Indramat Ecodrive dkc011

engineering
mannesmann
Rexroth
ECODRIVE
DKC01.1/DKC11.1 Drive Controllers
Project Planning Manual
DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P
270950 Indramat
Buy: www.ValinOnline.com | Phone: 844-385-3099 | Email: CustomerService@valin.com
About this documentation ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Title ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Type of document Project Planning
Document code DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P
Internal file reference • 209-0069-4390-03
Editing sequence Document identification of Date Remark

previous editions
209-0069-4390-00 EN/05.96 May 96 First edition
209-0069-4390-01 EN/06.96 June 96 Revision
DOK-ECODRV-DKC01/11.1*-PRJ1-EN-P July 96 2nd edition
DOK-ECODRV-DKC01/11.1*-PRJ1-EN-P May 97 2nd Revision
DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P Feb. 98 new edition
Copyright  INDRAMAT GmbH, 1996

The reproduction and transmission of this document, the use and com-
munication of its content to third parties without the expressed consent of
INDRAMAT GmbH are forbidden. Violators are liable for the payment of
damages. All rights are reserved in the event a patent is granted or a util-
ity model is registered (DIN 34-1).
Publisher INDRAMAT GmbH • Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Telephone +49 (09352) 40-0 • Telex 689421 • Fax +49 (09352) 40-4885
Dept. ENA (VS, HE)
Validity The contents of this documentation and the availability of the product are
subject to change.
ECODRIVE DKC01.1/DKC11.1 Drive Controllers About this documentation
What is this It supplies information on:

documentation for?
• planning the mechanical control cabinet
• planning the electrical system in the control cabinet
• logistic handling of the equipment
• preparing the resources for start-up
Supplementary documentation "ECODRIVE DKC Servo Drives with MKD"

- Selection Lists -
DOK-ECODRV-DKC+MKD****-AUS1-EN-P
for selecting the motor controller combination.
"MKD Digital AC Motors"

- Project Planning Manual -
DOK-MOTOR*-MKD********-PRJ2-EN-P
for a detailed description of the servomotors and for the selection of the
required cable.
"ECODRIVE DKC01.1/DKC11.1 Drive Controllers"

- Description of Functions -
DOK-ECODRV-DKC01/11.1-FKB1-EN-P
for testing and selecting the functions.
"EMC in Drive and Control Systems"

- Project Planning -
209-0049-4305-02 EN/04.96
for the EMC-compliant planning and installation of the drive system (EMC
= Electromagnetic Compatibility).
About this documentation ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Table of contents I
Table of contents
1 Introduction to the system 1-1
1.1 Application features.............................................................................................................................. 1-1
1.2 Overview of the functions..................................................................................................................... 1-1
2 Safety instructions for electrical drives 2-1

2.1 General ................................................................................................................................................ 2-1
2.2 Protection against contact with electrical parts .................................................................................... 2-2
2.3 Protection against shocks caused by safety extra-low voltage (SELV)......................................... 2-3
2.4 Protection against dangerous movements........................................................................................... 2-4
2.5 Protection against magnetic and electromagnetic fields during operation and assembly ................... 2-6
2.6 Protection during handling and assembly ............................................................................................ 2-7
2.7 Safe battery usage............................................................................................................................... 2-7
3 Selecting the components 3-1

3.1 Overview of the required components ................................................................................................. 3-1
3.2 Selection procedure ............................................................................................................................. 3-2
3.3 Compiling the required data................................................................................................................. 3-3
4 ECODRIVE DKC drive controllers 4-1

4.1 Hardware.............................................................................................................................................. 4-1
View of unit.................................................................................................................................... 4-1
Dimensional sheets and installation dimensions........................................................................... 4-2
Technical data ............................................................................................................................... 4-4
Type code and rating plate............................................................................................................ 4-7
4.2 Firmware .............................................................................................................................................. 4-8
4.3 An overview of the electrical connections ............................................................................................ 4-9
Front view with supply terminals ................................................................................................... 4-9
Overall connection diagrams....................................................................................................... 4-10
4.4 Electrical connection to the supply terminal strips ............................................................................. 4-14
Serial interface X1....................................................................................................................... 4-14
X2 positioning or stepper interface.............................................................................................. 4-18
X3 analog inputs and outputs...................................................................................................... 4-25
X4 terminals for the control circuit............................................................................................... 4-29
X5, X6, X7 motor connections .................................................................................................... 4-30
X9 DC bus connection ................................................................................................................ 4-30
II Table of contents ECODRIVE DKC01.1/DKC11.1 Drive Controllers
5 BZM auxiliary bleeder module 5-1

5.1 Dimensioning the components relevant for regeneration .................................................................... 5-1
5.2 Dimensional data and installation dimensions ..................................................................................... 5-5
5.3 Technical data...................................................................................................................................... 5-6
5.4 Front view............................................................................................................................................. 5-6
5.5 Electrical connections .......................................................................................................................... 5-7
5.6 Type code and rating plate................................................................................................................... 5-7
6 CZM Auxiliary Capacitance Module 6-1

6.1 Dimensioning ....................................................................................................................................... 6-1
6.3 Front view............................................................................................................................................. 6-4
6.4 Electrical connection ............................................................................................................................ 6-4
6.5 Type code and rating plate................................................................................................................... 6-5
7 DC24V NTM power supplies 7-1

7.1 Application recommendations.............................................................................................................. 7-1
7.2 Technical data...................................................................................................................................... 7-1
7.4 Front views........................................................................................................................................... 7-2
7.6 Type code ............................................................................................................................................ 7-4
8 NFD / NFE line filter 8-1

8.1 Selection .............................................................................................................................................. 8-1
8.4 Line filters for DC24V NTM power supplies ......................................................................................... 8-5
8.5 Type code ............................................................................................................................................ 8-5
9 DST / DLT transformers 9-1

9.1 Selection .............................................................................................................................................. 9-1
9.2 Autotransformers for DKC**.*-040-7-FW ............................................................................................. 9-1
9.3 Autotransformers for DKC**.*-030-3-FW ............................................................................................. 9-4
9.4 Electrical connection of the DKC via transformer ................................................................................ 9-6
9.5 Type code ............................................................................................................................................ 9-7
10 Planning the control cabinet 10-1

10.1 Notes on installing the control cabinet ............................................................................................. 10-1
Power dissipation ........................................................................................................................ 10-1
10.2 Using heat-exchange units in the control cabinets .......................................................................... 10-2
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Table of contents III
11 Power connection 11-1

11.1 Direct power connection................................................................................................................... 11-1
11.2 Line contactor/fuse protector ........................................................................................................... 11-2
Calculating the phase current at the power connection .............................................................. 11-2
Selecting fuse protector Q1 and line contactor K1...................................................................... 11-3
11.3 Control circuit to the power connection............................................................................................ 11-4
11.4 Protection against indirect contact ................................................................................................... 11-5
12 Preparing for Startup 12-1

Required equipment.................................................................................................................... 12-1
13 Condition of the drive components on delivery 13-1

Packaging ................................................................................................................................... 13-1
Accompanying documents .......................................................................................................... 13-1
Identification of the components ................................................................................................. 13-1
14 Index 14-1
IV Table of contents ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Introduction to the system 1-1
1 Introduction to the system
1.1 Application features

The drive system with the ECODRIVE drive controllers is the most cost-
effective solution offering the highest functionality for almost any field of
application in which translatory or rotary motions are to be automated.
Outstanding performance data, an extensive range of functions as well as
an excellent price-to-performance ratio represent the salient features of
this drive system.
Product features in terms of the technical applications are:
• universal implementation
• lower total costs
• digital drive concept
• highly dynamic operation
• cost-effective direct connection to the power connection
• software travel limit switch
• absolute or incremental position detection
• absolute or incremental position output
• integrated holding brake control
• increased operating safety
• adjustable error response
• automatic parameter matching
• easy startup operation
1.2 Overview of the functions

The functions of the digital, intelligent drive system are differentiated pri-
marily according to the interface of the higher-level control. The fields of
application for the ECODRIVE drive controllers vary accordingly.
The drive controller DKC01.1 is used as a:
• servodrive with integrated position control
• servodrive with analog speed interface and integrated actual position
detection
• servodrive with stepper interface.
• servodrive with electronic gearbox function
The drive controller DKC11.1 represents a particularly cost-effective solu-

tion. It is used as a:
• servodrive with analog speed interface and integrated actual position
detection
1-2 Introduction to the system ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Servodrive with integrated position control
SPS-Control DKC01.1Drive controller AC-servo motor

with POSITIONING-interface MKD
MS-DOS ®- PC
Parameters
Diagnosis
Operating data
RS 232 RS 485
I/O _ card Drive processor
Selection
Stored Fine interpolation M
of the
positioning 3~
Control inputs records Position control
positioning
records 2° position 1
Speed control
21 position 2
2
2
. Field-orinted ~
~
.
4
2 position 32 stator current
Status outputs
control
High-resolution
Actual positioning interface
position
value FS0200.fh5
Fig. 1-1: Servodrive with integrated position control
• Up to 32 positioning blocks can be stored in the drive controller and

selected over parallel inputs. The positioning block is executed
autonomously.
• Mechanical translatory elements such as gear ratios or feed constants
are adapted in the drive.
• All position, speed, and acceleration data can be weighted independ-
ently of the axis kinematics.
• A drive-internal referencing procedure is available for creating a refer-
ence dimension.
• The axis can be moved with the jog function during setup operation.
• The positioning speed can be influenced via the feedrate override.
• Travel limit switch inputs and axis limit values which can be parame-
terized are available for limiting the travel range.
• The drive status can be detected via status outputs.
Servodrive with analog speed interface and integrated actual

position detection
Control unit DKC01.1 or DKC11.1 drive AC servo motor

with position control controller with ANALOG interface MKD
MS-DOS ® - PC
Parameters
Parameters
Diagnosis
Diagnosis Operating data
Operating data
RS 232 RS 485
Drive processor
Position M
command
value 3~
Speed
command
+W value
Kv D A Speed control
A analog D ~
-X ±10V ~
Field-oriented
Positioning stator current
interface control
Actual High-resolution
position positioning interface
value
Linear scale
FS0201.fh5
Fig. 1-2: Servodrive with analog speed interface and integrated actual position
detection
• The analog speed command value can be set to any value.

• The actual position value is output either incrementally or absolutely.
• Using a switching input, the drive can be shut down independent of the
command value and stopped free of drift during active control.
Servodrive with stepper interface
Control unit DKC01.1 drive controller AC servo motor

with step pulse generation with STEPPER interface MKD
MS-DOS ®- PC
Interpolation Parameters
Diagnosis
Operating data
RS 232 RS 485
Drive processor
Step pulse forwards Stepper Fine interpolation M

generation interface 3~
backwards Position control
Speed control
Field-oriented ~
~
stator current
control
High-resolution
Actual position interface
position
value
FS0202.fh5
Fig. 1-3: Servodrive with stepper interface
• The number of steps per rotor rotation can be set to any value be-
tween 16 and 65536.
• The maximum step frequency is independent of the load. It is techni-
cally impossible to "skip" steps due to the position controlled operation.
• The stepper interface can be set to three standard signal definitions for
exchanging signals between the control and the drive controller.
- quadrature signals
- forwards/backwards signals
- step and direction signal
• A drive-internal referencing procedure is available for creating a refer-
ence dimension.
• The axis can be moved with the jog function during setup operation.
• The referencing and jog speed can be influenced via the feedrate
override.
• Travel limit switch inputs and axis limit values which can be parame-
terized are available for limiting the travel range.
Servodrive with electronic gearbox function
Servodrive DKC01.1 AC-Servomotor

with electronic gearbox function MKD
MS-DOS ®- PC
Parameters
Diagnosis
Operating data
RS 232 RS 485
Drive processor
Lead axis Step motor electronic gearbox M

transmitter interface 3~
Lead axis
position Position control
Speed control
~
~
Field-oriented
stator current
control
High-resolution
position interface
FS0203.fh5
Fig. 1-4: Servodrive with electronic gearbox function
• Operating modes
Speed synchronization
Angle synchronization
• The lead axis position is given in degrees (360 degrees represent one
lead axis encoder revolution)
• The lead axis encoder must be connected to the DKC stepper inter-
face.
The maximum allowable signal frequency fmax on the stepper interface
limits the number of lines Zl which can be emulated.
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Safety instructions for electrical drives 2-1
2 Safety instructions for electrical drives

Please read the following instructions carefully before initial startup.
These safety instructions must be observed at all times.
If the product is transferred to a third-party, the safety instructions must be
included.
Improper use of this equipment and non-compliance

with the safety instructions provided can result in
damage, personal injury or, in extreme cases, death.
WARNING
2.1 General
INDRAMAT GmbH is not liable for any damages resulting from failure
to observe the safety instructions in this document.
• Documentation in the relevant national language should be obtained
before initial startup if the language in this documentation is not per-
fectly understood.
• Proper transport, correct storage, assembly, and installation as well as
care in operation and maintenance are prerequisites for optimum and
safe operation of this equipment.
• Qualified personnel:
Only qualified personnel should be permitted to operate this equipment
or work in its immediate vicinity. Personnel is considered qualified if it
has sufficient knowledge of the assembly, installation, and operation of
the product as well as all warnings and precautionary measures in this
documentation.
Furthermore, personnel should be trained, instructed or authorized to
switch electrical circuits on and off and to ground and mark them in
accordance with the requirements of safety engineering. Personnel
should possess adequate safety equipment and be trained in first aid.
• Use only replacement parts approved by the manufacturer.
• All safety regulations and requirements for the specific application
must be followed.
• The equipment is designed to be installed in machines for commercial
use.
• Startup is only permitted once it is sure that the machine in which the
products are installed complies with the requirements of the national
safety regulations and safety specifications of the application.
European countries: EC Directive 89/392/EEC (Machine Guideline)
• Operation is only permitted if the national EMC regulations for the spe-
cific application have been met. European countries: EC Directive
89/336/EEC (EMC Guideline)
The instructions for installation in accordance with EMC requirements
can be found in the document "EMC Drive and Control Systems."
The responsibility for adherence to the limiting values required by na-
tional regulations lies with the manufacturer of the equipment or ma-
chine.
2-2 Safety instructions for electrical drives ECODRIVE DKC01.1/DKC11.1 Drive Controllers
• Technical specifications as well as the connection and installation re-

quirements can be found in the product documentation and must be
observed under all circumstances.
2.2 Protection against contact with electrical parts

Note: Only relevant for devices and drive components with voltages ex-
ceeding 50 volts.
Coming into contact with components carrying voltages greater than 50

volts can be dangerous. Certain parts are under dangerous voltage when
operating electrical devices.
High Voltage!
Danger to life or risk of bodily injury!
⇒ Follow general construction and safety regulations
when working on electrical installations.
DANGER
⇒ Before switching on power, be sure that the ground
wire is permanently connected to all electrical units
according to the connection diagram.
⇒ At no time may electrical equipment be operated if the
ground wire is not permanently connected to the
proper terminals, even for brief measurements or
tests.
⇒ Disconnect the equipment from the power supply line
or the voltage source before beginning work. Secure
equipment from reclosure.
⇒ Wait 5 minutes after switching off power to allow ca-
pacitors to discharge before using the equipment.
Measure the voltage of the capacitors before begin-
ning work in order to eliminate dangers arising from
touching components.
⇒ Never touch the electrical connection points of a com-
ponent while the power is turned on.
⇒ Cover live parts properly before switching the equip-
ment on so they cannot be touched. Covers provided
with the equipment must be installed before operating
the equipment to prevent contact with live parts. The
equipment may only be operated with the covers de-
signed for shock-hazard protection.
⇒ A GFCI protective device (ground fault circuit inter-
rupter) cannot be used for AC drives! Protection
against indirect contact must be ensured by other
means, for example, by using an overcurrent protec-
tion device in accordance with relevant standards.
European countries: in accordance with EN
50178/1994, section 5.3.2.3
⇒ For installation equipment protection against indirect
contact must be ensured using an external housing,
such as a control cabinet. European countries: in ac-
cordance with EN 50178/1994, section 5.3.2.3
High discharge current!

