BS-200&220&330&350 - Service Manual - V8.0 - EN

BS-200/BS-220/BS-330/BS-350
Chemistry Analyzer
Service Manual
© 2007-2015 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights
Reserved.
For this Service Manual, the issued Date is 2015-09 (Version: 8.0).
Intellectual Property Statement

SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this Mindray product and this
manual. This manual may refer to information protected by copyrights or patents and
does not convey any license under the patent rights of Mindray, nor the rights of
others. Mindray does not assume any liability arising out of any infringements of
patents or other rights of third parties.
Mindray intends to maintain the contents of this manual as confidential information.

Disclosure of the information in this manual in any manner whatsoever without the
written permission of Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rent, adaption and translation of this

manual in any manner whatsoever without the written permission of Mindray is
strictly forbidden.
, , , , , are the
registered trademarks or trademarks owned by Mindray in China and other countries.
All other trademarks that appear in this manual are used only for editorial purposes
without the intention of improperly using them. They are the property of their
respective owners.
Responsibility on the Manufacturer Party

Contents of this manual are subject to changes without prior notice.
All information contained in this manual is believed to be correct. Mindray shall not
be liable for errors contained herein nor for incidental or consequential damages in
connection with the furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in
the condition that:
 all installation operations, expansions, changes, modifications and repairs of

this product are conducted by Mindray authorized personnel;
 the electrical installation of the relevant room complies with the applicable
national and local requirements;
 the product is used in accordance with the instructions for use.
Upon request, Mindray may provide, with compensation, necessary circuit diagrams,
calibration illustration list and other information to help qualified technician to
maintain and repair some parts, which Mindray may define as user serviceable.
i
WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.
NOTE:
This equipment is to be operated only by medical professionals trained
and authorized by Mindray or Mindray-authorized distributors.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.
This warranty shall not extend to:
 any Mindray product which has been subjected to misuse, negligence or

accident;
 any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
 any product of any other manufacturer.
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
 Obtain return authorization: Contact the Mindray Service Department and obtain
a Customer Service Authorization (Mindray) number. The Mindray number must
appear on the outside of the shipping container. Returned shipments will not be
accepted if the Mindray number is not clearly visible. Please provide the model
number, serial number, and a brief description of the reason for return.
 Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).
 Return address: Please send the part(s) or equipment to the address offered by
Customer Service department.
ii
Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
Nanshan, ShenZhen 518057, P.R.China,
Tel: +86 755 26582479 26582888
Fax: +86 755 26582934 26582500
iii
Preface
Who Should Read This Manual

This manual is written for service personnel authorized by Mindray.
Conventions Used in This Manual
Safety Symbols
In this manual, the signal words BIOHAZARD, WARNING, CAUTION

and NOTE are used regarding safety and other important instructions. The signal
words and their meanings are defined as follows. Please understand their meanings
clearly before reading this manual.
When you see … Then …

WARNING: Read the statement following the symbol. The
statement is alerting you to an operating hazard
that can cause personal injury.
Read the statement following the symbol. The
BIOHAZARD: statement is alerting you to a potentially
biohazardous condition.
CAUTION: Read the statement following the symbol. The

statement is alerting you to a possibility of
system damage or unreliable results.
Read the statement following the symbol. The
NOTE: statement is alerting you to information that
requires your attention.
Graphics
All graphics, including screens and printout, are for illustration purpose only and
must not be used for any other purposes.
EC Representative
Name: Shanghai International Holding Corp. GmbH (Europe)
Address: Eiffestrasse 80 D-20537 Hamburg Germany
Tel: +49 40 2513174
Fax: +49 40 255726
iv
Contents
Intellectual Property Statement ............................................................................................... i
Responsibility on the Manufacturer Party ............................................................................... i
Warranty .................................................................................................................................. ii
Return Policy ........................................................................................................................... ii
Preface ......................................................................................................................................... iv
Who Should Read This Manual ............................................................................................. iv
Conventions Used in This Manual ......................................................................................... iv
1 Specifications.................................................................................................................... 1-1
1.1 General Features ................................................................................................. 1-1
1.2 Features of Loading System................................................................................ 1-1
1.3 Features of Photometric System ......................................................................... 1-2
1.4 Operating Interface .............................................................................................. 1-2
2 System Installation ........................................................................................................... 2-1

2.1 Space and Accessibility Requirements ................................................................ 2-1
2.2 Power Requirements ........................................................................................... 2-1
2.3 Environmental Requirements .............................................................................. 2-2
2.3.1 Installation Environment Requirements................................................ 2-2
2.3.2 Temperature and Humidity Requirements ............................................ 2-2
2.4 Installation Procedure .......................................................................................... 2-3
2.4.1 Preparation for Installation ................................................................... 2-3
2.4.2 Beforehand Check ................................................................................ 2-3
2.4.3 Hardware Installation ............................................................................ 2-4
2.4.4 Software Installation ........................................................................... 2-12
2.4.5 Turning on the analyzer ...................................................................... 2-12
2.4.6 Adjusting ............................................................................................. 2-13
2.4.7 Setup and Test.................................................................................... 2-16
2.4.8 Training ............................................................................................... 2-16
3 System Description .......................................................................................................... 3-1

3.1 General ................................................................................................................ 3-1
3.1.1 System Structure .................................................................................. 3-1
3.1.2 Work Flow............................................................................................. 3-2
3.2 Major Components .............................................................................................. 3-3
3.2.1 Dispensing System ............................................................................... 3-3
3.2.2 Temperature Control System................................................................ 3-5
3.2.3 Photometric System ............................................................................. 3-8
3.2.4 Fluid System ......................................................................................... 3-9
3.2.5 Bar Code Module ............................................................................... 3-10
3.2.6 ISE Unit (optional) .............................................................................. 3-12
4 Functions of Boards ......................................................................................................... 4-1

4.1 Hardware System ................................................................................................ 4-1
4.2 Main Control Board .............................................................................................. 4-2
4.2.1 Main Unit .............................................................................................. 4-3
4.2.2 Photoelectric Unit ................................................................................. 4-3
4.2.3 Temperature Unit .................................................................................. 4-3
4.2.4 Sample/Reagent Unit ........................................................................... 4-3
4.2.5 Mixing Unit ............................................................................................ 4-3
4.3 Drive Board .......................................................................................................... 4-4
1
Contents
4.4 A/D Conversion Board ......................................................................................... 4-4

4.5 Reagent Refrigeration Board ............................................................................... 4-5
4.6 Level Detection Board ......................................................................................... 4-6
4.7 System Power Supply ......................................................................................... 4-6
4.7.1 PFC Board ............................................................................................ 4-6
4.7.2 24V Board............................................................................................. 4-6
4.7.3 5V/12V Board ....................................................................................... 4-7
4.7.4 ISE Power Connecting Board............................................................... 4-7
5 Software Introduction ....................................................................................................... 5-1

5.1 Software Structure and Response Mechanism ................................................... 5-1
5.1.1 Operating Software .............................................................................. 5-1
5.1.2 Control Software ................................................................................... 5-7
5.2 Software Installation ............................................................................................ 5-8
6 Maintenance and Service ................................................................................................. 6-1

6.1 Cleaning and Washing......................................................................................... 6-1
6.1.1 Cleaning Probe ..................................................................................... 6-1
6.1.2 Cleaning Mixing Bar ............................................................................. 6-2
6.1.3 Cleaning Sample/Reagent Compartment ............................................ 6-2
6.1.4 Cleaning Wash Well of Probe............................................................... 6-2
6.1.5 Cleaning Wash Well of Mixing Bar ....................................................... 6-3
6.1.6 Cleaning Panel of Analyzing Unit ......................................................... 6-3
6.1.7 Washing Deionized Water Tank ........................................................... 6-3
6.1.8 Washing Waste Tank ............................................................................ 6-4
6.1.9 Washing Dust Screens ......................................................................... 6-4
6.2 Replacing ............................................................................................................. 6-5
6.2.1 Unclogging Probe ................................................................................. 6-5
6.2.2 Replacing Probe ................................................................................... 6-9
6.2.3 Replacing Mixing Bar ........................................................................... 6-9
6.2.4 Replacing Plunger Assembly of Syringe ............................................ 6-11
6.2.5 Replacing Lamp ................................................................................. 6-13
6.2.6 Replacing the Optical Filter Assembly ................................................ 6-15
6.2.7 Replacing the Optical Fiber ................................................................ 6-17
6.2.8 Replacing Filter Assembly .................................................................. 6-20
6.3 Repairing the Bar Code Module ........................................................................ 6-22
6.3.1 Installing the Bar Code Reader .......................................................... 6-22
6.3.2 Installing the Anti-fogging Heater Assembly ....................................... 6-23
6.4 Bar Code Reader Adjustment ............................................................................ 6-24
6.4.1 Adjusting Sample Bar Code Reader .................................................. 6-24
6.4.2 Adjusting Reagent Bar Code Reader ................................................. 6-27
6.5 ISE Unit(optional) Maintenance ......................................................................... 6-28
6.5.1 Replacing tubings ............................................................................... 6-28
6.5.2 Replacing ISE module ........................................................................ 6-32
6.5.3 Replacing ISE Components (optional) ............................................... 6-33
6.5.4 Unclogging ISE Waste Tube .............................................................. 6-35
6.6 Adjusting ............................................................................................................ 6-37
6.6.1 Adjusting Probe and Disks ................................................................. 6-37
6.6.2 Adjusting Signal Gain of Photoelectric Unit ........................................ 6-38
6.6.3 Adjusting Photoelectric Collection Position ........................................ 6-39
6.7 Checking ............................................................................................................ 6-40
6.7.1 Checking Reagent Refrigeration Board ............................................. 6-40
6.7.2 Checking Optical Couplers ................................................................. 6-42
7 Maintenance and Test Software ...................................................................................... 7-1

