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0% found this document useful (0 votes)
43 views

SM 3

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 257

MBFM DIAGNOSTIC MANUAL

MAN-00160

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RELEASED BY –

TECHNICAL PUBLICATION CELL


MAHINDRA & MAHINDRA LTD.

www.teknetmahindra.com Rev1 – OCTOBER 2011

ALL INFORMATION CONTAINED IN THIS MANUAL IS MOST UP-TO-DATE AT THE TIME OF PUBLICATION.
HOWEVER, SPECIFICATIONS AND PROCEDURES ARE SUBJECT TO CHANGE WITHOUT NOTICE. THIS
MANUAL IS STRICTLY MEANT FOR RESTRICTED INTERNAL CIRCULATION WITHIN M&M AUTHORIZED
DEALER SERVICE CENTERS.

© 2011 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in
part, without the written permission of Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONTENTS

HOW TO USE THIS MANUAL 2

OVER VIEW OF THE VEHICLE COMMUNICATION NETWORK 3

MBFM OVERVIEW 4

WARRANTY & OTHER INFORMATION 12

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RECOMMENDED TROUBLE SHOOTING PROCESS 13

MBFM PIN DETAILS 14

MBFM CAN SIGNALS 24

MBFM FLASHING 25

TPMS OVERVIEW 28

INDEX OF DTC CODES 34

DTC BASED TROUBLESHOOTING 37

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

1
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

HOW TO USE THIS MANUAL

If the DTC code is known, then go to the Index of DTC code, and click on the group under which the
DTC appears. The codes/groups are hyperlinked to the respective trouble shooting chart/pages.

The following is the structure of the MBFM Diagnostic Manual –

 DTC and its description


 Component location in the vehicle
 Normal operation of the system
 DTC detecting conditions
 Probable causes
 Lamp status

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 DTC reaction on vehicle
 Healing Condition
 Connector layout
 Circuit Schematic
 Connector views and information
 Diagnostic tree

Always use the diagnostic manual along with the vehicle’s wiring manual (MAN-00149).

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

2
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

OVER VIEW OF THE VEHICLE COMMUNICATION NETWORK

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

3
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM OVERVIEW

The following are the list of features of Mahindra Body Function Module (MBFM)

CENTRAL DOOR LOCKING

TAIL GATE RELEASE

REMOTE KEY LESS ENTRY

ANTI THEFT ALARM

STARTER RELAY CONTROL

FRONT WIPER

FRONT WASHER

REAR WIPER

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REAR WASHER

AUTOMATIC WIPER

HEAD LAMP CONTROL

AUTOMATIC HEADLAMP

FRONT FOG LAMP

REAR FOG LAMP

FOLLOW ME HOME

LEAD ME TO VEHICLE

ENTRY ASSIST LAMP

TURN LAMPS

HAZARD

BRAKE LAMP

ROOF LAMP CONTROL

AMBIENCE LIGHT CONTROL

CAMPING LIGHT

GLOBAL INTENSITY CONTROL

PUDDLE AND DOOR AJAR LAMP

GLOVE BOX LAMP

REAR DEFOGGER
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

4
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

POWER WINDOW

POWER MIRROR ADJUSTMENT

POWER FOLD/UNFOLD (Only in W8)

FUEL LID CONTROL

IMMOBILISER

TPMS

BATTERY SAVER

DESCRIPTION OF THE FEATURES

CENTRAL DOOR LOCKING

 Turning the key in the driver door to lock position or On pressing the Master actuator in the driver

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door to lock position all the doors will get locked.
 Turning the key in the driver door to unlock position or On pressing the Master actuator in the driver
door to unlock position ,all the doors (except Tail gate) will get unlocked.
 Door will get locked automatically when the vehicle speed reaches 20 kmph. If any door is open after
locked and vehicle speed goes below 5kmph, then auto lock will happen again after crossing 20kmph
 Doors will get automatically unlocked when the key is removed from the key cylinder.
 With the key inside the key cylinder and vehicle is locked by pressing master actuator, if any door is
open then the doors will get lock and unlock automatically. This will repeat for 2 times after that all
the remaining doors will get locked and the opened door will be slam locked.
 Door lock and unlock operation is limited to 16 times for the period of 20sec.

TAIL GATE RELEASE

 Tail gate will get release on pressing tail gate switch ,within 45sec after RKE tail gate release pressed
(If vehicle is locked)
 Tail gate get released when the Tail gate switch pressed when the vehicle is unlocked condition and
the vehicle speed is less than 5kmph.
 Tail gate release operation is limited to 16 times for the period of 20 sec.

REMOTE KEY LESS ENTRY

 Close all the doors and lock by pressing the lock button in the RKE with the key removed from key
cylinder. On locking if all the doors are closed, flasher will flash once. When all the doors are not
closed properly (even if anyone door is open), both flasher and siren chirps for 5 times.

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

5
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

 Unlock all the doors by pressing the unlock button in the RKE pressed. On unlocking, flasher will
flash twice. If theft attempted during lock period , both flasher and siren will chirp 4 times
 Unlock the tail gate alone by pressing the Tail gate release switch in the RKE. On unlocking the Tail
gate, flasher will flash 4 times.
 For search /panic operation , press the unlock button continuously for more than 3 seconds , both
the flasher and siren will work continuously. Pressing the unlock button again will come out of the
search /panic operation

 Press the lock button continuously for more than 3 second to change the status of mute/unmute

ANTI THEFT ALARM

 MBFM Anti theft alarm system will trigger the siren and flasher whenever the vehicle is in ARM
state and the vehicle security has been violated.

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 Vehicle will enter into Arm state whenever the vehicle is locked through the RKE and all doors are
locked properly. Vehicle Arm state will be indicated by flashing the security LED in the cluster.
 Vehicle will come out from Arm state to disarm when the vehicle is unlocked through the RKE.
 Vehicle will start alarm, whenever vehicle is in ARM state and unlocked through the mechanical key
or through the duplicate key or whenever ignition is ON without unlocking through RKE.
 Vehicle alarm can be stopped by pressing the unlock button in the correct RKE.
Note: Vehicle will come out from ARM state if the vehicle is unlocked through mechanical key and
the correct key inserted into the key slot and ignition is turned ON.
Theft alarm period -
Pre alarm for 10seconds and continuous alarm for 35 seconds

STARTER RELAY CONTROL

 Starter relay will be engaged whenever the key position in crank and the correct key is used
 Starter relay will also engaged whenever the key in ignition position and Start stop switch in active
condition , start request provided by Engine management system and gear in neutral and clutch 90%
pressed

FRONT WIPER

 Front wiper will be activated in Low speed when the combination switch is in wiper Low position
 Front wiper will be activated in High speed when the combination switch is wiper High position
 Front wiper will be activated in low speed with the delay based on the wiper sensitivity switch
position when the Combination switch is wiper INT position

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

6
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

FRONT WASHER

 Whenever the front washer switch is activated the washer will be ON along wiper in Low speed for

3 times and provide one drip wipe after a delay.


 After wash wipe the wiper will be activated according to the wiper switch position.
 Front washer can be continuously ON for only 10 seconds

REAR WIPER

 Rear wiper will be activated whenever the rear wiper switch is activated or whenever the front
wiper is ON and the vehicle gear is engaged in Reverse.

REAR WASHER

 Whenever the rear washer switch is activated, Rear washer motor will be ON along with the rear
wiper wiping for 3 times.

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 After wash wipe the wiper will be activated according to the switch position.
 Rear washer can be continuously ON for only 10 seconds

AUTOMATIC WIPER

 When Auto wipe switch is activated, the wiper will provide one wipe to indicate the entry into the
Auto mode.
 Whenever the Auto Wipe switch is activated, wipe will get automatically activated when the sensor
senses the rain. The wiper speed depends on the Rain intensity and sensitivity switch position
selected.
 When Auto wipe is activated and combination switch position is kept in Low / High, Auto wipe
function will be overridden by the low and high speed function.
 When the wiper switch is INT mode along with Auto mode, the wiper will work according to Auto
mode only
 Auto wipe switch needs to be reactivated if ignition is turned OFF and ON (for every ignition cycle).

HEAD LAMP CONTROL

 Parking lamps will be switched ON whenever the Head lamp switch is put in Park position
irrespective of the key position.
 Head lamp low beam along with position lamps will be switched ON whenever the Head lamp
switch position in Low & key in the Ignition ON position.
 Head lamp High beam along with low beam and positions lamps will be switched ON whenever the
Head lamp switch position in High and key in the Ignition ON position.

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

7
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

 Head lamp high beam will be switched ON whenever the Head lamp switch position in Flash and
key in Ignition ON position.

AUTOMATIC HEADLAMP

 Headlamps Low beam and position lamps will turn ON whenever the Head lamp switch is in AUTO
position and Key in ignition ON position and external light intensity in-front of vehicle decreased and
goes OFF automatically whenever the light intensity in-front of vehicle increased.

FRONT FOG LAMP

 Front fog lamp will be ON only when the Front fog lamp switch is turned once and when Position
lamps are ON and Key in Ignition ON position.
 Front fog lamp will go OFF when either the front fog lamp switch is turned again or Position lamp is
turned OFF or ignition turned OFF

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REAR FOG LAMP

 Rear Fog lamp will be ON only when the Rear fog lamp switch is turned once to ON when the key in
the ignition position and the Front fog lamp ON.
 Rear Fog lamp will turned OFF when either the rear fog switch is turned again or Position lamp
turned OFF or ignition turned OFF

FOLLOW ME HOME

 Follow-me home feature is controlled by MBFM that allows switching ON the headlamp (low beam)
as a convenience feature, based on the below parameters
 For follow me home function to be activated, parking lamps should be ON in the driving cycle. After
stopping the vehicle, turn the parking lamps to OFF and turn the ignition from ON to within 10 secs
and open the driver door within 20 seconds from ignition transition from ON to OFF
 Follow me will also be active if the head lamp switch is in Auto position and head lamp is ON in the
previous ignition cycle
 Headlamp in low beam will come ON for 20sec for guide to the home.
 RKE Lock button can be used for switching Head lamp low beam ON or OFF and vice versa. This will
applicable only for 2min from initial start time.

LEAD ME TO VEHICLE

 Head lamp low beam will be switched ON for 20sec whenever the unlock button in the RKE is
pressed, Ignition in OFF and external light intensity is low. Lights will go OFF whenever any of the
doors opened or lock command received through the RKE. The 20sec time can be extended up to
2 minutes by pressing unlock button of the RKE again.
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

8
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

ENTRY ASSIST LAMP

 ORVM lamps will be switched ON whenever the head lamp low beam is ON due to follow me or lead
me to vehicle function the RKE.

TURN LAMPS

 Left turn flasher will be flash whenever the combinational switch is turned to left turn position and
key position in Ignition. The left turn flasher will flash in double the frequency if any of the left turn
bulbs are blown/short circuit/open.
 Right turn flasher will be flash whenever the combinational switch is turned to Right turn position
and key position in Ignition. The right turn flasher will flash in double the frequency if any of the left
turn bulbs are blown/short circuit/open.
HAZARD
 Both the left and right turn flashers will blink if the Hazard switch is turned ON and OFF if the same

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switch is pressed again. The lamps will blink in double rate if any of the bulbs are blown/short
circuit/open.
 Hazard lamp will come ON, when vehicle speed is Zero and the bonnet is opened. To turn OFF press
the hazard switch twice.
BRAKE LAMP

 Break lamp will come ON when the brake pedal pressed during the Ignition ON condition. Break
lamp should go OFF if brake pedal released.
 Break lamp will come ON whenever the ESP intervention is there (Available only in the ESP variants)

ROOF LAMP CONTROL

 Roof lamps will come ON automatically whenever the Roof lamp switch position in Auto and the
following condition occurs
Any of the doors open and goes OFF with dimming effect when all the doors are closed Key position
changed from Ignition key is removed
 Door unlocked through RKE
 Lamps will goes OFF when the Lock button of RKE pressed or locked through mechanical key or
Whenever the battery saver time expires or when vehicle speed crosses 10kmph.

AMBIENCE LIGHT CONTROL

 Ambience light control will drive the Map pocket lamp, door handle lamp, Floor lamp etc.
 Ambience lights will get switched ON (with the illumination as per Global intensity switch) whenever
the Ambience Light switch is switched ON with ignition ON

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

9
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

 Ambience lights will also get switched ON (with maximum illumination ) whenever any door opened
or RKE unlock if the ambient light switch is turned ON in the previous ignition cycle
 Ambience lamp will get switched OFF with the theatre dimming when all doors are closed and
locked through mechanical key or RKE
 Ambience lamp will also get switched OFF with the theatre dimming when Ambience light switch is
turned OFF
 Ambience lamp will also get switched OFF with the theatre dimming due to battery saver

CAMPING LIGHT

 The lamp in the tail gate door will come ON when Camping light switched is turned ON, Tail gate
door opened and the vehicle speed Zero and the lamp will goes OFF when the camping light switch is
turned OFF.
 If camping light ON for more than default time, then the camping Light will be switched OFF to save

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the battery. To switch ON again the door needs to be closed and opened again.

GLOBAL INTENSITY CONTROL

 During Ignition ON and park lamp ON, illumination of backlight in the all the switches will be
changed according to the illumination level selected in the global intensity switch. Intensity variation
will be in-line with the other display devices like infotainment and Cluster.

PUDDLE AND DOOR AJAR LAMP

 When any of the left door open both the front and rear left doors puddle lamp and door ajar lamp
will come ON automatically and goes OFF once both the left doors get closed or after some default
time to save the battery
 When any of the right door opens both the front and rear right doors puddle lamp and door ajar
lamp will come ON automatically and goes OFF once both the left doors get closed or after some
default time to save the battery.

GLOVE BOX LAMP

 When the glove box opened the lamp inside the glove box will come ON and goes OFF when the
glove box is closed. If the glove box is opened for more than 2 minutes without any action on the
doors and the vehicle is locked, the lamp will be switched OFF automatically to save the battery.

