Braden Head Squeeze
Braden Head Squeeze
Braden Head Squeeze
1 2020
Squeeze Cementing Using Braden Head Squeeze Method On ‘Dsr-29’ Well Tarakan Field
PT. Medco E&P Indonesia
ABSTRACT
Squeeze cementing is an operation in which a cement slurry is pressed to a certain pressure on an oil or gas well. The
purpose of doing squeeze cementing is to block water or gas flow and oil zones, close certain zones to produce other
productive zones, repair damaged casing, and as a continuation of primary cementing work. Squeeze Cementing is done
when workover a well. Workover and well service operations in a well, is a type of activity in the oil industry aimed to
maintain wells so that they can continue to produce optimally and increase productivity back wells due to production
problems. Squeeze Cementing Project on Tarakan field, DSR-29 well serves to block perforation that is no longer
needed or open hole section at a depth of 630 - 635 m (670 MZ) so that a reservoir can be isolated and the casing can be
firm or strong against pressure. Squeeze cementing method used in the well is the Braden Head Squeeze method. In the
middle of workover process, there are problems such as existence of remaining perforating gun, and gas traps. Certain
procedure is applied so that the cementing process has been carried out successfully.
Keyword: work over, well service, squeeze cementing, braden head squeeze.
I. FIELD REVIEW
1.1. Company History
PT. Medco E&P Indonesia, the company that took over PT. Stanvac Indonesia was owned by Exxon Mobil Oil at the
end of 1995. The founder of Medco Energi was Arifin Panigoro. Whereat first the company which was founded in 1980
was a company engaged in the field of drilling, but now it has been transformed into a company engaged in the field of
energy that focuses on exploration and production of oil and gas. PT. Medco E&P Indonesia was once named PT.
Expan Nusantara. P.T Medco E&P Indonesia was first established by the Nederlands Koninklijk Petroleum
Maaschaappij (NKPM) in Indonesia in 1912 which is the oldest petroleum company in Indonesia with Indonesian legal
entity. At that time, oil and gas exploration and mining rights in Indonesia could only be granted to companies
registered in the Netherlands.
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5) Cement Viscosity
The viscosity referred here is the ability of the slurry cement itself to flow into a channel or a hole that is proportional to
other fluids to flow. Therefore, slurry cement which has a low viscosity usually contains dispersant additives in it.
2.4. Cement Classification
1) Class A
This cement can be used in cementation with surface depth (0 ft) to 6000 ft. This type of cement is not
resistant to sulfate.
2) Class B
This cement can be used in cementation with surface depth (0 ft) to 6000 ft. This type of cement is resistant
to sulfate.
3) Class C
This cement can be used in cementation with a surface depth (0 ft) to 6000 ft, is resistant to sulfates and has a
high initial strength.
4) Class D
This cement can be used in cementing with a depth of 6000-10000 ft, for temperatures and pressures of
medium to high formation, available for cement that is not resistant to sulfate.
5) Class E
This cement can be used in cementing with a depth of 10000-14000 ft, for high temperature and pressure,
available for types that are not sulfate resistant and which are resistant to high pressure.
6) Class F
This cement can be used in cementing with a depth of 10000-16000 ft, for high temperature and pressure.
7) Class G
This cement can be used in cementing with a surface depth (0 ft) to 8000 ft and is a basic cement, if desired
for other conditions an appropriate additive can be added.
8) Class H
H class cement is also a basic cement, sulfate resistant type is available for moderate levels. This cement can
be used at surface depths (0 ft) to 8000 ft.
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5) Dispersant
Dispersant works on cement slurry by separating and slowing the overall performance of cement particles in
mix water. Separation of cement particles results in good mobility so that the viscosity of the cement slurry
decreases (dilutes the cement slurry). Additives included in the dispersant include polymelamine sulfonate,
polynapthatalena sulfonate.
6) Fluid-Loss Control Agent
It is an additive that serves to prevent the loss of the liquid phase of cement into the formation, so that the
liquid content is maintained in the cement suspension. Additives included in fluid-loss control agents include
polymer, CMHEC, and latex.
7) Loss Circulation Control Agent
Lost Circulation Control Agents are additives that control the loss of a cement suspension into a weak or
fractured formation. Additives which are included in loss circulation control agents include gilsonite,
cellophane flakes, gypsum, bentonite, and nutshells.
8) Anti-Foam
To remove the foam that is the result of cement and mix water when the cement slurry mix is done. A little
concentration of anti-foam will prevent problems when mixing. The concentration range used in the use of
Anti Foam is 0.01 - 0.05 gps.
