CT - Aquatherm Grey Pipe

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aquatherm grey

Potable water and heating installations

aquatherm
state of the pipe
Our sales and delivery conditions (January 2012) and the contacts of our technical sales and distribution see on our homepage www.aquatherm.de.

Subject to technical alterations, errors and misprints excepted. With the edition of this catalogue, all former ones become void.
Contents

– Contents 2 Chapter 4:
Calculation 29
Chapter 1:
Pipe material 5 – Rate per hour
Installation times
– General Rate of surcharge
– Advantages of the pipe material
Classification Chapter 5:
Registrierung Product Range 30
– Specification
Marking / Colour
– Processing / Modulus of elasticity

Chapter 2:
Connection technique 7

– Brass-fittings
PPSU-fittings
– aquatherm grey pipe-tools
Tool change
– Compressing of corrugated pipes
Pushing sliding sleeve onto the pipe
Expanding of the connection pipe
Pressing
– Sliding sleeve technique
– Examples: potable water application
– Examples: heating application
– Branching

Chapter 3:
Planning / Installation Principles 15

– Laws / Regulations / Standards


– Calculation basis
Projecting-Software
– Thermal insulation of hot water pipes
– Thermal insulation of cold water pipes
– Pipe insulation
Support intervals for aquatherm grey pipe-
multi layer metal composite pipes
– Linear expansion chart
– Pipe friction factor 20º C
– Pipe friction factor 60º C
– Coefficient of loss
– Pressure test / Test control
Measuring of test pressure
– Test record

3
pipe material

The aquatherm Grey pipe-connection pipe

aquatherm grey pipe- connection pipe

The aquatherm grey pipe system offers three types of


connection pipes:

• aquatherm grey pipe-PB connection pipe (grey) in coils Ø 16 - 25 mm,


produced from the high-flexible material polybutene (PB)

• aquatherm grey pipe-multi layer metal composite pipe (white) in coils


Ø 16 - 20 mm and in 4 m length Ø 16 - 40 mm made of PE-X for various
applications

• aquatherm grey pipe PE-RT underfloor heating and radiator connection


pipe (green/grey) in coils 16-20 mm, oxygen-tight acc. to DIN4726

aquatherm grey pipe - The allrounder!

The aquatherm grey pipe-system is applicable in the field of:

• potable water installations


• heating installations
• underfloor heating installation

Potable water installation


The aquatherm grey pipe-PB pipe is particularly bendable, thus easy and
flexible to install.

The crucial advantage of the aquatherm grey pipe-system is that it can be


processed completely (!) in the house installation.

Surplus pipes which result after an installation, e.g. an


underfloor heating, must no more disposed, but can be processed without
problems also for radiator connection or potable water application.

This does not only save the plumber´s time and money, but also works
with a system, which considers optimally the modern requirements of an
environmentally conscious, ecologically thinking final consumer.

Heating installation

Underfloor heating installation

4
Pipe Material

Pipe Material

Advantages of the aquatherm grey pipe-connection pipe

The advantages of the aquatherm grey pipe-connection pipes in the field aquatherm grey pipe-PB potable water and radiator connection pipes made
of floor connection are: from PB (polybutene) features by their high creep behaviour, which means,
temperature and pressure resistance.
• Oxygen barrier due to EVOH-coating
• Hygienically neutral The high heat resistance makes polybutene the ideal pipe material for hot
• Microbiologically impeccable water and heating installations. In the field of small dimensioned connec-
• Corrosion resistant tion pipes, polybutene is convincing by its high flexibility.
• Very flexible
• Low friction loss

Classification of service conditions

aquatherm grey pipe-PB-connection pipes are applicable in all classes mentioned in ISO 10508.

aquatherm grey pipe-PB-connection pipes


Classification acc. to ISO 10508
Class 1 Class 2 Class 3 Class 4 Class 5

Hot water Hot water Low temperature Underfloor heating High temperature
supply supply underfloor heating and low temperature radiators
(60°) (70°) radiators

Registration

aquatherm grey pipe-PB-potable water and radiator con-


nection pipes inclusive sliding sleeve connections are
certified under registration-no. DW-8501 AU2075 by the
DVGW and under no. 3V207 PB by DIN CERTCO.

5
Pipe Material

Pipe Material

Quality requirements

aquatherm grey pipe-PB potable water and heating connection pipes are
produced from the high-flexible and heat-stabilized material polybutene
resp. polybutene with fibre composite. The physical and chemical charac-
teristics are adjusted to the special demands of the potable water and
heating sector. aquatherm grey pipe-connection pipes correspond to the
quality requirements of DIN 16968, DIN 4727 and DIN 4726. Separation by
means of heat exchanger is not necessary according to DIN 4726 if using
aquatherm grey pipe pipes for heating a system. The connection pipes
have an oxygen barrier.

aquatherm grey pipe-corrugated pipes are made from polyethylene (PE).


These types of protection pipes are compressable and can be pushed back
before connecting without problems.

Marking / colour

Connection pipe

Colour: grey with transparent shining oxygen barrier

Marking:
AQUATHERM GREY PIPE 16 X 2.0 MM – – – ART.-NO.77000
– – – PB 125 – – – DIN 16969/DIN 16968 – – – DVGW AU2075 – OXYGEN-
TIGHT – – – DIN 4726
– – – DIN CERTCO 3V207 PB – – – 0484/98 – – –
DATE OF MANUFACTURING/TIME– – MACHINE-NO. – – –CHARGE-NR.
– – – MTR.-MARKING – – – MADE IN
GERMANY

Each pipe coil is additionally printed with the continuous number of meters
and the coils include a package insert with the marking data.

Corrugated pipe

Colour: green

Marking:
AQUATHERM GREY PIPE – – – ART.-NO.77012

Ø 16 mm =
80 mm

bending radius
6
connection technique

fittings

Brass fittings

Material:
aquatherm grey pipe-fittings with threads and inserts made from dezinci-
fication resistant brass

Material designation:
PPSU = Polyphenylene sulphone / Brass

Characteristics:
All fittings of the aquatherm grey pipe-system are – due to the latest Eu-
ropean Potable Water Standard – made from a dezincification resistant
brass. This type of brass has been developed especially for the application
in areas with aggressive water. aquatherm applies this standard brass for
all metal fittings and connection pieces.

Fittings made of PPSU


Brass fittings
Material:
aquatherm grey pipe-system fittings made from the plastic PPSU (PPSU =
Polyphenylene sulphone)

Characteristics:
The advantages of complementary aquatherm grey pipe-
system fittings are:

• High heat resistant


• High impact rate
• Low stress cracking susceptibility
• Chemical resistant
• Hygienical harmlessness
• No corrosion
• No o-ring application
• No diminished cross-section
• Reduction of metal influences to potable water
• Considerable weight reduction compared to
brass fittings
• Environmentally friendly production, as the Fittings made of PPSU
material PPSU is recyclable

These favourable characteristics of the aquatherm grey pipe offer multiple


fields of applications.

The material PPSU is applied for the aviation and space industry as well
as for medicine technique. Especially regarding the safeness with food
contact, particularly with potable water, the aquatherm grey pipe system
fittings made from PPSU are first choice in the field of potable water tech-
nique.

Even high temperature- and pressure stability are optimum for the field of
heating technique.

7
connection technique

Connection technique

aquatherm grey pipe-tools

The aquatherm grey pipe-connection by means of sliding sleeves is very


simple. For the permanent connection the following tools are required:

• an expanding tool (Art.-No. 50800)


• an assembly tool (Art.-No. 50802)

Both tools are equipped with interchangeable false jaws for the dimensi-
ons Ø 16 mm, 20 mm, 25 mm, 32 mm and 40 mm.

Tool change aquatherm grey pipe-tools

The interchangeable false jaw of the expanding tool is screwed off; then
the required dimension is fixed.

When using the multi-layer metal composite pipe (Art.-No. 77070 / 77072
and 77050-77058), the false jaws Art.-No. 50857-50864 have to be applied.

Only remove the bolts to change both inserts of the aquatherm grey pipe-
assembly tool. After inserting the new dimension the fastening bolts have
to be inserted that way, that the bolt heads turn to the outside.

Tool change

8
connection technique

1. Compressing the corrugated pipe

The PE-corrugated pipe is compressable and can be adjusted with the red
resp. blue end sleeve. It is not necessary to cut the corrugated pipe before
connecting it.

2. Put the sliding sleeve onto the pipe

Before expanding the connection pipe, the aquatherm grey pipe-sleeve has
to be slided onto the pipe. This sleeve is identical on both sides - inside
and outside. It does not make any difference which side is pushed onto the
pipe resp. onto the fitting.
1
3. Expanding of the connection pipe

For expanding of the pipe end, the tool must be opened totally for inserting
it into the pipe end. Then the expanding tool is compressed - the aquat-
herm grey pipe-connection pipe is bulge formed. For an easy pipe assembly
with the fitting, the tool must be opened again, turned slightly and com-
pressed for the even expansion of the pipe end.

4. Pressing

The expanded pipe end is pushed on the corrugated part of the pipe sup-
porting body at the manifold branch resp. the fitting up to the stop.

Now the assembly tool is put on. By compressing the tool the sleeve pres-
ses the plastic pipe onto the supporting body. That quick and safe a per-
manent connection is installed. Then the compressed corrugated pipe is 2
pushed with the end sleeve up to the fitting.

Attention!

If the temperatures are below 0° C, the pipe must be warmed up by hand


before expanding it. White discolourations are unproblematic. The EVOH-
oxygen tight coating is only expanded lightly neither without influencing
the tightness of the pipe connection nor the oxygen
barrier.

The sliding sleeve must be kept away from the expanding area as otherwi-
se the tool and pipe might be damaged.

9
Connection technique

Connection technique

fitting pipe supporting body pipe


Sliding sleeve

The sliding sleeve technology is an interlocking connection.

The permanent tight connection results from pressing the aquatherm grey
pipe-sliding sleeve onto the aquatherm grey pipe-pipe with the aquatherm
grey pipe-fitting.

The sliding sleeve connection technology must be utilized with the original
aquatherm grey pipe pipes, fittings and tools only.
sliding sleeve
Permanent safety

Sliding sleeve technique

Especially for flexible floor connection the sliding sleeve technique grants
important advantages.

Whether in the field of radiator connection or potable water on-wall instal-


lation, with the sliding sleeve technique you create permanent connections
between low dimensioned connection pipes, nickel-plated brass fittings
and plastic fittings without great expenses of tools and assembly.

Sliding sleeve technique

10
connection technique

Examples: potable water application

Pre-wall installation

The aquatherm grey pipe-program provides you with all necessary


elements for a perfect installation.

Installation type:
Connecting back-plate elbow

Installation type:
Single connecting / Twin connecting back plate elbow

Installation type:
Connecting elbow for concealed flushing box

11
Connection technique

Examples: heating application

Examples: heating application

The complete solution for radiator connection with the aquatherm


grey pipe-distribution blocks.

The compact block is equipped at all sides with sliding sleeve connections.
The connection to the radiator is made by radiator valves twin with euroco-
nus thread 16 x 2.0 mm corner or passage.

A compact insulation for the distribution block is available.

