running condenser, it sends the sensing data to the MICOM terminal No.35 & 36. That is, as
charging & discharging time of running condenser becomes different according to the loads, in fuzzy course the
washing time is determined by sensing the quantity of washing clothes.
• The waveform between the part of ! and the GND (waveform of pulse)

6V

0V t

38
DISPLAY UNIT
1. CIRCUIT DIAGRAM

+6V

34 HOLD

R53
10K

R54
Q4
17 P10
A1270
3.9K
R56
10K
R55
Q5 18 P11
A1270
3.9K
R62
10K
R63
Q7 11 R60
A1270
3.9K
HOT HI STANDARD

R66 220
22 P20

WARM MED SPEED

R9 220
23 P21

COLD LOW DIRTY

R64 220
24 P22

DHY MIN DRY/WOOL

R58 220
25 P23

RINSE WASH

R34 220
19 P12

• When electric power source is turned on, the LED lamp is turned on necessarily corresponding to the standard
course.

39
 P.C.B.
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6

BL

VT

PK
YK

RD/BL
BL/YW
BL/WH

YW/BK
GN/WH
APPEND I X

BK/WH
WIRING DIAGRAM [PUMP]

BR
GY
RD
OR

WH

GN/WH
1 2
PK 1 2

YW
COLD HOT
W/S W/S
PK

2
2
VALVE VALVE WATER
BUBBLE SAFETY

BL

VT
LEVEL
SWITCH

BL/YW

BL/WH
YW/BK
WH/RD WH GENERATOR

1
1
WH/RD SWITCH

40
RD/BL
WH/RD LINE FILTER
WH/RD BL BL
2
2

WH/RD
GY
RD
OR

BL/WH
WH/RD
VT VT VT
1
1

BL/YW
WH 2 1 WH/RD 1 2 3

FUSE
BL
2 1 1 2 3 1 2 3
WH/RD
BL

VT

WH POWER

2
2
WH

YW/BK
SWITCH 1 2 3

1
1
2 1

FUSE
BL/YW

2 1

BL/YW
WH/RD
TRANS P.C.B

MOTOR CONDENSER

BL OR WH

BR OR BK
BN/YW OR GN
FUSE
DRAIN SYNC.

BL/YW
BL
WH

PUMP MOTOR

BK
2
2

BL/YW
WH/RD
1
1

WH/RD
GN/YW OR GN
EARTH
 P.C.B.
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6

BL

VT

PK

RD/BL
BL/YW

YW/BK
GN/WH
BK/WH
BR
GY
RD
OR

WH

GN/WH
WIRING DIAGRAM [NON-PUMP]