2.6. Calculation of Cementing Operation
1) Cement Slurry Capacity and Volume
The capacity or area of a room to be cemented and the annular volume must be known, the amount of annular
volume to be cemented is equal to the amount of cement slurry needed. The volume of cement slurry can be
calculated by the equation:
a. Casing Volume
b. Annulus Volume
Where:
ID = inside diameter casing, inch
OD = outside diameter casing, inch
1029.4 = conversion in units of volume, bbl
V = cement slurry volume, bbl
Depth = depth/ft
2) Yield and Amount of Cement
The number of sacks of cement can be defined as the number of sacks of cement needed in a cementing
process. The amount of cement sacks varies in each suspension, depending on the desired cement yield. The
weight of cement in one sack is generally 94 lb. So that the amount of sack of cement and cement yield can be
calculated with the following formula:
Where:
7.481 = unit conversion from gallon volume to cuft volume
3) Mixing Water
Mixing water is the amount of water needed by a mixture of cement and additives to become cement slurry.
Calculation of mixing water is determined by the equation:
4) Displacement Volume
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The displacement volume is the volume of the driving fluid needed to push the cement suspension from inside
the casing to come out into the annulus. The amount of displacement volume is the volume of the casing from
the surface to the collar. The displacement volume is determined by the equation:
Where:
C = casing capacity, bbl
H = depth, ft
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III. DISCUSSION
In DSR-29 well, Tarakan field will do squeeze cementing which is useful to close the perforation zone that is no longer
in production. Some data has been provided to carry out squeeze cementing such as the depth of the wellbore (TVD),
Reservoir Pressure, BHST, BHCT, Cement Formula, and Well Sketch.
Well Conditions:
Vertical well
Temperature
Est. 216 deg F @ 2106-m (2200MZ)
Est. 204 deg F @ 626-m (670MZ)
Reservoir pressure
Est. Reservoir Pressure: 1035-psi @ 670MZ
Est. Reservoir Pressure: 1450-psi @ 2200MZ
Brine
10.7-ppg CaCl2 brine for 670 MZ
9.3-ppg CaCl2 brine for 2200 MZ
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Time Hours
RECOMMENDED OPERATION PROCEDURES
Plan Actual
1. MIRU WO-WS Rig and equipment. Conduct safety talk prior to the 72
job. Report to Production Dept. to disconnect production line.
3. Check Well Head Pressure (SITP & SICP); bleed off pressure at LS
and SS tubing and casing if any until 0-psi or until stable to poor boy 6
separator and flare line.
4. Ensure the well is killed prior to continue to the next step (check
SITP = SICP = 0-psig). If the well still flows, recalculate and 1
increase density of killing fluid as per recalculation. If the well is
taking fluid, combat loss with LCM.
5. Install BPV on LS tubing hanger, N/D dual 11” x 5k X-tree. N’U 11”
x 5K BOP stacks (with 2-7/8” pipe ram install). Retrieve SAU BPV.
Install test plug on LS tubing hanger. Test BOP function and 6
pressure 500-psi to 1500-psi, hold for 10-minute each. Bleed off
pressure to 0-psi. Retrieve test plug.
6. POOH and L/D tubing hanger. Lower down tubing 5-jts, or until OE
tubing est. @638-m. Circulate well for 2 x BTU. 4
Note: During circulation, ensure SW in = SW out = 10.7-ppg
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9. R/U Cementing unit. Test line 200-psig and 2,000-psig. Close BOP 2
and circulate well for 1 x BTU until SW in = SW out = 10.7-ppg.
11. While WOC, POOH OE 2-7/8” tubing to surface. Note: keep well 4
full at all time.
12. Cont’ WOC while RIH 8.5” RB + 4-jts 4-3/4” DC + Junk Basket +
3-1/2” DP to 400-m.
After WOC (sample slurry cement in cup was dried), lower down
4
8.5” RB string tp tag TOC (Estimate 605-m). Raise up 1-jt and
circulate to avoid cement plug at RB string.
Note: Drift & re-Tally DP accurately
13. Close casing valve and test cement with pressure up to 400-psig,
hold for 10-mins
1
If leak, contact well site engineer
If OK, bleed off pressure and continue to next step
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17. POOH 8.5” RB string to surface. Fill up wellbore with trip tank. 12
19. R/U Cementing unit. Test line 200-psig and 2,,000-psig. Close BOP
and circulate well for 1 x BTU.
2
Note: Check density of SW, fluid in = fluid out. Do not increase
density of SW.
21. While WOC, POOH OE 2-7/8” tubing to surface. Note: Keep well 4
full at all time.
