VOLUME 1

System Architecture and Installation

Omni 3000 / 6000 Flow Computer
User Manual
Effective September 2003

Omni
®
LIMITED WARRANTY. Omni Flow Computers, Inc. (“Omni Flow”) warrants all equipment
manufactured by it to be free from defects in workmanship and materials, provided that such
equipment was properly selected for the service intended, properly installed, and not misused.
Equipment which is returned, transportation prepaid, to Omni’s assembly plant within three (3)
years after date of shipment, and is found after inspection by Omni Flow Computers, Inc. to be
defective in workmanship or materials, will be repaired or replaced, at the sole option of Omni
Flow Computers, Inc., free-of-charge, and return-shipped at lowest cost transportation, prepay
and add. Warranties on third-party manufactured devices supplied by Omni Flow or incorporated
by Omni Flow in the manufacture of equipment bearing an Omni label shall be extended by the
original device manufacturer.
This Limited Warranty is void if failure of the equipment has resulted from accident, abuse or
misapplication.
NO OTHER WARRANTIES. Omni Flow disclaims any and all warranties, either expressed or
implied, including but not limited to implied warranties of merchantibility, fitness for a particular
purpose, and any other warranties which extend beyond the terms herein. No agreement varying
or extending the foregoing warranties or limitations will be binding upon Omni Flow unless in
writing, signed by a duly authorized officer.
LOSS OR DAMAGE. Omni Flow shall by liable only for loss or damage caused directly by its
sole negligence. Liability of Omni Flow for any claim of any kind for any loss or damage arising
out of, or connected with this warranty; or from the performance or breach hereof shall in no case
exceed the price allocated to the equipment or unit thereof which gives rise to the claim. The
liability of Omni Flow shall terminate three (3) years after the shipment of the equipment from
Omni Flow.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES. Omni Flow shall not be liable in any
circumstance for any incidental or consequential damages whatsoever (including, without
limitation, loss of business profits or revenue, business interruption, loss of business information,
or other pecuniary loss, or claims of customers of the purchaser for any and such damages)
arising out of the use or inability to use Omni Flow equipment or devices manufactured by third
party manufacturers.

Copyright  1991-2004 by Omni Flow Computers, Inc.

All Rights Reserved.
No part of this manual may be used or reproduced in any form or by any means, or stored in a database or retrieval
system, without prior written consent of Omni Flow Computers, Inc., Stafford, Texas, USA. Making copies of any part of
this manual for any purpose other than your own personal use is a violation of United States copyright laws and
international treaty provisions.
Omni Flow Computers, Inc., pursuant to a policy of product development and improvement, may make any necessary
changes to this document without notice.
Omni 3000 and Omni 6000 are trademarks of Omni Flow Computers, Inc.
OmniCom is a registered trademark of Omni Flow Computers, Inc.
 (SINGLE-USER PRODUCTS)

This is a legal agreement between you, the end user, and Omni Flow Computers, Inc. By the
installation and use of accompanying equipment manufactured by Omni Flow Computers, Inc.,
you are agreeing to be bound by the terms of this Agreement.

OMNI FLOW COMPUTERS SOFTWARE LICENSE

1. GRANT OF LICENSE. Omni Flow Computers, Inc. (“Omni Flow”) grants to you the right to
use one copy of Omni Flow software programs (the ‘SOFTWARE’) provided with the
accompanying equipment manufactured by Omni Flow.
2. COPYRIGHT. The SOFTWARE is owned by Omni Flow and is protected by United States
copyright laws and international treaty provisions. Therefore, you must treat the SOFTWARE like
any other copyrighted material (e.g.: a book or recording on magnetic media).
3. OTHER RESTRICTIONS. You may not reverse engineer, duplicate, decompile, or
disassemble the SOFTWARE provided on magnetic media in the form of disks or erasable
programmable memory circuits (“EPROMs”). If the SOFTWARE is an upgrade and transferred by
Omni Flow over a modem connection to magnetic media, or a single hard disk, then you may use
the SOFTWARE for the sole purpose of permanent transfer to EPROM’s. You may not retain a
copy for backup or archival purposes.

LIMITED WARRANTY
LIMITED WARRANTY. Omni Flow warrants that the SOFTWARE will perform substantially in
accordance with the accompanying written materials provided with the purchase of an Omni
manufactured product for a period of three (3) years from the date of shipment from Omni’s
production facility.
Omni Flow’s entire liability shall be, at Omni Flow’s sole option, (a) remedy any defect and
provide you, at no charge, with replacement magnetic media or (b) download an upgrade via a
dial-up modem connection between Omni Flow and the end user, provided that equipment
specified by Omni Flow for that purpose is used.
This Limited Warranty is void if failure of the SOFTWARE has resulted from accident, abuse or
misapplication.
NO OTHER WARRANTIES. Omni Flow disclaims any and all warranties, either expressed or
implied, including but not limited to implied warranties of merchantibility, fitness for a particular
purpose, and any other warranties which extend beyond the terms herein, with respect to the
SOFTWARE and accompanying hardware. No agreement varying or extending the foregoing
warranties or limitations will be binding upon Omni Flow unless in writing, signed by a duly
authorized officer.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES. Omni Flow shall not be liable in any
circumstance for any damages whatsoever (including, without limitation, loss of business profits
or revenue, business interruption, loss of business information, or other pecuniary loss, or claims
of customers of the purchaser for any and such damages) arising out of the use or inability to use
the SOFTWARE.
 (SINGLE-USER PRODUCTS)

This is a legal agreement between you, the end user, and Omni Flow Computers, Inc. By the
installation and use of this product you are agreeing to be bound by the terms of this Agreement.

OMNICOM SOFTWARE LICENSE

1. GRANT OF LICENSE. Omni Flow Computers, Inc. (“Omni Flow”) grants to you the right to
use one copy of the OmniCom software program and accompanying written materials (the
‘SOFTWARE’) provided with the accompanying equipment manufactured by Omni Flow.
2. COPYRIGHT. The SOFTWARE and accompanying written materials is owned by Omni Flow
or its suppliers and is protected by United States copyright laws and international treaty
provisions. Therefore, you must treat the SOFTWARE like any other copyrighted material (e.g.: a
book or recording on magnetic media) except that in the sole instance of SOFTWARE provided
on 5¼” or 3½” magnetic media disks, you may (a) make one copy of the SOFTWARE solely for
backup or archival purposes, or (b) transfer the SOFTWARE to a single hard disk provided you
keep the original solely for backup or archival purposes.
3. OTHER RESTRICTIONS. You may not reverse engineer, decompile, or disassemble the
SOFTWARE provided on magnetic media. You may transfer the SOFTWARE and accompanying
written materials on a permanent basis provided you maintain no copies, and the recipient agrees
to the terms of this Agreement.
4. DUAL MEDIA SOFTWARE. If the SOFTWARE is provided on 5¼” or 3½” magnetic media
disks, then you may use the disks appropriate for your single-user computer. You may not use
the other disks on another computer or loan or transfer them to another user except as part of the
permanent transfer (as provided above) of all SOFTWARE and written materials

LIMITED WARRANTY
LIMITED WARRANTY. Omni Flow warrants that the SOFTWARE will perform substantially in
accordance with the accompanying written materials provided with the purchase of an Omni
manufactured product for a period of three (3) years from the date of shipment from Omni’s
production facility.
Omni Flow’s entire liability shall be, at Omni Flow’s sole option, (a) remedy any defect and
provide you, at no charge, with replacement magnetic media or (b) download an upgrade via a
dial-up modem connection between Omni Flow and the end user, provided that equipment
specified by Omni Flow for that purpose is used.
This Limited Warranty is void if failure of the SOFTWARE has resulted from accident, abuse or
misapplication.
NO OTHER WARRANTIES. Omni Flow disclaims any and all warranties, either expressed or
implied, including but not limited to implied warranties of merchantibility, fitness for a particular
purpose, and any other warranties which extend beyond the terms herein, with respect to the
SOFTWARE, the accompanying written materials and hardware.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES. Omni Flow or its suppliers shall not be
liable in any circumstance for any damages whatsoever (including, without limitation, loss of
business profits or revenue, business interruption, loss of business information, or other
pecuniary loss, or claims of customers of the purchaser for any and such damages) arising out of
the use or inability to use the SOFTWARE.
Volume 1 System Architecture and Installation

SYSTEM ARCHITECTURE AND

INSTALLATION

Contents of Volume 1

Contents of Volume 1 ........................................................................................................i

Figures of Volume 1........................................................................................................vii

About Our Company ..........................................................................................................xi
Contacting Our Corporate Headquarters.........................................................................xi
Getting User Support.................................................................................................................xi
About the Flow Computer Applications..........................................................................xii
About the User Manual .....................................................................................................xii
Target Audience ....................................................................................................................... xii
Manual Structure ..................................................................................................................... xiii
Conventions Used in this Manual............................................................................................ xiv
Trademark References ............................................................................................................xv
Copyright Information and Modifications Policy ...................................................................... xvi
Warranty, Licenses and Product Registration ..............................................................xvi

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Omni 6000 / Omni 3000 User Manual Contents of Volume 1

1. Overview of Hardware and Software Features .....................................................1-1

1.1. Introduction ............................................................................................................1-1
1.2. Operator’s Panel.....................................................................................................1-1
1.2.1. LCD Display .. ........................................................................................................... 1-1
1.2.2. Electromechanical Totalizers .................................................................................... 1-2
1.2.3. Diagnostic and Program LEDs.................................................................................. 1-2
1.2.4. Active Alarm LED ...................................................................................................... 1-2
1.2.5. Alpha Shift LED ......................................................................................................... 1-2
1.2.6. Operator Keypad ....................................................................................................... 1-2
1.3. Passive Backplane Mother Board.........................................................................1-4
1.4. Back Panel Terminal Module.................................................................................1-6
1.4.1. Back Panel Terminations .......................................................................................... 1-6
1.4.2. Extended Back Panel ................................................................................................ 1-7
1.5. Central Processor Module .....................................................................................1-8
1.6. Central Processor Module with SMT RAM ...........................................................1-9
1.7. Input/Output (I/O) Modules ..................................................................................1-10
1.7.1. Photo-Optical Isolation ............................................................................................ 1-11
1.7.2. Digital I/O Modules .................................................................................................. 1-12
1.7.3. Serial Communication Modules .............................................................................. 1-13
1.7.4. Process I/O Combination Modules.......................................................................... 1-17
1.8. Operating Power...................................................................................................1-18
1.9. Firmware and Software........................................................................................1-20
1.9.1. Interrupt-Driven CPU............................................................................................... 1-20
1.9.2. Cycle Time …..................................................................................................... ….1-20
1.9.3. On-line Diagnostics and Calibration........................................................................ 1-20
1.9.4. PC Communications Interface ................................................................................ 1-20
1.9.5. OmniCom Configuration PC Software .................................................................. 1-21
1.9.6. Year 2000 Compliance............................................................................................ 1-21
1.10. Initializing Your Flow Computer .........................................................................1-22

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2. Process Input/Output Combination Module Setup ............................................. 2-1

2.1. Introduction............................................................................................................ 2-1
2.2. Features of the I/O Combo Modules .................................................................... 2-1
2.2.1. Setting the Address of the Combo Modules ............................................................. 2-2
2.2.2. Hardware Analog Configuration Jumpers ................................................................. 2-2
2.2.3. Process I/O Combo Module Addresses Versus Physical I/O Points ....................... 2-2
2.2.4. Assigning Specific Signal Inputs ............................................................................... 2-3
2.2.5. Sample Omni Flow Computer Configuration Charts................................................. 2-4
2.3. The A and B Combo I/O Modules ......................................................................... 2-6
2.3.1. A and B Combo Module Non-Selectable or Selectable Address.............................. 2-7
2.3.2. The A Type Combo I/O Module ................................................................................ 2-8
2.3.3. The B Type Combo I/O Module .............................................................................. 2-10
2.4. The E/D and E Combo Modules.......................................................................... 2-11
2.4.1. The E/D Type Combo I/O Module........................................................................... 2-11
2.4.2. The E Type Combo I/O Module .............................................................................. 2-12
2.5. The H Type Combo I/O Module........................................................................... 2-13
2.6. The HV Type Combo I/O Module ........................................................................ 2-15
2.7. The SV Type Combo I/O Module ........................................................................ 2-16

3. Mounting and Power Options ................................................................................ 3-1

3.1. Mechanical Installation ......................................................................................... 3-1
3.1.1. Panel Mounting ......................................................................................................... 3-1
3.1.2. Nema 4 / 4X Configurations ...................................................................................... 3-2
3.1.3. Nema 7 Specification ................................................................................................ 3-2
3.2. Input Power ............................................................................................................ 3-3
3.2.1. AC Power…… ........................................................................................................... 3-3
3.2.2. DC Power……........................................................................................................... 3-3
3.2.3. Safety Considerations ............................................................................................... 3-3
3.3. Power Terminals.................................................................................................... 3-4
3.3.1. CE Equipment Power Terminals ............................................................................... 3-4
3.3.2. Extended Back Panel Power Terminals.................................................................... 3-5
3.4. Power Supply Module Switching Regulator........................................................ 3-7

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Omni 6000 / Omni 3000 User Manual Contents of Volume 1

4. Connecting to Flowmeters .....................................................................................4-1

4.1. Turbine Flowmeter (A or B Combo Module) ........................................................4-1
4.2. Wiring Flowmeter Signals to E Type Combo Modules .......................................4-2
4.3. Faure Herman Turbine Meters (E Combo Module) ...........................................4-3
4.4. Pulse Fidelity and Integrity Checking with E Type Combo Modules.................4-4

5. Connecting to Transducers and Transmitters ......................................................5-1

5.1. Wiring the Input Transducers ...............................................................................5-1
5.2. Wiring of a Dry ‘C’ Type Contact...........................................................................5-2
5.3. Wiring RTD Probes.................................................................................................5-3
5.4. Wiring Densitometers ............................................................................................5-4
5.4.1. Wiring Densitometer Signals to an E/D Type Combo Module .................................. 5-4
5.4.2. Solartron Densitometers......................................................................................... 5-4
5.4.3. Sarasota Densitometers......................................................................................... 5-6
5.4.4. UGC Densitometers ............................................................................................... 5-8
5.5. Wiring of Honeywell ST3000 Transmitters......................................................5-10
5.6. Wiring Micro Motion Transmitters ...................................................................5-11
5.6.1. Connecting Micro Motion RFT9739 Transmitter to A Type or E Type Process
I/O Combination Modules........................................................................................ 5-11
5.6.2. Connecting Micro Motion RFT 9739 via RS-485 Serial Communications ........... 5-12
5.6.3. Connecting Micro Motion RFT9739 via Serial RS-232-C to 485 Converter ........ 5-13

6. Connecting Analog Outputs and Miscellaneous I/O Including Provers .............6-1

6.1. Analog Outputs ......................................................................................................6-1
6.2. Digital Inputs/Outputs............................................................................................6-2
6.2.1. Wiring a Digital Point as an Input or an Output......................................................... 6-2
6.2.2. Connecting Various Digital I/O Devices .................................................................... 6-4
6.3. Provers ....................................................................................................................6-5
6.3.1. Connecting Pipe Prover Detector Switches .............................................................. 6-5
6.3.2. Interfacing to a Brooks Compact Prover ................................................................ 6-5
6.3.3. Controlling the Plenum Pressure of a Brooks Compact Prover ............................. 6-6

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7. Connecting to Serial Devices ................................................................................ 7-1

7.1. Serial Port Connection Options ........................................................................... 7-1
7.2. Connecting to Printers .......................................................................................... 7-2
7.2.1. Connecting to a Dedicated Printer (Port 1) ............................................................... 7-2
7.2.2. Connecting to a Shared Printer (Port 1).................................................................... 7-3
7.2.3. Print Sharing Problems ............................................................................................. 7-3
7.3. Connecting to a Personal Computer and Modem .............................................. 7-4
7.4. Peer-to-Peer Communications and Multi-drop Modes....................................... 7-6
7.4.1. Peer-to-Peer RS-485 Two-wire Multi-drop Mode ..................................................... 7-6
7.4.2. Peer-to-Peer via RS-232-C Communications ........................................................... 7-7
7.4.3. Keying the Modem or Radio Transmitter Carrier in Multi-drop Applications............. 7-7
7.4.4. RS-485 Four-wire Multi-drop Mode........................................................................... 7-8
7.5. Connecting to a SCADA Device ........................................................................... 7-9
7.6. Interfacing the Fourth Serial Port to an Allen-Bradley KE Module .............. 7-10

8. Diagnostic and Calibration Features .................................................................... 8-1

8.1. Introduction............................................................................................................ 8-1
8.2. Calibrating in the Diagnostic Mode...................................................................... 8-2
8.2.1. Entering The Diagnostic Mode.................................................................................. 8-2
8.2.2. Display Groups in the Diagnostic Mode.................................................................... 8-3
8.2.3. Leaving The Diagnostic Mode................................................................................... 8-3
8.3. Calibration Instructions ........................................................................................ 8-4
8.3.1. Calibrating A Voltage or Current Analog Input.......................................................... 8-4
8.3.2. Calibrating an RTD Input Channel ............................................................................ 8-5
8.3.3. Calibrating a 4 to 20 mA Digital to Analog Output .................................................... 8-7
8.3.4. Verifying the Operation of the Digital I/O Points ....................................................... 8-8
8.3.5. Verifying the Operation of the Front Panel Counters ................................................ 8-9

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Omni 6000 / Omni 3000 User Manual Contents of Volume 1

9. Flow Computer Specifications ...............................................................................9-1

9.1. Dimensions .............................................................................................................9-1
9.2. Environmental ........................................................................................................9-1
9.3. Electrical .................................................................................................................9-1
9.4. Microprocessor & Memory ....................................................................................9-2
9.5. Backplane ...............................................................................................................9-2
9.6. Process Input/Output Combo Modules ................................................................9-3
9.7. Flowmeter Pulse Inputs .........................................................................................9-3
9.8. Detector Switch Inputs ..........................................................................................9-4
9.9. Detector Switch Inputs of E Combo Module........................................................9-4
9.10. Analog Inputs .........................................................................................................9-4
9.11. RTD Inputs ..............................................................................................................9-4
9.12. Analog Outputs ......................................................................................................9-5
9.13. Control Outputs/Status Inputs ..............................................................................9-5
9.14. Multi-bus Serial I/O Interface .................................................................................9-5
9.14.1. RS-232 Compatible ................................................................................................... 9-5
9.14.2. RS-485……….. ......................................................................................................... 9-6
9.15. Operator Keypad ....................................................................................................9-6
9.16. LCD Display ............................................................................................................9-6
9.17. Electromechanical Counters.................................................................................9-6
9.18. Operating Mode Indicator LEDs............................................................................9-7
9.19. Security ...................................................................................................................9-7

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Volume 1 System Architecture and Installation

