Vitro - TFT - 22 Manual de Service
Vitro - TFT - 22 Manual de Service
Vitro - TFT - 22 Manual de Service
Service Manual
VITRO
Tabletop Vital Signs Monitor
with Pulse Oximeter and NIBP
NIBP
SpO2
08100302TL
medlab
Version: 2.2
If you have any questions about this product, please ask your
supplier or contact us directly:
Medlab GmbH
support@medlab.eu
www.medlab.eu
Content
Introduction
About this Manual 4
Proprietary Notice 4
Limited Warranty 4
Service Support 5
Warnings, Cautions and Notes 5
Operator’s Maintenance
Batteries 12
Reusable Probes 12
Cleaning the Oximeter 13
Long Term Storage 13
Introduction
Proprietary Notice
Information contained in this manual is copyrighted by Medlab
GmbH and may not be duplicated in full or part by any person
without prior written approval by Medlab. Its purpose is to provide
the user with adequate detailed documentation to efficiently install,
operate, maintain and order spare parts for the device supplied.
Every effort has been made to keep the information contained in this
document current and accurate as of the date of publication or revi-
sion. However, no guarantee is given or implied that the document is
free of error or that it is accurate regarding any specification.
Limited Warranty
Medlab warrants each new device and reusable sensor to be free
from defects in workmanship and materials under normal use and
service for a period of two years from the date of shipment. Medlab’s
sole obligation under this warranty will be to repair or replace, at its
option, products that prove to be defective during the warranty peri-
od. The foregoing shall be the sole warranty remedy. Except as set
forth herein, the seller makes no warranties, either expressed or im-
plied, including the implied warranties of merchantability and fitness
for a particular purpose. No warranty is provided if the products are
modified without the express written consent of Medlab, and sellers
shall not be liable in any event for incidental or consequential dama-
ge. This warranty is not assignable.
Important Information
Service Support
Repairs of Medlab’s devices under warranty must be made at
authorized repair centers. If the device needs repair, contact
Medlab’s service department to request a customer service report
number. When calling, have the device‘s model and serial number
ready and give a description of the problem you are facing with
the unit. If you need to ship the device, pack the instrument and
accessories carefully to prevent shipping damage. All accessories
should accompany the device.
ment. MRI equipment may cause induced current to the SpO2 sen-
sor which can endanger the patient. The presence of strong electro-
magnetic fields, as generated by CT scanners, can cause inaccurate
SpO2 and pulse readings.
WARNING: Use of this equipment adjacent to or stacked with other
equipment should be avoided because it could result in improper
operation. If such use is necessary, this equipment and the other
equipment should be observed to verify that they are operating
normally.
WARNING: The measured values shall be properly associated to
clinical symptoms and signs by a physician. The unit serves as a
diagnosis support only.
WARNING: Prolonged use depending on the patient’s condition may
require changing the sensor site periodically. Change sensor site
and check skin integrity, circulation, and correct alignment at least
every 4 hours.
WARNING: Tape applied too tightly or prolonged use may cause
inaccurate readings, discomfort, skin deterioration or blisters.
WARNING: When connecting this device to any instrument, verify
proper operation before clinical use. Improper operation may lead
to errors which can endanger patients’ health. Refer to the other
device’s user manual for instructions. Accessory equipment con-
nected to the data interface must be certified to IEC 60950 for data
processing equipment or IEC 60601-1 for electromedical equipment.
All combinations of equipment must be in compliance with IEC
60601-1 (electromedical systems) requirements. Anyone connecting
additional equipment to signal input or signal output ports configures
a medical system, and therefore is responsible that the system com-
plies with the requirements of the system standard IEC 60601-1.
WARNING: Incorrectly applied probes may give inaccurate rea-
dings. Always refer to the operating instructions supplied with the
sensor and follow application instructions carefully.