⇒ All units and the motors must first be connected to a
WARNING grounding point with the ground wire or must be
grounded themselves before switching on power.
⇒ The discharge current is greater than 3.5 mA. A per-
manent connection to the power supply line is there-
fore required for all units. European countries (EN
50178/1994, section 5.3.2.3)
⇒ Before startup operation always connect the protec-
tive conductor or the ground conductor. Otherwise the
housing may harbor high voltages.
2.3 Protection against shocks caused by safety extra-low

voltage (SELV)
All connectors and terminals on INDRAMAT products with voltages from
5 to 50 volts are safety extra-low voltages offering a shockproof design to
meet the following standards:
• international: IEC 364-4-411.1.5
• European countries in the EC: EN 50178/1994, section 5.2.8.1
High electrical voltages due to incorrect connec-

tions!
⇒ Only equipment and lines carrying protective extra low
WARNING voltage (PELV) may be connected to connectors and
terminals with voltages ranging from 0 to 50 volts.
⇒ Connect only voltages and circuits safely isolated from
dangerous voltages. Isolation can be achieved, for
example, by using safe isolation transformers, opto-
couplers or power supply independent battery opera-
tion.
2.4 Protection against dangerous movements

Dangerous movements can be caused if the connected motors are not
controlled correctly.
There are various causes of dangerous movements:
• faulty wiring or cable connections
• operating the components improperly
• defective measured value transmitters and primary detectors
• defective components
• errors in the software
These errors can occur just after the equipment has been switched on or
after an indefinite period of time.
The monitors in the drive components virtually exclude failure in the con-
nected drives. However, personnel safety requires that additional meas-
ures be taken to ensure correct operation. Faulty drive motions which are
influenced by the type of control and the operating status cannot be en-
tirely excluded until the installed monitors take effect.
Dangerous movements!
Danger may result in equipment damage, personal injury
or death!
⇒ Personal safety must be ensured by higher-level,
DANGER monitoring at the installation or precautionary meas-
ures for the reasons listed above. These are provided
by the plant manufacturer according to the specific
conditions of the plant based on a danger and mal-
function analysis. The safety regulations in effect for
the plant are included herein.
Avoiding accidents:
⇒ Stay away from the machine’s movement area. Pos-
sible measures to be taken to prevent access by un-
authorized persons:
- protective fence
- protective railing
- protective covering
- light barrier
⇒ Fences and coverings should be strong enough to
withstand the maximum possible momentum.
⇒ Mount the emergency stop switch (E-stop) at an easily
accessible place in the immediate vicinity. Verify that
the E-stop switch works before starting operation.
⇒ Isolate the drive power connection by means of an E-
stop circuit or use a starting lock-out to prevent unin-
tentional startup.
⇒ Make sure that the drives have been shut down be-
fore accessing or entering the danger zone.
⇒ Disable electrical power to the equipment using a
master switch and secure against reclosure during:
- maintenance and repair work
- equipment cleaning
- long downtime periods
⇒ Avoid operating high-frequency, remote control, and
radio equipment near electrical equipment and their
supply leads. If the use of such equipment cannot be
avoided, verify that the system and plant are in perfect
working order in all working situations before initial
operation. If necessary, the plant must undergo spe-
cial EMC testing.
2.5 Protection against magnetic and electromagnetic fields

during operation and assembly
Magnetic and electromagnetic fields near current-carrying conductors and
permanent magnets pose a serious health hazard for persons with pace-
makers, metal implants and hearing aids.
Health hazard for persons with pacemakers, metal

implants and hearing aids in the immediate vicinity
of electrical equipment.
⇒ Persons with pacemakers and metal implants must
WARNING not be permitted access to the following areas:
− Areas in which electrical equipment and parts are
mounted, operated or put into operation.
− Areas in which motor parts with permanent mag-
nets are stored, repaired or mounted.
⇒ If it becomes necessary for a person with a pace-
maker to enter such an area, this must be approved
by a physician beforehand.
Implanted pacemakers or those to be implanted have
a varying degrees of resistance to interference, mak-
ing it impossible to establish any general guidelines.
⇒ Persons with metal implants or metal splitters as well
as hearing aids should consult a physician before en-
tering such areas since they represent a health haz-
ard.
2.6 Protection during handling and assembly

Handling or assembling drive components improperly may lead to per-
sonal injury.
Risk of injury due to improper handling!

Bodily injury may be caused by crushing, shearing, cut-
ting, and pounding forces.
⇒ Observe general construction and safety regulations
CAUTION when working on electrical installations.
⇒ Use suitable assembly and transport equipment.
⇒ Take precautions to prevent pinching and crushing.
⇒ Use only suitable tools. Use special tools as pre-
scribed.
⇒ Employ lifting devices and tools according to the
manufacturers’ instructions.
⇒ If necessary, use suitable protective equipment (for
example goggles, safety shoes, protective gloves).
⇒ Do not stand under suspended loads.
⇒ Remove any leaking liquids on the floor immediately
to prevent slipping.
2.7 Safe battery usage

Batteries consist of reactive chemicals contained in a solid case. Im-
proper use can therefore lead to injuries or equipment damage.
Risk of injury due to improper handling!
⇒ Do not attempt to reactivate empty batteries by heat-

ing them or by any other means (danger of explosion
CAUTION or corrosion).
⇒ Do not recharge batteries because they may leak or
explode.
⇒ Do not dispose of batteries by throwing them into a
fire.
⇒ Do not attempt to disassemble batteries.
⇒ Do not damage the electrical components installed in
the equipment.
Note: Environmental protection and disposal! The batteries con-

tained in the product are considered hazardous material for
land, sea, and air transport according to the legal regulations
(danger of explosion). Dispose used batteries separately from
other waste. Observe the national regulations in the country of
installation.
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Selecting the components 3-1
3 Selecting the components
3.1 Overview of the required components

System voltage
NFD Mains filter for

power connections
DST Transformer
Mains filter for Fuse

power supply unit Q1
NFE
Mains contactor
Power supply unit
NTM K1
Drive controller Auxiliary bleeder module
DC 24 V
Firmware DKC BZM CZM
Auxiliary capacitance
FWA module
Drive Top
commissioning PC
program
IKS - ready-made feedback cable

IKG - ready-made power cable
MKD
Servo motor
Those components shown with a gray-shaded background are absolutely necessary. EB0202D4.fh5
Fig. 3-1: Overview of the required components
3-2 Selecting the components ECODRIVE DKC01.1/DKC11.1 Drive Controllers
3.2 Selection procedure
Dimensioning and selecting the ⇒ Dimension the drive according to how it is to be used. A document for
servo drive this is under preparation.
⇒ Select motor/drive combination (DKC + MKD) using the "Selection
Data" documentation (see pg. 3, supplementary documentation)."
Compiling the required data ⇒ Enter the values obtained from dimensioning and enter the drives se-
lected into table Fig. 3-2 .
⇒ Calculate the continuous regenerative power according to the specifi-
cations in Chapter 5 and enter them in table Fig. 3-2 .
Selecting the required ⇒ Use firmware "FWA-ECODRV-ASE-02VRS-MS" for DKC01.1-*** and

components DKC11.1-*** (no selection required at this time)
⇒ "Select ready-made cables for the connection between the DKC and
MKD by using the document "MKD Servomotors - Project Planning
Manual" (see pg. 3 of supplementary documentation)."
⇒ Select fuse protector Q1 (see Chapter 11.2).
⇒ Select line contactor K1 (see Chapter 11.2).
Determining components which ⇒ Check the rated line voltage.

may be additionally required • If, in the case of the DKC**.*-040-7, the rated line voltage falls below
or exceeds 3xAC (380-460)V ±10%, select a DST transformer (see
Chap. 9.2).
• If, in the case of the DKC**.*-030-3, the rated line voltage falls below
or exceeds 3xAC230V ±10%, select a DST transformer (see Chap.
9.3).
⇒ Check the DC24V control voltage supply for the DKC. If a voltage of
DC24 Volt ± 20 % is not available, select a suitable NTM power supply
(see Chap. 7).
⇒ Check the DC24V voltage for the motor holding brake. If a voltage of
DC24 Volt ± 10 % is not available, then select a suitable NTM power
supply (see Chap. 7).
⇒ Check the continuous regenerative power. If it exceeds 0.15 kW, then
consider option with BZM auxiliary bleeder module (see Chap. 5).
⇒ Check the peak regenerative power. If it exceeds 5 kW, then consider
option with DKC**.*-040-7 and if needed, the BZM auxiliary bleeder
module (see chapter 5).
⇒ If the continuous regenerative power exceeds approx. 0.1 kW and the
drive system energy content is less than 200W, the use of an auxiliary
capacitance module CZM can be economical. This makes it possible
to reduce the dissipated energy for the control cabinet by an amount
equal to the continuous regenerative power (see Chap. 6).
⇒ Check the EMC conditions. INDRAMAT recommends the use of NFD
or NFE mains filters to maintain EMC limiting values (see Chap. 8).
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Selecting the components 3-3
3.3 Compiling the required data
Designation Symbol Values/Units

Effective load torque MEFF
.............................. in Nm
Acceleration torque MACC
.............................. in Nm
Operating torque MBEARB
.............................. in Nm
Motor speed used nNUTZ
.............................. in min-1
Load moment of inertia JLAST
.............................. in kgm²
Maximum rotary energy in the WROT,MAX
mechanical system (E-stop case) .............................. in Ws
Continuous regenerative power PRD
.............................. in kW
Continuous torque at standstill MDN
.............................. in Nm
Maximum torque MMAX
............................. in Nm
Short-term operation torque MKB
............................. in Nm
Maximum motor speed nMAX
............................. in min-1
Required power connection ou- SAN
put ............................. in kVA
Required mains rated voltage UN
............................. in V
Motor/controller combination
DKC...................................
MKD...................................
Motor moment of inertia JM
............................. in kgm²
DKC current consumption IN,DC
0.7 in A
Power consumption of the motor IN,HB
holding brake (if present) ............................. in A
refer to the project planning
manual MKD Motors
Fig. 3-2: Data required for selecting the components
3-4 Selecting the components ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers ECODRIVE DKC drive controllers 4-1
4 ECODRIVE DKC drive controllers
4.1 Hardware
View of unit
DKC**.*-030-3-FW DKC**.*-040-7-FW
(ITyp = 30 A) (ITyp = 40 A)
Mains connection Mains connection

1 x AC 230 V AC (380...460) V
oder
3 x AC 230 V
Intermediate circuit connection

for
BZM auxiliary bleeder module
or
CZM auxiliary capacitance module
or
further DKCs PI0200.fh5
Fig. 4-1: Main distinguishing hardware features of the DKC controllers
4-2 ECODRIVE DKC drive controllers ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Dimensional sheets and installation dimensions

distance to adjacent unit
70
65
210
min. 80 mm 32,5
M6 in mounting panel
cooling air outlet 7
8
25
X1
X2
X3
360
343
318 X4
X5
S1
H1
X6
X7
X8
17
7
cooling air inlet min. 80 mm
258
MB0201.fh5
Fig. 4-2: Dimensional data and install ation dimensions DKC01.1-030-3-FW
distance to adjacent unit

70
65
210 32.5
min. 80 mm
7 M6 in mounting panel
cooling air outlet
8
13
X1
X2
X3
X4
360
343
X5
333
H1
S1
X6
X7
X8
X9
14
7
min. 80 mm
258 cooling air inlet
MB0202.fh5
Fig. 4-3: Dimensional data and installation dimensions DKC01.1-040-7-

FW/DKC11.1-040-7-FW
Technical data
Power connection / Power section
Designation Symbol Unit DKC01.1-030-3-FW DKC**.1-040-7-FW
Operating mode at the mains single-phase three-phase three-phase

Mains input voltage UN V 1 x AC 230 3 x AC 230 3 x AC
± 10% ± 10% (380 ... 480) ± 10%
Maximum conn. voltage SMAX kVA 1,8 3,2 4,8 ... 9

Making current IEIN A 10 10 9 ... 12
Mains frequency fN Hz 50...60
Switching frequency (selectable) fS kHz 4 or 8 4 or 8
1) ICONT A 12 16
Continous current at fS = 4 kHz
Continous current at fS = 8 kHz 1) ICONT A 11 12,5
Rated current ITYP A 30 40
Peak current IPEAK A 30 40
Power disspation, without PV W 100 180

bleeder dissipation
Peak bleeder output DKC PBM,DKC kW 5 (for 1 s) 10 (for 0,5 s)

Continous bleeder output DKC PBD,DKC kW 0,15 0,15
Maximum feedback energy DKC WMAX,DKC kWs 5,0 5,0
Storage energy DKC WZW,DKC Ws 15 15
DC bus capacitance CDKC mF 0,15 0,15
DC bus voltage 2) UZW V not lead to the outside DC 500...800
1) The drive data for 4 and 8 kHz switching. frequencies are listed in the document "ECODRIVE DKC servo drive" - Selection Data.
2) Value dependent on power input voltage TB0202.fh5
Fig. 4-4: Technical data for the power connection and power section
DC24V Power supply

Control voltage connection
for DKC
Input voltage UN,DC V DC (19,2 ... 28,8) V
Maximum ripple content w % must not exceed the input voltage range
Current consumption IN,DC A 0,7
Voltage connection for
holding brake
Input voltage UN,HB V DC 24 ± 10%
Maximum ripple content w % must not exceed the input voltage range
Current consumption IN,HB A please see MKD dokumentation
TB0203.fh5
Fig. 4-5: Technical data for the DC24V power supply
Additional connection of the DC24 power supply

The DKC drives should be firmly connected to the DC24V power supply;
preferred method Fig. 4-6
They can also be connected to the DC24V power supply in a switchable
manner Fig. 4-7
Preferred method: DKC

The power supply is firmly
connected to the attached DKC power supply
24V X4/1
L1
L2
L3
0V
X4/4
DC24V
Q2
V01DCC1P.fh5
Connecting additional DKC`s
Fig. 4-6: Principle for connecting the DC24V control voltage by switching on the
power supply via Q2, preferred method
The power supply is connected DKC

to the attached DKC in a power supply K1
switchable manner S1
24V
L1 X4/1
L2 Rv
K1
L3
DC24V 0V
X4/4
K1 closing delay >100 ms, DC1≥10A

V02DCC1P.fh5
Rv = 2,2Ω / 5W (wire resistance)
Connecting additional DKC x.1,DKC x.2
S1 Cotact, DC1≥ 6 A (max. 6 DKC + 6BZM01.1)
Fig. 4-7: Principle for connection the 24V via S1 with a starting current limiter
Ambient and installation conditions
Ambient temperature and Selection lists are specified for each motor/drive documentation. Please
installation altitude refer to the documentation "ECODRIVE Servodrives DKC with MKD -
Selection Lists -
The selection lists apply within the given ambient and installation condi-
tions (see Fig. 4-9).
For different conditions, the short-term operating torque is reduced ac-
cording to the diagrams (see Fig. 4-8). If deviating ambient temperatures
and higher installation altitudes occur simultaneously, both load factors
must be multiplied.
Load with higher Load with higher

ambient temperatures installation elevations
1 1
Load factor
Load factor
0,8 0,8
0,6 0,6
0 40 45 50 55 0 1000 2000 3000 4000 5000

Ambient temperature in °C Installation altitude meters
above sea level DG0200.fh5
Fig. 4-8: Load utilization as a value dependent upon ambient temperature and
installation altitude

Ambient and installation
conditions
Cooling the power section natural air cooling internal blower cooling
Permissible ambient temperature TUM °C +0...+45
with nominal data
Max. permissible ambient TUM,MAX °C +55
temperature with reduced The values indicated in the selection data
nominal data for MDN and MKB, drop in the range of +45
to +55°C by 2% per °C of rise in temperature.
Storage and transport TL °C -30...+85
temperature
Max. installation elevation m 1000
with nominal data
Max. permissible relative humidity % 95
Max. permissible absolute humidity g/m3 25
Degree of contamination Non-conductive dirt contamination, no condensation