Figures of Volume 1
Fig. 1-1. Features of the Operator Front Panel ....................................................................................... 1-3
Fig. 1-2. Passive Backplane Motherboard Omni 3000............................................................................ 1-4
Fig. 1-3. Passive Backplane Motherboard Omni 6000............................................................................ 1-5
Fig. 1-4. Back Panel Terminations Omni 6000 and Omni 3000..............................................................1-6
Fig. 1-5. Extended Back Panel - Omni 6000 (left); Omni 3000 (right) .................................................... 1-7
Fig. 1-6. Central Processor Module - Jumper Settings ........................................................................... 1-8
Fig. 1-7. Central Processor Module with SMT RAM ............................................................................... 1-9
Fig. 1-8. Matching the I/O Modules to the Back Panel Terminations.................................................... 1-10
Fig. 1-9. Photo-optical Isolation - How It Works .................................................................................... 1-11
Fig. 1-10. Digital I/O Module Model # 6011 - Jumper Settings ............................................................... 1-12
Fig. 1-11. RS-232/485 Module #68-6205 Showing Selection Jumpers and LED Indicators .................. 1-13
Fig. 1-12. Layout of Jumper Blocks Showing RS-232/485 Formats ....................................................... 1-14
Fig. 1-13. Back Panel Wiring of the RS-232/485 Module #68-6205 ....................................................... 1-15
Fig. 1-14. Dual RS-232 Serial I/O Module Model - Jumper Settings ...................................................... 1-16
Fig. 1-15. Power Supply Module Model # 68-6118 ................................................................................. 1-19
Fig. 2-1. Sample Configuration Chart (Blank) - Omni 3000 .................................................................... 2-4
Fig. 2-2. Sample Configuration Chart (Blank) - Omni 6000 .................................................................... 2-5
Fig. 2-3. The A and B Combo I/O Module - Configuration Jumpers ....................................................... 2-6
Fig. 2-4. A and B Combo Module - Non-Selectable / Selectable Address.............................................. 2-7
Fig. 2-5. A Type Combo Module - Flow Pulse Jumper Settings (Channel 3 or Channel 4).................... 2-8
Fig. 2-6. A Type Combo Module - Analog Input Jumper Settings........................................................... 2-9
Fig. 2-7. B Type Combo Module - Jumper Settings - Frequency Densitometer Setup......................... 2-10
Fig. 2-8. E/D Type Combo Module - Jumper Settings .......................................................................... 2-11
Fig. 2-9. E Type Combo Module - Jumper Settings .............................................................................. 2-12
Fig. 2-10. H Type Combo Module - Jumper Settings.............................................................................. 2-13
Fig. 2-11. HV Type Combo Module - Jumper Settings ........................................................................... 2-15
Fig. 2-12. Omni Multivariable Interface (SV Type Combo) Module Model 68-6203 - Jumper Settings.. 2-16
Fig. 3-1. Panel Mounting - Omni 6000 (upper), Omni 3000 (lower)........................................................ 3-1
Fig. 3-2. Input Power Terminals - Omni 3000 (upper), Omni 6000 (lower)............................................. 3-4
Fig. 3-3. Input Power Terminals - Extended Back Panel (Omni 6000 only)............................................ 3-5
Fig. 3-4. Example of Typical Back Panel Assignments (Omni 6000)...................................................... 3-6
Fig. 3-5. Example of Typical Back Panel Assignments (Omni 3000)...................................................... 3-6
Fig. 3-6. Power Supply Module Model 68-6118 ...................................................................................... 3-7

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Omni 6000 / Omni 3000 User Manual For Your Information

Fig. 4-1. Connecting to a Turbine Pre-amp (A or B Combo Modules) .................................................... 4-1

Fig. 4-2. Wiring to Turbine Pre-Amps (E Type Combo Modules Only) ................................................... 4-2
Fig. 4-3. Wiring of Faure Herman Pre-amp Using Omni 24 VDC ........................................................... 4-3
Fig. 4-4. Wiring of Faure Herman Pre-amp Using External 24 VDC.................................................... 4-3
Fig. 4-5. Connecting Dual Coil Turbines for Pulse Fidelity Checking ..................................................... 4-4
Fig. 5-1. Wiring the 4-20 mA Inputs (Input Channels 1 & 2 shown) ........................................................ 5-1
Fig. 5-2. Wiring for Dry C Type Contact .................................................................................................. 5-2
Fig. 5-3. Wiring a 4-Wire RTD Temperature Probe................................................................................. 5-3
Fig. 5-4. Wiring a Solartron Densitometer with Safety Barriers to a ‘B’ Type I/O Combo Module ....... 5-4
Fig. 5-5. Wiring a Solartron Densitometer without Safety Barriers to a ‘B’ Type I/O Combo Module .. 5-5
Fig. 5-6. Wiring a Sarasota Densitometer with Safety Barriers to a ‘B’ Type I/O Combo Module ....... 5-6
Fig. 5-7. Wiring a Sarasota Densitometer without Safety Barriers to a ‘B’ Type I/O Combo Module .. 5-7
Fig. 5-8. Wiring a UGC Densitometer with Safety Barriers to a ‘B’ Type I/O Combo Module.............. 5-8
Fig. 5-9. Wiring a UGC Densitometer without Safety Barriers to a ‘B’ Type I/O Combo Module......... 5-9
Fig. 5-10. Wiring of a Honeywell Smart Transmitter............................................................................. 5-10
Fig. 5-11. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-Proof) Transmitter .................. 5-11
Fig. 5-12. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-Proof) Transmitter Via
Two-wire RS-485 Communications (Serial I/O Module #68-6205)......................................... 5-12
Fig. 5-13. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-Proof) Transmitter Via
Serial RS-485 Converter ....................................................................................................... 5-123
Fig. 6-1. Wiring Devices to the Flow Computer’s Analog Outputs .......................................................... 6-1
Fig. 6-2. Wiring of a Digital I/O Point as an Input .................................................................................... 6-2
Fig. 6-3. Wiring of a Digital I/O Point as an Output ................................................................................. 6-3
Fig. 6-4. Connecting Digital I/O Devices to the Flow Computer.............................................................. 6-4
Fig. 6-5. Wiring to a Brooks Compact Prover ....................................................................................... 6-5
Fig. 6-6. Controlling the Plenum Pressure of a Brooks Compact Prover ............................................. 6-6

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Volume 1 System Architecture and Installation

Fig. 7-1. Connecting a Printer to Serial Port #1 of the Flow Computer................................................... 7-2
Fig. 7-2. Connecting Several Flow Computers to a Shared Printer ........................................................ 7-3
Fig. 7-3. Direct Connect to a Personal Computer - DB25 Female Connector (Using Port #2 as an
example).................................................................................................................................... 7-4
Fig. 7-4. Direct Connect to a Personal Computer - DB9 Female Connector .......................................... 7-5
Fig. 7-5. Connecting Port #2 to a Modem ............................................................................................... 7-5
Fig. 7-6. Wiring of Several Flow Computers using the Peer-to-Peer Feature via RS-485
Communications in Two-wire Multi-drop Mode......................................................................... 7-6
Fig. 7-7. Wiring of Several Flow Computers in the Peer-to-Peer Mode using RS-232-C
Communications........................................................................................................................ 7-7
Fig. 7-8. Wiring of Multiple Flow Computers to a PLC Device Via RS-485 Communications in
Four-wire Multi-drop Mode ........................................................................................................ 7-8
Fig. 7-9. Typical Wiring of Port #3 to a SCADA Device via Modem........................................................ 7-9
Fig. 7-10. Wiring Serial Port #4 to Allen-Bradley KE Communications Module ................................... 7-10
Fig. 8-1. Figure Showing Calibration of RTD Input Channel ................................................................... 8-6

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Omni 6000 / Omni 3000 User Manual For Your Information

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Volume 1 System Architecture and Installation

About Our Company

Omni Flow Computers, Inc. is the world’s leading manufacturer and supplier of
panel-mount custody transfer flow computers and controllers. Our mission is to
Measure the Difference! continue to achieve higher levels of customer and user satisfaction by applying
the basic company values: our people, our products and productivity.
Omni flow computers - Our products have become the international flow computing standard. Omni Flow
Our products are currently Computers pursues a policy of product development and continuous
being used world-wide at:
improvement. As a result, our flow computers are considered the “brain” and
Offshore oil and gas
production facilities
“cash register” of liquid and gas flow metering systems.
Crude oil, refined Our staff is knowledgeable and professional. They represent the energy,
products, LPG, NGL
and gas transmission
intelligence and strength of our company, adding value to our products and
lines services. With the customer and user in mind, we are committed to quality in
Storage, truck and everything we do, devoting our efforts to deliver workmanship of high caliber.
marine Teamwork with uncompromising integrity is our lifestyle.
loading/offloading
terminals
Refineries;
petrochemical and Contacting Our Corporate Headquarters
cogeneration plants.

Omni Flow Computers, Inc.

10701 Corporate Drive, Suite 300
Stafford, Texas 77477 USA

Phone: 281-240-6161
Fax: 281-240-6162

World-wide Web Site:

http://www.omniflow.com

E-mail Addresses:
techsupport@omniflow.com
info@omniflow.com

Getting User Support

Technical and sales support is available world-wide through our corporate or
authorized representative offices. If you require user support, please contact the
location nearest you (see insert) or our corporate offices. Our staff and
representatives will enthusiastically work with you to ensure the sound operation
of your flow computer.

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Omni 6000 / Omni 3000 User Manual For Your Information

About the Flow Computer Applications

Omni 6000 and Omni 3000 Flow Computers are integrable into the majority of
liquid and gas flow measurement and control systems. The current firmware
revisions of Omni 6000/Omni 3000 Flow Computers are:
20.73/24.73: Turbine/Positive Displacement/Coriolis Liquid Flow Metering
Systems with K Factor Linearization (US/metric units)
21.73/25.73: Orifice/Differential Pressure Liquid Flow Metering Systems
(US/metric units)
22.73/26.73: Turbine/Positive Displacement Liquid Flow Metering
Systems with Meter Factor Linearization (US/metric units)
23.73/27.73: Orifice/Turbine Gas Flow Metering Systems (US/metric
units)

About the User Manual

This manual applies to .73+ firmware revisions of Omni 6000 and Omni 3000
Flow Computers. It is structured into 5 volumes and is the principal part of your
flow computer documentation.

Target Audience
As a user’s reference guide, this manual is intended for a sophisticated audience
with knowledge of liquid and gas flow measurement technology. Different user
levels of technical know-how are considered in this manual. You need not be an
expert to operate the flow computer or use certain portions of this manual.
However, some flow computer features require a certain degree of expertise
and/or advanced knowledge of liquid and gas flow instrumentation and electronic
measurement. In general, each volume is directed towards the following users:
Volume 1. System Architecture and Installation
♦ Installers
♦ System/Project Managers
♦ Engineers/Programmers
♦ Advanced Operators
♦ Operators
Volume 2. Basic Operation
♦ All Users
Volume 3. Configuration and Advanced Operation
♦ Engineers/Programmers
♦ Advanced Operators
Volume 4. Modbus Database Addresses and Index Numbers
♦ Engineers/Programmers
♦ Advanced Operators
Volume 5. Technical Bulletins
♦ Users with different levels of expertise.

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Volume 1 System Architecture and Installation

Manual Structure
The User Manual comprises 5 volumes; each contained in separate binding for
easy manipulation. You will find a detailed table of contents at the beginning of
each volume.

Volume 1. System Architecture and Installation

Volume 1 is generic to all applications and considers both US and metric units.
This volume describes:
Basic hardware/software features
Installation practices
Calibration procedures
Flow computer specifications

Volume 2. Basic Operation

User Reference This volume is application specific and is available in four separate versions (one
Documentation - The User for each application revision). It covers the essential and routine tasks and
Manual is structured into
five volumes. Volumes 1
procedures that may be performed by the flow computer operator. Both US and
and 5 are generic to all flow metric units are considered.
computer application
revisions. Volumes 2, 3 and General computer-related features are described, such as:
4 are application specific.
These have four versions
Overview of keypad functions
each, published in separate Adjusting the display
documents; i.e., one per
application revision per
Clearing and viewing alarms
volume. You will receive the Computer totalizing
version that corresponds to
Printing and customizing reports
your application revision.
The volumes respective to The application-related topics may include:
each application revision
are: Batching operations
Revision 20/24.71: Proving functions
Volume #s 2a, 3a, 4a
PID control functions
Revision 21/25.71:
Volume #s 2b, 3b, 4b Audit trail
Revision 22/26.71: Other application specific functions
Volume #s 2c, 3c, 4c
Revision 23/27.71:
Depending on your application, some of these topics may not be included in your
Volume #s 2d, 3d, 4d specific documentation. An index of display variables and corresponding key
For example, if your flow press sequences that are specific to your application are listed at the end of each
computer application version of this volume.
revision is 20/24.71, you will
be supplied with Volumes
2a, 3a & 4a, along with Volume 3. Configuration and Advanced Operation
Volumes 1 & 5.
Volume 3 is intended for the advanced user. It refers to application specific topics
and is available in four separate versions (one for each application revision). This
volume covers:
Application overview
Flow computer configuration data entry
User-programmable functions
Modbus Protocol implementation
Flow equations and algorithms

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Volume 4. Modbus Database Addresses and Index Numbers

Volume 4 is intended for the system programmer (advanced user). It comprises a
descriptive list of database point assignments in numerical order, within our
firmware. This volume is application specific, for which there is one version per
application revision.

Volume 5. Technical Bulletins

Manual Updates and Volume 5 includes technical bulletins that contain important complementary
Technical Bulletins - information about your flow computer hardware and software. Each bulletin
Volume 5 of the User
Manual is a compendium of
covers a topic that may be generic to all applications or specific to a particular
Technical Bulletins. They revision. They include product updates, theoretical descriptions, technical
contain updates to the user specifications, procedures, and other information of interest.
manual. You can view and
print updates from our This is the most dynamic and current volume. Technical bulletins may be added
website: to this volume after its publication. You can view and print these bulletins from our
http://www.omniflow.com website.

Conventions Used in this Manual

Typographical Several typographical conventions have been established as standard reference
Conventions - These are to highlight information that may be important to the reader. These will allow you
standard graphical/text
elements used to denote
to quickly identify distinct types of information.
types of information. For
your convenience, a few
conventions were CONVENTION USED DESCRIPTION
established in the manual’s
layout design. These Sidebar Notes / InfoTips Sidebar notes or “InfoTips” consist of concise
highlight important information of interest which is enclosed in a gray-
Example: shaded box placed on the left margin of a page.
information of interest to the
reader and are easily
INFO - Sidebar notes are used
These refer to topics that are either next to them, or
caught by the eye. to highlight important information on the same or facing page. It is highly
in a concise manner. recommended that you read them.

Keys / Keypress Keys on the flow computer keypad are denoted with
Sequences brackets and bold face characters (e.g.: the ‘up
arrow’ key is denoted as [ ]). The actual function of
Example: the key as it is labeled on the keypad is what appears
[Prog] [Batch] [Meter] [n] between brackets. Keypress sequences that are
executed from the flow computer keypad are
expressed in a series of keys separated by a space
(as shown in the example).

Screen Displays
Sample screens that correspond to the flow
Example: computer display appear surrounded by a dark gray
border with the text in bold face characters and
Use Up/Down Arrows mono-spaced font. The flow computer display is
To Adjust Contrast; actually 4 lines by 20 characters. Screens that are
Left, Right Arrows more than 4 lines must be scrolled to reveal the text
To Adjust Backlight shown in the manual.

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CONVENTION USED DESCRIPTION

Headings
Sequential heading numbering is used to categorize
Example: topics within each volume of the User Manual. The
highest heading level is a chapter, which is divided
2. Chapter Heading into sections, which are likewise subdivided into
2.3. Section Heading subsections. Among other benefits, this facilitates
information organization and cross-referencing.
2.3.1. Subsection Heading

Figure Captions Figure captions are numbered in sequence as they

Example: appear in each chapter. The first number identifies
the chapter, followed by the sequence number and
Fig. 2-3. Figure No. 3 of title of the illustration.
Chapter 2

Page Numbers Page numbering restarts at the beginning of every

chapter and technical bulletin. Page numbers are
Example: preceded by the chapter number followed by a
2-8 hyphen. Technical bulletins only indicate the page
number of that bulletin. Page numbers are located on
the outside margin in the footer of each page.

Application Revision and The contents of Volume 1 and Volume 5 are

Effective Publication Date common to all application revisions and are denoted
as All.71. Content of Volumes 2, 3 and 4 are
Examples:
application specific and are identified with the
All.71 03/98 application number. These identifiers are included on
every page in the inside margin of the footer,
20/24.71 03/98
opposite the page number. The publication/effective
21/25.71 03/98 date of the manual follows the application
22/26.71 03/98 identification. The date is expressed as month/year
23/27.71 03/98 (e.g.: March 1998 is 03/98).

Trademark References
The following are trademarks of Omni Flow Computers, Inc.:
Omni 3000
Omni 6000
OmniCom
Other brand, product and company names that appear in this manual are
trademarks of their respective owners.

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Copyright Information and Modifications Policy

This manual is copyright protected. All rights reserved. No part of this manual may
be used or reproduced in any form, or stored in any database or retrieval system,
without prior written consent of Omni Flow Computers, Inc., Stafford, Texas, USA.
Making copies of any part of this manual for any purpose other than your own
personal use is a violation of United States copyright laws and international treaty
provisions.
Omni Flow Computers, Inc., in conformance with its policy of product
development and improvement, may make any necessary changes to this
document without notice.

Warranty, Licenses and Product Registration

Product warranty and licenses for use of Omni flow computer firmware and of
OmniCom Configuration PC Software are included in the first pages of each
Volume of this manual. We require that you read this information before using
your Omni flow computer and the supplied software and documentation.
If you have not done so already, please complete and return to us the product
registration form included with your flow computer. We need this information for
warranty purposes, to render you technical support and serve you in future
Important! upgrades. Registered users will also receive important updates and information
about their flow computer and metering system.

Copyright 1991-2004 by Omni Flow Computers, Inc.

All Rights Reserved.

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1. Overview of Hardware and Software

Features

1.1. Introduction
BASIC FEATURES - Omni Omni 3000 and Omni 6000 Flow Computers are reliable, easy to use,
flow computers are uniquely versatile measurement instruments. They are factory-programmed for
applicable to liquid and gas
flow measurement, control single or multiple meter run configurations to measure crude oils, refined
and communication products, NGLs, LPGs, ethylene, propylene, natural gas, and specialty gases.
systems, and custody Measurement of other flowing products can also be provided.
transfer operations. It’s
basic features are: Extensive communications capability enables the Omni 6000 to be used in a
32-bit processing with variety of Master/Slave configurations for high-speed data transfer applications,
math co-processor for and as a large communication submaster. The flow computer can also be
fast, multi-tasking
execution
hardware configured as a medium-size Remote Terminal Unit (RTU) with
500 msec calculation significant digital I/O capability.
cycle
Your Omni Flow Computer connects to various sensors monitoring pipeline flow
Plug-in, assignable
digital, serial and
in your transmission, petrochemical or process measurement application. It
combination I/O calculates, displays and prints data that will be used for operational or billing
modules functions.
Point-to-point digital
transmitter interface The computer is configured to match your piping system requirements. Its non-
14-bit A/Ds, restrictive bus design permits any combination of inputs and outputs to meet
temperature trimmed most metering, flow and valve control, and communication requirements.
No I/O multiplexers, no
potentiometers Plug-in modules furnish the input and output channels as needed and provide
Photo-optical Isolation an assurance of maximum product life by higher accuracy measurement
of each I/O point technologies such as meter pulse fidelity checking, and Rosemount and
Meter pulse fidelity Honeywell digital transmitter interface modules. Up to 4 serial ports in some
checking models are available for printing reports and other communications tasks. All I/O
Optional Honeywell modules are quality tested and temperature trimmed to optimize the 14-bit
and Rosemount digital
transmitter interface
analog resolution, and burned-in before shipment for field installation.
modules
Dual LEDs indicate
active/fused digital I/O 1.2. Operator’s Panel
Selectable digital I/O, The operator’s panel shown (Fig. 1-1) is standard for all applications and is
individually fused
used to display and enter all data. All data can also be accessed via any of the
Standard, field-proven
firmware no need for serial ports.
custom programming
User-configurable 1.2.1. LCD Display
control logic
Up to 4 flow/pressure The 4-line by 20-alpha-numeric character, back-lit Liquid Crystal Display is
control loops updated every 200 ms. It displays all messages and system variables in English
User-configurable language engineering units. Backlighting and display viewing angle are
variables for displays adjustable from the keypad (press [Setup] then [Display] and follow the
and reports
displayed instructions).
(Continues…)

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1.2.2. Electromechanical Totalizers

Three non-resetable, 6-digit electromechanical counters are included on the
BASIC FEATURES - front panel for non-volatile backup totalizing. They can be programmed to count
(Continued) gross, net, mass or energy units at any rate up to 10 counts per second.
Data archive and
report storage
1.2.3. Diagnostic and Program LEDs
Modbus peer-to-peer
communications to These dual-color LEDs indicate when the user is in the Diagnostic Mode
38.4kbps for PLC/DCS calibrating the I/O modules, or when in the Program Mode changing the
Real-time dial-up for configuration of the computer. The LEDs change from green to red after a valid
diagnostics
password is requested and entered. The computer is in the normal Display
International testing
Mode when neither of these LEDs are on.
Includes OmniCom
configuration software
Three year warranty 1.2.4. Active Alarm LED
New unacknowledged alarms cause this LED to glow red. This changes to
green as soon as the alarm is acknowledged by pressing the [Cancel/Ack] key
on the keypad.

