Order No.

SBPAC1612009CE

Gas Heat Pump

Air Conditioner
Test Run Manual

Applicable Models

2WAY MULTI/W MULTI

U-16GE3E5
U-20GE3E5
U-25GE3E5
U-30GE3E5

3WAY MULTI
U-16GF3E5
U-20GF3E5
U-25GF3E5

Reference No. GTR-1710-01B

 CONTENTS

I. Test run operations

1. Applicable models.........................................................................................................................I-1
2. Limitations on refrigerant tubing length.........................................................................................I-2
3. Tools and measuring equipment.................................................................................................I-12

II. Test Run Work (when Connecting Indoor Unit)

SAFETY PRECAUTIONS
Stopping only the indoor unit is extremely dangerous because the engine may suddenly start if the customer
operates the remote controller on the indoor unit. When working on internal parts of the outdoor unit, make
sure to cut the power to the outdoor unit at the circuit breaker before starting work. (However, if a centralized
control device such as an intelligent controller is used, a communications error may occur.) Otherwise,
perform a “Stop” operation on the outdoor unit.

 Test run flow.....................................................................................................................................II-1

1. Checking installation work
(1) Installation work check................................................................................................................II-2
(2) Outdoor unit check......................................................................................................................II-2
(3) Safety check................................................................................................................................II-3
(4) Indoor/outdoor control wire connection confirmation..................................................................II-3
(5) Indoor unit check.......................................................................................................................II-10
2. Preparations and checks before operation
(1) Preparations for operating the outdoor unit...............................................................................II-11
3. Setting the address
(1) Setting the indoor unit addresses automatically.........................................................................II-25
(2) Setting the indoor unit address manually..................................................................................II-28
(3) Checking the indoor unit addresses..........................................................................................II-29
(4) Changing the indoor unit address (when necessary)................................................................II-31
(5) Flow diagram for address setting..............................................................................................II-33
4. Checking the function
(1) Changing the function setting................................................................................................... II-34
(2) Checking the function of the outdoor unit..................................................................................II-35
(3) Checking the indoor units and remote controller.......................................................................II-37
5. Checking performance
(1) Checking the basic performance of indoor and outdoor units....................................................II-47
(2) Completion of operations..........................................................................................................II-50
6. Operating instructions
(1) Daily inspection.........................................................................................................................II-51
(2) The necessity for maintenance.................................................................................................II-51
7. Self-diagnosis function table (outdoor unit).....................................................................................II-52

III. Reference Document

1. Board Switch and LED arrangement diagram.............................................................................III-1

Appendix: GHP test run checklist (2WAY MULTI/W MULTI)............................................................... IV-1

I. Test run operations
Get the customer to witness the test run.

1. Applicable models
 Outdoor units
2WAY MULTI/W MULTI 3WAY MULTI
Equivalent Equivalent
Model Type Model Type
horsepower horsepower
U-16GE3E5 16 HP 45.0W U-16GF3E5 16 HP 45.0W
U-20GE3E5 20 HP 56.0W U-20GF3E5 20 HP 56.0W
U-25GE3E5 25 HP 71.0W U-25GF3E5 25 HP 71.0W
U-30GE3E5 30 HP 85.0W
 Indoor units
Class 22 28 36 45 56 73 90 106 140 160 224 280
Capacity
2.2/ 2.8/ 3.6/ 4.5/ 5.6/ 7.3/ 9.0/ 10.6/ 14.0/ 16.0/ 22.4/ 28.0/
kW
Type 2.5 3.2 4.2 5.0 6.3 8.0 10.0 11.4 16.0 18.0 25.0 31.5
4-Way Air Discharge
Semi-Concealed
○ ○ ○ ○ ○ ○ ○ ○ ○ ○
4-Way Air Discharge
Semi-Concealed
○ ○ ○ ○ ○
2-Way Air Discharge
Semi-Concealed
○ ○ ○ ○ ○ ○
1-Way Air Discharge
Semi-Concealed Slim ○ ○ ○ ○ ○
Type
Silhouette Ducted ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Static Ducted ○ ○ ○ ○ ○
Ceiling-Mounted ○ ○ ○ ○ ○ ○
Wall-Mounted ○ ○ ○ ○ ○ ○ ○
Concealed
Floor Standing
○ ○ ○ ○ ○ ○
Floor Standing ○ ○ ○ ○ ○ ○
Concealed-Duct
High-Static Pressure
○ ○ ○ ○ ○

 Water heat exchanger units

Connected water heat exchanger unit type Cooling output Heating output
S-710WX2E5 71 kW 80 kW

Note: 1. W hen connecting a mixture of an outdoor air processing unit with direct-expansion coil and a
Multi indoor unit, or connecting multiple units and just an outdoor air processing unit with direct-
expansion coil, the indoor/outdoor unit capacity ratio is within 130%.
 2. W hen connecting a mixture of an outdoor air processing unit with direct-expansion coil and a
Multi indoor unit, a gas tube valve kit is required for the outdoor air processing unit with direct-
expansion coil.
Furthermore, when connecting multiple units and just an outdoor air processing unit with direct-
expansion coil, a gas tube valve kit is required for the outdoor air processing unit with direct-
expansion coil. In either case, ensure the following conditions are satisfied.
At that time, ensure that the total capacity when no gas tube valve kit is connected (Multi indoor
units) is within that of the combined outdoor units, and becomes 50% of the outdoor unit that has
the maximum capacity.

I-1
2. Limitations on refrigerant tubing length
< 2WAY Multi/W Multi Models>
(1) System tubing
 Limitations on refrigerant tubing length

When T-tee branch tubing is

used (header branch method)

No. 1 branch Symbols

40 cm or less
Used for
expansion Branch tube
(APR purchased separately)
40 cm or less
Ball valve (purchased separately)
T-tee (provided by installer)
Closed (pinch) weld

Table 1-1 System Limitations

Outdoor unit types of the
45.0 56.0 71.0 85.0 45.0×2 45.0+56.0 56.0×2 45.0+71.0 56.0+71.0 71.0×2 71.0×85.0 85.0×2
system
Equivalent Horsepower 16 20 25 30 32 36 40 41 45 50 55 60
Ratio of capacity for indoor 50 – Min: Across the system, a minimum outdoor unit capacity of 50%
50 – 200%
unit to outdoor units 170% Max: Total capacity of 130% with 2 outdoor units
Minimum capacity of
indoor units that can be Type 22 or greater (equivalent to 0.8 horsepower)
connected
Maximum number of
indoor units that can be 26 33 41 50 52 59 64
connected (per system)

 Ranges for Refrigerant Tubing Length and Installation Height Difference

Category Symbol Description Tubing length (m)
≤170
L1 Max. allowable tubing length
(equivalent length 200)
∆L= Difference between longest and shortest tubing lengths after
Allowable tubing ≤70
(L2 – L4) the No. 1 branch (first branching point)
length
LM Max. length for main tube (tube with widest diameter) 7≤LM≤120
ℓ1, ℓ2...ℓ48 Max. length for each tube branch ≤30
L5 Distance between outdoor units ≤7
Max. height difference between If outdoor unit is above ≤50
H1
Allowable height indoor and outdoor units If outdoor unit is below ≤35 (*1)
difference H2 Max. height difference between indoor units ≤α (*2)
H3 Max. height difference between outdoor units 1
Allowable length
Max. length between first T-tee branch (provided by installer)
for branched tubing L3 ≤2
and the closed tube end
(header branch)
(*1) If cooling mode is expected to be used when the external temperature is 10°C or below, the maximum length is 30 m.
(*2) The max/min permissible height between indoor units (α) is found by the difference (∆L) between the maximum
length and the minimum length from the first branch.
α= 35- ∆L/2 (however, 0≤α≤15)
I-2
(2) Selecting system header and branch tubing sizes

Outdoor and indoor units are connected together by a pair of headers.

If the maximum tubing length exceeds 90 m (effective length), increase the size of the main tubing for both liquid
and gas by one size. Be careful when selecting tube sizes, as the wrong size may impair performance.

(*1) (*2)
 Outdoor Tubing/Main Tube Size
Outdoor tubing Main tubing
Outdoor unit (gross) capacity (kW)
45 56 71 85 90 101 112 116 127 142 156 170
Gas tube (mm) f28.58 (f31.75) f31.75 (f38.1) f38.1 f38.1 (f44.45)
Liquid tube f12.7
(mm) (f15.88) f15.88 (f19.05) f19.05 (f22.22) f22.22
(*1) If there are plans for future expansion, choose plumbing sizes according to the total capacity after such expan-
sion. However, if tube size is stepped up 3 levels, expansion is not possible.
(*2) If the maximum tube length exceeds 90 m (or equivalent length), use the figure in parentheses ( ) to size the
main tubing, along with those of the liquid and gas tubes.
However, size the gas tube only up to f38.1. (A reducer has to be fitted on-site)
( 1) ( 2)
 Size of main tubing after branch * *
When indoor unit(s) are connected Main tube after branching
Post-branching indoor unit capacity (kW)*3
– 5.6 – 16.0 – 22.4 – 28.0 – 16.0 – 28.0 – 35.5 – 45.0 – 71.0 – 101.0 – 110.5 – 221.0
Gas tube f22.22 f25.4 f28.58 (f31.75) f31.75 f38.1
(mm) f12.7 f15.88 f19.05 f22.22 f15.88 (f25.4) (f28.58) (f38.1) (f44.45)
Liquid tube f9.52 f15.88 f19.05 (f22.22) f22.22
(mm) f9.52 f9.52 (f12.7) f12.7 (f15.88) (f19.05)
(*1) Select a diameter for the main tubing after a branch that is no larger than that of the header.
(In cases where the main tubing after a branch would have to be larger than the header tubing, select tubing of
the same size, and never exceed the header size.)
(*2) If the maximum tube length exceeds 90 m (or equivalent length), use the figure in parentheses ( ) to size the
main tube after branching, along with those of the liquid and gas tubes.
However, size the gas tube only up to f38.1.
(*3) “–* *” in the table above means “** kW or less”.

 Branch/Header Tube Selection

Use the following branch tubing sets or tubing sets for branching the system’s main tube and indoor unit tubing.
Branch tube size (*1) Branch tube number
Capacity after branch Branch tubing
Gas tube (mm) Liquid tube (mm)
APR-P160BG APR-P680BG APR-P1350BG
Over 72.8 kW f31.75 f19.05 — — ●
Over 45.0 kW to 72.8 kW f28.58 f15.88 — ● ●
Over 35.5 kW to 45.0 kW f28.58 f12.7 — ● ●
Over 28.0 kW to 35.5 kW f25.4 f12.7 — ● ●
Over 22.4 kW to 28.0 kW f22.22 f9.52 — ● ●
Over 16.0 kW to 28.0 kW f19.05 f9.52 ● ● ●
Over 5.6 kW to 16.0 kW f15.88 f9.52 ● ●(*3) ●(*3)
5.6 kW or below f12.7
(*2)
f9.52 ● ●(*3) ●(*3)
(*1) Make a selection so as not to exceed the main tubing size.
(*2) Even when 5.6 kW or below, make the gas tube diameter f15.88 if 2 or more indoor units are connected after
branching.
(*3) As the tube diameter for the supplied reducer does not match, another reducer must be provided by the installer.

I-3
  Selecting ball valves
Valve connection tube diameter (mm)*1 Applicable indoor unit
Applicable outdoor Total indoor unit capacity through
Model Type No. Gas Liquid Balance unit valve
71.0 kW Type
SGP-BV710K f31.75 f19.05 - Over 72.8 kW to 101.0 kW
(over 90 m)
SGP-BV450K f28.58 f19.05 - - Over 35.5 kW to 72.8 kW
SGP-BV355K f28.58 f15.88 - 56.0, 71.0 kW Type Over 45.0 kW to 72.8 kW
SGP-BV450M f28.58 f12.7 - 45.0 kW Type Over 35.5 kW to 45.0 kW
BV-RXP335AGB f25.4 f12.7 - - Over 28.0 kW to 35.5 kW
BV-RXP280AGB f22.22 f9.52 - - Over 22.4 kW to 28.0 kW
BV-RXP224AGB f19.05 f9.52 - - Over 16.0 kW to 22.4 kW
BV-RXP160AGB f15.88 f9.52 - - Over 5.6 kW to 16.0 kW
*2
BV-RXP56AGB f12.7 f6.35 - - 5.6 kW or less
BV-RP3GB f9.52 For balance tube
Note 1. The ID of these valves is about the same as that of the connecting copper tube, so no correction for pressure
loss is necessary.
Note 2. Leakage pressure rating must be at least 4.15 MPa.
*1. Select a size that does not exceed header size.
*2. Even for 5.6 kW or less, if the indoor unit tubing branches, use 15.88 mm diameter gas tube.

(3) Selecting header tubing

[Anticipating additional indoor units]

1) Ball valve installation position: Install on main tubing after branching.

2) Installation guidelines
• Slope main tubes after branches so as to prevent oil buildup.
• Locate ball valves as close as possible to (within 40 cm) of their branch points.
• If the tube diameter at the ball valve is smaller than that of the main tube after branching, install reducers only at
the ball valve connections.
• Locate the equipment where it will be easy to operate and inspect in the future.

Caution
When installing indoor tubing (including that for future indoor expansion) along a main tube after a branch, be
sure to position service ports to face in the direction of their units (see dashed lines in the example above).

I-4
<3WAY Multi/Models>
(1) System tubing
 Limitations on refrigerant tubing length
Outdoor unit

3-tube line (discharge gas tube, suction gas tube, liquid tube)
2-tube line (gas tube, liquid tube)

L1
L2
LB LC LD L4
When T-tee branch tubing is used
(header branch method)
ＬＡ

H1
First branch
(Branch line)
ℓｎ
ℓn-1
ℓ１ ℓ２ ℓ３ ℓ４

H2
L3 Indoor unit

Externally mounted solenoid valve kit (sold separately) CAUTION : 1) Each indoor unit requires a solenoid valve kit.
2) Never branch the tube between a solenoid valve kit and indoor unit.
Solenoid valve kit (purchased separately)
3) Never branch the tube again after the header branching.
Branch tube (purchased separately) 4) If using an external electric valve kit, install it between the solenoid
Ball valve (purchased separately) valve kit and the indoor unit.

T-tee (provided by installer)

Closed (pinch) weld
Header (purchased separately)

 Difference in height of Indoor units after last branch

Height difference between indoor units after the final branch must be less than 4 m. If height difference between indoor units after the final branch cannot be less than 4 m,
divide the height difference between upper and lower units (2 to 1).

