USER GUIDE &

SPARE PART BOOK

3 x 400 V 50 Hz
3 x 440 V 60 Hz
Unloader

MasterMariner CE20-500
DEN-JET MARINE PTE LTD.
101 Second Lok Yang Road
Singapore 628172
Singapore
Tel. +65 6268 12 38
Fax +65 6268 22 70
E-mail denjetmarine@denjet.com

www.denjet.com

3rd edition
Revised November 2017

2
Index:
General information
Impressum 2
Index 3
Technical data 4
Certificate(s) of conformity - CE Declaration 5
Safety instructions and Gear 6-7
Medical emergency information 8
Set-up & Use
Preparing for operation 9
Check & Inspection 10
Maintenance & Service 10
Overhauling and adjusting safety / un-loader valve 11
Adjusting Procedure 12
Trouble shooting & Repair
Problem & Repair 13 - 15
Pump replacement / installation
Preparation Pump removal intructions 16
Installation 17 - 18
Lubrication/ Torque specifications 19
Spare Parts/ Lists
Main Spare Part Assembly/ List 20 - 21
Water tank Spare Part Assembly/ List 22 - 23
Pump Spare Part Assembly/ List 24 - 27
Valve Repair-kit 28
Unloader Repair-kit 29
Electrical System Wiring diagram 30
Electrical System Spare Part Assembly/ List 31 - 32
Dry Shut Gun Spare Part Assembly/ List 33 - 34
Rotating Nozzle
Operation Procedure 35
Replacement Procedere 36
Rotating Nozzle Repair-kit 36
Sand Blasting Equipment (Optional) 37 - 38
Malfunction, Feedback and Spare Parts 39

3
Technical Data:
Thank you for choosing our waterblaster.
Waterblasting with DEN-JET is 10 times faster than mechanical de-rusting. For practical use see our
Bosun´s Manual attached. For your safety and correct operation, please carefully read the information and
instructions in this manual before use.

NOTE: All of the information stated in this manual is based on data available at the time of printing.

DEN-JET reserves the right to modify or change its products and / or specification data at any time
without prior notice.

DEN-JET has no responsibility or liability regarding misuse of the product or use of the product with third
party products.

DEN-JET warranty’s is limited to repair or replacement of faulty items at the time of manufacture.

DEN-JET has the copyright for this material and all kinds of reproduction are prohibited without
DEN-JET’s permission.

Technical details: MasterMariner CE20-500

50 Hz Version:
W.P. Bar / Psi 500 / 7250
Flow Lpm / Gpm 16 / 4.2
60 Hz Version:
W.P. Bar/ Psi 500 / 7250
Flow Lpm / Gpm 16 / 4.2
Electrical Specification:
Motor Hp / Kw 20 / 14.7
Voltage 50 / 60 Hz 400 / 440
Amperage 21 / 19
Dimensions:
L x W x H mm 950 x 530 x 800
Net weight Kg 170

4
5
Safety Instructions:
• Always treat the water blaster in the same way as any other power driven high speed cutting
tool and/or Sand blasting machine – this is NOT a toy!

• Always wear safety gear as provided by DEN-JET when operating the machine.

• Make sure the in-coming electrical cable is connected to Earth. All installations should be done
by an electrician.

• Always check the high pressure hoses and electrical cable for damage and cracks before
starting operation.

• Make sure that no other person is closer than 4 meters away of the operator at all times when
machine is in operation.

• Never direct the jet at yourself or others and living animals.

• Never try to clean the machine or your footwear using the water jet.

• NEVER tie the trigger!!!

It will prevent the trigger from shutting down the machine in case the operator loses the grip of
the gun.

• Change operator every 45 min to prevent tiredness!

• Bevor service and repair make sure the machine is turned off and power is disconnected from
main power supply.

6
Safety Gear (PPE):
Safety helmet c/w net visor and ear muff. Safety Part Number: 81600601
glasses are recommended to wear as well.
Helmet: EN397. Net Visor: EN 1731:2006.
Ear muff: EN 352-3.2002

Waterproof glove with protection for up to 500 bar Part Number: 81600669
pressure. The glove has a rough, sand patterned
surface and the material itself provides lots of fric-
tion, all for the best grip on the tools. Supplied with
separate inner glove in nylon for good comfort.
Water jetting boot for up to 800 bar (11600 psi) Available in size 42-46.
will protect the foot and the lower part of leg
against water jet penetration.

Safety Apron - the full area of the Apron has Part Number: 81600665
built-in protection up to 500 bar (7250 psi). Ideal
to wear in warm environments. The position of
the Apron can be changed with the adjustable
neckband. The Apron comes in one size.
Weight 0.7 kg / 1.5 lbs.
Safety jacket and trousers with built-in pro- Available in size
tection up to 500 bar (7250 psi) in most areas. Medium, Large and
Thoughtful details such as openable ventilation X-large.
in the armpit, comfortable cuffs, adjustable hood,
elastic waist line and various pockets.
Jacket 1.6 kg - Trousers 1.3 kg
Waterproof overall protect the operator only from Size L
spray, cold and flying debris. Part Number: 81600632
It does NOT deflect from direct jet impact. Size XL
190g PU/ polyester Part Number: 81600609
EN343 waterproof

Hose protection. The gun is held near vital parts Part Number: 81600686
of the body the hose protection prevents injuries
due to hose failure. Protects up to 500 bar
(7250 psi). The adjustable strap holds the hose
protection securely in place.
Length 750 mm – weight 0.2 kg.