Installation type:
Connection out of the floor via direct connection to the connecting
bend

Installation type:
Connection out of the floor via distribution block and connecting
bend

Installation type:
Connection out of the wall via distribution block and radiator con-
nection set

12
connection technique

Connection technique

Branching

The aquatherm grey pipe system offers 4 different possibilities of


connection from the riser to the floor distribution:

a) central PP-R manifold


b) PP-R adapter
c) transition pieces with male thread
d) Euroconus adapter 3/4'' nut

a) Branch to the PP-R manifold:

The central manifold is assembled by fusion welding with the following


elements:

• aquatherm grey pipe-four-port-manifold (Art.-No. 78003/778003)


• aquatherm grey pipe-ball valve (Art.-No. 78000)
• aquatherm green pipe-manifold end piece (Art.-No. 30804)
• aquatherm green pipe-end cap (Art.-No. 14112)

The distribution pipe has 4 branches, each for screwing in sliding sleeve
connections (Art.-No. 78010/778010 Ø 16 mm resp. 78012/778012 Ø 20 mm)
or blind plugs (Art.-No. 78020).

b) Branch via PP-R-adapter:

The aquatherm grey pipe-adapter from PP-R and brass:

• Art.-No. 78300/778300: 20/16 x 2.0 mm


• Art.-No. 78302/778302: 20/20 x 2.0 mm
• Art.-No. 78304/778304: 25/20 x 2.0 mm
• Art.-No. 78306/778306: 25/25 x 2.3 mm
• Art.-No. 78308/778308: 32/25 x 2.3 mm
• Art.-No. 778310: 32/32 x 2.9 mm
• Art.-No. 778312: 40/32 x 2.9 mm
• Art.-No. 78320/778320: 16/16 x 2.0 mm

13
Connection technique

Connection technique

c) Branch via male transition pieces:

The aquatherm grey pipe-transition pieces

• Art.-No. 79200/779200: 16 x 2.0 mm x 1/2" M


• Art.-No. 79202/779202: 20 x 2.0 mm x 1/2" M
• Art.-No. 79203/779203: 20 x 2.0 mm x 3/4" M
• Art.-No. 79204/779204: 25 x 2.3 mm x 3/4" M
• Art.-No. 79205/779205: 25 x 2.3 mm x 1/2" M
• Art.-No. 79206/779206: 32 x 2.9 mm x 3/4" M
• Art.-No. 79208/779208: 32 x 2.9 mm x 1" M
• Art.-No. 79207/779207: 40 x 3,5 mm x 11/4" M

can be screwed in all commercial fittings with female


thread. This enables the transition of the aquatherm grey pipe-system to
all metallic and plastic pipe systems.

d) Branch via manifold with euroconus:

The floor distribution can be realized even with all non-system connection
manifolds with euroconus connections.

The aquatherm grey pipe-euroconus adapter:

• Art.-No. 79220/779220: 16 x 2.0 mm


• Art.-No. 79222/779222: 20 x 2.0 mm

with 3/4" nut and sliding sleeve connection only have to be screwed in
customary manifolds or screwed connections only.

14
Planning / Installation Principles

Planning

Laws / Regulations / Standards Systemspecific standards

The following laws, decrees, guidelines and standards have to be consi- General quality requirements, dimensions
dered when planning and completing the aquatherm grey pipe system for
potable water and radiator connections: • DIN 16968 Polybutene (PB) pipes
general quality requirements
Planning and execution: and test
• DIN 16969 Polybutene (PB) pipes
• EnEV Decree for Energy Saving PB 125 dimensions
• DIN 1961 VOB and C • DVGW-working sheets
• DIN 4102 Fire protection • SKZ-guidelines
• DIN 4108 Standard for thermal insulation in • DIN EN ISO 9000 f.
the field of structural engineering
• DIN 4109 standard for the elimination of noise in the field of Hygiene
structural engineering
• DIN 4701 Calculation of building´s heat demand • KTW-recommendations of the federal public
• DIN 18380 Water heating plants health office health assessment
• DIN 1988 Standard for potable water installations
of plastics and nonmetallic materials within the
• DIN 18381 Installation of gas, water and VOB Part C sewage
framework of the law for foods and commodity
installation of waste water pipes inside buildings
goods for potable water applications
• DIN 16928 Pipe connections, fittings, installation
• aquatherm Technical information
• DVGW-working sheet W 270
Increase of microorganism on materials used for
potable water applications - test and evaluation

Local regulations and codes of practice must be observed. The same goes
for regulations regarding the use of chemicals.

Calculation Basis Calculation guide / Software

To determine the pipe diameter the following data are The calculation of the aquatherm grey pipe potable water and radiator
required: connection system can be done with the assistance of planning software
“liNear”, which can be ordered directly with - or without - training at aqua-
• minimum gauge pressure of supply or pressure therm.
in flow direction behind pressure reducing or
boosting valve For our Dendrit customers:
• geodetic variations
loss of pressure due to apparatus i.e. water aquatherm® naturally still offers you qualified support with your Dendrit-
meter, filter, softening installations, etc. software!
• minimum pressure of flow of the water point
applied In both cases please call our aquatherm-information
• pipe friction pressure factor of the applied service:
pipe material
• coefficients of loss for fittings and connection +49 2722 950-111.
elements used
We like to help you!

Software - Service

15
Planning / Installation Principles

Planning

Thermal insulation of hot water pipes

The decree for energy saving thermal protection and energy saving tech- This even applies to hot water pipes up to an inner diameter of 22 mm in
nique for buildings flats, which are neitherin the circulation nor have an additional electric
heating.
Decree for Energy Saving (EnEV)
Applying material with thermal conductivities different to 0.035 W/(mK)
the minimum thickness of the insulation has to be converted correspon-
regulates the thermal insulation of pipes and fittings in Germany.
dingly.

Extract from § 12 addendum 5 of the EnEV For the conversion and the thermal conductivity of the insulation the ways
and values of calculation described in the technical regulations must be
Central heating pipes, line 1 – 4 installed in heated applied.
rooms or building parts between heated rooms of the one user, where heat
output can be controlled by open stop valves do not require a minimum The minimum insulation acc. to the table for heating distributions and hea-
thickness of the insulation. ting pipes can be reduced as far as the same limit of heat output even for
further insulation demands in consideration of the insulating effect of the
pipe walls are guaranteed.

Extract from § 12 addendum 5 of the EnEV

Minimum thickness of insulation


Line Type of pipe/fitting
referred to thermal conductivity of
0.035 W/(mK)

1 inner diameter up to 22 mm 20 mm

2 inner diameter more than 22 mm up to 35 mm 30 mm

3 inner diameter more than 35 mm up to 100 mm same as inner diameter

4 inner diameter more than 100 mm 100 mm

pipes and fittings after line 1 – 4


5 in wall- and ceiling openings, in 1/2 of the requirements of line 1 to 4
crossing area of pipes, at pipe
connections, at central supply manifolds

pipes of central heating after


6 line 1-4, which have been installed 1/2 of the requirements of line 1 to 4
after introduction of this decree
between heated rooms of various users

7 pipes after line 6 in floor construction 6 mm

16
Planning / Installation Principles

Planning / Insulation

Thermal insulation of cold water pipes

As stipulated in The insulation thicknesses are suitable for all pipe materials and thus for
aquatherm grey pipe-pipe.
• DIN 1988, Part 2
The values correspond to the German Industry Standard (DIN).
potable water systems have to be protected against heat gain and conden-
sation. Standard values for the minimum insulation thicknesses have to be
taken from the following table.

Standard values for the minimum insulation thicknesses


for the insulation of potable water systems (cold)

Type of the installation Insulation thickness at λ = 0.040 W/(mK)*

Open installed pipe,


4 mm
in a unheated room (i. e. basement)

Open installed pipe,


9 mm
in a heated room

Pipe in a duct,
4 mm
without hot water pipes

Pipe in a duct,
13 mm
beside hot water pipes

Pipe in a pipe chase


4 mm
riser

Pipe in a pipe chase,


13 mm
beside hot water pipes

Pipe on a concrete floor 4 mm

*) The insulation thicknesses, applied to a diameter of d = 20 mm, for other coefficients of thermal conduction have to be
calculated correspondingly.

17
Planning / Installation Principles

Planning / Insulation

Pipe insulation

The Decree for Energy Saving (EnEV) regulates the thermal insulation of Installing insulation of different material with differing
pipes and fittings in Germany. Acc. to this decree aquatherm grey pipe- thermal conductivity, the thickness of insulation must be converted and
pipes and fittings have to determined acc. to the technical regulations.
be insulated against loss of heat.

The insulation thickness depends on the respective installation. The mi-


nimum thickness of insulation refers to a thermal conductivity group
(WLG035)

Thermal conductivity of
0,030 W / (mK) 0,0350 W / (mK) 0,040 W / (mK)
W / (mK)

Insulation acc. EnEV in mm


Diameter
50 % 100 % 50 % 100 % 50 % 100 %

16 mm 8 15 10 20 13 27

20 mm 8 15 10 20 13 26

25 mm 8 15 10 20 13 25

32 mm 12 23 15 30 19 39

40 mm 12 23 15 30 19 38

Support intervals for aquatherm grey pipe-multi layer metal composite pipe

Table to determine support intervals for aquatherm grey pipe-multi layer metal composite pipe in conjunction
with temperature and outside diameter.

Pipe diameter d (mm)


Difference in tempe-
rature 16 20 25 32 40
Δ T [K]
Support intervals in cm

0 130 155 170 195 220

20 100 120 130 150 170

30 100 120 130 150 170

40 100 110 120 140 160

50 100 110 120 140 160

60 80 100 110 130 150

70 70 90 100 120 140

18
Planning / Installation Principles

Planning

Linear expansion chart for aquatherm grey pipe-PB-potable water & radiator connection pipe and MMC-pipe

The linear expansion of the aquatherm grey pipe-PB-potable water & radiator connection pipe and MMC-pipe can be taken from the following tables. These
tables facilitate a simple and quick determination of linear expansion.

Difference in temperature ΔT
Pipe

lenght
10K 20K 30K 40K 50K 60K 70K 80K

linear expansion ΔL [mm]

Typ PB PE-RT MVR PB PE-RT MVR PB PE-RT MVR PB PE-RT MVR PB PE-RT MVR PB PE-RT MVR PB PE-RT MVR PB PE-RT MVR

1m 1,30 1,95 0,30 2,60 3,90 0,60 3,90 5,85 0,90 5,20 7,80 1,20 6,50 9,75 1,50 7,80 11,70 1,80 9,10 13,65 2,10 10,40 15,60 2,40

2m 2,60 3,90 0,60 5,20 7,80 1,20 7,80 11,70 1,80 10,40 15,60 2,40 13,00 19,50 3,00 15,60 23,40 3,60 18,20 27,30 4,20 20,80 31,20 4,80

3m 3,90 5,85 0,90 7,80 11,70 1,80 11,70 17,55 2,70 15,60 23,40 3,60 19,50 29,25 4,50 23,40 35,10 5,40 27,30 40,95 6,30 31,20 46,80 7,20

4m 5,20 7,80 1,20 10,40 15,60 2,40 15,60 23,40 3,60 20,80 31,20 4,80 26,00 39,00 6,00 31,20 46,80 7,20 36,40 54,60 8,40 41,60 62,40 9,60

5m 6,50 9,75 1,50 13,00 19,50 3,00 19,50 29,25 4,50 26,00 39,00 6,00 32,50 48,75 7,50 39,00 58,50 9,00 45,50 68,25 10,50 52,00 78,00 12,00

6m 7,80 11,70 1,80 15,60 23,40 3,60 23,40 35,10 5,40 31,20 46,80 7,20 39,00 58,50 9,00 46,80 70,20 10,80 54,60 81,90 12,60 62,40 93,60 14,40

7m 9,10 13,65 2,10 18,20 27,30 4,20 27,30 40,95 6,30 36,40 54,60 8,40 45,50 68,25 10,50 54,60 81,90 12,60 63,70 95,55 14,70 72,80 109,20 16,80

8m 10,40 15,60 2,40 20,80 31,20 4,80 31,20 46,80 7,20 41,60 62,40 9,60 52,00 78,00 12,00 62,40 93,60 14,40 72,80 109,20 16,80 83,20 124,80 19,20

9m 11,70 17,55 2,70 23,40 35,10 5,40 35,10 52,65 8,10 46,80 70,20 10,80 58,50 87,75 13,50 70,20 105,30 16,20 81,90 122,85 18,90 93,60 140,40 21,60

