The document discusses inventory management and supply chain concepts. It defines inventory as items held for resale and inventory management as the process of ordering, storing, using and selling inventory. It provides examples of upstream supply chain activities from suppliers to a manufacturer and downstream activities from the manufacturer to customers. It also discusses challenges of inventory management like inconsistent tracking, warehouse efficiency, inaccurate data and changing demand.
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SESSION - 1 - Inventory MGT
The document discusses inventory management and supply chain concepts. It defines inventory as items held for resale and inventory management as the process of ordering, storing, using and selling inventory. It provides examples of upstream supply chain activities from suppliers to a manufacturer and downstream activities from the manufacturer to customers. It also discusses challenges of inventory management like inconsistent tracking, warehouse efficiency, inaccurate data and changing demand.
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Sports related activity divided into teams
Inventory refers to all the items, goods,
merchandise, and materials held by a business for selling in the market to earn a profit. Example: If a newspaper vendor uses a vehicle to deliver newspapers to the customers, only the newspaper will be considered inventory. Inventory management refers to the process of ordering, storing, using, and selling a company's inventory. This includes the management of raw materials, components, and finished products, as well as warehousing and processing of such items. Consider a manufacturer of desktop computers who receives the major components from different suppliers across the globe. Upstream supply chain activity (supply chain activity which is carried out before the manufacturer receives components). Upstream operations are those in which the materials flow into the organization. Downstream operations are those in which materials (mostly in the form of finished products) flow away from the organization to the customers. Supplier 1 supplies the display units while Supplier 2 produces the keyboard Supplier 3 produces the mouse and Supplier 4 produces the hard drive. Downstream (activity after the manufacturing activity) the assembled computer equipment is distributed direct to customers with others distributed through a retailer. True or lie – 2 right answers and 1 wrong answer It is also known as stock control It is the process of ensuring the right amount of supply is available in an organization. With the appropriate internal and production controls. Inconsistent Tracking: Using manual inventory tracking procedures across different software and spreadsheets is time-consuming, redundant and vulnerable to errors. Warehouse Efficiency: Inventory management controls at the warehouse is labour-intensive and involves several steps, including receiving and putaway, picking, packing and shipping.. Inaccurate Data: need to know, at any given moment, exactly what inventory you have. Changing Demand: Customer demand is constantly shifting. Keeping too much could result in obsolete inventory you’re unable to sell, while keeping too little could leave you unable to fulfill customer orders. Limited Visibility: When your inventory is hard to identify or locate in the warehouse, it leads to incomplete, inaccurate or delayed shipments. Manual Documentation: Managing inventory with paperwork and manual processes is tedious and not secure. Problem Stock: Perishable and fragile stock need specialized plans for care and storage. And high-value inventory needs specific loss-prevention strategies and inventory controls. Supply Chain Complexity: Global supply chains shift daily, placing a burden on your inventory planning and management operations. Managing Warehouse Space: Insufficient Order Management: running out of inventory. Increasing Competition: Evolving Packaging: Compostable packaging—or removing packaging all together—to reduce waste presents new obstacles for warehouse design and storage. Expanding Product Portfolios: Overstocking: Inventory Loss: The loss of inventory due to spoilage, damage or theft. Poor Production Planning: Lack of Expertise: Poor Communication: Inefficient Processes: Inadequate Software: Centralized Tracking: Consider upgrading to tracking software that provides automated features for re- ordering and procurement. Transparent Performance: Measure and report warehouse performance metrics like inventory turnover, customer satisfaction and order processing speed to overcome warehouse inefficiencies. Stock Auditing: Frequent stock auditing processes, like daily cycle counting, reduce human error and provide more accurate, up-to-date inventory data for managing cash flow. Demand Forecasting: Some inventory management platforms include demand forecasting tools. This feature integrates with accounting and sales data to help you predict demand and schedule orders based on shifting customer preferences. Add Imagery: Add images with product descriptions in your inventory database to improve purchasing and receiving process enhance accuracy and prevent misplaced inventory. Go Paperless: Give employees the right inventory tools for the job. They need software to replace manual inventory documentation, and paperless transactions for invoices and purchase orders. Preventive Control: Implement stock control systems to manage problem inventory, such as perishable stock, fragile equipment or obsolete materials. Perform regular preventive maintenance on machinery and equipment stock in storage if required by the manufacturer. Measure Service Levels: Monitor and track supplier data, such as shipment errors, damaged or defective products and missed delivery appointments. Optimize Space: Use inventory management systems with warehouse management features to optimize storage space and inventory flow. Automate Reorders: Backordered inventory delays production and creates poor customer experiences. Use inventory management software to set automatic reorder points based on preset stock levels and current availability to avoid overselling. Safety Stock: Maintain safety stock to offset supply chain disruptions and help manage increased lead times due to shifting international competition for raw materials Classify Inventory: Create inventory classifications to manage changing trends, such as packaging initiatives to reduce plastic waste. Multi-Location Warehousing: Use multi- location warehouse management features to track and control expanding inventories. Leverage Lead Times: Take lead times into account when placing orders for high- demand stock. Track and manage your high-demand inventory using cycle counting data to set automatic reorder points and average lead time to preventing stockouts. Reduce Human Error: Use inventory control processes like blind receiving with barcodes and mobile scanners to prevent human error. Plan Demand: Use an inventory management system with advanced demand forecasting and reporting features to prioritize your top inventory. Subcontract Expertise: Consider outsourcing to an expert in inventory management. Contract in-person training and provide online support to help employees follow best practices for working with technical inventory management software features. Dashboard Collaboration: Introduce dashboards with simple interfaces that show real-time inventory data. Productivity Tools: All the information you need about your inventory can be in your pocket. Update Platforms: Upgrading to a cloud- based inventory management platform doesn’t just give all the latest features.
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