1 2
PK 1 2
COLD
W/S
PK

2
2
VALVE WATER
BUBBLE SAFETY

BL

VT
LEVEL
SWITCH

BL/YW

YW/BK
WH GENERATOR

1
1
WH/RD SWITCH

41
RD/BL
WH/RD LINE FILTER
WH/RD BL BL
2
2

WH/RD
GY
RD
OR

VT VT VT
1
1

WH/RD

BL/YW
1 2 3

YW/BK
WH

FUSE
BL
2 1 1 2 3 1 2 3
BL

VT

WH POWER

2
2
WH
SWITCH 2 1 1 2 3

1
1
BL/YW

BL/YW
WH/RD
TRANS P.C.B

SYNC.
MOTOR CONDENSER

BL OR WH
BR OR BK
FUSE
MOTOR

BL/YW
BL
WH

BK
2
2

BL/YW
WH/RD
1
1

WH/RD
GN/YW OR GN
EARTH
PART LIST
REF No. PART CODE PART NAME DESCRIPTION Q'TY REMARK
ASS'Y PLATE
P01 3614511900 PLATE T HIPS 1
P02 3612723300 HARNESS AS AC 220V/50Hz, 60Hz 1
3612723310 AC 110V/50Hz, 60Hz
3612723340 AC 100V/50, 60Hz
P03 3614213100 PANEL F HIPS 1
P04 3611609200 DECORATOR PC FILM 0.254t 1
P05 PRPSSWUU00 PCB ASS'Y DWF-4220 (PUMP) 1
PRPSSWUV00 DWF-4220 (JE)
PRPSSWUW00 DWF-4220 (NON-PUMP)
P06 3611524800 CUSHION (to PANEL F) CR 1
P07 36100B4040 ASS'Y PUMP BUBBLE AC 220V/60Hz 1 option
36100B4050 AC 100-130V/60Hz
36100B4030 AC 220-240V/50Hz
P08 3614800100 SENSOR PRESSURE DCSV PS-D6 1
P09 3610402000 BODY INLET FRPP (HOT, COLD) 1
3610402010 FRPP (COLD)
P10 3615402010 VALVE INLET (COLD) AC 220V/60Hz 1 Peru, etc
3615403310 AC 110-120V/50, 60Hz Japan
3615403510 AC 110-130/60Hz Taiwan
3615403710 AC 220-240V/50Hz Chile
3615402130 VALVE INLET (HOT) AC 220V/60Hz 1 Peru, etc
3615403630 AC 110-130V/60Hz Taiwan
3615403830 AC 220-240V/50Hz Chile
P11 3619006350 SWITCH SAFETY DC 15V 10mA 1
P12 5EPU061750 TRANS POWER AC 230V/50Hz T2-V2 1
5EPU061770 AC 110V/50Hz T2-V1
P13 3611712500 DOOR F HIPS 1
P14 3612602100 HANDLE DOOR HIPS 1
P15 3611712400 DOOR B HIPS 1
p16 3611523300 CUSHION DOOR NBR 4
P17 3612901900 HINGE DOOR POM 2
P18 3615106700 SPRING SUS 304 D=1.6 1
P19 3614213200 PANEL B HIPS 1
P20 3619008800 SWITCH POWER 125V/10A, 250V/5A 2P 1
P21 3610905500 CAP PANEL B HIPS 1
P22 3612300100 GASKET (to VALVE INLET) SILICON 2
P23 4505E08050 CAP (to VALVE INLET) PVC 2

42
REF No. PART CODE PART NAME DESCRIPTION Q'TY REMARK
ASS'Y TUB
T01 3616102800 BALANCER AS PP 1 DWF-4220
3616003100 PP DWF-5020
T02 3618803500 TUB I PP 1 DWF-4220
3618805400 YUS 430D 0.6t DWF-5020
T32 3618805300 TUB U PP 1 DWF-5020
T03 3612502500 GUIDE FILTER PP 1 DWF-4220
3612506310 PP DWF-5020
T04 4505E05021 FLANGE TUB ADC-10 1
T05 3610085500 ASS'Y FILTER PP (NYLON 74x130) 1
T06 3618804000 TUB O PP (PUMP, BUBBLE) 1
3618804100 PP (PUMP, NON-BUBBLE)
3618803400 PP (NON-PUMP, BUBBLE)
3618804200 PP (NON-PUMP, NON-BUBBLE)
T07 4500D83100 NOZZLE AS BUBBLING AS 1
T08 4500D08170 HOSE (to BUBBLE) ID=8.0, OD=12 0.4
T09 4500D08180 CLAMP SWC 1
T10 4509L83070 SPECIAL WASHER SUS 304 T2.0 P144 1
T11 4507D83080 SPECIAL NUT SUS 340 1
T12 3619702200 PULSATOR AS PP 1
T13 4505E32030 SC. PULSATOR FIX AS 6x2.5 SCREW + RING O 1
T14 3611408300 COVER TUB PP 1
T15 3610302900 BASE SECEN 1.6t 1
T16 4505E83120 SCREW BASE FIX SM 5x13 4
T17 4505E83100 SPECIAL BOLT BASE 6.5x23 10
T18 3964311030 MOTOR CONDENSER 220V/50Hz (PN, NE) 1
3964220710 110V/60Hz (PT, TE)
3964130110 100V/50, 60Hz (JE)
3964310430 240V/50Hz (PM, ME)
3964320710 220V/60Hz (PL, LE)
3964820710 120, 127V/60Hz (PA, PS, SE)
T19 3618401420 ASS'Y PULLEY MOTOR ADC-12 DP=53 (50Hz)
3618402800 ADC-12 DP=48.5 (60Hz)
T20 4505E34030 SPECIAL WASHER NYLON 6/6 2
T21 7650802511 BOLT HEX (to MOTOR) 6B-1, 8x25, HS, MFZN 2
T22 3617303800 GEAR MECHANISM GM-4200 NTN 1
T23 7640801611 BOLT HEX (to GEAR) 6B-1, 8x16, SW, MFZN 4
T24 4507B34020 BELT V M19.5 1
T25 3618301300 PROTECTOR GEAR SBHG 1.6t 1