7
8
Set-up & Use
Preparing for Operation
1. Place the machine in a safe location and secure the unit with lashing belts.
2. Freshwater Connection.
Prepare the water supply for the blaster, by attaching a 3/4” hose to the supplied low pressure inlet coupling
on the side of the water tank. Connect the other end to the fresh water supply from the vessel. Open for the
water supply and fill up the water tank before starting the machine. Always use the inlet connection on the
tank for supplying water.
3. High Pressure Hose Connection
Mount the 1/2” high pressure hose to the blaster by attaching the swivel of the hose to the outlet fitting of
the pump head. Please use 2 x 27 mm spanners / wrenches to tighten the connection. Additional high pressure
hoses supplied with the machine should be mounted now by using the supplied 1/2” nipples male-male to
connect the hoses together. Please use 2 x 27 mm spanners / wrenches to tighten the connection.
4. Trigger Gun Connection
Mount the trigger gun with lance to the high pressure hose. Please use 2 x 27mm spanners /
wrenches to tighten the connection. Mount the nozzle correct at the end of the lance.
5. Electrical Power Connection
Connect the power cable CEE plug to an earthed 3 phase 32 Amp power socket. Should the CEE plug
provided with the machine not fit your electrical system, replace the plug with one that fits.
6. Now the Machine is ready for operation.
Operation:
A. Ensure that the freshwater supply is open.
B. Turn the main power switch to ON. Press the green START button – the machine starts!
Allow the machine a few seconds for the automatic star – delta switch to turn over.
C. Get a firm stand, grip with both hands on the trigger gun handle and lance handle. Press the trigger
and start blasting. Always be aware of other people in your working area – Safety has first priority!
Note: Do NOT let the machine run idle for more than 10 minutes, as it may cause damage
to the pump. (Water heats up).
7. Turn off the Machine:
A. Press the red STOP button – the machine stops!
B. Squeeze the trigger gun to release the pressure inside the high pressure hose!
C. Turn off the freshwater supply.
8. Storage during Winter time.
Store the machine in a frost free location.
Drain the water, flush the water tank and pump with non-corrosive antifrezze liquid.
The machine is equipped with the following safety devices:
A. STOP button. The STOP button (pos. 17 Electrical spare-parts assembly) stops the machine
when pushed in. (The optional emergency STOP pos. 21 do the same, twist to release)
B. Main switch. The main switch (pos. 18 Electrical spare-parts assembly) disconnects the
main supply. UN-PLUG MACHINE WHEN REPAIRING!!!
C. Over load relay. The overload relay protects the motor against overloading (pos. 32
Electrical spare-parts assembly)
D. Safety valve. The safety valve built onto the top of the pump is protecting against overpressure
(pos. 1 - 500 bar Pump assembly.)

9
Set-up & Use
Check & Inspection
Check Task
Daily • Check the strainer in the water-tank.
Inspection Clean if necessary.
• Check the oil level on the crankcase of the pump.
Fill up if necessary.
• Check for air-bubbles in the suction hose between tank and pump.
If there are bubbles then tighten the hose-clips.
• Check high pressure connections for leakage.
NEVER tighten connections under pressure.
• Check high pressure hoses for wear and cracks.
Replace if necessary.
• Check the power cord for wear and cracks.
Replace if necessary.
• Check the air intake grill of the electric motor.
Clean for dust if necessary.
Notice: To prevent unnecessary damage to the machine due to the sea environ-
ment please GREASE all bolts and nuts, unloader / safety spring etc every
2 month.
Inlet water temperature must be below 60°C (140°F)

Maintenance & Service:

Maintenance Task
Lubrication • Oil renewal on the pump crankcase is to be completed the first time after
no more than 50 hours of use.
• Oil renewal is hereafter to be completed in every 400 hours of use.
Or at least once a year.
• Use a SAE 30 or 10W40 oil; (part number 83600870)
Quantity 1,04 Liter ( 0,27 U.S. Gallon)
Fill up until the oil level is visible in the sight glass.
Renewal of oil Switch off the machine. Loosen the oil drain screw on the lower back of the pump
crank-case. Let the oil drain out into a waste oil-tray. Remount the oil drain screw and
pour in new oil through the oil inlet on top of the pump until visible in the oil sight glass.
Notice: Always dispose of the used oil in a proper manner.
Cleaning A part of keeping the machine and its accessories in good working condition is to keeping
it clean. But NEVER clean the machine itself with high-pressure. Do not use solvents.
Storage Keep the unit frost free, or flash the pump thoroughly whih non alcoholic antifreeze fluid.

10
Set-up & Use
Overhauling and adjusting safety/ un-loader valve,
(see Service Video USB-Stick)
Turn off the machine, unplug the power supply cable and squeeze the trigger
gun to release any pressure in hose before carry out the service job!
Possible reasons for low pump pressure:
• The high pressure nozzle is worn or too big in orifice size,
• Leakage from hose connections or trigger gun,
• Filter in water tank is partly blocked,
• Pump sucks air through inlet hoses, packing seal worn – water leaking below the pump,
• The un-loader valve or safety valve is not correctly adjusted or worn.
• The un-loader and safety valve must be reset correctly after repair or inspection.