Protection category IP20, as per EN 60529 = DIN VDE 0470-1-1992 (IEC 529-1989)
stationary use in control cabinets
Weight m kg 4.4
TB0204.fh5
Fig. 4-9: Ambient and installation conditions
Type code and rating plate
Type code fields: Example: DKC 01.1 - 040 - 7 - FW
Drive controller DKC
Series 01
11
Version 1
Type
30 A 030
40 A 040
Rated intermediate circuit voltage
300 V 3
700 V 7
Firmware FW
A firmware specifying the functions of the
drive must be ordered separately. TL0200.fh5
Fig. 4-10: DKC type code
Type of machine Production week
Part no. DKC01.1-040-7-FW K16/96

253158
Barcode
SN253160-01708 A03
Serial number Change index TS0200.fh5
Fig. 4-11: DKC rating plate
4.2 Firmware
The firmware located in the drive controller determines the functional
features of the ECODRIVE drive controller.
The firmware "FWA-ECODRV-ASE-02VRS-MS" is for the drive control-
lers DKC01.1-*** and DKC11.1-***.
The firmware has its own order number. This means that it is always pos-
sible to order the identical firmware version.
The firmware is updated constantly to eliminate any bugs without altering
the functionality. It is identified on the type code as the firmware release
version.
If newer functions are added, the index of the firmware version is incre-
mented (see type codes).
Type codes: Example: FW A-ECODRV-ASE-02 V RS-MS
Item i. d.
Firmware FW
Class
Product (machine) A
Name of product
Product: ECODRIVE ECODRV
Firmware-type (alphnumeric)
Parallel interface ASE
Firmware-Version (01...99)
02 02
Firmware type
Test version T
Standard V
Firmware-release-status (Update)
The status at the time of
delivery. RS
Language (abbrev. see

INN 09.04, sec. 1)
Multilingual MS TL0202.fh5
Fig. 4-12: ECODRIVE firmware type code
Production week
Firmware-type
Part no. FWA-ECODRV-ASE-02VRS-MS K19/96

266285
Barcode
SN266285-06394 V01
Serial number Release status TS0201.fh5
Fig. 4-13: Firmware rating plate
4.3 An overview of the electrical connections
Front view with supply terminals
X1 X1
RS 232 serial RxD 1 4 RS 485+ RS 485 serial
TxD 2 5 RS 485-
interface 0V 3 6 Shield interface
X2 1) X2 1)
POS1/SM1+ 1 13 NF
Go to zero point
Positioning record POS2/SM1- 2 14 NS Zero switch
POS3/SM2+ 3 15 LIMIT+
selection or inputs POS4/SM2- 4 16 LIMIT- Travel limit switch
for stepper interface POS5 5 17 JOG+
POS Q1 6 18 JOG- Jog inputs
Positioning record POS Q2 7 X1 19 WSP Path control point
POS Q3 8 20 INREF
acknowledgement POS Q4 9 21 INBWG Homing in
POS Q5 10 22 INPOS
11
Movement in
0V 23 0V
Shield 12 24 Shield Position in
X2
X3 X3
Analog command E1 1 9 UA0+
value input E2 2 10 UA0-
IRED1
Actual
3 11 UA1+/Data+
Torque reduction IRED2 4 12 UA1-/Data- position value
AK1 5 13 UA2+/CLK+ (incremental
Analog outputs 0V 6 14 UA2-/CLK-
AK2 7 15 0VM or SSI)
Shield 8 X3 16 Shield
Control voltage X4 X4
24V 1 4 0V
Controller enable RF 2 5 Bb
Drive stop AH/Start 3 X4 6 Bb Ready to operate
X5
SDI 15
8 SDO
7 SCL
FS
R3
14
6 R3 Fault clearance button
13
Motor feedback R1 12
5 R1 X5
4 0V
0V
connection S2
11
10
3 S4
Diagnosis indicator
2 S3
S1 9
1 Shield H1
S1
Motor temperature X6 X6
TM+ 1 5 24V
monitoring TM- 6 0V Voltage connection
2
Br+ 3
X6 7 Shield for holding brake
Holding Br- 4 8 Shield
brake control
X7 X7
A1 1
X8
A2 2
Motor connection A3 3 1 L1
X8 2 L2 Power connection
3 L3
Ground wire connection X9

and connection for shielding X9
the motor power cable 1 L+1
2 L+2 Intermediate circuit connection
3 L-1 (not on DKC01.1-030-3)
4 L-2
X5:
15-pole D-Sub connector (INS 439)
X1, X2, X3, X4, X6:

Screw-down push-in terminals
0.2...2.5 mm², AWG 24-12
X7, X8, X9:

Screw-down push-in terminals
0.2...4 mm², AWG 24-10
SB0200.fh5
1) not on DKC11.1-040-7-FW
Fig.. 4-14: Front view of the DKC with supply terminals
Overall connection diagrams

DKC01.1 drive controller
X4 in operating mode
1
contr. volt. for DKC +24V POSITIONING interface X1
2
drive enable RF 1
TxD
3 RxD
start signal AH/Start 2 RS 232-
TxD RxD interface
4 3
zero ref. to contr. volt. 0V 0V 0V
5
ready to Bb 4
RS485+ RS 485-
6 RS485+
operate Bb 5
RS485- RS485- interface
6
X2
1
POS1
2
POS2
Positioning 3 MKD-
POS3
input signals 4
POS4 2)
servomotor
5
POS5
6
POS Q1 X5 X
7
acknowledge POS Q2 4 WH 0,5 2 1
positioning 8
POS Q3 0V
2 GN 5
input signals 9
POS Q4 S3
9 BN 3
10 S1
POS Q5
11 3 PK 9
0V S4
12 1 GY 7
S2 Resolver-
1 BN 0,5 2 10
13 R1 feedback
homing NF 1 BK 2
14 FS
homing switch NS 7 RD 4
travel range 15 SCL
LIMIT+ 1 BU 6
limit switch 16 SDI
LIMIT-
Sensor inputs SDO
8 VT 8
17
positive jogging JOG+
1
18
negative jogging JOG-
19
path switch point WSP
20
in reference INREF
21
in motion INBWG
22
in position INPOS
23
0V X7 X1
24
1 1 U1 U1
A1
X3 A2
2 2 V1 V1 M
1 3
E1 3 3 W1 W1
Feedrate Override 2 A3
E2
3 4 GN/YE
IRED 1
torque 4
reduction IRED 2
5
AK1
6
analog 0V X6 X2
outputs 7
AK2 1 5 1 1
8 TM+
TM PTC
2 6 2 2
9 TM-
UA0
10 Br+ 3 7 + +
UA0
11 8
UA1/Data+ Br- 4
U
output
12
act. pos. value UA1/Data-
13 8
(incremental UA2/CLK+ 1) holding brake
or SSI) 14 7
UA2/CLK-
15
0V 6 0V
16 voltage connection
5 24V for holding brake
X8
X9
1
L1 L1 +
2 L+1
L2 L2 +
power connection
L3 3 L3
L+2 DC bus connection
L-1 (not with DKC01.1-030-3)
PE
L-2
3)
protective conductor PE
connection ≥ 10 mm2
Symbols: Plug-in screw terminal, female Plug-in connector, female Plug-in terminal
Plug-in screw terminal, male Plug-in connector, male
AP0200.fh5
1) Switching capacity DC 24 V/ 2,5 A
2) Specifications for ready-made cables, connectors, and types of cables can be found in the documentation "Connection Accessories for
INDRAMAT drives" cable document no. 209-0050-4399-XX or in the motor project planning manuals.
3) The ground connector of units with discharge currents > 3.5 mA must be at least 10mm2 for mechanical reasons. (DIN VDE 0160/EN 50178)
Fig. 4-15: DKC01.1 with POSITIONING interface

in operating mode
X4
1
ANALOG interface
contr. volt. for DKC +24V X1
2
drive enable RF 1
3 RxD TxD
TxD RxD interface
zero ref. to contr. volt. 4 3
0V 0V 0V
5
ready to Bb
RS485+
4
RS485+ RS 485-
6
operate Bb 5
RS485- RS485- interface
6
X2
1
2
3 MKD-
4 servomotor
5 2)
6
X5 X3
7
4 WH 0,5 2 1
8 0V
2 GN 5
9 S3
9 BN 3
10 S1
11 3 PK 9
0V S4
12 10 GY 7
S2 Resolver-
12 BN 0,5 2 10
13 R1 feedback
homing NF 14 BK 2
14 FS
15 SCL
travel range LIMIT+ 15 BU 6
limit switch 16 SDI
LIMIT- 8 VT 8
Sensor inputs 17 SDO
1
18
19
path switch point WSP
20
21
22
23
0V X7 X1
24
1 1 U1 U1
A1
X3 A2
2 2 V1 V1 M
1 3
analog E1 3 3 W1 W1
com. val. input 2 A3
E2
3 4 GN/YE
IRED 1
torque 4
reduction IRED 2
5
AK1
6
analog 0V X6 X2
outputs 7
AK2 1 5 1 1
8 TM+ PTC
2 6 2 2
9 TM-
UA0
10 Br+ 3 7 + +
UA0
11
output UA1/Data+ Br- 4 8
U
act. pos. value 12

UA1/Data- 8
(incremental 13
or SSI) UA2/CLK+ 1) holding brake
14 7
UA2/CLK-
15
0V 6 0V
X8
X9
1
L1 L1 +
2 L+1
L2 L2 +
power connection L+2
L3 3 L3 DC bus connection
L-1 (not with DKC01.1-030-3)
PE
L-2
protective conductor 3)
PE
1) Switching capacity DC 24 V/ 2,5 A AP0204.fh5
Fig. 4-16: DKC01.1 with ANALOG interface; Supply terminal assignment
DKC011.1
drive controller with
X4
1 ANALOG interface
contr. volt. for DKC +24V X1
2
drive enable RF 1
3 RxD TxD
TxD RxD
4 3 interface
zero ref. to contr. volt. 0V 0V 0V
5
ready to Bb 4
RS485+
6 RS485+ RS 485-
operate Bb 5 interface
RS485- RS485-
6
MKD-
servomotor
2)
X5 X3
4 WH 0,5 2 1
0V
2 GN 5
S3
9 BN 3
S1
3 PK 9
S4
10 GY 7
S2 Resolver-
12 BN 0,5 2 10
R1 feedback
14 BK 2
FS
7 RD 4
SCL
15 BU 6
SDI
8 VT 8
SDO
1
X7 X1
1 1 U1 U1
A1
X3 A2
2 2 V1 V1 M
1 3
analog E1 3 3 W1 W1
2 A3
com. val. input E2
3 4 GN/YE
IRED 1
torque 4
reduction IRED 2
5
AK1
6
analog 0V X6 X2
outputs 7
AK2 1 5 1 1
8 TM+ PTC
2 6 2 2
9 TM-
UA0
10 Br+ 3 7 + +
UA0
11
output UA1/Data+ Br- 4 8
U
act. pos. value 12

UA1/Data- 8
(incremental 13
or SSI) UA2/CLK+ holding brake
14 1)
UA2/CLK- 7
15
0V 6 0V
X8
X9
1
L1 L1 +
2 L+1
L2 L2 +
power connection L+2
L3 3 L3 DC bus connection
L-1
PE
L-2
3)
protecxtive conductor PE
1) Switching capacity DC 24 V/ 2,5 A AP0205.fh5
Fig. 4-17: DKC11.1-040-7-FW with ANALOG interface

X4 in operating mode
1
+24V STEP MOTOR interface X1
contr. volt. for DKC 2
drive enable RF 1
TxD
3 RxD
AH/Start 2 RS 232-
start signal TxD RxD
4
0V
3 interface
zero ref. to contr. volt. 0V 0V
5
Bb 4
RS485+ RS 485-
ready to 6 RS485+
operate Bb RS485- 5
RS485- interface
6
X2
1
SM1+
2
SM1-
3 MKD-
SM2+
4
SM2-
Servomotor
5 2)
6
X5 X3
7
4 WH 0,5 2 1
8 0V
2 GN 5
9 S3
9 BN 3
10 S1
11 3 PK 9
0V S4
12 10 GY 7
S2 Resolver-
12 BN 0,5 2 10
13 R1 feedback
homing NF 14 BK 2
14 FS
15 SCL
travel range LIMIT+ 15 BU 6
limit switch 16 SDI
LIMIT- 8 VT 8
Sensor inputs 17 SDO
JOG+
positive jogging 1
18
JOG-
negative jogging 19
WSP
path switch point 20
INREF
in reference 21
INBWG
in motion 22
INPOS
in position 23
0V X7 X1
24
1 1 U U1
A1
X3 A2
2 2 V V1 M
1 3
E1 3 3 W W1
2 A3
Feedrate Override E2
3 4 GN/YE
IRED 1
torque 4
IRED 2
reduction 5
AK1
6
analog 0V X6 X2
7
outputs AK2 1 5 1 1
8 TM+
TM PTC
2 6 2 2
9 TM-
UA
10 Br+ 3 7 + +
UA0
11 8
UA1/Data+ Br- 4
U
output 12
act. pos. value UA1/Data- 8
13
(incremental UA2/CLK+
14 1) holding brake
or SSI) UA2/CLK- 7
15
0V 6 0V
16
voltage connection
5 24V
for holding brake
X8
X9
1
L1 L1 +
2 L+1
L2 L2 +
3 L+2
power connection L3 L3 DC bus connection
L-1 (not with DKC01.1-030-3)
PE
L-2
3)
protective conductor PE
AP0203.fh5
1) Switching capacity DC 24 V/ 2,5 A
Fig. 4-18: DKC01.1 with stepping interface
4.4 Electrical connection to the supply terminal strips
The description of the electrical connections below are first grouped ac-
cording to numbers of the supply terminal strips (e.g. X1, X2 etc.) and
then according to the functions.
Serial interface X1
The serial interface is generally used for programming, parameterization
and diagnoses during startup operation and service procedures.
It can be alternatively operated as a RS 232 or RS 485.
RS-232 interface The RS-232 interface is needed for programming, parameterizing and di-
agnosis during startup operation and service procedures.
It is also used when setting the drive addresses as a requirement for op-
erations via RS-485.
With the RS 232, it is possible to parameterize only one drive at a time
when using the DriveTop startup program.
max. 15 meters
cable: IKS 0101
X1
RxD 2 1
RxD
TxD 3 2 TxD
5 3
GND 0V
DTR 4
6 6
DSR
7 5
R TS
8 4
CTS
PC with 9-pin
D-subminiature 1)
connector DKC
max. 15 meters
cable: IKS 0102
X1
3 1
RxD RxD
2 2
TxD TxD
7 3
GND 0V
20
DTR
6 6
DSR
4 5
R TS
5 4
CTS
PC with 25-pin 1)
D-subminiature
connector DKC
1) External shield on PC must be attached to unit chassis.