43
REF No. PART CODE PART NAME DESCRIPTION Q'TY REMARK
T26 7640061611 BOLT HEX (to PROTECTOR) 6B-1, 6x16, SW, MFZN 2
T27 3966130120 MOTOR SYNCHRONOUS 100V/50, 60Hz (JE) 1
450ED45020 110-130V/60Hz (PT/S/A)
3966010140 220-240V/50Hz (PN/M)
T28 3615404000 VALVE DRAIN AS NON-PUMP 1
T29 3613215100 HOSE DRAIN I AS PUMP 1
3613210300 NON-PUMP
T30 3610032640 UNIT CAPACITOR AS 13.5µF+60µH (PL, LE) 1
3618909300 65µF+60µH (JE)
3610076140 54µF+60µH (PT, TE)
3610031940 12.5µF+60µH (PN, NE)
3610045640 11.4µF+60µF (PM, ME)
3610076240 41.6µF+60µF (PS, SE, PA)
T31 3613004100 HOLDER CONDENSER PP 1
ASS'Y CABINET
C01 3610804710 CABINET SGCC 0.6t (PUMP) 1
361806100 SGCC 0.6t (NON-PUMP)
C02 3614509900 PLATE UPPER PP 1
C03 3612201800 FRAME TOP PP 1
C04 3612601100 HANDLE CABINET PP 1
C05 3611301100 CORD POWER AS 3x1.0 300x2 300-RTM (PN) 1
WAK42H762- A VCTFK 2x0.75 2.3m GY (PT)
WRJ42H261- R VCTFK 2x0.75 2.3m GY (JE)
C06 4505D81010 BUSHING CORD SR 6P-4 or DA-6NR2 (PN) 1
3610701700 DA-6NF2 (JE)
C07 3610068700 HARNESS OUTER 50/0.18 GREEN, ST710489-2 1
ASS'Y BASE
B01 3610307100 BASE U PP (PUMP) 1
3610304200 PP (NON-PUMP)
B02 3612000200 FIXTURE LEG PPG 1
B03 3617701500 LEG AS PP 1
B04 3613004300 HOLDER LEG BUTYL RUBBER 1
B05 4509D10020 FOOT BUTYL RUBBER 3
B06 3963513430 MOTOR SHADED POLE 220-240V/50Hz (PN, PM) 1
3963220330 110V/60HZ (PT)
36189 120V/60Hz (PA, PS)
3963322730 220V/60Hz (PL)
B07 3611405301 COVER PUMP UL/CSA (466FWU) 1
B08 3611109700 CASE FILTER FRPP 1