1.2.5. Alpha Shift LED

INFO - Pressing the [Alpha This LED glows green to show that the next key only will be shifted. A red LED
Shift] key twice will put the indicates that the shift lock is on.
shift lock on. The shift lock
is canceled by pressing one
more time or automatically 1.2.6. Operator Keypad
after the [Display/Enter]
key is pressed. Control of the flow computer is via the 34-button alphanumeric membrane
keypad, with tactile domes and audio feedback. Through the keypad you have
Help System - These the capability to configure your system, access and modify calibration data on-
computers are equipped line, and view or print process data. Configuration data can also be entered
with a powerful context- remotely by serial port and is stored in battery backed-up CMOS SRAM
sensitive help system.
memory. Passwords and an internal program inhibit switch provide tamper-proof
Press the [Help] key
(bottom right) twice to security.
activate the help displays.
Cancel the help screens by
pressing the [Prog] key.

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DIAGNOSTIC LED LCD DISPLAY

Glows green when in the Is 4 lines by 20
Diagnostic Mode. Glows characters. Backlight and
red when a valid viewing angle are
password is entered. adjustable via the
keypad.
Flowrate BBL/Hr
FT-101 1550.5
PROGRAM LED
Glows green when in the
Cumulative BBLS THREE 6-DIGIT,
Program Mode. Glows
FT-101 234510 ELECTROMECHANICAL
red when a valid COUNTERS
password is entered. These non-resetable
counters are assigned
Total A Total B Total C via the keypad.
DIAG/PROG KEY
Used to access 000682 009456 023975
Diagnostic and Program ACTIVE ALARM LED
Modes. Diagnostic Active Alarm Glows red when a new
alarm occurs. Glows
Alpha Shift
green when an
Program
ARROW KEYS acknowledged alarm
exists.
Used to move the cursor
and scroll displays. Also Diag Alpha
used as software ‘zero’ Prog Shift
and as span control ALPHA SHIFT LED
during calibration. Gross Net Mass Energy SG/API Control Glows green for a single
A B C D E F character shift. Glows
& % 7 8 9 / red when the shift lock is
OPERATOR KEYPAD on.
Temp Press Density D.P. Orifice Meter
Has 34 keys, domed G H I J K L
membrane with tactile # $ 4 5 6 * THREE-FUNCTION KEYS
and audio feedback.
Time Counts Factor Preset Batch Analysis These activate process
M N O P Q R variable or alpha-
: “ 1 2 3 = numeric character
SPACE/CLEAR /
functions.
CANCEL/ACK KEY Print Prove Status Alarms Product Setup
Used to clear data and S T U V W X
insert spaces in the ; , 0 . - +
Program Mode. It is also DISPLAY/ENTER / HELP
used to cancel key press Cancel / Ack Input Output Help KEY
sequences and, in the Y Z Display Used to enter a key
Space
Display Mode, ( ) press sequence and to
Clear Enter
acknowledge alarms. access the Help System.

Fig. 1-1. Features of the Operator Front Panel

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1.3. Passive Backplane Mother Board

INFO - Passive backplane Mounted on the passive backplane are DIN standard connectors which are
simply means that no active bussed in two sections. The front section is a high performance, 16-bit bus
circuitry is contained on it.
The active circuitry is
which accepts the Central Processor Module. The Omni 6000 computer has 3
contained on the modules other connectors available in this section to accept memory expansion and
that plug into it. future product enhancements.
The rear 8-bit I/O bus section comprises 10 connectors on the Omni 6000 and 4
on the Omni 3000, which can accept any type of optically isolated I/O module
manufactured by Omni. The rearmost connector on both computers accepts the
system AC/DC power supply module. Dual ribbon cable assemblies (Omni
6000) and a single ribbon cable (Omni 3000) connect the I/O connectors on the
backplane to the back panel terminals. (See Fig. 1-2 below and Fig. 1-3 on
facing page.)

CAUTION!

These units have an integral

cabinet latching mechanism
which first must be
disengaged by lifting the
bezel upwards, before
withdrawing the unit from
the case.

Fig. 1-2. Passive Backplane Motherboard Omni 3000

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CAUTION!

These units have an integral

cabinet latching mechanism
which first must be
disengaged by lifting the
bezel upwards, before
withdrawing the unit from
the case.

Fig. 1-3. Passive Backplane Motherboard Omni 6000

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1.4. Back Panel Terminal Module

The AC receptacle of the Omni 6000 and Omni 3000 back panel is a power line
filter with a separate AC fuse holder. The AC power is contained on a separate
four-conductor cable which plugs into the power supply. The power supply used
with this version is a Model 68-6118; no physical fuses (see 1.7. Operating
Power).

1.4.1. Back Panel Terminations

The Omni 6000 terminal blocks are identified TB1 through TB10 with terminals
marked 1 through 12 for each block. These provide 120 circuit paths to the
passive backplane. The DC terminals are on TB11.
The Omni 3000 terminal blocks are identified as TB1 through TB4, with
terminals marked 1 through 12 for each block. These provide 48 circuit paths to
the passive backplane. The DC terminal is on TB5.

Back Panel Fuses - All DC

fuses are 3 amp fast-blow
manufactured by Littlefuse,
Model 225.003. All AC
fuses are ½ amp slow-blow
manufactured by Littlefuse,
Model 229.500.

Fig. 1-4. Back Panel Terminations Omni 6000 and Omni 3000

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1.4.2. Extended Back Panel

Several flow computer mounting options are available with the extended back
panel. Screw type terminals are provided for AC and DC power. Extended 64-
conductor ribbon cables and the AC cables are provided with a standard length
of 5 feet.
For the Omni 6000 (dimensions: 3” x 18”), this panel incorporates all the
terminal blocks TB1 through TB10, with terminals marked 1 through 12. In
addition to the terminal blocks, extra DC (fused), return and shield terminals are
provided for TB1 through TB8.

Extended Back Panel

AC/DC Fuses - All DC
fuses are ¼ amp fast-blow
manufactured by Littlefuse,
Model 225.250. The AC
fuse is ½ amp slow-blow
manufactured by Littlefuse,
Model 239.500. The fuse for
the back panel’s AC
receptacle is a 5x20mm, ½
amp slow-blow.

Fig. 1-5. Extended Back Panel - Omni 6000 (left); Omni 3000 (right)

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1.5. Central Processor Module

This module contains the Motorola 16/32-bit microprocessor operating at 16
MHz, a maximum of 512 kbytes of SRAM memory, 1 Mbyte of EPROM program
memory, math coprocessor and time of day clock. Positions U3 and U4 on the
Central Processor Module contain the program EPROMs. The hardware real-
time clock will continue to operate even when power loss to the computer
occurs. Time of power failure is logged and printed when the power is restored.

CAUTION!

POTENTIAL FOR DATA Math

Central Program Program Archive
LOSS! Processor
Processor EPROM RAM RAM
RAM Battery Backup -
Omni flow computers leave
the factory with a fully
charged Ni-Cd battery as
RAM power backup. RAM
data, including user
configuration and I/O
calibration data, may be lost
if the flow computer is Backup
disconnected from external Batttery
power for more than 30
days. Observe caution when
storing the flow computer
without power being applied
for extended periods of
time. The RAM back-up EPROM Size
battery is rechargeable and 1 OR 4 Meg Bit System Watchdog
will be fully charged after Select 4 Meg J3 In = Enabled
power has been applied for As Shown J3 Out = Disabled
24 hours. J1 J2 (Always Enabled)
J3

Fig. 1-6. Central Processor Module - Jumper Settings

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1.6. Central Processor Module with SMT

RAM
This new CPU module has been updated with Surface Mount Technology for
CAUTION!
the Ram area. A daughter board containing the U3 and U4 EPROM’ s along
POTENTIAL FOR DATA with the Surface mount RAM has been added to the CPU. Since the RAM is
LOSS! now a surface mount component, the RAM chip cannot be removed to reset the
RAM Battery Backup - RAM as on earlier CPU modules. To reset the system RAM on this version of
Omni flow computers leave
CPU it is now necessary to place a screw driver across the two pins marked
the factory with a fully
charged Ni-Cd battery as ‘CLR’ on the daughter board, hold for two to three seconds. Reset the RAM with
RAM power backup. RAM the CPU removed from the computer, take all anti static precautions.
data, including user
configuration and I/O
calibration data, may be lost
if the flow computer is
disconnected from external
power for more than 30
days. Observe caution when Math
storing the flow computer Central
Processor U3 U4
without power being applied Processor
for extended periods of RAM
time. The RAM back-up
battery is rechargeable and CLR
will be fully charged after
power has been applied for
24 hours.

Backup
Batttery

RAM Reset System Watchdog

Place a screw driver CLR J3 In = Enabled
across the two pins J3 Out = Disabled
CLR hold for three (Always Enabled)
seconds J3

Fig. 1-7. Central Processor Module with SMT RAM

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Chapter 1 Process Input/Output Combination Module Setup

1.7. Input/Output (I/O) Modules

Omni flow computers utilize an I/O bus system. All I/O is modular and plug-in for
easy field maintenance and replacement. I/O circuitry is also photo-optically
isolated from all field wiring which makes it relatively immune to electrical noise
and prevents damage to the electronics.
Your Omni Flow Computer has a combination of different types of I/O modules:
♦ Digital (D) I/O Modules
♦ Serial (S) Modules
♦ A and B Type Combo Modules
♦ E and E/D Type Combo Modules
♦ H and HV Type Combo Modules
♦ SV Type Combo Modules
Almost any combination of I/O mix can be accommodated in the flow computer.
The only limitations are the number of I/O connectors (4 on Omni 3000, 10 on
Omni 6000) and the number of wires connecting them to the back panel field
wiring terminals (48 for Omni 3000, 120 for Omni 6000).
Your Omni Flow Computer has a standard order in which the modules are
plugged-in (Fig. 1-7; also see Fig. 1-2 and Fig. 1-3). This provides a standard
termination layout.
INFO - Mother board
connectors do not have a
specific address. These are
pre-established at the
factory. Each Omni Flow
Computer will be supplied
with a termination diagram
Omni 6000 Omni 3000
indicating these settings. TB3 TB4 TB5 TB2
TB1 TB2 TB1
1 1
Serial I/O 1 & 2

Serial I/O 3 & 4

Serial I/O 1 & 2

Digital I/O 1 - 12

Digital I/O 13-24

Combo I/O # 1

Digital I/O 1-12

12 12
13 13
Combo I/O # 2

Combo I/O # 6
Combo I/O # 5

Combo I/O # 1

Combo I/O # 2
Combo I/O # 4
Combo I/O # 3

24 24
TB6 TB7 TB8 TB9 TB10 TB3 TB4

Fig. 1-8. Matching the I/O Modules to the Back Panel Terminations

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1.7.1. Photo-Optical Isolation

Photo-Optical Isolation - The microprocessor circuitry is isolated via photo-optical devices from all field
Transducer signals are wiring to prevent accidental damage to the electronics, including that caused by
converted by the LED into
high frequency pulses of
static electricity. Photo-optical isolation also inhibits electrical noise from
light. These are sensed by inducing measurement errors. Independent isolation of each process input
the photo-transistor which provides high common-mode rejection, allowing the user greater freedom when
passes the signal to the flow wiring transmitter loops. Furthermore, it minimizes ground loop effects and
computer.
isolates and protects your flow computer from pipeline EMI and transients.
Note that no electrical
connection exists between
the transducers and the
computer circuits.

Pipeline Opto Coupler IC Isolated

Transducer Transducer
Signals That Signals
May Pass On Passed On
Damaging To Sensitive
Transient Computer
LED Photo Circuits
Noise Transistor

Fig. 1-9. Photo-optical Isolation - How It Works

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1.7.2. Digital I/O Modules

INFO - Some Digital I/O Digital I/O modules provide inputs and outputs to control provers, samplers,
modules have 12 injection pumps, and also provide remote totalizing. Each digital module
replaceable fuses; one fuse
for each I/O point. Other
supplies 12 digital I/O points and each point may be configured as an input or
modules have electronic output. The Omni 6000 can have a maximum of two digital modules resulting in
fuses that can be tripped 24 digital I/O points. The 3000 normally has one digital I/O Module
when overloaded and
automatically reset when Earlier Digital I/O Modules have 12 1/4amp fuses, one fuse for each I/O point.
the fault condition is More recent cards have circuitry for each channel that trips if overloaded and
removed. automatically resets when the overload is removed.
Jumpers on the digital I/O module allow the module to be configured as channel
1 through 12 for Digital module one, D1, or channels 13 through 24 for Digital
modules 2, D2.
INFO - Along the edge of
the digital I/O module are 12
pairs of LEDs When a green JP1 In = Dig. 1 Rising Edge Trigger
LED is illuminated, the I/O Interrupt Request (IRQ) JP2 In = Dig. 1 Falling Edge Trigger
Select Jumpers for
point is active and either Pipe Prover Detector
JP3 In = Dig. 2 Rising Edge Trigger
JP4 In = Dig. 2 Falling Edge Trigger
receiving or sending pulses. (Non-Double Chronometry)
The other LED is white in NOTE: If “D2” remove all jumpers
appearance but illuminates
red. A red LED indicates
that either a fuse is blown, Module Address
Jumper
on earlier modules or the
I/O point is detecting an
incorrect input or output.
Select D1 Select D2

Green LED On
I/O Point LEDs – Along Point Active
the edge of the digital I/O
module are 12 pairs of
LEDs, one pair for each I/O I/O Point
point. For each pair, one #01
F3 F2 F1
LED illuminates green Dual (Red/Green)
when the I/O point is Fuse Blown LED
active, and the other F6 F5 F4
illuminates green when a
fault condition exists. The
Red On = Sourcing
fault LED illuminates green F9 F8 F7
Current
when an input over-voltage Green On = Sinking
condition exists. An output Current
F12 F11 F10
short circuit causes the Individual Fuses
for Each I/O Point
fault Led to illuminate red. #12

Digital I/O Point

LED Indicators

Fig. 1-9. Digital I/O Module # 6011 – Jumper Settings

IRQ, (Interrupt request) jumpers are provided on digital I/O modules for
interfacing to pipe prover detector switches. This feature applies only to liquid
measurement applications.
These jumpers are only used to configure digital I/O point 1 or digital I/O point 2
on module D1. All IRQ jumpers should be removed from D2 if a D2 module is
installed. See Technical Bulletin # 980802 for the 68-6211 SMT Version
Digital.

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1.7.3. Serial Communication Modules

RS-232/485 Serial I/O Module Model # 68-6205

INFO - Up to 12 flow Serial I/O Module # 68-6205 is capable of handling two communications ports
computers and/or other Each serial communication port is individually optically isolated for maximum
compatible serial devices
can be multi-dropped using
common-mode and noise rejection. Although providing RS-232C signal levels,
Omni’s proprietary RS-232- the tri-state output design allows multiple flow computers to share one serial
C serial port. Thirty-two link. Communication parameters such as baud rate, stop bits and parity settings
devices may be connected are software selectable.
when using the RS-485
mode. Typically, one serial In addition to RS-232, jumper selections have been provided on each port to
I/O module is used on the allow selection of RS-485 format. With this option, a total of two RS-485 ports
Omni 3000, providing two
ports. A maximum of three are available on each module.
serial modules can be
installed in the Omni 6000,
providing six ports.

Multivariable Transmitting
Devices - In addition to the
Serial I/O Module # 68-
6205, the flow computer
must also have an SV
Module to communicate Address Selection
with multivariable Jumpers
transmitters. This serial
module is jumpered to IRQ Address S1
3 when used in combination Selected
with an SV Module. Without
an SV Module, the jumper is
placed at IRQ 2. The SV
Module can only be used
with this serial module (68- Address S2
6205) and is not compatible Selected
with the Serial I/O Module #
68-6005.

LED Indicators
IRQ 2 Selected

Port #2 (4) Port #1 (3)

Jumpers Jumpers

Fig. 1-11. RS-232/485 Module #68-6205 Showing Selection Jumpers and

LED Indicators

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The RS-232/485 Module has been designed so that RS-232 or RS-485

communications standards can be selected by placement of 16-pin resistor
networks into the correct blocks. The following diagrams show the locations of
blocks JB4, JB5, JB6 for Port #1, and JB1, JB2, JB3 for Port #2 for each format.

RS-232
JB1 or JB4 JB2 or JB5 JB3 or JB6

RS-485 RS-485 2-WIRE

RS-485
TERMINATED

Terminated/Non- RS-485 2-WIRE TERMINATED RS-485 2-WIRE NON-TERMINATED

terminated RS-485 - The JB1 or JB4 JB2 or JB5 JB3 or JB6 JB1 or JB4 JB2 or JB5 JB3 or JB6
RS-485 devices located at
each extreme end of an RS- RS-232/485
NON-TERMINATED
485 run should be
terminated. Note that the RS-232 RS-232/485 4-WIRE RS-232
RS-485
RS-232/485 4-WIRE TERMINATED
device located at an
extreme end may or may
not be an Omni Flow
Computer.