7.1 General ................................................................................................................ 7-1
7.2 Command ............................................................................................................ 7-3
7.2.1 Single Command Area ......................................................................... 7-3
7.2.2 Macroinstruction Area ........................................................................... 7-9
2
Contents
7.3 PARA and Speed ............................................................................................... 7-10

7.4 Temperature....................................................................................................... 7-12
7.5 Photoelectric ...................................................................................................... 7-13
Appendix A Diagrams .................................................................................................... A-1
Appendix B Test Points of Boards ............................................................................... B-1

B.1 Test Points on A/D Conversion Board .................................................................B-1
B.2 Test Points on Drive Board ..................................................................................B-1
B.3 Test Points on Reagent Refrigeration Board .......................................................B-1
B.4 Test Points on Main Control Board ......................................................................B-2
B.5 Test Points on PFC Board ...................................................................................B-3
B.6 Test Points on 5V/12V Board ...............................................................................B-3
B.7 Test Points on 24V Board ....................................................................................B-4
Appendix C Spare Parts List ......................................................................................... C-1
3
Contents
4
1 Specifications
1.1 General Features

1 Dimension: 860mm×700mm×625mm (W×D×H, optional lower cabinet
excluded); 860mm×700mm×1160mm (W×D×H, optional lower cabinet
included)
2 Weight: 116kg (optional lower cabinet excluded; the optional lower cabinet
weighs 51Kg)
3 Power supply: AC 110-130V/200-240V, 50/60Hz
4 Input power: 1000VA
5 System: random selection of tests, multi-channel and multi-test.
6 Theory of analysis: Colorimetry, turbidity, latex agglutination, and
homogeneous immunity
7 Test method: Endpoint, Kinetic and Fixed-time. Supporting double-reagent
and double-wavelength, Ion Selective Electrode module(optional)
8 Test option: set up one by one on the operating software, profiles and
calculations provided.
9 Calibration rule: Linear (one-point, two-point and multi-point), Logit-Log 4P,
Logit-Log 5P, Exponential 5P, Polynomial 5P, Parabola and Spline
10 
QC rule: X -R, L-J, Westgard multi-rule, Cumulative sum check, Twin-plot
11 Tests analyzed simultaneously: 19/38 (double/single-reagent) or
18/36(double/single-reagent) with ISE Unit
12 Throughput:
BS-200/BS-220: 200tests/h or 330tests/h with ISE unit
BS-330/BS-350: 320 tests/h or 450 tests/h with ISE unit
1.2 Features of Loading System

1 Sample/reagent disk: Round style with samples and reagents on the disk
2 Sample volume:
3-45μl with precision of 0.5μl for BS-200/BS-220
2-45μl with precision of 0.1μl for BS-330/BS-350
3 Sample position: 40
4 Reagent volume:
30-450μL with precision of 1μl for BS-200/BS-220
10-450μL with precision of 1μl for BS-330/BS-350
5 Reagent position: 40. Each position is available for the Mindray bottles only
6 Pre-dilution: Dilution ratio 4-150, taking the reaction cuvettes as containers
7 Probe: With a built-in level detector, equipped with auto safeguard, capable
1-1
Specifications
of tracking level
8 Washing function: Automatically washing interior and exterior of the probe,
with carryover no more than 0.1%
9 Mixing bar: For single-reagent tests, it functions immediately (within the
same period) after sample dispensing; for double-reagent tests, it functions
immediately (within the same period) after dispensing of R2
1.3 Features of Photometric System

1 Light source: 12V/50VA tungsten-halogen lamp
2 Light splitting mode: Splitting by optical fiber, filtering by an interference filter
3 Half band-width: 10±2nm
4 Wavelength: 340, 405, 450, 510, 546, 578, 630 and 670
5 Absorbance range: 0-4Abs, 10mm optical path conversion
6 Reaction cuvette: 5×6×25mm, optical path: 5mm, volume: 900μl
7 Volume of reaction mixture:
180-500l for BS-200/BS-220
150-500 l for BS-330/BS-350
8 Max. reaction time: 12 minutes
9 Reaction temperature: 37±0.3℃, with fluctuation no greater than ±0.1℃
10 ISE Unit(optional):
Sample type: serum, plasma and urine
Sample volume:
 Serum: 70uL,
 Diluted urine: 140uL(1 part of urine sample and 9 parts of urine diluent)
Test range(mmol/L):
 Serum: Na: 100.0-200.0, K:1.00-8.00, Cl:50.0-150.0
 Urine: Na: 10-500, K: 5-200 Cl: 15-400
1.4 Operating Interface

1 Operating system: Windows XP Home, Windows Vista Business
2 CPU: Above 1.8GHz
3 Memory: Above 1G
4 Hard disk: Above 40G
5 Display: Resolution 1024×768, color ≥ 16 bit
6 System interface: RS-232
7 Printer: any model
1-2
2 System Installation
2.1 Space and Accessibility Requirements
2.2 Power Requirements

 Power supply: AC 110-130V/200-240V, 50/60Hz, three-wire power cord and
properly grounded.
 The system should be connected to a properly grounded power socket. If possible,
the system should be connected to a power line specially designed for medical
devices.
 The distance between the power socket and the system should be less than 3
meters.
WARNING:
Make sure the power socket is grounded correctly. Improper
grounding may lead to electric shock and/or equipment damage.
Be sure to connect the system to a power socket that meets the
above-mentioned requirements and has a proper fuse installed.
NOTE:
It is recommended for hospitals to prepare a 2000VA online UPS.
2-1
System Installation
2.3 Environmental Requirements
2.3.1 Installation Environment Requirements

 This system is for indoor use only.
 The bearing platform (or ground) should be level (gradient less than 1/200).
 The bearing platform (or ground) should be able to bear 120Kg weight.
 The installation site should be well ventilated.
CAUTION:
The system radiates heat when operating. A well-ventilated
environment helps keep the room temperature stable. Use ventilation
equipment if necessary. But if so, be sure not to expose the system to
the direct draft that may lead to unreliable results.
 The site should be free of dust as much as possible.

 The site should not be in direct sun.
 The site should not be near a heat or draft source.
 The site should be free of corrosive gas and flammable gas.
 The bearing platform (or ground) should be free of vibration.
 The site should not be disturbed by large noise or power supply.
 The system should not be placed near brush-type motors and electrical contacts
that are frequently turned on and off.
 Do not use such devices as mobile phones or radio transmitters near the system.
Electromagnetic waves generated by those devices may interfere with operation
of the system.
 The altitude height of the site should be lower than 2000 meters.
WARNING:
When the forward or backward gradient is more than 8 degrees, the
system may tip over. Be sure to take proper measures when
transporting and storing it.
2.3.2 Temperature and Humidity Requirements
Storage temperature and humidity

 The system should be stored in a 0℃-40℃ environment with fluctuation less than
±2℃/H.
 The relative humidity should be between 30%RH-80%RH and with no
condensation.
CAUTION:
Storing the system in an environment other than the specified may
damage the system.
2-2
System Installation
Operating temperature and humidity

 When the system is running, be sure to fix the ambient temperature between 15℃
-30℃ with fluctuation less than ±2℃ /H.
 The ambient humidity should be between 35%RH-80%RH and with no
condensation.
CAUTION:
Operating the system in an environment other than the specified may
lead to unreliable test results.
If the temperature or relative humidity does not meet the
above-mentioned requirements, be sure to use air-conditioning
equipment.
2.4 Installation Procedure
2.4.1 Preparation for Installation

Ensure available installation fields in hospital: enough space, electrical environment,
room temperature and humidity and other conditions as specified.
PC, monitor and printer are prepared and can be installed with the operating
software and Maintenance and Test software at any moment.
NOTE:
Be sure the digital and date format of the Windows are same as them
of the English version Windows.
The reagent, calibrator, the tool kit, lubricating grease are prepared (engineer also
can take these parts by himself).
2.4.2 Beforehand Check

Go to the installation site and do the following beforehand check wok.
1 Check the delivery list for acceptance, and then unpack the wood package.
2 Make one copy of the original parameter configuration list that the engineer
will take back for archiving. The original copy is to be kept by the hospital
carefully.
2-3
System Installation
3 Hold the probe arm by hand, and move it up and down to its full travel for 8
times respectively at the washing position, reaction disk position, inner and
outer circles of the sample / reagent disk, so as to check whether the moving
resistances are uniform at all directions.
Hold the mixing bar arm by hand, and move it up and down to its full travel
for 8 times respectively at the washing position and reaction disk position, so
as to check whether the moving resistances are uniform at all directions.
Move the probes up and down to their full travel in turns to check whether
their moving resistances are uniform. Then record the results in the following
table.
Item Result Remark
Moving resistances of reagent □ Uniform □ Different
/sample probe driver assembly
at all directions
Moving resistances of mixing □ Uniform □ Different
bar driver assembly at all
directions
If the moving resistances are different, lubricate the driver assemblies, and
record the results after lubrication in the Remark column.
4 Use the syringe to inject water in the filter, and connect the filter to the cap
assembly of the deionized water tank. Avoid introducing foreign matters to
the filter or the tube when installing the filter.
2.4.3 Hardware Installation
Install the probe

1 Take out the probe from the box, and remember there’s a little tip also.
2 Take off the arm cover: Grab the lower parts of the arm cover with two hands
and pull them slightly outwards and remove the cover upward from the arm
base.
2-4
System Installation
3 Remove the retaining screw with a screwdriver and take away the spring.
Remember to move the arm to the highest position for convenient operation.
4 Insert the probe into the probe arm.
5 Sleeve the spring over the pole in the probe arm, and screw the retaining
screw back onto the pole.
6 Insert the connector of the probe lead into corresponding jack on the level
detection board. The probe arm is delicate. Exercise caution when inserting
the connector. Excessive force may damage the connector and/or the level
detection board.
2-5
System Installation
7 Screw the probe’s fluid connector back to the tubing connector. Note that
excessive force may bend the probe.
8 Then push the probe upward and then release the probe to check if it can
move freely. If not, find the reason and solve the problem.
9 Installing the arm cover.
2-6
System Installation
10 Pinch the probe by the part near the probe arm. Gently push the probe
upward and then release the probe to see if it can move freely. If not, remove
the arm cover and re-install it.
Install the mixing bar

1 Rotate the bar arm to the highest position for convenient operation.
2 Take out the mixing bar and retaining nut from the box. Note that pinch the
knurled part of the bar and take out it.
3 Pinch the new mixing bar by the knurled part and align the it to the bigger
hole end of the retaining nut and gently screw it into the nut until the end of
the bar is in line with the smaller hole end of the nut.
2-7
System Installation
4 Pinch the mixing bar by the knurled part 2 and align the hole of the nut 1 to
the axis on the bar arm, then push the bar upward in the direction of the axis
until it can’t proceed.
5 Tighten the nut by screwing clockwise with the other hand.