44
REF No. PART CODE PART NAME DESCRIPTION Q'TY REMARK
B09 3611901800 FILTER LINT P.P (5-150) 1
B10 3614002000 PACKING NBR 1
B11 3616004300 SPECIAL WASHER P.C SHEET 1
B12 3610903800 CAP FILTER P.P (J-150) 1
B13 3618703770 TERMINAL PUMP CONNECTOR 1 PN/PL
3618703720 CONNECTOR+FUSE PT
ASS'Y WASHING MACHINE
W01 3619801600 SUSPENSION AS DWF-4200 SERIES (Front) 2
W02 3619801610 SUSPENSION AS DWF-4200 SERIES (Back) 2
W03 3611411800 COVER BACK PP (PUMP) 1
3611404400 PP (NON-PUMP)
W04 3618903300 UNIT FUSE FILTER 250V 4A (PN, NE) 1
3618903360 125V 8A (PT, TE, JE)
ASS'Y ACCESSORY
A01 3613203101 HOSE AS PUMP 1
3613209200 HOSE DRAIN O AS NON-PUMP 1
A02 3612502300 GUIDE DRAIN HOSE PP (PUMP) 1
A03 3611411900 COVER U PP 1 For UL/CSA

45
PARTS DIAGRAM

P02

P10
P23
P20
P10
P09
P12
P22 P01

P18 P08
P11

P18
P16

P07
P15

P14

P03

P04

P13

P05

46
 T05

T14
T03

T13

T12

*DWF-4220
T11 T04
T10 T01

T02

T02

T07

T32
T08

T30
T27

T06

T31
T22

T18
T15
T23 T20

T16 T21

*NON-PUMP MODEL T17 T24

T19
T28 T29
T25

T17

T26

T29

47
 W01

C02
C03 W01

C04
C01 W03

B14

B13

NON-PUMP
MODEL

A01

B08 C05

B01 W04

A02
A01
B11
B12
B10
B09
B08
B05
B13
B02

B07
B04

B03
B06

48
P.C.B PARTS LIST
REF No. PART CODE PART NAME DESCRIPTION REMARK
R18 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R26 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R50 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R52 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R54 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R55 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R63 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R67 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R69 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R70 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R71 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R72 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R73 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R74 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R75 RD-4Z392JK R CARBON FILM 1/4 3.9kΩ J
R9 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R24 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R25 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R30 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R31 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R32 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R33 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R34 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R35 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R36 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R37 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R43 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R44 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R45 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R46 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R47 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R48 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R57 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R58 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R64 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R66 RD-4Z221JK R CARBON FILM 1/4 220Ω J
R13 RD-4Z331JK R CARBON FILM 1/4 330Ω J

49
REF No. PART CODE PART NAME DESCRIPTION REMARK
R19 RD-4Z331JK R CARBON FILM 1/4 330Ω J
R61 RD-4Z223JK R CARBON FILM 1/4 22kΩ J
R14 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R15 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R16 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R17 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R22 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R23 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R27 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R28 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R29 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R38 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R39 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R40 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R41 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R42 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R49 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R51 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R53 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R56 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R60 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R62 RD-4Z103JK R CARBON FILM 1/4 10kΩ J
R10 RD-2Y620J- R CARBON FILM 1/2 62Ω J
R11 RD-2Y620J- R CARBON FILM 1/2 62Ω J
R12 RD-2Y620J- R CARBON FILM 1/2 62Ω J
R20 RD-2Y620J- R CARBON FILM 1/2 62Ω J
R21 RD-2Y620J- R CARBON FILM 1/4 62Ω J
R1 RS01Y101J- R M-OXIDE FILM 1W 100Ω J
R2 RS01Y101J- R M-OXIDE FILM 1W 100Ω J
R3 RS01Y101J- R M-OXIDE FILM 1W 100Ω J
R4 RS01Y101J- R M-OXIDE FILM 1W 100Ω J
R5 RS01Y101J- R M-OXIDE FILM 1W 100Ω J
R6 RS01Y101J- R M-OXIDE FILM 1W 100Ω J
R7 RS01Y101J- R M-OXIDE FILM 1W 100Ω J
R8 RS01Y101J- R M-OXIDE FILM 1W 100Ω J
RA1 RA-85X103J R ARRAY 5P (4) 1/8 10kΩ J
RA2 RA-85X103J R ARRAY 5P (4) 1/8 10kΩ J
C21 CCZF1E103Z C CERA 25V 0.01µF Z AXL 2