10m 13,00 19,50 3,00 26,00 39,00 6,00 39,00 58,50 9,00 52,00 78,00 12,00 65,00 97,50 15,00 78,00 117,00 18,00 91,00 136,50 21,00 104,00 156,00 24,00

20m 26,00 39,00 6,00 52,00 78,00 12,00 78,00 117,00 18,00 104,00 156,00 24,00 130,00 195,00 30,00 156,00 234,00 36,00 182,00 273,00 42,00 208,00 312,00 48,00

30m 39,00 58,50 9,00 78,00 117,00 18,00 117,00 175,50 27,00 156,00 234,00 36,00 195,00 292,50 45,00 234,00 351,00 54,00 273,00 409,50 63,00 312,00 468,00 72,00

40m 52,00 78,00 12,00 104,00 156,00 24,00 156,00 234,00 36,00 208,00 312,00 48,00 260,00 390,00 60,00 312,00 468,00 72,00 364,00 546,00 84,00 416,00 624,00 96,00

50m 65,00 97,50 15,00 130,00 195,00 30,00 195,00 292,50 45,00 260,00 390,00 60,00 325,00 487,50 75,00 390,00 585,00 90,00 455,00 682,50 105,00 520,00 780,00 120,00

Graph of linear expansion depen- aquatherm grey pipe PB-Rohre


aquatherm grey pipe-MMV-Rohre
dent on
temperature: 70
Difference in temperature Δ T (K)

60 aquatherm grey pipe-


aquatherm grey pipe-
pipes, PE-RT-Rohre
50
aquatherm grey pipe-
multilayer metal 40
composite pipes.
aquatherm grey pipe- 30
PE-RT pipes
20

10

0
0 1 2 3 4 5 6 7 8 9 10

Linear expansion Δ T l in mm/m

19
Planning / Installation Principles

Planning

Pipe friction factor 20° C

Pipe friction factor R and calculated. flow rate v in Roughness: 0.0070 mm


dependence on volumetric current V Temperature: 20° C
Density: 998.20 kg/m3
aquatherm grey pipe potable water and radiator connection pipe / Viscosity: 0.47 *E-6 m2/s
Multi-layer metal composite pipe

V= volumetric current (l/s) R= pressure gradient mbar/m V= flow rate

dxsu PB & PE-RT Multi-layer PE-X


.
V di 16mm 20mm 25mm 16mm 20mm 25mm 32mm 40mm
R 0,20 0,05 0,02 0,20 0,05 0,02 0,01 0,00
0,01 v 0,09m/s 0,05m/s 0,03m/s 0,09m/s 0,05m/s 0,03m/s 0,02m/s 0,01m/s
R 0,64 0,17 0,05 0,64 0,17 0,06 0,02 0,01
0,02 v 0,18m/s 0,10m/s 0,06m/s 0,18m/s 0,10m/s 0,07m/s 0,04m/s 0,02m/s
R 1,27 0,33 0,10 1,27 0,33 0,13 0,04 0,01
0,03 v 0,27m/s 0,15m/s 0,09m/s 0,27m/s 0,15m/s 0,10m/s 0,06m/s 0,04m/s
R 2,07 0,53 0,17 2,07 0,53 0,21 0,06 0,02
0,04 v 0,35m/s 0,20m/s 0,12m/s 0,35m/s 0,20m/s 0,13m/s 0,08m/s 0,05m/s
R 3,05 0,78 0,25 3,05 0,78 0,30 0,09 0,03
0,05 v 0,44m/s 0,25m/s 0,15m/s 0,44m/s 0,25m/s 0,17m/s 0,10m/s 0,06m/s
R 4,18 1,07 0,34 4,18 1,07 0,41 0,12 0,04
0,06 v 0,53m/s 0,30m/s 0,18m/s 0,53m/s 0,30m/s 0,20m/s 0,12m/s 0,07m/s
R 5,46 1,39 0,44 5,46 1,39 0,53 0,15 0,05
0,07 v 0,62m/s 0,35m/s 0,21m/s 0,62m/s 0,35m/s 0,23m/s 0,14m/s 0,08m/s
R 6,89 1,75 0,55 6,89 1,75 0,67 0,19 0,06
0,08 v 0,71m/s 0,40m/s 0,24m/s 0,71m/s 0,40m/s 0,27m/s 0,16m/s 0,09m/s
R 8,47 2,15 0,68 8,47 2,15 0,82 0,23 0,07
0,09 v 0,80m/s 0,45m/s 0,28m/s 0,80m/s 0,45m/s 0,30m/s 0,17m/s 0,11m/s
R 10,19 2,58 0,81 10,19 2,58 0,98 0,28 0,08
0,10 v 0,88m/s 0,50m/s 0,31m/s 0,88m/s 0,50m/s 0,33m/s 0,19m/s 0,12m/s
R 14,05 3,55 1,12 14,05 3,55 1,35 0,38 0,11
0,12 v 1,06m/s 0,60m/s 0,37m/s 1,06m/s 0,60m/s 0,40m/s 0,23m/s 0,14m/s
R 23,40 5,88 1,84 23,40 5,88 2,23 0,63 0,19
0,16 v 1,41m/s 0,80m/s 0,49m/s 1,41m/s 0,80m/s 0,53m/s 0,31m/s 0,19m/s
R 28,87 7,24 2,27 28,87 7,24 2,74 0,77 0,23
0,18 v 1,59m/s 0,90m/s 0,55m/s 1,59m/s 0,90m/s 0,60m/s 0,35m/s 0,21m/s
R 34,86 8,72 2,73 34,86 8,72 3,30 0,92 0,28
0,20 v 1,77m/s 0,99m/s 0,61m/s 1,77m/s 0,99m/s 0,66m/s 0,39m/s 0,23m/s
R 72,35 17,94 5,57 72,35 17,94 6,75 1,88 0,56
0,30 v 2,65m/s 1,49m/s 0,92m/s 2,65m/s 1,49m/s 0,99m/s 0,58m/s 0,35m/s
R 122,10 30,07 9,30 122,10 30,07 11,27 3,12 0,93
0,40 v 3,54m/s 1,99m/s 1,22m/s 3,54m/s 1,99m/s 1,33m/s 0,78m/s 0,47m/s
R 183,82 45,00 13,86 183,82 45,00 16,82 4,64 1,37
0,50 v 4,42m/s 2,49m/s 1,53m/s 4,42m/s 2,49m/s 1,66m/s 0,97m/s 0,58m/s
R 257,32 62,68 19,24 257,32 62,68 23,35 6,43 1,90
0,60 v 5,31m/s 2,98m/s 1,84m/s 5,31m/s 2,98m/s 1,99m/s 1,17m/s 0,70m/s
R 342,47 83,06 25,41 342,47 83,06 30,86 8,47 2,50
0,70 v 6,19m/s 3,48m/s 2,14m/s 6,19m/s 3,48m/s 2,32m/s 1,36m/s 0,82m/s
R 439,19 106,10 32,37 439,19 106,10 39,33 10,76 3,17
0,80 v 7,07m/s 3,98m/s 2,45m/s 7,07m/s 3,98m/s 2,65m/s 1,55m/s 0,94m/s
R 547,43 131,78 40,10 547,43 131,78 48,75 13,31 3,91
0,90 v 7,96m/s 4,48m/s 2,75m/s 7,96m/s 4,48m/s 2,98m/s 1,75m/s 1,05m/s
R 667,13 160,08 48,60 667,13 160,08 59,10 16,10 4,72
1,00 v 8,84m/s 4,97m/s 3,06m/s 8,84m/s 4,97m/s 3,31m/s 1,94m/s 1,17m/s
R 224,49 67,87 224,49 82,58 22,40 6,54
1,20 v 5,97m/s 3,67m/s 5,97m/s 3,98m/s 2,33m/s 1,40m/s
R 299,21 90,12 299,21 109,72 29,66 8,64
1,40 v 6,96m/s 4,28m/s 6,96m/s 4,64m/s 2,72m/s 1,64m/s
R 384,19 115,34 384,19 140,49 37,86 11,00
1,60 v 7,96m/s 4,90m/s 7,96m/s 5,30m/s 3,11m/s 1,87m/s
R 479,37 143,49 479,37 174,87 46,98 13,62
1,80 v 8,95m/s 5,51m/s 8,95m/s 5,97m/s 3,50m/s 2,10m/s
R 174,56 212,82 57,03 16,50
2,00 v 6,12m/s 6,63m/s 3,89m/s 2,34m/s

20
Planning / Installation Principles

Planning

Pipe friction factor 20° C

Pipe friction factor R and calculated. flow rate v in Roughness: 0.0070 mm


dependence on volumetric current V Temperature: 20° C
Density: 998.20 kg/m3
aquatherm grey pipe potable water and radiator connection pipe / Viscosity: 0.47 *E-6 m2/s
Multi-layer metal composite pipe

V= volumetric current (l/s) R= pressure gradient mbar/m V= flow rate

dxsu PB & PE-RT Multi-layer PE-X


.
V di 16mm 20mm 25mm 16mm 20mm 25mm 32mm 40mm
R 208,53 254,34 67,98 19,63
2,20 v 6,73m/s 7,29m/s 4,27m/s 2,57m/s
R 245,39 299,40 79,85 23,01
2,40 v 7,34m/s 7,95m/s 4,66m/s 2,81m/s
R 285,14 348,01 92,61 26,64
2,60 v 7,95m/s 8,62m/s 5,05m/s 3,04m/s
R 327,76 397,07 106,28 30,52
2,80 v 8,57m/s 9,28m/s 5,44m/s 3,27m/s
R 120,83 34,65
3,00 v 5,83m/s 3,51m/s
R 136,28 39,02
3,20 v 6,22m/s 3,74m/s
R 152,62 43,64
3,40 v 6,61m/s 3,98m/s
R 169,84 48,49
3,60 v 6,99m/s 4,21m/s
R 187,95 53,59
3,80 v 7,38m/s 4,44m/s
R 206,94 58,94
4,00 v 7,77m/s 4,68m/s
R 226,81 64,52
4,20 v 8,16m/s 4,91m/s
R 247,56 70,34
4,40 v 8,55m/s 5,14m/s
R 269,19 76,40
4,60 v 8,94m/s 5,38m/s
R 79,09
4,80 v 5,61m/s
R 85,52
5,00 v 5,85m/s
R 91,77
5,20 v 6,08m/s
R 98,25
5,40 v 6,31m/s
R 104,33
5,60 v 6,55m/s
R 110,72
5,80 v 6,78m/s
R 116,47
6,00 v 7,02m/s
R 122,73
6,20 v 7,25m/s
R 129,40
6,40 v 7,48m/s
R 136,44
6,60 v 7,72m/s
R 138,74
6,80 v 7,95m/s
R 146,75
7,00 v 8,18m/s
R 168,17
7,50 v 8,77m/s

21
Planning / Installation Principles

Planning

Pipe friction factor 60° C

Pipe friction factor R and calculated. flow rate v in Roughness: 0.0070 mm


dependence on volumetric current V Temperature: 60° C
Density: 983.20 kg/m3
aquatherm grey pipe potable water and radiator connection pipe / Viscosity: 0.47 *E-6 m2/s
Multi-layer metal composite pipe

