Gas Turbine Details

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Gas Turbine

Details
Fuel Nozzles
GAS TURBINE FUEL NOZZLES

FUEL
GAS
FUEL
GAS

LIQUID
FUEL LIQUID
FUEL

WATER
INJECTION

ATOMIZING MULTINOZZLE
AIR
COMBUSTION COVER
ASSEMBLY
SECTION VIEW (QUIET COMBUSTOR)
FUEL, AIR AND WATER
PASSAGES THROUGH
COMBUSTION COVER
& NOZZLE ASSEMBLIES WATER
INJECTION

FUEL
GAS

WATER
INJECTION
LIQUID
LIQUID FUEL
FUEL
FUEL
GAS
BREECH LOAD DUAL FUEL
DUAL FUEL WITH
WITH WATER INJECTION
WATER INJECTION

ATOMIZING ATOMIZING
AIR AIR WATER
INJECTION

HF

WATER LF
INJECTION

LIQUID LIQUID
FUEL FUEL

SECTION VIEW SECTION VIEW


FUEL, AIR AND WATER FUEL, AIR AND WATER
PASSAGES THROUGH PASSAGES THROUGH
NOZZLE ASSEMBLY NOZZLE ASSEMBLY

NOTE:
FUEL GAS AND AA PIPING
FUEL SHOWN ASSEMBLED 180° APART FUEL
GAS FOR ILLUSTRATION PURPOSES ONLY
FN3R 4/97 GAS
GAS TURBINE
DUAL FUEL NOZZLE
WITH
WATER INJECTION

LIQUID
FUEL

FUEL
GAS

WATER
ATOMIZING INJECTION
AIR

HF

LF

LIQUID
FUEL

SECTION VIEW
FUEL, AIR AND WATER
PASSAGES THROUGH
NOZZLE ASSEMBLY

NOTE:
FUEL GAS AND AA PIPING
SHOWN ASSEMBLED 180O APART
FOR ILLUSTRATION ONLY FUEL
Rev 10/2001 GAS
FNOZ07 8/92
FUEL
GAS

WATER
INJECTION

LIQUID
FUEL

BREECH–LOAD
DUAL FUEL NOZZLE
WITH
WATER INJECTION ATOMIZING
AIR

WATER
INJECTION

LIQUID
FUEL

SECTION VIEW
FUEL, AIR and WATER
PASSAGES THROUGH
NOZZLE ASSEMBLY

FUEL
GAS

FNOZ11 4/97
FUEL
GAS

FUEL
GAS

LIQUID
FUEL

LIQUID
FUEL

WATER
INJECTION

ATOMIZING
AIR

MS7001EA
COMBUSTION COVER
SECTION VIEW &
FUEL, AIR & WATER NOZZLE ASSEMBLY
PASSAGES THROUGH
COMBUSTION COVER
(QUIET COMBUSTOR)
& NOZZLE ASSEMBLIES

FNOZ05 5/92
STEAM

STEAM

FUEL GAS
CONNECTION
NOT USED STEAM JET
BLANKED OFF 8 TOTAL

LIQUID
FUEL

ATOMIZING
AIR

LIQUID
FUEL

SECTION VIEW
FUEL, AIR & STEAM
PASSAGES THROUGH MS7001EA
NOZZLE & COVER COMBUSTION COVER
AND
FUEL NOZZLE
ARRANGEMENT
(LIQUID FUEL, ATOMIZING AIR
WITH STEAM INJECTION)
FNOZ09 11/92
MS6001B
Gas Path Nozzles
RETAINER SUPPORT PIN
LOCK PLATE
BUSHING WITH
RETAINING STRAP IS BOLTED TO OFFSET HOLE
RETAINING TURBINE SHELL AND WELDED TO RETAINER NOZZLE SEGMENT
STRAP ECCENTRIC PIN HEAD AFTER PIN BOLT SUPPORT LUG &
IS ASSEMBLED THROUGH TURBINE SLOT
SHELL INTO NOZZLE RETAINING RING.
ECCENTRIC SUPPORT
PIN RING
(UPPER
HALF)
TURBINE
SHELL VIEW – B
TANGENTIAL SUPPORT PIN ASSEMBLY
(TYPICAL 18 PLACES)
RETAINING
RING

NOZZLE ASSEMBLY
BOLTS
3 PER SIDE
6 TOTAL

F–SEAL SUPPORT
SEGMENT OUTER
(18 TOTAL) SIDEWALL NOZZLE
AIRFOIL
RETAINING (PARTITION)
RING – U.H.
HOLD DOWN CLAMP,
BOLTS & LOCKPLATE INNER
1 SET EACH SIDE SIDEWALL
2 SETS TOTAL F–SEAL SUPPORT
RETAINER
NOZZLE SEGMENT
(18 TOTAL)