50
REF No. PART CODE PART NAME DESCRIPTION REMARK
C24 CCZF1E103Z C CERA 25V 0.01µF Z AXL 2
C2 CCKF1H104Z C CERA HIKF 50V 0.1µF Z AXL 2
C4 CCKF1H104Z C CERA HIKF 50V 0.1µF Z AXL 2
C6 CCKF1H104Z C CERA HIKF 50V 0.1µF Z AXL 2
C8 CCKF1H104Z C CERA HIKF 50V 0.1µF Z AXL 2
C10 CCKF1H104Z C CERA HIKF 50V 0.1µF Z AXL 2
C12 CCKF1H104Z C CERA HIKF 50V 0.1µF Z AXL 2
C14 CCKF1H104Z C CERA HIKF 50V 0.1µF Z AXL 2
C19 CCKF1H104Z C CERA HIKF 50V 0.1µF Z AXL 2
C27 CCKF1H104Z C CERA HIKF 50V 0.1µF Z AXL 2
C29 CCKF1H104Z C CERA HIKF 50V 0.1µF Z AXL 2
C17 CXCH1H330J C CERA 50V CH 33pF J (TAPPING)
C18 CXCH1H330J C CERA 50V CH 33pF J (TAPPING)
C20 CEXE1C470A C ELECTRO 16V RS 47µF 6.3x11
C22 CEYE1C102A C ELECTRO 16V RS 1000µF 13x20
C25 CEXE1C471A C ELECTRO 16V RS 470µF 10x20
C26 CEXF1V102A C ELECTRO 35V RSS 1000µF 13x25
C1 CMXB2E683J C MYLAR EU 250V 0.068µF J
C3 CMXB2E683J C MYLAR EU 250V 0.068µF J
C5 CMXB2X103J C MYLAR EU 600V 0.01µF J
C7 CMXB2X103J C MYLAR EU 600V 0.01µF J
C9 CMXB2X103J C MYLAR EU 600V 0.01µF J
C11 CMXB2X223J C MYLAR AC 250V 0.022µF J
C13 CMXB2X223J C MYLAR AC 250V 0.022µF J
D1 DKN4003A-- DIODE KN4003A AUTO 26mm
D2 DKN4003A-- DIODE KN4003A AUTO 26mm
D3 DKN4003A-- DIODE KN4003A AUTO 26mm
D4 DKN4003A-- DIODE KN4003A AUTO 26mm
D5 DKN4003A-- DIODE KN4003A AUTO 26mm
D6 DKN4148--- DIODE KN4148 AUTO 26mm
D7 DKN4148--- DIODE KN4148 AUTO 26mm
D8 DKN4148--- DIODE KN4148 AUTO 26mm
D9 DKN4148--- DIODE KN4148 AUTO 26mm
D10 DKN4148--- DIODE KN4148 AUTO 26mm
D11 DKN4148--- DIODE KN4148 AUTO 26mm
D12 D1N5399--- DIODE 1N5399
Q15 TZTA1271Y- TR KTA1271Y (AUTO)
Q1 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)