2X m or
4 m or less more
More than 4 m

Xm

Fig. 1 Length of Refrigerant Tubing

I-5
(2) Selecting system header and branch tubing sizes
Table 1-1 System limitations
Outdoor unit 45.0 kW Type 56.0 kW Type 71.0 kW Type
Capacity proportion of the indoor units to the outdoor unit 50 - 200 %
Minimum capacity of indoor units that can be connected ≤ 22 type (equivalent to 0.8 horsepower)
Maximum number of indoor units (systems) that can be connected 24

Table 1-2 Ranges for refrigerant tubing length and installation height difference
Category Symbol Description Tubing length (m)
L1 Max. allowable tubing length ≤ 120 (equivalent length 145) (*1)
Difference between longest and shortest tubing
Allowable tubing L2-L3 lengths after the No. 1 branch (first branching ≤ 30
length point)
ℓ1, ℓ2...ℓ24 Max. length for each tube branch ≤ 30
Max. height difference If outdoor unit is above ≤ 50
Allowable height H1 between indoor and
outdoor units If outdoor unit is below ≤ 35 (*2)
difference
H2 Max. height difference between indoor units ≤ 15 (*3)
Allowable length Max. length between first T-tee branch (provided ≤ 2
for branched tubing L3 by installer) and the closed tube end
(header branch)
(*1) The minimum length of tubes between outdoor units and indoor units is 7 m.
(*2) If cooling mode is expected to be used when the external temperature is 10°C or below, install so the maximum
length is 30 m.
(*3) Install so that the height difference between indoor units after the final branch is within the limits shown in Fig 1.

Table 2. Main Tubing Diameter

Main Tubing Diameter
45.0 kW Type 56.0 kW Type 71.0 kW Type
Suction Discharge Liquid Suction Discharge Liquid Suction Discharge Liquid
Tube Tube Tube Tube Tube Tube Tube Tube Tube
φ28.58 φ28.58 φ28.58 Ø19.05
(φ31.75) φ22.22 φ19.05 (φ31.75) φ25.4 φ19.05 (φ31.75) φ25.4

If the equivalent length of tubing is 90m or more or if the total capacity for connected indoor units exceeds 130% use
the suction tube size in ( ).

Table 3. Main tubing size after distriburion (D2, D3, Dn)

Post-branch main tubing
Outdoor Outdoor tubing (mm) Total capacity for connected indoor units (kW)
unit
35.6 to 142.0 28.1 to 35.5 16.1 to 28.0 9.0 to 16.0 Under 9.0
Suction tube φ28.58 φ28.58
(φ31.75) (φ31.75) φ28.58 φ25.4 φ19.05 φ15.88
45.0 kW
Type Discharge tube φ22.22 φ22.22 φ22.22 φ19.05 φ15.88 φ12.7
Liquid tube φ19.05 φ15.88 φ15.88 φ12.7 φ9.52 φ9.52
Suction tube φ28.58 φ28.58
(φ31.75) (φ31.75) φ28.58 φ25.4 φ19.05 φ15.88
56.0 kW
Type Discharge tube φ25.4 φ25.4 φ22.22 φ19.05 φ15.88 φ12.7
Liquid tube φ19.05 φ19.05 φ15.88 φ12.7 φ9.52 φ9.52
Suction tube φ28.58 φ28.58
(φ31.75) (φ31.75) φ28.58 φ25.4 φ19.05 φ15.88
71.0 kW
Type Discharge tube φ25.4 φ25.4 φ22.22 φ19.05 φ15.88 φ12.7
Liquid tube φ19.05 φ19.05 φ15.88 φ12.7 φ9.52 φ9.52
*1 If anticipating future expansion, select tube diameters according to total capacity after expansion.
*2 If the maximum tubing length exceeds 90 m (equivalent length), increase the diameter of the main tubing to the
size in ( ) for both liquid and gas tubes. However, gas tube diameter should not exceed 31.75 mm. (Reducers are
available locally.)
*3 “–* *” in the table above means “** kW or less”
I-6
 Table 4. Distribution ⇔ Solenoid valve kit connection tubing (3-tube line)
Type 22 28 36 45 56 71 80 90 112 140 160
Indoor unit
Equivalent HP 0.8 1 1.3 1.6 2 2.5 3 3.2 4 5 6
Suction tube φ15.88
Tubing dia. Discharge tube φ12.7
Liquid tube φ9.52

Table 5. Solenoid Valve Kit ⇔ Indoor unit connection tubing (2-tube line)
Type 22 28 36 45 56 71 80 90 112 140 160
Indoor unit
Equivalent HP 0.8 1 1.3 1.6 2 2.5 3 3.2 4 5 6
(*1)
Suction tube φ12.7 φ12.7 φ15.88
Tubing dia.
Liquid tube φ6.35 φ9.52
*1 The flare connection method is join Solenoid Valve Kit (option) and the indoor units. Please refer to the operation
manual.

(3) Branch Tube and Ball Valve Selection

 Branch tube selection

From the following branch and header tube sets, select the applicable model for branches from the system main
tube and indoor unit tubing.
Branch tube model number
Capacity after Branch tube set Header tube set
branch (kW)
APR-RZP224BGB APR-RZP680BGB APR-RZP1350BGB SGP-HCHZ560M
45.1 – 142.0 – ▲ ● ●
35.6 – 45.0 – ▲ ● ●
28.1 – 35.5 – ● ● ●
16.1 – 28.0 – ● ● ○
9.0 – 16.0 ● ○ ○ ○
<9.0 ● ○ ○ ○
▲ Not usable when the maximum tubing length exceeds 90m (equivalent length) or the connected indoor capacity
exceeds 130%.
○ Make arrangements locally if the tube diameters do not match.

 Ball valve selection

Valve connection tube diameter*1 Applicable Outdoor Applicable Indoor Unit
Model No.
Suction Liquid Discharge Unit Total indoor unit capacity through valve
SGP-BV710K φ31.75 φ19.05 – – Over 72.8 – 101.0 kW
SGP-BV450K φ28.58 φ19.05 – 45.0 ~ 71.0 kW Type Over 35.5 – 72.8 kW
SGP-BV355K φ28.58 φ15.88 – – Over 45.0 – 72.8 kW
SGP-BV450M φ28.58 φ12.7 – – Over 35.5 – 45.0 kW
BV-RXP335AGB φ25.4 φ12.7 – – Over 28.0 – 35.5 kW
BV-RXP280AGB φ22.22 φ9.52 – – Over 22.4 – 28.0 kW
BV-RXP224AGB φ19.05 φ9.52 – – Over 16.0 – 22.4 kW
BV-RXP160AGB φ15.88 φ9.52 – – Over 5.6 – 16.0 kW
*2
BU-RXP56AGB φ12.7 φ6.35 – – 5.6 kW or less
SGP-BVZ280K – – φ19.05 For discharge tube
Note 1. The inside diameter of these valves is about the same as that of the connecting copper tube, so no correc-
tion for pressure loss is necessary.
Note 2. Leakage pressure rating must be at least 4.15 MPa.
*1. Select a size that does not exceed header size.
*2. Even for 5.6 kW or less, if the indoor unit tubing branches, use 15.88 mm diameter gas tube.

I-7
[Anticipating additional indoor units]
1) Ball valve installation position: Install on main tubing after branching.

2) Installation guidelines
* Slope main tubes after branches to prevent oil buildup.
* Locate ball valves as close as possible to within 40 cm of their branch points. If the tube diameter at the ball
valve is smaller than that of the main tube after branching, install reducers only at the ball valve connections.
* Locate the equipment where it will be easy to operate and inspect in the future.
Caution
* When installing indoor tubing (including that for future indoor expansion) along a main tube after a branch,
be sure to position service ports to face in the direction of their units (see dashed lines in the example above).
* Install a service port between the branch and solenoid valve kit, and with additional solenoid valve kits when
expanding indoor units.

I-8
 Solenoid Valve Kits (sold separately)
Model Name Model No. Compatible Indoor Units
CZ-P56HR2 Types 22 to 56
Solenoid Valve Kit
CZ-P160HR2 Types 71 to 160

● Wiring Procedure
Connect the 9P connector coming from the solenoid valve kit through the power inlet of the indoor unit to the 9P
connector (red) of the 3WAY PCB (sold separately). (Fig. 1)
Accessory wire length is 5 m.
In case the wire is not long enough, cut the wire halfway and connect additional wire (field supply) as an extension
using a terminal box (field supply) as shown in Fig. 2.
Anchor the cabtyre cable using the binding bands inside the unit.
Do not route the cabtyre cable through the same wiring conduit as the remote controller wiring or inter-unit control
wiring.

Note
You must follow your local electrical codes.
The wire should be fixed with the clamp inside the indoor unit.
Do not route the wire through a tube together with the remote-control line and inter-unit operation line run.
 Recommended wire size
5-core cable, 0.75 mm2 or more (300 V or more)
 Grounding should be done between the indoor unit and solenoid valve kit.

I-9
„ Equivalent length of refrigerant piping

The following table shows the equivalent straight piping length of connectors that may be used in the piping
system.

Table 3. Equivalent straight piping length of connectors

Units (m)
Inlet pipe or thick pipe Ø9.52 Ø12.7 Ø15.88 Ø19.05 Ø22.22 Ø25.4 Ø28.58 Ø31.75 Ø38.1
(gas pipe)
90º elbow 0.15 0.3 0.35 0.42 0.48 0.52 0.57 0.7 0.79
45º elbow 0.1 0.23 0.26 0.32 0.36 0.39 0.43 0.53 0.59
T-tee 0.2 0.5 0.5 0.6 – 0.8 0.9 0.9 –
Socket 0.05 0.1 0.11 0.12 – 0.14 0.16 0.18 –
U bend (R60 -100mm) 0.7 0.9 1.05 1.26 1.44 1.56 1.71 2.1 2.37
Trap bend 1.8 2.3 2.8 3.2 3.8 4.3 4.7 5.0 5.8
Branch pipe 0.5
Header pipe 1
Ball valve for service Not applicable to equivalent length calculation

Table 4. Equivalent straight piping length of bent pipe

R Equivalent length Calculation example

d 45º bend 90º bend 180º bend R 30
0.5 25.0×d 40.0×d 53.5×d d: OD R: Bend radius = 19 =1.57
d
1.0 12.0×d 18.5×d 25.8×d
1.5 7.8×d 12.2×d 16.4×d Example:
For a 19 mm dia. Pipe bent 90º with 30 mm radius
2.0 6.4×d 10.0×d 13.4×d
(d=19 · R=30)
2.5 5.9×d 9.2×d 12.3×d
3.0 5.7×d 9.0×d 12.0×d From the table,
3.5 5.9×d 9.2×d 12.2×d Length = 12.2 x 19 =231 mm
4.0 6.4×d 10.0×d 13.4×d The result is 0.23
4.5 7.1×d 11.0×d 14.8×d

I - 10
[Anticipating additional outdoor units]
1) Ball valve installation position: Install on main tubing after branching.

2) Installation guidelines
• Slope main tubes after branches so as to prevent oil buildup.
• Locate ball valves as close as possible to (within 40 cm) of their branch points.
• If the tube diameter at the ball valve is smaller than that of the main tube after branching, install reducers only at
the ball valve connections.
Caution
When installing outdoor tubing (including that for future indoor expansion), be sure to position the valve service
port to face in the direction of the outdoor unit (see dashed lines in the example above), and at least 50 cm from the
outdoor unit.

I - 11
3. Tools and measuring equipment

Item Specification Q’ty Notes

Driver ( + ) S, M, L ( - ) M 1 each

Monkey wrench 150mm/200mm/250mm 1 each

Spanner 1 set
Tools and equipment

Appropriate
Leak detection liquid quantity
Step ladder 1

Socket wrench 1 set

Appropriate For wiping the leak detection
Cloth quantity liquid
Ordinary tools 1 set

Insulation resistance meter DC 500 V 1

Measurement

Gas leak detector 1

equipment

PC for monitoring 1 unit Including connecting cable

I - 12
II. Test Run Work (when Connecting Indoor Unit)
 Test run flow

Outdoor unit Indoor unit

(1) Checking the construction (5) Checking the indoor units
(2) Checking the outdoor unit  Remove fixing pad
 Checking the gas type
1. Construction

 External visual check

 Checking accessory items
checking

(3) Safety check

 Insulation resistance check
 Fuel gas connector leakage check
(4) Checking the indoor/outdoor control wire connection

(1) Preparing the outdoor unit for operation

 reparations and checks

 Removing the panel

 Crankcase heater 5-hour preparatory energization check
 Outdoor unit main board
 Checking and setting the fuel gas type
before operation

 Checking and adjusting the time and date

 Checking the initial values
 Setting the number of indoor units connected
 Set the indoor unit system address and whether there is termination resistance or not
 Checking the coolant level
 Opening the shutoff valve
Setting the total stop switch
2. P

(1) Setting the indoor unit addresses automatically

3. Setting the addresses

 When the indoor/outdoor control wire is not connected to several outdoor units
 When the indoor/outdoor control wire is connected to several outdoor units
(2) Setting the indoor unit addresses manually
(3) Checking the indoor unit addresses
 Checking the indoor unit address from the position of the main body of the indoor unit
 Checking the position of the main body of the indoor unit from the address of the indoor unit
(4) Changing the indoor unit addresses (when necessary)
 Changing the address of indoor unit under individual and group control
 Changing the address of the indoor units for the whole system
(5) Address setting flow diagram

(1) Changing the performance settings (3) Checking the indoor unit and remote controller
(2) Checking the outdoor unit performance  Start/Stop checks
4. Checking the
performance

 Checks before start-up of the engine  Checks in operate mode

 Test run mode settings  Checks of air speed switching
 Checking engine performance  Checking auto-flap operation
 Checking for abnormal noise or vibration  Checking the temperature setting
 When the above checks are finished, stop all
remote controllers

(1) Checking the basic efficiency of the indoor and outdoor units
5. Checking the

 Reading the data

efficiency

Judging the data

 Mode change checks
 Test run stop
 Requests to investigate, take action, or improve
(2) Completion of operations
instructions

(1) Remote controller switch (operation switch) opera-

6.Operating

tion and display

 Operation
 Display
(3) Necessity of maintenance (2) Daily inspection

(1) Self diagnosis function table (outdoor unit)

7

II - 1
1. Checking installation work
(1) Installation work check
 If there is a problem with the installation work, make a request through the sales representative that the problem be
remedied and measures be taken.
 Write the necessary information in the “GHP Test Run Checklist (2WAY Multi/W Multi). (Refer to the appendix.)

(2) Outdoor unit check

 Applicable Gas Type
Group P H L E
Gas composition C3H8 100% CH4 100% CH4 86% N2 14% CH4 100%
Standard gas G31 G20 G25 G20
Calorific value 95.65 37.78 32.49 37.78
3
(MJ/m N)
45.0 kW Type
Model 56.0 kW Type
Name 71.0 kW Type
85.0 kW Type
Applicability : Standard setting when shipped from the factory
: Necessary to change the gas type setting on site

 External appearance check

● Confirm visually that there is no external damage to the product caused during transport or subsequently.
● In particular, the heat exchanger fan is easily scratched, and some customers have pointed out scratches when
outdoor units were handed over. Be careful.