Overhauling Procedure:
• Detach the dump back hose.
• Loosen the 6 screws (pos. 14) from un-loader housing (pos. 1).
• Loosen the lock-nut (pos. 2) on top of the spring guide (pos. 10).
• Unscrew the complete piston housing (pos. 7) plug un-loader and plug gauge (pos. 20 & 21).
• The valve-seat (pos. 16) can be pushed out from the un-loader housing side with a rod.
• Unscrew the outlet fitting (pos. 27).
• Clean all the parts and overhaul by refitting the parts supplied in the repair kit(s).
• Ensure the parts are put in place as shown below.
• Pay attention to the orientation of the back-up ring F & G, O-ring D & E and valve seat A
(the short seat edge B should be facing the ball C).
• Assemble the un-loader / safety valve again.

11
Set-up & Use:
Adjusting Procedure:
• Re-adjust the un-loader and safety valve by running the machine with a correctly sized nozzle.

• Squeeze the trigger and slowly tighten the un-loader and safety valve nut (pos. 2) on top of the
spring guide (pos. 10) simultaneously*, until desired working pressure is reached and there is
no more leakage (dump back) through the un-loader valve dump back hose (look inside the
water tank) and safety valve weep hole at un-loader housing.

• Activate the trigger a few times and check again.

The safety valve must be set slightly higher than the un-loader valve.

• Check for leakage under the un-loader housing.

Make sure that the black springs still have movement allowance after setting the correct
pressure.

• The correct working pressure is regulated by the size of the nozzle, and the nozzle should never
be too small.

Remark*
1. Squeeze the trigger when adjusting the un-loader spring.
2. Release the trigger when adjusting the safety valve spring.

Safety Valve

Un-loader Valve

12
Troubleshooting & Repair:
Problem & Repair
Before you contact your Superintendent and your company head office to report a problem you should
take the time to run through the check points to see if you can solve the issue.
First step – make a visual inspection.

Check for:

1. Water Strainer in the water tank is clean.

2. Water returning to water tank when unit is running with trigger gun pressed –
unloader valve needs repair.

3. Check for air bubbles in the hose between tank and pump – tighten hose clips if needed.

4. Any leakages from below the pump – pump seals worn.

5. Leakage from safety valve side of pump head (towards motor) – change rep kit.

6. Oil level – if low top up.

7. Oil contamination (milky oil) – The oil seals are worn.

8. Noise from pump – check oil level and inlet/out valves.

9. Leakage from pump outlet fitting, high pressure hose and connection - tighten.

10. Heavy vibration in the high pressure hose – check inlet/outlet valves.

11. Water coming out of the nozzle when trigger is released – Trigger rep kit to be changed.

The working pressure on this machine can not be adjusted!

The only way to lower the pressure is to raise the distance to the surface – or to order a bigger size nozzle
(type 07-1506 fan 81500640). This nozzle will reduce the pressure by about four times but the flow of
16 l/ hr will remain.

Note: Rotating nozzle - reduced performance

Pressure less than 400 bar ...
• Check the rotating nozzle! Check Nozzle Tip and seat - if worn change the nozzle
(Repair-kit) page 36
• Check pressure with fan/ straight nozzle.
Please refer to Daily inspection (page 10) when giving feedback to your office or to
DEN-JET. As more information - the better we can help you. Take some pictures
for explanation.

13
Troubleshooting & Repair:
Problem & Repair
Problem Possible cause and rectification
When the main switch is turned on Fault somewhere in the power supply.
And the green start button is pushed in, Is the Power light on?
the Waterblaster will not start. Make sure the main supply cable is connected
correctly. Inspect cord for cracks and wears.
The motor is humming but the pump does Too low voltage, one phase is missing.
not run. High-pressure pump is blocked.
Check the mains voltage.
Check all wires are connected tightly.
Check the main connection voltage with a meter.
With the machine turned off, hand turn the motor,
at the fan, if it remains blocked, check the pump.
The pressure drops and the Waterblaster The strain filter in the water tank is blocked or
works irregularly. dirty or the water supply from the tap is insuf-
ficient. Air in the Suction hose.
Clean the strain water filter.
The machine should always suck from the wa-
ter-tank.
Open fresh water tap fully.
Tighten the hose clamps on the suction hose.
The Waterblaster is running at high pressure The check valve in the pump out-let fitting is
when trigger is released. stuck or leaking.
Clean the check-valve in the pump out-let fitting.
Replace the O-ring and spring
The Waterblaster does not reach the right Leakage from: Safety valve, hose connections,
working pressure when the trigger handle is trigger-gun. The pump sucks air. The high-pres-
activated. sure nozzle is worn or too big in size. The un-loa-
der valve or safety valve is not correctly adjusted,
or is worn. Plunger packings are worn.
Turn off the waterblaster. Inspect for leakage.
Replace the nozzle. Set the un-loader, repair if
necessary. Change packings.
The Waterblaster works with approxima- There are dirt in the valves.
tely 2/3 of the maximum pressure, and the Turn off the waterblaster. Dismantle the pump
high-pressure hose is vibrating. head and the valves, remove the dirt and check to
ensure the valve discs are moving freely and fits
tight and smooth to their seats.