AFT OUTER B
AFT INNER NOZZLE SUPPORT
NOZZLE SUPPORT RING
RING F–SEAL SUPPORT
SEALS ASSEMBLED SEGMENT
BETWEEN EACH
SEGMENT
MID

FWD INNER
FWD OUTER

RETAINING COMPRESSOR DISCHARGE


RING – L.H. CASING – INNER BARREL
SECTION VIEW A – A
MAJOR COMPONENT ASSEMBLY
SECTION VIEW A – A TANGENTIAL SUPPORT PIN
EXPLODED VIEW MAJOR COMPONENT ASSEMBLY ARRANGEMENT
F – SEAL SUPPORT ARRANGEMENT (ALTERNATIVE METHOD
NOZZLE SEGMENT SUPPORT)

RETAINING
ECCENTRIC
PIN MS6001
(LOWER HALF)
STRAP
1st STAGE NOZZLE
GTNOZ1 7/92
MAJOR COMPONENTS & ASSEMBLY
PLUG
RETAINING PIN
1 EACH PER
SEGMENT PLUG
SEE VIEW A–A
FOR ASSEMBLY
THROUGH TURBINE
TURBINE CASE CASE

1st STAGE
SHROUD
BLOCK(S) 2nd STAGE
NOZZLE SHROUD
SEGMENT BLOCK(S)
RETAINING
PIN

OUTER AFT
SIDEWALL SEAL

NOZZLE FORWARD
AIRFOIL SEAL
(PARTITION)
NOZZLE
SEGMENT
(16 TOTAL)
B BUCKET
INNER
SIDEWALL
BUCKET FORWARD
SEAL

1st
B STAGE
2nd
STAGE AFT
SEAL
DIAPHRAGM SEALS
ASSEMBLED
BETWEEN EACH NOZZLE SEALS RADIAL
SEGMENT ASSEMBLED SEAL RADIAL
SEE VIEW B–B BETWEEN EACH SEAL
SEGMENT
SEE VIEW B–B
1 TO 2
NOZZLE WHEEL AXIAL SEAL
DIAPHRAGM SPACER
SEGMENT
SECTION VIEW A – A VIEW B – B
MAJOR COMPONENTS ASSEMBLY
ARRANGEMENT & ASSEMBLY NOZZLE AND DIAPHRAGM SEGMENT SEALS

MS6001
2nd STAGE NOZZLE
MAJOR COMPONENTS & ASSEMBLY
EXPLODED VIEW

GTNOZ2 6/92
TURBINE CASE
PLUG

RETAINING PIN NOZZLE SEGMENT


RETAINING PIN FORWARD
1 EACH PER SEAL
SEGMENT OUTER
SEE VIEW A–A SIDEWALL
FOR ASSEMBLY
THROUGH AFT
TURBINE CASE SEAL

3rd STAGE
SHROUD
BLOCK(S)
2nd STAGE
SHROUD
BLOCK(S)

INNER
SIDEWALL

B NOZZLE
SEGMENT NOZZLE FORWARD
(16 TOTAL) AIRFOIL SEAL
BUCKET (PARTITION) BUCKET
AFT
SEAL
2nd
B STAGE
3rd
RADIAL
STAGE
SEAL
AXIAL
SEAL
DIAPHRAGM SEALS
ASSEMBLED
BETWEEN EACH NOZZLE
SEGMENT DIAPHRAGM
SEE VIEW B–B NOZZLE SEALS SEGMENT
ASSEMBLED
BETWEEN EACH 2 TO 3
SEGMENT WHEEL
SEE VIEW B–B SPACER
SECTION VIEW A – A SECTION VIEW B – B
MAJOR COMPONENTS ASSEMBLY
ARRANGEMENT & ASSEMBLY NOZZLE AND DIAPHRAGM SEGMENT SEALS

MS6001
3rd STAGE NOZZLE
MAJOR COMPONENTS & ASSEMBLY
EXPLODED VIEW

GTNOZ3 7/92
MS 7EA
Gas Path Nozzles
Upper Half
Locking Plate Bolts,
Locking Plate &
Eccentric Pin Seal Retaining Pin
4 per Segment

Retaining
Ring
Upper Half

Retaining Ring
Seals

Dowel Retainer Plate


(One per Segment)

Locating Dowel
(One per Segment)

Retaining Ring
Assembly Bolt
4 Total

Seal Strips
One Set per
Segment

Nozzle Segment
18 Total

Seal Retaining Pin


4 per Segment

Retaining Ring
Seals

Bushing Hold Down Clamp Bolts


Support Pin
Retainer Plate
Retainer Bolt
One Set per
Segment Hold Down Clamp

Support Block

Lower Half
Eccentric Pin
Locking Plate & Retaining Ring
Locking Plate Bolts Lower Half