 Accessory check
Required accessories Storage location Remarks
Explain how to use the manual when you hand it
Instruction manual over to the customer.
These items are all stored in a plastic bag Fill in the relevant items when you hand over the
Warranty warranty to the customer.
which is attached to the inside of the face
panel with the display window for the ● Remote power switch label
operation time. ● R
 efrigerant tube length and refrigerant charge
Labels amount
●Label for a seal
● Warning label
 After operation is finished, check that items such as the instruction manual and warranty have not been lost
when handing over the outdoor unit to the customer.
 A list of all the accessories is included in “Procedures and Technical Points for System Installation,” but the ac-
cessories required after installation are those shown in the table above.

* In addition to the table above, the following are supplied with the outdoor unit at the time of shipment. Refer to
them together with this test run manual.
● Procedures and Technical Points for System Installation
● Procedures and Technical Points for Electrical Wiring Work
● Procedures and Technical Points for Test Run

II - 2
(3) Safety check
 Insulation resistance check
Perform the following procedure to check the insulation up until the unit power terminal block.
 Turn off the main power supply of the indoor and outdoor units.
 Turn off the power switch in the terminal box of the outdoor unit.
 Connect the insulation tester between each of the power terminals of the R phase, O phase, and S phase and the
ground terminal on the power terminal block (TB1) in the terminal box, and take measurements. (Figure 1)
If a resistance check is required on the outdoor unit side, turn on the power switch in the terminal box, and take
measurements.

* Measurement criterion: 1 MΩ or more

(2) Fuel tube connector leak check
 Open the liquid tube cock.
 Use a gas leak detector (Figure 2), soap solution, or the like to check that there is no leak from the fuel tube con-
nector of the outdoor unit.

Figure 1 Figure 2

(4) Indoor/outdoor control wire connection confirmation

Check the indoor/outdoor control wire connection regardless of whether there is a warning or not. Before performing the
check, turn off the power of all devices (including controllers) that are connected to the indoor/outdoor control wire.
1. Ground fault check Measure the resistance between one end of the indoor/outdoor control wire and Yes 2-1
1-1 the point of ground screw, as well as the resistance between the other operating
line end and the point of ground screw. Are both measured resistance values in No 1-2
MΩ unit (infinite)?
1-2 Because the indoor/outdoor control wiring has a ground fault, search for the location of the
ground fault.
2. Short circuit check Measure the resistance between the indoor/outdoor control wires on the terminal Yes 3-1
board of the outdoor unit.
2-1 The measured resistance value is around 75 to 100Ω?
When setting multiple "ON (SHORT)" to switches with terminal resistor, the No 2-2
resistance value mentioned above is 1 over number of units. *1
If the wiring has a short circuit, search for the location of the short circuit on the indoor/
2-2 outdoor control wire.
If it is open, check the terminal resistor of outdoor board, and check the wiring from out-
door board to outdoor terminal board.
3. W
 ire break or dis- Measure the resistance between the indoor/outdoor control wires on the boards Yes 3-2
connection check 3-1 of all devices that are connected to the control wires.
Any location with measured resistance values in MΩ units (infinite)? No 4-1
3-2 Because the wiring has a break, search for the location of the break.
4. Shield wire check Yes 4-2
4-1 A shield wire is used as an indoor/outdoor control wire?
No 5-1
Yes 5-1
4-2 Only one end of the shield wire is grounded?
No 4-3
4-3 Ground only one end of the shield wire.
5. Others 5-1 Check total wire length and the number of branch connections and connected units.
* Terminal resistor is basically “ON (SHORT) for one unit only, but depending on the installation status can be set to
“ON (SHORT)” for up to 3 units.

II - 3
● Device ground check
Is earth ground securely obtained?

● If an error is found in the wiring connections, the following check procedure allows you to quickly identify the
location of the error. When performing the check procedure, it is convenient if you have a drawing showing the lay-
out of devices and wiring routes to refer to.
· In systems that are comprised of multiple wiring systems linked together, you can quickly identify the loca-
tion of the error by removing the ‘link’ and determining whether each individual system is good or not good. A
warning in a certain system does not necessarily mean that the cause of the error is in that system. Check the
indoor/outdoor control wires of all systems, since the abnormality may be in the wiring of a system other than
that where the warning is triggered.

Outdoor Indoor Indoor Indoor

unit 1

Wire connecting the systems Outdoor Indoor Indoor Indoor Wire connecting the systems
unit 2

Outdoor Indoor Indoor Indoor

unit 3

· When the wiring route is divided into segments by the terminal block of each unit, it is advisable to check the
wiring connection on a segment by segment basis, starting with the segment between the outdoor unit and in-
door unit 1, then the segment between the indoor units 1 and 2, and so on. This allows you to find the location of
the connection failure between units.

Outdoor Indoor 1 Indoor 2 Indoor 3

First, check the wire between the outdoor unit and indoor unit 1.
unit Then, check the wires between 2, 3, and so on in order.

· If the device contains operation wire branched from indoor/outdoor control wire, there may be failure in the
indoor/outdoor control wire before branches.

Indoor 1 Indoor 2 Indoor 3

Outdoor
unit Branch indoor/outdoor
control wire

Ground faults or short circuits can also occur in the indoor/outdoor control wiring before branches.

● If communication error occurs, check the sensor's ground fault.

● Check sensors (thermistor) ground fault.

Before checking, turn off the device and remove target sensor from the board before performing measurement.
6. Ground fault check Measure the resistance between one end of the indoor/outdoor Yes Good
control wire and the point of ground screw, as well as the
6-1 resistance between the other operating line end and the point of
the ground screw. Are both measured resistance values in MΩ No 6-2
unit (infinite)?
6-2 Replace thermistor and wiring

II - 4
 Ground fault check Measure resistance between the ground Short circuit check
screw and terminal board 1. Measure resistance between terminal
Measure resistance between the ground board 1 and terminal board 2.
screw and terminal board 2. Standard: Approx. 75 to 100 Ω (with
Standard: ∞ one terminal resistor present)
Standard: ∞
Outdoor unit
Outdoor unit
Indoor/outdoor control wire
Indoor/outdoor control wire
Ground
Ground

Indoor unit 1 Indoor unit 2 Indoor unit 3 Indoor unit 4

Indoor unit 1 Indoor unit 2 Indoor unit 3 Indoor unit 4

Ground Ground Ground

Ground Ground Ground Ground
Ground

Remote controller
Remote controller

II - 5
Wire break or disconnection check Example: A wire break or disconnection occurs at x (with one outdoor unit terminal resistor
present).
The resistance value for ,, and  is approx. 75 to 100 Ω.
Measure resistance on the termi- The resistance value for  and  is ∞.
⑤ nal board of each unit.
* If the resistance for  is ∞, check the terminal resistor for the outdoor main
Outdoor unit board, and check wiring between the outdoor main board and the outdoor unit
terminal board.
Indoor/outdoor control wire
Sensor ground fault check (* Sensor ground faults will also result in communication faults.)
Ground · Sensor type (thermistor) ground fault check (turn off power for units)
For each of the indoor/outdoor units connected by the operation cable, measure the
resistance between the sensor wiring and ground screw for both of the sensor wires
Indoor unit 1 Indoor unit 2 Indoor unit 3 Indoor unit 4 and ground screws.
Measure resistance between the ground screw and terminal board 1. Sensor
Ground Ground Ground Outdoor unit
Measure resistance between the ground screw and terminal board 2. (Indoor unit)
Ground
Standard: ∞
If there is resistance, a sensor ground fault has occurred.
Ground

Remote controller
 Number units to connect

 Number of units to connect

• Maximum possible number of outdoor units..................................... 30
• Maximum possible number of indoor units....................................... 64 *
• Maximum possible number of centralized control devices............... 10
(* Total number of each device within 1 link wire is up to 100.)

 Wires
• Thickness : 0.5 mm2 to 2 mm2
• Total length : Total maximum length of up to 1 km
• Precautions
1) To avoid incorrect operation, do not run the signal cable together with the power line cable.
2) Keep the separation distance of 50 mm or more from the power line cable for Panasonic air conditioning
equipment.
3) Keep the separation distance at 300 mm or more from other power line cables.
4) If the wires are to be run together within the distances described above, insert one of them in a conduit made
of iron.
5) When using a shielded wire, ground either one of the cables.
6) Do not use the same wire for the signal wires and power supply wires. (Figure 3)
7) Do not use a multi-core wire for a set of signal wires. (Figure 4)
8) Wiring
a) A bus system shall basically be used for multiple systems. (Figure 5)
There should be no more than 16 branch locations. (Figure 5)
Make sure wiring between branch locations and branch points is 2 m or more. (Figure 5)
If there will be 17 or more branches, split the system into two and then connect the wire. (Figure 6)
Not include in branch within 1 m. (Figure 7)
Use up to three wires for a branch. Four or more wires are prohibited. (Figure 8)
A branch after the branching of a wire is prohibited. (Figure 9)
Loop wiring is prohibited. (Figure 10)
b) A daisy chain system shall basically be used for a single system. (Figure 11)
• Terminal resistor
When linking multiple outdoor units, keep the terminal resistor of two units (SHORT), and set OPEN for the
other units. If a communication error occurs, keep the terminal resistor of the three units (SHORT).

II - 6
 Remote controller wiring
• Wiring : Between remote controller and indoor unit : non polar 2-line format
: Between indoor units : non polar 2-line format
• Wire thickness : 0.5 mm2 to 2 mm2
• Wire length : Total wiring length is max 500m.
(If wireless remote controller exist within group (RCS-BH80BN.WL, SH80BN.WL), wire is up
to 400m.)
Total wiring between indoor units is up to 200m (ℓ1+ℓ2+ℓ3+... ℓn= Max 200m)

Indoor Indoor Indoor Indoor

• Cautions
i) To avoid incorrect operation, do not run the signal cable together with the power line cable.
ii) Keep the separation distance of 50 mm or more from the power line cable for Panasonic air conditioning
equipment.
iii) Keep the separation distance at 300 mm or more from other power line cables.
iv) If the above cables are run within the separation distance mentioned above, place either one of the cable
in a conduit.
v) If shielded wire is used, ground either one of the cables.
vi) For signal cable, do not wire it using the same cable as power cable. (Figure 3)
vii) Do not wire signal cables using multi-wick cable. (Figure 4)
viii) If there is high frequency devices nearby, place the unit at 3 m away from the device.
* Place the remote controller in steel box, and the remote controller wire in a steel conduit or steel connect tube.

Between units
Multicore cable Power
Multicore cable
Communication line

II - 7
 Control wire
* Indoor/outdoor control wire connection example
 Bus system (can be branched to max 16 location). Outdoor link is basic. (Figure 5)

Outdoor unit

Controller

Indoor unit Indoor unit Indoor unit

Outdoor unit

Remote controller

At least 2 m
apart Indoor unit Indoor unit Indoor unit
Outdoor unit
No remote
controller

Remote controller

Indoor unit Indoor unit Indoor unit

No remote controller
Remote controller Group control

Figure 5

 In , if there are more than 17 branches, reduce the number of branch locations. (Figure 6)
<Example>Putting 2 refrigerant systems to 1 wiring system
Outdoor unit 1

Controller

Indoor unit Indoor unit Indoor unit

Outdoor unit 2

Remote controller

Indoor unit Indoor unit Indoor unit

Outdoor unit 3
No remote
controller

Remote controller

Indoor unit Indoor unit Indoor unit

Outdoor unit 4

No remote controller
Remote controller Group control

Indoor unit Indoor unit Indoor unit

Outdoor unit 5 No remote
controller

Remote controller

Indoor unit Indoor unit Indoor unit

No remote controller
Remote controller Group control

Figure 6

II - 8
 Wiring without branching (Figure 7)
Column: Part of indoor wiring branches.
Outdoor unit

* If this portion is 1 m or less, it is not

considered a branch.
Controller

Indoor unit Indoor unit Indoor unit

Outdoor unit

Remote controller

Indoor unit Indoor unit Indoor unit

No remote
controller

Remote controller

Figure 7

 Star system is prohibited. (Figure 8)

Indoor unit

Indoor unit
Controller
Indoor unit

Indoor unit

Do not connect more than 3 wires to a

Outdoor unit single branch point.

Figure 8

 Branches after branching (branching of location that cannot be branched in a single stroke) are prohibited. (Figure 9)
Outdoor unit

Controller

Indoor unit Indoor unit Indoor unit

Outdoor unit Remote controller

Indoor unit Indoor unit

No remote
controller

Indoor unit

Outdoor unit Indoor unit Indoor unit

Remote controller

No remote controller
Group control

Indoor unit Indoor unit Indoor unit

No remote controller
Group control
Remote controller

Figure 9
II - 9
  Loop wiring is prohibited. (Figure 10)
Example: As shown in the figure, do not have wiring where part of it is looped or the entire wiring is looped.

Outdoor unit

Controller

Indoor unit Indoor unit Indoor unit

Outdoor unit

Remote controller

Indoor unit Indoor unit Indoor unit

Outdoor unit

Remote controller

Indoor unit Indoor unit Indoor unit

Note: indicates the looped portion.

No remote controller
Remote controller Group control

Figure 10

 Daisy chain system (Figure 11)

Outdoor unit

Controller

Indoor unit Indoor unit Indoor unit

Remote controller

Figure 11

(5) Indoor unit check

 Remove the securing part
● W hen installing the 4-way ceiling cassette type, check that the
protective tapes (white)
protective tapes has been removed. (Figure 12) removed.
● For the ceiling suspended type or wall mounted type, check that
the part securing the auto flap has been removed.

Caution
Operating the indoor unit while a securing part is attached
may result in the generation of an abnormal noise, and the
operation of a protection device.

Figure 12 Remove the protective tapes

II - 10
2. Preparations and checks before operation
(1) Preparations for operating the outdoor unit
 Removing the outdoor unit panel
• Turn on the breaker to supply power.
 Crankcase heater 5 hours’ preliminary energization check
• Touch the lower part and the bottom surface of the compressor with your hand, and confirm that it is warm.
• Turn on the power, and the display “  ” will appear. As time passes the display will count down, and
after 5 hours have passed the display will show the operating time.
Check that the operating time is displayed.
* If a fault occurs, it will be shown on the display as a priority.
* Precaution for after the power is turned on
Initial communication is performed between the indoor and outdoor units for approximately 3 minutes after the
• 
power is turned on, so do not perform operations such as changing the settings of the outdoor unit during that time.

CAUTION
Operating without having carried out 5 hours'
preliminary energization can cause unusual stop
and compressor breakdown.