V= volumetric current (l/s) R= pressure gradient mbar/m V= flow rate

dxsu PB & PE-RT Multi-layer PE-X


.
V di 16mm 20mm 25mm 16mm 20mm 25mm 32mm 40mm
R 0,15 0,04 0,01 0,15 0,04 0,02 0,00 0,00
0,01 v 0,09m/s 0,05m/s 0,03m/s 0,09m/s 0,05m/s 0,03m/s 0,02m/s 0,01m/s
R 0,50 0,13 0,04 0,50 0,13 0,05 0,01 0,00
0,02 v 0,18m/s 0,10m/s 0,06m/s 0,18m/s 0,10m/s 0,07m/s 0,04m/s 0,02m/s
R 1,01 0,26 0,08 1,01 0,26 0,10 0,03 0,01
0,03 v 0,27m/s 0,15m/s 0,09m/s 0,27m/s 0,15m/s 0,10m/s 0,06m/s 0,04m/s
R 1,67 0,43 0,13 1,67 0,43 0,16 0,05 0,01
0,04 v 0,35m/s 0,20m/s 0,12m/s 0,35m/s 0,20m/s 0,13m/s 0,08m/s 0,05m/s
R 2,48 0,63 0,20 2,48 0,63 0,24 0,07 0,02
0,05 v 0,44m/s 0,25m/s 0,15m/s 0,44m/s 0,25m/s 0,17m/s 0,10m/s 0,06m/s
R 3,41 0,86 0,27 3,41 0,86 0,33 0,09 0,03
0,06 v 0,53m/s 0,30m/s 0,18m/s 0,53m/s 0,30m/s 0,20m/s 0,12m/s 0,07m/s
R 4,49 1,13 0,35 4,49 1,13 0,43 0,12 0,04
0,07 v 0,62m/s 0,35m/s 0,21m/s 0,62m/s 0,35m/s 0,23m/s 0,14m/s 0,08m/s
R 5,69 1,43 0,45 5,69 1,43 0,54 0,15 0,05
0,08 v 0,71m/s 0,40m/s 0,24m/s 0,71m/s 0,40m/s 0,27m/s 0,16m/s 0,09m/s
R 7,02 1,76 0,55 7,02 1,76 0,67 0,19 0,06
0,09 v 0,80m/s 0,45m/s 0,28m/s 0,80m/s 0,45m/s 0,30m/s 0,17m/s 0,11m/s
R 8,48 2,12 0,66 8,48 2,12 0,80 0,22 0,07
0,10 v 0,88m/s 0,50m/s 0,31m/s 0,88m/s 0,50m/s 0,33m/s 0,19m/s 0,12m/s
R 11,77 2,93 0,91 11,77 2,93 1,11 0,31 0,09
0,12 v 1,06m/s 0,60m/s 0,37m/s 1,06m/s 0,60m/s 0,40m/s 0,23m/s 0,14m/s
R 19,82 4,90 1,52 19,82 4,90 1,84 0,51 0,15
0,16 v 1,41m/s 0,80m/s 0,49m/s 1,41m/s 0,80m/s 0,53m/s 0,31m/s 0,19m/s
R 24,56 6,05 1,87 24,56 6,05 2,27 0,63 0,19
0,18 v 1,59m/s 0,90m/s 0,55m/s 1,59m/s 0,90m/s 0,60m/s 0,35m/s 0,21m/s
R 29,77 7,32 2,26 29,77 7,32 2,74 0,76 0,23
0,20 v 1,77m/s 0,99m/s 0,61m/s 1,77m/s 0,99m/s 0,66m/s 0,39m/s 0,23m/s
R 62,83 15,28 4,68 62,83 15,28 5,69 1,56 0,46
0,30 v 2,65m/s 1,49m/s 0,92m/s 2,65m/s 1,49m/s 0,99m/s 0,58m/s 0,35m/s
R 107,34 25,89 7,89 107,34 25,89 9,59 2,62 0,77
0,40 v 3,54m/s 1,99m/s 1,22m/s 3,54m/s 1,99m/s 1,33m/s 0,78m/s 0,47m/s
R 163,16 39,08 11,85 163,16 39,08 14,41 3,92 1,15
0,50 v 4,42m/s 2,49m/s 1,53m/s 4,42m/s 2,49m/s 1,66m/s 0,97m/s 0,58m/s
R 230,23 54,84 16,56 230,23 54,84 20,15 5,46 1,59
0,60 v 5,31m/s 2,98m/s 1,84m/s 5,31m/s 2,98m/s 1,99m/s 1,17m/s 0,70m/s
R 308,49 73,13 22,00 308,49 73,13 26,79 7,23 2,10
0,70 v 6,19m/s 3,48m/s 2,14m/s 6,19m/s 3,48m/s 2,32m/s 1,36m/s 0,82m/s
R 397,91 93,94 28,16 397,91 93,94 34,31 9,23 2,68
0,80 v 7,07m/s 3,98m/s 2,45m/s 7,07m/s 3,98m/s 2,65m/s 1,55m/s 0,94m/s
R 498,46 117,26 35,05 498,46 117,26 42,72 11,46 3,32
0,90 v 7,96m/s 4,48m/s 2,75m/s 7,96m/s 4,48m/s 2,98m/s 1,75m/s 1,05m/s
R 610,15 143,08 42,65 610,15 143,08 52,01 13,92 4,02
1,00 v 8,84m/s 4,97m/s 3,06m/s 8,84m/s 4,97m/s 3,31m/s 1,94m/s 1,17m/s
R 202,19 59,99 202,19 73,22 19,50 5,61
1,20 v 5,97m/s 3,67m/s 5,97m/s 3,98m/s 2,33m/s 1,40m/s
R 271,24 80,17 271,24 97,90 25,96 7,45
1,40 v 6,96m/s 4,28m/s 6,96m/s 4,64m/s 2,72m/s 1,64m/s
R 350,21 103,16 350,21 126,05 33,30 9,52
1,60 v 7,96m/s 4,90m/s 7,96m/s 5,30m/s 3,11m/s 1,87m/s
R 439,08 128,97 439,08 157,66 41,52 11,84
1,80 v 8,95m/s 5,51m/s 8,95m/s 5,97m/s 3,50m/s 2,10m/s
R 157,57 192,71 50,61 14,39
2,00 v 6,12m/s 6,63m/s 3,89m/s 2,34m/s

22
Planning / Installation Principles

Planning

Pipe friction factor 60° C

Pipe friction factor R and calculated. flow rate v in Roughness: 0.0070 mm


dependence on volumetric current V Temperature: 60° C
Density: 983.20 kg/m3
aquatherm grey pipe potable water and radiator connection pipe / Viscosity: 0.47 *E-6 m2/s
Multi-layer metal composite pipe

V= Durchfluss (l/s) R= Druckgefälle mbar/m V= Geschwindigkeit

dxsu PB & PE-RT Multi-layer PE-X


.
V di 16mm 20mm 25mm 16mm 20mm 25mm 32mm 40mm
R 188,98 231,20 60,56 17,18
2,20 v 6,73m/s 7,29m/s 4,27m/s 2,57m/s
R 223,17 273,14 71,37 20,21
2,40 v 7,34m/s 7,95m/s 4,66m/s 2,81m/s
R 260,16 318,50 83,05 23,47
2,60 v 7,95m/s 8,62m/s 5,05m/s 3,04m/s
R 299,93 365,45 95,59 26,96
2,80 v 8,57m/s 9,28m/s 5,44m/s 3,27m/s
R 108,98 30,68
3,00 v 5,83m/s 3,51m/s
R 123,23 34,64
3,20 v 6,22m/s 3,74m/s
R 138,34 38,82
3,40 v 6,61m/s 3,98m/s
R 154,31 43,24
3,60 v 6,99m/s 4,21m/s
R 171,13 47,89
3,80 v 7,38m/s 4,44m/s
R 188,80 52,77
4,00 v 7,77m/s 4,68m/s
R 207,33 57,87
4,20 v 8,16m/s 4,91m/s
R 226,71 63,21
4,40 v 8,55m/s 5,14m/s
R 246,94 68,78
4,60 v 8,94m/s 5,38m/s
R 72,29
4,80 v 5,61m/s
R 78,25
5,00 v 5,85m/s
R 84,19
5,20 v 6,08m/s
R 90,35
5,40 v 6,31m/s
R 96,37
5,60 v 6,55m/s
R 102,67
5,80 v 6,78m/s
R 108,69
6,00 v 7,02m/s
R 115,12
6,20 v 7,25m/s
R 121,90
6,40 v 7,48m/s
R 128,99
6,60 v 7,72m/s
R 133,69
6,80 v 7,95m/s
R 141,53
7,00 v 8,18m/s
R 162,32
7,50 v 8,77m/s

23
Planning / Installation Principles

Coefficient of Loss ζ aquatherm grey pipe-fittings

Fitting Picture Symbol Comment ζ-Value

aquatherm
grey pipe- ——
0,50
transition joint with ——
seal

aquatherm ——
grey pipe- 0,50
——
coupling

Reduction
aquatherm by 1 Dimens. 0,40
grey pipe- by 2 Dimens. 0,50
reducing coupling by 3 Dimens. 0,60

——
Euroconusadapter 0,50
——

78300

Adapter on aqua-
——
therm green ——
0,80
pipe-pipes

aquatherm
grey pipe- 1,50
elbow

79100

aquatherm
grey pipe 0,50
- 79322

elbow 45 °
79000

aquatherm
grey pipe-
connecting back 1,50
plate elbow

79010

aquatherm Supply 1,80

grey pipe-
connecting back
plate elbow, twin Transition 2,00

24
Planning / Installation Principles

Coefficient of Loss ζ aquatherm grey pipe-fittings

Fittings Picture Symbol Comment ζ-Value

aquatherm
grey pipe-
connecting elbow 1,50
for concealed flushing
box connections
79020

transition elbow for


1,50
concealed installation 75526

aquatherm
79100

grey pipe- 1,50


elbow dry construc-
tion
79040

Passage in case of
0,50
aquatherm seperation of flow
grey pipe-
tee
Seperation of flow 1,50

Reducing tee The ζ-value results from the addition of tee and the value 0.5.

aquatherm
grey pipe- Seperation of flow 1,10
four-port manifold

Ball valve for


aquatherm
grey pipe 0,50
four-port manifold

Reduced 20 mm
passage in case of 1,00
separation of flow

20 mm passage in case
0,25
of separation of flow
aquatherm
grey pipe- 0,80
distribution block 16 mm branch in case of
separation of flow

16 mm branch in case of
1,60
conjunction of flow

Reduced 16 mm branch
in case of separation 2,20
of flow 25
Planning / Installation principles

Planning / Installation principles

Pressure test / Test control Measuring of the test pressure

Acc. to the Technical rules for potable water installations Measuring has to be done with a manometer allowing a perfect reading of
a pressure change of 0.1 bar.
DIN 1988
The manometer has to be placed at the deepest point of the installation.
all pipelines have to be (while still visible) hydraulically pressure tested.
The test pressure has to be 1.5 times of the working pressure. When
carrying out the pressure test the material properties of plastic-pipes lead Test record
to an expansion of the pipe. This influences the test result.
A record of the hydraulic pressure test has to be prepared and signed by
A further influence of the test result can be caused by the coefficient of the client and contractor stating place and date.
thermal expansion of plastic-pipes. Different temperatures of pipe and test
medium lead to alterations of pressure.

A temperature change of 10 K corresponds to a pressure difference of 0.5


to 1 bar. Therefore the highest possible constant temperature of the test
medium has to be ascertained at the hydraulic pressure test of installations
with aquatherm green pipe- and/or aquatherm grey pipes.

The hydraulic pressure test requires a preliminary, principal and final test.

For the preliminary test a test pressure of 1.5 times of the highest possible
operating pressure has to be produced. This test pressure has to be re-
established twice within 30 minutes within an interval of 10 minutes. After
a test time of a further 30 minutes the test pressure must not drop more
than 0.6 bar and no leakage should have appeared.

The preliminary test is followed directly by the principal test. Test time is
2 hours. On doing so the test pressure taken from the preliminary test may
not fall more than 0.2 bar.

After completion of the preliminary and principal tests the final test must
be conducted, which has to be effected with a test pressure of alternate 10
and 1 bar in a rhythm of at least 5 minutes. Between each test course the
pressure has to be removed.

No leakage must appear at any point of the tested installation.