51
REF No. PART CODE PART NAME DESCRIPTION REMARK
Q3 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q4 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q5 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q7 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q8 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q9 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q10 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q11 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q12 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q13 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q14 TZTA1270Y- TR KTA1270Y (AUTO ) (562Y)
Q2 TZTC3202Y- TR KTC3202Y (AUTO) (1959Y)
Q6 TZTC3202Y- TR KTC3202Y (AUTO) (1959Y)
CN1 3612723600 HARNESS AS LP-09 (DWF-4220)
CN2 3612723500 HARNESS AS LP-06 (DWF-4220)
HS1 4509D72050 HEAT SINK REGULATER, 25x35x20
HS2 3617400300 HEAT SINK 50x50 T=3 (DWF-6688AT)
BUZZ1 4507B72160 BUZZER WFB20-16PC
IC1 13GR47C840 IC MICOM TMP47C840N
IC2 1S8054HNZ- IC AUDIO RESET S-8054HN
IC3 TPC817C PHOTO COUPLER PC817C
IC4 1L7806---- IC REGULATOR L7806
NUT 7391300311 NUT HEX 6N-1-3 MFZN
SCREW 7001301011 SCREW MACHINE PAN 3X10 MFZN
TRC1 TSM12JZ47F TRIAC TOSHIBA 12A, LEAD FORMING TYPE
TRC2 TSM12JZ47F TRIAC TOSHIBA 12A, LEAD FORMING TYPE
TRC3 TBCR1AMAB TRIAC BCR1AM FORMING TYPE
TRC4 TBCR1AMAB- TRIAC BCR1AM FORMING TYPE
TRC5 TSM8JZ47F TRIAC 8A INSULATION TYPE
TRC6 TSM3JZ47F TRIAC 3A INSULATION TYPE
TRC7 TSM3JZ47F TRIAC 3A INSULATION TYPE
WAS 4507D72300 SPECIAL WASHER REGULATOR TRIAC
X-TAL 5P4R194304 CRISTAL OSCILATOR 4.194304 MHz
LED1 DDLR523D-- LED-LAMP DLR523D
LED2 DDLR523D-- LED-LAMP DLR523D
LED3 DDLR523D-- LED-LAMP DLR523D
LED4 DDLR523D-- LED-LAMP DLR523D
LED5 DDLR523D-- LED-LAMP DLR523D

52
REF No. PART CODE PART NAME DESCRIPTION REMARK
LED6 DDLR523D-- LED-LAMP DLR523D
LED7 DDLR523D-- LED-LAMP DLR523D
LED8 DDLR523D-- LED-LAMP DLR523D
LED9 DDLR523D-- LED-LAMP DLR523D
LED10 DDLR523D-- LED-LAMP DLR523D
LED11 DDLR523D-- LED-LAMP DLR523D
LED12 DDLR523D-- LED-LAMP DLR523D
LED13 DDLR523D-- LED-LAMP DLR523D
LED14 DDLR523D-- LED-LAMP DLR523D
SW1 5S50101400 SW TACT KQB-902 1C 1P
SW2 5S50101400 SW TACT KQB-902 1C 1P
SW3 5S50101400 SW TACT KQB-902 1C 1P
SW4 5S50101400 SW TACT KQB-902 1C 1P
SW5 5S50101400 SW TACT KQB-902 1C 1P
HOLDER1 3613006300 HOLDER LED DWF-4220
HOLDER2 3613006300 HOLDER LED DWF-4220
HOLDER3 3613006300 HOLDER LED DWF-4220
HOLDER4 3613006300 HOLDER LED DWF-4220