REAR DEFOGGER

 Rear defogger will start heating the rear window whenever defogger switch is pressed and Ignition
ON and turned OFF if the switch is pressed again or the time elapsed. Time of heating is depending
on the ambient temperature outside.
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

10
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

 The Defogger On time for the first time in that ignition cycle
15 minutes at -20deg ambient
7.5minutes at 70deg ambient
 The Defogger On time for the second time in that ignition cycle
7.5 minutes at -20deg ambient
4 minutes at 70deg ambient

POWER WINDOW

 With Ignition ON and whenever the power window switch is pressed up , that particular window will
go up and if pressed down the window will go down. Whenever the child lock is pressed, the
individual door power window switch will not get operated.
POWER MIRROR ADJUSTMENT
 With Ignition ON the Outside Rear View mirror (ORVM) can be adjusted through the switch by

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pressing the up/down/left/right buttons and the left & Right mirrors can be adjusted individually by
selecting the left / right ORVM through the selection switch. Only one movement will be allowed at a
time. Eg. If UP and LEFT pressed at same time either one of the movement will be allowed.

POWER MIRROR FOLD/UNFOLD (only in W4)

 With Ignition ON the Outside Rear View mirror (ORVM) can be folded or unfolded by pressing the
fold/unfold switch.
 If the key inserted and on pressing the fold/unfold button system will always unfold the ORVM.
 Power mirror will also fold if the RKE lock request is made first time in that ignition cycle

FUEL LID CONTROL

 Fuel lid will be released whenever the fuel lid switch is pressed when the vehicle speed less than 5
kmph. To avoid the playing with the switch number of operation of is limited to 8 times for the
period of 20sec.

IMMOBILISER

 The vehicle will get immobilized whenever the user try to start or Switch ON the ignition with the
wrong key (with the duplicate mechanical key) and the vehicle will not be started till having the
correct key.

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

11
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

TPMS

 Tire pressure monitoring system will monitor all the tire pressure and indicate the each tire pressure
and temperature in the infotainment system. The system will alert when the tire pressure reduces or
increases the threshold. The system will also alert when the tire temperature reaches above the
threshold value.

BATTERY SAVER

 Battery saver is the function which will turn OFF the interior lamp loads whenever the lamps left ON
for long time unknowingly. All the interior lamps will be controlled by the Battery saver and it will
turn OFF the lamps after 5 minutes once the key is removed

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WARRANTY & OTHER INFORMATION

All failures/complaints encountered on MBFM and other system components should be reported through
Service Complaint Report (SCR).Replacement of any of the MBFM and other system components requires
approval of the TEKline. Ensure that a TAR is raised# in the TEKnet website for approval, attaching the SCR.
While raising a warranty claim, the TAR no should be quoted on the warranty claim.

# Only a trained and certified CoTEK can raise a TAR (in TEKnet website)

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

12
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

RECOMMENDED TROUBLE SHOOTING PROCESS

Customer complaint Record/Understand Customer Verbatim

 What happened?
 When it happened?
 What was the event before that?
 Does it happen all the time?
 Does it happen only in some condition?

Search for Published quick solution in TEKnet.

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Follow DTC based diagnosis

Contact TEKliner with TAR

(Technical Assistance Request)

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

13
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM PIN DETAILS

MBFM
Connector
Pin no Function Connected To Pin no
Power window -driver panel front left Power window -driver panel
J1-01 switch signal switch 3

Power window -driver panel front Power window -driver panel


J1-02 right switch signal switch 12

J1-03 Glove box switch signal Glove box switch

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J1-04 Left turn lamp switch signal Combination switch 23

J1-05 Seat belt - driver signal Seat belt - driver 1

J1-06 Master actuator switch unlock signal Master actuator unlock 5

J1-07 Ambience light input Ambience light switch 4

J1-08 Co driver power window down Co driver power window switch 8

J1-09 Co driver power window up Co driver power window switch 6

J1-11 Tail gate door switch status Tail gate door switch

J1-12 Front wiper high switch signal Combination switch 8

J1-13 Front wiper int switch signal Combination switch 6

J1-14 Entry assist lamp signal Entry assist lamp 8

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

14
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM
Connector
Pin no Function Connected To Pin no

J1-15 Ambience light PWM Ambience lamps

J1-16 Camping light/roof lamp signal Camping light /roof lamp switch 1

J1-17 Siren signal Siren 2

J1-19 Security LED signal Instrument cluster 6

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Power window switch -driver
J1-20 Power window -driver panel rear left panel 6

J1-22 Right turn lamp signal Combination switch 22

J1-24 Rear right power window up signal Rear right power window switch 6

J1-26 Tail gate release switch signal Tail gate release switch 1

J1-29 Front wiper low switch signal Combination switch 7

J1-31 Front washer switch signal Combination switch 9

J1-33 Rear wiper switch signal Combination switch 2

Master actuator(key lock) switch


J1-35 signal Master actuator(key lock) switch 6

Power window -driver panel rear Power window switch -driver


J1-37 right switch signal panel 9

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

15
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM
Connector
Pin no Function Connected To Pin no

Mirror adjustment driver/co driver Mirror adjustment driver/co


J1-38 selection signal driver switch 4

J1-40 Global intensity control input Global intensity control switch 2

J1-42 Rear left door switch status Rear left door switch

J1-44 Hood status Hood status switch

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J1-47 Glove box lamp signal Glove box lamp 2

J1-51 Front wiper speed signal Front wiper speed relay 86

J1-53 Starter relay control Starter relay 86

J1-54 Rear fog lamp signal Rear fog relay 86

J1-55 Can Low DLC connector 14

J1-56 Can High DLC connector 6

J1-57 Wiper sensitivity (int/auto) signal Combination switch 5

J1-59 Co-driver door switch status Co-driver door switch

J1-60 Mirror right/left adjustment Mirror right/left switch 5

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

16
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM
Connector
Pin no Function Connected To Pin no

J1-61 Mirror up/down adjustment Mirror up/down switch 2

J1-62 Mirror fold signal Mirror fold relay 86

J1-63 Ajar/puddle lamp LH signal Ajar/puddle lamp LH

J1-64 Ajar/puddle lamp RH signal Ajar/puddle lamp RH

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J1-66 Static bending relay signal Static bending relay 86

J1-67 Mirror unfold signal Mirror unfold relay 86

J1-68 Front wiper power signal Front wiper power relay 85

J1-69 Start stop led signal Start stop led 2

J1-70 Front fog lamp signal Front fog relay 1

J1-71 Head lamp low beam signal Low beam relay 1

J1-72 Rear wiper signal Rear wiper relay 86

J2-01 Rear washer switch signal Combination switch 3

J2-02 Headlamp-low signal Combination switch 19

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

17
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM
Connector
Pin no Function Connected To Pin no

J2-04 Ambient temperature sensor input Ambient temperature sensor 1

J2-05 Rear right door switch status Rear right door switch

J2-06 Driver door switch status Driver door switch

J2-07 Headlamp-high signal Combination switch 20

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J2-09 Acc input Ignition switch ACC

J2-10 Key in Key reminder switch K2

J2-11 Ignition input Ignition switch IG1

J2-12 Hand brake switch signal Hand brake switch

J2-14 Accessory relay signal Accessory relay 86

J2-15 Rear washer signal Rear washer relay 86

J2-16 Head lamp high beam signal High beam relay 86

Right side mirror Right side mirror down/right


J2-17 down/right(common) signal actuator 6

Left side mirror


J2-17 Left side mirror up/right(common) up/right(common) actuator 6

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

18
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM
Connector
Pin no Function Connected To Pin no

J2-19 Hazard signal Hazard (switch) 9

J2-20 Rear right power window down Rear right power window switch 8

J2-26 Rear left power window up Rear left power window switch 6

J2-29 Crank signal Ignition switch ST

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J2-31 Brake fluid level indication Brake fluid level indicator switch 1

J2-33 Rear defogger signal Rear defogger relay 86

J2-35 Right side mirror up Right side mirror actuator 7

J2-36 Left side mirror left Left side mirror actuator 7

J2-37 Immobiliser LIN bus Transponder ring 3

J2-38 Front wiper park signal Front wiper park switch 4

J2-40 Rear left power window down Rear left power window switch 8

J2-42 Auto wiper signal Combination switch 4

J2-44 Power window child lock signal Power window child lock switch 2

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

19
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM
Connector
Pin no Function Connected To Pin no

J2-47 Front fog lamp switch signal Combination switch 18

J2-51 Front washer signal Front washer relay 86

J2-53 Right side mirror left Right side mirror actuator 5

J2-54 Left side mirror down Left side mirror actuator 5

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J2-55 RLS sensor signal RLS sensor 2

J2-59 Brake pad wear switch RH/LH signal Brake pad wear switch RH/LH 2

J2-64 Headlamp-lamp signal Combination switch 15

J2-65 Rear fog lamp switch signal Combination switch 17

J2-66 Headlamp-auto switch signal Combination switch 16

J2-67 Rear defogger switch signal Rear defogger switch 21

J2-68 Start stop activation signal Start stop activation switch 11

J2-69 Mirror fold/unfold switch signal Mirror fold/unfold switch 5

J2-70 Headlamp-park signal Combination switch 14

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

20
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM
Connector
Pin no Function Connected To Pin no

J2-72 RF data signal RF antenna

J3-01 Front left window battery Battery positive

Power window front left window Co-driver power window


J3-02 down actuator 2

J3-03 Power window front right window up Driver power window actuator 1

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J3-04 Front right window battery Battery positive

Power window front right window


J3-05 down Driver power window actuator 2

J3-06 All door lock Door lock actuators

J3-07 Battery 3 Battery positive

J3-08 All door unlock Door lock actuators

Co-driver power window


J3-09 Power window front left window up actuator 1

J3-10 Position lamp signal Position lamps 1

J3-11 Global intensity control PWM All back lights

J3-12 Ground 2 Ground g9

J3-13 Battery 1 Battery positive

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

21
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM
Connector
Pin no Function Connected To Pin no

J3-14 Right turn lamp signal Right turn lamps

J3-15 Ground 3 Ground G9

J4-01 Tailgate unlock signal Tailgate actuator 4

J4-03 Ground 1 Ground G9

cardiagn.com
J4-04 Power window rear right window up Rear power window motor 1

J4-05 Rear right window battery Battery positive

Power window rear right window


J4-06 down Rear power window motor 2

J4-07 Power window rear left window up Rear power window motor 1

J4-08 Rear left window battery Battery positive

J4-10 Brake lamp signal Brake lamps

J4-11 Ground 4 Ground G9

J4-12 Analog return Analog ground

J4-13 Battery 2 battery positive

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

22
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM
Connector
Pin no Function Connected To Pin no

J4-14 Fuel lid actuator signal Fuel lid actuator 2

J4-15 Left turn lamp signal Left turn lamp

Power window rear left window


J4-16 down Rear power window actuator 2

ABBREVIATIONS

cardiagn.com
EMS Engine Management System
ABS Antilock Braking System
ESP Electronic Stability Program
MBFM Mahindra Body Function Module
IC Instrument Cluster
SRS Supplementary Restraint System
IS Infotainment System
SAS Steering Angle Sensor
HVAC Heating Ventilation and Air Conditioning
SC Sensor Cluster
RPAS Reverse Park Assist System
ITM Interactive Torque Management
ECU Electronic Control Unit
EHCU Electronic Hydraulic Control Unit
R Receiver
T Transmitter
HDC Hill Descent Control
HHC Hill Hold Control
WSS Wheel Speed Sensor
EBD Electronic Brake Distribution
FL Front Left
FR Front Right

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

23
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

RR Rear Right

RL Rear Left

TPMS Tyre Pressure Monitoring System

MBFM CAN SIGNALS

Signals Received by MBFM


Sl no Signal Name Transmitter
1 Engine Speed EMS
2 Current Gear EMS
3 Brake pedal status EMS
4 Vehicle speed signal EMS, ESP /ABS
5 Clutch Status EMS

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6 ESS Start request EMS
7 Brake light switch ON/OFF ESP
8 Odometer Reading IC
9 Absolute Steering angle SAS
10 Door unlock command SRS

Signals Transmitted by MBFM


Sl no Signal Name Reciever
1 Front Fog Lamp status IC
2 Rear Fog Lamp status IC
3 Parking Brake status IC,ITM,ESP,RPAS
4 Park Lamp switch status IC,IS,HVAC
5 Brake Fluid Level status IC,IS,HVAC
6 Engine OFF time ESP,ITM
7 ESS switch status EMS
8 Door status IC,IS
9 Brake pad wear status IC,IS
10 High Beam status IC
11 Driver Seat belt status IC
12 Passenger seat belt status IC
13 Ambient temperature EMS,ESP,ITM,HVAC,IS,RPAS
14 Illumination Level IS,IC,HVAC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

24
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

MBFM FLASHING

MBFM is preflashed , and the VIN number is automatically written in MBFM during Immobiliser

Programming done thru dealer security tool.(Refer XUV500 Immobiliser Diagnostic manual for

Immobiliser Programming).

If a new MBFM is fitted in the vehicle follow the below steps in sequence

A . Carry out "Immobiliser Programming " using dealer security tool

B. Write "VARIANT CODING" using field flashing tool

To write VARIANT CODING follow the below sequence

cardiagn.com
1. Connect using the “Python 1BConfig0404"

2. Click the "XUV500 field flashing tool” icon present on the desktop

The following window appears

3. Click on “Connect”. The following window appears

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

25
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com
4. Click on "READ VIN NUMBER". The following window appears

5. Click on "READ MODEL NUMBER" .The following window appears

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

26
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com
6. Click the drop down. The following window appears.

7. Select "MBFM” from the drop down list. The following window appears

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

27
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com
8. Click on "WRITE VARIANT CODING” to write the variant code .

TPMS OVERVIEW

TPMS provides the pressure and temperature information of the tires to the user thru infotainment.
Individual tires are fitted with TPMS sensors which communicates thru RF to the receiver built inside the
MBFM

TPMS warning indicator will blink for 75 sec onds and remain ON in the instrument cluster, if any of the
below mentioned condition occurs in the tires

 Sensor signal missing


 Sensor faulty

For Example: FL tyre sensor faulty, the infotainment will display the following

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

28
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

TPMS warning indicator will illuminate in the instrument cluster, if any of the below mentioned errors
occur in the tires

 Low pressure (<24 psi)


 High pressure (> 48 psi)

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 Air leakage (> 3psi/sec)
 High temperature (>98 Deg C)

During the above alerts infotainment will be displayed as below

For Example - FR low pressure

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

29
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

TPMS LEARNING

1. Press and hold the TPMS switch in the cluster and Turn ON ignition

Infotainment will be displayed as below and TPMS warning lamp in the cluster will start blinking

cardiagn.com
2. Start removing air from FL tyre, once the tyre get learned, siren and flasher will alert once and the
screen in the infotainment will be as below

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

30
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

3. Start removing air from FR tyre , once the tyre get learned siren and flasher will alert once and the

cardiagn.com
screen in the infotainment will be as below

4. Start removing air from RR tyre, once the tyre get learned siren and flasher will alert once and the
screen in the infotainment will be changed as below

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

31
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

5. Start removing air from RL tyre, once the tyre get learned siren and flasher will alert once and the
screen in the infotainment will be as below

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6.Start removing air from spare tyre, once the tyre get learned siren and flasher will alert 3 times to
indicate all the tires were learned and the screen in the infotainment will as below to indicate all tires
were learnt successfully.