14
Troubleshooting & Repair:
Problem & Repair
Problem Possible cause and rectification
Excessive water leakage from under Packing is worn
the pump Replace packings.
(Always replace O-ring as-well)
Noisiness The pump sucks air. One or more valve springs
are broken or stuck. Dirt in the valves. No or
too little oil in the crankcase or motor bearings
worn out.
Inspect the low-pressure water supply. Tighten
hose clips. Replace
springs. Clean the valves. Replace the bearings.
Water in the oil The Oil-seal is worn out. High moisture in the
air (condensing inside the crankcase)
The high pressure seals are completely worn
out.
Check or replace the oil-seals.
Renewal of the crankcase oil more often.
Replace the high pressure seals.

15
Pump replacement / installation:
Preparation: Pump removal instructions

1- Remove the 4 screws on front motor flange, pry to loose cover and pump

1.1- Remove rear fan cover on motor 1.2- Loosen center bolt one turn. Knock firmly with
hammer.

16
Pump replacement / installation:
Installation
Turn off the machine, unplug the power supply cable and squeeze the trigger gun to
release any pressure in hose before carry out the service job!!!

Preparation:
Pump:

• Remove 4 crankshaft flange (input end) bolts. Apply grease on pump crankshaft and internal
of Taper Bush Hollow Axle (#81001408, pos. A).
• Install the Taper Bush Hollow Axle onto pump crankshaft using a mallet. Be careful not to
drop or misalign the crankshaft key during installation.
• Apply rubber sealant (S) on crankshaft end flange surface (see marking S ).

A
Motor:

• Make a positioning/alignment mark on motor front end flange (shaft end) to motor frame.
• Remove the motor front end flange mounting bolts and front end flange (pos. B).
• Apply grease in internal of motor crankshaft.
• Apply rubber sealant on the ridge outer edge of front end flange (see marking S).

S S

17
Pump replacement / installation:
Installation

1 2 3

4 5

Installation Procedure:
• Install the motor front end flange onto pump crankshaft end flange, use 4 each of screw
( #80100704, M 8 x 35 mm ) with flat washer ( #80100170 ). Torque 20 Nm.

• Reinstall the motor front end flange (with pump) back onto motor frame. Torque 40 Nm.

• Remove rubber grommet ( #81102139, pos. D ) from motor fan cover.

• Insert screw ( #80101015, pos. C ) through the fan cover opening until thread end in contact
with taper bush hollow axle. Turn in the screw by hand and follow by final fastening using an

• Air impact wrench. Torque 170 Nm.

• Reinstall rubber grommet on motor fan cover.

• Reconnect water supply hose to pump inlet.

• Reconnect by-pass valve dump back hose on pump.

18
Pump replacement / installation:
Lubrication

Lubrication:

• Check the oil level on the crankcase of the pump. Fill up if necessary.
• Use 15W40 oil: Quantity: 1.04 Liter
• Fill up until the oil level is visible in the sight glass.

Torque specifications:

• Inlet Block Screw - 50 Nm / 37 Lb/ft

• Unloader Housing Screw - 50 Nm / 37 Lb/ft
• Pump Crankshaft Flange Screw - 20 Nm / 15 Lb/ft
• Motor Front End Flange Screw - 40 Nm / 29.5 Lb/ft
• Taper Bush Hollow Axle Screw - 170 Nm / 125 Lb/ft

19
Main Spare Parts:
Main Spare Parts Assembly

20
Main Spare Parts:
Main Spare Parts List
Pos. Item No. Qty. Description
1 80101015 1 SCREW
2 80101077 4 WASHER
3 80200608 1 O-RING
4 N/A 1 EL SYSTEM
5 80100704 4 SCREW
6 80100170 4 WASHER
7 80100716 4 WASHER
8 80100952 4 SCREW
9 81200639 1 PUMP ASSEMBLY 60Hz
81200243 PUMP ASSEMBLY 50Hz

10 80100712 3 LOCK NUT

11 81001748 1 LIFT PLATE CE20-SLIM
12 81000683 1 CABLE HOLDER C20-SLIM
13 80100697 24 LOCK NUT
14 80100732 28 WASHER
15 80100774 10 U-BOLT SHORT
16 81001742 1 FRAME RIGHT
17 81001819 1 LIFTING EYE C20
18 80101078 2 SCREW
19 81001870 1 BUSHING FOR LIFT EYE
20 81001820 1 SAFETY BRACKET C20
21 80100848 4 SCREW
22 80100707 4 SCREW
23 80100846 1 SCREW
24 80100851 10 WASHER
25 80100847 5 LOCK NUT
26 80100310 8 WASHER
27 80100710 4 LOCK NUT
28 81000235 1 CASTOR WHEEL
29 81001741 1 FRAME LEFT
30 81000723 1 MECHANICAL BRAKE
31 80100053 1 LOCK NUT
32 80100254 1 SCREW
33 81000720 1 AXLE FOR CE20 SLIM
34 81001850 1 WHEEL CE20 COMPACT SLIM
35 81001125 1 WASHER FOR WHEEL
36 81001851 2 WHEEL CE20 COMPACT SLIM COMPLETE (34+35)
37 80100669 2 CIRCLIP OUTSIDE
38 81001745 1 BASE PLATE C20 COMPACT
39 80100597 1 CABLE CLAMP
40 81001408 1 TAPER BUSH
41 N/A N/A FRONT SHIELD MOTOR
42 80101084 4 SCREW HEX
43 N/A 1 WATER TANK ASSEMBLY

21
Water tank:
Holding capacity 25 l, buffer between water input and output speed. Preventing water hammer from
damaging pump and pipes. In wintertime flush with non-corrosive antifrezze liquid!

