GI ERATION ENGINEERING & MATERIALS \NDARD SPECIFICATION oar S stapgst Ayagaus a5 p20 Saudt Electricity Company GEMSS-&C-07 Revision No. 02 Unit Auxiliary Control Systems VOLUME - 1 PROPRIETARY INFORMATION “This document conaire pepitary information developed by and for exchisve use of ‘Sur Sesily Compary. Your accoplance ofthe éaciment fan ackrowleegement that l must be deed forthe othed puroselapeeaton and during he penod ested ‘anna be used or opie for any eer purposes nor released fo others witout pre ‘eit auhoraton of Sal Electy Company. Saud lecnaty Company wi ret be Tesponsble for misiseaPdormisappcaton an ary harm resting therafom. ‘Saud Eee Company also reserves the right fo taka any nacassay actone to prtec te interest against unauoraed use, ane Originated By Cored By ‘Aporoved By ‘Avdul Rahim Al Hebi Khaled S. Al Rashed = renin ‘icon anager Sopa Manan Tara M.A Tain Generaten Projets Goneration Projects Picea Engineering & Design Engingering ‘& Projects a= Date Date C &PC. peeps a . aoe - Boston Company Generation Engineering & Materials Standard Specifications ‘GEMSS-18C-07,Rev-02 Volume 1 Unit Auxiliary Contr Systoms Raspansbilly- Enginesrng and Design OMS Next Planned Update: Based on new development & lechnology with the consent of designated division “Table of Contents 1.0 GENERAL DESCRIPTION neem 2 20 SCOPE - a 30 APPLICABLE CODES & STANDARDS —————-——- 2 40 DESIGN CRITERIA & SYSTEM DETAILS. 4.1 Generator and unit transformers 42 Steam turbine bypass systems 43 Closed circuit and auxiliary cooling water systems 3 44 Unitpratection system=—nmne nn 45 Condensate polishing plant——~~-—~ 5.0 MATERIALS meme 60 GENERAL TECHNICAL REQUIREMENT non 79 MISCELLENEOUS REQUIREMENT. 7.1 Mechanical System 7.2 Electrical System 73 Field Quality Control and Spares: ° 80 TECHNICAL SCHEDULES/DATA SHEETS —————-—-6, Page tsstato pyran Sova ticity Company Document Respensbilty: Enginaerng and Design Dison Volume 1 NextPlanned Updale:- _Basodon new davelooment & techoobay GEMSS-18C-07,Rev-02 wih te concot e Seigated dvsion it Adin Conta Systane 1.9 GENERAL DESCRIPTION “This section describes toe technical requirements for he supply and installation of the unis ‘ular instrumentation and contol systems to! power generation plants. AK equipment necessary to low the safe and ficient operation o the powerplant shall be supplied, installed, commissioned ans tested consistent philosophy chal be appliad throughout the power plant, the objective of which shall be to standardize all equipment, wherever possible, throughout the power plantin order to rationalize ‘operation, maintenance and reduce spare pas. In general, all equipment shal be of modem compact desig, incorporating proven technology ard Supplied from ane composite range as marketed by a reputable International manulacturer. ‘The hardware and software shall be the latest availabe at the time of system Factory ‘Acceptance Test (FAT). The latest system software version shal be made available fr all unis prior to the completion of waranty period so as to have an identical and latest sofware version forall sytoms ofthe plant, The definitions of words cantinad in the Conditions of Contact shall apply take words used througnou the Speciation, 20 score ‘This document defines the requirement of the instrumertaton and contol systems forthe unit ausilary plant and eauipment ‘This Contact provides for the design, manufacture, construction, supply, esting in work, packaging for expan, shipping, transport, devry to Ske, unloading at Site, compete erection, commissioning and puting ito normal operation, performance and rail testing on completion instruction of the Company/s personnel and all obligations during the defects kabilty patiod as stpulted in the Contac. ‘The units auxiliary contol and monitoring systems chal be provided to complete the instalation ready for commercial operation whether or not specially called for herein. All equipment, spare pars anc materials used in the conetructon of the plant shall be new and unused. 3.0 APPLICABLE GODES & STANDARDS. For general requirements rating to codes and standards, please refer to Section of 01 (GEMSS-G.01 and other more specific codes and standard are sted within the lext ofthis specification. 