26
Planning / Installation principles

Planning / Installation principles

Preliminary- and principal test

max.
Betriebsdruck
x 1,5

pmax = 0,6 bar

pmax = 0,2 bar


p in bar

Vorprüfung Hauptprüfung

t in min
30 min 60 min 180 min

Final Test

10 bar

1 bar

t in min
2 min 4 min 2 min 4 min 2 min 4 min 5 min 10 min

27
Planning / Installation principles

Planning / Installation principles

Description of the installation Preliminary test

Place: Test pressure: 15 bar

Object: Pressure drop after 1. re-establishment: bar


(Test start)

Pressure drop after 2. re-establishment: bar


Pipe-lengths: Ø 16 mm m
Ø 20 mm m Pressure drop after 30 minutes: bar
Ø 25 mm m (max. 0,6 bar)
Ø 32 mm m
Ø 40 mm m Result preliminary test:

Principal test

Highest point: m
(over manometer) Working pressure: bar
(Result preliminary test)
Start of the test:
End of the test: Pressure after 1 hour: bar
Test period: (Test start)

Client: Pressure after 2 hours: bar

Pressure drop: bar


(max. 0,2 bar)

Contractor: Result principle test:

Final test*

1. Working pressure 10 bar: bar


at least 5 minutes, then
Place: Working pressure 1 bar: bar
at least 5 minutes
Date: 2. Working pressure 10 bar: bar
at least 5 minutes, then
Working pressure 1 bar: bar
at least 5 minutes
3. Working pressure 10 bar: bar
at least 5 minutes, then
Working pressure 1 bar: bar
at least 5 minutes
4. Working pressure 10 bar: bar
at least 5 minutes, then
Working pressure 1 bar: bar
at least 5 minutes

* Unpressurize the pipe between each cycle.

Stamp / Signature:

28
Calculation

Calculation

Rate per hour

Apart from material costs the labour costs and the rate per hour resulting The installation time per minute refers to 1 meter completely installed pipe
from them are the basis for the calculation. The rate per hour supposed for inclusive fitting connection and fastening.
the calculation example of
Due to this the following prices for assembly are resulting in the supposed
0.70 EUR/min. rate of 0.64 Euro/min. for one meter completely installed pipe (plus material
costs):
is a realistic value for a handicraft business with 15 - 30 employees.
Dimension Install. time x supposed rate Assembly costs/m
This rate results from the annual costs for a plumber plus general business
costs, profit, etc. 16 mm 6,0 min. x 0,7 EUR/min 4,.0
20 mm 8,0 min. x 0,7 EUR/min 5.60
The rate per hour for plumbers and workers results in costs for single- and
groupminutes, from which - by means of calculation tables - the installation 25 mm 10,0 min. x 0,7 EUR/min 7.00
costs for different works can be determined. 32 mm 12,0 min. x 0,7 EUR/min 8.40
40 mm 14,0 min. x 0,7 EUR/min 9.80
Installation times / Assembly costs

The adjusted times of assembly for potable water and heating installations
carried out with the aquatherm grey pipe-connection pipe are described as
Rate of surcharge for fittings and fastenings
“1 man minute” and are valid for the following building groups:
Many tenders include surcharges on the pipe sums for fittings and con-
• one-familiy and multifamily houses
nection pieces as well as for fastening material. All aquatherm grey pipe-
• building blocks
connection pipes require the same fittings and connection pieces. That’s
• community owned and functional buildings
why an uniform percentage on the pipe sum of:

150 % for fittings


15 % for fastening

can be added to the price.


Installation times in
For all building groups These rates of surcharge base on standard buildings and probably differ
min/ per m
in case of comfort buildings due to the installation of luxury bath rooms,
ø 16 mm 6.0 Minuten swimming pools, saunas, etc.
ø 20 mm 8.0 Minuten
This model calculation is based on different acceptances, which individually
ø 25 mm 10.0 Minuten
differ in practical appliances. For this reason, the user has to check his indi-
ø 32 mm 12.0 Minuten vidual case. Excluding all claims and sequence damage, aquatherm vouches
ø 40 mm 14.0 Minuten only for intention and gross negligence.

29
Product Range

30
aquatherm grey pipe - potable water and radiator connection pipe
in corrugated pipe, with oxygen barrier
Price €
Art.-No. Dimension PU
m/pc
77000 16 x 2,0 mm 100
PB- aqua
® SHT therm®
therm SHT
aqua

20 x 2,0 mm 50
PB

77002
-Rohr

Material: PB Application field: Potable water/heating


Colour: grey Operating temperature: 70°C
Form supplied: ring DVGW-Registr.-No.: DW-8501 AU2075 (incl. fittings)
Material corrugated pipe: PE according to: DIN 4726/4727/16968
Colour corrugated pipe: green with oxygen barrier by EVOH-coating

aquatherm grey pipe - potable water and radiator connection pipe


with oxygen barrier 75206
PB- aqua
SHT therm®

Price €
®
therm SHT
aqua PE-RT

Art.-No. Dimension PU
m/pc
77020 16 x 2,0 mm 100
77022 20 x 2,0 mm 100
77024 25 x 2,3 mm 50
... in length a 4 m
77040 16 x 2,6 mm 100
Material: PB Application field: Potable water/heating
Colour: grey Operating temperature: 70°C
Form supplied: ring/straight lengths DVGW-Registr.-No.: DW-8501 AU2075 (incl. fittings) aquatherm®-SHT PB-Rohr

according to: DIN 4726/4727/16968


with oxygen barrier by EVOH-coating

aquatherm grey pipe - multi layer metal composite pipe on page 49

aquatherm grey pipe - corrugated pipe


Price €
Art.-No. for pipe dimensions PU
m/pc
77010 16 mm 100
77012 20 mm 50
Material: PE
Colour: green
Form supplied: ring 75216

aquatherm grey pipe - connecting bend


Price €
Art.-No. for pipe dimensions PU
m/pc
777030 16x2mm
777032 20x2mm
Material: PEX
Form supplied: ring

aquatherm grey pipe - end sleeve for corrugated pipe


Price €
Art.-No. for pipe dimensions PU
m/pc
77080 corrugated pipe 16 mm - Art.77010 50
77082 corrugated pipe 20 mm - Art.77012 50
77090 corrugated pipe 16 mm - Art.77010 50
77092 corrugated pipe 20 mm - Art.77012 50
Material: PE
Colour: red/blue

31
aquatherm grey pipe - snap in radius support
Price €
Art.-No. for pipe dimensions PU
m/pc
79566 16 & 17 mm 25
79568 20 mm 20
Material: PE
Colour: black

aquatherm grey pipe - concealed stop valve


including sliding sleeve
Price €
Art.-No. d Z L l1 l2 PU
m/pc
79858 20 54 71 139,5 203,5 1
suitable for construciton depth from 55 mm - 100 mm

79000

aquatherm grey pipe - back plate elbow


Price €
Art.-No. d R D Z L L1 L2 L3 l1 l2 l3 PU
m/pc
79000 16 G1/2 34 39 56 13 29 42 20 26 20,0 1
79002 20 G3/4 40 42 59 13 29 42 25 31 20,0 1
79004 20 G1/2 34 39 56 13 29 42 20 26 20,0 1
79006 25 G3/4 33 36 54 27 29 48 20 26 20,0 1
Material: PPSU/brass
including acustic panel (PP)
proper to sound insulation plate Art.-No. 79080

aquatherm grey pipe - insulation cover


for Art.-No.79000-79006
Price €
Art.-No. Dimension PU
m/pc
79008 ThicknessDicke = 5 mm 2
Material: PE

aquatherm grey pipe - sound insulation plate


for aquatherm green pipe-and aquatherm grey pipe-back plate elbow
Price €
Art.-No. Dimension PU
m/pc
79080 2
suitable with the mouning rail Art.-No. 79090
See Z-measures, page 38. 50408

32
Mounting rail
Price €
Art.-No. Dimension PU
m/pc
79090 L = 560 mm 1
galvanized, for assembly of back plate elbow, including 2 fixing plates and 4 screws
See Z-measures, page 38.

Mounting rail (twin and single)


Price €
Art.-No. Dimension PU
m/pc
79095 twin 2
79010
79096 single 2
galvanized, for fixing of back plate
See Z-measures, page 39.

aquatherm grey pipe - back plate elbow, twin


including sliding sleeves
Price €
Art.-No. d Z L1 L2 L3 R L4 L5 PU
m/pc
79010 16 38,5 53,5 13 35 G1/2 18 51 4
Material: brass
including acustic panel (PP)

aquatherm grey pipe - connecting elbow for concealed cistern


including sliding sleeve
Price €
Art.-No. d Z L1 L2 L3 R L4 L5 79020
PU
m/pc
79020 16 33,5 50,5 20 23 G1/2 42 51 1
Material: brass
including counternut, gasket and spring washer

aquatherm grey pipe - transition elbow


including sliding sleeve
Price €
Art.-No. d R Z Z1 L L1 SW PU
m/pc
79030 16 G1/2 24 26 41 42 24 2
79032 20 G1/2 24 26 41 42 24 2
79033 20 G3/4 25,5 21 42,5 38 - 2
79034 25 G3/4 26 21 44 38 - 2
Material: brass

33
aquatherm grey pipe - connecting elbow 79020
for dry construction, including sliding sleeve
PU Price €
Art.-No. d R1 Z L1 R2 L2 L3 L4
m/St m/pc
79040 16 G1/2 33,5 50,5 G3/4 30,5 23 63 2
Material: brass
including counternut, gasket and 2 spring washers

aquatherm grey pipe - tee


including sliding sleeves
Price €
Art.-No. d Z L PU
m/pc
79100 16 25 42 2
79102 20 24 41 2
79104 25 27 45 2
Material: PPSU/brass

aquatherm grey pipe - tee with female thread


including sliding sleeve
Price €
Art.-No. d R Z L D1 L1 Z1 PU
m/pc
79160 16 G1/2 27,3 44,3 26,5 26 11 2
79162 20 G1/2 26,3 43,3 26,3 26 11 2
79163 25 G1/2 30 54 32 28 9 2
79164 25 G3/4 31 48 32 28 11 2
Material: brass

34
aquatherm grey pipe - reducing tee
including sliding sleeves
Price €
Art.-No. d1 d2 d3 Z1 L1 Z2 L2 Z3 L3 PU
m/pc
79110 16 20 16 25 42 28 45 25 42 2
79112 20 16 16 25 42 25 42 25 42 2
79114 20 16 20 25 42 25 42 25 42 2
79116 20 20 16 25 42 25 42 25 42 2
79118 25 20 25 27 45 28 45 27 45 2
79120 25 20 20 27 45 28 45 28 45 2
79122 25 20 16 27 45 28 45 28 45 2
79123 25 16 25 27 45 28 45 27 45 2
79124 25 16 20 27 45 28 45 28 45 2
79126 20 25 20 28 45 27 45 28 45 2

aquatherm grey pipe - transition piece


with female thread, including sliding sleeve
Price €
Art.-No. d R Z L L1 D PU
m/pc
79182 16 G1/2 14,5 31,5 46,5 26,5 2
79184 20 G1/2 14,5 31,5 46,5 26,5 2
79186 20 G3/4 14,5 31,5 48,5 32,5 2
79188 25 G3/4 16,5 34,5 51,5 32,5 2
Material: brass

35
aquatherm grey pipe - transition piece
with male thread, including sliding sleeve
Price €
Art.-No. d R Z L L1 PU
m/pc
79200 16 G1/2 11,5 28,5 44,5 2
79202 20 G1/2 11,5 28,5 44,5 2
79203 20 G3/4 12,5 29,5 45,5 2
79204 25 G3/4 14,5 31,5 47,5 2
79205 25 G1/2 11,5 29,5 45,5 2
Material: brass

aquatherm grey pipe - coupling


including sliding sleeves
Price €
Art.-No. d Z L PU
m/pc
79210 16 6 23 2
79212 20 6 23 2
79214 25 7,3 25,3 2
Material: brass

aquatherm grey pipe - euroconus adapter


including sliding sleeve
Price €
Art.-No. d R Z L L1 PU
m/pc
79220 16 G3/4 24,00 41,00 12,00 2
79222 20 G3/4 30,00 47,00 15,00 2
Material: brass
for customary manifolds/joints