AP0224.fh5
Fig. 4-19: Connecting a PC to a RS-232 interface on a DKC
RS-485 interface The RS-485 interface is needed for programming, parameterizing and di-
agnosis during startup operation and service procedures.
The RS 485 interface allows :

• the implementation of a serial bus with up to 31 stations connected by
means of a twisted pair cable (half duplex mode),
• a transmission length of up to 500 meters
• data rates of 9600/19200 baud and
• the implementation of a central PC-based visualization unit.
Via the RS-485 several DKCs can be put into operation with Drive Top
without reconnecting the interface cable.
To operate DriveTop with several ECODRIVEs, a RS-232/485 converter

is required between the PC and the drives.
The following application example displays a tested assembly with RS-
485 connection using the Phoenix Contact converter PSM-EG-RS232/
RS485-P/2D.
Interface converter PSM-EG- The Phoenix Contact interface converter PSM-EG-RS232/RS485-P/2D
RS232/RS485-P/2D implements the interface in a way suited for industrial use and for assem-
bly in cabinets.
RS 485 2 twisted wire pair

GND 1) Enclosure
3 180 Ohm / 0,5W
D (B)
D (A) 8
3)
2)
RS 232 6 5 4 3 2 1 6 5 4 3 2 1
PC 24V 0V X1 X1
RS485+
RS485+
RS485-
RS485-
DKC DKC
1) The last DKC in series with terminator

2) Connect the outer shield to the PC and converter at the ground
potential (strain relief of the metallized connector shell)
3) The RS 232 interface cable is displayed in figure AP5015
AP5017D1.fh5
Fig. 4-20: RS-485 Connecting several DKCs
Note: The cable connection to the equipment must not be arranged

in a star topology but must be wired individually from one DKC
to the next.
The RS-485 requires a terminator on both ends. Both the ter-
minator integrated into the interface converter (180 Ohms) and
the pull-up and pull-down resistors (470 Ohms each) must be
activated. The other end of the cable must also be terminated
with a 180 Ohm / 0.5W resistor. The terminator is connected
directly to the DKC, plug X1, pins 4 and 5.
Switch position in the interface The converter can be modified for various peripherals by using specific
converter switch positions.
The switch positions shown below must be used strictly for the following
wiring diagrams.
• Switch RS-485 to ON
⇒ 180 Ohm circuit termination and 470 Ohms pull-up/down are
connected
• Switch RS232 to DTE (Data Terminal Equipment)
data direction change-over for RS-485 via RTS
⇒ pin 2: TxD, pin 3: RxD,
• Set the jumper connection to 3 and 4 -
data direction change-over polarity
⇒ transmit mode Signal to RTS +3V to +15V
⇒ receive mode Signal to RTS -3V to -15V
RS485 RS232
ON DTE
18OR S1
BUS-END
DCE
OFF
2 3
1 4
RTS/CTS
RTS/CTS
XX5000D1.fh5
Fig. 4-21: Switch position /jumper position in the interface converter PSM-EG-RS
232 / RS 485-P / 2D
Connecting the RS-232 of the The interface converter must be connected via the D-SUB male connec-
PCs to the interface converter tor because of the effects of interference.
Interface converter
PSM-EG-RS232/RS485-P/2D
RS232
2 2
RxD TxD (2)
3 3
TxD RxD (2)
7 7
RTS RTS
5 5
GND GND
PC with 9-pin
1)
D-subminiature
connector metallized metallized
connector connector
shell shell
Interface converter
PSM-EG-RS232/RS485-P/2D
RS232
3 2
RxD TxD (2)
2 3
TxD RxD (2)
4 7
RTS RTS
7 5
PC with 25-pin GND GND
D-subminiature 1)
connector metallized metallized
connector connector
shell shell
1) Connect the outer shield to the PC and converter at the

ground potential (strain relief ot the metallized connector shell)
2) Data direction for switch position S1 = DTE AP5015d1.fh5
Fig. 4-22: RS-232 cable (PC interface converter)
Connecting the RS 485 of the

interface converter to the DKC
twisted wire pair
RS485 X1
1
2
2 3
Interface converter GND GND
PSM-EG-RS 232/ 3 4 RS485+

D (B)
RS 485-P/2D 8 5
D (A) RS485-
6
metallized
connector
shell DKC
(strain relief)
AP5016d1.fh5
Fig. 4-23: RS-485 cable (interface converter - DKC)
X2 positioning or stepper interface
Note: Does not apply to the DKC11.1-040-FW!
The cables for the control inputs and status reports required for both the
POSITIONING interface and the stepper interface are connected to the
X2/(13-24) supply terminals.
The X2/(1-12) supply terminal is given its function by parameterizing the
operating mode during startup.
• The positioning blocks are selected at the POSITIONING interface.
• The signals for the stepper motor control are transmitted via these
terminal strips at the stepper interface.
Control inputs and status reports in the positioning and

stepper interface
Control inputs for referencing

max. 20 m
Go to zero point selection 0,5 mm 2 X2

13
HIGH NF
14
NS
15
Homing point switch LIMIT+
0,5 mm 2 16
LIMIT-
HIGH 17
JOG+
18
JOG-
19
WSP
20
INREF
21
INBWG
22
INPOS
0 Vext 23
0V
24
Inputs:
Input voltage min. max.
HIGH 16 V 30 V
LOW -0.5 V 8V
Input resistance approx. 8 kOhm
6k3 10 k
2k 10 n
AP0223.fh5
Fig. 4-24: Inputs for referencing
Control inputs for jog mode

max. 20 m
Positive jog X2
0,5 mm 2 13
HIGH NF
14
NS
15
Negative jog LIMIT+
0,5 mm 2 16
LIMIT-
HIGH 17
JOG+
18
JOG-
19
WSP
20
INREF
21
INBWG
22
INPOS
0 Vext 23
0V
24
Inputs:
HIGH 16 V 30 V
LOW -0.5 V 8V
6k3 10 k
2k 10 n
AP0222.fh5
Fig. 4-25: Jog inputs
Control inputs for the travel

max. 20 m
range limit/sensor inputs
Positive limit switch X2

0,5 mm 2 13
HIGH NF
14
NS
15
Negative limit switch LIMIT+
0,5 mm 2 16
LIMIT-
HIGH 17
JOG+
18
JOG-
19
WSP
20
INREF
21
INBWG
22
INPOS
0 Vext 23
0V
24
Inputs:
HIGH 16 V 30 V
LOW -0.5 V 8V
6k3 10 k
2k 10 n
Useful in operating mode Positioning interface AP0221.fh5
Fig. 4-26: Travel limit switch
Status reports
max. 20 m
X2
13
NF
14
NS
15
LIMIT+
16
LIMIT-
17
JOG+
18
0,5 mm 2 JOG-
Path control point 19
WSP
Homing in 20
INREF
Movement in 21
INBWG
Position in 22
INPOS
0 Vext 23
0V
24
Outputs:
Output voltage min. max.
HIGH 16 V U ext.
LOW 0V 1V
Output current I out 80 mA
Rise and fall time ca. µ5 s
Overload protection when out > 300 mA the
output switch to LOW
24 V
(Uext.)
10 k
1n
AP0220.fh5
Fig. 4-27: Status reports
Positioning interface
Positioning signals and outputs

for acknowledging the max. 20 m
positioning signals
X2
1
POS1
2
POS2
3
POS3
dig. 4
SPS POS4
I/O 5
POS5
6
POS Q1
7
POS Q2
8
POS Q3
9
POS Q4
10
POS Q5
11
0 Vext 0V
0,5 mm2 12
Inputs:
HIGH 16 V 30 V
LOW -0,5 V 8V
POS1 +5 V
POS2 200
POS3
5V1 4k7 10k
POS4
2k 10n
POS5
6k3 10k
2k 10n
Outputs:
HIGH 16 V Uext.
LOW 0V 1V
Output current I out 80 mA
Rise and fall time ca. 5 µs
Overload protection when out > 300 mA the
outputs switch to LOW
24 V
(Uext.)
10k
1n
AP0217.fh5
Fig. 4-28: Connecting the positioning input signals and outputs for acknowledg-
ing the positioning signals
Note: If the inputs POS 1 and POS 2 in Fig. 4-28 are assigned a
LOW signal, 5 volts are applied there. If a PLC is connected,
this can cause the control LEDs to respond. This is prevented
by an interconnected blocking diode in accordance with the
circuit proposal Fig. 4-29.
Output Inputs DKC

SPS Terminal: X2/1; X2/2; X2/3; X2/4
+5 V
+24 V 200
Blocking
diode 5V1 4k7 10k
1N4148
POS1...POS4 2k 10n
SP0201.fh5
Fig. 4-29: Circuit proposal
Stepper interface
Control modes via the stepper

interface 1: Quadrature-signals
SM 1
SM 2
t1 Left-hand rotation Right-hand rotation
t1
t1³ 1,4 µs
2: Forward-backwards-signals
SM 1
SM 2
Left-hand rotation t2 Right-hand rotation
t2 ³ 5,6 µs
3: Step and direction singnals
SM 1
SM 2
Left-hand rotation tL t3 Right-hand rotation
tL ³ 2,8 µs t3 ³ 5,6 µs
SV0200.fh5
Fig. 4-30: Control modes of the stepper interface
Control with differential signals • Logical 1 is recognized if a positive differential voltage is applied from
SM+ to SM-.
• Logical 0 is recognized if a negative differential voltage is applied from
SM+ to SM-.
• To increase noise immunity, the differential voltage range should be at
least 2.5 volts. The greater the differential voltage range, the higher
the operational reliability against interference.
max. 20 m
Control unit
Channel + X2
1
SM1+
2
SM1-
3
Channel - SM2+
4
SM2-
5
Channel + 6
7
8
9
Channel -
10
0 Vext
11
0V
12
Inputs:
0V 30 V
Clock frequency max. 175 kHz
+5 V
+15 V
200 22p
50k
SM+ +
2k 2k
SM- -
2k 2k
4k
200
+15 V
+5 V AP0219.fh5
Fig. 4-31: Control with differential signals
Single-channel control via npn Dimensioning the pull-up resistors (2k4 resistors in Fig. 4-32 depends on
– open-collector outputs (NPN) the load capability (current, power dissipation) of the open-collector out-
puts of the control.
Note: Controlling the stepper interface with differential signals is

preferable to single-channel control as the noise immunity of
differential signals is generally better than with zero-referenced
signals.
Uext DC +24 V
Control unit
2k4
2k4
2k4
X2
1
SM1+
2
SM1-
3
SM2+
4
SM2-
5
6
7
8
9
10
0V 11
0V
12
Inputs:
0V 30 V
Clock frequency max. 175 kHz
+5 V
+15 V
200 22p
50k
SM+ +
2k 2k
SM- -
2k 2k
4k
200
+15 V
+5 V AP0218.fh5
Fig. 4-32: Control with open-collector outputs
X3 analog inputs and outputs

The inputs and outputs for operating the analog interfaces are connected
via the supply terminal X3/(1-8).
• torque reduction
• setpoint input
• diagnostics outputs
• override function for positioning control
The actual position is output either as an incremental, parallel or absolute

value serial via the X3/(9-16) supply terminal.
Analog interface
Analog setpoint input for

control of speed or torque and max. 20 m
override function
X3
0,5 mm 2 1
E1
CNC 0,5 mm 2 2
E2
3
IRED 1
0 V ext 4
IRED 2
5
AK1
6
0V
7
AK2
8
Inputs:
between E1-E2 ± 10 V ± 15 V
between E1-0VM; E2-0VM ± 10 V ± 15 V
Input current: E1; E2 0,5 mA
Input drift 18 µV/°C
AD-convertor 12 Bit
Resolution per Bit 4,8 mV
20k
20k
-
ADC 12 Bit
+
20k
20k
AP0213.fh5
Fig. 4-33: Analog setpoint input
Torque reduction
max. 20 m
X3
1
E1
2
+10V E2
0,5 mm 2 3
IRED 1
0,5 mm 2 4
IRED 2
5
AK1
0V M 0 V ext 6
0V
7
AK2
8
Inputs:
between IRED1-IRED2 ± 10 V ± 15 V
between IRED1-0V; IRED2-0V ± 10 V ± 15 V
Input current: E1; E2 0,5 mA
Input drift 18 µV/°C
AD-convertor 12 Bit
Resolution per Bit 4,8 mV
20k
20k
-
ADC 12 Bit
+
20k
20k
AP0214.fh5
Fig. 4-34: Connecting the analog torque redu ction
Diagnostics outputs z. B. oszilloscope
X3
5
AK1
6
CH1 CH2 0V
7
AK2
8
Outputs:
AK1-0V; AK2-0V - 10 V + 10 V
DA-transformer 8 Bit
Resolution per Bit 78 mV AP0212.fh5
Fig. 4-35: Connection assignments of the diagnostic outputs
Actual position value 360° electric = one cycle
UA1
Square-wave pulse
looking onto motor
UA2 shaft and with
clockwise rotation
UA0
t1 t1
t1 < 50 ns SV0201.fh5
Fig. 4-36: Signals for the incremental actual position value ou tput
max. 40 m
0,14 mm 2 X3
CNC 9
UA0
10
UA0
11
Positions- UA1
12
interface UA1
13
-incremental- UA2
14
UA2
15
0V
16
0 Vext
RS422 compatible differential outputs:

HIGH 2,5 V 5V
LOW 0V 0,8 V
Output current I out max. |20| mA
Output frequency max. 504 kHz
Overload Do not short-circuit outputs.
Danger of damage! AP0216.fh5
Fig. 4-37: Incremental actual position value output
Recommended input circuit for X3 CNC

secondary electronics
+5V
Ua
Z0
Ua
RS-422
DIN 66 259, sec. 3
Z0 = 120 W
Recommended differential line receiver
AM 26 LS 32
MC 3486
SN 75 ALS 193
SN 75 ALS 195 AP0201.fh5
Fig. 4-38: Recommended input circuit
Actual position value, in the SSI

format
resolution for 4096 rotations resolution for 1 rotation
T Tp
pulse
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 2
data
1 1 G23 G22 G21 G20 G19 G18 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 PFB 0 1 1 G23 G22
Tp
T
puls
1 2 24 25
data
G23 G22 G0 PFB
tv tm-T/2
tm
G0 = least significant bit in gray code
G23 = most significant bit in gray code
m = stored parallel information
T = pulse time max. 10 µs min. 1 µs
tm = monoflop time 25 µs
Tp = pulse break 25 µs
tv = delay time of the first pulse max. 540 ns, all others 360 ns
SV0202.fh5
PFB = power failure bit (not used and always logically LOW)
Fig. 4-39: Pulse timing diagram for absolute actual position value output (SSI
format)
Actual value position SSI

max. 20 m
format
X3
9
CNC 0.5 mm 2 10
11
Data+
Positioning 12
Data-
interface 13
CLK+
-absolute- 14
CLK-
15
0V
16
0 Vext
RS422 compatible differential outputs:

HIGH 2.5 V 5V
LOW 0V 0.8 V
Output current I out max. |20| mA
Overload protection Outputs may not be short-circuited.

Danger of damage!
RS422 compatible differential inputs:

HIGH 2V 5V
LOW 0V 0.8 V
Input resistor 12 kOhm
Pulse frequency (100-1000) kHz AP0215D4
Fig. 4-40: Output of the absolute actual position value according to the SSI for-
mat
X4 terminals for the control circuit
X4
1
Control voltage connection for DKC +24V
2
Controller enable RF
3
Drive stop/start AH/Start
Zero reference to control votage 4

0V
5
Ready to Bb
6
operate Bb
Inputs:
HIGH 16 V 30 V
LOW -0,5 V 8V
6k3 10 k
2k 10 n
AP0211fh5
Fig. 4-41: Terminals for the control inputs, control voltage, and stand-by contact
X5, X6, X7 motor connections

For the terminal connection assignments to the motor connections, refer
to the overall connection diagram in Fig. 4-15.
For further information, please see the documentation "ECODRIVE ser-
vomotors MKD" - Project Planning Manual -.
X9 DC bus connection
Note: Does not apply to DKC01.1-030-3-FW!
DC bus connection for connecting:

an auxiliary bleeder module BZM01.1
- or -
an auxiliary capacitance module CZM01.1

- or -
a DKC drive controller
The maximum line length is 1.0 m (twisted) with at least a 2.5 m² cross
section.
X9
1
L+1
2
Intermediate circuit connection L+2
3
on DKC01.1-040-7-FW L-1
on DKC11.1-040-7-FW 4 L-2
Intermediate circuit voltage between L+ and L-: DC (500...800) V

AP0206.FH5
Fig. 4-42: DC bus connection
ECODRIVE DKC01.1/DKC11.1 Drive Controllers BZM auxiliary bleeder module 5-1
5 BZM auxiliary bleeder module
5.1 Dimensioning the components relevant for regeneration