6 Check whether the bar is vertical to the bar arm.
If not, remove the bar and re-install it.
If so, proceed to the next step.
7 Pull the bar arm to its highest point and rotate it to move the bar to a position
above its wash well.
Install the sample/reagent disk

1 Carry the sample/reagent disk. Keep the handle at the vertical position and
put the disk in proper position.
2-8
System Installation
2 Then rotate the disk nightly, until the point can be seen from the hole.
3 Put the handle back to horizontal position.
Connect the deionized water tank
CAUTION:
When placing the deionized water tank, ensure the top of the tank is
lower than the bottom of the upper cabinet.
Ensure the deionized water pickup tube is not blocked, bent, or
twisted.
1 Place the Power to OFF.

2 Connect the filter with the pickup tubes.
3 Put the pickup tubes and the sensor into the deionized water tank, and then
turn the cap of the deionized water tank clockwise.
CAUTION:
Make sure that the filter sink smoothly to the tank bottom and does not
twist with the floater connecting rod.
4 Put the deionized water tank on an appropriate place. Do not tip it.
5 Plug the red and the green connectors to their counterparts marked
DEIONIZED WATER on the rear side of the analyzing unit and turn the
connectors clockwise until secure.
2-9
System Installation
6 Plug the sensor connector to its counterpart marked D-SENSOR on the rear
side of the analyzing unit and turn it clockwise until secure.
Connect the waste tank

1 Put the waste tube and the sensor into the waste tank, and then turn the cap
of the waste tank clockwise.
2 Put the waste tank on an appropriate place.
3 Keep pressing the pin on the waste connector marked WASTE on the rear
side of the analyzing unit and grab the waste tap and insert it to the
connector.
4 Plug the sensor connector to its counterpart marked W-SENSOR on the rear
side of the analyzing unit and turn it clockwise until secure.
5 Be careful about the position of the waste tube, because the waste drive by
its own gravity, so we have to make sure all of the waste tube is above the
waste tank and below the analyzer.
Waste Tank
2-10
System Installation
Waste Tank
Connect the PC to the Analyzing Unit

1 Connect the PC to the Analyzing Unit by serial communication cable.
Serial Port on the

Analyzing Unit
Serial Port on the PC
2-11
System Installation
Connect power cable and grounding wire of the analyzer
2.4.4 Software Installation
Install the operating software

Before installing the operating software, check the operating system and settings of
the PC and make sure:
 Operating system: Windows XP Home/Professional, Windows Vista Business or

above
 Memory: Above 1G
 Resolution: 1024×768
1 Power on the PC and start the Windows.
2 Double click the Setup.exe file at the directory of the installation CD.
3 Choose the language, click the Next button.
4 Click the Next button.
5 Enter the user name, company name and the serial number. The serial
number is “11111111”.
6 Click the Change button to change the installation directory of the software.
7 Click the Install button.
8 Click the Finish button when the installation is finished.
Install the driver of the printer
Shut down the PC
2.4.5 Turning on the analyzer

1 Fill the deionized water tank with deionized water.
2 Load detergent to position 39 and distilled water to position 40 on the

reagent disk.
NOTE:
Mindray has specified the following detergents:
Acid: 0.1mol/l hydrochloric acid;
Alkaline: 0.5% (V/V) javel water.
Do not mix the acid detergent with the alkaline one.
Be sure to use the detergent recommended by Mindray.
Otherwise, proper result may not be obtained.
Mindray recommends the acid and alkaline detergents be used
alternately.
2-12
System Installation
3 Switch on the analyzer as follows:

MAIN POWER → Power → monitor of PC → PC → printer
4 After logging on Windows, double-click the shortcut icon of the operating
software on the desktop.
5 Enter user name “Admin” and Password “Admin”, and then press “OK” to log
on the operating software.
6 The system automatically completes the self-check.

After that, the system asks you to unload the first segment of cuvettes to
measure background (as shown in the figure below). Because it is the first
time the analyzer runs, there is no cuvette in the reaction disk and you
press ”OK” to go to the next step directly.
7 Add 8 new segments of cuvettes into the reaction disk to warm up. Check
whether the surfaces of the cuvettes are smooth before loading. Do not
touch the light transmission part of the cuvette in which the colorimetric
reading is taken.
8 Operate according to the screen prompt until the main screen of the
analyzer software is displayed.
9 If this is the first time the analyzer is installed, please follow the instructions
indicated in 5.5.2 Replacing Filter Assemby (step 4) to expel air ffrom the
filter assembly.
2.4.6 Adjusting
1 After starting the analyzer, check if the PLL_SF output voltage of the level
detection board is within 3.3V-4.2V （reference test point is GND).
2-13
System Installation
Level Detection Board
PLL_SF
2 Select MaintenanceDaily Maint, and then observe the system status and
record it in the table below:
Reaction
temperature
Preheat
temperature
Light Intensity
Waste tank Abnormal (full) Normal (not full)
Deionize water Abnormal (empty) Normal (available)
Printer No printer Normal
Main unit Unconnected Idle Running
Reaction unit Unconnected
Sample/reagent Unconnected
unit
Mixing unit Unconnected
Temperature unit Unconnected
Wavelength (nm) Dark Current Background

340
405
450
510
546
578
630
670
2-14
System Installation
Reference
The following is only applicable to BS-200 (sold in FDA area ).
Check the background of all channels，if it is less than 65535，then perform
【New Lamp】procedure;If the Background of any channel is equal to
65535，please adjust the parameters of the main unit in the Test and
Maintenance Software and adjust AD value of Lamp Background to 52000～
55000. Then restart the operating software and select MaintenanceDaily
Maint，and perform【New Lamp】operation.
New Lamp
On the Maintenance screen, select the Alignment tab, and implement all
3 sub-steps of each unit to see whether they are normal. In case of any
exception, adjust it.
4 Wash the interior and exterior of the probe and mixing bar for several times
to make all the tubing filled.
5 Check the top of the syringe for air bubles.
2-15
System Installation
Check here for air

bubbles
6 If air bubbles exist, remove them according to the instructions in "5.6.5

Removing Air Bubbles" of the Operator's Manual. Exercise caution not to
damage the syringe.
2.4.7 Setup and Test

1 Finish test, reagent and calibrator settings on the Parameters, Reagent and
Calibration screens, and then conduct a double-reagent blank.
2 Request for calibration and samples and then debug the results.
3 After debugging the results, fill them in the table below:
Test ALT CREA BUN
Target value
2sd range
Test value 1
Test value 2
Test value 3
Test value 4
Test value 5
Test value 6
Test value 7
Test value 8
Test value 9
Test value 10
2.4.8 Training
Can the customer complete daily tests? Yes □ No □
Is the customer familiar with the analytical methods such as Yes □ No □
kinetic, two-point, endpoint?
2-16
System Installation
Is the customer familiar with the daily, weekly and monthly Yes □ No □
maintenance and relevant maintenance methods?
Is the customer familiar with replacing the filter assembly? Yes □ No □
Is the customer skilled in washing dust screens? Yes □ No □
Is the customer skilled in cleaning and replacing the probe and Yes □ No □
mixing bar?
Is the customer skilled in replacing the plunger assembly of Yes □ No □
syringe?
Is the customer skilled in replacing the lamp? Yes □ No □
Does the customer know the positions, roles and preparation Yes □ No □
methods of diluents and acid and alkaline detergents?
2-17
System Installation
2-18
3 System Description
3.1 General
3.1.1 System Structure

The system consists of the analyzing unit, operation unit and output unit.
3-1
System Description
Figure 3-1 Front view
C
o
v
e
r
3.1.2 Work Flow

The measurement flow of the system is as follows:
Figure 3-2 Work flow of the system
Incubation
t test R2 Mix
Load ag e n
Startup le-re
new Cuvette Doub Output Replace
Start and R1 Sample Mix Absorbance
cuvette blank Single-reagent test results cuvettes
initialize
s
Test Procedures:
1 Power on the analyzer, then start up and initialize it. The initialization
includes resetting mechanical assemblies, switching on the lamp and
incubating by the temperature unit. You can’t start testing unless the lamp
becomes steady and temperature of the reaction disk reaches 37 ℃
constantly. This process may take about 15-20 minutes.
2 At the beginning of test, the probe and the mixing bar are washed.
3 The probe dispenses R1 to the cuvettes. It may skip to the next one when
encountering a dirty cuvette.
3-2
System Description
4 The probe dispenses samples to the cuvettes. When the incubation time
set for double-reagent tests is up, R2 is dispensed.
5 After reagents and samples are dispensed for a batch of tests, the probe
and the mixing bar will be washed.
6 When the test is finished, a prompt will appear to inform you to replace the
cuvettes manually.
7 When finishing all the tests, exit the operating software and the analyzer
will perform the shutdown procedure: washing the probe and bar with
detergents, resetting the mechanical assemblies.
3.2 Major Components