 Outdoor unit main board

 Using the keys for display and setting operations
• All display and setting operations can basically be performed with the three keys UP (SW005), DOWN
(SW006), and SET (SW007).
• A six-digit, seven-segment LED display (LED021, 022, and 037 to 040) is used for displaying items.
• Press the HOME (SW004) key anytime to restore normal display.
 Key operation basics
• To select a menu item, use the UP (SW005) or DOWN (SW006) key to display the item, and then press the
SET (SW007) key to select the item.
• To change a setting value, use the UP (SW005) or DOWN (SW006) key to display a value, and then press the
SET (SW007) key to confirm the value.
• If the SET (SW007) key is pressed for 1 second while operation data is displayed, the forced setting is canceled.
 Selecting setting items
a) Press the UP (SW005) or DOWN (SW006) key to display the menu item to set. (While a menu item is being
changed or after a menu item is being changed, the number of the menu item is displayed for approximately 1
second and the display switches to the state or setting value.)
b) Press the SET (SW007) key after the menu item is displayed to select that item.
* Press the HOME (SW004) key anytime to restore the normal display of the “ ” menu item. At that
time, any partial setting will be discarded. Also, if no operation is performed for 10 minutes, the normal dis-
play of the “ ” menu item is restored automatically, and any partial setting is also discarded.
Menu Item Text Display Overview
  Operation data display (forced setting release, data setting)
  Error data display (error reset, log displays)
  Oil change time display (change time clear)
↑   Model display (double-speed setting)
DOWN   Test run/outdoor unit forced setting
  Outdoor unit setting
  Indoor unit setting
UP   Generator setting

↓   Forced engine rpm setting

  Indoor unit status displays
  Initial setting
  Date Display

II - 11
 Checking and setting the fuel gas type
* When using Propane as the fuel gas it is necessary to adjust the fuel adjustment valve and the gas type setting.

<Fuel valve setting>

* While the outdoor unit power breaker is OFF,
 Move the lever of the P/N switch that is attached to the mixer part of the engine to the position shown in the
diagram. Turn it 180 degrees in the clockwise direction (there is a stopper provided). Do not apply unnecessary
force to turn it any further.
 Please mount the attached short-circuit connector to the N/P switch CN013 of the outdoor control board.
* Switch on the power breaker of the outdoor unit.
 In the electrical equipment box, fix the “Gas type setting/ Adjustment Completed” label to the prescribed posi-
tion for the PL NAME.

Lever

When shipping When plopane is setting

<Setting the fuel gas type>

* Check that the fuel adjustment valve setting has been set before operating the outdoor main board.
 Press the HOME (SW004) key for 1 second or longer, to display the menu item number “ ”
(If STOP SW (SW001) is set to the STOP side, “  ” is displayed after “ ”)

 Next press the UP (SW005) or DOWN (SW006) key, to display the menu item number “ ”

 After displaying “ ”, “  ” is displayed (Figure 13). When “  ” is displayed press the SET
(SW007) key. The green LED lights, and the system address setting is displayed.
(Example : “  ”)

 Next use the UP (SW005) or DOWN (SW006) key to display the gas type setting. When the gas type setting is
displayed press the SET (SW007) key for longer than 1 second.
* At the gas type setting “  **” is displayed. (** can take the values 00 - 05)

Figure 13

II - 12
 The red LED (LED052) lights up, indicating a TEST/WARNING. In this condition, use the UP (SW005) or DOWN
(SW006) key to select the gas type.
* The relationship between display and gas type is shown in the following table.
Display Gas type
  (GAS 00) Band P (LPG)
  (GAS 01) No Use
  (GAS 02) Band H/L (Natural Gas)
  (GAS 03) No Use
  (GAS 04) Band E (Natural Gas)
  (GAS 05) No Use
↑ UP key   (GAS 06) No Use
(SW005)   (GAS 07) No Use
↓ DOWN key   (GAS 08) No Use
(SW006)     (GAS 09) No Use
  (GAS 0A) No Use
  (GAS 0b) No Use
 (GAS 0C) No Use
  (GAS 0d) No Use
  (GAS 0E) Band LNG (Natural Gas)
  (GAS 0F) No Use

 After completing the selection of gas type, press the SET (SW007) key for longer than 1 second. The red LED
(LED052) is turned off.

 Press the HOME (SW004) key to complete the setting operation.

When propane is used, carry out the procedure as described above, and change the setting to “   ”.

II - 13
 Checking and adjusting the date and time
 Checking the date and time
a) Select the menu item “ ” to display the current date.
Example:  (March 1, 2017, in the example)
b) With the date displayed, press the SET (SW007) key to change to the time display.
Example:  (11 : 05 : 25 in the example)
c) With the time displayed, press the SET (SW007) key to change to the date display again.
* If the current date and time are not displayed correctly, re-set (adjust) them.
 Setting (adjusting) the date and time
a) With either the date or time displayed, press the SET (SW007) key for 1 second to change to the setting mode.
Example:  (2017 in the example)
b) Each press of SET (SW007) confirms the setting and changes the indication for the 1st digit, and the setting
item becomes as shown in the table.
The indication for the first digit returns to “ ” after “  ”

Table 2
Example setting/state
First digit indication Item Meaning of indication
indication
 Year  2017
 Month  April
 Day  1st
 hour  11 hours
 Minute and second  6 minutes
c) W hen each of the items is displayed, pressing the UP (SW005) or DOWN (SW006) key allows you to change the
value.
When the “  ” indication is displayed and the SET (SW007) key is pressed to confirm the value, the second
value always becomes “0.”
d) Press the HOME (SW004) key to complete the setting operation.

II - 14
 Checking the initial values
Check the initial values of the outdoor unit
 Press the HOME (SW004) key for longer than 1 second, and the menu item number will be displayed. “”
(If the STOP SW (SW001) is on total stop, then after displaying “ ”, “  ” will be displayed)

 Next, press the UP (SW005) or DOWN (SW006) key to display menu item number “ ”.

 After displaying “ ”, “  ” is displayed. While “  ” is displayed press the SET (SW007)
key. This displays the system address setting. (Example : “  ”)

 In this condition use the UP (SW005) or DOWN (SW006) key to select the system address setting, outdoor unit
address setting, number of outdoor units connected setting, number of indoor units connected setting, type set-
ting, gas type setting and automatic address startup, etc.
Display Function
 System address setting
Outdoor unit address setting
 (Only change this when connecting multiple W MULTI outdoor units.)
Number of outdoor units connected setting
 (Only change this when connecting multiple W MULTI outdoor units.)
 Number of indoor units connected setting
 Capacity setting (cannot be set)
 Gas type setting
↑DOWN  Refrigerant setting (do not change)
 Generator setting (No generator available)
 Model 1 setting
↓UP
 Model 2 setting
 Destination setting
 Hot water temperature setting
 Oil replacement time indication setting
 Single phase setting
 Tube connection check (Use for W Multi)
 Heating automatic address setting
 Cooling automatic address setting

II - 15
 Setting of number of indoor units connected
* Set the number of connected outdoor units (W MULTI only) and indoor units on the main board of the outdoor unit.
* Both of these setting are set to 1 unit at the time of shipment.

<Setting the number of outdoor units>

 Press the HOME (SW004) key for longer than 1 second, and the menu item number will be displayed. “”
 Next, press the UP (SW005) or DOWN (SW006) key to display menu item number “ ”.
 After displaying “ ”, “  ” is displayed. While “  ” is displayed press the SET (SW007)
key. The green LED lights up, and the system address setting indication is displayed.
(Example : “  ”)
 Press the UP (SW005) or DOWN (SW006) key to display the setting for the number of connected outdoor units.
Example: W hen the number of connected outdoor units is 1: “  ”
When the setting becomes the number of connected outdoor units, press the SET (SW007) key for
longer than 1 second.

 The red LED (LED052) lights up, indicating a TEST/WARNING indicator (red LED (LED052)) goes out.
In this condition, press the UP (SW005) or DOWN (SW006) key to select the connection number.
* The indication becomes as shown below.
* Setting range

• W MULTI: From 1 to 2 units.

Indication Meaning
↑ DOWN key (SW006)   (on 01) Number of outdoor units connected: 1
↓ UP key (SW005)   (on 02) Number of outdoor units connected: 2
 After completing the selection of the number of connected outdoor units, press the SET (SW007) key for longer
than 1 second.
The red LED (LED052) for indicating a test or warning turns off.
 Press the HOME (SW004) key for longer than 1 second to complete the setting operation.

<Setting the number of indoor units>

 Press the HOME (SW004) key for longer than 1 second to display the menu item number. “ ”.
 Press the UP (SW005) or DOWN (SW006) key to change the menu item number to “ ”.
 “  ” is displayed after “ ” While “  ” is displayed, press the SET (SW007) key. The green
LED lights up, and the system address setting indication is displayed.
(Example:  )
 Press the UP (SW005) or DOWN (SW006) key to display the setting for the number of connected indoor units.
Example: W hen the number of connected indoor units is 1: “  ”.
When the setting becomes the number of connected indoor units, press the SET (SW007) key for lon-
ger than 1 second.

II - 16
 The red LED (LED052) lights up, indicating a TEST/WARNING. In this condition, press the UP (SW005) or
DOWN (SW006) key to select the connection number.
* The indication becomes as shown below.
* Setting range

• W MULTI: Maximum number of indoor units can be connected. Please refer to Table 1-1.
Indication Meaning
  (in 01) Number of indoor units connected: 1
↑ DOWN key (SW006)   (in 02) Number of indoor units connected: 2
↓ UP key (SW005) • •
• •
• •
A
  fter completing the selection of the number of connected indoor units, press the SET (SW007) key for longer
than 1 second.
The TEST/WARNING indicator (red LED (LED052)) goes out.
 Press the HOME (SW004) key for longer than 1 second to complete the setting operation.

II - 17
ˆ Setting the system address and whether there is a terminating resistance or not
* Check the wiring configuration of the indoor/outdoor control wire. The setting method for the system address
setting and the terminating resistance differs depending on the wiring configuration.
* Set the outdoor system address on the outdoor unit main board.
* At the time of shipment, the system address of the outdoor units is set to “System address 1” and the terminating
resistance is set to “SHORT.”

When the indoor/outdoor control wire does not span to multiple outdoor units (does not function as a link wire)

Outdoor
unit 1 Tubing

Indoor Indoor Indoor Indoor Indoor Indoor Indoor Indoor

Indoor/outdoor
control wire
Basic wiring diagram : Example 1

<How to set the outdoor unit system address>

The system address of an outdoor unit does not specifically need to be changed. However, if multiple outdoor units
are installed and the addresses need to be differentiated, the system addresses of the outdoor units need to be set.
* Automatic address setting is not performed when the system is powered on.
<How to set whether there is a terminating resistance or not>
The terminating resistance setting does not need to be set. (Leave it set to the initial “SHORT” setting that was set
at the time of shipment.)

When the indoor/outdoor control wire does spans to multiple outdoor units (functions as a link wire)

Outdoor Outdoor Outdoor

Tubing
unit 1 unit 2 unit 3

Indoor Indoor Indoor Indoor Indoor Indoor Indoor Indoor

Indoor Indoor Indoor Indoor Indoor Indoor Indoor Indoor

Indoor Indoor Indoor Indoor Indoor Indoor Indoor Indoor

Indoor/outdoor
control wire
Basic wiring diagram : Example 2

II - 18
 Outdoor Outdoor Outdoor
unit unit unit
1-1 1-2 Indoor/outdoor 2-1
control wire
Tubing
Tubing

Indoor Indoor Indoor Indoor

Indoor Indoor Indoor Indoor unit unit unit unit
unit unit unit unit

Basic wiring diagram : Example 3

<How to set the outdoor unit system address>

The system address of the outdoor unit needs to be set.

<How to set whether there is a terminating resistance or not>

Leave one of the multiple outdoor units set as is and set all of the other SW003 switches to “OPEN.” (The setting at
the time of shipment is “SHORT.”)
In example 2, there are three outdoor units. Leave unit 1 set as is and set the SW003 switch of unit 2 and unit 3 to
“OPEN.”
<How to set the outdoor unit system address>
 Press the HOME (SW004) key for longer than 1 second, and the menu item number will be displayed. “ ”
 Next, using the UP (SW005) or DOWN (SW006) key, select menu item number “ ”.
 After displaying “ ”, “  ” is displayed. While “  ” is displayed press the SET (SW007)
key. (Green LED lights up)
 Next, using the UP (SW005) or DOWN (SW006) key, select the outdoor unit system address setting display
“  ”. When the outdoor unit system address setting has been displayed, press SET (SW007) for longer
than 1 second.

 The red LED (LED052) lights up, indicating a TEST/WARNING. In this condition, use the UP (SW005) or
DOWN (SW006) key to select the outdoor system address.
* The display is as below.
* The setting range is from 1 - 30.
Display Meaning
  (out 01) Outdoor unit system address 1
  (out 02) Outdoor unit system address 2
↑ DOWN key (SW006)
• •
↓ UP key (SW005) • •
• •
  (out 30) Outdoor unit system address 30

 After completing selection of the outdoor unit system address, press SET (SW007) key for longer than 1 second.
The TEST/WARNING indicator (red LED (LED052)) goes out.
 Press the HOME (SW004) key for longer than 1 second, to complete the setting operation.

II - 19
 <How to set the outdoor unit address for W Multi system>
 Press the HOME (SW004) key for longer than 1 second, to display the menu item number . “ ”
 Next, press the UP (SW005) or DOWN (SW006) key and the menu item number will be displayed. Select “
 ”.
 After “ ” is displayed, “  ” is displayed. While “  ” is displayed press the SET (SW007)
key. (Green LED lights up.)
 Next, by using the UP (SW005) or DOWN (SW006) key display the outdoor unit address setting “   ”.
When the outdoor unit address setting is displayed, press the SET (SW007) key for longer than 1 second.

 The red LED (LED052) lights up, indicating a TEST/WARNING. In this condition, use the UP (SW005) or
DOWN (SW006) key to select the outdoor unit address.
* The display is as below.
* The setting range is from 1 - 2.
Display Meaning
↑ DOWN key (SW006)   (Sub 01) Outdoor unit address 1

↓ UP key (SW005)   (Sub 02) Out door unit address 2

 After completing selection of the outdoor unit address, press SET (SW007) key for longer than 1 second. The red
LED (LED052) for indicating a test or warning turns off
 Press the HOME (SW004) key for longer than 1 second, to complete the setting operation.

<How to set whether there is a terminating resistance or not>

* Set this with SW010 on the outdoor unit main board. (Refer to the corresponding page of “III. Reference Docu-
ment.”) Set only one of the outdoor units connected to the same indoor/outdoor control wire to “SHORT,” and set
all of the others to “OPEN.” (The setting at the time of shipment is SHORT.)
STOP SW
(total stop switch)
GE3

Terminating resistance
ON/OFF switch (SW010)

Fuel gas solenoid

valve force close
switch

II - 20
‰ Checking the coolant level
Check the coolant level from the inspection opening of the exhaust top side panel.
The internal display panel has the cutout shapes shown in the detailed diagram to indicate the “L Level” and “H
Level.”
 Make sure the coolant level is at the “H Level.”
 If there is not enough coolant, add coolant up until the “H Level.”

* Coolant concentration: 50 ±5%

Rubber cap

H LEVEL

Coolant refill
hole cover

L LEVEL
Coolant refill hole

Figure 14 Checking the coolant level

Š Opening the shutoff valves

Ball valves are used for the shutoff valves on the outdoor unit, so they can be opened and closed by rotating the tab
90 degrees.
 Remove the cap with a monkey wrench.
 Gently and steadily turn the tab to the left (counterclockwise) by 90 degrees. (Figure 15)
(Same for the gas tube, liquid tube, and balance tube)
The valve is fully open when the tab has been rotated 90 degrees (when it contacts the stopper). Do not try to
rotate it any further.
* The valve is fully closed when the slit of the tab is at right angles to the tube, and fully open when the slit of
the tab is parallel to the tube.