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

32
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

If there were any problem in learning, system will alert through siren and flasher 5 times to indicate the

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tire learning is not completed.

INTERMITTENT PROBLEMS

Check the following for intermittent problems

 Poor mating of the connector halves/damage of connector locking


 Terminals not fully seated in the connector body
 Damage of harness and terminals
 Connector pin separation from wire
 Corrosion on pin contact points

CAUTION

Never insert the multimeter probes directly into the relay seatings on the BEC (Engine
compartment fuse box). This may enlarge the relay seatings inside the BEC assembly which will
result in intermittent problems

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

33
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

INDEX OF DTC CODES

PAGE
DTC DESCRIPTION
NO
B1001 Acc Relay output open 37
B1002 Acc Relay output Short to battery 42
B1003 Starter Relay output open/STG 46
B1004 Starter Relay output short to battery 50
B1005 Low Beam Relay output open 53
B1006 Low Beam Relay output short to battery 57
B1007 High Beam Relay output open 60
B1008 High Beam Relay output short to battery 63
B1009 Rear Defog output open 66
B1010 Rear Defog output short to battery 70
B1011 Front wiper Battery output open 73

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B1012 Front wiper Battery output short to battery 77
B1013 Rear wiper relay output open /STG 80
B1014 Rear wiper Relay output short to battery 84
B1015 Rear washer relay output open 87
B1016 Rear washer Relay output short to battery 91
B1017 Front Fog lamp relay output open /STG 94
B1018 Front Fog lamp relay output short to battery 98
B1019 Rear Fog lamp relay output open/STG 101
B1020 Rear Fog lamp relay output short to battery 105
B1021 Front wiper speed relay open 108
B1022 Front wiper speed relay output short to battery 112
B1023 Front washer relay output open 115
B1024 Front washer Relay output short to battery 118
B1027 Glove box LED output STG/Open 121
B1028 Glow box LED output short to battery 125
B1029 Static bending lamp relay open/STG 128
B1030 Static bending lamp relay output short to battery 131
B1054 RLS light sensor failure 134
B1055 RLS rain sensor failure 135
B1049 RLS missing 136
B1057 Tail gate release switch short to ground 140
B1058 Fuel lid release switch short to ground 143
B1059 Auto rain switch short to battery
146
B1060 Start stop activation switch short to battery
B1061 Rear Defogger switch short to ground
B1062 Mirror fold /unfold switch short to ground
147
B1063 Front Fog switch short to battery

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

34
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

PAGE
DTC DESCRIPTION
NO
B1064 Ambience light switch short to ground 147
B1065 Rear Fog switch short to battery
B1066 Security LED output short to ground 148
B0067 Roof lamp short to battery/open load
B1068 Roof lamp short to ground/over load
B1069 Brake light short to battery/open
B1070 Brake light short to ground 149
B1071 Position lamp short to battery/open
B1072 Position lamp short to ground
B1073 Right turn light short to battery/open
B1074 Right turn light short to ground
150
B1075 Right turn light bulb outage (one 21W outage)

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B1076 Left turn light short to battery/open
B1077 Left turn light short to ground
B1078 Left turn light bulb outage (one 21W outage) 151
B1081 Tail Gate Actuator short to battery/open
B1082 Tail Gate Actuator short to ground
B1083 Mirror fold short to battery
B1084 Mirror fold short to ground/open 152
B1085 Mirror unfold short to battery/open
B1086 Mirror unfold short to ground
B1087 Backlights short to battery/op 153
B1088 Backlights short to ground
B1089 Entry Assist Lamp short to battery/open
B1090 Entry Assist Lamp short to ground
B1091 Ambience Light short to battery/open
B1092 Ambience Light short to ground 154
B1079 Fuel Lid Actuator short to battery/open 155
B1080 Fuel Lid Actuator short to ground 159
B1128 TPMS Spare Tyre Leakage pressure 162
B1129 FL Missing Sensor Signal Fault 164
B1130 FR Missing Sensor Signal Fault 167
B1131 RR Missing Sensor Signal Fault 170
B1132 RL Missing Sensor Signal Fault 173
B1133 FL Sensor Low Battery/transmit fault 176
B1134 FR Sensor Low Battery/transmit fault 178
B1135 RR Sensor Low Battery/transmit fault 180
B1136 RL Sensor Low Battery/transmit fault 182

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

35
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

PAGE
DTC DESCRIPTION
NO
B1137 TPMS Sensors Not Learnt 184
B1138 TPMS Front left Very Low pressure 186
B1139 TPMS Front Right Very Low pressure 188
B1140 TPMS Rear left Very Low pressure 190
B1141 TPMS Rear right Very Low pressure 192
B1142 TPMS Spare Tyre Very Low pressure
194
B1143 TPMS Spare Tyre Low pressure
B1144 TPMS Spare Tyre High pressure 196
B1145 FL Tire Low Pressure 198
B1146 FR Tire Low Pressure 200
B1147 RR Tire Low Pressure 202
B1148 RL Tire Low Pressure 204
B1149 FL Tire High Pressure 206
B1150 FR Tire High Pressure 208

cardiagn.com
B1151 RR Tire High Pressure 210
B1152 RL Tire High Pressure 212
B1153 FL Tire High Temperature 214
B1154 FR Tire High Temperature 216
B1155 RR Tire High Temperature 218
B1156 RL Tire High Temperature 220
B1157 TPMS Front left pressure Leakage Alert 222
B1158 TPMS Front Right pressure Leakage Alert 224
B1159 TPMS Rear left pressure Leakage Alert 226
B1160 TPMS Rear right pressure Leakage Alert 228
B1169 Ignition switch fault 1 230
B1170 Ignition switch fault 2 234
B1171 Ignition switch fault 3 238
B1172 Ignition switch fault 4 241
B1113 Power window driver panel Front Left switch Short to ground 245
B1115 Power window driver panel Front Right switch Short to ground 248
B1117 Power window driver panel Rear Left switch Short to ground 251
B1119 Power window driver panel Rear Right switch Short to ground 254

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

36
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1001- Acc Relay output open/STG

ACCESSORY RELAY

Accessory Relay is located in the IP fuse box and will be engaged when accessory input from ignition switch
is active. Accessory Relay will be disengaged when accessory input inactive or starter relay engaged
COMPONENT LOCATION

cardiagn.com
NORMAL
OPERATION  During ignition ON , no open or short to ground detected by MBFM in
Accessory relay control circuit
DTC DETECTING
CONDITION
 An open circuit /short to ground in Accessory relay control circuit

PROBABLE
CAUSES  Open/short to ground in Accessory relay control wire
 Faulty Accessory relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 All Accessory relay controlled functions will not work
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

37
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CIRCUIT SCHEMATIC

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

38
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-14 ACCESSORY RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

39
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

40
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

41
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1002 - Acc Relay output Short to battery

ACCESSORY RELAY

Accessory relay is located in the IP fuse box and will be engaged when accessory input from ignition switch
is active. Accessory relay will be disengaged when accessory input inactive or starter relay engaged

COMPONENT LOCATION

cardiagn.com
NORMAL
OPERATION  During ignition ON , no short to battery detected by MBFM in Accessory relay
control circuit
DTC DETECTING
CONDITION  Short to battery in Accessory relay control circuit

PROBABLE
CAUSES  Short to battery in Accessory relay control wire
 Faulty Accessory relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION  All Accessory relay controlled functions will not work

HEALING  Ignition OFF/ON


CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

42
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CIRCUIT SCHEMATIC

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

43
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-14 ACCESSORY RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

44
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

45
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1003 - Starter Relay output open/STG

STARTER RELAY

Starter Relay is located in engine compartment fuse box (BEC) and its operation is allowed only when
vehicle is in Antitheft Disarm state and Immobilizer authentication cleared in the current ignition cycle

Starter Relay will be engaged

 If Start Stop is Disabled or Start Stop inactive


KL15 Active AND
KL 50 Active AND
Engine Speed Below 50 RPM

 If Start Stop Enabled or Start Stop active (key Crank)


KL15 Active AND

cardiagn.com
KL 50 Active AND
Engine Speed Below 50 RPM

 If Start Stop Enabled or Start Stop active (Start stop System Crank)
KL15 Active AND
Start Signal From EMS AND
Engine Speed Below 50 RPM

Starter Relay will be disengaged once

Engine speed reach 550 RPM OR


Engaged time is more than 10 sec

NORMAL
OPERATION  During ignition ON , no open or short to ground detected by MBFM in starter
relay control circuit
DTC DETECTING
CONDITION
 An open circuit /short to ground in starter relay control circuit

PROBABLE
CAUSES  Open/short to ground in starter relay control wire
 Faulty starter relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION  Engine will not crank

HEALING  Ignition OFF/ON


CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

46
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CIRCUIT SCHEMATIC

cardiagn.com
CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-53 STARTER RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

47
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON and then to
start position
Verify if B1003 is present?

YES Is B1003 present? NO

STEP 2
Ignition OFF Intermittent problem exists

cardiagn.com
Ensure the starter relay is fixed Refer the intermittent problem
properly in the connector of the inspection procedure
engine compartment fuse box
Remove the starter relay
Check the functioning of relay
by providing 12V to terminal
85 and ground to terminal 86

YES Is a clicking sound NO


heard?

STEP 3
Replace the starter relay with a
Ignition OFF new one
Remove the starter relay Clear the DTC and verify
Ignition ON
Check the voltage between pin
30 of the starter relay seating
and battery ground
Check the voltage between pin
85 of the starter relay seating
and battery ground

NO Is the value =Vbat? YES

Check and confirm the proper Go to STEP 4


functioning of 30 A fuse(SF01)
of the starter relay power
supply wire from battery
Examine the short circuit of
starter relay power supply
wire to ground
Examine the open circuit of
starter relay power supply
wire
Replace the BEC with a new
one
Clear the DTC and verify
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

48
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 4
Ignition OFF
Remove the starter relay
MBFM wiring harness
connector DISCONNECTED
(P25)
Check the resistance between
pin 86 of the starter relay
seating and pin J1-53 of the
MBFM wiring harness
connector

YES Is the value <1Ω? NO

STEP 5

cardiagn.com
Examine the open circuit of
Ignition OFF MBFM to starter relay control
Remove the starter relay wire
MBFM wiring harness Ensure the holding bolts of BEC
connector DISCONNECTED connectors are intact
(P25) Replace the wiring harness
Check the resistance between Clear the DTC and verify
pin J1-53 of MBFM wiring
harness connector and battery
ground

YES Is the value =∞Ω? NO

Suspect the MBFM malfunction Examine the short circuit of


Replace the MBFM with a new MBFM starter relay control
one wire to ground
Check for any new DTC”s Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

49
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1004 - Starter Relay output short to battery

STARTER RELAY

Starter Relay is located in engine compartment fuse box (BEC) and its operation is allowed only when
vehicle is in Antitheft Disarm state and Immobilizer authentication is cleared in the current ignition cycle

Starter Relay will be engaged

 If Start Stop is Disabled or Start Stop inactive


KL15 Active AND
KL 50 Active AND
Engine Speed Below 50 RPM

 If Start Stop Enabled or Start Stop active (key Crank)


KL15 Active AND

cardiagn.com
KL 50 Active AND
Engine Speed Below 50 RPM

 If Start Stop Enabled or Start Stop active (System Crank)


KL15 Active AND
Start Signal From EMS AND
Engine Speed Below 50 RPM

Starter Relay will be disengaged once

Engine speed reach 550 RPM OR


Engaged time is more than 10 sec

NORMAL  During ignition ON , no short to battery detected by MBFM in starter relay


OPERATION
control circuit

DTC DETECTING
CONDITION
 Short to battery in starter relay control circuit

PROBABLE
CAUSES  Short to battery in starter relay control wire
 Faulty starter relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Engine will not crank
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

50
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CIRCUIT SCHEMATIC

cardiagn.com
CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-53 STARTER RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

51
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

52
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1005 - Low Beam Relay output open

LOW BEAM RELAY


Head lamp low beam relay is located in engine compartment fuse box(BEC).Low beam relay controls the
low beam and leveling motor of the head lamp

COMPONENT LOCATION

cardiagn.com
NORMAL
OPERATION  During ignition ON when low beam switch is activated, no open or short to
ground detected by MBFM in low beam relay control circuit
DTC DETECTING
CONDITION
 An open circuit /short to ground in low beam relay control circuit

PROBABLE
CAUSES  Open/short to ground in low beam relay control wire
 Faulty low beam relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Headlamp Low beam will not work
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

53
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CIRCUIT SCHEMATIC

cardiagn.com
CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-71 LOW BEAM RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

54
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

55
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 4
Ignition OFF
Remove the low beam relay
MBFM wiring harness
connector DISCONNECTED
(P25)
Check the resistance between
pin 1 of the low beam relay
seating and pin J1-71 of the
MBFM wiring harness
connector

YES Is the value <1Ω? NO

cardiagn.com
STEP 5
Examine the open circuit of
Ignition OFF MBFM to low beam relay wire
Remove the low beam relay Ensure the holding bolts of BEC
MBFM wiring harness connectors are intact
connector DISCONNECTED Replace the wiring harness
(P25) Clear the DTC and verify
Check the resistance between
pin J1-71 of MBFM wiring
harness connector and battery
ground

YES Is the value =∞Ω? NO

Suspect the MBFM malfunction Examine the short circuit of


Replace the MBFM with a new MBFM low beam relay control
one wire to ground
Check for any new DTC”s Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

56
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1006 - Low Beam Relay output short to battery

LOW BEAM RELAY

Head lamp low beam relay is located in engine compartment fuse box (BEC). Low beam relay controls the
low beam and leveling motor of the head lamp

COMPONENT LOCATION

cardiagn.com
NORMAL  During ignition ON when low beam switch is activated , no short to battery
OPERATION
detected by MBFM in low beam relay control circuit

DTC DETECTING
CONDITION
 Short to battery in low beam relay control circuit

PROBABLE
CAUSES  Short to battery in low beam relay control wire
 Faulty low beam relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Headlamp Low beam will not work
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

57
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CIRCUIT SCHEMATIC

cardiagn.com
CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-71 LOW BEAM RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

58
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

59
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1007 - High Beam Relay output open

HIGH BEAM RELAY

Head lamp high beam PCB relay is located in engine compartment fuse box (BEC). High beam relay
controls the high beam of the head lamp

NORMAL
OPERATION  During ignition ON when high beam switch is activated, no open or short to
ground detected by MBFM in high beam relay control circuit
DTC DETECTING
CONDITION
 An open circuit /short to ground in high beam relay control circuit

PROBABLE
CAUSES  Open/short to ground in high beam relay control wire
 Faulty BEC

cardiagn.com
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Headlamp high beam will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

60
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-16 HIGH BEAM RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

61
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Actuate the high beam switch
Verify if B1007 is present?