53
CIRCUIT DIAGRAM [PUMP]

BL/YW BL/YW
A7 A7
RA1 R1 C1 683K 250VAC

Q8
A1270 100 1W SM12JZ47
R67 10K VT VT W/M RIGHT MOTOR
21 VSS A5 A5
R53 10 R21 C2 TRIAC1
3.9K 62 R1/2W 104Z RUNNING CAPACITOR
683K D12
30 TEST R2 1N5399
+6V Q9 C3 250VAC WH/RD
R69 10K A1270
100 1W BL
R52 9 R20 SM12JZ247 RB BL
34 HOLD 3.9K 62 R1/2W C4 A6 A6
TRIAC 2 R2W W/M LEFT
104Z 100K
R5.3 Q11
10K 10K A1270 R5
R71 C9 103K
Q4 R54 3.9K R51 8 R12 250VAC DRAIN
330 R1/4W 100 1W MOTOR
A1270 17 P10 3.9K BCR1AM YW/BK YW/BK
A4 A4
C10
Q10 104Z TRIAC3
R56 10K A1270
R70
10K BUBBLE PUMP
Q5 R55 3.9K R50 7 R13 R4 C7 103K
A1270 18 P11 3.9K 330 R1/4W 250VAC
100 1W
R62 Q12 BCR1AM PK PK
10K
R72 10K
A1270 C8
TRIAC4
A2 A2 1 1
R66 220 104Z
Q07 R43 6 R19
A1270 11 R60 62 R1/2W
3.9K R3 C5 103K 2 2 DRAIN
250VAC
IC2 Q13
A1270
100 1W
SM8JZ47 BL/WH BL/WH PUMP
R73 10K A8 A8
HOT HI STANDARD
TOSHIBA R42 5 R11 C6
TRIAC5
62 R1/2W 104Z
3.9K
TMP47C840N
R9 220 R3 C11 233K
Q14
22 P20 A1270 10K 250VAC
R74 10K HOT V/V
100 1W
WARM WED SPEED R41 4 R11 SM3JZ47 YW YW
62 R1/2W C12 A3 A3 WH/RD
3.9K
R9 220 114Z TRIAC6
23 P21 Q15
A1271 R7 C13 233K
R75 10K
250VAC COLD V/V
COLD LOW DIRTY R40 3
100 1W
1K SM3JZ47 RD/BL RD/BL
R64 220 RA2 A1 A1
+6V C14
24 P22 104Z FUSE

2
BUZZER R15 10K TBIAC7
R57 220
DHY MIN DRY/WOOL
R13 20 Q11
R58 220 R23 220 Q1 R16 10K 1N4148
25 P23 R80 1NT2 36 A1270 R14 10K SAFTY S/W

1
Q2
R24 220 C3202 IC3 PC817 GN/WH GN/WH
RINCE WASH R81 T2 35
C16 R18 A9 A9 1 1
R17
R34 220 104Z 3.9K
R70 13 10K
19 P12
R48 220 2 2
R83 T1 38
C17 33pF
NOS MENU STOP/ START XOUT 32 R33 220 R26 3.9K
POWER S/W
BR BR
D6 D7
XTAL R51
10K
B2 B2 1 1
D10 R36 220 4.1943MHz
XIN 31 Q3 R52 3.9K
BK/WH BK/WH PRESSURE
LEVEL COURSE
R22 10K
39 R90
C18 33pF 5.4V
A1270 B1 B1 2 2 SENSOR
VDD 42 R49 10K
C29 R38 10K WH WH
D9 D8 104Z
B3 B3 3 3
R35 220 6V
40 R91 R37 220 IC2 D5 1N4003 IC4 D3 1N4003
1 3 OR OR
R23 10K RESET 33 RESET I.C REGULATOR B6 B6
+ 5-8054HN + + 7806 + D2 1N4003
5.4V C19
R39 10K 104Z _ C20
47µF
C22 _ C25
_ C28
104Z
C27
104Z C26
_
RD RD
1 1
2

J19 R43 220 470µF 470µF D4 1N4003 B5 B5

10V 16V 16V 1000µF 35V
29 K03
P47 220
R50
3.9K D1 1N4003
2 2
R40 10K GY GY
R82(INT1) 37 B4 B4
J18 R44 220 C21 Q6 TRANS
28 K02 103Z C3202
C24 R60 10K
103Z
R41 10K R28 10K R61 22K FUSE
J7 (FEED RNS) VARISTER
J17 R45 220 R31 220
27 K01 R71 14 R27 10K
R30 220 J8 (RSV/NOS)
R42 10K R72 15
R29 10K
J16 R46 220 R32 220 J9 (DRY/WOOL)
26 K00 R73 16 LI NE COIL