7EANZ1 1/95
Retaining Pin Plug
Thermocouple Tubes Required for Segments
TC Well 2 thru 7 & 10 thru 15 Only
FWD Side Nozzle Retaining Pin
TC Well 2nd Stg TW One per Segment
AFT Side
1st Stg TW
6
5
Segment Numbers

7 4

3
8
Holding Plate
Thermocouple Assem Bolts
Tube & Well Assem & Lockplates
Segments 7 & 15 2
Retaining Pin
Holding Plate
One per Seg
1, 8, 9 & 10

Thermocouple
Tubes
Diaphragm
Seal Strips
9 One Set per
Segment

Nozzle Seals
Aft Wheelspace One Set per
Thermocouple Well. Segment
True Locations Are
Diaph Segments 7 & 15.
Shown Here in Seg 9 For
Illustration Only.
See View A For
Assembled Arrgmt.

Nozzle Segment
16 Total

16

Locating Pin
Diaphragm to Nozz Seg Cooling Tubes &
One per Segment Retainer Caps
3 per Segment
See View B for
Assembled Arrgmt

Cooling Tube

10

Diaphragm Segment
16 Total - Numbered
To Match Nozz Seg

Retaining Cap
11

Cooling Tube Assembly 15


Typ - All Segments
12 Thermocouple Tubes

13 14
7EANZ2 3/95
Thermocouple Tubes

Retaining Pin Plug


Required for Segments
2 thru 7 & 10 thru 15 Only TC Well
FWD Side
TC Well 3rd Stg TW
Nozzle Retaining Pin AFT Side
One per Segment 2nd Stg TW
16 Total

Segment Numbers

6 5
4
7
Thermocouple
3 Tube & Well Assem
Segments 7 & 15
8 Holding Plate
Assem Bolts
& Lockplates

2 Retaining Pin
Holding Plate
One per Seg
1, 8, 9 & 16

Diaphragm
Seal Strips 1
One Set per
9 Segment

Locating Pin
Diaph to Nozzle Seg
One per Segment
Nozzle Seals
One Set per
Segment
FWD Wheelspace
Thermocouple Well
True Locations Are
Diaph Segments 7 & 15. Nozzle Segment
Shown Here In Seg 9 For 16 Total
Illustration Only.
See View A For
AFT Wheelspace Assembled Arrgmt
Thermocouple Well
True Locations Are
Diaph Segments 7 & 15.
Shown Here In Seg 9 For
16
Illustration Only.
See View A For
Assembled Arrgmt

Diaphragm Segment
16 Total - Numbered
To Match Nozz Seg
10

11
15
12

13 14
7EANZ3 4/95
Bucket
Assembly Methods
PLATFORM BUCKET
LOCKWIRE
SEAL PIN
LOCKWIRE
RETAINING
PIN

MS6001 LOCKWIRE
SECTION VIEW B–B 1st STAGE RETAINING
LOCKWIRE & RETAINING BUCKET PIN
(Example)
PIN ASSEMBLY

RADIAL
SEAL PIN

VIEW A LOCKWIRE
GROOVE
BUCKET SEAL PIN ASSEMBLY
(TYPICAL) BUCKET
LOCKWIRE

LOCKWIRE ASSEMBLY

TWISTLOCKS

MS7001EA
2nd STAGE
BUCKET
(Example)

TWISTLOCK ROTATED
TO SECURE BUCKET

TWISTLOCK HEAD STAKED INTO


STAKING GROOVE TO PREVENT
GROOVE FURTHER ROTATION
DETAIL VIEW
BUCKET & TWISTLOCK
TWISTLOCK ASSEMBLY ASSEMBLY

RADIAL RADIAL ”D” KEY


BUCKET
LOCKING LOCKING
PIN PIN

MS7001EA
AXIAL 1st STAGE
LOCKING BUCKET
PIN (Example)

SECTION VIEW
LOCKING BUCKET DOVETAIL
LOCKING PIN ASSEMBLY
BUCKET
BUCKET ASSEMBLED INTO DOVETAIL SEALS
”D” KEY PLACED IN TURBINE WHEEL REFER TO
SLOT AND PUSHED INTO BUCKET VIEW A
POCKET LOCKING THE BUCKET TO
THE TURBINE WHEEL
ENLARGED VIEW C LOCKING
BUCKET & ”D” KEY
ASSEMBLY BUCKET
DOVETAIL AXIAL
LOCKING BUCKET
PIN ”D” KEY
BKTASM01 11/92
”D” KEY ASSEMBLY POCKET
BUCKET
LOCKWIRE