36
aquatherm grey pipe - transition screw joint
including sliding sleeve and gasket
Price €
Art.-No. d R Z L L1 PU
m/pc
79230 16 G3/4 15 32 41 2
79232 20 G1 15,5 32,5 45 2
79240 20 G3/4 22 39 48 2
79242 25 G1 28 46 57,5 1
Material: brass

aquatherm grey pipe - reducing coupling


including sliding sleeve
Price €
Art.-No. d d1 Z L Z1 L1 PU
m/pc
79250 20 16 9 26 6 23 2
79252 25 20 10 28 6 23 2
79254 25 16 10 28 6 23 2
Material: brass

aquatherm grey pipe - elbow 90°


including sliding sleeve
00197
Price €
Art.-No. d Z L PU
m/pc
79300 16 25 42 2

79302 20 25 42 2
79304 25 27 45 2
Material: PPSU/brass

37
79322

aquatherm grey pipe - elbow 45°


including sliding sleeve
Price €
Art.-No. d Z L PU
m/pc
79322 20 20 37 2
79324 25 22 40 2
Material: PPSU/brass

aquatherm grey pipe - radiator valve


Price €
Art.-No. Dimension PU
m/pc
79606 Passage 3/4“ euroconus 1
79608 Corner form 3/4“ euroconus 1
Material: brass

aquatherm grey pipe - compression fitting


Price €
Art.-No. Dimension PU
m/pc
79610 for ø 16 mm 2
Material: brass
Please use these compression fittings in conjunction with the multi layer metal composite pipes ONLY with the
suitable expanding tool Art.-No. 50866.

aquatherm grey pipe - ball valve for manifold


female/male
Price €
Art.-No. Dimension PU
m/pc
78000 32 mm i/a 2
Material: PP-R/brass

38
aquatherm grey pipe - four-port manifold
4 branches with sliding sleeve connection including sliding sleeves
Price €
Art.-No. d d1 Z L L1 L2 L3 L4 L5 L6 PU
m/pc
78003 16 32 38 54 34 91 148 205 18 227 2
Material: PP-R/brass
Colour: green

aquatherm grey pipe - sliding sleeve connections


for manifold branches including sliding sleeves
Price €
Art.-No. Dimension d R Z L L1 PU
m/pc
78010 Screwed insert m 18 x 1,5 mm with sli-
16 M18x1,5 11,5 28,5 36 4
ding sleeve connection 16 x 2,0 mm
78012 Screwed insert m 18 x 1,5 mm with sli-
20 M18x1,5 11,5 28,5 36 4
ding sleeve connection 20 x 2,0 mm
Material: brass

aquatherm grey pipe - blind plug


for manifold branches
Price €
Art.-No. R D L1 L2 PU
m/pc
78020 M18x1,5 23 8 16 1
14108
Material: brass

aquatherm grey pipe - end cap


Price €
Art.-No. d Z L PU
m/pc
14112 32 18,0 31,5 5
Material: PP-R
Colour: green

39
30804

aquatherm grey pipe - manifold end piece with female thread*


Price €
Art.-No. d R Z L l D PU
m/pc
30804 32 1/2“ 12 43 30 43 2
Material: PP-R/brass
Colour: green
* aquatherm grey pipe- transition piece as manifold endpiece with female thread 60210

supporting strap for four-port manifold


with clamps, galvanized, double
Price €
Art.-No. Dimension PU Box unit
m/pc
60210 for Ø 32 mm 2 1

aquatherm grey pipe - universal manifold triple


with water meter connecting union including sliding sleeves
Price €
Art.-No. d R Z L1 L2 l1 l2 PU
m/pc
78050 16 G3/4 38 54 77,5 40 151,5 1
78051 16 G1 38 55 73,5 40 169,2 1

Material: PP-R/brass
Colour: green

aquatherm grey pipe - universal manifold fourfold


with water meter connecting union including sliding sleeves
Price €
Art.-No. d R Z L1 L2 l1 l2 PU
m/pc
78052 16 G3/4 38 54 77,5 40 170,5 1
78053 16 G1 38 55 73,5 40 180,5 1

Material: PP-R/brass
Colour: green

40
aquatherm grey pipe - universal manifold fivefold
with water meter connecting union including sliding sleeves
Price €
Art.-No. d R Z L1 L2 l1 l2 PU
m/pc
78054 16 G3/4 38 54 77,5 40 189,5 1

Material: PP-R/brass
Colour: green

aquatherm grey pipe - distribution block


with sliding sleeve connection including sliding sleeves
Price €
Art.-No. d1 d2 d3 Z1 L1 Z2 L2 Z3 L3 l1 l2 PU
m/pc
78200 20 16 20 75 90 49 64 75 90 35 50 1
78201 20 20 16 73 90 48 65 73 89 35 50 1
78202 20 16 16 73 90 48 64 73 89 35 50 1
78204 16 20 16 73 89 48 65 73 89 35 50 1
78206 16 16 16 73 89 48 64 73 89 35 50 1
78208 20 20 20 73 90 48 65 73 90 35 50 1

applicable as distribution end block,


including 2 end plugs
Material: PP-R/brass
Colour: green
for cross-free installations, flow rate: 10 kW, Temperature: 70/50° C

Insulation for the aquatherm grey pipe - distribution block


Price €
Art.-No. Dimension PU
m/pc
78220 height = 50 mm 1

Material: PPS/PS

aquatherm grey pipe - end piece


for manifold and distribution blocks

Price €
Art.-No. Dimension PU
m/pc
78228 16 mm - Length = 100 mm 2

Material: PB

41
aquatherm grey pipe - adapter
to aquatherm green pipe-fittings including sliding sleeve

Price €
Art.-No. Dimension d1 d D1 Z L L1 PU
m/pc
aquatherm green pipe 16 mm x
78320* 16 16 32,5 31,5 47,5 13 2
aquatherm grey pipe 16 mm
aquatherm green pipe 20 mm x
78300 20 16 32,5 30 46 14,5 2
aquatherm grey pipe 16 mm
aquatherm green pipe 20 mm x
78302 20 20 34,5 30 47 11 2
aquatherm grey pipe 20 mm
aquatherm green pipe 25 mm x
78304 25 20 34,5 30 47 12 2
aquatherm grey pipe 20 mm
aquatherm green pipe 25 mm x
78306 25 25 43,5 35 52 14,6 2
aquatherm grey pipe 25 mm
aquatherm green pipe 32 mm x
78308 32 25 43,5 36 54 16 1
aquatherm grey pipe 25 mm

*to aquatherm green pipe


Material: PP-R/brass

aquatherm grey pipe - weld-in saddle adapter


including sliding sleeve

Price €
Art.-No. Dimension D d Z L D1 PU
m/pc
aquatherm green pipe 40 mm x
78402 40 16 60 77 34,5 2
aquatherm grey pipe 16 mm
aquatherm green pipe 40 mm x
78404 40 20 58 75 38,5 2
aquatherm grey pipe 20 mm
aquatherm green pipe 50 mm x
78406 50 16 65 82 32,5 2
aquatherm grey pipe 16 mm
aquatherm green pipe 50 mm x
78408 50 20 64 81 38,5 2
aquatherm grey pipe 20 mm
aquatherm green pipe 63 mm x
78410 63 16 71,5 88,5 34,5 2
aquatherm grey pipe 16 mm
aquatherm green pipe 63 mm x
78412 63 20 70,5 87,5 38,5 2
aquatherm grey pipe 20 mm

one side for saddle welding - one side for sliding sleeve connection
Material: PP-R/brass

aquatherm grey pipe - spare sliding sleeve


Price €
Art.-No. Dimension PU
m/pc
79990 16mm 10
79992 20mm 10
79994 25mm 10

Material: brass

42
aquatherm grey pipe - connecting bend*...
Price €
Art.-No. Dimension PU
m/pc
79500 aquatherm grey pipe-pipe connection 1
and radiator connection 16 x 2,0 mm
height= 340 mm length = 200 mm
79510 aquatherm grey pipe-pipe connection 1
and radiator connection 16 x 2,0 mm
height= 200 mm length = 200 mm

with sliding sleeve connection including sliding sleeves and one fastening plug
Pipe spacing: 50 mm
Material: PP-R/brass
Colour: white

1
... for radiator connections coming out of the wall
* by welding at site, in conjunction with aquatherm grey pipe-connecting bend (Art.-No. 85120)

1. Art.-No.: 85120
2. Art.-No.: 79500
Estrich

aquatherm grey pipe - connecting bend*...


Price €
Art.-No. Dimension PU
m/pc
79502 aquatherm grey pipe-pipe connection 1
and radiator connection 16 x 2,0 mm
height= 340 mm length = 45 mm
79512 aquatherm grey pipe-pipe connection 1
and radiator connection 16 x 2,0 mm
height= 200 mm length = 45 mm

with sliding sleeve connection including sliding sleeves and one fastening plug
Pipe spacing: 50 mm
Material: PP-R/brass
Colour: white

aquatherm grey pipe - metal connecting bend


Price €
Art.-No. Dimension PU
m/pc
79532 aquatherm grey pipe-pipe connection 1
16 x 2,0 mm
radiator connection 15 x 1,0 mm
height = 350 mm length = 65 mm

with sliding sleeve connection including


sliding sleeves. Pipe spacing: 50 mm
Material: copper nickel-plated

aquatherm grey pipe - radiator-T-connecting set


Price €
Art.-No. Dimension PU
m/pc
79534 aquatherm grey pipe-pipe connection 1
16 x 2,0 mm
radiator connection 15 x 1,0 mm
height = 350 mm
79536 aquatherm grey pipe-pipe connection 1
20 x 2,0 mm
radiator connection 15 x 1,0 mm
height = 350 mm

with sliding sleeve connections including sliding sleeves


Material: copper nickel-plated

43
aquatherm grey pipe - radiator connecting set
Price €
Art.-No. Dimension PU
m/pc
79540 aquatherm grey pipe-pipe connection and 1
radiator connection 16 x 2,0 mm
height= 260 mm length = 200 mm
79542 aquatherm grey pipe-pipe connection and 1
radiator connection 16 x 2,0 mm
height= 180 mm length = 200 mm

with sliding sleeve connection including sliding sleeves


Material: PP-R/brass
Pipe spacing: 50 mm
Colour: white

aquatherm grey pipe - double rosette, retractable


Price €
Art.-No. Dimension PU
m/pc
79550 for Ø up to 17,5 mm 5

to cover connection pipes coming out of the floor covering


Material: PA
Pipe spacing: 50 mm
Colour: white

aquatherm orange system - Red.-NipPle


Price €
Art.-No. Dimension PU
m/pc
85115 1/2“ AG. x 3/4“ AG. 2
for the connection of radiator valves with compact valve radiators with connection 1/2“ F

85125
aquatherm orange system - Protection sleeve

Price € Price €
Art.-No. Dimension PU
m/pc m/pc
85125 für Ø 16+17 mm 10
for protection of connection pipes of vertical radiator connection (from the floor) made of PP-R
- Colour: green
Pipe spacing: 50 mm

aquatherm orange system - radiator connection set


Anschluß-Set 830061

Price €
Art.-No. Dimension PU
m/pc
83006 16 mm mit Mutter G 3/4“ 1
consisting of:
2 connection pieces (L: 120 mm) made of PP-R, Colour: white
2 metal tension rings
2 nuts, chromium plated
2 adaptors, chromium plated
2 gaskets

aquatherm orange system - Radiator connection piece


with hex shaped threaded connection
Price €
Art.-No. Dimension PU
m/pc
83306 16xG1/2“ AG 10
Material: PP-R
brass thread

44
Heizkörperanschluß Set 3

aquatherm orange system - connecting bend


Price €
Art.-No. Dimension PU Heizkörperanschluß Set 3
m/pc
85119 16x2,0mm 1
Length: 350 mm
Including 2 sliding sleeves (Ø 11,7 mm) and 1 fastening plug
Material: PP-R
Colour: white
Connection with two 16 mm welding tools (Art.-No. 50206)
Suitable distances for fixing at the welding device (Art.-No. 50337) are available

aquatherm orange system - connecting bend


Price €
Art.-No. Dimension PU
m/pc
85120 16x2,0mm 1
Length: 200 mm
Including 2 sliding sleeves (Ø 11,7 mm) and 1 fastening plug
Material: PP-R
Colour: white
Connection with two 16 mm welding tools (Art.-No. 50206)
Suitable distances for fixing at the welding device (Art.-No. 50337) are available

aquatherm orange system - connecting bend


Price €
Art.-No. Dimension PU
m/pc
85121 16x2,0mm 1
Length: 200 mm
Including 1 fastening plug
Material: PP-R
Colour: white
Connection with two 16 mm welding tools (Art.-No. 50206)
Suitable distances for fixing at the welding device (Art.-No. 50337) are available

aquatherm orange system - distribution block


for skirting or floor installation 85123

Price €
Art.-No. Dimension PU
m/pc
85123 20/16mm 1
Passage 20 mm, 2 branches, including 1 plug 20 mm
Material: PP-R
Colour:green
Double welding with welding-device (Art.-No. 50337) in connection with two 16 mm and two 20 mm tools is
possible.