The analyzing unit of the system consists of the dispensing system, temperature
control system, photometric system, fluid system and etc.
3.2.1 Dispensing System

The dispensing system consists of the probe module, mixing bar module,
sample/reagent disk assembly and reaction disk assembly.
3.2.1.1 Probe Module and Bar Module
The mixing bar module is the same as the probe module, except that the knurled
axis is 3cm shorter.
Figure 3-3 Drive Assembly
3-3
System Description
The drive assemblies of the probe module and the bar module have a horizontal and
vertical photoelectric switch, which are used for defining horizontal and vertical initial
positions of the probe and bar. The horizontal and vertical step motors precisely
control the horizontal and vertical movements of the probe and bar. The
synchronous belts serve as the gearing.
The shaft and the spline pair must corporate with each other precisely, so they
should not be replaced separately.
3.2.1.2 Sample/reagent disk, reaction disk assemblies
The sample/reagent disk assembly consists of the sample/reagent disk and bearing
support. The reaction disk assembly consists of the reaction disk and bearing
support. The two bearing support are different in their upper connection block and
their coders. The gaps of the coder define the positions where the disk should stop
at. Each coder has two transducers for inducing the rotation and initial position of the
disk.
Figure 3-4 Side view of the sample/reagent disk assembly
3-4
System Description
Figure 3-5 Coder of reaction disk
The step motors control the disk assemblies, and the synchronous belts serve as the
gearing.
3.2.2 Temperature Control System
3.2.2.1 Temperature Control Assembly of Reaction Disk
The temperature control assembly of reaction disk consists of temperature-controlled

pot, heat insulator, top heater, bottom heater, reaction disk/cuvettes, photoelectric
seat, temperature transducer, fans and control circuit.
Figure 3-6 Structure of the temperature control assembly
1-Temperature transducer and support 2-Fans
3-Photoelectric seat 4-Heat insulator 5-Top heater
6-Cover 7-Temperature-controlled chamber 8-Bottom heater
 Temperature-controlled chamber
The temperature-controlled pot, heat-insulator, photoelectric seat and the cover
constitute an enclosed cavity, in which the reaction disk rotates. The heat-insulator,
with good heat insulation, protects the temperature-controlled chamber from being
3-5
System Description
interfered by external environment. There is a gap on the cover, which is used for
loading/unloading reaction cuvettes manually.
 Heater
Top heater: square in shape, 110/220VAC, 125W
Bottom heater: ring in shape, 110/220VAC, 350W
Total power: 475W.
The heaters compensate the heat for incubating the reagents and maintaining the
temperature of the temperature-controlled chamber.
 Fans
Fans are used in series in the temperature-controlled chamber, so as to circulate the
air in the chamber and enhance the convective heat exchange. There are four fans
in the chamber. All of them have alarm function.
 Temperature transducer
It feeds back the air temperature at the position near the reaction cuvette. With an
overheat protection switch, the temperature transducer can disconnect the pot from
the power supply to avoid overheat and fire when the temperature inside the pot is
up to about 55°C. The switch can also be reset automatically when the temperature
inside the pot decreases to about 35°C.
 Control
PID control. PID parameters can be self-adjusted at any time.
 Safety precaution
The power of the two heaters is 110/220V, and the total power is nearly 0.5kW, so
the following precautions are considered: grounding protection of the
temperature-controlled pot, temperature switch protection against controller failure
and fan protection.
3.2.2.2 Reagent Preheating
The preheating assembly consists of two aluminum plates, a Teflon tube, heating
components, transducer, temperature switch, thermal conductive colloid, a section of
tubing and the probe. The transducer detects the temperature, and then transmits it
to the temperature controller. Thus the heating assembly is controlled, and the
temperature is controlled.
The temperature of the thermal source of the preheater is 45°C. The initial
temperature of the reagent is 2-8°C when it is taken out of the refrigerator. When the
reagent passes the heater, its temperature increases quickly. Then the reagent is
added into the reaction cuvette and the preheating process is finished.
3-6
System Description
Figure 3-7 Reagent preheating assembly
Preheating
Module
3.2.2.3 Reagent Refrigeration
The refrigeration module consists of refrigeration chamber 8, heat-insulator 9, cover,

reagent disk, rotor sleeve 11, temperature transducer, circuit and two refrigeration
assemblies 2. The refrigeration module is as shown in the figure below.
Figure 3-8 Reagent refrigeration module
The key components of refrigeration assembly include refrigeration accumulation

block 5, connector 4, Peltier 3 and radiator 6, as shown in the figure below. Each
analyzer has two such refrigeration assemblies.
Figure 3-9 Refrigeration assembly
3-7
System Description
If you want to replace any part of the refrigeration assembly, screw the eight screws
12 (as shown in the figure below) of the reagent chamber and replace it.
Figure 3-10 Reagent chamber (bottom view)
3.2.3 Photometric System

The photometric system consists of measurement photometric systems and a
reference photometric system. The former provides 8 monochromatic lights to
measure the absorbance of the reaction liquid in the rotating reaction cuvettes, while
the latter compensates the former to make the measurement more accurate.
In the system, the 700nm is optional. You can see the fiber of 700nm in the
analyzing unit but the fiber does not work because there is no photoelectric
conversion board for the wavelength.
The lamp gives out the lights, which are divided with optical fibers. One becomes the
reference light, monitoring the working status of the lamp. Other 8 monochromatic
lights go into the cuvettes of the reaction disk, transmit through the cuvettes and
optical filters of specific wavelengths, and then go to the photoelectric conversion
board. The electric signal, converted from the optical signal, is amplified and
converted on the A/D conversion board, and then sent to the main control board,
which will submit the absorbance to the PC for calculation.
The absorbance is taken when the reaction cuvette rotates to the corresponding
optical path. Absorbance of 8 cuvettes can be taken simultaneously.
Figure 3-11 Photometric principles
Tungsten-halogen Plano
Plano
卤 lamp
钨灯 Biconvex
聚光镜lens Main fiber 小透镜反应杯滤光片convex
小透镜光电管
传光束 convex lens Cuvette Filter lens Photodiode
Fibers
传光束小端
测量光路
Measurement
. lights
共路 .
.
Photodiode
光电管
参考光路 light
Reference
光学系统
3-8
System Description
3.2.4 Fluid System

The fluid system washes the probe/bar and dispenses reagents/samples.
3.2.4.1 Washing
The fluid system of the system consists of deionized water tank, filter, wash pump,
solenoid valve, syringe, probe, wash well and waste tank.
Figure 3-12 Fluid system
As shown in the figure above, the fluid system consists of interior washing and
exterior washing parts.
3-9
System Description
The interior washing circuit begins from the deionized water tank, passes filter C12
and CV1 (Check Valve), and enters P1 (Interior Pump). Then the circuit goes
through SV (solenoid valve), syringe and the probe. Finally, the waste water goes
into the probe wash well after washing the probe.
The exterior washing circuit begins from the deionized water tank, goes through filter
C12 and CV2 (Check Valve), and then enters P2 (Exterior Pump). When the pump is
running, the detergent goes through J16 (three-way) and finally enters the probe
wash well and mixing bar wash well.
The waste water from probe wash well and mixing bar wash well converges with the
fluid of the reagent refrigeration module, and finally enters the waste tank.
3.2.4.2 Dispensing
The syringe assembly controls the aspiration/dispensing volume by controlling the

travel of the syringe. It is the key part of the fluid system.
Figure 3-13 Syringe assembly
The step motor, through the synchronous belt, controls the ball screw. The
photoelectric switch on the side controls the travel of the syringe.
3.2.5 Bar Code Module

The bar code module is composed of the bracket assembly, anti-fogging heater
assembly, bar code reader, and small bracket.
3-10
System Description