RS-485 4-WIRE TERMINATED RS-485 4-WIRE NON-TERMINATED

JB1 or JB4 JB2 or JB5 JB3 or JB6 JB1 or JB4 JB2 or JB5 JB3 or JB6

RS-232/485
RS-485 2-WIRE NON-TERMINATED RS-485 2-WIRE

RS-232 RS-485
RS-232 TERMINATED

Fig. 1-12. Layout of Jumper Blocks Showing RS-232/485 Formats

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Omni 6000
(Omni 3000)
Terminal RS-485 RS-485
RS-232-C
TB3 (TB2) 2-Wire 4-Wire
1 TX B TX-B
2 TERM  
Note: Users of Micro
First
Serial 3 RX  RX-B
Motion RFT 9739 devices
connected to the peer-to- Port 4 GND GND GND
peer port (Port #2) of the
Omni, please note that the 5 RTS A TX-A
resistor networks should be
positioned for 2-wire RS- 6 RDY  RX-A
485 and that Terminal (A)
from the RFT 9739 should 7 TX B TX-B
be wired to Omni 7 and (B)
from the RFT must be wired 8 TERM  
to Terminal 11. Second
Serial 9 RX  RX-B
Port 10 GND GND GND
11 RTS A TX-A
12 RDY  RX-A

Fig. 1-13. Back Panel Wiring of the RS-232/485 Module #68-6205

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Dual RS-232-Compatible Serial I/O Module Model # 68-6005

INFO - Up to 12 flow Dual channel serial communication modules can be installed providing two RS-
computers can be multi- 232-C ports. Each serial communication port is individually optically isolated for
dropped to one RS-232C
serial device. Typically, one
maximum common-mode and noise rejection. Although providing RS-232C
serial I/O module is used on signal levels, the tri-state output design allows multiple flow computers to share
the Omni 3000, providing one RS-232 device. Communication parameters such as baud rate, stop bits
two ports. A maximum of and parity settings are software selectable.
three serial modules can be
installed in the Omni 6000,
providing six ports.

Serial Ports 1 & 2

Use the S1 Module

S1
Setting

Serial Ports 3 & 4

Use the S0 Module
Setting

S0
RTS Out
Chan. B
TX Out
RTS Out
Chan. A
TX Out

LED Indicators

RX In
Chan. A
RDY In
RX In
Chan. B
RDY In

Fig. 1-14. Dual RS-232 Serial I/O Module Model - Jumper Settings

Serial Port Assignments

The first port can be configured as a Modbus protocol port. It can also be
configured as a printer port. The printer can be shared between multiple flow
computers. Reports can be printed on a daily, batch end, timed interval or on
demand basis. A reprint function provides backup should you experience printer
problems at any time. Customized report templates are input using the
OmniCom Configuration PC Software.
The second, third, and fourth ports are independent Modbus protocol channels.
The complete database of the flow computer is available for upload and
download. The OmniCom configuration program provided by Omni can use any
of these ports.
The fourth RS-232C can also be set up to communicate with Allen-Bradley PLC
devices.

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1.7.4. Process I/O Combination Modules

Meter runs utilize plug-in modules which include all necessary analog/digital
(A/D) converters and control circuitry. User selection of process I/O is available
with “combo” cards that can be a mix of meter pulse, frequency densitometer, 4-
20 mA, 4-wire 100 ohm RTD inputs, and 4-20 mA outputs.
All process measurements such as temperature, pressure, density, and flow are
input via these process I/O combo modules. Each module will handle 4 inputs of
a variety of signal types and provides one or two 4-20 mA analog outputs
(except the SV Module which has six 4-20 mA outputs).
Seven types of combo I/O modules are available: A, B, E, E/D, H, HV and SV.
All modules accept analog and pulse frequency type inputs, except for the H
and HV Modules which interface digitally with Honeywell Smart Transmitters,
and the SV Module which interfaces serially with RS-485 compatible
multivariable transmitters.
The A and B Types use identical I/O boards. Likewise, the E and E/D Modules
are also identical, except for the position of a configuration jumper which selects
the type and address of each module.
INFO - The flow computer Each of the combo modules installed must have a different identity i.e., you
allocates the physical I/O cannot have two or more modules of the same type and address. Valid ID’s are:
point numbers according to
the module ID’s, not the A1 through A6, B1 through B6, E/D-1 through E/D-6, E1 through E6, H1 through
position occupied on the H6, and SV1 through SV2. Only one HV Module can be installed.
backplane.
Modules are plugged into DIN type connectors on the passive backplane. Each
backplane connector has 12 circuits which connect to the back panel terminal
strips via ribbon cables. Combo I/O modules are plugged into the backplane
starting at I/O Position #5 (Omni 6000) or I/O Position #3 (Omni 3000) and
working towards Position #10 (Omni 6000) or Position #4 (Omni 3000). The
preferred order is lowest number A Type to highest number H Type, them SV
and HV Modules.
The following chapter deals in more detail with process I/O combo modules and
includes illustrations and jumper settings. (See Chapter 2 “Process I/O Combo
Module Setup”.)

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1.8. Operating Power

Operating Power - The Omni flow computers can be AC or DC powered.
indicated power is maximum
and includes the power When AC powered, 120 VAC 50 Watts is applied to the AC plug. For powering
used by transmitter loops, transmitter loops when AC powered, approximately 500 mA at 24 VDC is
etc. It will vary depending on available from the DC terminal block. The flow computer can be special ordered
the number of modules
installed, the number of for operation on 220-250 VAC supplies. This requires a modified power supply
current loops and any digital unit and a different cord set. AC power to the unit is fused by a 0.5 Amp slow-
output loads connected. blow fuse located on the back panel next to the AC power terminals.
To DC power the flow computer, apply 18 to 30 VDC, 50 Watts to the DC
CAUTION!
terminal block. DC power into or out of the back panel DC power terminals is
fused by a 3 Amp, 2 AG fast-blow fuse located on the back panel next to the DC
POTENTIAL FOR DATA power terminals.
LOSS!
RAM Battery Backup - All analog and digital circuits within the flow computer are powered from a 5-volt
Omni flow computers leave switching regulator located on the power supply module. This is located in the
the factory with a fully rear most connector on the computer backplane. The DC power which supplies
charged Ni-Cd battery as the switching regulator either comes directly from the DC terminals on the back
RAM power backup. RAM
data, including user panel of the flow computer (18-30 VDC) or by rectifying the output of the integral
configuration and I/O 120 VAC (240 VAC) to 20 VAC transformer. Regulated 5-volt power is
calibration data, may be lost monitored by a 3-4 second shutdown circuit located on the power supply
if the flow computer is
module. When power is applied to the computer there will be a delay of 3 to 4
disconnected from external
power for more than 30 seconds before the unit powers up.
days. Observe caution when
storing the flow computer A recommended maximum of 500 mA of transducer loop power is available with
without power being applied a fully loaded Omni system of 6 combo I/O modules, 2 digital I/O modules and
for extended periods of 2 dual serial I/O modules. The Omni must be DC powered if this 500 mA limit is
time. The RAM back-up to be exceeded.
battery is rechargeable and
will be fully charged after The maximum system configuration of the Omni is 24 process inputs, 12
power has been applied for
24 hours.
process outputs, 24 digital I/O points, and 4 serial I/O channels dissipates
approximately 24 Watts. This causes an internal temperature of 15ºF (8.33°C)
over the ambient. The unit should not be mounted in a cabinet or panel where
the ambient inside the cabinet will exceed 125ºF (51.67°C).

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CAUTION!

The Power Low and +5 v

Adjust are factory
adjustments that require the
use of special equipment.
DO NOT attempt to adjust.

AC Connector

Fig. 1-15. Power Supply Module Model # 68-6118

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1.9. Firmware and Software

Omni flow computers are supplied with pre-programmed firmware and PC
configuration software which permit a single unit to perform a great diversity of
combined flow measurement tasks, such as:
Multiple Meter Run Totalizing, Batching, Proving, and Data Archiving
Flow and Sampler Control
Direct Interface to Gas Chromatographs and Smart/Multivariable
Transmitters
Selectable Communications Protocols to Directly Interface to DCS, PLC
and SCADA Host Systems
The flow computer database numbers thousands of data points and provides
the tightest communications coupling yet between SCADA and the metering
system.

1.9.1. Interrupt-Driven CPU

This is a very important aspect to firmware. It provides for a multi-tasking
environment in which priority tasks can be undertaken concurrently with
unrelated activity. This provides for high-speed digital signals to be output at the
same time as measurement computations and serial communications to a
printer or host computer, without degradation in speed or tasking.
All custody transfer measurement programs are stored in EPROM or Flash
Memory. This prevents damage due to electrical noise, or tampering with the
integrity of calculation specifications. SRAM programming can also be
accommodated.

1.9.2. Cycle Time

All time-critical measurement functions are performed by the flow computer
every 500 msec. This provides greater accuracy of measurement calculations
and permits a faster response by pipeline operations in critical control functions,
such as opening or closing valves.

1.9.3. On-line Diagnostics and Calibration

Extensive diagnostic software is built into the system which allows the
technician to locally or remotely debug a possible problem without interrupting
on-line measurement. Calibration of analog signals is performed through the
keypad and software. The system has only two potentiometers, both of which
are on the power supply and are factory set and need no adjustment.

1.9.4. PC Communications Interface

The wide use of PCs and video display units makes it possible to provide
software for off-line/on-line access to measurement, configuration and
calibration data. Collection of historical reports, including alarms, interval reports
of any time sequence, liquid batch and prove reports, and full remote technical
intervention capabilities are also provided.

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1.9.5. OmniCom Configuration PC Software

INFO - Full details about the On-line or off-line configuration of your Omni Flow Computer is possible using
OmniCom configuration an IBM PC compatible running the OmniCom program supplied with your flow
program are documented in computer. This powerful software allows you to copy, modify and save to disk
Appendix C.
entire configurations. The program also allows you to print customized reports
by inputting report templates that are uploaded to the flow computer.

1.9.6. Year 2000 Compliance

INFO - The current firmware Omni flow computer firmware has been tested in conformance to Year 2000
has been fully tested and requirements. It will accurately process time- and date-related data after
assured to be in
conformance to Year 2000
December 31st, 1999. Software and hardware designed to be used before,
requirements. For more during and after the calendar year 2000 will operate appropriately relating to
information, please contact date information. All calculating and logic of time-related data will produce the
our technical support staff. expected results for all valid date values within the application.

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1.10. Initializing Your Flow Computer

A processor reset signal is automatically generated when:
CAUTION!
1) Power is applied.
POTENTIAL FOR DATA
LOSS! 2) The processor reset switch at the rear of the front panel is toggled.
RAM Battery Backup - 3) The watchdog timer fails to be reset by firmware every 100 milliseconds.
Omni flow computers leave
the factory with a fully The flow computer will perform a diagnostic check of all program and random-
charged Ni-Cd battery as access memory whenever any of the above events occur.
RAM power backup. RAM
data, including user The program is stored with a checksum in Non-volatile Read-only Memory. The
configuration and I/O
calibration data, may be lost program alarms if the calculated checksum differs from the stored checksum.
if the flow computer is The most obvious cause of such a problem would be a bent pin on a program
disconnected from external memory chip. The validity of all data stored in RAM memory is checked next.
power for more than 30 This data includes totalizers, configuration data and historical data. Any
days. Observe caution when
storing the flow computer problems here will cause the computer to initialize the RAM and display the
without power being applied following message:
for extended periods of
time. The RAM back-up
battery is rechargeable and RAM Data Invalid
will be fully charged after Reconfigure
power has been applied for
24 hours.
System
Using “OMNI” as
Initial Password

If due to the RAM area in the computer not agreeing with the checksum area,
the computer will display the following message:

RAM & Calibrate

Data
Invalid,
Reconfigure
& Re-calibrate
Using
“OMNI” as Password

Assuming that the EPROM memory and RAM memory are valid, the flow
computer then checks the software configuration against the installed I/O
modules and displays a screen similar to the following:
INFO - For information on
adjusting module Module S-Ware H-
configuration settings, see Ware
Volume 3.
A-1 Y Y
B-1 Y N
D-1 Y Y
S-1 N Y
Revision No.
023.73
EPROM Checksum
1B36

A ‘N’ in the hardware column indicates that a module has been removed since
the software was configured. A ‘N’ in the software column indicates that a

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module has been added. In either case you should make the columns agree by
adding or removing modules or re-configuring the software.

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2. Process Input/Output Combination

Module Setup

INFO - User selection of

process I/O is available with
“combo” cards that can be a 2.1. Introduction
mix of meter pulse, All process measurement signals are input via the process I/O combination (or
frequency densitometer, 4-
20mA, 4-wire 100 ohm RTD
“combo”) modules plugged into the backplane of the computer. There currently
inputs, and fused 4-20mA are 7 types of combo modules available: A, B, E, E/D, H, HV, and SV Types.
outputs. The 7 types of modules are actually manufactured using only 4 types of printed
circuit modules. The first can be configured as either an A or B Module; the
Combo Module Input second is used for an E or E/D Module; the third printed circuit is used for an H
Features - The input or HV Type Module; and the fourth for an SV Module.
characteristics of each
combo module are as
follows (see table on right):
A Type: Each input can be
2.2. Features of the I/O Combo Modules
1-5v; 4-20mA. Inputs #1 Each combo module (except the SV Module) will handle 4 inputs of a variety of
and #2 also accept RTD.
Inputs #3 and #4 also
signal types and provides one or two 4-20 mA analog outputs. The SV Module
accept flow pulse has two ports and six 4-20 mA analog outputs. Only the E Combo Module has
signals. Level A pulse fidelity checking and double chronometry proving capabilities. The
B Type: Inputs #1, #2 & #3 input/output capabilities and some of the features of the combo modules are
can be 1-5v; 4-20mA. expressed in the following table.
Inputs #1 and #2 also
accept RTD. Input #3
also accepts flow pulses
and Input #4 is fixed as a
frequency density input. INPUT/OUTPUT CAPABILITIES AND FEATURES OF EACH I/O COMBO MODULE TYPE
E/D Type: Inputs #1 and #2 DOUBLE
can be 1-5v; 4-20mA and ANALOG LEVEL A CHRONO-
RTD. Inputs #3 and #4 TYPE INPUT #1 INPUT #2 INPUT #3 INPUT #4
OUTPUTS FIDELITY METRY
are frequency density. PROVING
E Type: Inputs #1 and #2
Two
can be 1-5v; 4-20mA and A 1-5v; 4-20mA; RTD 1-5v; 4-20mA; Flow Pulses No No
4-20mA
RTD. Inputs #3 and #4
accept flow pulses. 1-5v; 4-20mA Frequency One
B 1-5v; 4-20mA; RTD No No
H Type: All inputs are Flow Pulse Density 4-20mA
Honeywell DE Protocol. Two
E/D 1-5v; 4-20mA; RTD Frequency Density No No
HV Type: All inputs are 4-20mA
Honeywell Multivariable Two
DE Protocol. E 1-5v; 4-20mA; RTD Flow Pulses Yes Yes
4-20mA
SV Type: Each port (#1 and
#2) is capable of RS-485 Two
H Honeywell DE Protocol No No
multi-drop to various 4-20mA
multivariable Two
transmitters. HV Honeywell Multivariable DE Protocol No No
4-20mA
PORT #1 PORT #2
Six
SV RS-485 Multi-drop to Various Multivariable Transmitters No No
4-20mA

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2.2.1. Setting the Address of the Combo Modules

Jumpers are provided on each combo module which allow the user to select the
address needed to access the module. Changing the software functions of the
module is also done by moving the appropriate jumper; i.e., A or B Type, E or
E/D Type.

2.2.2. Hardware Analog Configuration Jumpers

Other jumpers are provided on each module which select the correct hardware
analog configuration for the type of signal that each input channel will accept.
This allows the same basic hardware module to accept signals such as 4-20
mA, 1-5 VDC, 100 ohm RTD probes and voltage or current pulses from a
turbine, PD meter or digital densitometer.

2.2.3. Process I/O Combo Module Addresses Versus

Physical I/O Points
A flow computer will usually have several combo modules installed depending
IMPORTANT
on the number of flowmeter runs to be measured. If for example, 2 A Type, 2 B
Combo I/O modules are Type, 1 E/D Type and 1 E Type Modules were installed, they would normally be
sorted alphabetically and by numbered A1, A2, B1, B2, E/D1 and E1. Other address combinations are
low- to-high address.
Adding or removing cards
acceptable (e.g.: A2, A3, B1, B4, E/D2 & E2 ) as long as each has a unique
may change the existing identity. In the above example where 6 modules (A1, A2, B1, B2, E/D1 & E1)
sort if the ‘Check I/O’ are installed, the physical I/O points are mapped as follows. (Note that E/D
function is executed. modules come before the E modules!)
To standardize, Omni recommends that combo modules should always be
installed starting with the lowest number A Type Module in I/O Slot #5 (Slot #3 in
Omni 3000) as shown, with additional modules being installed in ascending
order towards Slot #10 (Slot #4 in Omni 3000).

PROCESS I/O COMBO MODULE ADDRESSES VERSUS PHYSICAL I/O POINTS

MODULE IDENTITY INPUTS OUTPUTS BACKPLANE POSITION PHYSICAL TERMINALS

A1 1-4 1&2 Slot 5 TB5 1-12

A2 5-8 3&4 Slot 6 TB6 1-12

B1 9-12 5 Slot 7 TB7 1-12

B2 13-16 6 Slot 8 TB8 1-12

E/D1 17-20 7&8 Slot 9 TB9 1-12

E1 21-24 9 & 10 Slot 10 TB10 1-12

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2.2.4. Assigning Specific Signal Inputs

The Omni factory pre-assigns the physical I/O points of each flow computer
based on information supplied at time of order. This configuration information is
stored in battery backed-up static CMOS RAM. If you wish to change or add to
these assignments, refer to the section ‘Program Setup’ in Volume 3, Chapter
2 “Flow Computer Configuration” and follow these basic rules:
1) Digital densitometer signals can only be assigned to the fourth channel of
each B Type Combo Module, or the third and fourth channel of each E/D
Module.
2) RTD signals can only be assigned to the first or second channel of each
A, B, E/D or E combo module. Whenever possible, avoid using the
second RTD excitation current source of an A Type Combo Module as
this makes the second 4-20 mA output on that module inaccessable.
3) Pulse signals from flowmeters can be assigned only to the 3rd channel of
each combo module and/or the 4th channel of each A Combo Module and
E Combo Module (E/D Combo Modules excepted).
4) Pulse signals to be used for ‘Pulse Fidelity Checking’ must be connected
to the 3rd and 4th channel of an E Combo Module with the third channel
assigned as the flow input.
5) Use the 3rd and 4th input channels of an E Combo Module for double
chronometry proving.
INFO - The message ‘I/O’ 6) Physical I/O points may be assigned to more than one variable (i.e.,
Type Mismatch’ is common temperature or pressure sensors) but variable types cannot be
displayed if you try to assign
the same physical I/O point
mixed (i.e., the same physical point cannot be assigned to temperature
to more than one type of and pressure, for example)
variable.

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2.2.5. Sample Omni Flow Computer Configuration Charts

The charts (below and facing page) are examples of the configuration chart
supplied with your flow computer. It shows the type of combo modules installed,
the assigned process variables, the I/O point numbers and the jumper settings
for each input channel. To avoid confusion, we recommend that you plan any
changes to the physical I/O setup on such a chart before making any changes.