Spare Parts Assembly

22
Water tank:
Spare Part List

Pos. Item No. Qty. Description

1 80100052 2 SCREW
2 80100593 4 WASHER
3 80100053 2 LOCK NUT
4 81001811 1 LID
5 81000902 1 FILTER STRAINER
6 80500436 1 HOSE NIPPLE
7 80500437 1 ELBOW
8 81001737 1 WATER TANK PLASTIC
9 80200402 1 O-RING
10 80500761 1 HOSE NIPPLE
11 80100527 2 HOSE CLIPS
12 83400525 0,55 M HOSE SUCTION
13 81000602 1 FLOAT VALVE COMPLETE (14+15+16)
14 81000606 1 BALL FLOAT VALVE
15 80500974 1 BONDED SEAL
16 80100802 1 CONTRA NUT
17 80500604 1 QUICK COUPLING FEMALE (18+19)
n/a 80200612 1 O-RING
18 80500603 1 QUICK COUPLING HOSE NIPPLE
19 80500423 1 QUICK COUPLING COMPLETE
20 81402256 1 HOSE DUMP BACK
21 80500919 1 NIPPLE
22 80500974 1 BONDED SEAL
23 80500673 1 TEE

23
Spare Parts Pump:
Pump Spare Parts Assembly

24
Spare Parts Pump:
Pump Spare Parts List
Pos. Item No. Qty. Description
1 81300293 1 HOUSING UNLOADER
2 80200597 2 O-RING Part of rep. kit 81300619
Part of assembly 81300861 (pos.92)
3 81300595 2 VALVE SEAT Part of rep. kit 81300619
Part of assembly 81300861 (pos.92)
4 81300559 2 BALL Part of rep. kit 81300619
Part of assembly 81300861 (pos.92)
5 80300555 2 SPRING
6 81300597 1 PLUG GAUGE
7 81200615 1 PLUG Torque: 140Nm / 103 lbf•ft
8 81300821 1 GAUGE
9 81300596 1 PLUG SPRING
10 80500973 4 BONDED SEAL
11 80200606 3 O-RING Part of rep. kit 81300619
Part of assembly 81300861 (pos.92)
12 80200605 5 BACK UP RING Part of rep. kit 81300619
Part of assembly 81300861 (pos.92)
13 81300598 1 CONNECTOR
14 80200611 6 BACK UP RING Part of valve kit 81200822 (pos.38)
15 80200608 9 O-RING Part of valve kit 81200822 (pos.38)
16 80200291 1 O-RING Part of rep. kit 81300619
17 81300290 1 CHECK VALVE
18 80300556 1 SPRING
19 81300289 1 OUTLET FITTING
20 80500375 1 NIPPLE
21 80200598 2 O-RING Part of rep. kit 81300619
Part of assembly 81300861 (pos.92)
22 80200604 2 BACK UP RING Part of rep. kit 81300619
Part of assembly 81300861 (pos.92)
23 80200599 3 O-RING Part of rep. kit 81300619
Part of assembly 81300861 (pos.92)
24 80300549 2 SPRING BLACK Part of assembly 81300861 (pos.92)
25 81300550 2 SPRING GUIDE Part of assembly 81300861 (pos.92)
26 80100259 2 LOCK NUT Part of assembly 81300861 (pos.92)
27 81300292 2 PISTON HOUSING Part of assembly 81300861 (pos.92)
28 81300548 2 PISTON Part of assembly 81300861 (pos.92)
29 81300551 2 PIN Part of assembly 81300861 (pos.92)
30 80500792 1 NIPPLE
31 80100598 6 SCREW Torque: 50 Nm / 37 lbf•ft
32 80100599 6 SPRING WASHER
33 81200618 2 VALVE PLUG