LOCKWIRE
RETAINING
PIN
SECTION VIEW B–B
LOCKWIRE & RETAINING PIN
ASSEMBLY

MS6001
1st STAGE LOCKWIRE
BUCKET RETAINING
(Example) PIN
PLATFORM
SEAL PIN

LOCKWIRE
GROOVE
BUCKET
LOCKWIRE

RADIAL
SEAL PIN

VIEW A LOCKWIRE ASSEMBLY


BUCKET SEAL PIN ASSEMBLY
(TYPICAL)

BKTASM1A 10/94
TWISTLOCKS

MS7001EA
2nd STAGE
BUCKET
(Example)

TWISTLOCK ROTATED
TO SECURE BUCKET
TWISTLOCK
STAKING
GROOVE

HEAD STAKED INTO


GROOVE TO PREVENT
FURTHER ROTATION
DETAIL VIEW
BUCKET & TWISTLOCK
ASSEMBLY

TWISTLOCK ASSEMBLY
BKTASM1B 10/94
RADIAL BUCKET
LOCKING
PIN

AXIAL
LOCKING ”D” KEY
PIN
RADIAL
SECTION VIEW LOCKING
LOCKING BUCKET DOVETAIL PIN
LOCKING PIN ASSEMBLY
MS7001EA
1st STAGE
BUCKET
(Example)

BUCKET
SEALS
REFER TO
VIEW A
BKTASM1A

BUCKET ASSEMBLED
IN DOVETAIL
LOCKING
”D” KEY PLACED IN TURBINE WHEEL BUCKET
SLOT AND PUSHED INTO BUCKET DOVETAIL AXIAL
POCKET LOCKING THE BUCKET TO LOCKING BUCKET
THE TURBINE WHEEL PIN ”D” KEY
POCKET

ENLARGED VIEW C
BUCKET & ”D” KEY
ASSEMBLY
”D” KEY ASSEMBLY
BKTASM1C 10/94
MS6001B
Turbine Details
Octagon
Compressor Nut
Compressor Rotor
Stud Assembly
Qty 16
Rotor Stud
(Bolt)

Ring Nut
(Windage Nut)

AFT Stub Shaft


FWD Side Bore Fan
Configuration.
A Machined Gap Between The
16th & 17th Stage Wheels
(At The Outer Rim) Permits The
Fan To Draw Air From The
Compressed Air Flow And Direct
It Through The AFT Stub Bore
To Cool Downstream Turbine
Components.
Compressor Wheels
Stage 2 thru 15

Forward Stub Shaft


(1st Stage)
16th Stage Wheel

#1 Bearing
Journal
Air Deflector
Thrust Bearing
Runner AFT Balance
Weight Groove
Forward
Coupling

Compressor
AFT Bolt Face
(To Turb Rotor)

2nd Stage
Compressor Wheel
Note:
Blades Not Shown AFT Stub Shaft
In All Wheels (17th Stage Wheel)
For Simplicity
FWD Balance
Weight Groove

Compressor
AFT Bearing Journal
(Manufacturing Use)
61B COMP 3/98
3rd Stage Bucket Twistlock 12PT Nut
Twistlock Rotated Qty 92 Qty 92 Qty 12
To Secure Bucket

Platform
Seal Pins Head Staked Into
Groove To Prevent
Further Rotation

Bucket And Twistlock Assembly


3rd Stage

2nd Stage Bucket


Qty 92
Shank
Seal Pins AFT Bearing
Journal
Bucket Seal Pin Assembly
Typical All Buckets
All Stages AFT Stub Shaft

3rd Stage
Turbine Wheel
1st Stage Bucket
Qty 92

2 to 3 Spacer

Rotor Stud
Qty 12 Bucket
Lockwire
12PT Nut
Qty 12 2nd Stage
Turbine Wheel

1 to 2 Spacer

Bucket
Lockwire

Lockwire
1st Stage Retaining Pin
Turbine Wheel Qty 46 Per Wheel
Lockwire
Groove
Bucket Lockwire Assembly Lockwire
Distance Piece
Typical 1st & 2nd Stage

61B TURB 3/98


ÓÓÓÓÓÓ
TURBINE CASE (SHELL) NOZZLE SEGMENT

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓ
RETAINING PIN
ASSEMBLIES

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓ
ÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓ
ÔÔÔÔÔ
ÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ ÔÔÔÔÔÔÔ
ÓÓÓÓÓÓÓÓÓÓÓÓÓ ÔÔÔÔÔ
ÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔ ÔÔÔÔÔ
OUTER
SIDEWALL

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔ ÔÔÔÔÔ
OUTER 3rd STAGE
ECCENTRIC SIDEWALL SHROUD

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔ
PIN 2nd STAGE BLOCK(S)
ASSEMBLY SHROUD

ÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔ
BLOCK(S)

ÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔ
RETAINING
RING

ÔÔÔÔÔÔÔ
ÔÔÔÔÔÔÔ
ÔÔÔÔÔÔÔ
3rd STAGE
NOZZLE
AIRFOIL

OUTER 1st STAGE 1st STAGE 2nd STAGE


SIDEWALL NOZZLE SHROUD NOZZLE
AIRFOIL BLOCK(S) AIRFOIL
BUCKET BUCKET
BUCKET INNER
SIDEWALL
INNER INNER

ÓÓÓÓÓÓÓÓÓÓ
SIDEWALL SIDEWALL

ÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓ
1st
STAGE

ÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ


SUPPORT PIN 2nd

ÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ


& BUSHING STAGE
NOZZLE 3rd

ÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ


SUPPORT STAGE

ÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ


RING

ÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓ
NOZZLE
DIAPHRAGM

ÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ
SEGMENT

1 to 2 NOZZLE
SPACER DIAPHRAGM
WHEEL SEGMENT
MS6001 2 to 3
SPACER
TURBINE SECTION WHEEL
TSMC&A
MAJOR COMPONENTS & ASSEMBLY 10 / 96
MS 7EA
Turbine Details
Locknut

12 Point Nut
Compressor Rotor
Stud Assembly
Qty 16
Rotor Stud
(Bolt)

Ring Nut
(Windage Nut)

AFT Stub Shaft


FWD Side Bore Fan
Configuration.
A Machined Gap Between The
16th & 17th Stage Wheels
(At The Outer Rim) Permits The
Fan To Draw Air From The
Compressed Air Flow and Direct
It Through The AFT Stub Bore
To Cool Down Stream Turbine
Components.

Forward
Stub Shaft 16th Stage Wheel
(1st Stage)
Air Deflector
#1 Bearing
Journal Defl. Retaining
Ring
Thrust Bearing AFT Balance
Runner Weight Groove
Forward
Coupling
Compressor
AFT Coupling
(To Turb Rotor)

2nd Stage
Compressor
Wheel AFT Stub Shaft
Note: (17th Stage)
Speed Ind Ring Blades Not Shown
(60 Tooth Wheel) In All Wheels
FWD Balance
Speed Ring Weight Groove For Simplicity
Assem Bolts
Qty 22 Compressor
AFT Bearing
(Manufacturing Use)
CPSR 4/96
Compressor
Wheel Assembly
(2nd Stage Shown)

Spacer - AFT Side

Spacer - FWD Side


Spacer Assembly
By Stages Blade
Stage FWD AFT
1st None Yes
2 thru 16 Yes Yes
17th Yes None

Spacer - AFT Side

Blade

Entrance (FWD Face)


Side of Wheel

Angled Side
Towards Caulk

Caulk

Double Caulk Single Caulk All Stages


Req'd - FWD Face FWD & AFT Face All Faces
Of FWD Stub Shaft, All Stages
Forward Stub Shaft AFT Face of 16th Stg, Not Requiring
Assembly (1st Stage) FWD & AFT Face Double Caulk
GTWHLASM 12/96 Of 17th Stg
Radial Bucket Radial "D" Key
Locking Locking
Pin Pin
Axial 3rd Stage Bucket Turbine Rotor
Locking 92 Total AFT Coupling
Pin (To Load Coupling)

12 Point Nut
Qty 12

Locking Bucket Dovetail


Locking Pin Assembly
Typ 1 Bucket

Bucket & "D" Key


Assembly

"D" Key Placed in Turbine Wheel Axial


Locking
Slot and Pushed Into Bucket Locking
Bucket Bucket
Pocket Locking The Bucket To Dovetail Pin
The Turbine Wheel. Typ Of "D" Key
Pocket AFT Bearing
91 Buckets Journal

Platform AFT Stub Shaft


Seal Pin 2nd Stage Bucket
92 Total

3rd Stage Turbine Wheel


1st Stage Bucket
92 Total

2 to 3 Spacer

Bucket Seal Pin Assembly


Typical All Buckets
All Stages
Twistlock Rotated
Radial To Secure Bucket
Seal Pin
2nd Stage Turbine Wheel

12 Point Nut
Qty 12

Rotor Stud
Qty 12 Twistlock
1 to 2 Spacer

1st Stage Turbine Wheel


Head Staked Into
Groove To Prevent
Further Rotation
FWD Stub Shaft

FWD Bearing Journal

Turbine Rotor Twistlock Staking Groove


FWD Coupling AFT Side - 2nd & 3rd Stage
TURB 6/96 (To Comp Rotor) Turbine Wheels
To Mist
Eliminator
Cooling & Sealing Air Piping.
Fabricated As A Pipe Within
A Pipe Within A Pipe To
Provide 3 Separate Air
Passages To The Bearing.