Fig. 2-1. Sample Configuration Chart (Blank) - Omni 3000

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CUSTOMER________________________ P.O.#____________ S.O.#_______

SOFTWARE________________________ COMPUTER S/N__________________
MODEL #_________________________ TAG#__________________________

Fig. 2-2. Sample Configuration Chart (Blank) - Omni 6000

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2.3. The A and B Combo I/O Modules

All I/O signals of the combo module are converted to the form of high frequency
pulse trains (0 to 25 kHz). These pulse trains are passed through opto-couplers
providing electrical isolation.
All 4 process inputs can accept analog input voltages which are first buffered
with a 1 megohm input buffer and then converted to pulse frequencies using
precision voltage-to-frequency converters. With 2 averaged 500 millisecond
samples, analog conversion resolution is 14 binary bits. Linearity is typically
±0.01% and the temperature coefficient is trimmed to better than ±15 PPM/°F.
Current inputs such as 4-20 mA are converted to 1-5 VDC by jumpering-in a
250 ohm shunt resistor.
The conversion gain of Input Channels 1 and 2 can also be increased by a
factor of 10, allowing low level RTD signals (0.20 - 0.55 VDC) to be accepted.
Input Channels 3 and 4 can also be jumpered to accept pulse signals (0-12
kHz). In this case, the input stage is configured as Schmitt Trigger, whose
threshold is 3.5 VDC and hysteresis ±0.5 VDC. The voltage-to-frequency
converter is bypassed in this mode. Input Channel 4 can also be configured for
AC coupling and a 1.5 volt trigger threshold by removing the jumper JP11,
making it suitable for interfacing to Solartron type densitometers.
Analog Outputs #1 and #2 are obtained in the reverse fashion. A software-
controlled pulse train (100 Hz to 5.0 kHz) is passed through opto-couplers and
converted to a current using precision frequency-to-current converters.
Resolution of these outputs is approximately 12 binary bits. The second analog
output is not available when the module is jumpered as a B Type.

Channel #4 Pulse
Input Threshold
AC / DC Coupling
A/B Module Type Channel # 4 Input
Select Jumper

Input Channel #4

Input Channel #3

Input Channel #2

Input Channel #1
Module Address
Jumpers
2nd. RTD Excitation Source
or Input Type Select
2nd Digital-Analog Output Jumpers

Fig. 2-3. The A and B Combo I/O Module - Configuration Jumpers

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Two RTD excitation current sources (3.45 mA) are available on the combo
module. The second RTD excitation source will not be available if the second 4-
20 mA analog output is in use (see setting of JP12). This is a function of the
number of circuits available from the back panel terminal to each combo
module. On a B Type module the second analog output is not available,
therefore this second RTD excitation source is always available.

2.3.1. A and B Combo Module Non-Selectable or

Selectable Address
The Combo Type A or B Module can either have a non-selectable address or a
selectable Address.
The non-selectable address type is featured in older versions of the Omni Flow
Computer. The address is programmed into the Programmable Array Logic
(PAL) integrated circuit and is factory set. The module address can only be
changed by replacing the PAL chip.
The selectable type address is featured in current versions of the Omni.
Normally, it is preset at the factory, however it allows the user to change the
address simply by selecting the correct type and address on the selection
jumpers.

Non-Selectable Address

Selectable Address

TYPE B SELECT ONLY

COMBO ADDRESS SELECT

(A0 SHOW N)

Fig. 2-4. A and B Combo Module - Non-Selectable / Selectable Address

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2.3.2. The A Type Combo I/O Module

INFO - The second analog The A Type Module is the most common configuration. It accepts 4 process
output is not available in inputs and provides two 4-20 mA analog outputs. Each module is connected to
cases where JP12 is used
to select the second RTD
the back panel terminal blocks via 12 wires on the ribbon cables. The actual
excitation current source. terminal block used depends upon which backplane connector (?) the module is
You may be able to avoid plugged into.
using the second RTD
excitation source and save A Combo Module Back Panel Terminal Assignments
losing an analog output by
using an unused excitation TB? Terminal 1 Input Channel #1 (1-5v, 4-20mA, RTD)
source on another combo TB? Terminal 2 Input Channel #1 (Isolated Signal Return)
module.
TB? Terminal 3 Input Channel #2 (1-5v, 4-20mA, RTD)
TB? Terminal 4 Input Channel #2 (Isolated Signal Return)
TB? Terminal 5 Input Channel #3 (1-5v, 4-20mA, Flowmeter Pulses)
TB? Terminal 6 Input Channel #3 (Isolated Signal Return)
TB? Terminal 7 Input Channel #4 (1-5v, 4-20mA, Flowmeter Pulses)
TB? Terminal 8 Input Channel #4 (Isolated Signal Return)
TB? Terminal 9 RTD Excitation Current Source #1
TB? Terminal 10 Signal Return Terminals 9, 11 & 12 (Internally connected to DC power
return)
TB? Terminal 11 Analog Output #1 (4-20mA)
TB? Terminal 12 Analog Output #2 (4-20mA) or RTD Excitation Current Source #2 (See
JP12 Setting)

Chan 4 Threshold
JP11 JP11 In = 3.5 VDC

Select ‘P’
(Pulse Type 4-20mA Jumper Out
Input - Channel (Pulse Type Input)
3 or 4)
JP11

Select Module Type

JPB Out = A Type

Address Select
(Address #2 Shown)
JP12
Module A0 A1 A2
#1 Out Out Out
#2 In Out Out RTD2 D/A2
#3 Out In Out
JP12 In D/A2
#4 In In Out
Position
#5 Out Out In
JP13 In DC
#6 In Out In
Coupled Position

Fig. 2-5. A Type Combo Module - Flow Pulse Jumper Settings (Channel 3
or Channel 4)

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JP11
Select ‘A’
(Analog Type)
Input

JP11

4-20 mA Jumper In
(Remove for
1-5VDC Input)

JP13 In DC Coupled
Position for Preamp
Turbine Meter Input Configured for Configured for Configured for
(Channel 4) RTD Input 4-20 mA Input 1-5 VDC Input

Fig. 2-6. A Type Combo Module - Analog Input Jumper Settings

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2.3.3. The B Type Combo I/O Module

INFO - You will need either The B Type Combo Module also handles 4 process inputs but Input Channel 4
a B Type Combo Module or is now used to measure the periodic time of a digital densitometer. The module
E/D Type Combo Module
when using digital
always has Input Channel 4 jumpered as a frequency input. Signal coupling can
densitometers connected to be AC or DC with trigger threshold adjustable for 1.5 or 3.5 Vpp sensitivity. Each
the flow computer. module is connected to the back panel terminal blocks via 12 wires on the
With a B Type Combo ribbon cables. The actual terminal block used depends upon which backplane
Module, Analog Output #2 connector (?) the module is plugged into.
is never available because
the periodic time function
uses the internal timer B Combo Module Back Panel Terminal Assignments
counter that is normally
used to generate the TB? Terminal 1 Input Channel #1 (1-5v, 4-20mA, RTD)
second analog output. TB? Terminal 2 Input Channel #1 (Isolated Signal Return)
TB? Terminal 3 Input Channel #2 (1-5v, 4-20mA, RTD)
TB? Terminal 4 Input Channel #2 (Isolated Signal Return)
TB? Terminal 5 Input Channel #3 (1-5v, 4-20mA, DC Coupled Flowmeter Pulses)
TB? Terminal 6 Input Channel #3 (Isolated Signal Return)
TB? Terminal 7 Input Channel #4 (AC Coupled Densitometer Frequency)
TB? Terminal 8 Input Channel #4 (Isolated Signal Return)
TB? Terminal 9 RTD Excitation Current Source #1
TB? Terminal 10 Signal Return Terminals 9, 11 & 12 (Internally connected to DC power
return)
TB? Terminal 11 Analog Output #1 (4-20mA)
TB? Terminal 12 RTD Excitation Current Source #2

Channel 4 Threshold
JP11 JP11 Out = Solartron
& Sarasota
Select ‘P’ JP11 In = UGC
(Pulse Type
Input)

JP11

Select Module Type

JPB Out = A Type

Address Select
(Address #2 Shown)
JP12
Module A0 A1 A2
#1 Out Out Out
#2 In Out Out RTD2 D/A2
#3 Out In Out
#4 In In Out JP12 In RTD2 Pulse (Frequency) Type
#5 Out Out In Position Densitometer Requires AC
#6 In Out In Coupling - Channel 4

Fig. 2-7. B Type Combo Module - Jumper Settings - Frequency

Densitometer Setup

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2.4. The E/D and E Combo Modules

The hardware of E/D and E Combo Modules are similar to that of the A and B
Modules (discussed previously) except that these modules provide 2 analog
input channels which can be configured by jumpers for 1-5 volt, 4-20 mA or 4-
wire RTDs, and 2 pulse input channels which can be used to input flowmeter
pulses or densitometer frequency signals. Two 4-20 mA analog outputs are
always available on these modules. The module hardware can also be
configured by the application software to provide “Level A Pulse Fidelity
Checking” on the two pulse input channels.

2.4.1. The E/D Type Combo I/O Module

The E/D Type Combo Module is simply an E Combo Module with the JPD
jumper in place. Input Channels 1 and 2 are analog input channels which can be
configured by jumpers for 1-5 volt, 4-20 mA, or 4-wire RTDs. Input Channels 3
and 4 are always configured to measure periodic time and accept pulse signals
from digital densitometers. Each module is connected to the back panel terminal
blocks via 12 wires on the ribbon cables. The actual terminal numbers used
depend upon which backplane connector TB the module is plugged into.

E/D Combo Module Back Panel Terminal Assignments

TB? Terminal 1 Input Channel #1 (1-5v, 4-20mA, RTD)
TB? Terminal 2 Input Channel #1 (Isolated Signal Return)
TB? Terminal 3 Input Channel #2 (1-5v, 4-20mA, RTD)
TB? Terminal 4 Input Channel #2 (Isolated Signal Return)
TB? Terminal 5 Input Channel #3 (AC or DC Coupled Digital Densitometer Pulses) *
TB? Terminal 6 Input Channel #4 (AC or DC Coupled Digital Densitometer Pulses) *
TB? Terminal 7  Not Used 
TB? Terminal 8 RTD Excitation Current Source #2 *
TB? Terminal 9 RTD Excitation Current Source #1 *
TB? Terminal 10 Signal Return for signals marked (*) (Internally connected to DC power
return)
TB? Terminal 11 Analog Output #1 (4-20mA) *
TB? Terminal 12 Analog Output #2 (4-20mA) *

Input Threshold Select

JP8&JP1 In = +3.5 Volt
DC Out=1.2Volt DC JP8 THRES JP3 JP4
JP3 JP4

Select Module Type RTD 4-20 RTD 4-20

JPD In = E/D Module INPUT 1 INPUT 1

RTD
Selected
JP5 JP6

JP8 THRES RTD 4-20

JP1 THRES INPUT 2

JP2 JP7

AC DC DC AC DC DC
INPUT 4 INPUT 3
Address Select
(Address #2 Shown) JP5 JP6

Module A0 A1 A2
RTD 4-20
#1 Out Out Out JP2
INPUT 2
#2 In Out Out JP7
#3 Out In Out AC DC AC
INPUT 4 AC DC AC 4-20 mA
#4 In In Out
AC Coupling INPUT 3 DC Coupling Selected
#5 Out Out In
Select Select
#6 In Out In

Fig. 2-8. E/D Type Combo Module - Jumper Settings

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2.4.2. The E Type Combo I/O Module

The E Type Combo Module is simply an E/D Combo Module with the JPD
jumper out. Double chronometry timers are provided in this module
configuration, allowing either pulse train to be proved. Input Channels 1 and 2
are analog input channels which can be configured by jumpers for 1-5 volt, 4-20
mA, or 4-wire RTDs. Input Channels 3 and 4 are always configured to accept
flowmeter pulses. Both RTD excitation current sources are also always
available. Each module is connected to the back panel terminal blocks via 12
wires on the ribbon cables. The actual terminal numbers used depend upon
which backplane connector TB the module is plugged into.

E COMBO MODULE BACK PANEL TERMINAL ASSIGNMENTS

TB? Terminal 1 Input Channel #1 (1-5v, 4-20mA, RTD)
TB? Terminal 2 Input Channel #1 (Isolated Signal Return)
TB? Terminal 3 Input Channel #2 (1-5v, 4-20mA, RTD)
TB? Terminal 4 Input Channel #2 (Isolated Signal Return)
TB? Terminal 5 Input Channel #3 (AC or DC Coupled Flowmeter Pulses) *
TB? Terminal 6 Input Channel #4 (AC or DC Coupled Flowmeter Pulses) *
TB? Terminal 7 Double Chronometry Detector Switch In (Active Low) *
TB? Terminal 8 RTD Excitation Current Source #2 *
TB? Terminal 9 RTD Excitation Current Source #1 *
TB? Terminal 10 Signal Return for signals marked (*) (Internally connected to DC power
return)
TB? Terminal 11 Analog Output #1 (4-20mA) *
TB? Terminal 12 Analog Output #2 (4-20mA) *

Input Threshold Select

JP8&JP1 In = +3.5 Volt
DC Out= 1.2 Volt DC JP8 THRES JP3 JP4
JP3 JP4

Select Module Type RTD 4-20 RTD 4-20

INPUT 1
JPD Out = E Module INPUT 1

JP5 JP6
JP8 THRES
JP1 THRES RTD 4-20
INPUT 2

JP2 JP7

AC DC AC AC DC AC
Address Select INPUT 4 INPUT 3

(Address #2 Shown) JP5 JP6

Module A0 A1 A2
RTD 4-20
#1 Out Out Out JP2
INPUT 2
#2 In Out Out JP7
#3 Out In Out AC DC AC
INPUT 4 AC DC AC 4-20 mA
#4 In In Out
AC Coupling INPUT 3 DC Coupling Selected
#5 Out Out In
Select Select
#6 In Out In

Fig. 2-9. E Type Combo Module - Jumper Settings

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2.5. The H Type Combo I/O Module

The H Type Combo Module is a special module which is used to communicate
using the Honeywell ‘DE Protocol’ with 4 Honeywell Smart Transmitters. It
operates on a point-to-point basis. Honeywell Model ST3000 temperature,
pressure and differential pressure transmitters can be used. Transmitters
operating in the ‘analog mode’ are automatically given a ‘wake-up pulse’ and
switched into the ‘DE’ Mode, as soon as they are connected and assigned a
meter run function. Two analog outputs are always available on this module.
Each module is connected to the back panel terminal blocks via 12 wires on the
ribbon cables. The actual terminal numbers used depend upon which backplane
connector (?) the module is plugged into.

H Combo Module Back Panel Terminal Assignments

TB? Terminal 1 Input Channel #1 (Transmitter Positive Terminal)
TB? Terminal 2 Input Channel #1 (Transmitter Negative Terminal)
TB? Terminal 3 Input Channel #2 (Transmitter Positive Terminal)
TB? Terminal 4 Input Channel #2 (Transmitter Negative Terminal)
TB? Terminal 5 Input Channel #3 (Transmitter Positive Terminal)
TB? Terminal 6 Input Channel #3 (Transmitter Negative Terminal)
TB? Terminal 7 Input Channel #4 (Transmitter Positive Terminal)
TB? Terminal 8 Input Channel #4 (Transmitter Negative Terminal)
TB? Terminal 9  Not Used 
TB? Terminal 10 Signal Return for signals marked (*) (Internally connected to DC power
return)
TB? Terminal 11 Analog Output #1 (4-20mA) *
TB? Terminal 12 Analog Output #2 (4-20mA) *

Module Address
Jumpers

Green LED
Indicates Any
Activity

Red LED Indicates

OMNI is
Transmitting

Transmitter Loop
Status LEDs

Fig. 2-10. H Type Combo Module - Jumper Settings

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Four sets of LED indicators show the status of each transmitter loop. The red
LED flashes when the flow computer is transmitting data to the transmitter, such
as a change of range, etc. The green LED shows that data is being received by
a channel. Note that each communication channel uses 2 wires and operates in
the half duplex/simplex mode which means that the green LED shows the flow
computer’s transmissions also. Each transducer is operated in the 6-byte
broadcast mode. In this mode, the process variable is updated approximately
every 300 msec. The database of the transducer is compared against the flow
computer’s database every 1 or 2 minutes, depending on the type of transducer.
Any changes to the transducer database which will affect the integrity of the
measured variable must be made via the flow computer.
These entries are:
Transducer Zero (Lower Range Value)
Transducer Full Scale (Upper Range Value)
Transducer Damping Code (Filter Time Constant)
Transducer Tag Name
The flow computer will not allow any other devices to alter these variables.
Should they be altered, by the Honeywell Smart Field Communicator (SFC) for
example, they will be restored to their original value as shown in the flow
computer (transducer tag name excepted).

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2.6. The HV Type Combo I/O Module

The HV Type Combo Module is simply an H Module with the JP1, JP2 and JP3
address jumpers in the right-most setting (Address 15). The HV Combo Module
is used to communicate with Honeywell SMV3000 multivariable transmitters
via the DE Protocol. Operation of the LEDs is similar to the normal H Module.
Since only one multivariable transmitter is needed per meter run and since there
are a maximum of four meter runs, there will never be a need for more then one
HV Combo I/O Module.
Two analog outputs are always available on this module. Each module is
connected to the back panel terminal blocks via 12 wires on the ribbon cables.
The actual terminal numbers used depend upon which backplane connector (?)
the module is plugged into.

HV Combo Module Back Panel Terminal Assignments

TB? Terminal 1 Input Channel #1 (Transmitter Positive Terminal)
TB? Terminal 2 Input Channel #1 (Transmitter Negative Terminal)
TB? Terminal 3 Input Channel #2 (Transmitter Positive Terminal)
TB? Terminal 4 Input Channel #2 (Transmitter Negative Terminal)
TB? Terminal 5 Input Channel #3 (Transmitter Positive Terminal)
TB? Terminal 6 Input Channel #3 (Transmitter Negative Terminal)
TB? Terminal 7 Input Channel #4 (Transmitter Positive Terminal)
TB? Terminal 8 Input Channel #4 (Transmitter Negative Terminal)
TB? Terminal 9  Not Used 
TB? Terminal 10 Signal Return for signals marked (*) (Internally connected to DC power
return)
TB? Terminal 11 Analog Output #1 (4-20mA) *
TB? Terminal 12 Analog Output #2 (4-20mA) *

Module Address
Jumpers

Green LED
Indicates Any
Activity

Red LED Indicates

OMNI is
Transmitting

Transmitter Loop
Status LEDs

Fig. 2-11. HV Type Combo Module - Jumper Settings

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2.7. The SV Type Combo I/O Module

The SV I/O Combo Module has two RS-485 serial ports which are used to
communicate with devices such as Rosemount 3095 multivariable transmitters
via the Modbus Protocol. Dual LEDs on each port provide status of the
communications. The module also has six 4-20 mA outputs.
SV Modules and Other
Combo Module Types - SV Combo Module Back Panel Terminal Assignments
The flow computer can
handle only two SV Modules TB? Terminal 1 Port #1 B (RS-485)
and three other A, B, E/D, E TB? Terminal 2 Port #1 A (RS-485)
or H I/O Combo Modules. TB? Terminal 3 Port #2 B (RS-485)
An HV module can also be
installed in lieu of one of TB? Terminal 4 Port #2 A (RS-485)
these I/O combo modules. TB? Terminal 5 Signal Return for D/A Outputs signals marked (*)
TB? Terminal 6 Signal Return for D/A Outputs signals marked (*)
TB? Terminal 7 Analog Output #5 (4-20mA) *
TB? Terminal 8 Analog Output #6 (4-20mA) *
TB? Terminal 9 Analog Output #3 (4-20mA) *
TB? Terminal 10 Analog Output #4 (4-20mA) *
TB? Terminal 11 Analog Output #1 (4-20mA) *
TB? Terminal 12 Analog Output #2 (4-20mA) *

st
Jumper In = 1 SV Module SV Address
nd
Jumper Out = 2 SV Module Selection Jumpers

IRQ 2 Always Selected

LED Indicators

PORT 1 (3)

PORT 2 (4)

RTS Always Selected Transmitting (TX)/Ready-to-

Send (RTS) LEDs Red
Receiving LEDs Green
Both Jumpers In = Port Terminated
Both Jumpers Out = Port Unterminated

SV RS-485
Termination Jumpers

Fig. 2-12. Omni Multivariable Interface (SV Type Combo) Module Model
68-6203 - Jumper Settings

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3. Mounting and Power Options

3.1. Mechanical Installation

Omni offers a variety of enclosure options which can all be customized based
on customer specified requirements:
Panel Mounting
NEMA 4/4X
NEMA 7

3.1.1. Panel Mounting

Panel Mounting - Panels A panel with the correct size cut out as dimensioned below is required. Panels
less than 1/8 inch thick can should be a minimum of 1/8 inch thick. Use the two keyed nuts and clamping
be used but will require that
the rear of the computer be
bars provided to mount the flow computer to the panel.
supported.