25
Spare Parts Pump:
Pump Spare Parts List
Pos. Item No. Qty. Description
34 81200712 3 DISCHARGE VALVE Part of valve kit 81200822 (pos.38)
35 80200840 3 BACK UP RING Part of valve kit 81200822 (pos.38)
36 81200609 3 SPACER
37 81200711 3 SUCTION VALVE Part of valve kit 81200822 (pos.38)
38 81200822 1 VALVE KIT
39 80200612 3 O-RING
40 81200613 1 INLET BLOCK
41 81200614 1 WASHER
42 80200609 1 WASHER
43 80100601 1 SCREW
44 80100602 8 SCREW Torque: 50Nm / 37 lbf•ft
45 80100599 8 SPRING WASHER
46 80500437 1 ELBOW
47 80500436 1 HOSE NIPPLE
48 80200598 3 O-RING
49 81200608 1 PUMP HEAD
50 80500972 2 BONDED SEAL
51 80500598 2 PLUG Torque: 80Nm / 60 lbf•ft
52 81200607 3 HIGH PRESSURE SEAL KIT Part of seal rep. kit 81200619 (pos.54)
53 81200605 3 LOW PRESSURE SEAL KIT Part of seal rep. kit 81200619 (pos.54)
54 81200619 1 SEAL KIT COMPLETE
55 81200606 3 BACK UP RING Part of back up ring rep. kit 81200634 (pos.58)
56 81200604 3 BRASS RING Part of back up ring rep. kit 81200634 (pos.58)
57 80200607 3 O-RING Part of back up ring rep. kit 81200634 (pos.58)
58 81200634 1 BACK UP RING KIT
60 81201753 3 OIL SEAL
61 81200630 3 PLUNGER NUT Torque: 15Nm / 11 lbf•ft
62 80100398 3 COPPER SEAL Part of plunger rep. kit 81200704 (pos.67)
63 81200616 3 PLUNGER SLEEVE
64 80200610 3 O-RING Part of plunger rep. kit 81200704 (pos.67)
65 81200601 3 RING Part of plunger rep. kit 81200704 (pos.67)
66 81200600 3 PLUNGER.DISC Part of plunger rep. kit 81200704 (pos.67)
67 81200704 1 PLUNGER REP KIT W/O PLUNGER SLEEVE
68 81201754 3 CROSS HEAD Part of con.rod kit 81201755 (pos.71)
69 81200637 3 WRIST PIN Part of con.rod kit 81201755 (pos.71)
70 81200636 3 CONNECTING ROD Torque: 30Nm / 22 lbf•ft
Part of con.rod kit 81201755 (pos.71)
71 81201755 3 CONNECTING ROD ASSEMBLY
72 80100879 6 WASHER

26
Spare Parts Pump:
Pump Spare Parts List
Pos. Item No. Qty. Description
73 81201752 1 CRANK CASE
74 81200629 1 KEY
75 81200627 1 CRANKSHAFT 50 Hz
75 81200628 1 CRANKSHAFT 60 Hz.
76 80400506 2 BEARING
77 80200407 2 O-RING
78 81200632 1 SHIM
79 81200620 1 FLANGE CLOSED
80 80100170 8 WASHER
81 80100603 4 SCREW Torque: 25Nm / 19 lbf•ft
82 81200635 1 OIL SEAL
83 80100171 4 SCREW Torque: 25Nm / 19 lbf•ft
84 81200633 1 FLANGE OPEN
85 81200621 1 OIL BREATHER
86 81200622 1 BACK COVER GASKET
87 81201751 1 CRANK CASE BACK COVER
88 80100604 5 SCREW Torque: 11Nm / 8 lbf•ft
89 81200624 1 GASKET
90 81200625 1 PLUG Torque: 11Nm / 8 lbf•ft
91 81200365 1 OIL LEVEL GLASS
92 81300861 2 PISTON AND SPRING ASSEMBLY

27
Spare Parts Valve:
Valve Repair-kit
Item No./Kit Description Pos. Item No. Qty. Description
Pos. 38 81200822 VALVE KIT 14 80200611 6 BACK-UP RING
15 80200608 9 O-RING
34 81200712 3 DISCHARGE VALVE
35 80200840 3 BACK UP RING
37 81200711 3 SUCTION VALVE

Item No./Kit Description Pos. Item No. Qty. Description

Pos. 71 81201755 / CONNECTING ROD KIT 70 81200636 1 CONNECTING ROD
69 81200637 1 WRIST PIN
68 81201754 1 CROSS HEAD
3 set of Connecting Rod-kit are required to overhoul onr pump.

Item No./Kit Description Pos. Item No. Qty. Description

Pos. 67 81200704 / PLUNGER REP. KIT 61 81200630 3 PLUNGER NUT
62 80100398 3 COPPER SEAL
64 80200610 3 O-RING
64 81200601 3 RING
66 81200600 3 PLUNGER DISC

Item No./Kit Description Pos. Item No. Qty. Description

Pos. 54 81200619 / SEAL REP. KIT 53 81200605 3 LOW PRESSURE SEAL KIT
52 81200607 3 HIGH PRESSURE SEAL KIT

Item No./Kit Description Pos. Item No. Qty. Description

Pos. 58 81200634 / BACK UP RING REP. KIT 55 81200606 3 BACK UP RING
56 81200604 3 BRASS RING
57 80200607 3 O-RING

28
Spare Parts Unloader:
Unloader Repair-kit
Item No./Kit Description Pos. Item No. Qty. Description
Pos. 92 81300861 PISTON AND SPRING ASSEMBLY 2 80200597 1 O-RING
3 81300595 1 VALVE SEAT
4 81300559 1 BALL
11 80200606 1 O-RING
12 80200605 2 BACK UP RING
21 80200598 1 O-RING
22 80200604 1 BACK UP RING
23 80200599 1 O-RING
24 80300549 1 SPRING BLACK
25 81300550 1 SPRING GUIDE
26 80100259 1 LOCK NUT ZN
27 81300292 1 PISTON HOUSING UNLOADER
28 81300548 1 PISTON FOR UNLOADER 500 BAR
29 81300551 1 PIN