45
aquatherm grey pipe - pipe cutter
Price €
Art.-No. Dimension PU
m/pc
50103 up tobis ø 25 mm 1
50104 for pipesfür Rohre ø 16 - 40 mm 1
for aquatherm grey pipe- and aquatherm surface heating pipes

aquatherm grey pipe - bending tool


for mounting rail Art.-No. 79090
Price €
Art.-No. Dimension PU
m/pc
50840 1

NEW aquatherm grey pipe - Manual Pipe Bending Tool


for multi-layer metal composite pipes
Price €
Art.-No. Dimension PU
m/St
50970 for ø 16 mm
50972 for ø 20 mm

aquatherm grey pipe - bending template


for multi-layer metal composite pipes
Price €
Art.-No. Dimension PU
m/St
50874 for ø 25 mm

aquatherm grey pipe - expanding tool


Price €
Art.-No. Dimension PU
m/pc
50800 forfür ø 10-40 mm 1

50800

false jaws for the aquatherm grey pipe-expanding tool


for aquatherm grey pipe PB-pipes
Price €
Art.-No. Dimension PU
m/pc
50814 10 mm 1
50815 14 mm 1
50817 16 & 20 mm 1
50820 25 mm 1
50822 32 mm 1

false jaws for the aquatherm grey pipe-expanding tool


for aquatherm grey pipe multi-layer metal composite pipes
Price €
Art.-No. Dimension PU
m/pc
50857 16 & 20 mm 1
50860 25 mm 1
50862 32 mm 1
50864 40 mm 1

46
false jaws for the aquatherm grey pipe-expanding tool
for multi-layer metal composite pipe 16 mm with compression fitting Art.-No. 79612
Price €
Art.-No. Dimension PU
m/pc
50866 16 mm (17 x 2,5 mm) 1

aquatherm grey pipe - HYDRAULIC ACCUMULATOR MOUNTING TOOL


for aquatherm grey pipe pipes
Price €
Art.-No. Dimension PU
m/pc
50809 for ø 16-32 mm 1
with recharger, expanding adapter and plastic suitcase

aquatherm grey pipe - TOOL INSERTS


for Hydraulic accumulator aquatherm grey pipe mounting tool Art.-No. 50809
Price €
Art.-No. Dimension PU
m/St
50875 16 mm 1
50876 20 mm 1
50878 25 mm 1
50880 32 mm 1
50882 40 mm 1

aquatherm grey pipe - mounting tool


Price €
Art.-No. Dimension PU
m/pc
50802 for ø 10-40 mm 1
with tools for ø 16 and 20 mm, for the mechanical sliding sleeve connection

aquatherm grey pipe - angle attachment


for aquatherm grey pipe mounting tool Art.-No. 50802
Price €
Art.-No. Dimension PU
m/pc
50803 1

47
aquatherm grey pipe - tool insert
for aquatherm grey pipe mounting tool Art.-No. 50802
Price €
Art.-No. Dimension PU
m/pc
50824 10 mm 1 Set
50825 14 mm 1 Set
50826 16 mm 1 Set
50828 20 mm 1 Set
50830 25 mm 1 Set
50832 32 mm 1 Set
50834 40 mm 1 Set

aquatherm grey pipe - tool case


Price €
Art.-No. Dimension PU
m/pc
50804 forfür ø 16-20 mm 1
including:
- pipe cutter (Art.-No. 50103)
- expanding tool with false jaws
- mounting tool with tools for 16 and 20 mm (Art.-No. 50802)

Not suitable for metal composite pipe (Art.-No. 777070-777052)!

Note: Expanding and mounting tool for 25 and 32 mm (Art.-No. 50820, 50822 + 50830, 50832) as well as for
­aquatherm grey pipe multi-layer metal composite pipe (Art.-No. 50857, 50860, 50862) have to be ordered
separately.

aquatherm grey pipe - tool case


multi-layer metal composite pipe
Price €
Art.-No. Dimension PU
m/pc
50805 for ø 16-20 mm 1
including:
- pipe cutter (Art.-No. 50103)
- expanding tool (Art.-No. 50800) with false jaws 16-20 mm (Art.-No. 50857)
- mounting tool (Art.-No. 50802) with tools (Art.-No. 50826 and 50828)

48
ATTENTION
Caused by a product change of the aquatherm grey pipe multilayer-metal composite pipe, sliding sleeves with different dimensions must necessarily be
used in the processing. The base body of the fittings remains the same.

Fora precise marking the new article-numbers start with a 7 before the five-figure product number.
For example:

777070 aquatherm grey pipe multilayer-metal composite pipe 16 mm (formerly art..-no. 77070)

779000 aquatherm grey pipe back plate elbow 16 x ½" (formerly art.-no. 79000)

On processing the previous agp mmc pipes, art.-no. 77070-77072 and 77050-77058 the previous sliding sleeves (art.-no. 79990-79998) are used.

The same applies for the agp potable water connection pipes made of PB with the article-numbers 77000-77040.

aquatherm grey pipe - multi layer metal composite pipe


with oxygen barrier
Price €
Art.-No. Dimension PU
m/pc
777070 16 mm 100
777072 20 mm 100
... in length á 5 m
777050 16 mm 100
777052 20 mm 65
777054 25 x 3,0 mm 45
777056 32 mm 35
... in length á 4 m aquatherm®-SHT Mehrschicht-Metallverbund

777058 40 mm 40
Material: PE-X Application field: Potable water/heating
Colour: white Operating temperature: 70°C
Form supplied: ring/straight lengths DVGW-Registr.-No.: DW-8216 BT0628
according to: DIN 4726 with oxygen barrier

Please apply only the suitable expanding tools Art.-No. 50857-50864 for the multi layer metal composite pipe.

aquatherm grey pipe - concealed stop valve


including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d Z L l1 l2 PU
m/pc
779858 20 54 71 139,5 203,5 1
suitable for construciton depth from 55 mm - 100 mm

79000

aquatherm grey pipe - back plate elbow


including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d R D Z L L1 L2 L3 l1 l2 l3 PU
m/pc
779000 16 G1/2 34 39 56 13 29 42 20 26 20,0 1
779002 20 G3/4 40 42 59 13 29 42 25 31 20,0 1
779004 20 G1/2 34 39 56 13 29 42 20 26 20,0 1
779006 25 G3/4 33 36 54 27 29 48 20 26 20,0 1
Material: PPSU/brass l including acustic panel (PP) l proper to sound insulation plate Art.-No. 79080

49
79010

aquatherm grey pipe - back plate elbow, twin


including sliding sleeves - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d Z L1 L2 L3 R L4 L5 PU
m/pc
779010 16 38,5 53,5 13 35 G1/2 18 51 4
Material: brass
including acustic panel (PP)

aquatherm grey pipe - connecting elbow for concealed cistern


including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072 79020

Price €
Art.-No. d Z L1 L2 L3 R L4 L5 PU
m/pc
779020 16 33,5 50,5 20 23 G1/2 42 51 1
Material: brass
including counternut, gasket and spring washer

aquatherm grey pipe - transition elbow


including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d R Z Z1 L L1 SW PU
m/pc
779030 16 G1/2 24 26 41 42 24 2
779032 20 G1/2 24 26 41 42 24 2
779033 20 G3/4 25,5 21 42,5 38 - 2
779034 25 G3/4 26 21 44 38 - 2
779036 32 G3/4 30 20 51 38 - 2
779038 32 G1 33 29 54 47 - 2
779039 40 G1 1/4 42 35 36 73 42 1
Material: brass

50
aquatherm grey pipe - connecting elbow
79020
for dry construction, including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
PU Price €
Art.-No. d R1 Z L1 R2 L2 L3 L4
m/St m/pc
779040 16 G1/2 33,5 50,5 G3/4 30,5 23 63 2
Material: brass
including counternut, gasket and 2 spring washers

aquatherm grey pipe - tee


including sliding sleeves - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d Z L PU
m/pc
779100 16 25 42 2
779102 20 24 41 2
779104 25 27 45 2
779106 32 33,8 54,8 2
779108 40 42 73 2
Material: PPSU/brass

aquatherm grey pipe -Tee with female thread


including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d R Z L D1 L1 Z1 PU
m/pc
779160 16 G1/2 27,3 44,3 26,5 26 11 2
779162 20 G1/2 26,3 43,3 26,3 26 11 2
779163 25 G1/2 30 54 32 28 9 2
779164 25 G3/4 31 48 32 28 11 2
779165 32 G1/2 31 58 32 30,3 10,5 1
779166 32 G3/4 31 52 32 30 13 1
779168 40 G1 42,3 77,3 42 38,3 18,3 1
Material: brass