Anti-fogging heater assembly
Small bracket
Bar code reader
Bracket assembly
Mounting plate of
the anti-fogging
device Anti-fogging glass Heater Switch plate Dust shield Sponge window
Silicone pad
Heat-conducting Overheat
aluminum plate protection switch
3-11
System Description
3.2.6 ISE Unit (optional)
3.2.6.1 Components
Figure 3-16 Components of ISE unit
The ISE unit consists of the ISE module, peristaltic pump assembly and reagent
pack.
 ISE module: Composed of the sample entry port, ion selective electrodes and
circuit boards. It is located in a metallic shielding box.
Figure 3-17 ISE module
 Peristaltic pump assembly: Composed of three peristaltic pumps (A, B and W). It
is designed to control dispensing and discharging of calibrators and samples.
3-12
System Description
Figure 3-18 Peristaltic pump assembly
 Reagent pack: Composed of a reagent package.
Figure 3-19 Reagent pack
3.2.6.2 Fluidic System of ISE Unit
Figure 3-20 Fluidic system of ISE unit
Calibrator Calibrator
B A
Pump Pump Pump ISE
Waste container B A W
The reagent pack consists of calibrator A, calibrator B and a waste container. During
measurement, calibrator A and B are dispensed into the sample entry port while
being driven by pump A and B respectively, and the waste is discharged into the
waste container by pump W.
3-13
System Description
3.2.6.3 Notes for Calculation of Reagent Pack Inventory
Reagent pack as one part of the ISE module should be installed as instructed by this
manual. You should install reagent pack while the analyzer is powered off, and then
check the reagent inventory and prime the ISE module with Calibrator A and B. If the
reagent pack is not properly installed, error may be produced in inventory calculation,
and the actual volume may differ from that displayed on the screen.
The following operations may result in the actual inventory of the reagent pack
less than the displayed one.
 When the analyzer is turned on and the ISE module is in failure status, the
reagent pack is changed, without recovering the module failure or checking the
inventory immediately.
Operation explanation: When the ISE module is in Stopped status, the software will
stop writing volume information into the reagent pack chip. However, the analyzer
will automatically execute the sip action of the ISE module during startup to consume
certain amount of reagent. Therefore, when the reagent pack is replaced, but the
ISE module is not restored or the screen display refreshed, the software will not
calculate the reagent consumption volume until reading the new reagent pack. At
this moment, the actual reagent volume = displayed volume - consumption of Sip
after replacing the reagent pack, which means that the actual reagent volume is less
than the displayed volume on the screen.
 When the analyzing unit is powered on but the software is exited or the PC is shut
down, the ISE reagent pack is changed.
Operation explanation: During shutdown, the analyzer will automatically execute the
sip action of the ISE module to consume certain amount of reagent. When the
analyzer is started up, the software will detect a new reagent pack and zero the
consumption that is not written into the reagent pack chip, and then display the
volume read from the reagent pack chip. At this moment, the actual reagent volume
= displayed volume - consumption of Sip after replacing the reagent pack, which
means that the actual reagent volume is less than the displayed volume on the
screen.
down, the ISE reagent pack is removed to be used on another analyzer and
install back on the initial analyzer after its usage.
Operation explanation: During shutdown process, the analyzer cannot detect if the
reagent pack is normal. If the reagent pack is installed on the current instrument after
being used on another one, the analyzer, when started up, will detect that the
recorded reagent volume on the chip is less than the original one, and the software
will zero the reagent consumption of Sip during shutdown and display the read
volume on the screen. At this moment, the actual reagent volume = displayed
volume - consumption of Sip during shutdown (with reagent pack installed), which
means that the actual reagent volume is less than the displayed volume on the
screen.
 The ISE module is de-configured, but the reagent pack is still on the instrument.
Operation explanation: Though the ISE module is de-configured, the original reagent
pack information is not cleared from the database. When the ISE module is
configured again with the same reagent pack, the Sip period without ISE module will
be included in calculation of the reagent consumption.
Note
 In condition 1, restore the ISE module and check the reagent inventory
immediately to minimize or eliminate the calculation error.
 In condition 2 and 3, before running the operating software to start up the
analyzer, remove the reagent pack and then run the operating software. After
3-14
System Description
the startup procedure is complete, re-install the reagent pack and inquire the
reagent volume immediately to minimize or eliminate the calculation error.
 In condition 4, remove the reagent pack and then de-configure the ISE
module.
The following operations may result in the actual inventory of the reagent pack
more than the displayed one.
 When the analyzer is turned on and the ISE reagent pack is changed, ISE
inventory is not inquired immediately.
Operation explanation: The analyzer will automatically refresh the ISE reagent
consumption, by subtracting the consumption of calibrator A or B from the known
volume (of the original reagent pack) and writing it into the reagent pack chip, when
calibrator A or B is consumed for 1%. The written volume is based on the original
reagent pack before replacement, and the volume of a used reagent pack is often
less than that of a new one. So the volume recorded on the chip of the new reagent
pack is less than the actual volume, and the actual volume is greater than the
displayed volume on the screen.
down, the ISE reagent pack is removed but not used on another analyzer and
then it is installed back before the analyzer is turned on.
Operation explanation: During shutdown process, the analyzer cannot detect if the
reagent pack is normal. If the reagent pack is loaded before the analyzer is started
up, the analyzer, when started up, will detect that the reagent volume recorded on
the chip is same as that recorded by the software, but the software will confirm by
mistake the reagent consumption of sip during shutdown. (Actually, no reagent is
consumed.) Therefore, after calculating the reagent consumption, the software will
write the new volume information onto the chip and display it on the screen. At this
moment, the actual reagent volume = displayed volume + consumption of Sip during
shutdown (with reagent pack installed), which means that the actual reagent volume
is greater than the displayed volume on the screen.
 After the operating software is exited, the analyzer is powered off and then it is
powered on before the operating software is run.
Operation explanation: When closed normally, the operating software cannot detect
if the ISE module is working. When powered on before the software is run, the
analyzer, when started up, will detect that the reagent volume recorded on the chip is
same as that recorded by the software, but the software will confirm by mistake the
reagent consumption of sip during shutdown. (Actually, no reagent is consumed
because the ISE module is not working while the analyzer is powered off.) Therefore,
after calculating the reagent consumption, the software will write the new volume
information onto the chip and display it on the screen. At this moment, the actual
reagent volume = displayed volume + consumption of Sip during shutdown (with
reagent pack installed), which means that the actual reagent volume is greater than
the displayed volume on the screen.
Note
 In condition 1, inquire the ISE reagent volume immediately to minimize or

eliminate the calculation error.
 In condition 2 and 3, before running the operating software to start up the

analyzer, remove the reagent pack and then run the operating software.
After the startup procedure is complete, re-install the reagent pack and
inquire the reagent volume immediately to minimize or eliminate the
calculation error.
3-15
System Description
3.2.6.4 Calculation of Reagent Pack Inventory
The reagent volume decreases as ISE instructions are executed, and it is updated
timely on the software. The table below shows reagent volumes consumed for
different instructions:
Module instructions Cal A volume (μl) Cal B volume (μl)

Calibration 360 360
Serum test 180 /
Urine test 100 230
Wash 180 /
Purge A 100 /
Purge B / 100
Pump check 475 175
Air bubble detector calibration 75 /
Sip period 130 130
The software calculates the consumption volume (μl) of calibrator A and B by

multiplying the total execution times of each ISE instruction and the reagent volume
per time.
When started up, the software writes the volume information into the reagent pack
as the calibrator A and B are consumed for 1%. When they are consumed for 100%,
the software marks reagent exhausted on the reagent pack chip.
The Sip period is special. The instrument equipped with the ISE module should not
be powered off, because the Sip period instruction is executed automatically for
every 30 minutes even the ISE module is in standby status (without running any
tests). During biochemistry tests, the Sip period instruction will be also executed as
long as the ISE module is continuously standby for over 30 minutes. Thus the
software will record the standby time of the instrument and the shutdown/startup time
of itself. For the shutdown period, the times of Sip period are calculated by dividing
the total time with 30 minutes. For the running period, the times of Sip period are
recorded based on the ISE module's continuous standby periods that are over 30
minutes. Sum of the two numbers is the final Sip period number, and it can be used
to determine the reagent consumption of the Sip period instruction.
3-16
4 Functions of Boards
4.1 Hardware System

The chemistry analyzer is integrated with the following units:
 Main unit: Main control board

 Drive unit: Drive board
 Data conversion unit: A/D conversion board + 9 photoelectric conversion boards
 Level detection unit: Level detection board
 Reagent refrigeration unit: Reagent refrigeration board
 Power supply unit: PFC board, 5V/12V board and 24V board, ISE power
connecting board
Figure 4-1 Hardware system
Hardware System
Data Level Detection Reagent Power Supply

Main Unit Drive Unit
Conversion Unit Unit Refrigeration Unit Unit
Main Control Level Detection Reagent

Drive Board
Board Board Refrigeration Board
9 Photoelectric A/D Conversion PFC 5V/12V 24V

Conversion Boards Board Board Board Board
4-1
Functions of Boards
Figure 4-2 Connection of Boards
PC
Pilter、
Bar Scan Module Reagent Refrigeration
Refrigeration temperatur
Board e sensor、
ISE Module
fan、fog
heater
9 position sensors
Main
Sensor of waste and Control
wash water
Board
Reaction tray and reagent
Temperature sensors Power 100~130V/210~230V
Supply AC
Liquid Level Detection Board
9 Photo-
Electric A/D
Conversion Conversion
Boards Board
Power Drive Board
7
stepper 2 pumps Stirrer Reaction Reagent lamp-
motors 1 value motor Heater Heater house
4.2 Main Control Board

The main control board is the control center of the whole hardware system. It
consists of the control circuits of 1 main unit and 4 functional units (photoelectric unit,
temperature unit, sample/reagent unit and mixing unit). Each functional unit has an
MCU. They communicate in multi-unit mode and thus compose the whole control
system.
The main control board communicates with the 4 subunits through the extended
serial port, and stores the photoelectric data in FIFO mode that serves as the data
channel between the main unit and the photoelectric unit.
4-2
Functions of Boards
Figure 4-3 Structure of main control board
PC
Main Unit
Photoelectric Temperature Sample/Reagent

Mixing Unit
Unit Control Unit Unit
4.2.1 Main Unit

The main unit communicates with the PC through RS-232C, and communicates with
the 4 units through the extended serial port.
4.2.2 Photoelectric Unit

Through the serial port, the photoelectric unit receives commands from the main unit,
controls the A/D conversion board and converts the received photoelectric signals to
electric ones, and controls rotation of the reaction disk.
4.2.3 Temperature Unit

The temperature unit detects and controls the temperature for reacting and reagent
preheating.
4.2.4 Sample/Reagent Unit

The sample/reagent unit is to:
 Control rotation of the sample/reagent disk.