Item No./Kit Description Pos. Item No. Qty. Description

81300619 REP. KIT UNLOADER & SAFETY VALVE 2 80200597 1 O-RING
3 81300595 1 VALVE SEAT
4 81300559 1 BALL
11 80200606 1 O-RING
12 80200605 2 BACK UP RING
16 80200291 1 O-RING
21 80200598 1 O-RING
22 80200604 1 BACK UP RING
23 80200599 2 O-RING
2 Set of Repair-kit are required to overhaul both unloader and safety valve

29
Spare Parts Electrical System:
Wiring Connection Diagramm

30
Spare Parts Electrical System:
Electrical System Spare Part Assembly

31
Spare Parts Electrical Sytem:
Electrical System Spare Part List
Pos. Item No. Qty Description
1 81101249 1 MOTOR 20hp 4P ALU CASING 160L 400/690V-50/60HZ
2 81100600 1 RUBBER WASHER
3 81100683 1 EL-BOX ASSY. CE20
4 80100884 8 WASHER 80100884
5 80100902 8 SCREW
6 81100630 1 PLUG CEE FOR CE20-50Hz
6 81100707 PLUG CEE FOR CE20-60Hz
7 83500592 15 m CABLE
8 81001127 1 EL-BOX (BOX+ LID)
9 80100671 14 SCREW
10 81100632 1 RUBBER SEAL
11 81000406 1G LAND NUT COMPLETE
12 80200402 1 O-RING
13 81100595 1 PILOT LIGHT WHITE
14 81100596 1 PILOT LIGHT GREEN
15 81100594 1 PILOT LIGHT AMBER
N/A 81100597 3 BULB FOR PILOT LIGHT
16 81100598 1 PUSH BOTTON ON (GREEN)
17 81100599 1 PUSH BOTTON OFF (RED)
18 81100581 1 CIRCUIT BREAKER
19 81000757 1 SIGHT GLASS OPTIONAL
20 81100857 1 HOUR METER ASSY. OPTIONAL
21 81100700 1 EMERGENCY BUTTON OPTIONAL
22 81100699 1 EMERGENCY BREAKER OPTIONAL
23 80500495 1 PLUG
24 80500973 1 BONDED SEAL
25 80100632 1 CONTRA NUT
26 80100513 4 LOCK NUT
27 81000396 1 MOUNTING PLATE
28 80100606 4 WASHER
29 80100382 4 SCREW
30 81100575 1 OMEGA RAIL
31 80100638 4 SCREW
32 81100579 N/A COIL FOR CONTACTOR (spare part)
33 81100577 1 OVER LOAD RELAY
34 81100573 3 FUSE 0.2 A
35 81100500 1 TRANSFORMER
36 81100574 1 FUSE 3.15 A
37 83300602 1,3M ROPE SEAL
38 81100580 1 TIMER
39 81100576 2 CONTACTOR (inclusive coil)
40 81100572 1 CONNECTION SET
41 81100578 1 CONTACTOR (inclusive coil)
N/A 81100601 WIRE HARNESS

32
Spare Parts Dry Shut Gun 8KPSI
Dry Shut Gun Spare Parts Assembly

33
Spare Parts Dry Shut Gun 8KPSI
Spare Parts List
Pos. Item No. Qty Description
1400895 GUN DRY SHUT WO (NOZZLE, HOSE, NIPPLE, SHOULDER REST)
1 81400860 1 TRIGGER HANDLE
2 80500973 2 BONDED SEAL
3 81400644 1 LANCE LONG 560BAR 1000mm
4 1 NOZZLE
5 80500375 1 NIPPLE
6 81400962 HOSE (H.P) 20 m 500 BAR W 1/2“ BSPP SWIVEL
7 81400075 1 SIDE HANDLE
8 80500654 1 NIPPLE
9 80500971 2 BONDED SEAL
10 REPAIR-KIT ROTATING NOZZLE

11 80100594 7 SCREW (Not available separately)

12 81400903 1 HOUSING SET (Not available separately)
13 81400902 1 OUTLET FITTING (Not available separately)
14 81400901 1 VALVE HOUSING (Not available separately)
15 81400906 1 TRIGGER (Not available separately)
16 81400905 1 STRIKER (Not available separately)
17 81400904 1 PIN (Not available separately)
18 81400907 1 SAFETY LATCH (Not available separately)
19 81400864 1 ACTUATOR ROD (Not available separately)
20 81400863 1 PLUG (Not available separately)
21 80200694 2 SEAL ASSY. Part of rep. kit 81400861
22 81400900 1 BACK PIPE (Not available separately)
23 81400899 1 INLET FITTING (Not available separately)
24 80200074 1 BACK UP RING Part of rep. kit 81400861
25 80200070 1 O-RING Part of rep. kit 81400861
26 81400898 1 PISTON-SEAT Part of rep. kit 81400861
27 80300613 1 SPRING Part of rep. kit 81400861
28 81400897 1 SPACER (Not available separately)
29 81400231 1 SHOULDER REST
30 80200691 1 O-RING Part of rep. kit 81400861
31 80200693 1 BACK UP RING Part of rep. kit 81400861
32 81400896 1 PLUG (Not available separately)
33 81400862 1 SPRING HOLDER (Not available separately)
*8 1400861 REP. KIT FOR GUN 560BAR (Pos. 21, 24, 25, 26, 27, 30, 31)
Nozzle List
Pos. Item No. Qty Description

4A 81500618 1 ROTATING NOZZLE 035 (housing complete with nozzle)

10 81500620 REPARATUR-KIT ROTATING NOZZLE 035
4B 81500629 1 NOZZLE STRAIGHT JET 035
4C 81500630 1 NOZZLE FAN JET 035/ 15º

34
Rotating Nozzle
Operation Procedure
Start; Hold the gun downwards. The water pressure will put the nozzle seat in correct position.
Doing so will increase life expectancy.