Fully closed Fully open

Figure 15

 Insert the packing properly, and close the cap.

* Be sufficiently careful because if the packing is inserted incorrectly, the valve may also turn in the close direc-
tion when you close the cap.

II - 21
 Setting the total stop switch
Check that energizing has taken place for 5 hours, and then set SW001 (STOP SW) of the outdoor main board from
the “STOP” side to “NORM” side. The engine will not start up while the switch is set to “STOP.”
The indication on the seven-segment display changes from “  ” to the normal display.

CAUTION
If the unit is operated while the valve is still closed,
the discharge pressure of the refrigerant will rise to
an abnormal level, and the compressor and the like
will be damaged.

 Checking the outdoor unit refrigerant tubing and control wiring (outdoor unit tubing connection check)
* If there are multiple refrigerant systems like in cases of collective installation, it is necessary to check each sys-
tem for the correct matching of the control wiring and the refrigerant tubing for all the outdoor units belonging to
the same system.
* If there is a W MULTI system in multiple systems like in cases of collective installation, be sure to check the
outdoor unit tubing connection.
* This checking operation can be done even when the indoor unit address setting is not yet made.
* Start this operation from the outdoor unit with the smallest address.

<How to check the outdoor unit refrigerant tubing and control wiring>

1) Press and hold the HOME (SW004) key for longer than 1 second to display the menu item number “ ”.
2) Next, press the UP (SW005) or DOWN (SW006) key to select the menu item number “ ”.
3) After “ ” is displayed, “  ” is displayed. While “  ” is displayed, press the SET (SW007)
key. (Green LED lights up.)
4) Next, use the UP (SW005) or DOWN (SW006) key to select the tubing connection check display “  ”.
When the tubing connection check display has been selected, press and hold the SET (SW007) key for longer
than 1 second.
5) The TEST/WARNING indicator (red LED (LED052)) lights up, and the tubing connection is checked automati-
cally.
* Note that during the tubing connection checking operation, the outdoor unit with smallest address runs.
6) When the checking of the tubing connection is complete, the TEST/WARNING indicator (red LED (LED052))
goes out.
7) If the tubing connection checking detects an error, the warning code “  ” is displayed on the seven-segment
LED on the outdoor unit main board. In this case, re-check the outdoor units for settings or check the outdoor
unit control wiring and refrigerant tubing for matching.

II - 22
3. Setting the address
(1) Setting the indoor unit addresses automatically
*  The method of setting the addresses differs depending on the wiring of the indoor unit control wire and power supply.
* The addresses of indoor units can be set automatically from the smallest address unit. The remote controller addresses
(group control and individual control) can also be set at the same time. The smallest address unit is the outdoor unit
that has the smallest setting of the outdoor unit address settings.

If the indoor/outdoor control wires are not connected to other W MULTI units or 3WAY MULTI outdoor units

(non-linked wiring)
• Indoor unit addresses can be set without actually running the outdoor units.
• Perform the procedure for automatic address setting using the outdoor unit with the smallest address
(See the sections on automatic address setting below.)
MULTI W MULTI Minimum
System 1
outdoor adress unit

Outdoor unit Outdoor Outdoor

unit unit
1-1 1-2

indoor/outdoor control wire

Tubing
Indoor/outdoor
control wire
Indoor unit Indoor unit Indoor unit Indoor unit
Indoor Indoor Indoor Indoor
unit unit unit unit

Remote controller Remote controller

Indoor/outdoor control wire

Indoor Indoor Indoor Indoor

unit unit unit unit

Basic wiring diagram : Example 1

If the indoor/outdoor control wires are connected to other W MULTI units or 3WAY MULTI outdoor units (linked

wiring)
• Make sure the outdoor units are operating.
• Perform the procedure for automatic address setting using the outdoor unit with the smallest address.
(See the sections on automatic address setting below.)

System 1 (W MULTI) System 2 (W MULTI) System 3 (3WAY MULTI)

Out- Out- Out- Out- Out-
door door door door door
unit unit unit unit unit
1-1 1-2 2-1 2-2 3-1
Indoor/outdoor control wire Indoor/outdoor control wire
Tubing

Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
Indoor/outdoor
cnotrol wire

Remote controller Indoor/outdoor control wire Tubing Indoor/outdoor control wire Piping Indoor/outdoor control wire

Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit

Bus wiring for remote controller group control

Basic wiring diagram : Example 2

• Use one of the following methods to set the addresses of indoor units depending on the wiring of the power supply.

II - 23
<For the case where the power can be turned on for each refrigerant tubing system>
* The address of an indoor unit can be set without operating the outdoor unit.
* However, the outdoor unit will operate in the event that power is supplied from another system, so give sufficient
consideration to safety.
* Turn on the power of only the indoor and outdoor units of the system to be set, and make sure the power of both the
indoor and outdoor units of other systems is turned off.

 Set the addresses from the smallest outdoor address unit of the refrigerant tubing system for which you are at-
tempting to set the addresses. Press the HOME (SW004) key for longer than 1 second to display the menu item
number. “ ”
 Next, press the UP (SW005) or DOWN (SW006) key to display the menu item number. Select “ ”
 After “ ” is displayed, “  ” is displayed. While “  ” is displayed press the SET (SW007)
key. (Green LED lights up.)
 Next, press the UP (SW005) or DOWN (SW006) keys to display the heating automatic address setting “ 
 ” (Figure 16). When the heating automatic address setting is displayed, press the SET (SW007) key for longer
than 1 second.

Figure 16

 The TEST/WARNING indicator (red LED (LED052)) lights up, and automatic address setting starts. When the
display becomes “   ” and the red LED turns off, the automatic address setting is complete.
 Next, turn on the power for another system, carry out the operations  - , until the automatic address setting is
complete for all the indoor units.
 Press the HOME (SW004) key for longer than 1 second, to complete the setting operation.

<When the power cannot be turned on for each individual refrigerant tubing system>
* In this case, automatic address setting is carried out with the indoor and outdoor units operating, so all the refriger-
ant tubing and fuel tubing installation must be completed in advance.
* On the outdoor unit board, turn the VG SW002 (gas electromagnetic valve) and STOP SW SW001 (Stop switch) to
“NORM ”. If these switches are not set to “NORM” then the engine will not start.

Heating automatic address setting

 Turn on the power to all systems.
* Initial communication is performed for approximately 3 minutes after the power is turned on, so do not operate
the outdoor unit during that time.
 For one outdoor unit, press the HOME (SW004) key for longer than 1 second to display the menu item number.
“ ”
 Next, press the UP (SW005) or DOWN (SW006) key to select the menu item number “ ”
 After “ ” is displayed, “  ” is displayed. While “  ” is displayed press the SET (SW007)
key. (The green LED lights up.)
 Next, press the UP (SW005) or DOWN (SW006) key to select the heating automatic address setting display
“   ”. When the heating automatic address setting is displayed, press the SET (SW007) key for longer
than 1 second.
 The TEST/WARNING indicator (red LED (LED052)) lights up, and automatic address setting starts. When the
display becomes “   ” the red LED turns off, the automatic address setting is complete.
 Next, for another system carry out the operations  - , until the automatic address setting is complete for all
the indoor units.
 Press the HOME (SW004) key for longer than 1 second to complete the setting operation.

II - 24
* The final digit of the heating automatic address setting display shows the progress of the automatic address setting
in turn.
  : Preparing to start automatic address setting
 : Waiting for indoor unit automatic address setting preparation
 : Engine operating
 : Checking the indoor units
 : Setting the addresses
 : Setting complete

* If it is necessary to stop the operation during heating automatic address setting, press the SET (SW007) key for
longer than 1 second. The TEST/WARNING indicator (red LED (LED052)) goes out.
* If the room temperature is high, then there are cases where “automatic address setting by heating operation” cannot
be carried out.
On these occasions, carry out the next “automatic address setting by cooling operation”.

Automatic address setting by cooling operation

 Turn on the power to all the systems.
 For one outdoor unit, press the HOME (SW004) key for longer than 1 second to display the menu item number. “
 ”
 Next, press the UP (SW005) or DOWN (SW006) key to select the menu item number “ ”
 After “ ” is displayed, “  ” is displayed. While “  ” is displayed press the SET (SW007)
key. (Green LED lights up.)
 Next, use the UP (SW005) or DOWN (SW006) key to select the cooling automatic address setting display “  
 ” (Figure 16). When the cooling automatic address setting is displayed press the SET (SW007) key for longer
than 1 second.
 The TEST/WARNING indicator (red LED (LED052)) lights up, and automatic address setting starts. When the dis-
play becomes “   ” the red LED turns off, the automatic address setting is complete.
 Next, for another system, carry out the operations  - , until the automatic address setting is complete for all the
indoor units.
 Press the HOME (SW004) key for longer than 1 second to complete the setting operation.
* There are times when “automatic address setting by cooling operation” cannot be carried out because the room tem-
perature is too low.
In these cases carry out the setting by “ manual address setting ”.

Figure 17

II - 25
(2) Setting the indoor unit address manually
The following is the method for the case where the indoor/outdoor control wire spans several outdoor units,
but the power to each system cannot be separately turned on or units operated separately.

<MULTI>
MULTI
Outdoor unit Outdoor unit
1-1 1-1
indoor/outdoor Tubing
control wire

Indoor Indoor Indoor Indoor Indoor Indoor Indoor Indoor Indoor Indoor
unit unit unit unit unit unit unit unit unit unit

Remote
Controller
System (outdoor unit)
address
Indoor unit address

Group setting
(Main) (Sub) (Sub) (Sub) (Sub)

Basic wiring diagram : Example 1

<W MULTI>

W MULTI System 1 W MULTI System 2

Out- Out- Out- Out-

door door door door
unit unit unit unit
1-1 1-2 2-1 2-2

Tubing Tubing
indoor/outdoor
indoor/outdoor control wire
control wire
Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit

Remote controller
Bus wiring for remote controller group control

System address
Outdoor unit address
Indoor unit address
Group setting
(Main) (Sub) (Sub) (Sub) (Sub)
Basic wiring diagram : Example 1

* Manual addressing requires a wired remote controller. A wireless remote controller is not supported.
 Set the system address of the outdoor units on the smallest outdoor address unit of the first system (“1” at the time
of shipment). Set the system address of the smallest outdoor address unit of each system in order from 1 to 2.
 Set the addresses of the outdoor units. Set addresses of the outdoor units from 1 to 2.
 Set the indoor unit you want to set and remote controller on a one-to-one basis.
For group control, temporarily connect the indoor unit you want to set and the remote controller on a one-to-one
basis. (LEDisconnect the group bus wiring.)
Turn on the power of the smallest outdoor address unit and indoor unit.
* Initial communication is performed between the indoor and outdoor units for approximately 3 minutes after the
power is turned on, so do not perform operations such as changing the settings of the outdoor unit during that
time.
 Carry out the following operations from the remote controller.

II - 26
(3) Checking the indoor unit addresses
All checking process are carried out from a wired remote controller.
After checking the addresses, attach an address number label to the indoor and outdoor units. (This is needed for sub-
sequent maintenance, so be certain to attach the labels)

Remote controller

Use the remote controller to check the indoor unit address.

nCZ-RTC5A (High-spec wired remote controller)
 Keep pressing the , and buttons simultaneously for 4 or more seconds.
The “Maintenance func” screen appears on the LCD display.

Maintenance func 20:30 (THU)

1. Outdoor unit error data
2. Service contact
3. RC setting mode
4.Test run
Sel. Page [ ] Confirm

‚ Press the or button to see each menu.

If you wish to see the next screen instantly, press the or button.
Select “7. Simple settings” on the LCD display and press the button.

Maintenance func 20:30 (THU)

5. Sensor info.
6. Servicing check
7. Simple settings
8. Detailed settings
Sel. Page [ ] Confirm

ƒ The “Simple settings” screen appears on the LCD display.

Select the “Unit no.” by pressing the or button for changes.

Simple settings 20:30 (THU)

Unit no. Code no. Set data

3-1 01 0001

Sel. Next

The indoor unit fan operates only at the selected indoor unit.

20:30 (THU)

[ ] START

CZ-RTC5A

II - 27
nCZ-RTC4 (Timer remote controller)
<If 1 indoor unit is connected to 1 remote controller>

Number changes to
indicate which indoor unit
is currently selected.

Indoor unit address

 Press and hold the button and button for 4 seconds or longer (simple settings mode).
 The address is displayed for the indoor unit that is connected to the remote controller.
(Only the address of the indoor unit that is connected to the remote controller can be checked.)
 Press the button again to return to normal remote controller mode.
<If multiple indoor units are connected to 1 remote controller (group control)>

Number changes
to indicate which
indoor unit is currently
selected.

Indoor unit address

 Press and hold the button and button for 4 seconds or longer (simple settings mode).
 “ALL” is displayed on the remote controller.
 Next, press the button.
 The address is displayed for 1 of the indoor units which is connected to the remote controller. Check that the fan
of that indoor unit starts and that air is discharged.
 Press the button again and check the address of each indoor unit in sequence.
‘ Press the again to return to normal remote controller mode.

II - 28
(4) Changing the indoor unit address (when necessary)
• All changing operations are carried out from a wired remote controller.
• This operation is carried out when you want to change the indoor unit address after it has been set automatically.
• It is not possible to change the system address.

Remote controller

nRC. setting mode (Main/sub, Clock type, Password change)

nDetailed settings (Vent output setting, Temp sensor setting, Temp display setting)
nCZ-RTC5A
 Press and hold the 3 buttons for 4 seconds or more simultaneously.
, ,
‚ Select the item to set.
→

ƒ Set.
(Select the Code no. and Set data.)
→ →
(Repeat)

Code no. Set data

Code no. Item Function Set data

01 Main/sub Set this when using 2 remote controllers. • 0000: Sub
• 0001: Main
(factory setting)
02 Clock type Set the type of clock display. • 0000: 24 hours
• 0001: 12 hours
(AM/PM)
36 Display of operation Set whether to display the operation lock cancelling • 0000: Displayed
lock cancelling method method on the lock screen while operation is locked. (factory setting)
(For the lock screen, see the “Part Names” section in • 0001: Not displayed
the Quick Reference.)
2F Password change Set the administrator password. • 0000 to 9999
• 0000 (factory setting)
„ Set.
(Select the indoor unit number, Code no. and Set data.)
→ →
(Repeat)

Indoor unit Set data

number
Code no.