For each servo-technical application, it is necessary to check whether the
• continuous regenerative power
• peak regenerative power
• regenerative energy
needed for the application can be sufficiently absorbed by the bleeder
(brake resistance).
If the available regenerative power and energy from the mechanics ex-
ceeds the absorbing capabilities of the bleeder built into the unit, this ca-
pability can be increased on the DKC**.*-040-7-FW by using the following
hardware configurations.
• A drive and auxiliary bleeder module connected via the DC bus circuit.
(1 DKC+BZM)
• Several drive controllers connected via the DC bus circuit. (up to 6
DKCs)
• Several drive controllers and auxiliary bleeder modules connected via
the DC bus circuit. (up to 6 DKC+BZM)
5-2 BZM auxiliary bleeder module ECODRIVE DKC01.1/DKC11.1 Drive Controllers
1 DKC + BZM 1. Continuous regenerative power
PRD ≤ P BD, DKC + P BD,BZM
∑ W ROT + ∑ W POT
PRD =
t Z * 1000
(J LAST + J M 2⋅π 2
WROT = ⋅ (n NUTZ ⋅ ) ⋅ z DEC
2 60
WPOT = m LAST ⋅ g ⋅ h ⋅ z AB
2. Peak regenerative power
PRS ≤ P BM, DKC + P BM,BZM
PRS - > siehe Auswahldaten zu den Servoantrieben
3. Regenerative energy (a single braking in E-stop)
WPOT, MAX + WROT, MAX ≤ WMAX, DKC + WMAX, BZM
WMAX, DKC - > siehe Abb. Technische Daten DKC
WMAX, BZM - > siehe Abb. Technische Daten BZM
PRD : continuous regenerative power from the mechanical system

during operation in kW
PBD, DKC : continuous regenerative power in kW that the drive controller
can process in continuous operation
PBD, BZM : continuous regenerative power that the auxiliary module can
process in continuous operation, in kW
PRS : peak regenerative power in kW
WROT : rotary energy in Ws
WPOT : potential energy in Ws
WROT, MAX : max. occurring rotary energy in an emergency stop in Ws
WPOT, MAX : max. occurring potential energy in an emergency stop (E-stop)
in Ws
tZ : cycle time in s
JLAST : load torque in kgm²
JM : motor inertia, in kgm²
mLAST: load weight in kg
WMAX, BZM : storable energy in the BZM in kWs
WMAX, DKC : storable energy in the DKC in kWs
g: gravitational acceleration 9.81 ms²
h: lowering dimension in m
nNUTZ : motor speed used in min-1
zAB: number of drops per cycle
zDEC: number of braking actions per cycle
Fig. 5-1: Check the conditions for regenerative power and regenerative energy
in a DKC connected to a BZM via the DC bus
up to 6 DKCs 1. Continuous regenerative power
∑P RD ≤ 0, 8 * ∑P BD,DKC
PRD =
t z * 1000
(J LAST + J ) 2⋅π 2
M
2 60
∑P RS ≤ 0, 8 * P BM,DKC
3. Regenerative energy (a single braking in E-stop)
∑W POT, MAX + ∑WROT, MAX ≤ 0,8 * ∑WMAX, DKC
PRD : continuous regenerative power of the mechanical system that

is generated in continuous o peration, in kW
PBD, DKC : continuous regenerated power that the drive controller can
process in continuous operation, in kW
PRS : peak regenerated power in kW
WROT, MAX : max. occurring rotary energy in an E-stop in Ws
WPOT, MAX : max. occurring potential energy in an E-stop in Ws
WMAX, BZM : storable energy in BZM 01.1 in kWs
g: 9.81 ms²
h: lowering dimension in m or number of bra king actions
Fig. 5-2: Checking the conditions for regenerative power and regenerative en-
ergy with several DKCs connected via the DC bus
up to 6 DKCs + BZM 1. Continuous regenerative power
∑P RD ≤ 0, 8 *∑P BD, DK C + ∑P BD, B ZM
PRD =
t Z * 1000
(J LAST + J M 2⋅π 2
2 60
∑P RS ≤ 0, 8 * P BM, DKC+ P BM, BZM
3. Regenerative energy (a single braking in the E-stop position)
∑W POT, MAX + ∑WROT, MAX ≤ 0,8 * ∑WMAX, DKC * ∑WMAX, BZM
WMAX, BZM - > siehe Abb. Technische Daten BZM
PRD : continuous regenerative power of the mechanical system that

occurs in continuous operation in kW
PBD, DKC : continuous regenerative power that the drive controller can
process in continuous operation in kW
PRS : peak regenerative power in kW
WROT, MAX : max. occurring rotary energy in the E-stop position in Ws
WPOT, MAX : max. occurring potential energy in the E-stop in Ws
WMAX, BZM : storable energy in BZM 01.1 in kWs
g: 9.81 ms²
h: lowering dimension in m or number of bra king actions
Fig. 5-3: Check the conditions for regenerative power and regenerative energy in
a DKC connected to a BZM via the DC bus
5.2 Dimensional data and installation dimensions

Clearance to adjacent units
70
65
32,5
min. 80 mm 7
210
8
13
DIGITAL
AC-SERVO
BLEEDER
ECODRIVE
109-0963-3901-01
X4
343
333
360
H1
H2
S1
RESET
X9
L+1
L+2
L-1
L-2
14
233 7
min. 80 mm
MB0200.fh5
Fig. 5-4: Dimensions of the auxiliary bleeding module BZM01.1
5.3 Technical data
Designation Symbol Unit Value
Continuous bleeder output PBD,BZM kW 1

(continuous regenerative
power when drives are
braked)
Peak bleeder power PBM,BZM kW 40
(perm. load cycle on
(peak regenerative power)
for 1s, off for 40s)
Maximum feedback energy WMAX,BZM kWs 40
Control voltage between UN,BZM V DC 24 V ±20%
X4/1 and X4/4
Current consumption of the IN,BZM mA 90
24 V connection
TB0205.fh5
Fig. 5-5: Technical data for the BZM
5.4 Front view

H1 = LED - green:
• Steady light: auxiliary bleeder functioning properly
• Flashing light: DC bus < 50V
H2 = LED - red:
• Steady light: Auxiliary bleeder overload, Bb contact open
DIGITAL
AC-SERVO
BLEEDER S1 = Reset key
ECODRIVE
X4: Plug-in screw terminal 0.2 to 2.5 mm², AWG 24-12,

rigid or flexible, flexible with or without ring terminals
X9 Plug-in screw terminal 0.2 to 4 mm², AWG 24-10,

109-0963-3901-01
X4
rigid or flexible
X4
H1 4 0V
H2 5 Bb
6 Bb Ready to operate
S1
RESET
X4
1 +24 V Control voltage
2 free
3 free
Protective conductor connection
X9
X9
L+1 1 +
L+2 2 +
L-1 3 - DC bus connection
L-2
4 -
F02DCC1P.fh5
Fig. 5-6: Front view of the auxiliary bleeder module BZM01.1 with supply termi-
nals
5.5 Electrical connections
BZM01.1 DKC**.*-040-7-FW
X4
1

+24 V
Control voltage 2
free
connection 3
free
DC 24 V ± 20% 4
0V
5
Ready to operate 6 Bb
max. DC 24 V/1 A
≥ 10mm2
L+1
L+2
L+1
L+2
L-1
L-2
L-1
L-2
Diameter of protective X9 X9
conductor connection
must correspond to
selection table 11-1 + + + +
(Fusing)
DC bus max. 1meter,

connection stranded, 4 mm2 R01DCC1P.fh5
Fig. 5-7: Connection assignment for the auxiliary bleeding module BZM01.1
5.6 Type code and rating plate
Type codes: Example: BZM 01.1 - 01 - 07
Auxiliary bleeder module BZM
Series 01
Version 1
Nominal Output
1,0 kW 01
DC bus nominal voltage

700 V 07
TL0203.fh5
Fig. 5-8: Type code
Part no. BZM01.1-01-07 K21/96

260066
Barcode
SN260067-00314 B04
Serial number Change index TS0202.fh5
Fig. 5-9: Rating plate
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers CZM Auxiliary Capacitance Module 6-1
6 CZM Auxiliary Capacitance Module
6.1 Dimensioning
Note: Only applies to DKC01.1-040-7-FW and DKC11.1-040-7-FW!
When braking the drive, the rotary energy available in the mechanics is
released as regenerative energy in the DC bus of the DKC. It can be
• released in the form of heat via the bleeder module or auxiliary bleeder
integrated into the DKC
- or -
• stored as energy in the DKC with a connected auxiliary capacitance
module and reused for subsequent acceleration procedures. This re-
duces the power dissipated in the cabinet; energy consumption is low-
ered.
For successful implementation while avoiding an unnecessary power loss
in the cabinet, note the following:
WROT ≤ WZW, DKC+CZM
Fig. 6-1: Condition for avoiding power dissipation from the regenerative energy
Calculating the rotary energy of

(J LAST + J M ) 2⋅π 2
an application WROT = ⋅ (n NUTZ ⋅ )
2 60
WROT : rotary energy of the application in Ws

nNUTZ : maximum effective speed in min-1
JLAST : load torque of the application in kgm²
JM : motor inertia
Fig. 6-2: Calculating the rotary energy
Storable energy in the DKC with CDKC + CCZM

a connected CZM01.1 WZW, DKC+CZM = ⋅ (UB2 - U ZW
2
) ⋅ 10−3
2
WZW, DKC+CZM : storable energy in the DKC with CZM in Ws
CCZM : capacity of the CZM in mF (value = 1.0 mF)
CDKC : DC bus capacity of the DKC in mF (value = 0.15 mF)
UB : UB : Response threshold of the bleeder in DKC in V (value = 820)
UZW : nominal voltage (DC bus) in V (UZW = (2 • 0.98 UN)
UN: line voltage (effective value) in V
Fig. 6-3: Calculating the storable energy with a CZM01.1
6-2 CZM Auxiliary Capacitance Module ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Application example DKC01.-40-7 with AC motor MKD 071 B with the following data:
Designation Value
Rotor inertia of the MKD 071 B JM = 0.00087 kgm²
Maximum effective motor speed nNutz = 3200 min-1
Load inertia of the application JLAST = 0.00261 kgm²
Cycle time tZ = 0.8 s
Line voltage UN = 400 V
Fig. 6-4: Technical data for application example DKC01.1 with MKD
t1 = Accel time in seconds

n
t2 = Delay time in seconds

t3 = Dwell time in seconds
t1 t2 t3 tz = Cycle time in seconds
WROT = Rotary energy in Ws
n = RPM in min -1
PRS = Peak feedback output in kW
PRD = Average of the regenerated power
ir a during cycle (continous
PR
regenerated power)
WROT
tz WROT
PRD =
t tz DG0202.fh5
Fig. 6-5: Calculating the regenerative power in the processing cycle
This produces the following results:

WROT = 195 Ws
WZW, DKC+CZM = 209 Ws
This indicates that the condition WROT ≤ WZW, DKC+CZM has been fulfilled. If
the same amount of energy were released via a bleeder, this would result
in a continuous regenerative power of 243 Watts as dissipated power in
the control cabinet due to the cycle time.

Clearance to adjacent units
70
65
32,5
min. 80 mm 7
210
8
13
DIGITAL
AC-SERVO
CAPACITOR
ECODRIVE
109-0963-3901-01
343
333
360
X9
L+1
L+2
L-1
L-2
14
233 7
min. 80 mm
MB0203.fh5
Fig. 6-6: Dimensions for the auxiliary capacitance modules CZM01.1
6.3 Front view
DIGITAL
AC-SERVO
CAPACITOR
ECODRIVE
109-0963-3901-01
X9 Plug-in screw terminal 0.2 to 4 mm², AWG 24-10,
X9
X9
L+1
1 +
L+2 2 +
L-1 3 - DC bus connection
L-2 4 -
F03DCC1P.fh5
Fig. 6-7: Front view of the auxiliary capacitance module CZM01.1
6.4 Electrical connection

CZM01.1 DKC**.*-040-7-FW
Protective conductor
Protective conductor
connection ≥ 10mm2
connection
L+1
L+2
L+1
L+2
L-1
L-2
L-1
L-2
X9 X9
+ + + +
DC bus max. 1meter,

connection stranded, 4 mm2 R02DCC1P.fh5
Fig. 6-8: Connecting the auxiliary capacitance module CZM01.1
6.5 Type code and rating plate
Type code fields: Example: CZM 01.1 - 01 - 07

Auciliary capacitance module CZM
Series 01
Version 1
Rated capacity
1,0 mF 01
DC bus nominal voltage

700 V 07
TL0204.fh5
Fig. 6-9: Type code
Part no. CZM01.1-01-07 K21/96

260068
Barcode
SN260100-01061 A01
TS0203.fh5
Serial number Change index
Fig. 6-10: Rating plate
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers DC24V NTM power supplies 7-1
7 DC24V NTM power supplies
7.1 Application recommendations

If there is no external DC24V control voltage available, then INDRAMAT
recommends the use of NTM power supply units.
Features • The power supplies contain an overvoltage safety switch with auto-
matic shutdown. After the automatic shutdown device has responded,
operation can be resumed by switching the power supply off and on
again briefly.
• The power supplies always function with a starting current limiter.
However, if you switch on and off again within a period of 10 s, the
starting current limit may not work!
• The NTM01.1-024-004 and NTM01.1-024-006 power supplies make it
possible to measure the voltage applied to the load via sensor cables.
If there is a voltage drop, the power supply will increase the output
voltage accordingly.
Fuse protector Q2 INDRAMAT recommends a 10A automatic circuit breaker of 10 A with

tripping characteristics for the DC24V NTM power supplies.
Interference suppression Use the line filter NFE01.1-250-006 for interference suppression.
7.2 Technical data
Designation Symbol Unit NTM01.1-024-002 NTM01.1-024-004 NTM01.1-024-006

Nominal current of the 24 V output IN A 2.1 3.8 5.5
for the 45°C ambient temperature
Output for 45°C ambient POUT W 50 100 150
temperature
Input current at 230 (115) V IIN A 0.61 (1.2) 1.2 (2.2) 1.9 (3.2)
Inrush current at 230 (115) V lEIN A 32 (16) 32 (16) 32 (16)
in the mains supply lead when
powering up. Make sure fuse has
proper size.
Input voltage UN V Standard AC 170 to 265
by rearranging a bridge AC 85...132
RF interference suppression filter NFE01.1-250-006
(recommended interference suppression filter
to maintain EMC values)
TB0201.fh5
Fig. 7-1: Technical data for DC24V NTM power supplies
7-2 DC24V NTM power supplies ECODRIVE DKC01.1/DKC11.1 Drive Controllers
B C
A
30.4 32.1 21.9

Power supply unit
NTM01.1-024-..
B
D A1 C
A C
Table of dimensions A Connecting block

INDRAMAT
A A1 B C D B L-rails DIN 50
Type of power unit
NTM01.1-024-002 173 168.7 100 45 17 C > 20 mm
NTM01.1-024-004 202 197.7 97 51 20 cooling clearance
NTM01.1-024-006 212 207.7 97 70 20 MB0204.fh5
Fig. 7-2: Dimensional sheet DC24V – NTM power supplies
7.4 Front views

Potentiometer for fine
adjustments of output
LED green = Output voltage
voltage applied
Output DC 24 V V+
voltage Zero point V-
Protective ground FG
Input L
voltage N
Pins for changing input
voltage 1)
1) Pins not connect = input voltage AC (200-240) V

Pins connect = input voltage AC (100-120) V FA0201.fh5
Fig. 7-3: Front view and terminal designations of the power supply NTM01.1-
024-002
ECODRIVE DKC01.1/DKC11.1 Drive Controllers DC24V NTM power supplies 7-3
Potentiometer for fine

LED green = output adjustments of output
voltage applied voltage
2)
V+ S+ sensor input
Output DC 24 V V+
voltage Zero point V-
V- 2)
S- sensor input
Protective ground FG
Input L A Input voltage

setting
voltage N B via bridge 1)
1)
1) A/B not connected, input voltage AC (170-265) V

A/B connected with bridge, input voltage AC (85-132) V
2) V+/S+ or V-/S- are connected with bridges
Remove the bridges for using the sensor inputs. FA0200.fh5
Fig. 7-4: Front view and terminal designation of the power supplies NTM01.1-
024-004 and NTM01.1-024-006
Always use the NTM together with the line filter NFE01.1-230-006.
RF interference suppression filter Mains section
L P P' L V+ +DC 24 V
NFE01.1 NTM ...