Hold the gun downwards. Squezze the trigger - the water pressure forces the
nozzle seat into position - the nozzle rotates.

Keep the trigger squezzed and put the nozzle

into blasting position. Start to blast.

35
Replacement Procedere
Know your nozzle type: Flat, Straight, Rotating (see our Bosun´s Manual)
• A spray nozzle is a precision device that facilitates dispersion of liquid into a spray.
• Your success in any spraying is the type of nozzle in your operation.
• Use the correct nozzle at the proper distance, to avoid nozzle damage.
• Even though spray nozzles are a physically small components they are vitally important. Improper
application of spray nozzles can be costly if the performance is reduced and re-spraying required.
• If you think there is a nozzle that may better meet with your needs, or you suspect that your nozzle is
worn, do not hesitate to replace it.
• Nozzle wear is indicated by an increase in nozzle capacity, pressure loss and by a change in the spray
pattern, in which the distribution (uniformity of spray pattern) deteriorates and increases drop size.

Rotating Nozzle
Rotating nozzles consist of Tungsten Carbide and Ceramic. They use centrifugal force to produce a strong
impact and a spray pattern. The nozzle rotates powerful with 4000 - 6000 rpm a zero degree spray pattern
in a circular motion to break down medium rust, damaged coatings and dirt.
• The life expectancy 50 - 70 hrs (300 - 500 m2), very much depends on the cleanliness of water and the
correct handling (see page 35). To avoid damage keep a minimum distance of 2 cm from the object.
• Pressure loss and reduced performance can be an indication that the nozzle seat is worn,
and if so, to be replaced by Repair-kit.

Repair-kit: Part No. 81500620 5.

Nozzle housing
(stainless steel)

Nozzle seat

36
Optional: Sand Blasting Equipment 1/4“ BSPP
For high surface profiles only! 70 µm and more (Sa-2,5 to 3,0).
Part Assembly:

37
Sand Blasting Equipement 1/4“ BSPP
Accessories/ Spare Part List
Pos. Item No. Qty. Description
1 81400643 1 VENTURI HOUSING COMPLETE FOR 1/4“ BSPP FEMALE INLET
2 TRIGGER GUN (NOT INCLUDED)
3 81400641 1 GRIT CONTAINER 120 LITER W/ LID
4 81400629 1 POKER FOR SANDBLASTING EQUIP.
5 80100671 1 SCREW
6 80100527 2 HOSE CLIPS
7 83400596 15 m HOSE
8 81500702 1 WATER NOZZLE SAND BLASTING 035
9 80500654 1 NIPPLE
10 80500971 1 BONDED SEAL
11 81400472 1 NOZZLE ADAPTOR 1/4“BSPP FOR VENTURI SAND BLASTER
12 80200057 1 O RING
13 81500469 1 VENTURI SANDBLASTING
14 80200397 1 O-RING
15 81500567 1 NOZZLE S.B BORON CARBIDE
16 80100671 1 SCREW
80100672 1 NUT

Recomended blasting media:

Copper slag 10/30 Grit (0,5 mm to 1,8 mm).

Quartz sand, blend of 0,8 mm - 1,8 mm.

Do NOT use fine sand!!!

It will not flow and does not give a pleasant work and poor results.

38
Feedback and Spare Parts:
For service and repair refer to our Spare Part Manual
and Service Video (USB-Stick) which is delivered with
this machine.

Spare Parts Order

When sending your enquiry to either your office or to DEN-JET MARINE please refer to:

• Part numbers to be found in our Manual “USER GUIDE and SPARE PART BOOK”.

• Always use the part numbers and the description.

• If any doubt which parts are required refer to the page number-User Guide and indicate
the required parts.

• Malfunction/ defects, reporting:

Please give us a short report and some photos.
The running hours (electrical hour meter).
The serial number of the machine, to be found at on the chassis (Makers Plate)!
(NOT the plate on the electrical motor.)

Contact Maker:

DEN-JET MARINE PTE LTD.

101 Second Lok Yang Road
Singapore 628172
Singapore
Tel. +65 6268 12 38
Fax +65 6268 22 70
E-Mail denjetmarine@denjet.com

www.denjet.com

© 2017 DEN-JET MARINE PTE LTD., www.denjet.com, Anita Hadenfeldt Marine Consulting, www.marine-consulting.com,
DESIGNpartner Bartel, www.designpartner-bartel.de. All Rights Reserved.
No part of this Manual may be reproduced. All texts, photos, and graphic arts are protected by copyright. They may be
changed not without previous written approval neither completely nor in extracts copied, be multiplicated or be published.

39
DEN-JET MARINE PTE LTD.
101 Second Lok Yang Road
Singapore 628172
Singapore
Tel. +65 6268 12 38
Fax +65 6268 22 70
E-Mail denjetmarine@denjet.com

www.denjet.com