II - 29
 Code no. Item Set data
12 System address 0001: Unit No. 1
0002: Unit No. 2
0003: Unit No. 3

…
0030: Unit No. 30
0099: Not set
13 Indoor unit address 0001: Unit No. 1
0002: Unit No. 2
0003: Unit No. 3

…
0064: Unit No. 64
0099: Not set
14 Group control address 0000: Individual (1:1 = Indoor unit with no group wiring)
0001: Main unit (One of the group-control indoor units)
002: Sub unit (All group-control indoor units except for main unit)
0099: Not set
nCZ-RTC4
 Press and hold the 2 buttons for several seconds simultaneously.
A ,

‚ Select the Code no.

ƒ Select the Set data.

→

The indicator illuminates after blinking.

Press .
Code no. Item Set data
01 Main/sub 0000: Sub
0001: Main
02 Clock type 0000: 24 hours
0001: 12 hours (AM/PM)
„ Press and hold the 3 buttons for several seconds simultaneously.
, ,

Select the Code no.

† Select the Unit no.

‡ Select the Set data.

→

The indicator illuminates after blinking.

Press .
Code no. Item Set data
12 System address 0001: Unit No. 1
0002: Unit No. 2
0003: Unit No. 3
…

0030: Unit No. 30

0099: Not set
13 Indoor unit address 0001: Unit No. 1
0002: Unit No. 2
0003: Unit No. 3
…

0064: Unit No. 64

0099: Not set
14 Group control address 0000: Individual (1:1 = Indoor unit with no group wiring)
0001: Main unit (One of the group-control indoor units)
002: Sub unit (All group-control indoor units except for main unit)
0099: Not set
II - 30
(5) Flow diagram for address setting
Yes: No: If the following addresses are not set on the non-volatile memory (ICB) of the indoor control board it will
not be possible to carry out the test run. (these are undetermined data at time of shipment)
Indoor unit system (outdoor unit) ad-
dress/Indoor unit address/group setting Item Data at Setting data
code shipment
Refrigerant system 12 0099 0001 (No. 1 unit) - 0030(No. 30 unit)
address
0001 (No. 1 unit) - maximum value of the indoor unit on the
Indoor unit address 13 0099 same refrigerant tubing system
Complete the tubing installation
0000 (Individual :an indoor unit not under group control)
0001 (Main unit: 1 indoor unit under group control)
Group setting 14 0099 0002 (Sub unit: Indoor unit under group control apart from
the main unit)
Does each refrigerant system have only No
*1: L
 ink wiring is a type of wiring where indoor and outdoor
one indoor unit connected to it ?
units on several refrigerant systems are connected to the
Yes same communication circuit.
At each outdoor unit set the number of in-
door units connected to the outdoor unit. *2: W MULTI has multiple outdoor units connected to the
*2 refrigerant system.

*3: In the case of W MULTI, set this at the smallest outdoor
In the case of a W MULTI System, set
the outdoor unit address (1 or 2) on the unit address unit in this refrigerant system.
outdoor unit board *2

Is there only one refrigerant system? *2 No

Yes No
Is there link wiring? *1
Yes
No
Set the refrigerant system
No Is there a separate refriger-
ant system address for each
address for all outdoor unit Is the gas and refrigerant
boards. tubing installation complete?
refrigerant system?
Yes Yes
Set the refrigerant Can the power to each refrig- No
system address for all erant system be turned ON/
OFF separately ? Is the outdoor unit operable?
outdoor unit boards.

Yes Yes
When the power is turned
ON at the symbol, turn
the indoor and outdoor When the power is turned
unit’s power ON for each ON at the symbol, turn
separate refrigerant sys- all the indoor and outdoor
tem (the following is the unit’s power ON (the fol- The following is the proce-
The following is the pro- lowing is the procedure for dure necessary for carrying
cedure for automatically procedure for setting the
addresses automatically for operating the indoor and out the setting one indoor
setting the address, after outdoor units and automati- unit at a time
the power is turned ON. each separate refrigerant
system) cally setting from a remote controller
the addresses)

Turn the indoor and outdoor No Is the remote controller

units power ON connected to the indoor
unit one to one ?

Yes
Temporarily connect the
From the outdoor unit acti- remote controller and
vate the automatic address indoor unit one to one
setting *3

Carry out the following set-

Is automatic addressing ting in the remote controller
of all refrigerant system detailed setting mode.
No complete? · System address
· Indoor unit address
Yes · Group setting
Automatic address setting takes several minutes per refrigerant tubing system

Yes Yes Was the remote controller

Change the set indoor unit Make the changes in remote control- Return the wiring back to
address? ler address change mode the original temporarily connected?

No No
Yes Are the settings for all the indoor units complete?

Finish
No

II - 31
4. Checking the function
(1) Changing the function setting
• If there is an indoor unit with a gas tube valve kit connected within the system, the function setting of that indoor
unit can be changed from the outdoor main board of the outdoor unit connected to the indoor unit.
• Changing the setting is carried out after completing the address setting.

 Press the HOME (SW004) key for longer than 1 second,

to display the menu item number. “ ” Indoor unit address
 Next, press the UP (SW005) or DOWN (SW006) key to Data code Setting value
display the menu item number. Select “ ”
 After displaying “ ”, the indoor unit
setting “   ” is displayed. While the indoor unit
setting is displayed, press the SET (SW007) key. The
display changes as shown in the Figure 18. (Green LED
lights up.)

* In the case of Figure 18, the indoor unit is 1 and the
data code is 1.

In this condition by using the UP (SW005) or DOWN Figure 18 Indoor unit setting display
(SW006) key, it is possible to select a setting item.
Data Initial
Data name Remarks
code value
1 Presence of gas tube valve 0 0 = N, 1 = Y
2 Priority level 0 0 = Lowest priority 1= 1…4= Highest priority
↑

0=None 1=4-way valve intermittent on the cooling

3 Drain pump intermittent control 0 side
4 Drain pump continuous control 0 0=None 1=4-way valve continuous on cooling side
DOWN

·
·
·
0=None 1=Heating dew condensation prevention
8 Humidifier setting 0
UP↓

control available
L Cooling blower temperature setting 0 0=By model –35=–35…92=92
N Heating blower temperature setting 0 0=By model –35=–35…92=92
·
·
 W hile the status is indoor unit setting item selection, press the SET (SW007) key for longer than 1 second. The
TEST/WARNING indicator (red LED (LED052)) lights up. In this condition, the DOWN (SW006) and UP (SW005)
keys can be used to change the selected setting item.

* Changing the setting of the gas tube valve kit.

Select data code “1” (Presence of gas tube valve), and select the setting value “1” (Y). (Figure 19)

Figure 19 Gas tube valve kit setting

 If you want to save the changed value to non-volatile memory, press the SET (SW007) key for longer than 1 second.
The TEST/WARNING indicator (red LED (LED052)) turns off, and the status returns to indoor unit setting item
selection. If you want to discard the changed value, press the HOME (SW004) key for longer than 1 second while
the red LED (LED052) for indicating a test or warning is lit. (If the HOME (SW004) key is pressed for longer than
1 second during indoor unit setting item selection, the set content is not discarded.)

II - 32
(2) Checking the function of the outdoor unit

 Checks before starting the engine (* Carry out these checks for all outdoor units of the corresponding refrigerant system.)
 Has the crankcase heater been energized for 5 hours before starting the test run?
 Is the bottom part of the compressor warmed up?
* If the above conditions have not been fulfilled there is a danger of damage to the compressor, and great inconvenience
being caused to the customer. Under no circumstances should you start operating until these conditions are fulfilled.

 Setting the test run mode (only possible when all the indoor units are turned off)
* If a test run is set from the outdoor main board of the smallest address unit, a test run starts for all outdoor units
connected to the same refrigerant tubing system.
* The test run can be canceled from the outdoor main board of the smallest address unit.
Even if trouble occurs between the indoor unit and remote controller (communication failure), a test run can be
carried out from the outdoor unit. Therefore, after carrying out the test run with the outdoor unit, be sure to test
run with the remote controller.
 Turn all the remote controller switches to “OFF”.
P ress the HOME (SW004) key for longer than 1 second to display the menu item number.“ ”
 Next, press the UP (SW007) and DOWN (SW006) keys to select the menu item number “ ”
 After displaying “ ”, display the test run/forced setting display “  ”.
 W hile the status is test run/forced setting display, press the SET (SW007) key to display the indication shown in
the figure below. In this condition, use the UP (SW005) or DOWN (SW006) key to select the forced cooling test
run setting mode or the forced heating test run setting mode.
 W hile the forced test run setting mode is selected (figure below), press the SET (SW005) key for longer than 1
second to perform the cooling (heating) test run. The TEST/WARNING indicator (red LED (LED052)) is lit during
this time.
cooling test run setting heating test run setting

 Checking the engine function (* Carry out these checks for all outdoor units of the corresponding refrigerant system.)
 Checking the starting performance
• After completely removing air from the gas tubing, start the engine with the first crank.
• During starting, overshoot or undershoot does not cause the protection device to work. After starting when the
vane of the compressor is out or when the clutch is on there is a temporary reduction in the rotation speed. This
is not a problem however.
 Rotation speed display mode setting
a) During normal operation, at 10 second intervals the “system address, number of indoor units” and “engine
operating hours” are displayed alternately.
b) In this condition, press the SET (SW007) key to display the system data. (Figure 20).
c) W hile data is displayed, each press of the UP (SW005) key changes the display of the data code and data in
order. Set the data code to “ .” (Figure 21)
* If the HOME (SW004) key is pressed or no operation is performed for 10 minutes, the normal display is re-
stored.
engine operating mode Rotation speed display mode

Figure 20 Figure 21

II - 33
  Checking the rotation speed.
There should be no hunting (variations in the rotation speed should be within 60min-1).
* However, the set revolution speed varies depending on the air conditioning load, so perform this check after
about 15 minutes has elapsed since the test run has been set and when operation has stabilized.

 Checking for error noise or vibrations (* Carry out these checks for all outdoor units of the corresponding refriger-
ant system.)
Change the number of indoor units from the minimum to the maximum, and at each number of indoor units
check for the presence of error noises.
a) Press the HOME (SW004) key for longer than 1 second, to display the menu item number. “ .”
b) Press the UP (SW005) or DOWN (SW006) key to select the menu item number “ .”
c) After “ .” is displayed the status of indoor units connected is displayed (Figure 22).
d) Then press the SET (SW007) key to display the in-
door unit thermostat. (Figure 23)
* The vertical bars from the upper left to upper right
are indoor units 1 to 12 and the vertical bars from
the lower left to lower right are indoor units 13 to 24.
The top horizontal bars from left to right are indoor
units 25 to 30 and the bottom horizontal bars from
left to right are indoor units 31 and 32. (Figure 24)
In this state, the display screen for units 1–32 and
display screen for units 33–64 can be switched by Figure 22
pressing the UP (SW005) or DOWN (SW006) key.
The vertical bars from the upper left to upper right
are indoor units 33 to 44 and the vertical bars from
lower left to lower right are indoor units 45 to 56.
The top horizontal bars from left to right are indoor
units 57 to 62 and the bottom horizontal bars from
left to right are indoor units 63 and 64. (Figure 24)
Figure 23
Note: The display screen for units 1–32 has one dot in
the bottom right and the display screen for units 33–64 has two dots in the bottom right. (Refer to Figure
24)
* A light turns on to indicate that the thermostat of the corresponding indoor unit is ON, blinks at 1-second in-
tervals to indicate the thermostat of the corresponding indoor unit is OFF, and blinks at 0.5-second intervals
to indicate the forced thermostat OFF setting is set for the corresponding indoor unit.

II - 34
 e) W
 hile the indoor unit thermostats are displayed, press the SET (SW007) key. The display changes to indoor
unit forced thermostat OFF setting. Select the indoor units that are to be forced OFF. (* Set this setting from
the smallest address unit of the corresponding refrigerant system.)
* A light turns on to indicate that the thermostat of the corresponding indoor unit is ON, blinks at 1-second
intervals to indicate the thermostat of the corresponding indoor unit is OFF, blinks at 0.5-second intervals to
indicate the forced thermostat OFF setting is set for the corresponding indoor unit, and blinks at high speed
to indicate the number of the indoor unit being set.
* Use the UP (SW005) or DOWN (SW006) key to select the number of the indoor unit to be forced to stop. The
screen automatically switches to display units 33–64 for numbers exceeding 32.

Unit 25 Unit 26 Unit 27 Unit 28 Unit 29 Unit 30

Unit 1 Unit2 Unit 3 Unit 4 Unit 5 Unit 6 Unit 7 Unit 8 Unit 9 Unit10 Unit 11 Unit 12

Unit 13 Unit14 Unit 15 Unit 16 Unit 17 Unit 18 Unit 19 Unit 20 Unit 21 Unit22 Unit 23 Unit 24
Unit 31 Unit 32

Unit 57 Unit 58 Unit 59 Unit 60 Unit 61 Unit 62

Unit 33 Unit 34 Unit 35 Unit 36 Unit 37 Unit 38 Unit 39 Unit 40 Unit 41 Unit42 Unit 43 Unit 44

Unit 45 Unit 46 Unit 47 Unit 48 Unit 49 Unit 50 Unit 51 Unit 52 Unit 53 Unit 54 Unit 55 Unit 56
Unit 63 Unit 64

Figure 24

f) After selecting the number of the indoor unit to be forced to stop, press the SET (SW007) key for longer than 1
second. The forced thermostat OFF setting is set for the selected indoor unit. TEST/WARNING indicator (red
LED (LED052)) lights up.
In order to cancel the forced stop, after selecting the number of the indoor unit, press the SET (SW007) key
for longer than 1 second. The forced thermostat OFF setting is canceled for the selected indoor unit. TEST/
WARNING indicator (red LED (LED052)) goes off.
g) After completing the tests, remove the setting.

● Check that there is no error metallic noise from the compressor.

● Check that there is no error metallic noise or tappet noises from the engine.

 Check that there is no error vibration in each part of the units.

● Check that there is no error vibration in the refrigerant tubing or capillary tubes. (particularly during low rota-
tional speeds)
● Check that there are no error vibrations due to contact between tubing, fittings, panels, etc.
a) For safety, when the outdoor units are stopped, set the total stop setting (Set SW001 (STOP-SW) to “STOP”)
on all outdoor main boards of the corresponding refrigerant system.
(3) Checking the indoor units and remote controller
● Stop the outdoor unit test run and remove the forced thermostat OFF setting on the indoor units. (turn the Stop
switch (STOP SW) to “NORM”)
● With each remote controller individually, check that the combination of indoor unit and remote controller unit num-
ber display label agree.

II - 35
nCZ-RTC4
Part Names
Control panel

1
2
13
3
12 A 4
11 5
10
6

9 8 7

1 Operation indicator
Illuminates during operation. Blinks during alarm.
2 Start/Stop button
Starts/Stops operation.
3 Fan speed
Changing the fan speed.
4 Swing/Air direction
Use this button to set the auto swing or air direction to a specifi c angle.
5 Unit select
When more than one indoor unit is operated by one remote control unit, this button is used to select a unit when
adjusting the air direction.
6 Sleeping
7 Ventilation
Use this button when you installed a fan available in the market. Pressing this button turns on and off the fan.
When turning off the air conditioner, the fan will be also turned off.
8 Filter reset
Use this button to reset the fi lter sign. When is displayed, press this button after cleaning the fi lter.
9 Timer setting buttons
10 Remote control sensor
Normally, the temperature sensor of the indoor unit is used to detect the temperature.
However, it is also possible to detect the temperature around the remote control unit.
11 Mode select
Pushing this button selects an operation mode.
12 ECONAVI
Use this button to turn on/off the ECONAVI Function.
13 Temperature setting buttons
Changing the temperature setting.