5th Stage
Extraction
Clg & Slg Air

To Piping - Vent Inner & Outer


Exhaust Fabricated As A Pipe Within
A Pipe Within A Pipe To
Provide 3 Separate Air
Passages To The Bearing.

Bearing Housing
Upper Half

Bearing Housing
Assembly Bolts
Combustion
Wrapper

Bearing Cap
Assembly Bolts

Bearing Cap

ROTOR

Anti -
Rotation
Pin
Bearing
Liner

AFT Oil
Seal
FWD Oil
Seal AFT Air
Seal

FWD Air
Seal

Oil Feed To
#2 Brg Liner

Oil Drain From


#2 Brg Liner

Bearing
Oil Feed To Housing
#2 Brg Liner Lower Half

Oil Drain From


BRG01X 2/94 #2 Brg Liner
Compressor Rotor Rotation Gear Ring IGV Pinion Gear
CCW Rotates About The In Mesh With The
Inlet Casing, Controlled Gear Ring To Set
By A Base Mounted The Required IGV
Hydraulic Cylinder. Blade Angle(s)
Throughout The Short, Small Area Rotating Blades (Airfoils).
Compressor Operating Operate With A High Flow Velocity Stall Speed.
Range. These Blades Function At Peak Efficiency
At or Near Full Speed Operation To Complete
The Air Compressing Process Initiated Through
All The Lower (Previous) Stage Blades.

Closed
IGV Blades
Open 64 Total, Eq. Spaced
Radially Across The
Compressor Inlet.
Used To Control
Inlet Air Flow To 11th Stage
Optimize Compressor Air Extraction
Performance Through Pipe
The Operating Range. Upper Half

Long, Large Area Rotating Blades (Airfoils).


Operate With A Low Flow Velocity Stall Speed.
Initiate Compression At Low Rotor Speeds And
Throughout The Compressor Operating Range.

VA2-1
Compressor
Inlet

17 Stage
Compressor
Rotor

VA2-2
ROTATION
Compressor Bleed Valves.
Open At Startup and Low
Speed Operation. The Valves
Reduce The Air Flow Load
On Stages Downstream Of
The 11th Stage Extraction Point.
This Permits The Smooth
Loading of The Compressor
11th Stage
Air Extraction As RPMs Rise From Startup To
Piping Full Speed. The Valves Remain Open
Lower Half Until The Compressor Reaches
Near Full Speed Operation.
The Valves Are Closed
GTCPSR 3/96 At Full Speed Operation.
No. 2 Bearing 2nd Stage
Cooling & Sealing Air Supply Pipe for Nozzle
Air Supply Pipe Turbine Shell and
Exhaust Frame Cooling 3rd Stage
Nozzle
1st Stage
Combustion Nozzle
Compressor
Wrapper
Discharge Case

Turbine
Shell
Compressor Rotor
(Aft Stub Shaft)

Diffuser

Combustion
System
Components

Turbine
Rotor

No. 3 Bearing

Exhaust
Frame

TS7EA 5/2002
MS 6FA
Rotor Assemblies
Speed Indicating Ring Compressor Rotor Compressor
AFT Stub Shaft AFT Coupling
Ring Retaining Pin (To Turb Rotor)

Rotor Nut

Rotor Stud

Compressor Rotor
Stud Assembly
Qty 15

12 Point Nut

Speed Indicating Ring Assembly Cooling Air Passages


Locknut
15 Thru Holes

16th Stage
Compressor Wheel
Forward Stub Shaft
(Stage Zero)

#1 Bearing
Journal
Compressor Wheels AFT Bearing
Stage 2 thru 15 Surface
(Manufacturing Use)

AFT Balance
Thrust Bearing Weight Groove
Runner

Forward
Coupling
16th Stage Comp Wheel
AFT Side Bore Fan
Configuration.
A Machined Gap Between The
16th Stage & AFT Stub Shaft
(At The Outer Rim) Permits The
Fan To Draw Air From The
Compressed Air Flow and Direct
It Through The AFT Stub Shaft
Cooling Air Passages To Cool
1st Stage Down Stream Turbine Components.
Compressor Wheel
Note: 16th Stage
Blades Not Shown Compressor Wheel &
In All Wheels For AFT Stub Shaft
FWD Balance Dwg Simplicity
Weight Groove Cooling Air Passages
AFT Side
6FACOMP 1/98
Lockwire 3rd Stage Plate Bolts & Lockplates
Retaining Pin 12PT Nut
Qty 9/Whl AFT Side Retaining Plate
Qty 18
3rd Stage Bkt
Qty 92 3rd Stage
Rotor Stud
Qty 18