CAUTION!

These units have an integral

latching mechanism which
first must be disengaged by
lifting the bezel upwards
before withdrawing the unit
from the case.

IMPORTANT

The maximum length of the

ribbon cable that connects
the keypad to the CPU
module is 18 inches. The
operation of the Central
Processor Module (CPU)
will be significantly affected
if this length is exceeded.

Fig. 3-1. Panel Mounting - Omni 6000 (upper), Omni 3000 (lower)

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3.1.2. Nema 4 / 4X Configurations

Both the NEMA 4 and NEMA 4X are weather-proof enclosures. The NEMA 4 is
a standard steel enclosure, whereas the NEMA 4X is a stainless steel
enclosure. Both Omni 6000 and Omni 3000 flow computers can be mounted
inside the NEMAs on a sturdy swing frame. The NEMAs also include a 5’ x 3”
viewing window with a ¼” lexan plate to allow easy viewing. Custom enclosures
are available.

NEMA 4 / 4X FOR OMNI 6000 / 3000

Dimensions Weight Compliance
NEMA 4, -12 & -13
24 in x 24 in x 12 in 80 lbs UL 50, Type 4
(610 mm x 610 mm x 305 mm) (36 kg) CSA Enclosure 4
IEC 529, IP66

3.1.3. Nema 7 Specification

The NEMA 7 is an explosion-proof enclosure which allows switch or pushbutton
options for manipulating the contained flow computer. The viewing window is
sustained by a 3” circular glass ½” thick. Both the Omni 6000 and Omni 3000
flow computers can be mounted in the NEMA 7 with minimal specification
variances. Custom enclosures are available.
NEMA 7 FOR OMNI 6000

Dimensions Weight Compliance

120 lbs NEC
(54 kg) ♦ Division 1 & 2
12 in x 18 in x 9 in
♦ Class I; Groups B, C & D
(305 mm x 457 mm x 203 mm) ♦ Class II; Groups E, F & G
♦ Class III
IEC
♦ Zone 0 & 1
♦ Groups IIC, IIB & IIA

NEMA 7 FOR OMNI 3000

Dimensions Weight Compliance

12 in x 12 in x 8 in 110 lbs NEC
(305 mm x 305 mm x 203 mm) (50 kg) ♦ Division 1 & 2
♦ Class I; Groups B, C & D
♦ Class II; Groups E, F & G
♦ Class III
IEC
♦ Zone 0 & 1
♦ Groups IIC, IIB & IIA

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3.2. Input Power

INFO - A recommended The Omni Flow Computer can be AC or DC powered.
maximum of 500mA of
transducer loop power is
available with a fully loaded 3.2.1. AC Power
system of 6 combo I/O
modules, 2 digital I/O
When AC powered, 120 VAC, 50 Watts is applied to the AC terminal block.
modules and 2 dual serial Approximately 500 mA at 24 VDC is always available from the DC terminal
I/O modules. The computer block to drive transducer loops, pre-amplifiers, and digital I/O loads when the
must be DC powered if this unit is powered by AC.
500 mA limit is to be
exceeded. The flow computer can be special ordered for operation on 220-250 VAC
supplies. This requires a modified power supply unit and a different cord set.

CAUTION! 3.2.2. DC Power

POTENTIAL FOR DATA When DC powered, 18 to 30 volts at 24 Watts is applied to the DC terminal
LOSS! block (this wattage figure does not include power sourced from the digital output
RAM Battery Backup -
terminals).
Omni flow computers leave
the factory with a fully
charged Ni-Cd battery as 3.2.3. Safety Considerations
RAM power backup. RAM
data, including user To ensure continued protection against fire, the AC fuse must always be
configuration and I/O replaced with a 0.5 amp (5x20 mm) slow blow fuse. The DC fuse must be
calibration data, may be lost
if the flow computer is
replaced by a 3 amp, 2 AG fast blow.
disconnected from external Power should be connected via a suitable power disconnect switch certified as
power for more than 30
days. Observe caution when being safe for the area (for grounding requirements, see sidebar note on facing
storing the flow computer page).
without power being applied
for extended periods of
time. The RAM back-up
battery is rechargeable and
will be fully charged after
power has been applied for
24 hours.

ENVIRONMENTAL - The
maximum system
configuration of 24 process
inputs, 12 process outputs,
24 digital I/O points and 4
serial I/O channels
dissipates approximately 24
Watts. This causes an
internal temperature rise of
15ºF over the ambient. The
unit should not be mounted
in a cabinet or panel where
the ambient inside the
cabinet will exceed 125ºF.

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3.3. Power Terminals

3.3.1. CE Equipment Power Terminals
In this current version of the Omni 3000 and Omni 6000 back panel the AC
receptacle is a power line filter with a separate AC fuse holder. The AC power is
connected via a separate 4-wire conductor cable which plugs into the power
supply. The DC terminal is on TB 11 (for Omni 6000) and on TB5 (for Omni
3000).
The power supply used with this version is a Model 68-6118; no fuses.

Back Panel Fuses - All DC

fuses are 3 amp, fast-blow
Model 225.003,
manufactured by Littlefuse.
All AC fuses are ½ amp,
slow-blow Model 229.500,
manufactured by Littlefuse

Earth Ground
Requirements -To
minimize the effects of
electrical transients, the
outer case of the flow
computer should be
connected to a high quality
earth ground using the
grounding stud located on
the back of the unit (see
Fig. 3-2).
Connect the shields of all
wiring to the same
grounding stud. To
eliminate earth loop
currents, shields should be
left unconnected and taped
back at the other end.

Fig. 3-2. Input Power Terminals - Omni 3000 (upper), Omni 6000 (lower)

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3.3.2. Extended Back Panel Power Terminals

Several mounting options are now available with the Omni 6000 flow computer
by requesting the Extended Back Panel Termination option. This panel
incorporates all the terminal blocks of Versions 2 and 3, TB1 through TB10 with
terminals marked 1 through 12. Screw type terminals are provided for AC and
DC power. In addition to TB1 through TB10, extra DC (fused), return and shield
terminals are provided for TB1 through TB8. Extended 64-conductor ribbon
cables and the AC cables are provided with a standard length of 5 feet.

¼ Amp

Extended Back Panel

Fuses - All DC fuses are ¼
amp fast-blow
manufactured by Littlefuse,
Model 225.250. The main
DC fuse is 3 amp. The AC
fuse is ½ amp slow-blow
manufactured by Littlefuse,
Model 239.500. The fuse for
the back panel’s AC
receptacle is a 5x20mm, ½
amp slow-blow.

½ amp

3 Amp

Fig. 3-3. Input Power Terminals - Extended Back Panel (Omni 6000 only)

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Fig. 3-4. Example of Typical Back Panel Assignments (Omni 6000)

Fig. 3-5. Example of Typical Back Panel Assignments (Omni 3000)

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3.4. Power Supply Module Switching

Regulator
All analog and digital circuits within the flow computer are powered from a 5-volt
switching regulator located on the power supply module. This is located in the
rear most connector on the computer backplane.
The DC power which supplies the switching regulator either comes directly from
the DC terminals on the back panel of the flow computer (18-30 VDC) or by
rectifying the output of the integral 120 VAC (240 VAC) to 20 VAC transformer.
DC power into or out of the back panel DC power terminals is fused by a 3 Amp,
2 AG fuse located on the back panel next to the DC power terminals.
Regulated 5-volt power is monitored by a 3 to 4 second shutdown circuit located
on the power supply module. When power is applied to the computer there will
be a delay of 3 to 4 seconds before the unit powers up.

CAUTION!

The Power Low and +5 v

Adjust on the Power Supply
Module are factory
adjustments that require the
use of special equipment.
DO NOT attempt to adjust

Fig. 3-6. Power Supply Module Model 68-6118

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4. Connecting to Flowmeters

4.1. Turbine Flowmeter (A or B Combo

Module)
Input Channels 3 and 4 can be independently jumpered to accept pulse signals.
Channel 3 on the A and B Combo Modules and Channel 4 on the A Combo
Module can be used to input turbine or positive displacement flowmeters. The
input threshold is 3.5 volts; hysteresis ± 1/2 volt.

Fig. 4-1. Connecting to a Turbine Pre-amp (A or B Combo Modules)

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4.2. Wiring Flowmeter Signals to E Type

Combo Modules
Input Channels 3 and 4 of each E Type Combo Module are used to input signals
from turbine or PD flowmeters. Both channels share a common signal return at
the Omni terminals. Input threshold can be jumpered for +1 or +3.5 volt. Input
coupling can be AC or DC (see Chapter 2). Hysteresis is approximately 0.5 volt.

Fig. 4-2. Wiring to Turbine Pre-Amps (E Type Combo Modules Only)

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4.3. Faure Herman Turbine Meters (E

Combo Module)
Faure Herman Turbine Meters are used in liquid applications only. For these
flowmeters, high threshold jumpers JP1 and JP8 on the E Type Combo Module
must be installed.

270 OHM, 1W
RESISTOR

Fig. 4-3. Wiring of Faure Herman Pre-amp Using Omni 24 VDC

270 OHM, 1W
RESISTOR

Fig. 4-4. Wiring of Faure Herman Pre-amp Using External 24 VDC

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4.4. Pulse Fidelity and Integrity Checking

with E Type Combo Modules
A flowmeter with dual channel out-of-phase outputs can be connected as
shown. The flow computer can be configured to continuously compare the
signals for frequency and sequence on a pulse-to-pulse basis, and alarm and
log any differences. (See Volume 5, Technical Bulletin TB-970901 for more
information on Pulse Fidelity Checking.)

Fig. 4-5. Connecting Dual Coil Turbines for Pulse Fidelity Checking

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5. Connecting to Transducers and

Transmitters

5.1. Wiring the Input Transducers

Because of the high density of connections on the back panel terminal, it is
recommended that wiring to the terminals be made with 18-22 gauge wire
wherever possible. Transducers should be wired using twisted pairs of 18 gauge
shielded wire. The shields should be connected together and grounded at the
flow computer end. To prevent ground loops, shields should be taped back and
insulated at the transducer end.
Each of the 4-20 mA process input channels are individually optically isolated.
The transducer may be connected in series with either the power or return line
of the transducer current loop. The figure shown below shows a transducer
wired in the power leg of the loop.

Fig. 5-1. Wiring the 4-20 mA Inputs (Input Channels 1 & 2 shown)

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5.2. Wiring of a Dry ‘C’ Type Contact

Certain types of flowmeter photo-pulsers produce a low frequency contact pulse
output (typical 1 pulse per barrel). To accommodate these low frequencies, they
can be wired to any pulse input on A or E Type Combo Modules, as shown
below.

Fig. 5-2. Wiring for Dry C Type Contact

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5.3. Wiring RTD Probes

INFO - Each A or B Type Channels 1 and 2 of each combo I/O module can be jumpered to accept a
Combo Module always has signal from a 100 ohm RTD probe. The flow computer can be configured for the
1 RTD excitation current
source available at Terminal DIN 43-760 curve (α= 0.00385) or the American curve (α=0.00392). The probe
9. A second source is is wired in a 4-wire configuration as shown below.
always available on B Types
at Terminal 12.

TIP - The excitation current

source for an RTD need not
come from the same combo
module from which the
signal is input. You will need
to recalibrate the input
channel if you choose to
use an excitation source
from another combo
module.

Fig. 5-3. Wiring a 4-Wire RTD Temperature Probe

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5.4. Wiring Densitometers

5.4.1. Wiring Densitometer Signals to an E/D Type
Combo Module
INFO - Because the density Two independent densitometers with RTD probes can be wired directly to an
pulse signal can be a small E/D type combo module. For example, Solartron and UGC densitometers
AC signal with a large DC
offset, you must select AC can be wired to the same E/D Type Module.
coupling and low trigger
threshold for the combo 5.4.2. Solartron Densitometers
module channel used; i.e.:
on the B Type Combo Connecting to a Solartron Digital Densitometer actually involves two devices:
Modules, JP13 in the AC
position and JP11 out; on
the densitometer current pulse signal and the densitometer 4-wire RTD probe
E/D Combo Modules, JP2 attached to the vibrating tube. The pulse signal is connected to Channel 4 of a B
and JP7 in the AC positions Type Combo Module. The RTD is connected to Channel 1 or Channel 2. The
and JP1 and JP8 out. device can be connected with or without safety barriers, depending on the
Input impedance will be needs of the application.
10kohms; 1.5Vpp is
required from the
densitometer to reliably
trigger the input.

INFO - When configuring

the flow computer, select
the DIN curve for this RTD
temperature point.

Fig. 5-4. Wiring a Solartron Densitometer with Safety Barriers to a ‘B’

Type I/O Combo Module

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NOTICE!

Diagrams shown are based

on published
manufacturers’, data. Omni
accepts no responsibility for
wiring or installation of
equipment in a hazardous
area. Equipment must
always be installed in
compliance with local and
national safety standards.

Fig. 5-5. Wiring a Solartron Densitometer without Safety Barriers to a ‘B’

Type I/O Combo Module

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5.4.3. Sarasota Densitometers

INFO - Because the density The Sarasota Densitometer provides a voltage pulse signal representing
pulse signal can be a small density and also a 4-wire 100 ohm RTD probe monitoring the temperature of the
AC signal with a large DC
offset, you must select AC device. The pulse signal is connected to Channel 4 of a B Type Combo Module.
coupling and low trigger The RTD is connected to Channel 1 or Channel 2 of any module. The device
threshold for the combo can be connected with or without safety barriers, depending on the needs of the
module channel used; i.e.: application.
on the B Type Combo
Modules, JP13 in the AC
position and JP11 out; on
E/D Combo Modules, JP2
and JP7 in the AC positions
and JP1 and JP8 out.
Input impedance will be
10kohms; 1.5Vpp is
required from the
densitometer to reliably
trigger the input.

INFO - When configuring

the flow computer, select
the DIN curve for this RTD
temperature point.

Fig. 5-6. Wiring a Sarasota Densitometer with Safety Barriers to a ‘B’

Type I/O Combo Module

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NOTICE!

Diagrams shown are based

on published
manufacturers’, data. Omni
accepts no responsibility for
wiring or installation of
equipment in a hazardous
area. Equipment must
always be installed in
compliance with local and
national safety standards.

Fig. 5-7. Wiring a Sarasota Densitometer without Safety Barriers to a ‘B’

Type I/O Combo Module

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5.4.4. UGC Densitometers

INFO - Because the density The UGC Densitometer output provides an open collector transistor that
pulse signal is a large DC requires an external pull-up resistor to 24 volts DC. The densitometer provides a
pulse signal with little or no
DC offset, you must select
24 volt DC pulse output in the range of 1 to 2 kHz. The pulse signal is connected
DC coupling with normal to Channel 4 of a B Type Combo Module and can be connected with or without
trigger threshold for the safety barriers, depending on the application requirements.
combo module channel
used; i.e.: on the B Type
Combo Modules, JP13 in
the DC position and JP11
in; on E/D Combo Modules,
JP2 and JP7 in the DC
positions and JP1 and JP8
in.
Input impedance will be
1Mohms; <3.0Vfor low level
and >4V.0 for high level is
required from the
densitometer to reliably
trigger the input.

Fig. 5-8. Wiring a UGC Densitometer with Safety Barriers to a ‘B’ Type
I/O Combo Module

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NOTICE!

Diagrams shown are based

on published
manufacturers’, data. Omni
accepts no responsibility for
wiring or installation of
equipment in a hazardous
area. Equipment must
always be installed in
compliance with local and
national safety standards.

Fig. 5-9. Wiring a UGC Densitometer without Safety Barriers to a ‘B’

Type I/O Combo Module

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5.5. Wiring of Honeywell ST3000

Transmitters
Up to four Honeywell Smart Transmitters can be wired to each H Type Combo
I/O Module. Loop power is provided by the combo module. No external power is
required.

Fig. 5-10. Wiring of a Honeywell Smart Transmitter

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5.6. Wiring Micro Motion Transmitters

5.6.1. Connecting Micro Motion RFT9739 Transmitter to
A Type or E Type Process I/O Combination Modules
The frequency/pulse output that represents the volume flow from the RFT9739
Transmitter can be wired directly into either Frequency Channel 3 or 4 on A
Type or E Type Combo Modules. (See Technical Bulletin TB-980401.)

Fig. 5-11. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-Proof) Transmitter

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5.6.2. Connecting Micro Motion RFT 9739 via RS-485

Serial Communications
Serial communication via RS-485 can be accomplished using the Peer-to-Peer
Mode via Omni Serial Port #2 of the RS-232-C/485 Serial Module # 68-6205,
with selection jumpers in the RS-485 position. (See Technical Bulletin TB-
980401.)

OMNI BACK PANEL TERMINALS

SERIAL PORT #2 (PEER-TO-PEER)
RS-485 MODE SELECTED

7 (B)

10

11 (A)

Fig. 5-12. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-Proof)

Transmitter Via Two-wire RS-485 Communications (Serial I/O Module #68-
6205)

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5.6.3. Connecting Micro Motion RFT9739 via Serial RS-

232-C to 485 Converter
Serial communication via RS-485 can also be accomplished utilizing the Peer-
to-Peer Mode via RS-232-C. (See Technical Bulletin TB-980401.)

Fig. 5-13. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-

Proof) Transmitter Via Serial RS-485 Converter

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6. Connecting Analog Outputs and

Miscellaneous I/O Including Provers

6.1. Analog Outputs

Analog outputs are available for remote terminal units, flow controllers, and
recording devices. The analog outputs source 4-20 mA into a load wired to the
DC power return. Maximum load resistance is 1000 ohms at 25 VDC. Digital-to-
Analog conversion is accomplished with a 12-bit binary resolution.
Two outputs are available on each A Type Combo Module. One output is
available on each B Type Combo Module.
To calibrate, each of the outputs is set to 4.00 and 20.00 mA and the software
zero and span adjusted while in the Diagnostic Mode (described later). Any
value between 2.5 and 23.0 mA may be output.
Each output is assigned via the keypad or serial link to one of the many
variables available (see Volume 3).

Fig. 6-1. Wiring Devices to the Flow Computer’s Analog Outputs

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6.2. Digital Inputs/Outputs

6.2.1. Wiring a Digital Point as an Input or an Output
Digital I/O modules handle 12 digital points. Each point can be independently
configured as either an input or output via the keypad or via a serial port.
The power and returns for all digital I/O signals are common with the DC power
terminals. Digital output loads are connected between the I/O terminal and DC
power return. An approximate total load of 500 mA per module (per 12 points) is
allowed although an individual point can handle 200 mA. Voltages applied to I/O
points used as inputs must not exceed the DC supply voltage at the DC
terminal, or the protective fuse for that point on the digital I/O module may blow.