II - 36
Screen display
26 27 28 1 2 3

25 4
° 5
6
7
24 °
23 8
22
21 9
20

19 18 17 16 15 14 13 12 11 10

1 Displayed if the selected feature was disabled during installation.

2 Displayed when a mistake is made during timer setting.
3 Appears when the timer program is being set.
4 Indicates today’s day of the week.
5 Displayed when the timer has been turned OFF.
6 Timer program indication
: The indoor unit starts operation at the programmed time.
: The indoor unit stops operation at the programmed time.
7 Displays the present time on a 24-hour clock. Also, displays settings in the various setting modes.
8 Appears when the time program is being set.
9 Indicates the unit No. of the selected indoor unit.
10 Appears during the peak cut mode (Demand) if an electric heat pump (EHP) air conditioner is used or
during standby if a gas heat pump (GHP) air conditioner is used.
11 Appears when the fan of the indoor unit is stopped or in low fan speed.
12 The engine oil needs to be replaced. (Only when using a gas heat pump air conditioner.)
13 Appears when the maintenance function (monitoring sensor temperatures) is activated.
14 The indoor unit fi lter needs to be cleaned.
15 Appears during the sleeping function.
16 Appears when a fan available in the market is installed and is operating.
17 Switching operation modes is prohibited. (Switching to Auto mode is also prohibited.)
18 Remote control operation is restricted by a central control device.
19 Appears when the remote control sensor is used.
20 The selected fan mode is displayed.
21 Appears while in test operation.
22 Indicates the fl ap position.
23 Indicates the set temperature.
24 Appears during the outing function.
25 Displays the selected operation mode.
(AUTO /HEAT /DRY /COOL /FAN )

26 Appears when ECONAVI is being set to ON.

27 When inspection is required.
28 Appears with displaying 27 if there is a problem on ECONAVI.

II - 37
Basic Operations
Setting the Present Time

// //

 Press and hold [SET] for more than 2 seconds to enter the present day and time setting mode.
Once you enter the setting mode, “SETTING”, “▼”(day) and “time” fl ash.
‚ Set “▼” to today’s day of the week.
Press [▲] to move “▼” (fl ashing on the display) in the order of: Su → Mo → Tu → ....
Press [▼] to move it in the order of: Su → Sa → Fr → ....
Press [SET] to store.
*1
ƒ Press [▼/▲] to change the present “hour” in the range of 0 to 23 .
Set the present hour and press [SET].
The “hour” digits light up, and the “minute” digits start fl ashing.
*1
If the clock uses the 12 hours AM/PM setting, the hour is displayed in the range of AM 1 to 12 / PM 1 to 12.
„ Press [▼/▲] to change the present “minute” in the range of 0 to 59.
Set the present minute and press [SET]. The day and time are set and the unit fi nishes the setting mode.

Note
 If the present time is invalid, “– – : – –” is displayed. If the power failure occurs, check if the set data of day and
time are valid.

II - 38
How to Operate
Turn on the indoor unit before operation. See operating instructions of the indoor unit.

Start/Stop operation / Operation mode


A

 Press [Start/Stop] to start operation.

‚ Press the mode select button to select the mode among AUTO , HEAT , DRY , COOL and FAN .
* Auto: The mode is automatically switched to Cool or Heat to achieve the set temperature.

Fan speed / Set temperature / Flap


A



 Press the fan speed button to set the fan speed.

: Automatically switches the fan speed.
‚ Press [s/r] to set the desired temperature.
Cannot be set in Fan mode.
ƒ Press the fl ap button to adjust the flap position.

Weekly Program

// //

 Press [PROGRAM] to enter the program confirmation mode.

‚ Select the day with [▼/▲], and press [SET].
ƒ Select a Timer number with [▼/▲], and press [SET].
„ Select the hour / minute / program pattern with [▼/▲].
You can also set the temperature with [s/r].
Press [SET] to store the timer programme.

Note
 If the heating performance is insuffi cient in Low fan speed, change the fan speed to Medium or High
.
 The temperature range that can be set varies depending on the model.
 Temp sensor detects temperature in the vicinity of the air inlet of the indoor unit.
The detected temperature slightly differs from the room temperature depending on the installation condition.
The set temperature is a guideline of room temperature.

II - 39
nCZ-RTC5A
Part Names
Control panel
1 2 3

28
8

4 5 6

1 Return button
Returns to the previous screen.
2 LCD screen
3 Menu button
Displays the menu screen.
4 Energy saving button
Switches Energy saving/Normal operation.
5 Enter button
Fixes the selected content.
6 Start/Stop button
Starts/Stops operation.
7 Operation indicator
Illuminates during operation. Blinks during alarm.
8 Cross key buttons
Selects an item.
( Left / Down / Right / Up)

Note

Press centre No glove No pen

II - 40
 Screen display (Top screen)

Appears when ECONAVI is Operation is Present time

being set to ON. locked. & day
(When the ECONAVI panel is attached)

Remote
controller
name Setting
information
icon
(Next page)

Fan speed
Operation
mode Set
temperature
Flap

The indoor unit is stopped or slight blow operation is in process.

nSetting information icons displayed on the top screen

“Circulation” is set.
(Not displayed when all the left
1 2 3 4 5 6 7 8 9 10 11 icons are displayed.)

1 When inspection is required

2 Appears if there is a problem on ECONAVI.
3 Prevents the room temperature from increasing too much (or decreasing too much) when no one is in the
room.
4 Fresh air is used for ventilation.
(Only when connecting a heat exchange ventilation unit or connecting a commercially sold fan.)
5 Energy saving operation is in process.
6 [Weekly timer] is set.
7 [ON/OFF timer] is set.
8 Remote control operation is restricted by a central control device.
9 Switching operation modes is prohibited.
(Switching to Auto mode is also prohibited.)
10 The engine oil needs to be replaced.
(Only when using a gas heat pump air conditioner.)
11 The indoor unit fi lter needs to be cleaned.
nItem selection screen nOperation stop screen

Cursor Operation guide

nLock screen display

[Operation lock] is functioning.

 To cancel lock
Press button for 4 seconds.

II - 41
Screen display (Menu screen)

Screen name Present time & day

Operation guide
The currently operable content is
simply displayed.
• ▲▼◄►: Cross key buttons
• : Enter button

II - 42
Basic Operations

28

 Start operation.
Press
(The operation indicator illuminates.)
‚ Select the item to set.
Press .
ƒ Change the setting.
Press → .
(The cursor disappears.)

Note
 Operation modes that cannot be set are not displayed.
 The swing and airflow direction on the remote control is not synchronised with the flap movement.
 The flap display differs from the actual flap angle.
 Pressing after recovery from mains power failure will resume operation with the contents before mains power
failure has occurred.
 If no operation is performed for a certain period of time, the backlight turns off to save electricity. (Press any
button for illumination.)
 The energy saving operation restricts the maximum current value, resulting in decreased cooling/heating
performance.
(If the current of outdoor units does not reach the peak due to low load operation, the current value is not
restricted.)
 For models that cannot change the airflow direction, the airflow direction is not displayed.
 The fan speed and airflow direction in cooling/drying operation can be adjusted with 3 levels if controlling using
one remote controller while assigning a indoor unit (e.g. ceilinghung type) which has a 3-level adjustment of fan
speed and airfl ow direction in cooling / drying operation as main unit, and assigning a 4-way ceiling cassette
type as sub unit.
nOperation mode (e.g. Cool, Heat, etc.)
Press .

Heat *Auto:
The mode is
Dry
automatically
Cool switched to
Fan Cool or Heat to
achieve the set
Auto temperature.

II - 43
nSet temperature
Press (When the cursor is not visible)

Cursor

• Cool/Dry : 18 °C to 30 °C
• Heat : 16 °C to 30 °C
• Auto : 17 °C to 27 °C

nFan speed
Press .

High
* Depending on the model, either of
the displays appears.
Medium * Auto: Cannot be selected in Fan
mode.
* Depending on the model, selectable
Low airflow directions may differ.
Auto

nFlap
Press 2 times.

• : Swing
• Pressing ▲▼during
swing can stop the
flap at your
preferred position.

II - 44
5. Checking performance
(1) Checking the basic performance of indoor and outdoor units
Operate the system in test run mode continuously for at least 30 minutes, and when the refrigerant system has stabi-
lized, from the LED on the board note and record the data for each part. In the case of the W MULTI system, check
the data for all outdoor units in the same refrigerant system. Check the data of the indoor unit on the outdoor unit
board with the smallest outdoor unit address.

 How to note down data

 During normal operation, the following displays are repeatedly displayed at 10 second intervals.
• System address, No. of indoor units Example:  (system 01, indoor units 24 units)
• Engine operating hours Example:  (Operating hours 12345 hours)
 During this time, press the SET (SW007) key and the system data will be displayed.
 W hen the data is displayed, each press of the UP (SW005) key changes the data code and data displayed in the
order shown in the table below.
 If data display proceeds too far, press the DOWN (SW006) key to display the necessary data, and then record the
data.
* If the HOME (SW004) key is pressed for longer than 1 second or no operation is performed for 10 minutes, the
normal display is restored.

● Display examples
[Outdoor unit data] [Indoor unit data]

Data code
Data code Indoor unit number.
Data Data

 Assessment of data
As described in the previous item , display the data in the table below, and record it onto a data sheet, and assess it.
Measurement item Basic operation data
Data Display example
code Data name Unit When COOL When HEAT
1 Engine operation time Hr 
2 Engine operating counts Times 
3 Starter operation time Seconds 
4 Starter operating counts Times 
5 Current oil change time Hr 
↑
DOWN
Outdoor unit

c Number of compressor oil refills Times 

d Number of times oil supplied Times 
UP

E Clutch 1 on time Hr
↓


F Number of clutch 1 on operations Times 
G Clutch 2 on time Hr 
h Number of clutch 2 on operations Times 

II - 45
 P Oil error time Hr 

10 Set engine rpm min-1  600 to 2200

11 Engine rpm min-1  600 to 2200
12 Compressor inlet pressure MPa  0.60 to 0.90 0.30 to 1.10
13 Compressor outlet pressure MPa  2.30 to 3.20 2.40 to 3.30
14 Compressor inlet temperature °C  5 to 30 0 to 30
15 Compressor outlet temperature °C  70 to 110 80 to 110
Outdoor heat exchanger 1 inlet
16 °C  30 to 50 -5 to 10
temperature

20 Coolant temperature °C  60 to 83 55 to 83

21 Outside air temperature °C 
22 Clutch 1 coil temperature °C 

24 Hot water outlet temperature °C 

Oil level measurement

26 °C 
temperature
↑

31 Clutch 2 coil temperature °C  30 to 90 30 to 90

DOWN
Outdoor unit

34 Exhaust gas temperature °C  45 to 90 40 to 80

UP
↓

38 Outdoor fan 1 %  0 to 108 0 to 90

39 Outdoor fan 2 %  0 to 108 0 to 90

41 Outdoor fan 1 revolutions min-1  0 to 700 0 to 580

42 Outdoor fan 2 revolutions min-1  0 to 700 0 to 580

44 Set coolant pump min-1  3700 3700

45 Coolant pump revolutions min-1  3700 3700
46 Throttle Step 
47 Fuel gas adjustment valve Step 
48 Liquid valve Step  0 to 100 0 to 480
49 Bypass valve Step  20 20
50 Outdoor electric valve 1 Step  480 0 to 480
51 Outdoor electric valve 2 Step  480 0 to 480
52 Coolant 3-way valve Step  50 50 to 1950
53 Electric cooler valve Step  50 to 1950 50 to 1950
54 Hot water discharge 3-way valve Step  50 to 1950 50 to 1950
Rotation speed variation value
55 
(F_rpm)

59 Engine load ratio  0 to 6 0 to 6

60 Engine ignition timing Degrees  8 to 40 8 to 40
61 Cylinder number when flameout 

II - 46
 65 Gas demand regulation value % 
66 Gas demand input value % 
↑
DOWN
Outdoor unit

Number of units with thermostat

70 Units 
on
Thermostat-on average intake
71 °C 
temperature
UP

Thermostat-on average blow out

↓

72 °C 
temperature
Thermostat-on average E1
73 °C 
temperature
Thermostat-on average E2
74 °C  · ·
temperature
Thermostat-on average E3
75 °C  · ·
temperature
Indoor No. 1 unit electric valve
01 Step  64 to 350 300 to 480
opening
Indoor No. 1 unit intake
02 °C
↑

temperature 
Indoor No. 1 unit blow out
03 °C 
DOWN

temperature
Indoor unit

04 Indoor No. 1 unit E1 temperature °C 

05 Indoor No. 1 unit E2 temperature °C 
06 Indoor No. 1 unit E3 temperature °C 
Indoor No. 2 unit electric valve
UP

01 Step
↓

opening 
*1
…

Indoor No. 48 unit E3

06 °C 
temperature
*1: The indoor unit data display shows the data for the number of connected indoor units (maximum of up to 64
units) in the same order.

II - 47
  Checking mode changes
For these checks select a mode that is different from the mode in which the performance checks were
carried out.

 Press the HOME (SW004) key to display the menu item

number. “ ” (Figure 27)

 Next, press the UP (SW005) or DOWN (SW006) key to

select menu item number “ ” (Figure 28)

 After “ ” has been displayed, display the test run/

forced setting display “  ”. While in test run/forced Figure 27
setting display press the SET (SW007) key. (Figure 29)

 W hen the SET (SW007) key is pressed in the test run/forced

setting, the display changes. Use the UP (SW005) or DOWN
(SW006) key to select the forced cooling test run mode “ 
 ” or forced heating test run mode “  ”. (Figure
30)
• When in heating mode change to cooling mode
• When in cooling mode change to heating mode
Figure 28
 W hen in the forced test run setting mode, press the SET
(SW007) key for longer than 1 second and the mode changes
to cooling (heating) test run. At this stage check the follow-
ing.
• The thick tubes are hot when heating mode is selected (do
not touch the tubes with your bare hand)
• The thick tubes are cold when cooling mode is selected.