40 DESIGN CRITERIA & SYSTEM DETAILS. instrumentation and contol systams shal be supoled for all unit euslary plant. Equipment shall be supplied to interface all unit aulary plant with the distributed control system (DCS) 1o enable normal control and supervision of the plant remotely from the CCR. This shal be supplemented with ocal controls, ‘gauges and other devices to allow local maintenance and tesing activities where required. The ingrumantaton and coo systems fr he unit aut syst sal be signed, manuacued and Installed tothe same standards as that provided forthe main plan. i) age re &> suse ages as Document Responseity: Engieaing and Design Dhision Volume + Nest Planned Update Based on new development & tcinckogy GeMss.iac-or,pev.02 vith he cnsant of sesgnated discon Lit Ava Conta! systems For il unt auxiliary control syetems where conto systems based onthe use of programmable logic contralers (PLCs) are provided, cual redundant PLCs shal be provided. tn this respect dual redundant PLC system shall mean that the PLC shal have redundant central corral pracessor (CPU), redundant ower supplies, redundant communication processors and redundant communication sei irk, The prefered intarface between the PLC contol system and DCS shal be redundant serial data Inke( Modus TCPIP preferred), with erica conta sigrals fr operation hardwirad. Other interfaces shal be eubjact to the approval ofthe Company/Engineer. Complete contro, instrumentation and protection packages shal be provided where applicable {forall ystems provided under the Contact including, but nat limited to those described below. 4a Generator and unit wanstormers. ‘On the gonorator transformers the tap changers shal be remotely controled and monitored from the COR via the DCS. ‘The instrumentation and cortral for each transformer shal include, but not be ited to, the fotowing protection alarms end indicator . _tap-changer alas and indicator (generator transformer oni), €. MW, VAY, voltage and current al phases ~ generator transformer HV ade and unt transformer LV side 42 Steam turbine bypass systems. ‘The HP and LP stoam bypass systems shal be supplied wah al necessary 1&C or cowoct ‘operation under al plant operational conditions. Interlaces shall be provided rom the prepnelary eontol and !hydraue systems tothe DCS with dual redundant serial data Inks to allow the operator inthe GOR to ‘mentor and cont the operation ofthe systems, Alarms shellbe provided to alert the operetor12.9ny ‘matiunction ofthe system's. The control and tipping systems ofthe bypasses shall be inograted with the [AAAI Re eee POE ‘Rnd ane coat roo. tine convo ard sally systoms to provide corned conto othe bypass esl unde all operating | aug atlanta nn conditions ofthe bolrurdna/generter unt. Poteten and introcks shal be included in ho system to ‘raced st 063 fh hh ‘ensure critical conditions are avoided inthe various stages ofthe bypass and the dump condenser. Duce gaan tee at ‘The spray water control or he de-superheatng systems shal preferably be based on enthalpy _—, Pantani 4 se conto. Watar lows and steam temperatures and pressures shall be maontored and aeplayed tier do | Mle stone yest supereating LPabelngttel mt bw vet SN OSS Facios shal be gravid to allow on fine testing ofboth the HP and LP bypass valves. 43 Closed circuit and auxiliary cooling water systems. ‘Toe DOS shall monitor the pressure and temperature ofthe cooing wate tthe condense and outlet. Alatms shall be raised for abrocmal process conatans,© pkgs Angaate 204 Bei eierty Company Document Respensiity: Engineering and Desig Dison Voune- 1 Noe Planned Update: Based on vow development &tachclogy GEMSS8C-07,Rev-02 win to concn of deigrated aison it Ava il Systems ‘tube cleaning system shall be supplied and shall bea se-contained propitaty unit using the anviaetucer standard contol ars monitoring package, The contol system shall be iterfacad to the DCS. via a dual redundant data lnk such thatthe operate ia the CCR ean monitor the operation ofthe plan and be aware of problems as and when they occur. The operator shall nave the facility to itiate a tubs cleaning sequence om the CCR. The tube cleaning system shall be provided with a loca erat panel to enable local autofmanual operation othe tubs cleaning equipment. Selection of local or remote operation shall be from the local panel via a lockable switch ‘All necessary interlocks and protection systems, to ensure thatthe tube cleaning system is protected against adverse operating condions, shal be provided and be operable under all contol modes. ‘The manufactuer's standard contol shal be dual redundant communication typa PLC. a4 Unit protection system. ‘Tho {unein ofthe Unit Protection System shall be to manitor the operating status of borin ‘senventional steam PP andlor GTGs, HRSGs, STs in CCGT PP, the turbine generator and their associated ‘equipment, an nate a master uel i (MFT) o steam turbine tip on the occurrence of any conditions under which continued operation of the unt shall be hazardous to plant pertonnel or damaging to plant equipment. The Unit Protection System may be incorporated within the OCS but shall be designed to ‘operate independently ofall other systems. It shall be designes with ful hardware redundancy such that faut or failure on any other par of the DCS shall not affect the operation oF ine protection system. Interfaces between boiler, steam turbine, generalor and electrical systems shall be ether via dual redurdant serial data links or