WARNING: Using a damaged sensor and/or sensor cable may
cause inaccurate readings. Inspect each sensor and/or sensor cable
carefully before use. If a sensor or sensor cable appears damaged,
Operators Maintenance
Batteries
The device contains a rechargeable battery that is automatically recharged if the
instrument is operated from the mains. A yellow LED on the lower front panel shows
this recharging is currently taking place. An empty battery is recharged fully in about
20 hours. Operating time with a fully charged battery is about 5 to 6 hours. The
battery technical data is: 6 NiMH cells, 1.7 Ah capacity, molded in a battery pack. To
prevent battery drain during travel or transport, the instrument has an auto power off
feature: if no user operation and no patient signal is detected in the first two minutes
after the unit had been turned on, it automatically shuts off. The batteries will never
be discharged to deeply, since there is an electronic switch that turns off the instru-
ment if the cell voltage of one NiMH cell falls below 1 Volt. If the battery operating
time is shorter than 3 hours even after at least 20 hours of charging, the battery
pack should be replaced.
Reusable Probes
Do not autoclave, ethylene oxide sterilize, or immerse the Spo2 probes in liquid.
Cleaning or Disinfecting the Sensor
• Before cleaning or disinfecting the sensor, disconnect it from the monitor.
• Clean or disinfect the sensor before attaching it to a new patient.
• Clean the sensor and patient contact surfaces with a soft cloth moistened in
water or a mild soap solution. We recommend using Klenzyme (1) as a
detergent.
• To disinfect the sensor, wipe the sensor and patient contact surfaces with 70 %
isopropyl alcohol. For high level disinfection, we recommend using
CIDEX OPA (2). Follow the manufacturer’s instructions for use.
Preparation
• Prepare cleaning agent per manufacturer‘s instructions. Prepare disinfectant in
the form of a soaked cloth and / or spray bottle.
1. Cleaning
• Thoroughly apply pH-neutral cleaning solution to the surfaces of the cuff, bladder,
connectors and hoses using a cloth / brush.
• Use a cloth / brush to remove visible soil. In case of dried residues keep a
exposure time of approximately one minute.
• Rinse / wipe with water.
• Damp dry with a clean cloth and inspect.
2. Disinfection
• Thoroughly apply disinfectant solution onto the surfaces of the cuff, bladder,
connectors and hoses using a cloth / spray bottle
• Adhere to the exposure time according to the manufacturer‘s instructions.
3. After cleaning or cleaning / disinfection
• Allow to air dry.
• Reinstall bladder into cuff sleeve.
• Inspect cuff for deterioration, adequate closure integrity, and inflate to assess for
leaks. Do not use if any abnormalities are found.
The instrument does not Battery discharged Connect the instrument to the mains and
turn on while operating make sure the on/off switch at the back
without mains of the device is in the „on“ position and
supply the charging indicator on the left side of
the front panel is lit
Yellow charge indica- Fuse blown Replace fuse with the type indicated on
tor is not lit although the backplate
on/off switch is in the „on“
position Mains plug de- Use other mains cable or other wall plug
fective
The instrument turns off Battery discharged Connect the instrument to the mains and
unexpectedly while operating make sure the on/off switch at the back
without mains of the device is in „on“ position and the
supply charging indicator on the left side of the
front panel is lit
SpO2 value and pulse Probe incorrectly Reposition the probe. Consult probe
rate erratic, intermittent or positioned user manual
incorrect Poor patient per- Reposition the probe. Consult probe
fusion user manual
The instrument cannot be Switch blocked in Set the lock symbol in the setup menu
turned off setup menu to show an open lock. Then press O/1
button on front panel again
Bottom PCB
PowerSupplies
The device can be powered by mains or by the built-in rechargeable battery.
The supply voltages are generated by Low-Drop Voltage regulators from a linear
transformer circuit or the battery via diodes D9 / D10.
There are three supply voltages: VCC (5V) is the general supply voltage, VCC2
(5V) is the supply voltage for the LCD backlight and VCC NIBP (6-15V) is an
additional voltage. VCC, VCC2 and VCC NIBP may be controlled easily at the
testpoints TP1..TP5. Additionally, an auxiliary voltage V12 (12V max.) is genera-
ted through the zener diode D4. This voltage is generated from voltage V+ which
may vary from 5.5V (battery operation, battery nearly discharged) to 15V (mains
operation, device switched off).
Also there is an isolated 5V supply generated for the SpO2 module using IC1,
TR1 and a full-wave rectifier plus the LDO VR1. This isolated voltage can be
measured at the testpoints TP6 / TP7.