 Stopping the test run Figure 29

 Press the HOME (SW004) key to display the menu item
number. “ ” (Figure 27)

 Next, press the UP (SW005) or DOWN (SW006) key to

select menu item number “ ” (Figure 28)

 After “ ” has been displayed, display test run/forced

setting “  ”. In test run/forced setting display press
the SET (SW007) key. (Figure 29)

 W hen the SET (SW007) key is pressed when the status is

test run/forced setting display, the display changes. Use the
UP (SW005) or DOWN (SW006) key to select the forced
cooling test run mode “  ”, or the forced heating test
run mode “  ”. Then press the SET (SW007) key for
longer than 1 second. The TEST/WARNING indicator (red
LED (LED052) goes off, and the state returns to forced set-
ting selection. (Figure 30) Figure 30

 If as a result of the above a fault has been detected, carry out an investigation, correction or improvement in accor-
dance with the separate “Service and Technical Reference Manual Type M1 Series, Troubleshooting.”

(2) Completion of operations

Check again that there are no omissions in the test run check list record, or that there are no malfunctioning items.

II - 48
6. Operating instructions
(1) Daily inspection
< Be sure to explain to the customer the necessity of daily inspection and how to carry it out. >

 Clean the air filter periodically.

CAUTION
If the air filter becomes blocked the operation
deteriorates, and the protective device can activate and
stop the system.

 Method of cleaning
 Dust should be removed with a vacuum cleaner or by washing with water.
 After washing with water, allow the filter to thoroughly dry in the shade.
 After completion of cleaning, replace the filter in it’s original position.
CAUTION
The air filter could change shape if washed in water
40°C or hotter.
Operating the system without installing the air filter can
cause the internals of the equipment to become dirty,
resulting in a breakdown.

(2) The necessity for maintenance

<Explain to the customer regarding the necessity of maintenance and how to carry them out. >

 Gas heat pump air conditioning

A gas heat pump (GHP) air conditioning system is a system powered by an engine using gas as a fuel that drives a
compressor. In this way stable heating operation can be achieved with low electricity consumption.
However, same as for an automobile engine, periodic inspection by a specialist serviceperson is necessary.

 Periodic maintenance contract

In order that a GHP can perform in accordance with the specification, periodic inspection is necessary. Particularly
as the operating hours of an air conditioning system are long compared with the running hours of an automobile,
more reliable inspection and servicing is necessary. In order to use the air conditioning system stably and for a long
time, we recommend a “Periodic inspection contract”.

II - 49
7. Self-diagnosis function table (outdoor unit)
System A (activation of engine system operation devices)
Outdoor Outdoor
unit control unit control
Contents Contents
board board
display display
 Operation is normal  Starter locked
 Engine oil pressure trouble  CT trouble (starter current detection failure)
 Engine oil trouble  Cooling water temp. low
 Engine speed too high  Cooling water temp. high
 Engine speed too low  Cooling water level trouble
 Ignition power trouble  Cooling water pump overload
 Engine start failure  Crankshaft angle sensor trouble
 Fuel gas valve failure  Camshaft angle sensor trouble
 Engine stall  Clutch trouble (handled as warning)
 Exhaust gas temp. high  Misfire
 Engine oil level trouble  Catalyst temp. trouble
 Throttle failure  Generator trouble
 Engine oil pressure switch failure  Converter trouble
 Start power output short circuit  Fuel gas pressure low

System E (communications system trouble)

Outdoor Outdoor
unit control unit control
Contents Contents
board board
display display
Automatic address setting is in progress; auto-
 Remote controller receiving failure  matic address setting start is prohibited
Indoor unit failed to send signal to remote con-
 Remote controller sending failure  troller
Indoor unit failed to receive signal from remote Automatic address setting warning (too few
 controller (central)  units)
Indoor unit failed to receive signal from outdoor Automatic address setting warning (too many
 unit  units)
 Indoor unit failed to send signal to outdoor unit  Group control cable communications failure
Outdoor unit failed to receive signal from indoor
  Automatic address indoor unit does not exist
unit
 Outdoor unit failed to send signal to indoor unit  PCB (Control Board) trouble
 Duplicate indoor unit address  Thermistor trouble
 Multiple units set as master remote controller  Communications failure between outdoor units
 Communications failure with DC fan driver  Discrepancy in the number of outdoor units
Indoor board failed to receive signal from signal
  Unit internal communications failure
output board

System F (trouble with sensors, memory, or other parts)

Outdoor Outdoor
unit control unit control
Contents Contents
board board
display display
 Indoor heat exchange inlet temp. sensor trouble  Compressor inlet/outlet pressure sensor trouble
Indoor heat exchanger intermediate temp.  Optical sensor trouble
 sensor trouble (Water heat exchanger freezing
sensor trouble)  Exhaust gas temp. sensor trouble
Indoor heat exchanger outlet temp. sensor
  Clutch coil temp. sensor trouble
trouble
 Compressor outlet temp. sensor trouble  Clutch coil 2 temp. sensor trouble
Outdoor heat exchanger inlet temp. sensor Coolant heat exchanger for heating inlet
 trouble  temperature sensor failure
Outdoor heat exchanger outlet temp. sensor Coolant heat exchanger for heating outlet
 trouble  temperature sensor failure
 Outdoor temp. sensor trouble  Indoor nonvolatile memory (EEPROM) trouble
 Indoor unit intake air temp. sensor trouble  Clock function (RTC) trouble
 Indoor unit discharge air temp. sensor trouble  Outdoor nonvolatile memory (EEPROM) trouble
 Compressor inlet temp. sensor trouble
 Cooling water temp. sensor trouble

II - 50
System L (settings trouble)
Outdoor Outdoor
unit control unit control
Contents Contents
board board
display display
Mismatch of indoor/outdoor unit types  Indoor unit capacity not set
 (Non-GHP device present)  Outdoor unit capacity not set
 Multiple master units set for group control  Indoor unit type setting failure
 Duplicate system address settings  Indoor unit pairing trouble
Duplicate indoor unit priority settings  Water heat exchanger unit setting failure
 (priority indoor unit)  Mismatch in outdoor units
Duplicate indoor unit priority settings Water heat exchanger unit parallel address
 (other than priority indoor unit)  duplication
Group control cable present for individual-
  Gas type setting failure
control indoor unit
 Indoor unit address not set

System P (activation of indoor/outdoor protection devices)

Outdoor Outdoor
unit control unit control
Contents Contents
board board
display display
 Indoor unit fan trouble  O2 sensor failure
 Compressor discharge temp. high  Refrigerant gas completely absent
 Refrigerant high-pressure switch activated  Bypass valve failure
 Power phases reversed (open phase)  4-way valve lock trouble
Indoor unit ceiling panel connector connection
  Refrigerant pressure too high
failure
 Indoor unit float switch trouble  Outdoor unit fan (inverter) trouble
Indoor unit drain pump error
  Water heat exchanger unit interlock trouble
Water heat exchanger unit freezing trouble
 Indoor unit DC fan trouble  Clutch connection trouble
 Refrigerant circuit failure  Group control trouble

Other
Outdoor unit
control board Contents
display
 Group slave unit trouble (trouble detected by system controller)
 Oil change time warning ( appears on the Remote Controller)
 Defrosting fault alarm
 Compressor oil empty
 Trouble with temp. sensor for oil level measurement

If the system does not operate normally after the above causes of trouble have been corrected, or if any display other
than the above appears on the remote controller display, refer to the “Failure Diagnosis Section” in the separate
<Technical Service Materials>.
During a remote controller test run,  is not detected.
Some of the displays may not appear depending on the model type.

II - 51
III. Reference Document
1. Board Switch and LED arrangement diagram

8 7 9 4 5 6 3 2 1

5 1 3 1
DCM 3
1 5 1 5 1 5 1 5 1 5 1 5
LED021 LED022 LED037 LED038 LED039 LED040
1 9
2 10
CN072 WHT CN073 RED CN074 BLU CN071 BLK CN070 YLW CN069 GREEN CN089 WHT CN002 WHT CN083 BLK

GE3
HOME LED052
UP DOWN SET

STOP-SW VG
SW001 SW002 1 6 1 6
NORM STOP

SW004 LED053 SW005 SW006 SW007

OFF
NORM

CN066 BLK CN065 YEL

1
OUT-POW 7 1
OPTION 4 FBVG
1 3

OCE
2 1
CN019 BLK CN017 BLU NORM BOOT CN0043 BLK
1 FGLP 3
5
1 EMG 4
SW012
10
SHORT OPEN
CN040 GREEN 14 13
1 3 1 N/P 3 CN046 WHT
CN004 WHT SW010
1 OC 4

MAIN-GH560T1
CN020 RED CN013 WHT

CN045 WHT
3

3
CN012 RED

CN021 RED
63Q2
63Q

IC001

CT1 DIP 73 37
1

PIN007
6

16
PIN008
IG2

10
CN010 WHT

3 1
CN063 YLW IC013
8 5

CRA/CAM
IG1

CAM CRA
109 1
1

1 4

6 1 3 1 3 1
6

CN014 BLU CN016 BRW CN015 WHT

IG4

CN011 BLK

PIN003
IG3

PIN002

PIN004
1 USB 4
1

12VC TH-Gr2 12VA

TH-Gr1 PS2 PS1 SNOW 16 IC002
PIN009 OUT-RAY
PIN005
16 2 16 2
15 1 15 1
3 1 TM075 6 1 3 1 9 1 2 3 3 1
CN006 BLK FG CN091 BLK CN086 WHT CN049 RED CN039 BLU CN018 WHT CN003 CN001 BLU

15 14 13 12 17 11

No. Name No. Name

1 SET key (SW007) 14 CN086 (WHITE) TH1 to TH3, TH6 to TH8, TH9, TH14
2 DOWN key (SW006) 15 CN091 (BLACK) TH4 to TH5, TH10 to TH13, TH16 to TH17
3 UP key (SW005) 16 CN012 (RED) Oil Pressure SW Input
4 HOME key (SW004) 17 EEPROM
5 LEVEL LED (LED053) TH1: Compressor inlet temperature TH11: Oil level measurement temperature
6 TEST/WARNING LED (LED052) TH2: Compressor outlet temperature TH14: Clutch 2 coil temperature
Fuel gas solenoid valve forced closing
7 TH3: Heat exchanger inlet temperature TH16: Overcooling outlet temperature
switch (SW002)
8 STOP SW (SW001) TH4: Sub-evaporator outlet temperature TH17: Cooling water outlet temperature
CN013 (WHITE) N/P (gas type changeover
9 TH5: Heat exchanger inlet temperature
port)
10 Terminal resistor ON/OFF switch (SW010) TH6: Coolant temperature
11 USB port TH7: Outdoor air temperature
12 CN039 (BLUE) snowfall sensor TH8: Clutch 1 coil temperature
CN049 (RED) Compressor outlet/inlet TH9: Catalyst temperature
13 pressure sensors
PS1: Inlet, PS2: outlet TH10: Hot water outlet/sub-evaporator

III - 1
 GHP test run checklist (2WAY MULTI/W MULTI)
Model Name: U- Manufacturing No.:
1)S- 11)S- 21)S- 31)S- 41)S-
2)S- 12)S- 22)S- 32)S- 42)S-
3)S- 13)S- 23)S- 33)S- 43)S-
4)S- 14)S- 24)S- 34)S- 44)S-
Indoor

5)S- 15)S- 25)S- 35)S- 45)S-

6)S- 16)S- 26)S- 36)S- 46)S-
7)S- 17)S- 27)S- 37)S- 47)S-
8)S- 18)S- 28)S- 38)S- 48)S-
9)S- 19)S- 29)S- 39)S-
10)S- 20)S- 30)S- 40)S-
1. Installation check 4. Engine system check
·E quipment external visual, damage, missing · Engine starting condition (starting performance)
parts check (outdoor unit) · Error vibration and sound check
·E quipment external visual, damage, missing · Check for external leak of oil and coolant
parts check (indoor unit) · Harness installation state
· Indoor unit/outdoor unit installation condition check
· Outdoor unit anti-vibration mat, cradle condition
· Drain tubing condition (outdoor unit)
· Drain tubing condition (indoor unit)
· Refrigerant tubing connections leak check
(air-tightness test)
·E lectrical power wire, signal wire connection
condition check
· Removal of the indoor unit fixing pad
· Earth installation check
· Leakage current breaker installation check 5. Operation data collection
·A mount of additionally charged refrigerant · Data collection
check (kg) · [Operating mode: · After operation min.]
· Refrigerant tubing length (m) · (Operate all indoor units, and take measurements)
Outdoor Outdoor Outdoor
Max. Min. Outdoor unit operation data unit 1 unit 2 unit 3
Measurement item (sensor Measure- Measure- Measure-
Main tubing length - Unit
name) ment value ment value ment value
Branch tubing Number of engine revolu- -1
min
length tions
High/low differ- Compressor inlet pressure MPa
ence
· Insulation resistance check (Power Equipment) Compressor outlet pressure MPa
Power side MΩ Compressor inlet tempera- °C
ture
Equipment side MΩ Compressor outlet tempera-
· Fuel tubing connectors leakage check °C
ture
2. Checks and preparations before operation Outdoor heat exchanger °C
· Crankcase heater energized for 5 hours inlet temperature
Outdoor heat exchanger
· Opening of closing valve (liquid side, gas side) °C
outlet temperature
· Check power phase Outdoor air temperature °C
· Fuel gas type check and setting Coolant temperature °C
· Coolant level check Outdoor fan temperature %
Degree of opening of out-
· Stop switch setting step
door unit solenoid valve
· Gas solenoid valve switch setting check Degree of opening of out- step
· Number of indoor units connected setting door unit liquid valve
Degree of opening of out-
·O utdoor unit address and terminal resistance step
door unit bypass valve
setting Degree of superheat of com- °C
· Check of date and time, and adjustment pressor intake
· ROM version number check (Units: Degree of opening: Step; Temperature °C)
· Ver
3. Function check
● Remote controller
· Operation check
· Check of changing air velocity and auto-flap
operation
· Temperature setting check
● Central control function
·( )
· Operation check

OK: ○, NG: ×, Satisfactory after maintenance: ●, Work complete: 〆 , Not applicable: -, Adjusted: A, Tightened: T, Cleaned: C, Filled: L, Changed: E

IV - 1
 GHP test run checklist (2WAY MULTI/W MULTI)
Function Name: U- Manufacturing No.:
1)S- 11)S- 21)S- 31)S- 41)S-
2)S- 12)S- 22)S- 32)S- 42)S-
3)S- 13)S- 23)S- 33)S- 43)S-
4)S- 14)S- 24)S- 34)S- 44)S-
5)S- 15)S- 25)S- 35)S- 45)S-
Indoor

6)S- 16)S- 26)S- 36)S- 46)S-

7)S- 17)S- 27)S- 37)S- 47)S-
8)S- 18)S- 28)S- 38)S- 48)S-
9)S- 19)S- 29)S- 39)S-
10)S- 20)S- 30)S- 40)S-
Indoor unit operation data 6. Special instructions
Degree of
Unit Intake Discharge Coil inlet Coil outlet
opening
No. temperature temperature temperature temperature
electric valve
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
(Units: Degree of opening: Step; Temperature ˚C)
OK: ○, NG: ×, Satisfactory after maintenance: ●, Work complete: 〆 , Not applicable: -, Adjusted: A, Tightened: T, Cleaned: C, Filled: L, Changed: E

IV - 2