2nd Stage
12PT Nut
Cooling AFT Side
Air Slots Qty 24
AFT Plug
2nd Stage
1st Stage Rotor Stud
Turbine Wheel Qty 24
AFT Side AFT Bearing
Journal
Bucket Lockwire Assembly
Typical All Buckets 2nd Stage Bkt
All Stages Qty 92

2nd Stage
12PT Nut Turbine AFT Shaft
1st Stage Bkt FWD Side
Qty 92 1st Stage
12PT Nut Bucket
AFT Side Lockwire
Qty 24 Ea.
1st Stage
Rotor Stud 3rd Stage
Qty 24 Turbine Wheel
1st Stage
12PT Nut
FWD Side
Qty 24

2 to 3 Spacer

Bucket Platform
Seal Pin
Lockwire

Turbine 2nd Stage


Cooling Air Turbine Wheel
Passages
15 Thru Holes

1 to 2 Spacer AFT End of


Cooling Air Bucket Seal Pin Assembly
Passages Typical All Buckets
Bucket All Stages
Lockwire
Shank
Turb Rotor Seal Pins
FWD Bearing 1st Stage
Surface Turbine Wheel
(Manufacturing Use)

Distance Piece
Compressor to Turbine Integral
Turbine
Cooling Air
Distance Piece Fan

6FATURB 1/98
MS 7FA
Rotor Assemblies
Compressor
Speed Indicating Ring Compressor Rotor Aft Coupling
Aft Stub Shaft (To Turb Rotor)
Ring Retaining Pin
Rotor Nut

Rotor Stud

Compressor Rotor
Stud Assembly
Qty 15

12 Point Nut

Locknut Cooling Air Passages


Speed Indicating Ring Assembly 15 Thru Holes

16th Stage
Compressor Wheel
Forward Stub Shaft
(Stage Zero)

#1 Bearing
Aft Bearing Surface
Journal
Compressor Wheels (Manufacturing Use)
Stages 2 thru 15

Aft Balance
Weight Groove
Thrust Bearing
Runner

Forward
16th Stage Comp Wheel
Coupling Aft Side Bore Fan
Configuration.
A Machined Gap Between The
16th Stage CW & Aft Stub
(At The Outer Rim) Permits The
Fan To Draw Air From The
Compressed Air Flow And Direct
It Through The Aft Stub Shaft
Cooling Air Passages To Cool
Down Stream Turbine Components.

1st Stage
Compressor Wheel 16th Stage
Note: Compressor Wheel &
Blades Not Shown Aft Stub Shaft
Fwd Balance In All Wheels For
Weight Groove Dwg Simplicity Cooling Air Passages
7FComp 12/96 Aft Side
Lockwire
Retaining Pin
qty 9/Whl
Plate Bolts & Lockplates
3rd Stage
12 Pt Nut & Lknut Retaining
Qty 18 Ea. Plate
3rd Stage Bkt
92 Total
3rd Stage
Rotor Stud
Qty 18
Lockwire
Cooling Air
Slots Lockwire
Groove 2nd Stage
12Pt Nut & Lknut
Qty 24 Ea.
1st Stage Aft Plug
Turbine Wheel 2nd Stage
Aft Side Rotor Stud
Qty 24 Aft Bearing
Bucket Lockwire Assembly
Typical All Buckets Journal
All Stages
2nd Stage Bkt
92 Total

Turbine Aft Shaft


1st Stage Bkt 3rd Stage
92 Total 2nd Stage Locknut
Locknut Qty 18 Bucket
1st Stage Lockwire
Locknut
Qty 24 Ea.
1st Stage
Rotor Stud 3rd Stage
Qty 24 Turbine Wheel
1st Stage
12Pt Nut & Lknut
Qty 24 Ea.

2 to 3 Spacer
Platform
Seal Pin
Bucket
Lockwire

Turbine 2nd Stage


Cooling Air Turbine Wheel
Passages Aft End of
15 Thru Holes Cooling Air
Passages Bucket Seal Pin Assembly
1 to 2 Spacer Typical All Buckets
All Stages
Shank
Bucket Seal Pins
Lockwire
Turb Rotor
Fwd Bearing 1st Stage
Surface Turbine Wheel
(Manufacturing Use)
Integral
Turbine
Distance Piece Cooling Air
7FTURB 8/96 Compressor to Turbine Distance Piece Fan
MS 6FA MS 7FA
Cooling & Sealing Air
Flow through Turbine
MS6001FA Gas Turbine
Turbine and Exhaust Frame Sections
Cooling and Sealing
Air Flows
Exhaust Frame
Turbine Case
COOLING & SEALING AIR
SUPPLIED BY OFF BASE
EXHAUST FRAME COOLING BLOWERS