 Control vertical/horizontal movements of the probe.
 Control vertical movement of the syringe.
 Switch on/off the wash pump and solenoid valve.
 Detect signals sent from each relevant transducer.
4.2.5 Mixing Unit

The mixing unit receives commands from the main unit through the serial port and
completes the following actions:
 Controlling vertical/horizontal movements of the mixing bar

 Controlling the movement of the DC motor
 Switching on/off the washing pump and solenoid valve
 Detecting signals sent from each relevant transducer.
4-3
Functions of Boards
4.3 Drive Board

The drive board mainly consists of the step motor drive circuit and pump/valve drive
circuit.
The drive board is to receive the control signals from the main control board and
control the drive components. See the figure below for details about the drive board.
Figure 4-4 Drive board
to motor of mixing
to 7 step motors
Control signal from unit
Main Control Board
to solenoid valve to 2 wash pumps
to heater of to reagent
to lamp power
reaction disk preheating
4.4 A/D Conversion Board
Figure 4-5 A/D conversion board
Photoelectric Signal adjusting

Conversion Board circuit
· · Photoelectric data
Total: 9 boards · ·Total: 9 channels A/D converter Main Control Unit
· · Total: 9 channels
Photoelectric Signal adjusting Multi-way
Conversion Board circuit switch
Signal adjusting
circuit
(for spare use)
The A/D conversion board is used to:
 Adjust the 9 channels of converted signals, convert them into digital ones and
then transmit them to the CPU of the photoelectric unit.
 Adjust the gains of the photoelectric signals.
The photoelectric signals are converted respectively by the photoelectric conversion

board of corresponding wavelength. Photoelectric conversion boards for different
wavelengths have different gains and cannot be replaced by each other.
4-4
Functions of Boards
4.5 Reagent Refrigeration Board
Figure 4-6 Reagent Refrigeration Board

Reagent Refrigeration Board Temperature
Transducer
2 pieces of
Temperature
Indication Refrigeration Control Peltiers
frogproof
2 Fans for the

Peltiers
12V Voltage
Conversion 4 Fans without feedback
12VFA
N
3 Fans with feedback
4 reaction temperature
Main control Pothocouple FAN Feedback
control fans
Board Circuit
The reagent refrigeration board consists of five circuits, including refrigeration control
circuit, fan feedback circuit, temperature indication circuit, frogproof circuit and
voltage conversion circuit. The refrigeration control circuit and temperature indication
circuit are driven by the 12V, while the other two by the 12VFAN.
In the system, the following fans are driven by the reagent refrigeration board:
 2 radiator fans for the peltiers

 1 radiator fan for the lamp
 1 radiator fan for the drive board
 4 temperature control fans for the reaction disk
There are several LEDs on the reagent refrigeration board to indicate the status of
the power supply, peltiers, fans and refrigeration temperature. Refer to the table
below for details.
Table 4-1 LEDs on reagent refrigeration board

What to Color of Description
Net Name of LED
indicate LED On Off
12V works 12V goes
12VLED Green
Power normally wrong
supply 12VFAN works 12VFAN goes
12VFAN_LED Green
normally wrong
Peltiers work Peltiers go
Peltiers PELTIER_LED Green
normally wrong
FAN1_LED Red Corresponding
Fans Corresponding
FAN2_LED Red fan goes wrong fan works
4-5
Functions of Boards
What to Color of Description

Net Name of LED
indicate LED On Off
FAN3_LED Red normally
FAN4_LED Red
Temperature
Temperature is
GREEN_LED Green is beyond
within 0-15℃
0-15℃
Refrigeratio
n Temperature is Temperature
YELLOW_LED Yellow
temperature below 0℃ is above 0℃
Temperature is Temperature
RED_LED Red
above 15℃ is below 15℃
4.6 Level Detection Board

When aspirating reagents/samples, the chemistry analyzer requires the probe to dip
into the liquid for a specific depth, so as to avoid carryover that has impacts on test
results, and to avoid air aspiration when the reagent/sample is insufficient.
The level detection board detects the fluid level of sample and reagent.
4.7 System Power Supply

The power supply unit of the system consists of three boards: 5V/12V, 24V and PFC
board.
The powers supplied by this unit include:
 AC 110/220V - Heater
 12V/4.5A - Lamp
 12V/10A - Peltiers
 12V/4.7A – Boards, pumps and valves
 5V/4.5A - Boards
 24V/5A – Step motors
4.7.1 PFC Board

 EMI filter network.
 Providing APFC to conform to the IEC61000-3-2.
 AC/DC conversion. Supplying the +390V and VDD voltage to drive the 24V board
and 12V&5V board.
 Supplying stable 12V(4.5A) for the lamp.
 Controlling the 24V, 12V(4.7A) and 5V outputs through the Power of the analyzing
unit
4.7.2 24V Board

 Transferring AC to the heater and controlling the heater.
 Converting the 390V into 24V.
The 24V of this board is output under the control of the Power of the analyzing unit.
4-6
Functions of Boards
4.7.3 5V/12V Board

The 5V/12V board converts the 390VDC from the PFC board to 12V(10A), 12V(4.7A)
and 5V. The 12V(4.7A) and 5V are controlled by the Power of the analyzing unit.
The power supply of the system is controlled by two switches (MAIN POWER and
Power). The 12V(10A) is controlled by the MAIN POWER of the analyzing unit
separately and powered by the 5V/12V board after the analyzer is started, while
others are controlled by the Power of the analyzing unit.
4.7.4 ISE Power Connecting Board

Transformation of voltage from 12V to24V which provides power to ISE module.
ISE module should be on power all the time, and the input 12V is provided by
5V/12V Board.
4-7
Functions of Boards
4-8
5 Software Introduction
5.1 Software Structure and Response Mechanism

The system software is composed of the operating software and the control
software.
5.1.1 Operating Software
Figure 5-1 Operating software interface
The operating software manages the test and sample information entered by you,
generates a test procedure based on the requested tests, and sends test instructions
to the analyzing unit. These instructions inform the analyzing unit to start testing and
then output and save the results.
The operating software controls the analyzing unit through the control software. They
communicate with each other through the serial port upon the specific protocols.
The operating software is composed of 14 modules: calculation, startup, shutdown,

database, interface, serial port receiving/sending, processing received data, error
processing, testing, commissioning, failure restore, replacing cuvettes, printing and
protocol encapsulation.
5-1
Software Introduction
5.1.1.1 Calculation
This module calculates the calibration parameters and the concentration of the
reaction mixture. The calculation procedure includes:
 AD → absorbance
 Absorbance → response
 Response → calibration parameters
 Calibration parameters, response → concentration of the mixture
5.1.1.2 Startup
This module initializes the operation unit and analyzing unit to prepare for testing.
The startup process includes: checking and initialization of the operation unit,
communication with and initialization of analyzing unit.
The operation unit is checked and initialized before the main screen is displayed.
1 To check the operating system of the PC

The operating software must run under Windows XP or Windows Vista.
Otherwise, a prompt will appear indicating that the operating software
cannot run under the operating system other than the specified, and then
the operating software will be closed automatically.
2 To check the screen resolution of the current operating system
The operating software must run under the resolution of 1024×768.
Otherwise, the software can’t be displayed in full screen and a warning will
be given. You can set the resolution immediately and check again, or exit
the software and start it again after setting the resolution.
3 To check the color of the current operating system
If the color is less than 8 bits, the software can’t be displayed normally and a
prompt will be given to inform you of wrong color. You can set the color
immediately and check again, or exit the software and start it again after
setting the color.
4 To disable the screen saver
The operating software must keep displayed while running. To prevent the
screen saver from disturbing you in operating and observing, the screen
saver should be disabled. A warning will be given for disabling failure, you
can try it again or neglect or exit the software.
5 To initialize the database
The current database is compressed and restored and will backed up to the
historical database if the year is changed. When operation is failed, a
warning will be given to ask you to restore the database. You can exit the
software after confirming.
6 To check the printer
Check whether a printer has been set and connected to the PC.
Startup will not be affected when there is no printer. When you need to print,
the system will check the printer again.
5-2
7 Log on
If the username and password are not correct, the user must not proceed to
the next step.
The user can choose to cancel logging on the system.
After the operation unit is checked and initialized, the startup screen will be
displayed. The operation unit begins communicating with and initializing the
analyzing unit. In case that it is the first startup or the last startup was failed, you can
select a serial port and then click Start to start the analyzing unit. Otherwise the
system starts the analyzing unit automatically.
Communication with and initialization of the analyzing unit is finished during startup.
1 To set and initialize the communication port

Set the parameters regarding the serial port: baud rate, data bit, start bit,
stop bit, parity bit, sending/receiving buffer, control protocol, and start the
serial port receiving/sending thread and received data processing thread.
If failed, a prompt will be given and the startup is halted. You can take
actions immediately and try again, or exit the startup process.
2 To shake hand with the analyzing unit
A handshake instruction is sent to the analyzing unit. If the analyzing unit
responds to it by sending a handshake instruction back to the PC, it
indicates the PC handshakes with the analyzing unit successfully.
Otherwise, another one will be sent again for 3 times at a specific interval
(2s).
3 To check the self-check results of the analyzing unit
An instruction is sent to check the self-check result of each unit. The units
have been checked when the analyzing unit is started, and the results are
stored in the main unit.
4 To download parameters to the analyzing unit
An instruction is sent to download parameters to the analyzing unit. If there
is no response within 30s, the instruction will be sent again for 3 times.
5 To initialize the ISE unit and bar code reader
The instruction <ISE?> is sent to the ISE unit to check if it is connected. If
error occurs, ISE measurement can not be started.
ISE initialization: includes cleaning and calibration. If auto cleaning or
calibrator is configured for startup, ISE measurement will start if the
calibration is passed; otherwise another calibration is needed before
measurement.
Bar code reader initialization: includes query of bar code parameters. <H> is
sent to turn on the bar code reader, and <I> to turn off it.
5-3
6 To reset the mechanical parts