Fig. 6-2. Wiring of a Digital I/O Point as an Input

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Fig. 6-3. Wiring of a Digital I/O Point as an Output

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6.2.2. Connecting Various Digital I/O Devices

On the Omni 6000, Digital I/O Module #1, handling points 1 through 12, is
plugged into the backplane connector marked ‘I/O Module #1’. This in turn is
connected to Terminal Strip TB1-1 through 12. Digital I/O Module #2, handling
points 13 through 24, is plugged into the backplane connector marked ‘I/O
Module #2’ which is connected to Terminal Strip TB2-1 through 12. The Omni
3000 has only one digital I/O module which is connected to Terminal TB1-1
through 12 on the back panel.
The diagram below shows the typical wiring required to interface to other
devices, such as: switches, relays, provers, programmable logic controllers,
among other devices.

Fig. 6-4. Connecting Digital I/O Devices to the Flow Computer

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6.3. Provers
6.3.1. Connecting Pipe Prover Detector Switches
INFO - The prover detector Pipe prover detector switches are the only I/O signal that must be connected to
switch signal activates an a specific I/O point. They must be wired as shown in Fig. 6-4 to Digital I/O Point
interrupt request into the
computer. Jumpers JP1 and
#1, and the point assigned to Boolean 1700 in the software configuration (see
JP2 on the digital I/O Volume 3). This is because Digital I/O Point #1 is internally jumpered to cause a
module (Fig. 1-5) control high priority interrupt of the computer used to start and stop prover counting.
which edge of the signal will Digital I/O Point #1 can still be used as a normal I/O point if pipe proving is not
cause the interrupt. Pulse
counting should start when needed. Note: if a second digital module is installed, REMOVE the JP1 jumper
the sphere first activates the on this module, as it will prevent a detector switch input on the first module.
detector switch. Install JP1
in cases where the detector
switch’s normally opened
6.3.2. Interfacing to a Brooks Compact Prover
contacts are used (Fig. 1-9).
Install JP2 in cases where
The Omni Flow Computer interfaces to the basic Brooks Compact Prover Skid
the detector switch’s Electronics (the Brooks Control Box is not used). The control interface involves
normally closed contacts one digital output to control the piston launch, a digital input point to monitor the
are used. position of the piston, and a detector switch signal shared between each meter
run to be proved.
Note: When using double Compact provers use the ‘Pulse Interpolation Method’ of measuring the
chronometry proving, the flowmeter counts between the detector switches. The interpolation method
detector switch input is on
Terminal 7 of an E Type requires that the detector switches activate high speed hardware timers on the
Combo I/O Module. Omni’s combo I/O module. The detector switch signals called ‘first and final
pickoff’ by Brooks are connected to the ‘Detector Switch’ input of each E Type
Combo Module installed in the flow computer.
The following diagram shows the complete installation, including 4-20 mA
signals representing the temperature and pressure of the prover tube as well as
the nitrogen plenum chamber. The 12-volt DC power supply is user supplied.

Fig. 6-5. Wiring to a Brooks Compact Prover

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6.3.3. Controlling the Plenum Pressure of a Brooks

Compact Prover
The plenum chamber pressure is used as a spring to close the poppet valve of
the piston and cause the piston to be moved forward by the flowing liquid. The
pressure required to close the poppet valve varies with pipeline pressure. Too
high a plenum pressure causes the piston to be pushed downstream by this
excess pressure and can lead to inaccurate provings.
The Omni Flow Computer can monitor the plenum pressure and line pressure,
and automatically charge or vent nitrogen from the plenum chamber.
Before commencing a proving run, the Omni Flow Computer checks the plenum
pressure versus the required pressure and activates either the ‘charge’ or ‘vent’
solenoid valve. The pressures will be matched within some user entered
deadband percent. The Omni activates the solenoids via low voltage relays (not
shown).
An additional enhancement shown is a pressure switch signaling low nitrogen
bottle pressure. In this case, the prove attempt would be aborted if it became
impossible to achieve the correct plenum pressure.

Fig. 6-6. Controlling the Plenum Pressure of a Brooks Compact Prover

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7. Connecting to Serial Devices

7.1. Serial Port Connection Options

INFO - Up to 12 flow The total number of serial communication ports depends on the number of dual
computers and/or other port serial I/O modules installed. The Omni 6000 accepts 3 serial I/O modules;
compatible serial devices
can be multi-dropped using
the Omni 3000 accepts 1. Two optional serial communication I/O modules are
Omni’s proprietary RS-232- available with your flow computer (see Chapter 1): the RS-232-C (compatible)
C serial port. Thirty-two Model #68-6005, and the RS-232-C/485 Model #68-6205. The older Model #68-
devices may be connected 6005 is only capable of RS-232 compatible serial communications. The newer
when using the RS-485
mode. Typically, one serial
Model #68-6205 is capable of either RS-232 or RS-485 communications via a
I/O module is used on the selection jumper.
Omni 3000, providing two
ports. A maximum of three When jumpered for RS-232, the characteristics and functionality of this module
serial modules can be is identical to that of the older RS-232-C module, providing 2 optically isolated
installed in the Omni 6000, RS-232-C serial ports which can operate from 0.3 to 38.4 kbps. These ports are
providing six ports.
used for printers, personal computers, and SCADA devices. Although the output
voltage levels are compatible with the RS-232 standard, the output is actually
RS-485 Communications tristated when not sending data. This allows the transmit output from multiple
with an RS-232-C Serial flow computers to be bussed. A terminating resistor is provided at the back
I/O Module #68-6005 - panel connections to pull down the transmitter signal to a mark (-9V). Hence, a
When connecting to RS-485 short jumper is required in many cases from TX (Out) to Term.
serial devices using Serial
I/O Module #68-6005, a RS- RS-485 communications allows interconnecting multiple flow computers,
232-to-485 Converter
device must be used. programmable logic controllers, multivariable transmitters, and other serial
devices in either four-wire multi-drop mode or peer-to-peer two-wire multi-drop
mode.
Multivariable Transmitting
Devices - In addition to the
Serial I/O Module # 68-
6205, the flow computer
must also have an SV
Module to communicate
with RS-485 compatible
multivariable transmitters.
This serial module must be
jumpered to IRQ 3 when
used in combination with an
SV Module. Without an SV
Module, the jumper must be
placed at IRQ 2. The SV
Module can only be used
with this serial module (68-
6205) and is not compatible
with the Serial I/O Module #
68-6005. For more
information, see Technical
Bulletin # TB-980303.

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7.2. Connecting to Printers

7.2.1. Connecting to a Dedicated Printer (Port 1)
INFO - The speed that data The following diagram shows the Omni Flow Computer connected to a
can be accepted by the dedicated printer. The hardware handshake wire connected to Pin 20 of the
printer depends on the size
of the input buffer (if any)
DB25 connector is optional, as the computer can be made to insert null
and the print mode (draft or characters after each carriage return to match the computer data transmission
near letter quality). Typical rate to the printer speed.
printers provide about 120
printed characters/second.

TIP - Most printers default to

the draft mode. Leave it
there for maximum
performance. Because of
impact printer limitations,
no speed improvement is
obtained by selecting baud
rates over 2.4kbps.

Fig. 7-1. Connecting a Printer to Serial Port #1 of the Flow Computer

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7.2.2. Connecting to a Shared Printer (Port 1)

Up to 12 Omni flow computers can share a printer. They are connected as
shown. One flow computer is assigned as the master and manages all traffic to
the printer. Each computer monitors the data transmitted to the printer by having
its TX terminal jumpered to its RX terminal. Resident firmware ensures that only
one computer will attempt to access the printer at any one time.

INFO - Note that only 1

terminating pull-down
resistor is jumpered in
place.
Fig. 7-2. Connecting Several Flow Computers to a Shared Printer

7.2.3. Print Sharing Problems

Note: Refer to Volume 3, Most problems associated with printer sharing show up as garbled reports or
Chapter 2 for Printer locked up printers. This is usually caused by one or more computers sending
Settings.
data to the printer at the same time. Check your wiring to the figure above and
consult the following checklist if you experience problems:
1) Check that all computers are set to the same baud rate, stop bits, and
parity settings as the printer.
2) All computers must have the ‘Transmitter Key Delay’ set to ‘zero’ (0).
3) One and only one computer must have its ‘Printer Priority Number’ set to
‘1’. All computers must have a different priority number.
4) Some printers provide jumpers or switches which set the polarity of the
‘Printer Ready’ signal on Pin 20. This signal must be positive when the
printer is ready.
5) When not using the ‘Printer Ready’ signal (Pin 20), ensure that you have
entered enough NULs to prevent overrunning the printer buffer.

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7.3. Connecting to a Personal Computer and

Modem
Note: Depending upon Ports #1 and #2 of an Omni 3000 (Ports #3, #4*, #5 and #6 of an Omni 6000)
whether a printer or Allen- can provide access to the computer’s database using a Modbus protocol
Bradley PLC is used.
interface. This port is usually connected to a PC running the OmniCom
configuration software. Up to 12 Omni flow computers can be connected to 1
PC. The Modbus protocol includes an address field which ensures that only 1
unit will transmit at a time.

RX
TX

RET

RTS
CTS
DSR
DCD
DTR

INFO - Note that only 1

terminating pull-down
resistor is jumpered in
place.

Fig. 7-3. Direct Connect to a Personal Computer - DB25 Female

Connector (Using Port #2 as an example)

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INFO - Note that only 1

terminating pull-down
resistor is jumpered in
place.

DCD
RX

TX
DTR
RET

DSR
RTS
CTS

Fig. 7-4. Direct Connect to a Personal Computer - DB9 Female

Connector

Fig. 7-5. Connecting Port #2 to a Modem

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7.4. Peer-to-Peer Communications and Multi-

drop Modes
Peer-to-Peer Serial Port #2 can also be configured by the application software to act as a
Communications - The peer-to-peer Modbus master port. This is a half duplex/simplex link which allows
peer-to-peer communication
feature allows you to multi-
any Omni Flow Computer to communicate with any other flow computer or
drop up to 32 flow Modbus slave device. That data link can operate at up to 38.4 kbps and uses a
computers and other proprietary token passing scheme. Interconnecting multiple flow computers and
devices in RS-485 serial or multiple serial devices can be accomplished via RS-232-Compatible or RS-
communications mode, and
up to 12 using RS-232-C
485 communications.
communications.
7.4.1. Peer-to-Peer RS-485 Two-wire Multi-drop Mode
Peer-to-Peer Redundancy The diagram below shows the wiring requirements for multi-dropping two or
Schemes - Redundancy more flow computers via RS-485 in two-wire mode. This option is available only
schemes allows for with the Omni Serial I/O Module #68-6205. (See Technical Bulletin #TB-
uninterrupted measurement
and control functionality by
980401.)
interconnecting two
identically equipped and
configured flow computers
(see Technical Bulletin
TB-980402).
UP TO 32 FLOW COMPUTERS

®
OmniCom and Peer-to-
Peer - The OmniCom
Configuration PC Software B
package supplied with your
Omni Flow Computer
cannot be used on Serial
Port #2 when it is being
used as a peer-to-peer link.

GND

RS-485 TWO-WIRE RS-485 TWO-WIRE RS-485 TWO-WIRE RS-485 TWO-WIRE

TERMINATED NON-TERMINATED NON-TERMINATED NON-TERMINATED

Fig. 7-6. Wiring of Several Flow Computers using the Peer-to-Peer

Feature via RS-485 Communications in Two-wire Multi-drop
Mode

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7.4.2. Peer-to-Peer via RS-232-C Communications

The diagram below shows the wiring requirements for multi-dropping two or
more flow computers in RS-232 C (compatible) mode. When multi-dropping two
or more flow computers with other serial devices via the RS-232-C mode, an
RS-232-to-RS-485 standard converter may be required. (See Technical
Bulletin #TB-980401.)

7.4.3. Keying the Modem or Radio Transmitter Carrier in

Fig. 7-7. Wiring of Several Flow Computers in the Peer-to-Peer Mode

using RS-232-C Communications.

Multi-drop Applications
Note: Refer to Volume 3, Use the RTS signal to key the modem or radio transmitter carrier in a multi-drop
Chapter 2 “Flow Computer application. A delay between activating the RTS signal and actually sending
Configuration”.
data is provided to allow for carrier acquisition at the remote end. This delay can
be selected as 0.0 msec, 50 msec, 100 msec, or 150 msec.

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7.4.4. RS-485 Four-wire Multi-drop Mode

The diagram below shows the wiring requirements for multi-dropping two or
more flow computers via RS-485 in four-wire mode to a third party PLC type
device. Note that in the wiring example shown below, the PLC acts as a master
and can communicate with either flow computer. A four-wire wiring system does
not allow communications between slaves; i.e., data can only be transferred
between master and slaves. The RS-485 option is available only with the Omni
Serial I/O Module #68-6205.

UP TO 32 RS-485 DEVICES
SLAVE SLAVE

MASTER
TX-B PLC DEVICE

RX

B
RX-A

A
GND
TX

B
TX-A

RX-B RS-485
TERMINATED
RS-485 FOUR-WIRE RS-485 FOUR-WIRE
TERMINATED NON-TERMINATED

Fig. 7-8. Wiring of Multiple Flow Computers to a PLC Device Via RS-485
Communications in Four-wire Multi-drop Mode

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7.5. Connecting to a SCADA Device

When using an Omni 6000 with 2 serial I/O modules installed, a second Modbus
port (Physical Port #3 used as an example) can provide access to the
computer’s database. This port can also be connected to a PC or any SCADA
device either directly, via modem, or via radio link.

Fig. 7-9. Typical Wiring of Port #3 to a SCADA Device via Modem

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7.6. Interfacing the Fourth Serial Port to an

Allen-Bradley KE Module
Port #4 is available on Omni flow computers with the second serial module
fitted. This port can be selected to communicate with Allen-Bradley devices
using DF1 full duplex or half duplex protocol, or set up for Modbus devices. The
example below assumes that the Allen-Bradley Protocol has been selected.

Fig. 7-10. Wiring Serial Port #4 to Allen-Bradley KE Communications

Module

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8. Diagnostic and Calibration Features

8.1. Introduction
In the diagnostic mode you can verify that the I/O modules and transducers are
working and are calibrated to specification.
The actual process transducers used may provide a variety of signal types,
ranging from voltage or current pulses of various levels, to linear analog signals
such as 4-20 mA., 1-5V, 0-1V or RTD elements. In the case of pulse inputs, the
input module provides amplification and/or level shifting, Schmitt triggering and
opto-isolation.
When analog signals are used the input module provides all signal conditioning,
opto-isolation, and converts the analog signal to a high frequency pulse train, in
the range of 0 - 20 kHz. By using a precision voltage to frequency converter,
typical linearity of +/-0.01 % is obtained.
Certain diagnostic displays are always available while in the Display Mode. For
example pressing [Input] then [Display] will display the raw frequency input
from each process input point. The up/down arrow keys can be used to scroll
through all inputs. A typical display shows:
INFO - When viewing an
analog input point, the Input % Freq/Period
frequency displayed #1 2530
approximates 1000Hz/mA.
When viewing a turbine or Input % Freq/Period
photo pulsar signal, the #2 3021
display is the actual input
frequency.
Pressing [Output] [Status] [Display] shows the current percentage output for
each of the digital to analog 4-20 mA outputs.
INFO - 0.0% corresponds to
4mA. 100.0% corresponds Analog Output %
to 20mA. #1 55.79
Analog Output %
#2 34.10

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Important timing information is available by pressing [Time] then [Display] and

then scrolling down using the down arrow. The displays are as follows:

Power Applied
Time: 09:10:30
Date: 01/21/91

Power Last Lost

Time: 10:25:21
Date: 01/20/91

The previous two displays of power lost and power applied allow the user to
estimate the amount of product flow which may be unaccounted for in the event
of a power failure.
Scrolling down further displays:

Main Task Timing-Sec

20 mS Task 00.00
50 mS Task 00.00
100mS Task 00.01
500mS Task 00.04
Background 00.02

This timing information refers to various main application tasks that run within
the computer. The information may be useful to Omni in the event of a problem.

8.2. Calibrating in the Diagnostic Mode

INFO - The Diagnostic LED In the Diagnostic Mode the user selects a specific process variable to calibrate
glows red after a valid or view. The display shows the input channel and combo module used for the
password has been asked
for and entered.
variable. Calibration override values can be input and the input signals can be
viewed simultaneously as engineering values % span, input voltage and current.
Analog outputs and digital I/O points can also be viewed and manipulated.

8.2.1. Entering The Diagnostic Mode

To enter the diagnostic mode, proceed as follows press the [Alpha Shift] key,
then the [Diag] key.
INFO - The ‘Select The front panel diagnostic LED will glow green and the following will be
Input/Output’ screen must displayed on the first three lines of the LCD Display:
be displayed when making a
new selection while in the
Diagnostic Mode. Return to
this screen by pressing the
[Diag] key once. Select Input/Output
to Calibrate,
Press "Diag" to
Exit

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The fourth line of the display is used to show the user’s selection. The user can
choose to calibrate or view any analog input or output, or manipulate any set of
digital I/O points.

8.2.2. Display Groups in the Diagnostic Mode

INFO - Each input channel To display an input or output variable to calibrate, select from the following
of each combo module has display groups and associated key presses or select the I/O number if known,
had its temperature
(usually supplied on a separate sheet).
coefficient trimmed to ±10
ppm/°F. To avoid
temperature gradient effects
and for best results, always DISPLAY VARIABLES VALID KEY PRESSES
allow the internal
temperature of the computer All of the following key presses are valid in the Diagnostic Mode. To enter
to stabilize before making
your final calibration the Diagnostic Mode, these key presses must be preceded by the [Alpha
adjustments. Shift] [Diag] keys.

Input Channels (n = 1 through 24) [Input] or [Input] [n]

Meter Temperature (n = 1 through 4) [Temp] or [Temp] [Meter] [n]

Meter Pressure (n = 1 through 4) [Press] or [Press] [Meter] [n]

Meter Density (n = 1 through 4) [Density] or [Dens] [Meter] [n]

Meter Density Temp (n = 1 through 4) [Density][Temp] or [Density][Temp][Meter][n]

Meter Dens Pressure (n = 1 through 4) [Density][Press] or [Density][Press][Meter][n]

Prover Temperature (Left, Right) [Prove} [Temp]

Prover Pressure (Left, Right) [Prove} [Temp]

Output Channels (n = 1 through 24) [Output] [n]

Digital I/O (n = 1 or 2) [Status] [n]

8.2.3. Leaving The Diagnostic Mode

Once you are done viewing and/or modifying the calibration settings, press
[Diag] to return to the selection screen below:

Select Input/Output
to Calibrate,
Press "Diag" to exit

Press the [Diag] key again to return to the Display Mode (Diagnostic LED will
turn off).