YES Is B1007 present? NO

STEP 2
Ignition OFF
MBFM wiring harness Intermittent problem exists

cardiagn.com
connector DISCONNECTED Refer the intermittent problem
(P26) inspection procedure
Check the resistance between
pin J2-16 of the MBFM wiring
harness connector and
battery ground

Is the value =∞Ω?


YES NO

STEP 3 Examine the short circuit of


MBFM high beam relay
Ignition OFF
control wire to ground
MBFM wiring harness
Replace the wiring harness
connector DISCONNECTED
Clear the DTC and verify
(P26)
BEC connector BC2
DISCONNECTED
Check the resistance between
pin 48 of the BC2 (BEC
connector) and pin J2-16 of
the MBFM wiring harness
connector

NO Is the value <1Ω? YES

Ensure the holding bolts of BEC Examine the open circuit of


connectors are intact MBFM high beam relay
Suspect BEC failure control wire
Replace the BEC with a new one Replace the wiring harness
Clear the DTC and verify Clear the DTC and verify
If the DTC still exists replace the
MBFM with a new one
Check for any new DTC”s

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

62
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1008 - High Beam Relay output short to battery

HIGH BEAM RELAY

Head lamp high beam PCB relay is located in engine compartment fuse box (BEC). High beam relay
controls the high beam of the head lamp

NORMAL  During ignition ON when high beam switch is activated , no short to battery
OPERATION
detected by MBFM in high beam relay control circuit

DTC DETECTING
CONDITION
 Short to battery in high beam relay control circuit

PROBABLE
CAUSES  Short to battery in high beam relay control wire

cardiagn.com
 Faulty high beam relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Headlamp high beam will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

63
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-16 HIGH BEAM RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

64
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

65
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1009 - Rear Defog output open

REAR DEFOG RELAY

Rear defog relay is located in the passenger compartment fuse box. Rear defog relay controls the rear
defogger.

Rear Defogger will be On when

 Key is in Ignition ON AND


 Rear Defogger switch is enabled
Rear Defogger go off when
 Key is in not Ignition ON position OR
 Rear Defogger switch is disabled OR

cardiagn.com
 Rear Defogger timer Expires

NORMAL
OPERATION  During ignition ON when rear defogger switch is activated, no open or short
to ground detected by MBFM in defog relay control circuit
DTC DETECTING
CONDITION
 An open circuit /short to ground in defog relay control circuit

PROBABLE
CAUSES  Open/short to ground in defog relay control wire
 Faulty defog relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Rear defogger will not work
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

66
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CIRCUIT SCHEMATIC

cardiagn.com
CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-33 REAR DEFOG RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

67
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

68
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

69
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1010 - Rear Defog output short to battery

REAR DEFOG RELAY

Rear defog relay is located in the passenger compartment fuse box. Rear defog relay controls the rear
defogger.

Rear Defogger will be On when

 Key is in Ignition ON AND


 Rear Defogger switch is enabled
Rear Defogger go off When
 Key is in not Ignition ON position OR
 Rear Defogger switch is disabled OR

cardiagn.com
 Rear Defogger timer Expires

NORMAL  During ignition ON when rear defog is actuated , no short to battery detected
OPERATION
by MBFM in rear defog relay control circuit

DTC DETECTING
CONDITION
 Short to battery in rear defog relay control circuit

PROBABLE
CAUSES  Short to battery in rear defog relay control wire
 Faulty defog relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Rear defogger will not work
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

70
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CIRCUIT SCHEMATIC

cardiagn.com
CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-16 HIGH BEAM RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

71
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

72
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1011 - Front wiper battery output open

FRONT WIPER BATTERY RELAY

Front wiper battery relay is located in the engine compartment fuse box (BEC). Front wiper battery relay
alone controls the wiper slow speed .In combination with front wiper speed relay it controls the wiper
high speed

NORMAL
OPERATION  During ignition ON when wiper low speed switch is activated, no open or
short to ground detected by MBFM in front wiper battery relay control circuit
DTC DETECTING
CONDITION
 An open circuit /short to ground in front wiper battery relay control circuit

PROBABLE
 Open/short to ground in front wiper battery relay control wire

cardiagn.com
CAUSES
 Faulty front wiper battery relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Wiper will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

73
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-68 FRONT WIPER BATTERY RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

74
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

75
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 4
Ignition OFF
Remove the front wiper battery
relay
MBFM wiring harness
connector DISCONNECTED
(P25)
Check the resistance between
pin 85 of the front wiper relay
seating and pin J1-68 of the
MBFM wiring harness
connector

YES Is the value <1Ω? NO

cardiagn.com
STEP 5
Examine the open circuit of
Ignition OFF MBFM to front wiper battery
Remove the front wiper battery relay wire
relay Ensure the holding bolts of BEC
MBFM wiring harness connectors are intact
connector DISCONNECTED Replace the wiring harness
(P25) Clear the DTC and verify
Check the resistance between
pin J1-68 of MBFM wiring
harness connector and battery
ground

YES Is the value =∞Ω? NO

Suspect the MBFM malfunction Examine the short circuit of


Replace the MBFM with a new MBFM front wiper battery
one relay control wire to ground
Check for any new DTC”s Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

76
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1012 - Front wiper Battery output short to battery

FRONT WIPER BATTERY RELAY


Front wiper battery relay is located in the engine compartment fuse box (BEC). Front wiper battery relay
alone controls the wiper slow speed .In combination with front wiper speed relay it controls the wiper
high speed

NORMAL  During ignition ON when wiper low speed switch is activated, no short to
OPERATION
battery detected by MBFM in front wiper battery relay control circuit

DTC DETECTING
CONDITION
 Short to battery in front wiper battery relay control circuit

PROBABLE
 Short to battery in front wiper battery relay control wire

cardiagn.com
CAUSES
 Faulty front wiper battery relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Front Wiper will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

77
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-68 FRONT WIPER BATTERY RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

78
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

79
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1013 - Rear wiper relay output open/STG

REAR WIPER RELAY

Rear wiper relay is located in the passenger compartment fuse box. Rear wiper relay controls the rear
wiper motor.

NORMAL
OPERATION  During ignition ON when rear wiper switch is activated, no open or short to
ground detected by MBFM in rear wiper relay control circuit
DTC DETECTING
CONDITION
 An open circuit /short to ground in rear wiper relay control circuit

PROBABLE
CAUSES  Open/short to ground in rear wiper relay control wire
 Faulty rear wiper relay

cardiagn.com
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Rear Wiper will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

80
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-72 REAR WIPER RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

81
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

82
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 4
Ignition OFF
Remove the rear wiper relay
MBFM wiring harness
connector DISCONNECTED
(P25)
Check the resistance between
pin 86 of the front wiper
relay seating and pin J1-72 of
the MBFM wiring harness
connector

YES Is the value <1Ω? NO

STEP 5

cardiagn.com
Examine the open circuit of
Ignition OFF MBFM to rear wiper relay
Remove the rear wiper relay wire
MBFM wiring harness Replace the wiring harness
connector DISCONNECTED Clear the DTC and verify
(P25)
Check the resistance between
pin J1-72 of MBFM wiring
harness connector and battery
ground

YES Is the value =∞Ω? NO

Suspect the MBFM malfunction Examine the short circuit of


Replace the MBFM with a new MBFM rear wiper relay control
one wire to ground
Check for any new DTC”s Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

83
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1014 - Rear wiper Relay output short to battery

REAR WIPER RELAY

Rear wiper relay is located in the passenger compartment fuse box. Rear wiper relay controls the rear
wiper motor.

NORMAL  During ignition ON when rear wiper switch is activated, no short to battery
OPERATION
detected by MBFM in rear wiper relay control circuit

DTC DETECTING
CONDITION
 Short to battery in rear wiper relay control circuit

PROBABLE
CAUSES  Short to battery in rear wiper relay control wire

cardiagn.com
 Faulty rear wiper relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Rear wiper will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

84
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-72 REAR WIPER RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

85
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

86
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1015 - Rear washer relay output open

REAR WASHER RELAY

Rear washer relay is located in the passenger compartment fuse box. Rear washer relay controls the rear
washer motor.

NORMAL
OPERATION  During ignition ON when rear washer switch is activated, no open or short to
ground detected by MBFM in rear washer relay control circuit
DTC DETECTING
CONDITION
 An open circuit /short to ground in rear washer relay control circuit

PROBABLE
CAUSES  Open/short to ground in rear washer relay control wire
 Faulty rear washer relay

cardiagn.com
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Rear washer will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

87
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-15 REAR WASHER RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

88
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

89
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 4
Ignition OFF
Remove the rear washer relay
MBFM wiring harness
connector DISCONNECTED
(P26)
Check the resistance between
pin 86 of the rear washer
relay seating and pin J2-15 of
the MBFM wiring harness
connector

YES Is the value <1Ω? NO

STEP 5

cardiagn.com
Examine the open circuit of
Ignition OFF MBFM to rear washer relay
Remove the rear washer relay wire
MBFM wiring harness Replace the wiring harness
connector DISCONNECTED Clear the DTC and verify
(P26)
Check the resistance between
pin J2-15 of MBFM wiring
harness connector and battery
ground

YES Is the value =∞Ω? NO

Suspect the MBFM malfunction Examine the short circuit of


Replace the MBFM with a new MBFM rear washer relay
one control wire to ground
Check for any new DTC”s Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

90
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1016 - Rear Washer Relay output short to battery

REAR WASHER RELAY

Rear washer relay is located in the passenger compartment fuse box. Rear washer relay controls the rear
washer motor.

NORMAL  During ignition ON when rear washer switch is activated, no short to battery
OPERATION
detected by MBFM in rear washer relay control circuit

DTC DETECTING
CONDITION
 Short to battery in rear washer relay control circuit

PROBABLE
CAUSES  Short to battery in rear washer relay control wire

cardiagn.com
 Faulty rear washer relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Rear washer will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

91
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-15 REAR WASHER RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

92
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

93
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1017 - Front Fog lamp relay output open/STG

FRONT FOG LAMP RELAY

Front fog lamp relay is located in the engine compartment fuse box (BEC). Front fog lamp relay controls
the front fog lamp

NORMAL  During ignition ON when front fog lamp switch is activated, no open or short
OPERATION
to ground detected by MBFM in front fog relay control circuit

DTC DETECTING
CONDITION
 An open circuit /short to ground in front fog lamp relay control circuit

PROBABLE
CAUSES  Open/short to ground in front fog relay control wire

cardiagn.com
 Faulty front fog relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Front fog lamp will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

94
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-70 FRONT FOG RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

95
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Activate the front fog lamp
switch
Verify if B1017 is present?

YES Is B1017 present? NO

STEP 2
Ignition OFF Intermittent problem exists

cardiagn.com
Ensure the front fog lamp relay Refer the intermittent problem
is fixed properly in the inspection procedure
connector of the engine
compartment fuse box
Remove the front fog lamp
relay
Check the functioning of relay
by providing 12V to terminal 2
and ground to terminal 1

YES Is a clicking sound NO


heard?
STEP 3
Ignition OFF
Replace the front fog lamp relay
Remove the front fog lamp
with a new one
relay
Clear the DTC and verify
Ignition ON
Check the voltage between pin
2 of the front fog lamp relay
seating and battery ground
Check the voltage between pin
3 of the front fog lamp relay
seating and battery ground

NO Is the value =Vbat? YES

Check and confirm the proper Go to STEP 4


functioning of 15A fuse (EF20)
of the front fog lamp relay
power supply wire from
battery
Examine the short circuit of
front fog lamp relay power
supply wire to ground
Examine the open circuit of
front fog lamp relay power
supply wire
Replace the BEC
Clear the DTC and verify
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

96
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

97
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1018 - Front Fog lamp relay output short to battery

FRONT FOG LAMP RELAY

Front fog lamp relay is located in the engine compartment fuse box (BEC). Front fog lamp relay controls
the front fog lamp

NORMAL  During ignition ON when front fog lamp switch is activated, no short to
OPERATION
battery detected by MBFM in front fog relay control circuit

DTC DETECTING
CONDITION
 Short to battery in front fog relay control circuit

PROBABLE
CAUSES  Short to battery in front fog relay control wire

cardiagn.com
 Faulty front fog relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Front fog lamp will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

98
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-70 FRONT FOG RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

99
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Activate the front fog lamp
switch
Verify if B1018 is present?

YES Is B1018 present? NO

STEP 2
Ignition OFF
Ensure the front fog lamp relay Intermittent problem exists
Refer the intermittent problem

cardiagn.com
is fixed properly in the
connector of the engine inspection procedure
compartment fuse box
Remove the front fog lamp
relay
Check the functioning of relay
by providing 12V to terminal 2
and ground to terminal 1

YES Is a clicking sound NO


heard?