13th STAGE 9th STAGE


EXTRACTION EXTRACTION
COOLING AIR COOLING AIR

COMPRESSOR
DISCHARGE AIR

COOLING & SEALING AIR


COMPRESSOR SUPPLIED BY OFF BASE
DISCHARGE AIR EXHAUST FRAME COOLING BLOWERS

16th STAGE EXTRACTION


COOLING & SEALING AIR

CL Unit
CL #2
Bearing
6FA CSA 4/98
DLN1 & DLN2.6
Combustion System
Components
TRANSITION PIECE
MS7001EA OUTER SEAL
GAS TURBINE TRANSITION PIECE
AFT MOUNTING BRACKET
DLN1 COMBUSTION SYSTEM
COMPONENTS PRIMARY NOZZLE
TIP ASSEMBLY
MOUNTING BRACKET
BUSHING, WASHER & NUT
QTY 6 TOTAL
SECONDARY FLAME DETECTOR
QTY 4 TOTAL, LOC ON
COMBUSTION CHAMBERS TRANSITION PIECE
3,4,7 & 8
PRIMARY WATER
INJECTION MANIFOLD

GASKET
PRIMARY FUEL GAS
COMBUSTION COVER
PRIMARY ATOMIZING AIR GUIDE PIN
GASKET QTY 3 TOTAL
PRIMARY FUEL NOZZLE
FLANGE & TIP ASM COMBUSTION COVER
QTY 6 TOTAL
GUIDE PIN NUT
PRIMARY LIQ FUEL QTY 3 TOTAL
MOUNTING BRACKET
BOLT & NUT
PRIMARY WATER INJ
FLAME DETECTOR COMBUSTION
MOUNTING BOLTS LINER
FUEL NOZZLE TRANSITION PIECE
QTY 4 EA, 16 TOTAL MOUNTING BOLT SUPPORT CLAMP
QTY 4 EA, 24 TOTAL

GASKET

LIQUID FUEL
SECONDARY WATER INJ DISTRIBUTION VALVE
DISTRIBUTION VALVE
MOUNTING BOLT
QTY 3 TOTAL

SECONDARY FUEL
NOZZLE ASSEMBLY
SPARK PLUG
QTY 2 TOTAL, LOC ON
COMBUSTION CHAMBERS
1 & 10
SECONDARY FUEL GAS
SECONDARY LIQ FUEL
TERTIARY FUEL GAS
CROSSFIRE TUBE RETAINER
QTY 2 PER EACH
FUEL NOZZLE LINER ASSEMBLY
ASSEMBLY BOLTS
QTY 6 TOTAL

OUTER BODY FLOW SLEEVE


CAP ASSEMBLY

MULTI NOZZLE PRIMARY FLAME DETECTOR


CAP ASSEMBLY QTY 4 TOTAL, LOC ON
INNER BODY COMBUSTION CHAMBERS
CAP ASSEMBLY 3,4,7 & 8

CROSSFIRE TUBE HALVES


QTY 1 EA PER LINER, 10 TOTAL

7EADLN1 8/95
Outer Dynamic
Fuel Nozzle Pressure Probe Transition Piece
Qty 5 Mounting Aft Mounting Bracket
See Sheet 2 Steam
For Asm Details Injection Aft Casing
Aft Side Mounting Bracket
Combustion Cover Bushings

Inner (Center)
Quaternary Spark Plug
Fuel Nozzle
Gas Qty 2 Loc On
Qty 1 Mounting Bracket
Combustion
Pin & Locknut
Chambers 2&3

Crossfire Tube to
Aft Casing Transition Piece
Premix Sealing Ring Flange, Outer Seal
Gas Packing & Bolts
2 Sets Each Combustor
Diffusion /
Purge Air Transition Piece

Atomizing Air
Case Guide Pin & Nut
Qty 3
Liq Fuel &
Water Inj
Fuel Nozzle Flow Sleeve
& bolts
Qty 5
Forward
Outer Case

Combustion
Cover
Transition Piece
Combustion Liner Mounting Bracket

Water Injection
Manifold & Bolts Crossfire Tube(s)
Qty 2 Inner, Qty 1 Outer
Cap Assembly 1 Set Each Combustor

Liquid Fuel
Distribution Valve Crossfire Tube
and Bolts Retainer
Qty 2 Each
Combustor

DLN2.6 - Sheet 1 5/2000


MS6001B
GT Unit Base Details
MS 7EA
GT Unit Base Details
Turbine Package
Arrangements
ÒÒÒÒÒÒÒÒÒ
ÒÒÒÒÒ
ÒÒÒÒÒ
MS7001EA
Gas Turbine
MS6001FA
Gas Turbine

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Ó
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MS7001FA
Gas Turbine

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