51
aquatherm grey pipe - reducing tee
including sliding sleeves - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d1 d2 d3 Z1 L1 Z2 L2 Z3 L3 PU
m/pc
779110 16 20 16 25 42 28 45 25 42 2
779112 20 16 16 25 42 25 42 25 42 2
779114 20 16 20 25 42 25 42 25 42 2
779116 20 20 16 25 42 25 42 25 42 2
779118 25 20 25 27 45 28 45 27 45 2
779120 25 20 20 27 45 28 45 28 45 2
779122 25 20 16 27 45 28 45 28 45 2
779123 25 16 25 27 45 28 45 27 45 2
779124 25 16 20 27 45 28 45 28 45 2
779126 20 25 20 28 45 27 45 28 45 2
779128 20 32 20 37,8 54,8 33,8 54,8 37,8 54,8 1
779130 25 32 25 36,8 54,8 33,8 54,8 36,8 54,8 1
779132 32 16 32 33,8 54,8 37,8 54,8 33,8 54,8 1
779134 32 20 20 33,8 54,8 37,8 54,8 37,8 54,8 1
779136 32 20 32 33,8 54,8 37,8 54,8 33,8 54,8 1
779138 32 25 25 33,8 54,8 36,8 54,8 36,8 54,8 1
779140 32 25 32 33,8 54,8 36,8 54,8 33,8 54,8 1
779142 32 32 20 33,8 54,8 33,8 54,8 37,8 54,8 1
779144 32 32 25 33,8 54,8 33,8 54,8 36,8 54,8 1
779146 32 16 25 33,8 54,8 37,8 54,8 36,8 54,8 1
779148 32 25 20 33,8 54,8 36,8 54,8 37,8 54,8 1
779150 32 20 25 33,8 54,8 37,8 54,8 36,8 54,8 1
779152 32 16 20 33,8 54,8 37,8 54,8 37,8 54,8 1
779156 40 20 40 42 73 38,5 42 42 73 1
779158 40 25 40 42 73 39,9 42 42 73 1
779159 40 32 40 42 73 38,5 42 42 73 1

aquatherm grey pipe - transition piece


with female thread, including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d R Z L L1 D PU
m/pc
779182 16 G1/2 14,5 31,5 46,5 26,5 2
779184 20 G1/2 14,5 31,5 46,5 26,5 2
779186 20 G3/4 14,5 31,5 48,5 32,5 2
779188 25 G3/4 16,5 34,5 51,5 32,5 2
779190 32 G3/4 20 41 58 32,5 2
779192 32 G1 20 41 60 40 2
779194 40 G1 1/4 27,5 58 82 52 1
Material: brass
52
aquatherm grey pipe - transition piece
with male thread, including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d R Z L L1 PU
m/pc
779200 16 G1/2 11,5 28,5 44,5 2
779202 20 G1/2 11,5 28,5 44,5 2
779203 20 G3/4 12,5 29,5 45,5 2
779204 25 G3/4 14,5 31,5 47,5 2
779205 25 G1/2 11,5 29,5 45,5 2
779206 32 G3/4 14,5 35,5 51,5 2
779207 40 G1 1/4 23,5 55 74,5 1
779208 32 G1 17 38 58 2
Material: brass

aquatherm grey pipe - coupling


including sliding sleeves - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d Z L PU
m/pc
779210 16 6 23 2
779212 20 6 23 2
779214 25 7,3 25,3 2
779216 32 9 30 2
779218 40 14,5 45,5 1
Material: brass

aquatherm grey pipe - euroconus adapter


including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d R Z L L1 PU
m/pc
779220 16 G3/4 24 41 12 2
779222 20 G3/4 30 47 15 2
Material: brass
for customary manifolds/joints

aquatherm grey pipe - transition screw joint


including sliding sleeve and gasket - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d R Z L L1 PU
m/pc
779230 16 G3/4 15 32 41 2
779232 20 G1 15,5 32,5 45 2
779240 20 G3/4 22 39 48 2
779242 25 G1 28 46 57,5 1
779244 32 G1 1/4 29 50 62 1
779246 40 G1 1/2 36 67 82 1
Material: brass

53
aquatherm grey pipe - reducing coupling
including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d d1 Z L Z1 L1 PU
m/pc
779250 20 16 9 26 6 23 2
779252 25 20 10 28 6 23 2
779254 25 16 10 28 6 23 2
779256 32 25 11,3 32,3 7,3 25,3 1
779258 32 20 10,8 31,8 6,3 23,3 1
779260 32 16 11 32 6 23 1
779268 40 32 16,8 47,8 8,3 29,3 1
779270 40 25 1
Material: brass

aquatherm grey pipe - elbow 90°


including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
00197
Price €
Art.-No. d Z L PU
m/pc
779300 16 25 42 2

779302 20 25 42 2
779304 25 27 45 2
779306 32 33,8 54,8 1
779308 40 42,3 73,3 1
Material: PPSU/brass

79322

aquatherm grey pipe - elbow 45°


including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d Z L PU
m/pc
779322 20 20 37 2
779324 25 22 40 2
779326 32 26,3 47,3 2
779328 40 31 62 1
Material: PPSU/brass

54
aquatherm grey pipe - four-port manifold
4 branches with sliding sleeve connection including sliding sleeves - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d d1 Z L L1 L2 L3 L4 L5 L6 PU
m/pc
778003 16 32 38 54 34 91 148 205 18 227 2
Material: PP-R/brass
Colour: green

aquatherm grey pipe - sliding sleeve connections


for manifold branches including sliding sleeves - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. Dimension d R Z L L1 PU
m/pc
778010 Screwed insert m 18 x 1,5 mm with sli-
16 M18x1,5 11,5 28,5 36 4
ding sleeve connection 16 x 2,0 mm
778012 Screwed insert m 18 x 1,5 mm with sli-
20 M18x1,5 11,5 28,5 36 4
ding sleeve connection 20 x 2,0 mm
Material: brass

aquatherm grey pipe - universal manifold triple


with water meter connecting union including sliding sleeves - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d R Z L1 L2 l1 l2 PU
m/pc
778050 16 G3/4 38 54 77,5 40 151,5 1
778051 16 G1 38 55 73,5 40 169,2 1

Material: PP-R/brass
Colour: green

aquatherm grey pipe - universal manifold fourfold


with water meter connecting union including sliding sleeves - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d R Z L1 L2 l1 l2 PU
m/pc
778052 16 G3/4 38 54 77,5 40 170,5 1
778053 16 G1 38 55 73,5 40 180,5 1

Material: PP-R/brass
Colour: green
55
aquatherm grey pipe - universal manifold fivefold
with water meter connecting union including sliding sleeves - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d R Z L1 L2 l1 l2 PU
m/pc
778054 16 G3/4 38 54 77,5 40 189,5 1

Material: PP-R/brass
Colour: green

aquatherm grey pipe - distribution block


with sliding sleeve connection including sliding sleeves - for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. d1 d2 d3 Z1 L1 Z2 L2 Z3 L3 l1 l2 PU
m/pc
778200 20 16 20 75 90 49 64 75 90 35 50 1
778201 20 20 16 73 90 48 65 73 89 35 50 1
778202 20 16 16 73 90 48 64 73 89 35 50 1
778204 16 20 16 73 89 48 65 73 89 35 50 1
778206 16 16 16 73 89 48 64 73 89 35 50 1
778208 20 20 20 73 90 48 65 73 90 35 50 1

applicable as distribution end block,


including 2 end plugs
Material: PP-R/brass
Colour: green
for cross-free installations, flow rate: 10 kW, Temperature: 70/50° C

aquatherm grey pipe - adapter


to aquatherm green pipe-fittings including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072

Price €
Art.-No. Dimension d1 d D1 Z L L1 PU
m/pc
aquatherm green pipe 16 mm x
778320* 16 16 32,5 31,5 47,5 13 2
aquatherm grey pipe 16 mm
aquatherm green pipe 20 mm x
778300 20 16 32,5 30 46 14,5 2
aquatherm grey pipe 14 mm
aquatherm green pipe 20 mm x
778302 20 16 32,5 30 46 14,5 2
aquatherm grey pipe 16 mm
aquatherm green pipe 20 mm x
778304 20 20 34,5 30 47 11 2
aquatherm grey pipe 20 mm
aquatherm green pipe 25 mm x
778306 25 20 34,5 30 47 12 2
aquatherm grey pipe 20 mm
aquatherm green pipe 25 mm x
778308 25 25 43,5 35 52 14,6 2
aquatherm grey pipe 25 mm
aquatherm green pipe 32 mm x
778310 32 25 43,5 36 54 16 1
aquatherm grey pipe 25 mm
aquatherm green pipe 40 mm x
778312 40 32 57,5 44 65 20,5 1
aquatherm grey pipe 32 mm

*to aquatherm green pipe


Material: PP-R/brass

56
aquatherm grey pipe - weld-in saddle adapter
including sliding sleeve - for aquatherm grey pipe Art.-No. 777050 … 777072

Price €
Art.-No. Dimension D d Z L D1 PU
m/pc
aquatherm green pipe 40 mm x
778402 40 16 60 77 34,5 2
aquatherm grey pipe 16 mm
aquatherm green pipe 40 mm x
778404 40 20 58 75 38,5 2
aquatherm grey pipe 20 mm
aquatherm green pipe 50 mm x
778406 50 16 65 82 32,5 2
aquatherm grey pipe 16 mm
aquatherm green pipe 50 mm x
778408 50 20 64 81 38,5 2
aquatherm grey pipe 20 mm
aquatherm green pipe 63 mm x
778410 63 16 71,5 88,5 34,5 2
aquatherm grey pipe 16 mm
aquatherm green pipe 63 mm x
778412 63 20 70,5 87,5 38,5 2
aquatherm grey pipe 20 mm

one side for saddle welding - one side for sliding sleeve connection
Material: PP-R/brass

aquatherm grey pipe - spare sliding sleeve


for aquatherm grey pipe Art.-No. 777050 … 777072

Price €
Art.-No. Dimension PU
m/pc
779990 16mm 10
779992 20mm 10
779994 25mm 10
779996 32mm 10
779998 40 mm 10

Material: brass

aquatherm grey pipe - connecting bend*...


for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. Dimension PU
m/pc
779500 aquatherm grey pipe-pipe connection 1
and radiator connection 16 x 2,0 mm
height= 340 mm length = 200 mm
779510 aquatherm grey pipe-pipe connection 1
and radiator connection 16 x 2,0 mm
height= 200 mm length = 200 mm

with sliding sleeve connection including sliding sleeves and one fastening plug
Pipe spacing: 50 mm
Material: PP-R/brass
Colour: white
1
... for radiator connections coming out of the wall
* by welding at site, in conjunction with aquatherm grey pipe-connecting bend (Art.-No. 85120)

1. Art.-No.: 85120
2. Art.-No.: 79500
Estrich

57
aquatherm grey pipe - connecting bend*...
for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. Dimension PU
m/pc
779502 aquatherm grey pipe-pipe connection 1
and radiator connection 16 x 2,0 mm
height= 340 mm length = 45 mm
779512 aquatherm grey pipe-pipe connection 1
and radiator connection 16 x 2,0 mm
height= 200 mm length = 45 mm

with sliding sleeve connection including sliding sleeves and one fastening plug
Pipe spacing: 50 mm
Material: PP-R/brass
Colour: white

aquatherm grey pipe - metal connecting bend


for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. Dimension PU
m/pc
779532 aquatherm grey pipe-pipe connection 1
16 x 2,0 mm
radiator connection 15 x 1,0 mm
height = 350 mm length = 65 mm

with sliding sleeve connection including


sliding sleeves. Pipe spacing: 50 mm
Material: copper nickel-plated

aquatherm grey pipe - radiator-T-connecting set


for aquatherm grey pipe Art.-No. 777050 … 777072
Price €
Art.-No. Dimension PU
m/pc
779534 aquatherm grey pipe-pipe connection 1
16 x 2,0 mm
radiator connection 15 x 1,0 mm
height = 350 mm
779536 aquatherm grey pipe-pipe connection 1
20 x 2,0 mm
radiator connection 15 x 1,0 mm
height = 350 mm

with sliding sleeve connections including sliding sleeves


Material: copper nickel-plated

aquatherm grey pipe - radiator connecting set


Price €
Art.-No. Dimension PU
m/pc
779540 aquatherm grey pipe-pipe connection and 1
radiator connection 16 x 2,0 mm
height= 260 mm length = 200 mm
779542 aquatherm grey pipe-pipe connection and 1
radiator connection 16 x 2,0 mm
height= 180 mm length = 200 mm

with sliding sleeve connection including sliding sleeves


Material: PP-R/brass
Pipe spacing: 50 mm
Colour: white

58
59
Management
System
ISO 9001:2008
ISO 14001:2004
ISO 50001:2011

www.tuv.com
ID 0091005348
Order-No.: E70001

aquatherm GmbH
Edition: 11.2013

Biggen 5 | D-57439 Attendorn | Phone: +49 (0) 2722 950-0 | Fax: +49 (0) 2722 950-100
Wilhelm-Rönsch-Str. 4 | D-01454 Radeberg | Phone: +49 (0) 3528 4362-0 | Fax: +49 (0) 3528 4362-30
info@aquatherm.de www.aquatherm.de

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