STEP 3 Replace the front fog lamp relay


Ignition OFF with a new one
Remove the front fog lamp Clear the DTC and verify
relay
Ignition ON
Check the voltage between pin
1 of the front fog lamp relay
seating and battery ground

YES Is the value <4V? NO

Suspect the MBFM malfunction Examine the short circuit to


Replace the MBFM with a new battery of MBFM to front fog
one lamp relay wire
Check for any new DTC”s Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

100
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1019 -Rear Fog lamp relay output open/STG

REAR FOG LAMP RELAY

Rear fog lamp relay is located in the passenger compartment fuse box . Rear fog lamp relay controls the
rear fog lamp

NORMAL
OPERATION  During ignition ON when rear fog lamp switch is activated, no open or short
to ground detected by MBFM in rear fog relay control circuit
DTC DETECTING
CONDITION
 An open circuit /short to ground in rear fog lamp relay control circuit

PROBABLE
CAUSES  Open/short to ground in rear fog relay control wire
 Faulty rear fog relay

cardiagn.com
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Rear fog lamp will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

101
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

CONNECTOR
cardiagn.com
NOMENCLATURE PIN NO FUNCTION
P25 J1-54 REAR FOG RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

102
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Activate the rear fog lamp
switch
Verify if B1019 is present?

YES Is B1019 present? NO

STEP 2
Ignition OFF Intermittent problem exists

cardiagn.com
Ensure the rear fog lamp relay Refer the intermittent problem
is fixed properly in the inspection procedure
connector of the IP fuse box
Remove the rear fog lamp relay
Check the functioning of relay
by providing 12V to terminal
85 and ground to terminal 86

YES Is a clicking sound NO


heard?
STEP 3
Ignition OFF
Replace the rear fog lamp relay
Remove the rear fog lamp
with a new one
relay
Clear the DTC and verify
Ignition ON
Check the voltage between pin
85 of the rear fog lamp relay
seating and battery ground
Check the voltage between pin
30 of the rear fog lamp relay
seating and battery ground

NO Is the value =Vbat? YES

Check and confirm the proper Go to STEP 4


functioning of 5A fuse of the
rear fog lamp relay power
supply wire from battery
Examine the short circuit of
rear fog lamp relay power
supply wire to ground
Examine the open circuit of
rear fog lamp relay power
supply wire
Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

103
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

104
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1020 - Rear Fog lamp relay output short to battery

REAR FOG LAMP RELAY

Rear fog lamp relay is located in the passenger compartment fuse box. Rear fog lamp relay controls the
rear fog lamp

NORMAL  During ignition ON when rear fog lamp switch is activated, no short to
OPERATION
battery detected by MBFM in rear fog relay control circuit

DTC DETECTING
CONDITION
 Short to battery in rear fog relay control circuit

PROBABLE
CAUSES  Short to battery in rear fog relay control wire

cardiagn.com
 Faulty rear fog relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Rear fog lamp will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

105
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-54 REAR FOG RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

106
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

107
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1021 - Front Wiper speed relay open

FRONT WIPER SPEED RELAY

Front wiper speed relay is located in the engine compartment fuse box (BEC). Front wiper speed relay
controls the wiper high speed in combination with front wiper battery relay

NORMAL
OPERATION  During ignition ON when front wiper high speed switch is activated, no open
or short to ground detected by MBFM in front wiper speed relay control
circuit
DTC DETECTING
CONDITION
 An open circuit /short to ground in front high speed relay control circuit

PROBABLE
CAUSES  Open/short to ground in front wiper speed relay control wire

cardiagn.com
 Faulty front wiper speed relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Front wiper high speed will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

108
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-51 FRONT WIPER SPEED RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

109
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

110
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 4
Ignition OFF
Remove the front wiper speed
relay
MBFM wiring harness
connector DISCONNECTED
(P25)
Check the resistance between
pin 86 of the front wiper
speed relay seating and pin
J1-51 of the MBFM wiring
harness connector

YES Is the value <1Ω? NO

cardiagn.com
STEP 5
Examine the open circuit of
Ignition OFF MBFM to front wiper speed
Remove the front wiper speed relay wire
relay Ensure the holding bolts of BEC
MBFM wiring harness connectors are intact
connector DISCONNECTED Replace the wiring harness
(P25) Clear the DTC and verify
Check the resistance between
pin J1-51 of MBFM wiring
harness connector and battery
ground

YES Is the value =∞Ω? NO

Suspect the MBFM malfunction Examine the short circuit of


Replace the MBFM with a new MBFM front wiper speed relay
one control wire to ground
Check for any new DTC”s Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

111
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1022 - Front wiper speed relay output short to battery

FRONT WIPER SPEED RELAY

Front wiper speed relay is located in the engine compartment fuse box (BEC). Front wiper speed relay
controls the wiper high speed in combination with front wiper battery relay

NORMAL  During ignition ON when front high wiper switch is activated, no short to
OPERATION
battery detected by MBFM in front wiper speed relay control circuit

DTC DETECTING
CONDITION
 Short to battery in front wiper speed relay control circuit

PROBABLE
CAUSES  Short to battery in front wiper speed relay control wire

cardiagn.com
 Faulty front wiper speed relay
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Front wiper high speed will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

112
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

CONNECTOR
cardiagn.com
NOMENCLATURE PIN NO FUNCTION
P25 J1-51 FRONT WIPER SPEED RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

113
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

114
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1023 - Front washer relay output open

FRONT WASHER RELAY

Front washer PCB relay is located in engine compartment fuse box (BEC). Front washer relay controls the
front washer motor

NORMAL  During ignition ON when front washer switch is activated, no open or short to
OPERATION
ground detected by MBFM in front washer relay control circuit

DTC DETECTING
CONDITION
 An open circuit /short to ground in front washer relay control circuit

PROBABLE
 Open/short to ground in front washer relay control wire
CAUSES  Faulty front washer relay (BEC)
 Faulty MBFM

cardiagn.com
LAMP STATUS
 No lamp indication

DTC REACTION
 Front washer will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

115
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
cardiagn.com
P26 J2-51 FRONT WASHER RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

116
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

117
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1024 - Front washer relay output short to battery

FRONT WASHER RELAY

Front washer PCB relay is located in engine compartment fuse box (BEC). Front washer relay controls the
front washer motor

NORMAL  During ignition ON when front washer switch is activated, no short to battery
OPERATION
detected by MBFM in front washer relay control circuit

DTC DETECTING
CONDITION
 Short to battery in front washer relay control circuit

PROBABLE
CAUSES  Short to battery in front washer relay control wire
 Faulty front washer relay (BEC)

cardiagn.com
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Front washer will not work
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

118
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

CONNECTOR
cardiagn.com
NOMENCLATURE PIN NO FUNCTION
P26 J2-51 FRONT WASHER RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

119
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

120
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOST
TIC MANUA
AL MAN-001
160

MBFM OCT 2011/Rev 1

B1
1027 - Glove box LED outtput STG/Op
pen

GLOVE BOX LAMP

Glove boxx lamp is locaated inside the glove boxx and is controlled by MB
BFM based upon the glovve box
switch inp
put

NORM
MAL  During ignittion ON wheen glove boxx is opened (sswitch is acttivated), no open
o or
OPERATTION
short to gro
ound detecteed by MBFM M in glove box lamp con ntrol circuit

DTC DETEECTING
 An open cirrcuit /short to
t ground in glove box laamp control circuit
CONDITTION

PROBA
ABLE
CAUSSES  Open/shortt to ground in glove boxx lamp control wire

cardiagn.com
Faulty glovve box lamp
 Faulty MBFFM

LAMP STTATUS
 ndication
No lamp in

DTC REACTION
 Glove box lamp will nott be ON
HEALIING  Ignition OFF/ON
CONDITTION

CIRCUIT SC
CHEMATIC

The repair methods give en by the manufacturer in this document are based on the technical spe ecifications, current at th
he time of release. The methods
m may be modifieed as a result of change es introduced by the
manufacturer in the prod duction of the various co
omponent units and acce essories from which the vehicles
v are manufacture ed. The reproduction, traanslation, transmission, in part of or whole of the
e present document,
are prohibited without the prior written consent off Mahindra & Mahindra Ltd.
L The use of this docu
ument by any person othe er than the trained perso
onnel, at the Authorized S
Service Centre of Mahind dra & Mahindra Ltd.,

121
will amount to unauthorizzed use and shall be liab
ble for penalty/prosecution© 2011 Mahindra & Ma ahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-47 GLOVE BOX LAMP CONTROL SIGNAL
1 POWER SUPPLY
P22
2 GLOVE BOX LAMP CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

122
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

123
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 5
Ignition OFF
Glove box lamp wiring harness
connector DISCONNECTED
MBFM wiring harness
connector DISCONNECTED(P25)
Check the resistance between
pin 2 of the glove box lamp
wiring harness connector and
pin J1-47 of the MBFM wiring
harness connector

YES Is the value <1Ω? NO

cardiagn.com
STEP 6 Examine the open circuit of
glove box lamp ground wire to
Glove box lamp wiring harness
MBFM
connector DISCONNECTED
Replace the wiring harness
Check the proper functioning
Clear the DTC and verify
of the glow box lamp by
providing battery positive to
pin 1 and negative to pin 2 of
the glow box lamp

YES Is the lamp glows? NO

Suspect the MBFM malfunction Replace the glove box lamp


Replace the MBFM with a new with a new one
one Clear the DTC and verify
Check for any new DTC”s

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

124
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOST
TIC MANUA
AL MAN-001
160

MBFM OCT 2011/Rev 1

B1028 - Glove bo
ox LED outpu
ut short to baattery

GLOVE BOX LAMP

Glove boxx lamp is locaated inside the glove boxx and is controlled by MB
BFM based upon the glovve box
switch inp
put

NORM
MAL  During ignittion ON wheen glove boxx is opened (sswitch is acttivated), no short to
OPERATTION
battery dettected by MBFM in glovve box lamp control
c circuit

DTC DETEECTING
CONDITTION
 Short to battery in glovve box lamp control circu
uit

PROBA
ABLE
CAUSSES  Short to battery in glovve box lamp control wire
 Faulty glovve box lamp

cardiagn.com
 Faulty MBFFM

LAMP STTATUS
 No lamp in
ndication

DTC REACTION
 Glove box lamp will nott be ON
HEALIING  Ignition OFF/ON
CONDITTION

CIRCUIT SC
CHEMATIC

The repair methods give en by the manufacturer in this document are based on the technical spe ecifications, current at th
he time of release. The methods
m may be modifieed as a result of change es introduced by the
manufacturer in the prod duction of the various co
omponent units and acce essories from which the vehicles
v are manufacture ed. The reproduction, traanslation, transmission, in part of or whole of the
e present document,
are prohibited without the prior written consent off Mahindra & Mahindra Ltd.
L The use of this docu
ument by any person othe er than the trained perso
onnel, at the Authorized S
Service Centre of Mahind dra & Mahindra Ltd.,

125
will amount to unauthorizzed use and shall be liab
ble for penalty/prosecution© 2011 Mahindra & Ma ahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-47 GLOVE BOX LAMP CONTROL SIGNAL
1 POWER SUPPLY
P22
2 GLOVE BOX LAMP CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

126
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

127
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1029 - Static bending lamp relay open/STG

STATIC BENDING LAMP

Front washer PCB relay is located in engine compartment fuse box (BEC). Static bending lamp relay
controls the static bending lamp

Static bending Lamp will come ON when

Ignition is in START AND SAS is calibrated AND

Head Lamp Low beam is ON AND

Steering angle is more than 45deg at 100KMPH/More than 90 Deg at 5 KMPH

(For rest of the speed, angle is linearly interpolated)

Static bending Lamp will go OFF when

cardiagn.com
Ignition is in START AND

SAS Angle is less than the MAP for more than 3 sec OR

Static bending lamp is continuously ON for more than 30 sec OR

Ignition is in START

Once static bending lamp went off due to time out (30sec) will come ON again when the condition is
meet again

Note: Both side static bending lamp will come ON

 During ignition ON when the static bending lamp is activated, no open or


NORMAL short to ground detected by MBFM in static bending lamp relay control circuit
OPERATION

DTC DETECTING
CONDITION
 An open circuit /short to ground in static bending lamp relay control circuit

PROBABLE
CAUSES  Open/short to ground in static bending lamp relay control wire
 Faulty static bending relay (BEC)
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Static bending lamp will not be ON
HEALING  Ignition OFF/ON
CONDITION
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

128
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CIRCUIT SCHEMATIC

cardiagn.com
CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-66 STATIC BENDING LAMP RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

129
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Activate the static bending
lamp
Verify if B1029 is present?

YES Is B1029 present? NO

cardiagn.com
STEP 2
Ignition OFF
MBFM wiring harness Intermittent problem exists
connector DISCONNECTED Refer the intermittent problem
(P25) inspection procedure
Check the resistance between
pin J1-66 of the MBFM wiring
harness connector and battery
ground

YES Is the value =∞Ω? NO

STEP 3 Examine the short circuit of


MBFM static bending relay
Ignition OFF
control wire to ground
MBFM wiring harness
Replace the wiring harness
connector DISCONNECTED
Clear the DTC and verify
(P25)
BEC connector BC1
DISCONNECTED
Check the resistance between
pin 27 of the BC1 (BEC
connector) and pin J1-66 of the
MBFM wiring harness
connector

NO Is the value <1Ω? YES

Ensure the holding bolts of BEC Examine the open circuit of


connectors are intact MBFM static bending relay
Suspect BEC failure control wire
Replace the BEC with a new one Replace the wiring harness
Clear the DTC and verify Clear the DTC and verify
If the DTC still exists replace the
MBFM with a new one
Check for any new DTC”s

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

130
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1030 - Static bending lamp relay output short to battery

STATIC BENDING LAMP

Front washer PCB relay is located in engine compartment fuse box (BEC). Static bending lamp relay
controls the static bending lamp

Static bending Lamp will come ON when

Ignition is in START AND SAS is calibrated AND

Head Lamp Low beam is ON AND

Steering angle is more than 45deg at 100KMPH/More than 90 Deg at 5 KMPH

(For rest of the speed angle is linearly interpolated)

Static bending Lamp will go OFF when

cardiagn.com
Ignition is in START AND

SAS Angle is less than the MAP for more than 3 sec OR

Static bending lamp is continuously ON for more than 30 sec OR

Ignition is in START

Once static bending lamp went off due to time out (30sec) will come ON again when the condition is
meet again

Note: Both side static bending lamp will come ON

NORMAL  During ignition ON when static bending lamp is activated, no short to battery
OPERATION
detected by MBFM in static bending lamp relay control circuit

DTC DETECTING
CONDITION
 Short to battery in static bending lamp relay control circuit

PROBABLE
CAUSES  Short to battery in static bending lamp relay control wire
 Faulty static bending lamp relay (BEC)
 Faulty MBFM

LAMP STATUS
 No lamp indication

DTC REACTION
 Static bending lamp will not be ON
HEALING  Ignition OFF/ON
CONDITION
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