hardwired. Inilating devices and instruments shall be independent of monitoring and control systems. Atripping diagrammatic shall be prepared an be subject to CompanylEngineer approval ‘The Unit Protection System shal interface tothe following systems: 8. burner management system baller protection system, b. steam turbine conta system, 2 Ganerator, transformer and electra protection. ‘Ago, The Unit Protaction Sytem shal be to monitor the operating satus of the CCGT PP, The Unit Protection System may be incorporate with the OCS but shall be designed to operate independensiy fall other systems. it shall be designed with ul hardware redundaresy such that a fault or fare on any ‘other par of the DCS shal not alfect he operation ofthe protection system. Intadacts batween GTC. HRSG, STG, Generator and electrical systems shal be ether via dual redundant serial data tnks ores wired. lniaing devices ard irtruments shall be independent of monitoring ane contrl systems. ‘A tipping diagramimatrix shal be prepared and be subject to Company/Engineer approval t Jit Provection System shal interfaco tothe following eystem: Pagersshen Aguas 35,501 a) {5205 Beaty Conpeny Document Responsibity: Engineering and Design Osion Volume 1 Nos Planned Update. Based on ren developmen 8. technology GEMSS.18C-07,Rev.-02 ‘wah the cancont of Otnated Won Unt Aurory Cont! Systems 2 Gas turbine conto and protection system in COGTFP. b. HRSG and steam turbine conto and protection system ©. Generator, transformer and eletcal protection, 45 Condensate polishing plant. ‘The Condensate Polishing Unit is used to in thermal power plat to remove corrosive impurities where it has the main abjecve of improving the bol water qualty and Improvement in quay of steam which resuls in enhanced turbine te aacodnaly. The condensate polishing plant shall be fuly automated, Using the manulacturer’s standard control packago, wth single buton remote starstop, stream selec ‘ard stalusalarm information provided tothe operator in the CCR via the DCS. No manual operation of individual tems of plat from the COF's anticipated. The proprotary contol and monitoring equipment shall interface with the OCS such tat the CCR operator can montor the operation of the plant and be aware oF problems as and when they occur “The manufactures standard control package shall be dual redundant type PLC. The PLE shal be interfaced with tre OCS via dual redundant serial daa ink, [A protection system shal be proved to shut dawn the plantin emergency stations. The protection system shall be independent of the DCS and any proprietary corr systems and shall bo ‘operational under al plant eperating regimes. An interlace tothe DCS lem the protection system shall be provided to advise the operator thatthe protaction has operated and tne cause forts operation, 50 MATERIALS: ‘No! apalicable fr this specication, 60 GENERAL TECHNICAL REQUIREMENT “The lsted spoctications describe the general requirements forthe supply and installation ofthe Instrumentation and contel(18C) systems forthe plant = GeMSS-18C-28 (Pans 1 10 2). [AILLRC equipment necessary to allow th safe, reliable and ecient operation ofthe plant shal be supplied. All equipment shal be subject tothe Company approval 70 MISCELLENEOUS REQUIREMENT ma Mechanical System Nol apalicable to this specification 72 Electrical System "Not applicable fr this specication.arf Agent 4521) Document Responsiiy: Grginearingand Design Dision Votune- 1 New Planned Update: Based on now development &tochnology GEMSS-I8C-07,Rev-02 ‘whe consent esate ion ot diary Conv years 73 Field Quality Control and Spares ‘The system shall be complete in terms of hardware and sofware; pats shall be subject to high ‘standard of qualty conto! and shal bo full tested during marutacture, Proto and aftr installation at site 's complete, further testing shal be completed using inal data ee information for he equipment proved Under the Contract. Testing and commissioning ofthe system at site shall involve abservation testing ofthe system, Following the commissioning ofthe equipment, the plan! vill be subject oa sais of tests on completion. ‘The cbjeet ofthese toate isto demonstrate the ftness for purpose ol the plant ard tha the equipment performs in ne wth the design, these shall be witnessed by the company to ensurethe required standard is rat “The Contractor shall incude forthe supply of @ compete set of recommended optional spare parts. The recommended optional spares shal be supplied by the Contractor at leas three (3 ants prior tothe PAC of ne plant. Any spare paris requted dung erection and commissioning ofthe plant, up Yo takeover ofeach unit shal be provided by the Contractor. 80 TECHNICAL SCHEDULESIDATA SHEETS “Technical Schedules and cata sheets shall be completed and submited along with the proposal for COMPANY / Engineer review. (Please rater 0 Value 2) Papeete