N N N' N V- 0V
-230-006
AP0202.fh5
PE
Fig. 7-5: Connecting the power supply to a line filter
Note: The bridge circuits V+/S+ and V-/S- must be removed if sen-
sor inputs are used.
Note: The 0 V connection on the secondary side of 24V power sup-

plies is always attached to the central reference ground point
in the control cabinet (see Chap. 8.3)
7-4 DC24V NTM power supplies ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Mains section Load
V+
Input DC 24 V
V-
NTM
S+
S- Strand sensor line

AP0227.fh5
Fig. 7-6: Connecting the sensor cables NTM01.1-024-004 and NTM01.1-024-

006
7.6 Type code

Type codes Example: NTM 01.1 - 024 - 02
Power supply module NTM
Series 01
Version 1
Output nominal voltage

DC 24 V 024
Output nominal current

2,1 A 02
4,2 A 04
6,3 A 06 TL0205.fh5
Fig. 7-7: Type code
ECODRIVE DKC01.1/DKC11.1 Drive Controllers NFD / NFE line filter 8-1
8 NFD / NFE line filter
8.1 Selection
The filters listed here are designed for the DKC drive controller power
connection.
Please see Chap. 8.4 for information on the line filter for interference
suppression on the DC24V NTM power supply.
Max. line Rated No. of Type of line fil- Supply terminals Brush shunt Power Weight
power con- line phases ter dissipa
nection volt- cur- tion
(degree of pro-
age of the rent
tection IP10)
50..60 Hz
INetz
UN
(1)
in V in A mm 2 AWG mm 2 AWG in W n kg
AC 480 V +10% 7,5 3 NFD 02.1-460-008 6 AWG 10 ----- ----- 8,7 1,5
AC 480 V +10% 16 3 NFD 02.1-480-016 6 AWG 10 1,34 16 9 1,7
AC 480 V +10% 30 3 NFD 02.1-480-030 10 AWG 6 5,37 10 14 1,8
AC 480 V +10% 55 3 NFD 02.1-480-055 10 AWG 6 6 13,5 20 3,1
AC 480 V +10% 75 3 NFD 02.1-480-075 25 AWG 3 ----- ----- 20 4
AC 480 V +10% 130 3 NFD 02.1-480-130 50 AWG 1/0 ----- ----- 40 7,5
AC 480 V +10% 180 3 NFD 02.1-480-180 95 AWG 4/0 ----- ----- 61 11
AC 230 V +10% 7,5 1 NFD 02.1-230-008 6 AWG 10 ----- ----- 7,2 1,1
(1) = max. continuous current at the power connection at an ambient temperature of 45°C
Fig. 8-1:Technical data of the available line filters
Technical Data Operating frequency from DC to 60 Hz at 40 °C

2
Power dissipation measured 2 or 3 x R I Nenn DC
Temperature range -25 ...+ 85 °C

Overload 1.5 INenn 1 min per hour
Saturation reaction Reduction of the filter attenuation by 6 dB at 2.5 to

3 times the rated current.
Test voltage L/N -> PE or L -> PE: 2800 V DC 2 s at 25 °C
L -> PE or L -> L: 2125 V DC 2 s or 25 °C
Current reduction at
excess temperatures
I = IN * 2 ( 85 − Θ) / 40 ; Θ Ambient temperature
in °C ; IN in reference to 45°C
Degree of protection IP 10
Fig. 8-2: Ambient and operating conditions
8-2 NFD / NFE line filter ECODRIVE DKC01.1/DKC11.1 Drive Controllers

K
E C
Load
B
Line
H
D
L
M
NFE 02.1-230-008 NFD 02.1-480-075

NFD 02.1-480-008 NFD 02.1-480-130
L
H
NFD 02.1-480-016
NFD 02.1-480-030 NFD 02.1-480-180
NFD 02.1-480-055
Dimen- NFE 02.1-230-008 NFD 02. 1 - 480 Tolerance

sion NFD 02.1-480-008 ...-16 ...-030 ...-055 ...-075 ...-130 ...-180
A - 305 335 329 329 429±1,5 438±1,5 ±1

B 210 142±0,8 150±1 185±1 220 240 240 ±1,5
C 15 55 60 80 80 110±0,8 110±0,8 ±0,6
D 0,75 275±0,8 305 300 300 400±1,2 400±1,2 ±1
E 60 290 320 314 314 414 414 ±0,5
F 40 30 35 55 55 80 50 ±0,3
G 10 6,5 6,5 6,5 6,5 6,5 6,5 ±0,2
H 40 300 400 500 - - 500 ±15
J 90 1+0,1 1+0,1 1,5 1,5 1,5 2 ±0,2
K 60 - - - - - - -
L 80 9 9 12 - - 15 ±1
M 5,3 - - - - - - -
O - M5 M5 M6 M6 M10 M10 - M01DCD1P.fh5
Fig. 8-3: Dimensional data, installation dimensions of the NFD, NFE line filters
Notes on assembly The mounting plate or the control cabinet housing to which the DKC is
mounted are the preferred locations for assembly.
Live parts (greater than 50 V)!

Electric shock on contact!
⇒ Before startup operation, the protective ground con-
ductor must first be permanently connected to the fil-
DANGER ter and then grounded!
⇒ Before touching bare connection lines and terminals,
isolate the filter with the connected terminals or dis-
connect it. Allow time for discharging! Do not work on
connecting cables until then!
⇒ Due to the high discharge current of the filter, opera-
tion is not permitted without a connected protective
conductor!
⇒ This is why the filter may only be operated with a per-
manently connected protective conductor with a cross
section ≥10 mm !
2
⇒ Remove any paint or coatings from the mounting

points of the filter.
⇒ Use a tooth-lock washer with galvanized or tin-plated
screws.

To assemble and install the line filters, observe the recommendations in
the documents
"EMC in Drive and Control Systems"
- Project Planning Manual -
NFE mains filter

L1 L1 L1'
1 x AC 230 V N N N'
+10% -15% PE PE'
(50-60 Hz) Q10 2)
PE
Q2 Q1 : fuse
Q1 power supply
NFE01.1 LINE Q10: master switch
-230-006 Q2 : fuse
mains filter LOAD control voltage
K1 K1 : mains contactor
N L
NTM = central grounding
1) V+ V- point within
control enclosure
Control voltage Mains connection

connection for DKC X4 Protective conductor X8
1) The use of switch-mode power sections (NTM) requires
the preliminary switching of the NFE 01.1-230-006 mains filter
A03DCC1P.fh5
2) Mounting on mounting panel of DKC is recommended
Fig. 8-4: Single-phase line filter connection with NFE02.1-230-008
NFE mains filter

L1 L1 L1'
L2 L2 L2'
3 x AC L3 L3 L3'
(50-60 Hz) E E'
Q10 3)
PE
2)
Q2 Q1 : fuse
Q1 power supply
NFE01.1 LINE
Q10: master switch
-230-006
Q2 : fuse
mains filter LOAD
K1 control voltage
K1 : mains contactor
NTM N L central
= grounding
1) V+ V- point
Control voltage Mains connection

connection for DKC X4 Protective conductor X8
1) The use switch-mode power sections (NTM) requires the
preliminary switching of the NFE 01.1-230-006 mains filter
2) AC 230 V connecting voltage (+10% -15%) (50 to 60 Hz) A04DCC1P.fh5
3) Mounting on mounting panel of DKC is recommended
Fig. 8-5: Three-phase line filter connection with NFD01.1 or NFD02.1
8.4 Line filters for DC24V NTM power supplies

When using the NTM power supply, use the NFE01.1-250-006 line filter
for interference suppression.
44
15
43,2
9
12,4
,1
ø5
32,2
5
R
11,2
21 0,4
54
19 MB0206.fh5
Fig. 8-6: Dimension drawing: Line filter NFE01.1-250-006
Mains side Machine side
NFE01.1-250-006
L1 P P'
N N N'
PE E
AP0228.fh5
Fig. 8-7: Contact assignment of the line filter NFE01.1-250-006
The line filter is connected via 6.3-1 tab receptacles in accordance with
DIN 462 545.
8.5 Type code
Type codes: Example: NFE 01.1 - 230 - 008
Mains filter
single phase NFE
three phase NFD
Series 01
Version 1
Nominal voltage in V (phase to phase)

230 230
Rated current in A 008 TL0206.fh5
Fig. 8-8: Type code
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers DST / DLT transformers 9-1
9 DST / DLT transformers
9.1 Selection
Transformers are only needed if the line voltage exceeds the permitted
rated voltage of the DKC.
Grounded power supply lines For grounded power supply lines, the line voltage is matched to the rated
voltage of the unit using autotransformers:
• for DKC**.*-040-7-FW/DKC11.1-040-7-FW with autotransformers suit-
able for a specific output voltage range.
• for DKC**.*-030-3-F with autotransformers designed for a specific
output voltage.
Ungrounded power supply lines To match the voltage for grounded power supply lines, always connect
isolating transformers to prevent excess voltages between the outer con-
ductor and ground.
• for the DKC**.*-040-7-FW this documentation does not offer a range
of products for selecting suitable isolating transformers (Unterlage bei
Bedarf anfordern).
• for the DKC**.*-030-3-FW the isolating transformer can be selected
according to Fig. 9-4.
9.2 Autotransformers for DKC**.*-040-7-FW

Select an autotransformer according to the line voltage and the power re-
quirements of the system.
Proceed with the selection as follows:

⇒ Determine the rating group and read the gearing ratio "i" using the re-
quired rated line voltage range from the diagram in Fig. 9-1.
⇒ Calculate the actual transformer output voltage using the rated line
voltage and the gearing ratio "i".
⇒ Check drive data. The output voltage of the transformer affects the
drive data. See documentation "ECODRIVE Servodrives DKC with
MKD"- Selection lists.
⇒ Select a three-phase autotransformer via the required connected load.
9-2 DST / DLT transformers ECODRIVE DKC01.1/DKC11.1 Drive Controllers
460
i = 0.52 i = 1.08 i = 1.26 i = 1.50
Output voltage in V of the transformer
380
AC(200...240)V AC(480...500)V
DST**/*/240-460 DST**/*/500-460
AC(480...580)V
DST**/*/580-460
AC(570...690)V
DST**/*/690-460
0
200 220 240 480 500 520 540 560 580 600 620 640 660 680 700
DG0203.fh5
Input voltage in V of the transformer
Fig. 9-1: Classification of three-phase autotransformers into rating groups
DST autotransformer with secondary or output voltage AC (380 to 460) V
Standing version for mounting with base: DST..,../S

A
B
HÆ
E
F G
C
Rating plate (example) Block diagram

GmbH D 97816 Lohr a. M. U2 V2 W2 a
Type DST 20/S/580 - 480 Bj. 1993 1)
Prim. 480 580 V U1 V1 W1
N b
Sec. 380 460 V 30 25 A
1)Temperature switch max. load:
S 20 kVA YNa0 T 40/B f 50/60 Hz DC 24V/1A; AC 230V/1A
Type Conn. Trans- Dimensions in mm Power max.

designation output mission loss conn. dia. Weight
in kg
DST... in KVA ratio A C B F E G H∅ in W in mm 2
Input voltage: AC (200...240) V ±10%
4/S/240-460 4 240 150 260 170 110 120 11 120 10 24.5

7,5/S/240-460 7.5 335 175 365 230 160 145 11 225 10 55
12,5/S/240-460 12.5 0.52 360 190 395 250 170 160 11 310 10 70
25/S/240-460 25 480 195 500 356 ----- 158 13 500 35 135
50/S/240-460 50 580 265 540 400 270 215 18 750 70 195
4/S/500-460 4 180 105 190 125 80 75 7 160 4 8.5

7,5/S/500-460 7.5 205 130 210 145 95 95 7 260 4 13
12,5/S/500-460 12.5 1.08 240 140 260 170 110 110 11 440 10 22
25/S/500-460 25 300 155 325 210 140 125 11 750 16 36
50/S/500-460 50 335 175 365 230 160 145 11 1050 35 53
4/S/580-460 4 240 130 260 170 110 100 11 140 4 18

7,5/S/580-460 7.5 240 140 260 170 110 110 11 260 4 22
12,5/S/580-460 12.5 1.26 300 155 325 210 140 125 11 375 10 37
25/S/580-460 25 360 190 395 250 170 160 11 625 10 72
50/S/580-460 50 420 215 450 280 190 155 14 1000 35 95
4/S/690-460 4 240 140 260 170 110 110 11 140 10 22

7,5/S/690-460 7.5 300 155 325 210 140 125 11 225 10 37
12,5/S/690-460 12.5 1.5 335 175 365 230 160 145 11 375 10 57
25/S/690-460 25 420 205 450 280 190 145 14 500 16 88
50/S/690-460 50 480 222 500 356 ----- 185 13 750 35 178
MB0207.fh5
Fig. 9-2: DST autotransformers for the DKC**.1-40-7-FW to match the line volt-
age
9.3 Autotransformers for DKC**.*-030-3-FW

DST autotransformers with a secondary or output voltage of AC 220...230V
Standing version for foot mounting type: DST.../S Lying version for wall mounting type DST.../L
A A C1
G1
B1
HÆ
E E HÆ
F G
D C F
D
Rating plate (example)

Connection diagram
Type: DST 2,5/S/380/415/440-220 Bj. 1993 440V U4 V4 W4 a
Prim.: 380-400/415/440 V 415V U3 V3 W3
380V 400V U2 V2 W2
Sec.: 220-230V 220V 230V U1 V1 W1 1)

N b
S 2,5 kV A YNa0 T 40/B f 50/60 Hz
1) Max. loading of temperature switch:
DC 24V/1A; AC 230V/1A
Dimensions in mm Power Max. connec.

Type designation in cross sect. Wght.
DST A B B1 C C1 D E F G1 H Æ G dissipation
in W in mm in kg
0,5/ · /380/415/440-220 150 165 170 75 80 125 70 100 154 6 55 30 4 4
0,5/ · /380/460/500-220 150 165 170 90 95 125 70 100 154 6 70 40 4 6
1,0/ · /380/415/440-220 180 190 205 105 100 125 80 125 185 7 75 45 4 8,5
1,0/ · /380/460/500-220 180 190 205 115 100 150 80 125 185 7 85 55 4 10
1,5/ · /380/415/440-220 180 190 205 115 110 150 80 125 185 7 85 55 4 10
1,5/ · /380/460/500-220 205 210 235 120 110 150 95 145 209 7 85 75 4 11,5
2,0/ · /380/415/440-220 205 210 235 120 110 170 95 145 209 7 85 80 4 11,5
2,0/ · /380/460/500-220 240 260 270 120 135 200 110 170 240 11 90 90 4 18
2,5/ · /380/415/440-220 240 260 270 120 135 200 110 170 240 11 90 95 4 18
2,5/ · /380/460/500-220 240 260 270 140 155 200 110 170 240 11 110 110 4 21
3,5/ · /380/415/440-220 240 260 270 140 155 200 110 170 240 11 110 125 10 21
3,5/ · /380/460/500-220 240 260 270 150 165 200 110 170 240 11 120 130 10 24,5
4,0/ · /380/415/440-220 240 260 270 150 165 200 110 170 240 11 120 140 10 24,5
4,0/ · /380/460/500-220 240 260 270 155 170 200 110 170 240 11 125 150 10 26
5,0/ · /380/415/440-220 240 260 270 155 170 200 110 170 240 11 125 160 10 26
5,0/ · /380/460/500-220 300 325 340 140 165 250 140 210 310 11 110 180 10 30,5
7,5/ · /380/415/440-220 300 325 340 155 180 250 140 210 310 11 125 200 10 36
7,5/ · /380/460/500-220 300 325 340 165 195 250 140 210 310 11 135 230 10 42
10/ · /380/415/440-220 300 325 340 180 205 250 140 210 310 11 150 245 10 50
10/ · /380/460/500-220 300 325 340 195 220 250 140 210 310 11 165 250 10 53
12,5/ · /380/415-220 300 325 340 195 220 250 140 210 310 11 165 260 10 53
12,5/ · /440/460-220 335 365 380 195 225 280 160 230 350 11 160 270 10 65
12,5/ · /500/525-220 335 365 380 195 225 280 160 230 350 11 160 285 10 65
15/ · /380/415-220 335 365 380 195 225 280 160 230 350 11 160 290 16 65
15/ · /440/460-220 360 395 400 190 215 300 170 250 370 11 160 305 16 68
15/ · /500/525-220 360 395 400 190 215 300 170 250 370 11 160 310 16 68
18/ · /380/415-220 360 395 400 190 215 300 170 250 370 11 160 330 16 68
18/ · /440/460-220 360 395 400 205 230 300 170 250 370 11 175 350 16 80
18/ · /500/525-220 360 395 400 205 230 300 170 250 370 11 175 375 16 80
20/ · /380/415-220 360 395 400 190 215 300 170 250 370 11 160 380 16 70
20/ · /440/460-220 360 395 400 205 230 300 170 250 370 11 175 395 16 80
20/ · /500/525-220 420 450 460 215 210 350 190 280 420 14 165 430 16 92
· = L, lying version MB0208.fh5
· = S, standing version
Fig. 9-3: Three-phase autotransformers for the DKC01.1-030-3-FW for con-

necting to power supply lines > 230 V
DST autotransformers with a secondary or output voltage of AC 220...230V
Standing version for foot mounting type: DST.../S Lying version for wall mounting type DST.../L
A
A C1
G1
B1
Hø
E
F G Hø
D C E
F
D
Rating plate (example) Connection diagram
Type: DL T 2,5/S/380/415/440-220 Bj. 1993