54
CIRCUIT DIAGRAM [NON-PUMP]

BL/YW BL/YW
A7 A7
RA1 R1 C1 683K 250VAC

Q8
A1270 100 1W SM12JZ47
R67 10K VT VT W/M RIGHT MOTOR
21 VSS A5 A5
R53 10 R21 C2 TRIAC1
3.9K 62 R1/2W 104Z
RUNNING CAPACITOR
683K D12
30 TEST R2 1N5399
+6V Q9 C3 250VAC WH/RD
R69 10K A1270
100 1W BL
R52 9 R20 SM12JZ247 RB BL
34 HOLD 3.9K 62 R1/2W C4 A6 A6
TRIAC 2 R2W
104Z W/M LEFT
100K
R5.3 Q11
10K 10K A1270 R5
R71 C9 103K
Q4 R54 3.9K R51 8 R12 250VAC DRAIN
330 R1/4W 100 1W MOTOR
A1270 17 P10 3.9K BCR1AM YW/BK YW/BK
A4 A4
C10
Q10 104Z TRIAC3
R56 10K A1270
R70
10K BUBBLE PUMP
Q5 R55 3.9K R50 7 R13 R4 C7 103K
A1270 18 P11 3.9K 330 R1/4W 250VAC
100 1W
R62 BCR1AM PK PK
10K
R72
C8
TRIAC4
A2 A2 1 1
R66 220 104Z
Q07 R43 6
A1270 11 R60
3.9K 10K
2 2 DRAIN
IC2 BL/WH PUMP
R73 A8
HOT HI STANDARD
TOSHIBA R42 5
3.9K 10K
TMP47C840N
R9 220
Q14 WH/RD
22 P20 A1270
R74 10K HOT V/V
WARM WED SPEED R41 4 R11 YW
62 R1/2W A3
3.9K
R9 220
23 P21 Q15
A1271 R7 C13 223K
R75 10K
250VAC COLD V/V
COLD LOW DIRTY R40 3
100 1W
1K SM3JZ47 RD/BL RD/BL
R64 220 RA2 A1 A1
+6V C14
24 P22 104Z FUSE

2
BUZZER R15 10K TBIAC7 315mA/250V AC
R57 220
DHY MIN DRY/WOOL
R13 20 Q11
R58 220 R23 220 Q1 R16 10K 1N4148
25 P23 R80 1NT2 36 A1270 R14 10K SAFTY S/W

1
Q2
R24 220 C3202 IC3 PC817 GN/WH GN/WH
RINCE WASH R81 T2 35
C16 R18 A9 A9 1 1
R17
R34 220 104Z 3.9K
R70 13 10K
19 P12
R48 220 2 2
R83 T1 38
C17 33pF
NOS MENU STOP/ START XOUT 32 R33 220 R26 3.9K
POWER S/W
BR BR
D6 D7
XTAL R51
10K
B2 B2 1 1
D10 R36 220 4.1943MHz
XIN 31 Q3 R52 3.9K
BK/WH BK/WH PRESSURE
LEVEL COURSE
R22 10K
39 R90
C18 33pF 5.4V
A1270 B1 B1 2 2 SENSOR
VDD 42 R49 10K
C29 R38 10K WH WH
D9 D8 104Z
B3 B3 3 3
R35 220 6V
40 R91 R37 220 IC2 D5 1N4003 IC4 D3 1N4003
1 3 OR OR
R23 10K RESET 33 RESET I.C REGULATOR B6 B6
+ 5-8054HN + + 7806 + D2 1N4003
5.4V C19
R39 10K 104Z _ C20
47µF
C22 _ C25
_ C28
104Z
C27
104Z C26
_
RD RD
1 1
2

J19 R43 220 470µF 470µF D4 1N4003 B5 B5

10V 16V 16V 1000µF 35V
29 K03
P47 220
R50
3.9K D1 1N4003
2 2
R40 10K GY GY
R82(INT1) 37 B4 B4
J18 R44 220 C21 Q6 TRANS
28 K02 103Z C3202
C24 R60 10K
103Z
R41 10K R28 10K R61 22K FUSE
J7 (FEED RNS) VARISTER AC125V/8A
J17 R45 220 R31 220
27 K01 R71 14 R27 10K
R30 220 J8 (RSV/NOS)
R42 10K R72 15
R29 10K
J16 R46 220 R32 220 J9 (DRY/WOOL)
26 K00 R73 16 LI NE COIL

55
BARE PCB

TOP

BOTTOM

56