An instruction is sent to reset mechanical parts of each unit.
7 To switch off the lamp and test the dark current
If the dark current is beyond the specified range, a warning will be given but
will not affect the startup and testing.
8 To switch on the lamp and test the background
A dialog box is displayed to ask you to unload the first cuvette segment, so
as to test the dark current and background. After unloading, the system
starts testing the background.
If unloading is failed, a prompt will be given and the startup is halted. You
can take actions immediately and try again, or exit the startup process.
If the background approaches to the dark current, a prompt will be given
indicating lamp on failed, lamp failure or brightness too low, and the startup
is halted. You can exit the startup process.
If the background is less than the specified threshold, a prompt will be given
indicating brightness too low, which will affect the test results. You can
neglect it or exit the startup process.
If the background approaches to the threshold, the startup process will not
be affected. However, when the main screen is displayed, a prompt will
appear indicating that the brightness approaches to the threshold and the
lamp should be replaced.
9 To test cuvette blank
A dialog box is displayed to ask you to replace all the cuvette segments with
new ones. After confirmation, the analyzer will start testing the cuvette
absorbance and mark the used cuvettes.
If loading is failed, a prompt will be given and the startup is halted. You can
take actions immediately and try again, or exit the startup process.
10 To reset the mechanical parts and wash the probe and bar
An instruction is sent to reset all the mechanical parts and wash the interior,
exterior of the probe and the mixing bar.
11 To check the temperature and finish startup process
If the temperature becomes steady and is within specified range, the
analyzer will enter standby status, otherwise the incubation status.
5.1.1.3 Shutdown
This module restores the operation unit and analyzing unit to the default status.
During this process, the analyzing unit and the operation unit will be shut down.
You can start the shutdown process by selecting Exit on the main screen or Shut
Down on the Maintenance → Alignment → System screen. Then the system will
display a dialog box and start the shutdown automatically.
The following operations are conducted to shut down the analyzing unit.
5-4
1 To switch off the lamp

If failed, the system will enter the failure status and the shutdown is ended.
2 To unload all the used cuvettes
When a prompt is displayed to ask you to unload all the used cuvettes, you
should unload them and confirm. Then the system will continue the
shutdown. If failed, the system will enter the failure status and the shutdown
is ended.
3 To clean the ISE unit
This step will be performed only if auto cleaning is configured for shutdown.
4 To wash the probe and the bar
When a prompt is displayed to ask you to prepare acid or alkaline detergent,
you should prepare it and confirm. Then the system will wash the probe and
the bar in enhanced washing mode. If failed, the system will enter the failure
status and the shutdown is ended.
5 To reset the mechanical parts
Each mechanical part will be reset. If failed, the system will enter the failure
status and the shutdown is ended.
The following operations are conducted to shut down the operation unit.
1 To stop all the threads

2 To stop the timer
3 To close the database
5.1.1.4 Database
This module saves the settings and test data, such as system, patient, sample
information and test data.
5.1.1.5 Interface
This module provides an interface for you to view each status and result, make
settings, request tests, start and stop testing, etc.
5.1.1.6 Serial Port Receiving/Sending
This module establishes the communication between the operating software and
control software. It sends the instructions in the sending buffer to the main unit,
through which the instructions are transferred to the specified units. Then the echo,
results, test data and warnings received from the main unit are saved in the received
data buffer.
5.1.1.7 Processing Received Data
This module processes the received echo, results, data, warnings, running reports
and requests. It gets the frame information from the received data buffer, sets
corresponding commands, records the measured photoelectric data and warnings,
and calls the error processing module when an error occurs.
5-5
5.1.1.8 Error Processing
When an error occurs, this module finds the causes and evaluates the level and type
of the error. Additionally, it records the error logs, reminds you of error, and refreshes
the system status.
5.1.1.9 Testing
The testing module is to:
 Check the reaction temperature periodically.

 Form a test list according to the requests and divide the testing into several
periods, which are converted to instructions and saved in the buffer.
 Maintain the test list according to the results from the data processing module.
 Inform the database and interface modules to update relevant information.
5.1.1.10 Commissioning
This module sends relevant commissioning instructions and processes the

commissioning results.
It sends instructions regarding simple operations, commissioning, parameter

downloading, temperature control switch, and etc, and processes the corresponding
results.
5.1.1.11 Failure Restore
This module restores the failed parts as required by you.
The failed parts can be restored actively or passively. The active restoring means
when a failure occurs during startup, shutdown or testing, the system will try to
execute the instruction again in terms of settings or reset the mechanical parts of
corresponding units and wash the probe/bar. While the passive restoring means the
system restores the failed parts only when you sends the reset instruction.
5.1.1.12 Replacing Cuvettes

This module assists you in unloading used cuvettes and loading new ones.
Cuvettes can be replaced during startup, shutdown or under normal condition.
Normal condition refers to incubation, standby and failure status. Cuvettes are
replaced in same procedures during startup, shutdown and under normal condition.
After replacing, the system will test the cuvette blank automatically and mark the
used cuvettes.
5.1.1.13 Printing
This module prints out in proper format the test results, calibration results, QC results
or statistic results.
5-6
5.1.1.14 Protocol Encapsulation
This module provides encapsulation functions for all the instructions in accordance
with the communication protocol.
5.1.2 Control Software

The control software receives the instructions from the operating software, analyzes
them and drives the corresponding units of the analyzing unit to execute them. And it
also transmits the data from the analyzing unit to the operating software.
The units of the analyzing unit can be functionally divided into the following ones:
main unit, photoelectric unit, reaction unit, sample/reagent unit, mixing unit and
temperature unit. The functions of these units are listed in the following table.
Unit Function
Main unit Receives macroinstructions from the PC,
decomposes them into a series of action instructions,
and then delivers them to destination units (in specific
order) at a certain interval.
Monitors the status of each unit, and transmits the
data converted by the photoelectric unit to the PC.
Photoelectric unit Detects photoelectrical data of the solution in reaction
cuvettes, and amplifies and converts it. And stores
data at the dual port FIFO for the main unit to read
and transmit to the PC.
Reaction unit Contains 80 cuvettes.
Rotates specified cuvette, following the instruction
sent from the main unit, to the reagent/sample
dispensing position, mixing position and photoelectric
detection position at specified wavelength.
Sample/Reagent unit Contains 40 reagent positions in the inner circle and
40 sample positions in the outer circle.
Rotates specified reagent bottles, following the
instruction sent from the main unit, to the reagent
aspirating position.
Rotates specified sample tubes, following the
instruction sent from the main unit, to the sample
aspirating position.
Mixing unit Receives instructions from the PC, and controls the
mixing bar to mix the solution in the cuvette where the
reagent and sample has been dispensed and that has
been rotated to the mixing position.
Moves the mixing bar to the wash well, and washes it
after each mixing to avoid carryover.
Temperature unit Controls the reaction temperature, reagent preheating
temperature and refrigeration temperature.
5-7
5.2 Software Installation

Check the operating system and relevant settings, and ensure that a Window XP or
Windows Vista is used, with memory of above 1G, resolution of 1024*768, and color
qulaity of no less than 16 bit.
Check if the computer is connected to the analyzing unit and the analyzing unit is
powered on.
For the serial number of the operating software, contact Mindray customer service
department.
5-8
6 Maintenance and Service
6.1 Cleaning and Washing

WARNING:
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the used gauze in accordance with your local or national
guidelines for biohazard waste disposal.
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal and consult the manufacturer
or distributor of the reagents for details.
6.1.1 Cleaning Probe

2 Remove the cover from the sample/reagent disk.
3 Remove the sample/reagent disk.
4 Pull the probe arm to the highest point by hand. Rotate the probe arm to
move the probe to a position above the sample/reagent compartment and
convenient to operate.
5
CAUTION:
The tweezers may scratch the probe. Exercise caution when
using it to clean the probe. Avoid direct contact between the
tweezers and the probe. Do not use excessive force when
cleaning the probe. Otherwise it may bend.
NOTE:
alternately for this purpose. For instance, if the acid detergent
has been used for last maintenance, the alkaline detergent had
better be used for this time.
Pinch acid or alkaline detergent-soaked gauze with tweezers and gently

clean the exterior of the probe until it is clean and smooth.
6 Pinch deionized water-soaked gauze to clean the probe.
7 After cleaning, gently pull the probe arm to its highest point and rotate the
probe arm to move the probe to a position above the wash well.
8 Load the sample/reagent disk.
9 Close the cover.
6-1
Maintenance and Service
6.1.2 Cleaning Mixing Bar

2 Pull the mixing bar arm to the highest point by hand. Rotate the bar arm to
move the bar to a position convenient to operate.
3
CAUTION:
The tweezers can scratch the bar. Exercise caution when using
the tweezers to clean the bar. Avoid direct contact between the
tweezers and the bar. Do not use excessive force when cleaning
the bar. Otherwise it may bend.
NOTE:
alternately for this purpose. For instance, if the acid detergent
has been used for last maintenance, the alkaline detergent had
better be used for this time.
Pinch acid or alkaline detergent-soaked gauze with tweezers and gently

clean the exterior of the mixing bar until it is clean and smooth.
4 Pinch deionized water-soaked gauze to clean the mixing bar.
5 After cleaning, gently pull the bar arm to its highest point and rotate the bar
arm to move the bar to a position above the wash well.
6.1.3 Cleaning Sample/Reagent Compartment

3 Take out all calibrators, controls, samples, reagents, distilled water and
detergent from the sample/reagent disk.
4 Remove the sample/reagent disk.
5 Wash the disk with clean water and wipe it dry with clean gauze.
6 Use clean gauze (water or disinfector-dipped gauze if necessary) to clean
the inside of the compartment.
7 Load the sample/reagent disk.
8 Close the cover.
6.1.4 Cleaning Wash Well of Probe

2 Pull the probe arm to its highest point. Rotate the arm to move the probe
away from the wash well.
3 Clean the inside of and the place around the wash well with cotton swabs.
4 Pull the probe arm to its highest point and rotate it to move the probe to a
position above the wash well.
6-2
6.1.5 Cleaning Wash Well of Mixing Bar

2 Pull the mixing bar arm to its highest point. Rotate the bar arm to move the
bar away from the wash well.
3 Clean the inside of and the place around the wash well with cotton swabs.
4 Pull the mixing bar arm to its highest point and rotate it to move the bar to a
6.1.6 Cleaning Panel of Analyzing Unit

2 Wipe the panel of the analyzing unit with clean gauze (water or
disinfector-dipped gauze if necessary).
6.1.7 Washing Deionized Water Tank
CAUTION:
The deionized water to be used on the analyzer must meet the CAP
Type II water requirements.