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8.3. Calibration Instructions

8.3.1. Calibrating A Voltage or Current Analog Input
Note: You can also While the above display is shown select the input variable to calibrate. For
calibrate the input and example to calibrate Meter Run #1 Temperature, press [Meter] [1] [Temp] (or
output of your choice by
entering the number of that
the input # if known). The display shows:
input or output; e.g.: Press
[Input] [1] [Enter]; press
[Output] [4] [Enter]. With
Select Input/Output
this method you can to Calibrate,
calibrate the inputs and Press "Diag" to Exit
outputs to the computer Meter 1 Temp
without having them
assigned to any I/O point
numbers.
Other key press combinations work. [Temp] [Meter] [1] means the same to the
computer as [Meter] [1] [Temp]. Pressing [Temp] without a meter number
allows all of the temperatures to be scrolled through and calibrated.
Now enter the selection by pressing [Display] and the following is displayed:

Temperature #1
Input# & Module 1-a1
Override 60.0
Calibrate Input ? _

INFO - Unless previously The display shows the process variable name, the input channel number and
entered, a request for a combo module used. This example shows Temperature Meter Run #1
valid password is made at
this point.
connected to Channel 1 of Combo Module A1.
The calibrate override value Before calibrating an input the user should enter a Cal Override value to be
entered will be substituted
used in all calculations in place of the live value.
for all process variables
assigned to this physical I/O Answer [Y] to the 'Calibrate Input ?' question and the following is displayed:
point when the user
answers [Y] to ‘Calibrate
Input ?’. It is automatically Meter 1 27.5
removed when the user
presses the [Diag] key to % Value 50.00
exit or make a new Input Volts 3.000
selection. mA Value 12.00

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To calibrate the input channel follow these instructions:

INFO - Each input channel 1) Disconnect the transducer signal and replace it with a stable current or
of each combo module has voltage source capable of inputting 4.000 to 20.000 mA or 1.000 to 5.000
had its temperature
V signal.
coefficient trimmed to ±10
ppm/°F. To avoid 2) Set the input signal to 4.000 mA or 1.000 V as applicable.
temperature gradient effects
and for best results, always 3) Using the Up/Down arrow keys adjust the displayed value so it reads
allow the internal 4.000 mA / 1.000 V.
temperature of the computer
to stabilize before making 4) Set the input signal to 20.000 mA or 5.000 V as applicable.
your final calibration
adjustments. 5) Using the Left/Right arrow keys adjust the displayed value so it reads
20.000 mA / 5.000 V.
INFO - The [ ]/[ ] keys 6) Recheck step 2) No further adjustment is normally needed if the Zero is
are used as a software adjusted at exactly 4.0 mA.
‘Zero’ potentiometer.
Adjustments made when the 7) Disconnect the calibrator signal and reconnect the transducer signal.
Shift LED is on are
approximately ten times 8) Press the [Diag] key to return to the selection screen.
more sensitive.
Holding the arrow keys
longer than two seconds Select Input/Output
speeds up the rate of to Calibrate,
adjustment. Press "Diag" to Exit

TIP - The Span adjustment

has no effect at 4mA or 1v.
Always adjust the ‘Zero’ first
8.3.2. Calibrating an RTD Input Channel
at exactly 4mA or 1v. While the above screen is being displayed select a process variable which is
assigned as an RTD probe input. For example, assuming a pulse type
Leaving the Diagnostic densitometer is installed, pressing [Meter] [1] [Density] [Temp] (or the input # if
Mode - In the ‘Select known), selects the input channel used to process Meter Run #1's Densitometer
Input/Output’ screen, press integral RTD. Other key press combinations will work, and [Density] [Meter] [1]
the [Diag] key to return to [Temp] all mean the same. Pressing [Density] [Temp] allows the user to scroll
the Display Mode
(Diagnostic LED will turn through all density temperature channels.
off).
Now enter the selection by pressing [Display] and the following is displayed:

Dens #1 Temperature
Input# & Module 2-B1
Cal Overide 60.0
Calibrate Input ? _

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Enter the Calibrate Override value and answer [Y] to the 'Calibrate Input ?'
question and a screen similar to the following is displayed:

Dens#1 Deg.F 65.0

% Value 60.00
Resistance Value
Ohms 100.00

To Calibrate an RTD input channel proceed as follows :

INFO - Each input channel 1) Disconnect the RTD probe and connect precision decade resistance box.
of each combo module has capable of inputting 25.00 to 150.00 Ohms as shown below.
had its temperature
coefficient trimmed to ±10 2) Set the decade box to 25.00 Ohms.
ppm/°F. To avoid
temperature gradient effects 3) Using the Up/Down arrow keys adjust the displayed value so it reads
and for best results, always 25.00 Ohms.
allow the internal
temperature of the computer 4) Set the decade box to 150.00 Ohms.
to stabilize before making
your final calibration 5) Using the Left/Right arrow keys adjust the displayed value so it reads
adjustments. 150.00 Ohms.
6) Recheck step 2). No further adjustment is normally needed if the Zero is
INFO - Installing the decade adjusted at exactly 25 Ohms.
box at the actual RTD probe
location provides maximum 7) Disconnect the decade box and reconnect the RTD probe.
accuracy, but can be
inconvenient. The errors 8) Press the [Diag] key to return to the selection screen.
introduced by installing the
decade box at the back
panel terminals of the flow Select Input/Output
computer are approximately to Calibrate,
0.01% per 100 ohms of field
wiring resistance. Press "Diag" to Exit

TIP - The Span adjustment

has no effect at 4mA or 1v.
Always adjust the ‘Zero’ first
at exactly 4mA or 1v.

Leaving the Diagnostic

Mode - In the ‘Select
Input/Output’ screen, press
the [Diag] key to return to
the Display Mode
(Diagnostic LED will turn
off).

Fig. 8-1. Figure Showing Calibration of RTD Input Channel

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8.3.3. Calibrating a 4 to 20 mA Digital to Analog Output

Each of the analog outputs can be calibrated by monitoring the loop current with
an accurate milliamp meter and setting the output current to 4.00 mA and 20.00
mA. For example to calibrate Analog Output #1 proceed as follows:
While the 'Select Input/Output' screen is displayed, press [Output] [1]
[Display]. The display shows:

Analog Output #1
0%=4mA, 100%=20mA
Override % 0.00
Calibrate Output ? _

CAUTION!
Answer [Y] to the 'Calibrate Output ?' question and the display shows:

At this point, the analog

output reflects the value of
Analog Output #1
the currently displayed 0%=4mA, 100%=20mA
override, not the assigned Override % 0.00
variable. The user must
Override Now Active
ensure that any equipment
using the output signal will
not cause an unsafe
condition to arise or cause To calibrate the output channel follow these steps:
erroneous results to be
generated. 1) Connect an accurate milliamp meter in series with the load.
2) Input 0.00 % (4.00 mA) as the output override.
3) Using the Up/Down arrow keys adjust the output current until the milliamp
meter indicates 4.00 mA.
4) Input 100.00 % (20.00 mA) as the output override.
5) Using the Left/Right arrow key adjust the output current until the milliamp
meter indicates 20.00 mA.
6) Repeat steps 2) through 5) until no further improvement can be obtained.
7) Remove the milliamp meter and reconnect the load.
8) Press the [Diag] key to return to the selection screen.
Leaving the Diagnostic
Mode - In the ‘Select Select Input/Output
Input/Output’ screen, press to Calibrate,
the [Diag] key to return to
the 'Display Mode' Press "Diag" to Exit
(Diagnostic LED will turn
off).

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8.3.4. Verifying the Operation of the Digital I/O Points

The digital I/O points can be manipulated as a group by pressing [Status] [1] for
digital points 1 through 12 or [Status] [2] for digital points 13 through 24.
Pressing [Status] will allow the user to scroll to either group. Press [Display]
and a screen similar to the following is displayed:

Digital#1 I/O Points

Input 001011001011
Overide 101010101010
Force To Output ? _

The second line shows the status of the I/O points frozen at the time that the
CAUTION!
screen was displayed. The points are numbered left to right (1 to 12) with a '0'
After answering [Y], the indicating that a point is off and a '1' indicating that a point is on. The third line
digital outputs will reflect the shows the override bit values that will be forced to the output port when the user
value of the currently
displayed override, not the
answers [Y] to the 'Force To Output ?' question. A screen similar to the following
assigned variable. The user is displayed:
must ensure that any
equipment using the output
signal will not cause an Digital#1 I/O Points
unsafe condition to arise or Input 101110001101
cause erroneous results to Overide 101010101010
be generated.
Override Now Active

INFO - To avoid a hardware The override '1's and '0's can be changed at any time while the 'Override Now
conflict, only points that Active' line is displayed. The input status displayed on the second line should
have been assigned as
outputs will accept an
always agree with the green LEDs on the edge of the digital I/O module. Red
override of ‘1’; i.e., entering LEDs lit indicate blown fuses on the digital I/O module.
a ‘1’ at an input position will
be ignored and displayed as Outputs on this I/O module that are assigned as totalizer outputs will stop
a ‘0’. counting while the 'Override Now Active' line is displayed. Pulses to be output
are accumulated and are output at the maximum allowed rate as soon as the
[Diag] key is pressed.
Press [Diag] to return to the selection screen below:
Leaving the Diagnostic
Mode - In the ‘Select
Input/Output’ screen, press
Select Input/Output
the [Diag] key to return to to Calibrate,
the Display Mode Press "Diag" to Exit
(Diagnostic LED will turn
off).

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8.3.5. Verifying the Operation of the Front Panel Counters

The front panel counters A, B and C can be forced to output a single count to
verify operation. To force a counter output in the diagnostic mode, using the
display below press counts and the number of the counter A=1 B=2 C=3, and
press “enter” A password will be required the first time. You should notice that
the counter will increment by one count.

Select Input/Output
to Calibrate,
Press "Diag" to Exit
Counts 1

Press “Enter”

Force to Output?

Press Alpha Shift “y” Enter,

Password Required

Enter Password, Press enter.

Press [Diag] to return to the selection screen below:

Select Input/Output
to Calibrate,
Press "Diag" to Exit

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9. Flow Computer Specifications

9.1. Dimensions
Panel Cut-out : 8.25 x 4.75 in (210 x 121 mm)
NOTICE!
Behind Panel : Omni 3000: 8.75 in (222 mm)
Omni Flow Computers, Inc., Omni 6000: 15.5 in (394 mm)
pursuant to a policy of
Front Panel Bezel : 9 x 5 in (229 x 127 mm)
product development and
improvement, may make Weight : Omni 3000: 9 lbs (4.08 kg)
any necessary changes to Omni 6000: 16 lbs (7.26 kg)
these specifications without
notice.

9.2. Environmental
Operating Temperature : +14°F to +1400F (-10°C to +60° C)
Storage Temperature : -4° to +158° F (-20° to +70° C)
Relative Humidity : 90% non-condensing maximum

9.3. Electrical
Supply Voltage : 110 to 120 VAC, 50 to 500 Hz; or 18 to 30
VDC, 10 to 20 Watts (excluding transducer
loops) 10 to 35 Watts ( including transducer
loops)
Optional: 220 to 240 VAC, 50 to 500 Hz; or
18 to 30 VDC, 10 to 20 Watts (excluding
transducer loops)
Transducer Output Power : 24 VDC at 400 mA for most configurations
(when AC powered)
Isolation : All analog inputs and outputs are optically
isolated from computer logic supply
Maximum common mode voltage on any
input or output is ± 250 VDC to chassis
ground.
Power Fuse : 110 AC receptacle (DC connections
available)
Transient/Over-voltage Protection : Power supply crowbar, transorbs and self-
resetting fuses.

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9.4. Microprocessor & Memory

Type : 32-bit CMOS microprocessor - Motorola
MC68HC000FN16
Clock Speed: 16 MHz, 0 wait state;
Coprocessor : Floating point math coprocessor - Motorola
MC68HC881/82FN16B
Clock Speed: 16 MHz; Throughput 50,000
floating point operations/sec
EPROM : 1 MB
Static RAM : 4 MB
Real Time Clock : Battery backed-up, time of day;
programmable interval down to 1 msec
Maintains time during power loss
Reports downtime on power-up
Logic Voltage : 5 VDC
Over-voltage Protection : Crowbar on power supply fires at 6.25 VDC
approx.
Transient Protection : Transorbs on power supply module
RAM Memory Battery Backup : 3.6 VDC Ni-Cad; rechargeable
Typical Memory Backup Period : 30-60 days (with power removed)

9.5. Backplane
Type : Passive; configured with plug-in DIN
connectors
Number of I/O Module Slots : Omni 3000: 4 slots
Omni 6000: 10 slots

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9.6. Process Input/Output Combo Modules

NOTICE!
ANALOG ADDITIONAL
Omni Flow Computers, Inc., TYPE INPUT #1 INPUT #2 INPUT #3 INPUT #4
OUTPUTS FEATURES
pursuant to a policy of
product development and
improvement, may make Two
A 1-5v; 4-20mA; RTD 1-5v; 4-20mA; Flow Pulses • Pipe Proving
any necessary changes to 4-20mA
these specifications without
notice. 1-5v; 4-20mA Frequency One
B 1-5v; 4-20mA; RTD • Pipe Proving
Flow Pulse Density 4-20mA

Two
E/D 1-5v; 4-20mA; RTD Frequency Density
4-20mA

Two • Pipe Proving

E 1-5v; 4-20mA; RTD Flow Pulses • Double Chron. Proving
4-20mA
• Level A Pulse Fidelity

Two
H Honeywell DE Protocol
4-20mA

Two
HV Honeywell Multivariable DE Protocol
4-20mA

PORT #1 PORT #2
Six
SV RS-485 Multi-drop to Various Multivariable Transmitters
4-20mA

9.7. Flowmeter Pulse Inputs

Input Frequency : DC to 15 kHz.
Positive Going Trigger Threshold : +4.0 Volts
Negative Going Trigger Threshold : +2.0 Volts
Input impedance : 1 M Ohm
Configuration : Differential input (E module inputs are single
ended referenced to DC ret.)
Common Mode Voltage : ±250 VDC to chassis ground
Pulse Fidelity Check : Channels are continuously compared for
frequency and sequence.
E Module Only : Complete failure of either A or B channel
will not effect totalizing
Simultaneous noise pulses are rejected with
better than 85% certainty

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9.8. Detector Switch Inputs

(Non-Double Chronometry)
Input Type : Voltage
Gating Transition : Application of voltage starts and stops
proves.
Minimum Time Pulse High : 1 msec
Minimum Time Pulse Low : 2 seconds
Input Impedance : 4.7 k Ohms
Input On Voltage : >10 V On, <4 VDC+ Off (referenced to DC
Power Return)
Debounce : 2 sec in Software
Common Mode Voltage : ±250 VDC to chassis ground

9.9. Detector Switch Inputs of E Combo

Module
(Double Chronometry)

Normally driven by bounce free open collector transistor

or Normally Open switch.
Debounce circuit may be needed with pipe prover switch
type detectors.

9.10. Analog Inputs

Input Type : 4 - 20 mA or 1-5 V
Input Impedance : 1 MegOhm (250 Ohms) (4-20 mA range
selected by installing shunt resistor)
Resolution : 14 Binary Bits
Accuracy : ±0.025% of span 41°F to 122°F
(+5°C to +50°C)
Common Mode Voltage : ±250 VDC to chassis ground

9.11. RTD Inputs

RTD Configuration : 4-wire Bridge
RTD Resistance : 100 Ohm @ 32°F (0°C)
Excitation Current : 3.45 mA Nominal
Maximum Field Wiring Resistance : 1k Ohm per wire
Resolution : 0.008 Ohms
Range : -229°F to 293°F (-145°C to +145°C)
Accuracy : ±0.025% of span 41°F to 122°F
(+5°C to +50°C)
Common Mode Voltage : ±250 VDC to chassis ground

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9.12. Analog Outputs

Resolution : 12 Binary Bits
CAUTION!
Output : Current source 4-20 mA (referenced to
Omni Flow Computers, Inc., transducer power return terminal)
pursuant to a policy of Common Mode : ±250 Volts to chassis ground
product development and
improvement, may make Max./Min. Working Loop Voltage : 30 VDC to 18 VDC
any necessary changes to Loop Resistance : 900 Ohm with 24 VDC Power
these specifications without
notice. 1.2 k Ohm with 30 VDC Power
Update Rate : Each 500 milliseconds
Accuracy : ±0.025% of span 32°F to 122°F
(+5°C to +50°C)

9.13. Control Outputs/Status Inputs

(12 per module)
Configuration : Open emitter Darlington transistor source
(Referenced to transducer power return
terminal)
(Configured as an Output)
Current Capacity : 100 mA max. per point, 500 mA per digital
I/O module
Output Voltage : +DC – 1v nominal
(Configured as an Input)
Input Impedance : 4.7 k Ohms in series with 2 LEDs
Input Voltage : Input voltages > 8 to < DC voltage at back
panel DC terminal block, typically 24 VDC,
will be recognized as on
Input voltages < +2 V will be recognized as
off
LEDs : Operating and Fuse Indicators on each
channel
Common Mode : ±250 Volts to chassis ground
Scan Rate : Outputs may be pulsed at 50Hz Maximum

9.14. Multi-bus Serial I/O Interface

(2 Ports per Module) each port can be jumpered for RS-232C,
RS-485 2 or 4 wire.

9.14.1. RS-232 Compatible

Serial Data Output Voltage : ±7.5 Volts typical
Recommended Load Impedance : 1.5 k Ohm
Short Circuit Current : 10 mA limited
Input Low Threshold : Vl = -3.0 Volts
Input High Threshold : Vh = +3.0 Volts
Baud Rate : Software Selectable Range: 1.2, 2.4, 4.8,
9.6, 19.2, 38.4 kbps
Common Mode Voltage : ±250 Volts to chassis ground
LEDs : Indicator LEDs for each channel input,
output and handshaking signals

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9.14.2. RS-485
Serial Data Output Voltage : 5 Volts differential driver
Recommended Load Impedance : 120 Ohm (located on module)
Short Circuit Current : 20 mA Limited
Input Low Threshold : 0.8 Volts
Baud Rate : Software selectable
Range 1.2, 2.4, 4.8, 9.6, 19.2, 38.4 k bps
Common Mode Voltage : ±250 Volts to chassis ground
LEDs : Indicator LEDs for each channel input,
output and handshaking signals

9.15. Operator Keypad

Keypad Characteristics : 34-key, domed membrane, with tactile and
audio feedback
Material : Autotex 2 Hard coat Polyester Film
Data Entry Lockout : Internal switch and software passwords
Key Debounce : Software controlled

9.16. LCD Display

Display : 4 lines of 20 Characters
5 x 8 Dot Matrix
Character Height : 4.75 mm
Display Data : Alphanumeric, 80 characters
Backlight : Green/Yellow LED
Viewing angle, contrast and backlight
controlled from keypad
Viewable Temperature : +32°F to +122°F (0°C to 50°C)

9.17. Electromechanical Counters

Quantity : Three, with programmable function
Display : 6-digit, non-resetable
Character Height : 5 mm
Maximum Count Rate : 10 counts per second

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9.18. Operating Mode Indicator LEDs

Quantity : Four
NOTICE!
Dual Color : Red/Green
Omni Flow Computers, Inc., Indication : Active Alarm LED
pursuant to a policy of
product development and ♦ Green: to indicate that an acknowledged
improvement, may make alarm exist
any necessary changes to ♦ Red: to indicate that a new,
these specifications without unacknowledged, alarm exists
notice.
Diagnostic LED
♦ Green: to indicate Diagnostic or
Calibration Mode is active
♦ Red: to indicate password is active
Program LED
♦ Green: to indicate Program or
Configuration Mode is active
♦ Red: to indicate password is active
Alpha Shift LED
♦ Green: to indicate Alpha Shift Lock Mode
is active
♦ Red: to indicate alpha shift next key only

9.19. Security
Hardware : Optional lock on housing and internal
keyboard program lockout
Software : Multi-level password control

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