23. Close casing valve and test cement with pressure up to 400-psig, 1
hold for 10-mins
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25. Close casing valve and test cement with pressure up to 400-psig,
hold for 10-mins
1
If leak, contact well site engineer
If OK, bleed off pressure and continue to next step
In the squeeze cementing stage, the depth of 626 - 635 m changes the use of cement sacks from 40 sacks to 60 sacks. At
this stage the cement experiences a total loss which results in a squeeze cementing that must be done at the same depth
as the cement composition as follows:
35 sacks
Water = 4.1 bbl
HALAD = 10.6 kg
DAIR = 0.7 Liter
CFR = 6.6 Liters
HR = 2.7 Liter
The next stage is the Drill Out Cement (DOC) from the Top of Cement (TOC) to the bottom of cement. At this stage,
there are obstacles caused by the remaining perforation gun which causes the rock bit can’t increase the depth of
drilling. The solution is to provoke the remaining perforation gun with the first way is to circulate it with brine and to
the DP series, junk basket is added. The second way is to lure it with a magnet tool that is stretched using a sand line
until the remaining perforation gun is used up.
After all the remaining perforation gun is raised to the surface, the Drill Out Cement is resumed. When they want to
penetrate the bottom of cement, there is an increase of water in the storage tank. This is an indication that there is
pressure under the cement layer caused by trapped gas (Gas Trap). The next step is to set the BOP and prepare a brine
with a density of 8.6 ppg to be circulated. Then drilling continues until there is a break in the cement which causes the
gas to rise to the surface through the annulus and directly into the flare.
Drilling continues until it reaches the Top of Liner (TOL). After drilling reaches the Top of Liner (TOL), raise the drill
string. After a series of drilling pipes are lifted to the surface, install the 9-5 / 8 in scrapper tool which is useful for
cleaning casing IDs that may still be contaminated by residual squeeze cementing. Then run again the series of drilling
pipes by circulating 8.7 ppg brine to the Top of Liner (TOL). After that, lift the drilling pipe series again and replace the
scrapper tool with a size of 7 in, then run again the drilling pipe circuit by circulating the brine to a depth of 2110 m.
After the maintenance process is complete, lift the drilling pipe series. Then running GR-CNL logging from a depth of
2164 m to 600 m.
The next stage is the cementing plug at a depth of 2106 - 2107 m with cement composition as in stage No. 20, the
difference is that the use of sack cement increases to 40 sacks from 30 sacks and does not need to be squashed to find
the final pressure. The cement column will be at intervals of 2050 - 2115 m. The last stage is a cementing plug at a
depth of 1059 - 1100 m with the following cement composition:
50 sacks
Water = 5.7 bbl
HALAD = 32.0 kg
DAIR = 0.9 Liter
CFR = 47.3 Liters
HR = 3.8 Liter
Then pump 10.37 bbl cement slurry, followed by 1 bbl freshwater as a spacer and 18.7 bbl saltwater. After that, do a
reverse circulate until the pumped fluid returns to the surface with a clean state followed by Waiting on Cement
(WOC). The cement column will be at a depth of 1059 - 1100 m.
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IV. CONCLUSION
1. Squeeze cementing is the process of applying hydraulic pressure to force cement slurry into the formation or
against a porous zone.
2. There is a significant difference in yield due to problems with the cement and additives used such as in storage
(warehouses) and when the cement & additives expire.
3. At the squeeze cementing stage, the depth is 626 - 635 m, the cement experiences a total loss which results in
having to do another squeeze cementing.
4. At the Drill Out Cement (DOC) stage there is an obstacle caused by the remaining perforation gun. The solution is
to provoke the remaining perforation gun by circulating it with brine and in the DP circuit, an additional junk
basket or magnet tool is used using a sand line.
5. When penetrating the bottom of cement there is an increase of water in the storage tank. This is an indication that
there is pressure under the cement layer caused by trapped gas (Gas Trap).
6. Scrapper tool works to clean the casing ID which is still contaminated by the remaining squeeze cementing.
7. At the cementing plug stage, there is no need to hesitate squeeze the cement to find the final pressure.
REFERENCES
Nelson, Erik B. 1990 “Well Cementing”. Saint-Etienne, France.
Rubiandini, Rudi. 2005 “Teknik Pemboran Dan Praktikum”. ITB: Indonesia.
Suman, George O. 1977 “World Oil’s Cementing Hand Book”. World Oil: Huston, Texas.
_____. 1995 “Drilling Engineering Workbook”. Baker Huges: Huston, Texas.
Program Kerja Sumur DSR-29.
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