131
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CIRCUIT SCHEMATIC

cardiagn.com
CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-66 STATIC BENDING LAMP RELAY CONTROL SIGNAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

132
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

133
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1054 - RLS light sensor failure

RAIN LIGHT SENSOR (RLS)

Rain Light Sensor is located on the front windshield and is used to detect the wetness on the windshield
to switch ON the wiper and brightness in front of the vehicle to switch ON the head lamps

NORMAL  During ignition ON , MBFM detects no internal error in RLS light sensor
OPERATION

DTC DETECTING
CONDITION
 Internal error in RLS light sensor

PROBABLE
CAUSES  RLS sensor faulty
 MBFM faulty

cardiagn.com
LAMP STATUS
 No lamp indication

DTC REACTION
 Head lamps will not switch ON in auto mode
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

134
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1055 - RLS rain sensor failure

RAIN LIGHT SENSOR (RLS)

Rain Light Sensor is located on the front windshield and is used to detect the wetness on the windshield
to switch ON the wiper and brightness in front of the vehicle to switch ON the head lamps

NORMAL  During ignition ON , MBFM detects no internal error in RLS rain sensor
OPERATION

DTC DETECTING
CONDITION
 Internal error in RLS light sensor

PROBABLE
CAUSES  RLS sensor faulty
 MBFM faulty

cardiagn.com
LAMP STATUS
 No lamp indication

DTC REACTION
 Wiper will not switch ON in auto wipe mode
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

135
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1049 - RLS missing

RAIN LIGHT SENSOR (RLS)

Rain Light Sensor is located on the front windshield and is used to detect the wetness on the windshield
to switch ON the wiper and brightness in front of the vehicle to switch ON the head lamps

NORMAL  During ignition ON , MBFM receives signal from RLS sensor and is within the
OPERATION
range

DTC DETECTING
CONDITION
 RLS signal not received by MBFM

PROBABLE
CAUSES  Open/ short RLS sensor circuit

cardiagn.com
 RLS sensor faulty
 MBFM faulty

LAMP STATUS
 No lamp indication

DTC REACTION
 Wiper will not switch ON in auto wipe mode
 Head lamps will not switch ON in auto mode
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

136
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-55 LIN
1 BATTERY POWER SUPPLY
RF3 2 LIN
3 GROUND

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

137
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Verify if B1049 is present?

YES Is B1049 present? NO

STEP 2
Intermittent problem exists
Ignition OFF Refer the intermittent problem
Check and confirm the proper inspection procedure
functioning of 5A RLS fuse
RLS wiring harness connector
DISCONNECTED

cardiagn.com
(RF3)
Ignition ON
Check the voltage between
pin 1 of the RLS wiring harness
connector and battery ground

YES Is the value =Vbat? NO

STEP 3 Examine the open/ short to


Ignition OFF ground in RLS power supply wire
RLS wiring harness connector Replace the wiring harness
DISCONNECTED Clear the DTC and verify
(RF3)
MBFM wiring harness
connector DISCONNECTED
(P26)
Check the resistance between
pin 2 of the RLS wiring harness
connector and pin J2-55 of the
MBFM wiring harness
connector
Check the resistance between
pin 3 of the RLS wiring harness
connector and battery ground

YES Is the value <1Ω? NO

Go to STEP 4 Examine the open circuit of RLS


ground wire and/or RLS LIN
wire
Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

138
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

139
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1057 - Tail gate release switch short to ground

TAIL GATE RELEASE SWITCH

Tail gate release switch is located on the rear side of the tail gate and is to be pressed to release the tail
gate

NORMAL  During ignition ON , MBFM receives momentary signal from the tail gate
OPERATION
release switch whenever the switch is pressed

DTC DETECTING
CONDITION
 An open circuit /short to ground in tail gate switch

PROBABLE
CAUSES  Open/ short to ground in tail gate switch circuit

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 Tail gate switch faulty
 MBFM faulty

LAMP STATUS
 No lamp indication

DTC REACTION
 Tail gate cannot be opened thru tail gate switch
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

140
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

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CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-26 TAIL GATE RELEASE SIGNAL
1 TAIL GATE RELEASE SIGNAL
TL8
2 GROUND

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

141
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

142
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1058 - Fuel lid release switch short to ground

FUEL LID RELEASE SWITCH

Fuel lid release switch is located below the AC vent on driver RH side and is to be pressed to release the
fuel lid

NORMAL  During ignition ON , MBFM receives momentary signal from the fuel lid
OPERATION
release switch whenever the switch is pressed

DTC DETECTING
CONDITION
 An open circuit /short to ground in fuel lid release switch

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PROBABLE
CAUSES  Open/ short to ground in fuel lid release switch circuit
 Fuel lid release switch faulty
 MBFM faulty

LAMP STATUS
 No lamp indication

DTC REACTION
 Fuel lid cannot be opened thru fuel lid release switch
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

143
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

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CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-44 FUEL LID RELEASE SIGNAL
6 FUEL LID RELEASE SIGNAL
P5
1 GROUND

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

144
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

145
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

DTC
DTC DESCRIPTION POSSIBLE CAUSES CORRECTIVE ACTION
REACTION

1. Clear the DTC. Press the


switch again and check
1. Auto wiper switch stuck in ON
whether the DTC appears. If
position
it reappears, replace the
combination switch wipe Auto wipe
Auto rain 2. Wire between pin 4 of the
stalk function
B1059 switch short combination switch (P12) and pin
will not
to battery J2-42 (P26) of the MBFM short to
2.Repair/Replace the wiring work
battery
harness
3. Auto wipe switch malfunction
3. Replace the combination
switch wipe stalk

1. Clear the DTC. Press the


switch again and check

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1. Start stop switch stuck in ON whether the DTC appears. If
position it reappears, replace the
centre bezel switch
Start stop Start stop
2. Wire between pin 11 of the assembly
activation function
B1060 centre bezel switch assembly (P15)
switch short will not
and pin J2-68 (P26) of the MBFM 2.Repair/Replace the wiring
to battery work
short to battery harness

3. Start stop switch malfunction 3. Replace the start stop


switch( centre bezel switch
assembly)

1. Rear Defogger switch stuck in 1. Clear the DTC. Press the


ON position switch again and check
whether the DTC appears. If
Rear 2. Wire between pin 21 of the it reappears, replace the Rear
Defogger HVAC Control Panel (H1) and pin Rear Defogger switch Defogger
B1061
switch short J2-67(P26) of the MBFM short to will not
to ground ground 2.Repair/Replace the wiring work
harness
3. Rear Defogger switch 3. Replace the
malfunction HVAC Control Panel

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

146
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

DTC
DTC DESCRIPTION POSSIBLE CAUSES CORRECTIVE ACTION
REACTION
1. Clear the DTC.Press the
1. Mirror fold/unfold switch stuck
switch again and check
in ON position
whether the DTC appears.If
it reappears, replace the
Mirror fold 2. Wire between pin 5 of the
Mirror fold/unfold switch Mirror
/unfold mirror fold/unfold switch and pin
B1062 fold/unfold
switch short J2-69 (P26) of the MBFM short to
2.Repair/Replace the wiring will not work
to ground ground
harness
3. Mirror fold/unfold switch
3. Replace the HVAC
malfunction
Control Panel
1. Clear the DTC.Turn the
1. Front fog lamp switch stuck in switch again and check

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ON position whether the DTC appears.If
it reappears, replace the
2. Wire between pin 18 of the combination switch lamp
Front Fog
combination switch (P12)and pin stalk Front fog lamp
B1063 switch short
J2-47 (P26) of the MBFM short to will not work
to battery
battery 2.Repair/Replace the wiring
harness
3. Front fog lamp switch
malfunction 3. Replace the combination
switch lamp stalk
1. Clear the DTC.Press the
switch again and check
1. Ambience light switch stuck in
whether the DTC appears.If
ON position
it reappears, replace the
centre bezel switch
Ambience 2. Wire between pin 4 of the
assembly Ambience
light switch centre bezel switch assembly (P15)
B1064 lights will not
short to and pin J1-07 (P25) of the MBFM
2.Repair/Replace the wiring be ON
ground short to ground
harness
3. Ambience light switch
3. Replace the ambience
malfunction
switch( centre bezel switch
assembly)

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

147
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

DTC
DTC DESCRIPTION POSSIBLE CAUSES CORRECTIVE ACTION
REACTION
1. Clear the DTC. Turn the
switch again and check
1. Rear fog switch stuck in ON
whether the DTC appears. If
position
it reappears, replace the
combination switch lamp
Rear Fog 2. Wire between pin 17 of Rear fog
stalk
B1065 switch short to the combination switch lamp will not
battery (P12) and pin J2-65 of the work
2.Repair/Replace the wiring
MBFM (P26)short to battery
harness
3. Rear fog switch malfunction
3. Replace the combination
switch lamp stalk
1. Wire between pin 6 of the
instrument cluster (P10) and 1. Repair/Replace the wiring
Security LED pin J1-69 of the MBFM (P25) harness
Security LED
B1066 output short to short to ground

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will not work
ground 2. Replace the Instrument
2. Instrument cluster cluster
malfunction
Roof lamp
will be
1. Wire between pin 2 of the always ON
roof lamp (RF2) and pin J1- even if it is in
1. Repair/Replace the wiring
16 of the MBFM (P25) is open "DOOR"
harness
Roof lamp position
short to 2. Wire between pin 2 of the
B0067 2. . Repair/Replace the
battery/open roof lamp (RF2) and pin J1- Camping
wiring harness
load 16 of the MBFM (P25) is short lamp will
to battery always be
3. Replace the roof lamp
ON if the
3. Roof lamp internal failure camping
lamp switch
is ON
Roof lamp
1. Additional load connected will be OFF
1. Check and remove the
in roof lamp circuit in "DOOR"
additional load if any
Roof lamp position
short to 2. Wire between pin 2 of the even if doors
B1068 2. Repair/Replace the wiring
ground/over roof lamp (RF2) and pin J1- are opened
harness
load 16 of the MBFM (P25) is short
to ground Camping
3. Replace the roof lamp
lamp will not
3. Roof lamp internal failure work

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

148
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

DTC
DTC DESCRIPTION POSSIBLE CAUSES CORRECTIVE ACTION
REACTION
1. Wire between pin J4-10 of
the MBFM (P28) and brake
1. Repair/Replace the wiring
lamps is open
harness Brake lamps
always ON if
2. Wire between brake lamps
2. Repair/Replace the wiring it is short to
and ground are open
Brake light harness battery
B1069 short to
3. Wire between pin J4-10
battery/open 3.Repair/Replace the wiring Brake lamps
of the MBFM (P28) and
harness will be
brake lamps is short to
always OFF if
battery
4. Replace the brake lamp it is open
bulb/s
4. Brake lamp bulb/s internal
failure
1. Wire between pin J4-10 of
1. Repair/Replace the wiring
the MBFM (P28) and brake

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Brake light harness
lamps is short to ground Brake will be
B1070 short to
always OFF
ground 2. . Replace the brake lamp
2. Brake lamp bulb/s internal
bulb/s
failure
1. Wire between pin J3-10 of
the MBFM (P27) and
1. Repair/Replace the wiring
position lamps is open Position
harness
lamps always
2. Wire between position ON if it is
2. Repair/Replace the wiring
lamps and ground are open short to
Position lamp harness
battery
B1071 short to
3. Wire between pin J3-10
battery/open 3.Repair/Replace the wiring
of the MBFM (P27) and Position
harness
position lamps is short to lamps will be
battery always OFF if
4. Replace the position
it is open
lamp bulb/s
4. Position lamp bulb/s
internal failure
1. Wire between pin J3-10 of
the MBFM (P27) and 1. Repair/Replace the wiring
Position lamp position lamps is short to harness
B1072 short to ground Position
ground 2. Replace the position lamps will be
2. Position lamp bulb/s lamp bulb/s always OFF
internal failure

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

149
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

DTC
DTC DESCRIPTION POSSIBLE CAUSES CORRECTIVE ACTION
REACTION
1. Wire between pin J3-14 of
the MBFM (P27) and right 1. Repair/Replace the wiring
Right turn
turn lamps is open harness
lamps always
ON if it is
2. Wire between right turn 2. Repair/Replace the wiring
short to
Right turn lamps and ground are open harness
battery
B1073 light short to
battery/open 3. Wire between pin J3-14 3.Repair/Replace the wiring
Right turn
of the MBFM (P27) and right harness
lamps will be
turn lamps is short to battery
always OFF if
4. Replace the right turn
it is open
4.Right turn lamp bulb/s lamp bulb/s
internal failure
1. Wire between pin J3-14 of
1. Repair/Replace the wiring
the MBFM (P27) and right
Right turn light harness
turn lamps is short to ground

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B1074 short to Right turn
ground 2. Replace the right turn lamps will be
2. Right turn lamp bulb/s
lamp bulb/s always OFF
internal failure
1. Check on which lamp was
The right
1.Any one of the right turn not glowing. Repair/Replace
Right turn light turn
indicator lamp circuit open the wiring harness
bulb outage indicator
B1075
(one 21W lamp/s will
2. Any one of the right turn 2. Check on which lamp was
outage) blink at
indicator bulb blown not glowing. Replace the
faster rate
right turn lamp bulb/s
1. Wire between pin J4-15 of
the MBFM (P28) and left 1. Repair/Replace the wiring
Left turn
turn lamps is open harness
lamps always
ON if it is
2. Wire between left turn 2. Repair/Replace the wiring
short to
Left turn light lamps and ground are open harness
battery
short to
B1076
battery/open 3. Wire between pin J4-15of 3.Repair/Replace the wiring
Left turn
the MBFM (P28) and left turn harness
lamps will be
lamps is short to battery
always OFF if
4. Replace the left turn
it is open
4.Left turn lamp bulb/s lamp bulb/s
internal failure

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

150
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

DTC
DTC DESCRIPTION POSSIBLE CAUSES CORRECTIVE ACTION
REACTION
1. Wire between pin J4-15 of
1. Repair/Replace the wiring
the MBFM (P28) and left
Left turn light harness
turn lamps is short to ground
short to Left turn
B1077
ground 2. Replace the left turn lamps will be
2. Left turn lamp bulb/s
lamp bulb/s always OFF
internal failure
1. Check on which lamp was
1.Any one of the left turn not glowing. Repair/Replace The left turn
Left turn light
indicator lamp circuit open the wiring harness indicator
bulb outage
lamp/s will
B1078 (one 21W
2. Any one of the left turn 2. Check on which lamp was blink at
outage)
indicator bulb blown not glowing. Replace the left faster rate
turn lamp bulb/s
1. Wire between pin J4-01 of
the MBFM (P28) and tail gate
Tail gate
actuator is open 1. Repair/Replace the wiring