1U1, 1V1, 1W1 440 V 1U1 2U1
Prim.: 380-400/415/440 V
1U2 a
1U2, 1V2, 1W2 415 V
1U3
1U3, 1V3, 1W3 380 V. V 1V1 2V1
Sec.: 220-230V 2U1, 2V1, 2W1 220 V. V 1V2
1V3 1)
1W1 2W1
1W2 b
S 2,5 kV A Yyn0 T 40/B f 50/60 Hz 1W3 2N1
1) Max. loading of temperature switch:

DC 24V/1A; AC 230V/1A
Type designation Dimensions in mm Power Max. connec. .

in cross sect. Wght.
DLT A B B1 C C1 D E F G G1 Hø dissipation 2 in kg
in W in mm
0,5/ · /380/415/440-220 180 190 205 105 100 150 80 125 75 185 7 65 4 8,5
0,5/ · /380/460/500-220 180 190 205 105 100 150 80 125 75 185 7 70 4 8,5
1,0/ · /380/415/440-220 205 210 235 130 120 170 95 145 95 209 7 120 4 13
1,0/ · /380/460/500-220 205 210 235 130 120 170 95 145 95 209 7 140 4 13
1,5/ · /380/415/440-220 240 260 270 140 155 200 110 170 110 240 11 155 4 21
1,5/ · /380/460/500-220 240 260 270 140 155 200 110 170 110 240 11 165 4 21
2,0/ · /380/415/440-220 240 260 270 150 165 200 110 170 120 240 11 180 4 24,5
2,0/ · /380/460/500-220 240 260 270 150 165 200 110 170 120 240 11 195 4 24,5
2,5/ · /380/415/440-220 300 325 340 140 165 250 140 210 110 310 11 220 4 30,5
2,5/ · /380/460/500-220 300 325 340 140 165 250 140 210 110 310 11 235 4 30,5
4,0/ · /380/415/440-220 300 325 340 165 195 250 140 210 135 310 11 240 10 42
4,0/ · /380/460/500-220 300 325 340 165 195 250 140 210 135 310 11 265 10 42
5,0/ · /380/415/440-220 335 365 380 175 210 280 160 230 145 350 11 300 10 55
5,0/ · /380/460/500-220 335 365 380 175 210 280 160 230 145 350 11 350 10 55
7,5/ · /380/415/440-220 360 395 400 190 215 300 170 250 160 370 11 375 10 70
7,5/ · /380/460/500-220 360 395 400 190 215 300 170 250 160 370 11 395 10 70
10/ · /380/415/440-220 360 395 400 205 230 300 170 250 175 370 11 500 10 85
10/ · /380/460/500-220 360 395 400 205 230 300 170 250 175 370 11 510 10 85
15/ · /380-220 420 450 245 350 190 280 195 16 600 16 122
20/ · /380-220 420 450 275 400 190 280 225 16 800 35 152
· = L, lying version MB0209.fh5
· = S, standing version
Fig. 9-4: Three-phase isolating transformer documentation for the DKC01.1-

030-3-FW for connecting to power supply lines > 230 V (ungrounded
power supply lines)
9.4 Electrical connection of the DKC via transformer
DKC
Power connection on X8:
3 x AC 380...480 V bei DKC 01.1-040-7-FW

3 x AC 380...480 V bei DKC 11.1-040-7-FW
L1
L2
L3
3 x AC 230 V bei DKC 01.1-030-3-FW 1)
X8
Mains filter
1
2
3
PE E' PE Power
3 x AC L1 L1' L1 connection
50...60 Hz L2 L2' L2 for further
L3 L3' L3 DKCs
K1
Q1
NFD
DST
1) Protective conductor connection ≥ 10mm2 (EN 50178) AP0234.fh5
Fig. 9-5: Power connection via a three-phase autotran sformer
DKC01.1-030-3
Power connection on X8:

X8 L1 L2 L3
1 x AC 230 V bei DKC 01.1-030-3-FW 1)
1 2 3
Mains filter
PE PE PE Power
1 x AC L1 L1' L1 connection
50...60 Hz for further
N N' N DKCs
Q1 K1
NFE
1) Protective conductor connection ≥ 10mm2 (EN 50178) AP0235.fh5
Fig. 9-6: Direct power connection via single-phase via autotransformer
9.5 Type code

Example: DST 20,00/S/380,415-220-YYNO
Type code fields:
Product group
Three-phase autotransformer DST
Three-phase isolating autotransformer DLT
Rated power in kVA

20 kVA 20,00
Mounting style
horizontal mounting L
vertical mounting S
Rated output voltage (phase to phase)

AC 380 V; AC 415 V 380,415
Rated output voltage (phase to phase)

AC 230 V 220
Connection symbol
YYNO YYNO TL0201.fh5
Fig. 9-7: Type code for transformers
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Planning the control cabinet 10-1
10 Planning the control cabinet
10.1 Notes on installing the control cabinet

All ECODRIVE drive components -- with the exception of the motors --
are designed to be installed into a control cabinet. When planning the
control cabinet, it is necessary to take the technical data of the drive com-
ponents into account.
Power dissipation
Power dissipation is determined by the current load and the continuous
regenerative power. The actual power dissipation is dependent on the re-
spective cycle load. The servomotor implemented has been laid out for
this load cycle.
On the average, the continuous current at standstill IdN will flow through
the drive controller as a maximum value.
Determining power dissipation ⇒ See the respective document "ECODRIVE Servomotors MKD" - Proj-
ect Planning - for the continuous current at standstill IdN.
⇒ Using the IdN value of the motor selected, find the value in the diagram
in Fig. 10-1 for the current-dependent power dissipation PV, DKC.
⇒ Convert the continuous regenerative power found in Tab. Fig. 3-2 with
the factor 0.8. as bleeder-dependent power dissipation PV, Bleeder in the
DKC.
⇒ Add both dissipation values (PV,DKC and PV,Bleeder). Use the total (PV,ges)
for planning the control cabinet.
200
180
160
Power loss P V in W
140
120
100
80
60
40
20
0
4 8 12 16
Continuous current with motor at standstill IdN in A
DG0201.fh5
Fig. 10-1: Determining the power dissipated in the control cabinet
10-2 Planning the control cabinet ECODRIVE DKC01.1/DKC11.1 Drive Controllers
10.2 Using heat-exchange units in the control cabinets

Improperly installed and operated heat-exchange units are a risk to the
drive components installed in the control cabinet due to the condensation
and condensed water which these may cause!
Risk of condensation Humid air enters the cabinet and, as it cools, condenses onto the installed
drive components.
Risk of condensation If the heat-exchange unit is not properly installed in the control cabinet,
accumulating condensed water can drip into the installed drive compo-
nents or be sprayed into them by the cold air current.
Avoiding condensation Proper use of the heat-exchange units:

• When using heat heat-exchange units, the cabinets must be well
sealed so that moisture cannot form caused by humid outside air en-
tering the cabinets!
• In the event that the control cabinets are operated with open doors
(startup operation, servicing, etc.), ensure that the drive components
are never cooler than the air in the control cabinets after the doors
have been closed. Otherwise, condensation may occur. For this rea-
son, it is important that the heat-exchange unit continues to operate
when the system has been shut down to ensure that temperature
within the control cabinet does not deviate from that of the drive com-
ponents.
• Set the heat-exchange unit to a permanent temperature of 40 °C. Not
lower!
• Heat-exchangers with follow-up temperature must be set so that the
temperature inside the cabinet is never lower than the outside tem-
perature. Set the temperature limit to 40 °C!
Avoiding dripping and sprayed The heat-exchange units must be arranged in such a way that condensed
water water that may accumulate cannot drip into the installed drive compo-
nents. Units on top of the cabinet require a special design!
Make sure that the control cabinet is constructed in such a way that the
blower of the cooling unit cannot spray condensed water which may have
collected, onto the drive components!
Summary • Ensure that no condensed water can drip into the installed drive com-
ponents!
• Make sure that the temperature of the heat-exchange unit has been
properly set!
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Planning the control cabinet 10-3
correct incorrect
Cooling system Cooling system
warm cold warm cold
Air duct
electronic electronic
equipment equipment
Cabinet Cabinet
EB0200.fh5
Fig. 10-2: Arranging the heat-exchange unit on the top of the control cabinet
correct incorrect
Cabinet Cabinet
Air inlet Air inlet
Air Air outlet

duct
Cooling Cooling
system system
electronic electronic
equipment equipment
EB0201.fh5
Fig. 10-3: Arranging the heat-exchange unit at the front of the control cabinet
10-4 Planning the control cabinet ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Power connection 11-1
11 Power connection
11.1 Direct power connection
DKC01.1-040-7-FW It is possible to connect these drives directly to grounded three-phase cur-

DKC11.1-040-7-FW rent lines with AC 380...480 V, +10 %. Only a fuse protector Q1, a mains
contactor K1, and normally a line filter are required in the power input line.
If the line voltage exceeds the permitted input voltage range, then the
voltage must be matched by means of an autotransformer which, in turn,
has also been laid out for a specific voltage range (see Chapter 9-1).
DKC01.1-030-3-FW It is possible to connect these drives directly to grounded three-phase cur-

rent lines with 3 x AC 230 V, +10 %. A single-phase power connection 1 x
AC 230V is possible for small amounts of power.
Only a fuse protector Q1, a line contactor K1, and normally a line filter are
required in the power input line.
If the line voltage deviates from the permitted input voltage, the voltage is
usually matched using an autotransformer or for special line conditions,
using an isolating transformer (see Chapter 9-1).
DKC01.1-030-3
DKC01.1-040-7
DKC11.1-040-7
L1
L2
L3
1) X8
NFD
1
2
3
Mains filter
L1 L1' L1 Power
L2 L2' L2
3 x AC connection
L3 L3' L3
50...60 Hz Q1 K1 for further
E'
DKCs
PE PE
2
1) Protective conductor connection ≥ 10mm
AP0232.fh5
Fig. 11-1: Direct three-phase power connection
DKC01.1-030-3
L1
L2
L3
1) X8
NFE
1
2
Mains filter
L1 L1 L1' L1 Power
1 x AC N N N' N connection
50...60 Hz Q1 K1 for further
PE PE'
DKCs
PE PE
1) Protective conductor connection ≥ 10mm2
AP0233.FH5
Fig. 11-2: Direct single-phase power connection
11-2 Power connection ECODRIVE DKC01.1/DKC11.1 Drive Controllers
11.2 Line contactor/fuse protector

A selection table (see Fig. 11-6) is available to facilitate the selection of a
suitable line contactor and fuse protector device for the power connection.
Calculating the phase current at the power connection

To be able to select a suitable line contactor and suitable power connec-
tion fuse protector, the phase current IN at the power connection must
first be calculated.
The apparent power S is used to determine the phase current IN at the
power connection.
Locate the apparent power in the selection table of the drive components,
or calculate it according to formula Fig. 11-4. For several drive controllers,
add the individual apparent power values.
M EFF ⋅ nMITTEL ⋅ 2π
PDC = ⋅k
60
PDC: DC bus power in W
MEFF: Effective torque in Nm
nMITTEL: Average speed in min-1
k: Factor for motor and controller efficiency = 1.25
Fig. 11-3: Calculating the DC bus power
S AN = PDC ⋅ F
F: Factor for the connected load

F: 2.6 for PDC = 500 W
F: 1.95 for PDC = 2000 W
Fig. 11-4: Calculating the power connection ou tput
S AN
Single-phase connection: IN =
UN
S AN
Three-phase connection: IN =
UN ⋅ 3
IN: Phase current at the power connection in A

SAN: Power connection output in VA
UN: Voltage between the phases of the power supply lines in V
Fig. 11-5: Calculating the phase current at the power connection
Selecting fuse protector Q1 and line contactor K1
Fuse protector Q1 The fuse protector must be rated 1.5 times higher than the actual current
at the power connection IN.
Fuse protection can be implemented using:
• an automatic circuit breaker (power circuit breaker) or
• a power circuit breaker or
• safety fuses.
Line contactor K1 Select the line contactor according to the phase current at the power con-
nection and the rated line voltage.
The rated current of the line contactor must be 1.5 times higher than the
actual phase current at the power connection.
For a rated line voltage of 3 x 400 V, 50 Hz, , the line contactors listed in
the selection table are recommended depending on the phase current IN.
Selection table The types specified in the selection table are from the Siemens company
and serve as examples. Similar products from other manufacturers can
also be used.
Recommended fuse protection Recommended line

contactor
Phase Line Automatic Power circuit breaker Safety fuse (for UN = 3 x 400 V, 50
current cross circuit (class gl) Hz)
section breaker
(tripping char-
(1) acteristic C)
IN Cur- N Siemens Setting N Cur- N Siemens Nominal N
2
in A mm rent (3) type value in (3) rent (3) type operating (3)
in A A in A current
up to 1,0 10 5 3VU1300 10 12 10 4 3TF40 12 7

8.7 - .ML00
up to 1,5 16 7 3VU1300 16 19 16 6 3TF41 16 10
11 - .MM00
up to 2,5 20 9 3VU1300 20 24 20 9 3TF42 22 13
15 - .MP00
up to 4,0 32 15 3VU1300 25 30 32 14 3TF43 32 19
21 - .MP00
(1) Values apply to PVC insulated multi-wire cables in protective pipes and installation ducts with an ambient te m-
perature of 45 °C (compliant to EN 60204-1/1992)
(2) The current was fixed based on operating mode AC 3 for a line voltage of AC 400 V, 50 Hz.
(3) N = maximum number of connectable drives taking the starting current into consideration. If more drives are
connected than indicated, a fuse protector or line contactor with a higher current rating must be selected.
Fig. 11-6: Selection table for fuse protector Q1 and line contactor K1
11.3 Control circuit to the power connection

The control circuit recommended by INDRAMAT indicates the function
principle.
The choice of the control and its efficiency depends on the range of func-
tions and the efficiency of the entire plant or machine. Therefore, it is the
manufacturer’s responsibility to make this choice.
Stand-by signal contact The stand-by message is output over a relay contact (make contact). If
the stand-by contact closes, the drive is then ready for input power. It is
thus used as a condition for switching in the line contactor (see Fig. 11-7).
Note: The contactor coil can cause excess voltages when switched
off. The excess voltage can lead to premature failure of the
stand-by contact. To attenuate the excess voltage, use an
overvoltage limiter with diode combination.
The use of varistors as a suppressor circuit is not permitted. Varistors de-

cay and increase their blocking-state currents This can result in prema-
ture failure if the connected components and devices.
Switching states The stand-by contact opens when:

• there is no control voltage for the DKC,
• if there are errors in the drive.
ext. control voltage +DC 24 V
Safety limit switch

drive enable
control
Emergency off
K1
Control error
messagef
Power off
3)
Power on K1 X4/2
drive enable at DKC
X4/5
Bb 2)
X4/6
1)
4)
Power protection K1
1)
Integrating the Bb-Kontakte of additional DKCs and BZM in series connection
2)
Switching capacity of Bb-Contacts DC 24V/1A
3)
Drive enable for additional DKCs and BZM in series connection
4)
Use overvoltage limiter with diode combinations
AP0237.fh5
Fig. 11-7: Principal control switch to the DKC
11.4 Protection against indirect contact

As a result of the high capacitive leakage currents via the cable insulation,
it is not possible to install a GFCB device in the power input line
(compliant to DIN VDE 0160, section 6.5).
Thus, protection against indirect contact must be achieved by other
means.
The drive system components have a protective grounded housing. This
makes protection against indirect contact possible by grounding.
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Preparing for Startup 12-1
12 Preparing for Startup