D7, R29, C32, R30, T5 and R26 form a circuit that provides a logic ‘0’ to the main
CPU whenever mains power is present.
To maintain realtime clock settings even when the device is turned off, a voltage
VMEM is generated by D12 / R21 / D5. A backup-capacitor (C29 / 0,1F) enables
the technician to replace the battery without losing any data.
On/Off Control
The device turns on or off when the user presses the touchkey which is connec-
ted to the Quantum QT110 integrated circuit. IC5 on the bottom PCB acts as a
monoflop to generate a debounced toggle pulse for the Flip-Flop IC4. The output
of IC4 turns on/off the MOSFET T1A and thus switches on/off the supply volta-
ges. Via D6 and the circuitry around T4, the main CPU can switch off the device
independently, which takes place if there is no signal and no user action has been
detected within the first two minutes after power-up of the device.
Battery charging and protection circuitry
The battery is charged with a constant current of approx. 125mA. This assures
that overcharging the battery is not possible. The current is regulated by VR5 and
R32. To avoid deep discharge, the battery is disconnected if the voltage of the
battery falls below 6,1V. The voltage monitoring is done by comparator IC3 which
controls the MOSFET T1B.
Audio Amplifier
The amplification of the alarm / pulse tone signals is very straightforward: the signal
from the main CPU arrives at SV14, Pin 4 with TTL level and is attenuated by R1
and R3, the volume is regulated by R2 / P1 / R7 which deliver a DC-Volume to the
Amplifier-IC IC2. The signal ALTONE which is generated by the main CPU during
alarm-Level 3 overrides the volume adjust to ensure maximum volume.
Miscellaneous / Connectors
The IR-Interface for data output consists of the transistor T6 and the IR-diode LED2.
The signal TXD-0 is generated by the main CPU. SV19 is the connector to the back
IR-LED connector (where the IR adaptor cable is connected to). The back IR-LED
connector includes the second IR-LED which is connected between Pin 1 and 2, so
this second IR-LED is in series to LED2. The data signal TXD-0 is also connected to
connector SV15, which the extension devices (analogue interface, relay-extension)
are connected to.
The NIBP-module is connected to the Bottom PCB via SV17 (VCC, GND and serial
communication), the SpO2-module via SV12 (isolated 5V supply and isolated serial
communication) and SV13 (probe).
The connection between Bottom PCB and CPU/Display module is done by the
connectors SV16 and SV14.
CPU/Display module
This module consists of the Front PCB and the LCD module (fixed to the front
panel), which is a module including the LCD with LED backlight and the display
driver board. The Front PCB and the display module are connected with two
connectors, JP4 and JP5 and can be separated easily. The functions of the
Front PCB are discussed below:
Front PCB
Please see page 28 for a graphic of the front PCB.
The dominating part on the front PCB is the controller, LPC2478. It contains:
- The flash memory
- The RAM for operation
- The serial interfaces
- The realtime clock
- The LCD controller
The external RAM close to the controller is used as a display memory only.
On the other side, four 64 KByte EEproms store the patient trend data. They are
controlled by the main microcontroller.
The two integrated circuits on the left and right edge of the PCB are responsible
for the touch softkeys and the power on-off key.
On the backside of the PCB, there are three LEDs that form the red alarm light.
SpO2-module
The SpO2-module contains no serviceable parts. To check the function of the mo-
dule, replace it with another one (if available) or use the OEM-kit to check the func-
tion. The OEM-kit has to be powered by a regulated 5V DC supply and the module
can then be connected to a PC running the OEM test software. If the module does
not work correctly or if the current consumption exceeds 25mA at 5V, it is defective
and has to be replaced.
NIBP-module
The NIBP-module contains no serviceable parts. To check the function of the modu-
le, replace it with another (if available) or use the OEM-kit to check the function. The
OEM-kit has to be powered by a regulated 6V-15V DC supply and the module can
then be connected to a PC running the OEM test software. If the module does not
work correctly or if the current consumption exceeds 35mA at 6V, it is defective and
has to be replaced.