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actuator will
harness
be always
2. Wire between tail gate
ON if it is
actuator and ground are 2. Repair/Replace the wiring
Tail Gate short to
open harness
Actuator short battery
B1081 to
3. Wire between pin J4-01 3.Repair/Replace the wiring
battery/open Tail gate
of the MBFM (P28) and pin 4 harness
actuator will
of the tail gate actuator is
be always
short to battery 4. Replace the tail gate
OFF for open
actuator
circuit
4.Tail gate actuator internal
failure
1. Wire between pin J4-01 of
the MBFM (P28) and pin 4 of 1. Repair/Replace the wiring
Tail Gate the tail gate actuator is short harness
Tail gate
Actuator short to ground
B1082 actuator will
to ground 2. Replace the tail gate
be always
2. Tail gate actuator internal actuator
OFF
failure

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

151
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

DTC
DTC DESCRIPTION POSSIBLE CAUSES CORRECTIVE ACTION
REACTION
1. Wire between pin J1-62 of
the MBFM (P25) and
1. Repair/Replace the wiring
terminal 86 of the mirror fold
Mirror fold harness Mirror will
relay seating is short to
short to not fold thru
B1083 battery
battery 2. Replace the mirror fold switch
relay
2. Mirror fold relay internal
failure
1. 10 A mirror fuse blown

2. Mirror fold relay power


wire from battery positive is 1. Replace the fuse
open
Mirror will
2. Repair/Replace the wiring
not fold if
3. Wire between pin J1-62 of harness
open circuit
the MBFM (P25) and

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is detected
Mirror fold terminal 86 of the mirror fold 3. Repair/Replace the wiring
Mirror fold
short to relay seating is short to harness
B1084 relay is
ground/open ground
always
4. Repair/Replace the wiring
enaged if it is
4. Wire between pin J1-62 of harness
short to
the MBFM (P25) and
ground
terminal 86 of the mirror fold 5. Replace the mirror fold
relay seating is open relay

5. Mirror fold relay internal


failure
1. Wire between pin J1-67 of
the MBFM (P25) and
1. Repair/Replace the wiring
terminal 86 of the mirror
Mirror unfold harness Mirror will
unfold relay seating is short
short to not unfold
B1085 to battery
battery/open 2. Replace the mirror unfold thru switch
relay
2. Mirror unfold relay internal
failure

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

152
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

DTC
DTC DESCRIPTION POSSIBLE CAUSES CORRECTIVE ACTION
REACTION
1. 10 A mirror fuse blown

2. Mirror unfold relay power


wire from battery positive is
open Mirror will
1. Replace the fuse
not unfold
3. Wire between pin J1-67 of thru switch
2. Repair/Replace the wiring
the MBFM (P25) and for open
harness
Mirror unfold terminal 86 of the mirror circuit
short to unfold relay seating is short Mirror
B1086 3. Repair/Replace the wiring
ground to ground unfold relay
harness
is always
4. Wire between pin J1-67 of enaged if it is
4. Replace the mirror unfold
the MBFM (P25) and short to
relay
terminal 86 of the mirror ground
unfold relay seating is open

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5. Mirror unfold relay internal
failure
Backlights
1. Wire between pin J3-11 of always ON if
the MBFM (P27) and short to
1. Repair/Replace the wiring
Backlights backlight short to battery battery
harness
short to
B1087
battery/open 2. Wire between pin J3-11 of Backlights
2. Repair/Replace the wiring
the MBFM (P27) and always OFF
harness
backlight open for open
circuit
1. Wire between pin J3-11 of
Backlights
the MBFM (P27) and Backlights
short to 1. Repair/Replace the wiring
B1088 backlight short to ground always OFF
ground harness
1. Wire between pin J1-14 of
the MBFM (P25) and pin 8 of Entry assist
the LH(C1) and RH (D1)mirror lamp always
connector short to battery 1. Repair/Replace the wiring ON if short
Entry Assist
harness to battery
Lamp short to
B1089 2. Wire between pin J1-14 of Entry assist
battery/open
the MBFM (P25) and pin 8 of 2. Repair/Replace the wiring lamp always
the LH(C1) and RH (D1)mirror harness OFF for open
connector open circuit

Entry Assist 1. Wire between pin J1-14 of Entry assist


Lamp short to the MBFM (P25) and entry 1. Repair/Replace the wiring lamp always
B1090
ground assist lamp short to ground harness OFF

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

153
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

DTC
DTC DESCRIPTION POSSIBLE CAUSES CORRECTIVE ACTION
REACTION
Ambience
1. Wire between pin J1-15 of
lamp always
the MBFM (P25) and
ON if short
ambilence lamps short to 1. Repair/Replace the wiring
Ambience Light to battery
battery harness
short to
B1091
battery/open Ambience
2. Wire between pin J1-15 of 2. Repair/Replace the wiring
lamp always
the MBFM (P25) and harness
OFF for open
ambilence lamps is open
circuit

1. Wire between pin J1-15 of


Ambience Light Ambience
the MBFM (P25) and
short to 1. Repair/Replace the wiring lamp always
B1092 ambilence lamps short to
ground harness OFF

cardiagn.com
ground

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

154
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1079 - Fuel Lid Actuator short to battery/open

FUEL LID ACTUATOR

Fuel lid actuator is used to release the fuel lid whenever the fuel lid release switch is activated and is
controlled by MBFM

NORMAL  During ignition ON when fuel lid actuator is activated, no open/short to


OPERATION
battery detected by MBFM in fuel lid actuator control circuit

DTC DETECTING
CONDITION
 An open circuit /short to battery in fuel lid actuator circuit

PROBABLE
CAUSES  Open/ short to battery in fuel lid actuator circuit
 Fuel lid actuator faulty

cardiagn.com
 MBFM faulty

LAMP STATUS
 No lamp indication

DTC REACTION
 Fuel lid actuator will not function
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

155
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P28 J4-14 FUEL LID ACTUATOR SIGNAL
2 FUEL LID ACTUATOR SIGNAL
F17
1 GROUND

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

156
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Press the fuel lid release switch
Verify if B1079 is present?

YES Is B1079 present? NO

STEP 2
Ignition OFF Intermittent problem exists
Fuel lid actuator wiring harness Refer the intermittent problem
connector DISCONNECTED inspection procedure
Ignition ON
Check the voltage between pin

cardiagn.com
2 of the fuel lid actuator wiring
harness connector and battery
ground

YES Is the value =0V? NO

STEP 3 Examine the short circuit to


battery of wire between MBFM
Ignition OFF
and fuel lid actuator
MBFM wiring harness
Replace the wiring harness
connector
Clear the DTC and verify
DISCONNECTED(P28)
Fuel lid actuator wiring harness
connector DISCONNECTED
Check the resistance between
pin J4-14 of the MBFM wiring
harness connector and pin 2 of
the fuel lid actuator wiring
harness connector

YES Is the value <1Ω? NO

Go to STEP 4 Examine the open circuit of


wire between MBFM and LH
turn lamp/s
Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

157
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

158
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1080 - Fuel Lid Actuator short to ground

FUEL LID ACTUATOR

Fuel lid actuator is used to release the fuel lid whenever the fuel lid release switch is activated and is
controlled by MBFM

NORMAL  During ignition ON when fuel lid actuator is activated, no short to ground
OPERATION
detected by MBFM in fuel lid actuator control circuit

DTC DETECTING
CONDITION
 Short to ground in fuel lid actuator circuit

PROBABLE

cardiagn.com
CAUSES  Short to ground in fuel lid actuator circuit
 Fuel lid actuator faulty
 MBFM faulty

LAMP STATUS
 No lamp indication

DTC REACTION
 Fuel lid actuator will not function
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

159
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P28 J4-14 FUEL LID ACTUATOR SIGNAL
2 FUEL LID ACTUATOR SIGNAL
F17
1 GROUND

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

160
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

161
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1128 - TPMS Spare Tyre Leakage pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , no air pressure leakage noticed in spare tyre
OPERATION

DTC DETECTING
CONDITION
 Spare tyre air pressure leakage > 3 psi/min

PROBABLE
CAUSES  Punctured tyre
 Faulty air filling valve

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

162
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

163
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1129 - FL Missing Sensor Signal Fault

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FL sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION  No RF signal from FL TPMS sensor

PROBABLE
CAUSES  Open in RF antenna wire
 Faulty FL TPMS sensor

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

164
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-72 RF ANTENNA

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

165
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Run the vehicle for few
kilometers
Verify if B1129 is present?

YES Is B1129 present? NO

STEP 3 Intermittent problem exists

cardiagn.com
Ignition OFF Refer the intermittent problem
MBFM wiring harness inspection procedure
connector
DISCONNECTED(P26)
Check the resistance between
pin J2-72 of the MBFM wiring
harness connector and the
other end of the RF antenna
wire

YES Is the value <1Ω? NO

Suspect failure of FL TPMS


Examine the open circuit of RF
sensor
antenna wire
Replace the FL TPMS sensor with
Replace the wiring harness
a new one
Clear the DTC and verify
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

166
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1130 - FR Missing Sensor Signal Fault

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FR sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 No RF signal from FR TPMS sensor

PROBABLE
CAUSES  Open in RF antenna wire
 Faulty FR TPMS sensor

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

167
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-72 RF ANTENNA

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

168
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Run the vehicle for few
kilometers
Verify if B1130 is present?

YES Is B1130 present? NO

cardiagn.com
STEP 3 Intermittent problem exists
Ignition OFF Refer the intermittent problem
MBFM wiring harness inspection procedure
connector
DISCONNECTED(P26)
Check the resistance between
pin J2-72 of the MBFM wiring
harness connector and the
other end of the RF antenna
wire

YES Is the value <1Ω? NO

Suspect failure of FR TPMS


Examine the open circuit of RF
sensor
antenna wire
Replace the FR TPMS sensor
Replace the wiring harness
with a new one
Clear the DTC and verify
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

169
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1131 - RR Missing Sensor Signal Fault

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RR sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 No RF signal from RR TPMS sensor

PROBABLE
CAUSES  Open in RF antenna wire
 Faulty RR TPMS sensor

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

170
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE PIN NO FUNCTION
cardiagn.com
P26 J2-72 RF ANTENNA

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

171
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Run the vehicle for few
kilometers
Verify if B1131 is present?

YES Is B1131 present? NO

cardiagn.com
STEP 3 Intermittent problem exists
Ignition OFF Refer the intermittent problem
MBFM wiring harness inspection procedure
connector
DISCONNECTED(P26)
Check the resistance between
pin J2-72 of the MBFM wiring
harness connector and the
other end of the RF antenna
wire

YES Is the value <1Ω? NO

Suspect failure of RR TPMS


Examine the open circuit of RF
sensor
antenna wire
Replace the RR TPMS sensor
Replace the wiring harness
with a new one
Clear the DTC and verify
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

172
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1132 - RL Missing Sensor Signal Fault

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RL sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 No RF signal from RL TPMS sensor

PROBABLE
CAUSES  Open in RF antenna wire
 Faulty RL TPMS sensor

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

173
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-72 RF ANTENNA

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

174
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Run the vehicle for few
kilometers
Verify if B1132 is present?

YES Is B1132 present? NO

cardiagn.com
STEP 3 Intermittent problem exists
Ignition OFF Refer the intermittent problem
MBFM wiring harness inspection procedure
connector
DISCONNECTED(P26)
Check the resistance between
pin J2-72 of the MBFM wiring
harness connector and the
other end of the RF antenna
wire

YES Is the value <1Ω? NO

Suspect failure of RL TPMS


Examine the open circuit of RF
sensor
antenna wire
Replace the RL TPMS sensor
Replace the wiring harness
with a new one
Clear the DTC and verify
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

175
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1133 - FL Sensor Low Battery/transmit fault

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FL sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 Transmit fault of RF signal from FL TPMS sensor

PROBABLE
CAUSES  FL sensor battery low
 Faulty FL TPMS sensor

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

176
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

177
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1134 - FR Sensor Low Battery/transmit fault

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FR sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 Transmit fault of RF signal from FR TPMS sensor

PROBABLE
CAUSES  FR sensor battery low
 Faulty FR TPMS sensor

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

178
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

179
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1135 - RR Sensor Low Battery/transmit fault

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RR sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 Transmit fault of RF signal from RR TPMS sensor

PROBABLE
CAUSES  RR sensor battery low
 Faulty RR TPMS sensor

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

180
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

181
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1136 - RL Sensor Low Battery/transmit fault

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RL sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 Transmit fault of RF signal from RL TPMS sensor

PROBABLE
CAUSES  RL sensor battery low
 Faulty RL TPMS sensor

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

182
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

183
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1137 - TPMS Sensors Not Learnt

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During Ignition ON ,individual TPMS sensor ids are been verified by MBFM
OPERATION

DTC DETECTING
CONDITION
 TPMS sensors not learnt with the MBFM

PROBABLE
CAUSES  TPMS sensors not learnt

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

184
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

185
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1138 - TPMS Front left Very Low pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FL sensor and the air
OPERATION
pressure is more than 24 psi

DTC DETECTING
CONDITION  FL tyre pressure < than 24 psi

PROBABLE
CAUSES  FL tyre Low pressure

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

186
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

187
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1139 - TPMS Front Right Very Low pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FR sensor and the air
OPERATION
pressure is more than 24 psi

DTC DETECTING
CONDITION
 FR tyre pressure < than 24 psi

PROBABLE
CAUSES  FR tyre low pressure

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

188
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

189
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1140- TPMS Rear left Very Low pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RL sensor and the air
OPERATION
pressure is more than 24 psi

DTC DETECTING
CONDITION  RL tyre pressure < than 24 psi

PROBABLE
CAUSES  RL tyre low pressure

LAMP STATUS
 TPMS lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

190
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

191
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1141- TPMS Rear right Very Low pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RR sensor and the air
OPERATION
pressure is more than 24 psi

DTC DETECTING
CONDITION
 RR tyre pressure < than 24 psi

PROBABLE
CAUSES  RR tyre low pressure

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

192
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

193
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1142- TPMS Spare Tyre Very Low pressure

B1143- TPMS Spare Tyre Low pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainmnet

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from spare wheel sensor and
OPERATION
the air pressure is more than 24 psi

DTC DETECTING
CONDITION
 Spare tyre pressure < than 24 psi

PROBABLE
CAUSES  Spare tyre low pressure

LAMP STATUS
 TPMS lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

194
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Run the vehicle for few

cardiagn.com
kilometers
Verify if B1142/B1143 is
present?