Required equipment
The following equipment is necessary when starting operation of an
ECODRIVE drive system:
• measuring devices
• a personal computer (PC)
• connecting cables (PC-DKC)
• setpoint generator
Measuring devices The following measuring devices are required so that torque, current and
speed can be measured as analog signals at the analog outputs:
• a multimeter for measuring voltage (suffices for series startups) and
• an oscilloscope or recorder (only needed for recording the signal se-
quences during startup operation for prototypes).
Personal computer (PC) The PC is needed for programming, parameterization and diagnostics
during startup operation and service procedures.
Hardware requirements:
• IBM compatibility
• 80386-SX microprocessor (80486 recommended)
• at least 4 MB RAM memory (8 MB recommended)
• harddisk with at least 2.5 MB of free storage space
• 3.5" floppy disk drive with a capacity of 1.44 MB
• one free serial RS-232 interface in the PC (COM 1 or COM 2)
• an EGA monitor or monitor with higher resolution
• a mouse or compatible pointing device
Software requirements:
• The operating system DOS 5.0 or higher
• Windows 3.1 or higher
• DriveTop startup program (floppy disk is included with ECODRIVE)
Connecting cables (PC-DKC) To connect a PC with a 9-pin D-subminiature connector, use cable type
IKS101.
To connect a PC with a 25-pin D-subminiature connector, use cable type
IKS102.
Pin assignment of the cable Fig. 4-19.
12-2 Preparing for Startup ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Setpoint generator To position the drive, a setpoint value must be input via the proper inter-
face (positioning, analog or stepper interface).
For test purposes a speed setpoint must be input via the analog inter-
face using a setpoint generator.
To do so, the EOCDRIVE must be switched to the main operating mode
"Speed control with an analog setpoint value!" when operating via the po-
sitioning or stepper interface.
The following figure illustrates a circuit proposal for a setpoint generator.
command value encoder DKC
directional switch
command value X3
+15 V 1 E1
analog
13k
command
10k
V DC (-10...+10)V value
-15 V 2 E2
input
3 IRED1
4 IRED2
X4
1 24V
drive enable 2 RF
drive stop/start 3 AH/Start
4 0VM
AP0242.fh5
Fig. 12-1: Circuit proposal setpoint generator for connecting an analog interface
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Condition of the drive components on delivery 13-1
13 Condition of the drive components on delivery

Packaging
Packaging units The packaging differs depending on the order.
Each drive component is packaged individually, or several drive compo-
nents are placed together in a single package.
Accessories are fastened to the unit.
Packaging materials INDRAMAT will take packaging materials back free of charge. The cus-
tomer is liable for return transport costs.
Packaging labels The bar-code label on the packaging identifies the components inside and
the order number.
Type of firmware
Type of machine
Consigment
number
Customer
name
Part number
No. of items
Customer
Order no.
Machine serial no.

BP0200.fh5
Fig. 13-1: Structure of the bar-code label on the packa ging
Accompanying documents
An envelope containing a delivery notice in duplicate is attached to one of
delivered packages. These are the only shipping documents provided
unless special arrangements were made when the order was placed.
Either the delivery notice or the freight papers will list the total number of
packages or transport containers included in the shipment.
Identification of the components

Each drive component is identified by a type designation.
There is a rating plate on all pieces of equipment, including the motor.
A label (cable tag) is wrapped around the ready-made cable. The type
designation and the cable length is indicated on the tag. (The actual cable
designation -- without connector-- can be found imprinted on the cable
sheath).
The accessories packed in bags are identified either by a printed label on
the bags or by an additional enclosed slip.
13-2 Condition of the drive components on delivery ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Index 14-1
R
14 Index
Ready signal contact 11-4
Regenerative energy 5-1
Risk of condensation 10-2
A
Rotary energy 6-1
Accompanying documents 13-1
RS-232 interface 4-15
Actual position value, incremental 4-28
RS-485 interface 4-16
Actual value position, absolute 4-30
ANALOG interface 4-12, 4-26
Analog setpoint value 4-26 S
Ansteuerung einkanalig 4-25 serial bus 4-16
Setpoint generator 12-2
Single-phase line filter connection 8-4
C
Status reports 4-21
Continuous regenerative power
Stepper interface 4-23
5-1, 5-2, 5-3, 5-4
stepping interface 4-14
Control switch 11-4
Storable energy 6-1
Supply terminals 4-9
D
DC bus connection 4-31 T
DC-bus capacity 6-1
Three-phase line filter connection 8-4
Diagnostics outputs 4-27
Tipp-Betrieb 4-20
Differential signals 4-24
Torque reduction 4-27
Dimensional data and installation di-
mensions 6-3 Transformers 9-1
Travel range limit 4-20
F
U
Fuse protector Q1 11-2, 11-3
Fu se protector Q2 7-1 Ungrounded power supply lines 9-1
G
Grounded power supply lines 9-1
H
Homing 4-19
L
Line contactor 11-3
M
Measuring devices 12-1
P
Packaging 13-1
Packaging labels 13-1
Peak regenerative power 5-1
Positioning signals 4-22
POSITIONING-interface 4-11
Power connection 11-1
Power dissipation 10-1
14-2 Index ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Directory of customer service locations
Directory of customer service locations

Germany
Sales Region Central Sales Region East Sales Region West Sales Region North
INDRAMAT GmbH INDRAMAT GmbH INDRAMAT GmbH INDRAMAT GmbH

D-97816 Lohr am Main D-09120 Chemnitz D-40849 Ratingen D-22085 Hamburg
Bgm.-Dr.-Nebel-Str. 2 Beckerstraße 31 Hansastraße 25 Fährhausstraße 11
Telephone: 09352/40-0 Telephone: 0371/3555-0 Telephone: 02102/4318-0 Telephone: 040/227126-16
Telefax: 09352/40-4885 Telefax: 0371/3555-230 Telefax: 02102/41315 Telefax: 040/227126-15
Sales Region South Sales Region Southwest INDRAMAT Service Hotline
INDRAMAT GmbH INDRAMAT GmbH INDRAMAT GmbH

D-80339 München D-71229 Leonberg Telephone: D-0172/660 040 6
Ridlerstraße 75 Böblinger Straße 25
-oder-
Telephone: 089/540138-30 Telephone: 07152/972-6
Telephone: D-0171/333 882 6
Telefax: 089/540138-10 Telefax: 07152/972-727
Customer service locations in Germany
Europe
Austria Austria Belgium Denmark
G.L.Rexroth Ges.m.b.H. G.L.Rexroth Ges.m.b.H. Mannesmann Rexroth N.V.-S.A. BEC Elektronik AS

Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT DK-8900 Randers
A-1140 Wien A-4061 Pasching B-1740 Ternat Zinkvej 6
Hägelingasse 3 Randlstraße 14 Industrielaan 8
Telephone: 086/447866
Telephone: 1/9852540-400 Telephone: 07229/64401-36 Telephone: 02/5823180 Telefax: 086/447160
Telefax:1/9852540-93 Telefax: 07229/64401-80 Telefax: 02/5824310
England Finnland France France
Mannesmann Rexroth Ltd. Rexroth Mecman OY Rexroth - Sigma S.A. Rexroth - Sigma S.A.
INDRAMAT Division SF-01720 Vantaa Division INDRAMAT Division INDRAMAT
Cirencester, Glos GL7 1YG Riihimiehentie 3 F-92632 Gennevilliers Cedex F-69634 Venissieux - Cx
4 Esland Place, Love Lane Parc des Barbanniers 4, 91, Bd 1 Joliot Curie
Telephone: 0/848511
Place du Village
Telephone: 01285/658671 Telefax: 0/846387 Telephone: 78785256
Telefax: 01285/654991 Telephone: 1/41475430 Telefax: 78785231
Telefax: 1/47946941
France Italy Italy Netherlands
Rexroth - Sigma S.A. Rexroth S.p.A. Rexroth S.p.A. Divisione Hydraudyne Hydrauliek B.V.
Division INDRAMAT Divisione INDRAMAT INDRAMAT Kruisbroeksestraat 1a
F-31100 Toulouse I-20063 Cernusco S/N.MI Via Borgomanero, 11 P.O. Box 32
270, Avenue de lardenne Via G. Di Vittoria, 1 I-10145 Torino NL-5280 AA Boxtel
Telephone: 61499519 Telephone: 02/92365-270 Telephone: 011/7712230 Telephone: 04116/51951
Telefax: 61310041 Telefax: 02/92108069 Telefax: 011/7710190 Telefax: 04116/51483
Spain Spain Sweden Switzerland
Rexroth S.A. Goimendi S.A. AB Rexroth Mecman Rexroth SA

Centro Industrial Santiago División Indramat INDRAMAT Division Département INDRAMAT
Obradors s/n Jolastokieta (Herrera) Varuvägen 7 Chemin de l`Ecole 6
E-08130 Santa Perpetua de Apartado 11 37 S-125 81 Stockholm CH-1036 Sullens
Mogoda (Barcelona) San Sebastion, 20017
Telephone: 08/727 92 00 Telephone: 021/731 43 77
Telephone: 03/718 68 51 Telephone: 043/40 01 63 Telefax: 08/64 73 277 Telefax: 021/731 46 78
Telex: 591 81 Telex: 361 72
Telefax: 03/718 98 62 Telefax: 043/39 93 95
Switzerland Russia
Rexroth AG Tschudnenko E.B.

Geeschäftsbereich INDRAMAT Arsenia 22
Gewerbestraße 3 153000 Ivanovo
CH-8500 Frauenfeld Rußland
Telefax: 052/720 21 11
Other European customer service locations
Directory of customer service locations ECODRIVE DKC01.1/DKC11.1 Drive Controllers
Other international locations

Argentina Argentina Australia Brazil
Mannesmann Rexroth S.A.I.C. Nakase Australian Industrial Machenery Mannesmann Rexroth Automação
Division INDRAMAT Asesoramiento Tecnico Services Pty. Ltd. Ltda.
Acassusso 48 41/7 Diaz Velez 2929 Unit 3/45 Horne ST Divisão INDRAMAT
1605 Munro (Buenos Aires) 1636 Olivos Campbellfield VIC 2061 Rua Georg Rexroth, 609
Argentina (Provincia de Buenos Aires) Australia Vila Padre Anchieta
Argentina BR-09.951-250 Diadema-SP
Argentina Caixa Postal 377
01/756 02 40 Telefax: 03/93 59 02886
BR-09.901-970 Diadema-SP
Telex: 262 66 rexro ar Telephone 01/790 52 30
Telefax: 01/756 01 36 Telephone: 011/745 90 65
011/745 90 70
Telefax: 011/745 90 50
Canada China China China
Basic Technologies Corporation Rexroth (China) Ldt. Rexroth (China) Ldt. Rexroth (China) Ldt.
Burlington Division Shanghai Office Shanghai Parts & Service Centre 1430 China World Trade Centre
3426 Mainway Drive Room 206 199 Wu Cao Road, Hua Cao 1, Jianguomenwai Avenue
Burlington, Ontario Shanghai Intern. Trade Centre Minhang District Beijing 100004
Canada L7M 1A8 2200 Yanan Xi Lu Shanghai 201 103 P.R. China
Shanghai 200335 P.R. China
Telephone: 905/335-55 11 Telephone: 010/50 50 380
P.R. China
Telefax: 905/335-41 84 Telephone: 021/622 00 058 Telefax: 010/50 50 379
Telephone: 021/627 55 333 Telefax: 021/622 00 068
Telefax: 021/627 55 666
China Honkong India Japan
Rexroth (China) Ldt. Rexroth (China) Ldt. Mannesmann Rexroth (India) Ltd. Rexroth Co., Ltd.
A-5F., 123 Lian Shan Street 19 Cheung Shun Street INDRAMAT Division INDRAMAT Division
Sha He Kou District 1st Floor, Cheung Sha Wan, Plot. 96, Phase III I.R. Building
Dalian 116 023 Kowloon, Honkong Peenya Industrial Area Nakamachidai 4-26-44
P.R. China Bangalore - 560058 Tsuzuki-ku, Yokohama 226
Telephone: 741 13 51/-54 und
Japan
Telephone: 0411/46 78 930 741 14 30 Telephone: 80/839 21 01
Telefax: 0411/46 78 932 Telex: 3346 17 GL REX HX 80/839 73 74 Telephone: 045/942-72 10
Telefax: 786 40 19 Telex: 845 5028 RexB Telefax: 045/942-03 41
786 07 33 Telefax: 80/839 43 45
Korea Korea Mexico
Rexroth-Seki Co Ltd. Seo Chang Corporation Ltd. Motorización y

1500-12 Da-Dae-Dong Room 903, Jeail Building Diseño de Controles, S.A. de C.V.
Saha-Gu, Pusan, 604-050 44-35 Yoido-Dong Av. Dr. Gustavo Baz No. 288
Youngdeungpo-Ku Col. Parque Industrial la Ioma
Telephone: 051/264 90 01
Seoul, Korea Apartado Postal No. 318
Telefax: 051/264 90 10
54060 Tlalnepantla
Telephone: 02/780-82 07 ~9
Estado de Mexico
Telefax: 02/784-54 08
Telephone: 5/397 86 44
Telefax: 5/398 98 88
USA USA
Rexroth Corporation Rexroth Corporation

INDRAMAT Division INDRAMAT Division
5150 Prairie Stone Parkway 2110 Austin Avenue
Hoffman Estates, Illinois 60192 Rochester Hills, Michigan 48309
Telephone: 847/645-36 00 Telephone: 810/853-82 90
Telefax: 857/645-62 01 Telefax: 810/853-82 90
Other international customer service locations
ECODRIVE DKC01.1/DKC11.1 Drive Controllers Directory of customer service locations
Notes
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engineering

Project Planning Manual

Title ECODRIVE DKC01.1/DKC11.1 Drive Controllers

Type of document Project Planning

Document code DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

Internal file reference • 209-0069-4390-03

Editing sequence Document identification of Date Remark

Copyright  INDRAMAT GmbH, 1996

Publisher INDRAMAT GmbH • Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

What is this It supplies information on:

Supplementary documentation "ECODRIVE DKC Servo Drives with MKD"

"MKD Digital AC Motors"

"ECODRIVE DKC01.1/DKC11.1 Drive Controllers"

"EMC in Drive and Control Systems"

2 Safety instructions for electrical drives 2-1

3 Selecting the components 3-1

4 ECODRIVE DKC drive controllers 4-1

5 BZM auxiliary bleeder module 5-1

6 CZM Auxiliary Capacitance Module 6-1

7 DC24V NTM power supplies 7-1

8 NFD / NFE line filter 8-1

9 DST / DLT transformers 9-1

10 Planning the control cabinet 10-1

11 Power connection 11-1

12 Preparing for Startup 12-1

13 Condition of the drive components on delivery 13-1

1 Introduction to the system

1.1 Application features

1.2 Overview of the functions

The drive controller DKC11.1 represents a particularly cost-effective solu-

Servodrive with integrated position control

SPS-Control DKC01.1Drive controller AC-servo motor

I/O _ card Drive processor

Fig. 1-1: Servodrive with integrated position control

• Up to 32 positioning blocks can be stored in the drive controller and

Servodrive with analog speed interface and integrated actual

Control unit DKC01.1 or DKC11.1 drive AC servo motor

• The analog speed command value can be set to any value.

Servodrive with stepper interface

Control unit DKC01.1 drive controller AC servo motor

Step pulse forwards Stepper Fine interpolation M

Fig. 1-3: Servodrive with stepper interface

Servodrive with electronic gearbox function

Servodrive DKC01.1 AC-Servomotor

Lead axis Step motor electronic gearbox M

Fig. 1-4: Servodrive with electronic gearbox function

2 Safety instructions for electrical drives

Improper use of this equipment and non-compliance

• Technical specifications as well as the connection and installation re-

2.2 Protection against contact with electrical parts

Coming into contact with components carrying voltages greater than 50

High discharge current!

2.3 Protection against shocks caused by safety extra-low

High electrical voltages due to incorrect connec-

2.4 Protection against dangerous movements

2.5 Protection against magnetic and electromagnetic fields

Health hazard for persons with pacemakers, metal

2.6 Protection during handling and assembly

Risk of injury due to improper handling!