The function of the module can be tested by performing a leakage test, and then the
accuracy can be tested in the manometer mode. Before entering the manometer
mode, a leakage test has to be performed.
Required accessories for leakage and Manometer Mode Test:
- Glass or metal bottle of 500ml content, with a 5mm barb connection
- A calibrated sphygmomanometer
- A t-piece
- A hose for connecting the bottle to the device
Turn on the device and press the menu knob during boot time to enter the setup
menu. For details, please refer to the user manual.
Select Leakage Test / Manometer mode from the menu and follow the hints and di-
rections on the screen. After approximately three minutes, the result of the leakage
test is shown on the LCD screen. There are two test cycles, one takes place at 280
mmHg and one at 50mmHg. Use the power button to turn the device off after the
test.
Connect the device as shown in the above picture. Turn on the device and press the
menu knob during boot time to enter the setup menu. For details, please refer to the
user manual.
Select Leakage Test / Manometer mode from the menu and follow the hints and di-
rections on the screen. After approximately three minutes, the result of the leakage
test is shown on the LCD screen. There are two test cycles, one takes place at 280
mmHg and one at 50 mmHg.
Now, the calibrated sphygmomanometer can be used to externally apply pressure
to the system. Compare the display of the VITRO to the sphygmomanometer and
verify that the values do not differ for more than the allowed +/- 3 mmHg. Repeat
the procedure for five or six different pressure values, covering the complete
measureing range of the device, from 5 to 280 mmHg. Use the power button to turn
the device off.
Failure
If either leakage test or manometer mode fail, the module has to be recalibrated at
the factory.
Disassembling
To remove the front unit, first disconnect the two flat cable connectors and
then pull the unit carefully out of its slides. The front plate with the LCD can be
separated from the CPU board.
To change the Bottom PCB, please proceed as follows:
Batteries
The device contains a rechargable battery that is automatically recharged if the
instrument is operated from the mains. A yellow LED on the upper front panel
shows that recharging is currently taking place. An empty battery is recharged
fully in 20 hours. With a fully charged battery the operating time is up to 5-6 h.
The battery technical data is: 6 NiMH cells
1.7 Ah capacity
molded in a battery pack.
To prevent battery drain during travel or transport, the instrument has an auto
power-off feature: if no user operation and no patient signal is detected in the
first two minutes after the unit has been turned on, it automatically shuts off. The
batteries will never be discharged to deeply, since there is an electric switch that
turns off the instrument if the cell voltage of one NiMH cell falls below 1 Volt. If the
operating time is shorter than 3 hours even after the battery has been charged for
more than 20 hours, the battery pack should be replaced.
Appendix A
Spare Parts
For pricing and delivery time, please contact Medlab GmbH
Description Ref
Case (top + bottom + screws) 45001
Front plate (including TFT LCD) for VITRO 45029
CPU board (including firmware) for VITRO 45030
Backplate incl. AC filter-unit 45008
Connector plate for VITRO 45010
Bottom PCB (without battery) 45005
Battery pack NiMH, 7,2V / 1700mAh 45006
SpO2-module VITRO 45007
NIBPmodule 02050
Blood pressure hose 02106
Patient cable SpO2 00309
Base PCB
Block Diagramm
Base PCB
Connector Description
SV1 Speakerconnection
SV3 Mains Connection from backplate
SV4 Rechargeable battery connection
SV11 SpO2 probe connector
SV12 SpO2 data connector
SV14 Front PCB data connector
SV15 Data connector (for data output options, see page 15)
SV16 Front PCB power connector
SV17 NIBP connector (VITRO only)
SV19 IR Transmitter connector from backplate
CPU PCB
Connector Description
Testpoint Description
GND Ground reference for the signals described below
TP1 3.3V DC
TP2 5V DC
TP3 Backlightanode
TP4 VMEM Backup voltage input for RTC (3.4-4.2V DC)
TP5 MEM3 Backup voltage for RTC output 3.3V DC
NIBP PCB
NIBP PCB
Manufacturer:
Medlab medizinische Diagnosegeraete GmbH
Helmholtzstrasse 1a
76297 Stutensee
Printed in Germany
Germany
Tel. +49(0)7244 741100
support@medlab.eu
www.medlab.eu
91700