Is B1142/B1143
YES NO
present?

Check the spare tyre pressure Intermittent problem exists


for low pressure and fill the air Refer the intermittent problem
according to specification inspection procedure
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

195
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1144 - TPMS Spare Tyre High pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from spare tyre sensor
OPERATION
sensor and the air pressure is less than 48 psi

DTC DETECTING
CONDITION
 Spare tyre pressure > 48 psi

PROBABLE
CAUSES  Spare tyre high air pressure

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

196
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

197
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1145- FL Tire Low Pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FL sensor and the air
OPERATION
pressure is more than 24 psi

DTC DETECTING
CONDITION
 FL tyre pressure < than 24 psi

PROBABLE
CAUSES  FL tyre low pressure

LAMP STATUS
 TPMS lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

198
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

199
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1146- FR Tire Low Pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainmnet

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FR sensor and the air
OPERATION
pressure is more than 24 psi

DTC DETECTING
CONDITION
 FR tyre pressure < than 24 psi

PROBABLE
CAUSES  FR Low tyre pressure

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

200
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

201
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1147- RR Tire Low Pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RR sensor and the air
OPERATION
pressure is more than 24 psi

DTC DETECTING
CONDITION
 RR tyre pressure < than 24 psi

PROBABLE
CAUSES  RR Low tyre pressure

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

202
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

203
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1148- RL Tire Low Pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RL sensor and the air
OPERATION
pressure is more than 24 psi

DTC DETECTING
CONDITION
 RL tyre pressure < than 24 psi

PROBABLE
CAUSES  RL tyre low air pressure

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

204
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

205
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1149 - FL Tire High Pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FL tyre sensor and the
OPERATION
air pressure is less than 48 psi

DTC DETECTING
CONDITION
 FL tyre pressure > 48 psi

PROBABLE
CAUSES  FL tyre high air pressure

LAMP STATUS
 TPMS lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

206
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

207
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1150- FR Tire High Pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and monitored by MBFM.

The TPMS has the following alerts

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FR sensor and the air
OPERATION
pressure is less than 48 psi

DTC DETECTING
CONDITION
 FR tyre pressure > 48 psi

PROBABLE
CAUSES  FR tyre high pressure

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

208
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

209
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1151- RR Tire High Pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RR sensor and the air
OPERATION
pressure is less than 48 psi

DTC DETECTING
CONDITION
 RR tyre pressure > 48 psi

PROBABLE
CAUSES  RR tyre high pressure

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

210
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

211
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1152- RL Tire High Pressure

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RL sensor and the air
OPERATION
pressure is less than 48 psi

DTC DETECTING
CONDITION
 RL tyre pressure > 48 psi

PROBABLE
CAUSES  RL tyre high pressure

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

212
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

213
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1153- FL Tire High Temperature

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FL sensor and the air
OPERATION
temperature is less than 100 deg C

DTC DETECTING
CONDITION
 FL tyre temperature > 100 deg C

PROBABLE
CAUSES  FL tyre high temperature

LAMP STATUS
 TPMS lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

214
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

215
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1154 - FR Tire High Temperature

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FR sensor and the air
OPERATION
temperature is less than 100 deg C

DTC DETECTING
CONDITION
 FR tyre temperature > 100 deg C

PROBABLE
CAUSES  FR tyre high temperature

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

216
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

217
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1155 - RR Tire High Temperature

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RR sensor and the air
OPERATION
temperature is less than 100 deg C

DTC DETECTING
CONDITION
 RR tyre temperature > 100 deg C

PROBABLE
CAUSES  RR tyre high temperature

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

218
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

219
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1156 - RL Tire High Temperature

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RL sensor and the air
OPERATION
temperature is less than 100 deg C

DTC DETECTING
CONDITION
 RL tyre temperature > 100 deg C

PROBABLE
CAUSES  RL tyre high temperature

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

220
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

221
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1157 - TPMS Front left pressure Leakage Alert

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FL sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 FL tyre air pressure leak > 3psi/minute

PROBABLE
CAUSES  FL tyre air pressure leak

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

222
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

223
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1158 - TPMS Front Right pressure Leakage Alert

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from FR sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 FR tyre air pressure leak >3psi/minute

PROBABLE
CAUSES  FR tyre air pressure leak

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

224
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

225
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1159 - TPMS Rear left pressure Leakage Alert

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RL sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 RL tyre air pressure leak >3psi/minute

PROBABLE
CAUSES  RL tyre air pressure leak

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

226
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

227
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1160 - TPMS Rear right pressure Leakage Alert

TPMS (Tyre Pressure Monitoring System)

TPMS sensors are fitted on individual wheels and are monitored by MBFM.

The TPMS has the following alerts in infotainment

1. Low pressure alert (< 24 psi)


2. Leakage alert ( > 3psi / min)
3. High pressure alert (>48psi)
4. High temperature (> 100 deg C)

cardiagn.com
NORMAL  During ignition ON , MBFM receives the RF signal from RR sensor and is within
OPERATION
the range

DTC DETECTING
CONDITION
 RR tyre air pressure leak >3psi/minute

PROBABLE
CAUSES  RR tyre air pressure leak

LAMP STATUS
 TPMS warning lamp ON

DTC REACTION
 Nil
HEALING  Ignition OFF/ON
CONDITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

228
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

229
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1169 - Ignition switch fault 1

NORMAL  MBFM receives the accessory , Ignition On and Crank input in sequence
OPERATION

DTC DETECTING
CONDITION
 Crank input is received without ignition and accessory input

PROBABLE  Open /short accessory input to MBFM wire


CAUSES  Open /short ignition ON input to MBFM wire
 Faulty ignition switch
 Faulty MBFM

LAMP STATUS
 Nil

cardiagn.com
DTC REACTION
 Engine will not start
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

230
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE
cardiagn.com
PIN NO FUNCTION
J2-11 IGNITION
P26 J2-09 ACCESSORY

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

231
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

232
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

233
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1170 - Ignition switch fault 2

NORMAL  MBFM receives the accessory , Ignition On and Crank input in sequence
OPERATION

DTC DETECTING
CONDITION
 Crank and accessory input is received without ignition input

PROBABLE
CAUSES  Open /short ignition ON input to MBFM wire
 Faulty ignition switch
 Faulty MBFM

LAMP STATUS
 Nil

DTC REACTION

cardiagn.com
 Engine will not start
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

234
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

CONNECTOR
NOMENCLATURE
cardiagn.com
PIN NO FUNCTION
P26 J2-11 IGNITION

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

235
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Crank the engine
Verify if B1170 is present?

YES Is B1170 present? NO

STEP 2 Intermittent problem exists


Refer the intermittent problem
Ignition OFF
inspection procedure
MBFM wiring harness
connector DISCONNECTED(P26)

cardiagn.com
Ignition ON
Check the voltage between pin
J2-11 of the MBFM wiring
harness connector and battery
ground

NO Is the value =Vbat? YES

Suspect the MBFM malfunction


STEP 3 Replace the MBFM with a new
one
Ignition OFF
Check for any new DTC”s
MBFM wiring harness
connector DISCONNECTED(P26)
Check the resistance between
pin J2-11 of the MBFM wiring
harness connector and battery
ground

YES Is the value =∞Ω? NO

Go to STEP 4
Examine the short to ground of
IGN wire between MBFM and
ignition switch
Replace the wiring harness
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

236
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

237
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1171 - Ignition switch fault 3

NORMAL  MBFM receives the accessory , Ignition On and Crank input in sequence
OPERATION

DTC DETECTING
CONDITION  Accessory input is received even during cranking

PROBABLE
CAUSES  Short accessory input wire to MBFM
 Faulty ignition switch
 Faulty MBFM

LAMP STATUS
 Nil

cardiagn.com
DTC REACTION
 Accessories will not switch off during cranking
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

238
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-09 ACCESSORY

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

239
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Crank the engine
Verify if B1171 is present?

YES Is B1171 present? NO

STEP 2 Intermittent problem exists


Ignition OFF Refer the intermittent problem
MBFM wiring harness inspection procedure
connector DISCONNECTED(P26)

cardiagn.com
Ignition ON
Turn the ignition key to start
position and check the voltage
between pin J2-09 of the
MBFM wiring harness
connector and battery ground

NO Is the value =0V? YES

Examine the short to battery of


ACC wire between MBFM and Suspect the MBFM malfunction
ignition switch Replace the MBFM with a new
Replace the wiring harness one
Clear the DTC and verify Check for any new DTC”s
If no short to battery noticed,
replace the ignition switch with
a new one

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

240
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1171 - Ignition switch fault 4

NORMAL  MBFM receives the accessory , Ignition On and Crank input in sequence
OPERATION

DTC DETECTING
CONDITION
 Ignition input is received without accessory input

PROBABLE
CAUSES  Open accessory input wire to MBFM
 Faulty ignition switch
 Faulty MBFM

LAMP STATUS
 Nil

DTC REACTION
 Accessory will not work

cardiagn.com
HEALING  Ignition OFF/ON
CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

241
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P26 J2-09 ACCESSORY INPUT

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

242
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

243
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

244
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1113 - Power window driver panel Front Left switch Short to ground

NORMAL  During Ignition ON , when driver panel front left power window switch is
OPERATION
activated no short to ground detected

DTC DETECTING
CONDITION
 Short to ground in driver panel front left power window switch

PROBABLE
CAUSES  Short to ground in driver panel front left power window switch
 Faulty driver panel front left power window switch

LAMP STATUS
 Nil

cardiagn.com
DTC REACTION
 Driver panel front left power window switch will not work

HEALING  Ignition OFF/ON


CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

245
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-01 POWER WINDOW DRIVER PANEL FRONT LEFT -REF VOLTAGE
3 POWER WINDOW DRIVER PANEL FRONT LEFT -REF VOLTAGE
D6
8 GROUND

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

246
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

247
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1115 - Power window driver panel Front Right switch Short to ground

NORMAL  During Ignition ON , when driver panel front right power window switch is
OPERATION
activated no short to ground detected

DTC DETECTING
CONDITION
 Short to ground in driver panel front right power window switch

PROBABLE
CAUSES  Short to ground in driver panel front right power window switch
 Faulty driver panel front right power window switch

LAMP STATUS
 Nil

cardiagn.com
DTC REACTION
 Driver panel front right power window switch will not work

HEALING  Ignition OFF/ON


CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

248
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-02 POWER WINDOW DRIVER PANEL FRONT RIGHT -REF VOLTAGE
12 POWER WINDOW DRIVER PANEL FRONT RIGHT -REF VOLTAGE
D6
8 GROUND

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

249
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

250
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1117 - Power window driver panel Rear Left switch Short to ground

NORMAL  During Ignition ON , when driver panel rear left power window switch is
OPERATION
activated no short to ground detected

DTC DETECTING
CONDITION
 Short to ground in driver panel rear left power window switch

PROBABLE
CAUSES  Short to ground in driver panel rear left power window switch
 Faulty driver panel rear left power window switch

LAMP STATUS
 Nil

cardiagn.com
DTC REACTION
 Driver panel rear left power window switch will not work

HEALING  Ignition OFF/ON


CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

251
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-20 POWER WINDOW DRIVER PANEL REAR LEFT -REF VOLTAGE
6 POWER WINDOW DRIVER PANEL REAR LEFT -REF VOLTAGE
D6
8 GROUND

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

252
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

STEP 1
Connect the smart tester
Turn the ignition ON
Initialise the diagnostic tool
Record the DTC and clear
Turn ignition OFF
Turn ignition ON
Activate the driver panel rear
left power window switch
Verify if B1117 is present?

YES Is B1117 present? NO

STEP 2
Ignition OFF
Driver panel power window Intermittent problem exists
switch wiring harness Refer the intermittent problem
connector DISCONNECTED inspection procedure
Check the resistance between
pin 6 of the driver panel power

cardiagn.com
window switch wiring harness
connector and battery ground

YES Is the value =∞Ω? NO

Examine the short circuit to


STEP 3
ground of wire between
Ignition OFF MBFM and driver panel rear
Driver panel power window left power window switch
switch wiring harness Replace the wiring harness
connector DISCONNECTED Clear the DTC and verify
Check the resistance between
pin 6 and pin 8 of the of the
driver panel power window
switch by operating driver
panel rear left power window
switch to UP position

YES Is the value =220±20 NO


Ω?

STEP 4 Suspect the internal failure of


Ignition OFF the driver panel rear left power
Driver panel power window window switch
switch wiring harness Replace the driver panel
connector DISCONNECTED power window switch with a
Check the resistance between new one
pin 6 and pin 8 of the of the Clear the DTC and verify
driver panel power window
switch by operating driver
panel rear left power window
switch to DOWN position

YES Is the value =820±20 NO


Ω?
Suspect the internal failure of
Suspect the MBFM malfunction the driver panel rear left power
Replace the MBFM with a new window switch
one Replace the driver panel
Check for any new DTC”s power window switch with a
new one
Clear the DTC and verify

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

253
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

B1119 - Power window driver panel Rear Right switch Short to ground

NORMAL  During Ignition ON , when driver panel rear right power window switch is
OPERATION
activated no short to ground detected

DTC DETECTING
CONDITION
 Short to ground in driver panel rear right power window switch

PROBABLE
CAUSES  Short to ground in driver panel rear right power window switch
 Faulty driver panel rear right power window switch

LAMP STATUS
 Nil

cardiagn.com
DTC REACTION
 Driver panel rear right power window switch will not work

HEALING  Ignition OFF/ON


CONDITION

CIRCUIT SCHEMATIC

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

254
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

CONNECTOR VIEWS AND INFORMATION

cardiagn.com
CONNECTOR
NOMENCLATURE PIN NO FUNCTION
P25 J1-37 POWER WINDOW DRIVER PANEL REAR RIGHT -REF VOLTAGE
9 POWER WINDOW DRIVER PANEL REAR RIGHT -REF VOLTAGE
D6
8 GROUND

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

255
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00160

MBFM OCT 2011/Rev 1

cardiagn.com

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

256
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.

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