2
CAUTION:
After removing the cap of the deionized water tank (together
with the pickup tube and sensor), place it on a clean table.
Unscrew (counter-clockwise) the cap (together with the deionized water

pickup tube and the sensor).
3 Wash the tank interior with deionized water. Use a clean brush to clean the
interior if necessary.
4 Wash the pickup tube and the sensor with deionized water. Use clean gauze
to wash them if necessary.
5 Wipe water off the tank exterior, pickup tube and sensor cable with clean
gauze.
6 Add deionized water into the tank.
7 Screw (clockwise) the cap (together with the pickup tube and sensor) back
onto the tank until secure.
CAUTION:
When placing the deionized water tank, ensure the top of the tank is
lower than the bottom of the upper cabinet.
Ensure the deionized water pickup tube is not blocked, bent, or
twisted.
6-3
6.1.8 Washing Waste Tank
BIOHAZARD:
Exercise caution and do not spill the waste onto other people or
things.

2
BIOHAZARD:
After removing the cap of the waste tank (together with the
waste tube and sensor), place it on an appropriate place to
avoid biohazard contamination.
Unscrew (counter-clockwise) the cap (together with the waste tube and the
sensor).
3 Empty the waste tank.
4 Wash the tank interior with clean water. Soak the tank with disinfector if
necessary.
5 Wash the waste tube and the sensor with clean water.
6 Wipe water off the tank exterior, waste tube and sensor cable with clean
gauze.
7 Screw (clockwise) the cap (together with the waste tube and sensor) back
onto the tank until secure.
CAUTION:
When placing the waste tank, ensure the top of the tank is lower than
the bottom of the upper cabinet.
Ensure the waste tube is over the tank and not blocked, bent, or
twisted. A blocked, bent or twisted waste tube may lead to wastewater
overflow that may damage the analyzer.
6.1.9 Washing Dust Screens

1 Place the MAIN POWER to OFF.
2 Use a screwdriver to unscrew the screws on the left and right plates and
remove the two plates.
6-4
3 Remove the dust screens from the plates. The dust screen is as shown in
the figure below.
4 Wash the screens with clean water and dry them by airing.
5 Install the screens back to the left and right plates.
6 Install the left and right plates with screws.
6.2 Replacing
WARNING:
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
CAUTION:
Please use Mindray-recommended consumables. Other consumables
may decrease the system performance.
6.2.1 Unclogging Probe

When the probe is clogged, the fluid flow will become abnormal. Follow the steps
given below to remove, unclog and install the probe.
6.2.1.1 Removing Probe

6-5
3 Pull the probe arm to its highest point. Rotate the probe arm to move the
probe to a position above the sample/reagent compartment and convenient
to operate.
4 Loose the screws on the arm cover and remove the cover upward from the
arm base. After you remove the cover, the inside structure of the probe arm
is as shown in the figure below.
Probe’s Circuit Connector

Circuit Board Tubing Connector
Probe’s Fluid Connecor
Retaining Screw
Spring
5 Hold the probe’s fluid connector with one hand and the tubing connector with
the other. Rotate the tubing connector counter-clockwise until it disconnects
from the probe. Remove the tubing from the probe.
6 Press the circuit board with one hand and disconnect the probe’s circuit
connector from the board with the other hand.
CAUTION:
Exercise caution when disconnecting the connector. Excessive
force may damage the connector and/or the circuit board.
7 Use a small screwdriver to remove the retaining screw on the probe and take
out the spring.
8
WARNING:
Store the removed probe in a safe place where it will neither
endanger people working around the area nor be damaged.
NOTE:
Exercise caution when pulling the probe away from the arm.
Slowly pull the probe away from the probe arm. Exercise caution so that the
gasket inside the probe does not drop out and if it does, store it in a clean
place for later installation.
6-6
6.2.1.2 Unclogging Probe
BIOHAZARD:
Dispose of the used needle in accordance with your local or national
guidelines for biohazard waste disposal.
1 Place a container like beaker below the sample probe.

2 Connect the unclogging device to the tubing connector.
3 Use a single-use syringe to aspirate 3ml CD80 wash solution, remove the
needle and connect the syringe to the other end of the unclogging device.
Push the syringe plunger slowly until there comes liquid out of the sample
probe tip.
4 If no liquid comes out of the sample probe tip, insert a needle into the
sample probe tip and push the syringe plunger.
5 Leave the sample probe soaked with wash solution for about 10 minutes.
Push and pull the syringe plunger for several times until liquid comes out
of the probe tip evenly.
6 Use the syringe to aspirate deionized water and rinse the sample probe for
at least 3 times.
7 Remove the unclogging device and the syringe, and then connect the
tubing connector.
8 Remove the container.
9 Check the level detection function.
NOTE
A bent or damaged probe will lead to unreliable test results and should
be replaced immediately.
6.2.1.3 Installing Probe

2 Insert the probe back into the hole on probe arm, and align the hole on probe
plate to the rotor inside the arm.
3 Sleeve the spring on the rotor and screw the retaining screws to secure.
4 Pinch the probe by the part near the probe arm. Gently push the probe
upward and then release the probe to see if the spring can move freely.
If not, check for errors and try again after removing the errors.
6-7
5 Connect the probe’s circuit connector back to the circuit board.

6 Ensure the gasket is inside the probe.
7
CAUTION:
The fluid tube inside the probe arm should be bent into a
circle when being installed.
Exercise caution when connecting the probe. Excessive

force may bend the probe.
Screw (clockwise) the probe’s fluid connector back to the tubing connector.
8 Place the ANALYZING UNIT POWER to ON while ensuring that the sample
probe is not attaching any conducting .object, such as hands.
9 Calibrate the sample probe manually. Check if indicator D2 (yellow) is
lightened within 2 seconds when the ANALYZING UNIT POWER to ON. Press
the switch S2 on the level detection board and then release it, then check if
indicator D2 is first extinguished and then lightened. If it is, that means the
calibration succeeds.
Exercise caution to prevent the sample probe from attaching any conducting
object during the calibration.
6-8
10 Add deionized water to a clean cup. Immerse the probe tip into the water by
2-3mm and indicator D5 on the circuit board should be lighted. Take the probe
tip out of water, and the indicator should go out. If the test succeeds, proceed
to the next step; if not, please contact our Customer Service Department or
the distributor.
11 Install the cover back to the probe arm and tighten the screws on the cover.
Ensure that the square end is facing the probe and the round head is facing
the rotor.
12 Pull the probe arm to its highest point and rotate it to move the probe to a
13 Install the sample/reagent disk.
6.2.2 Replacing Probe

If the probe is bent or damaged, it must be replaced immediately. Follow the
procedure given below to replace the damaged or bent probe.
1 Remove the bent or damaged probe as instructed by 6.2.1.1 Removing

Probe.
BIOHAZARD:
Dispose of the bent or damaged probe in accordance with your
local or national guidelines for biohazard waste disposal.
2 Install a new probe as instructed by 6.2.1.3 Installing Probe.
6.2.3 Replacing Mixing Bar

If the mixing bar is damaged, it must be replaced immediately. Follow the procedure
given below to replace the damaged mixing bar.
WARNING:
When replacing the bar, pinch the bar only by the knurled part and do
not touch the other part of the bar. Protect the flat part of the bar from
been scratched.
BIOHAZARD:
Dispose of the damaged mixing bar in accordance with your local or
national guidelines for biohazard waste disposal.
6-9

2 Gently pull the bar arm to its highest point and rotate it to move the bar to a
position convenient to operate.
3
CAUTION:
When trying to pull out the bar, concentrate your force in the
direction of the axis on the bar arm. Biased force may damage
the bar and/or the axis.
Pinch the bar by the knurled part with one hand and unscrew
(counter-clockwise) the retaining nut with the other hand until the mixing bar
looses. Pull the bar downward to remove it and remove the nut.
Retaining Nut
Knurled Part
4 Align the new mixing bar to the bigger hole end of the retaining nut and
gently screw it into the nut until the end of the bar is in line with the smaller
hole end of the nut.
Retaining Nut
Knurled Part
5 Pinch the mixing bar by the knurled part and align the hole of the nut to the
axis on the bar arm, then push the bar upward in the direction of the axis
until it can’t proceed. Tighten the nut by screwing clockwise with the other
hand.
CAUTION:
When trying to push the bar, concentrate your force in the
direction of the axis on the bar arm. Biased force may damage
the bar and/or the axis.
Ensure the bar is all the way pushed to the end.
6 After replacing the bar, visually check whether the bar is vertical to the bar
arm.
If not, remove the bar and re-install it.
7 Pull the bar arm to its highest point and rotate it to move the bar to a position
above its wash well.
6-10
6.2.4 Replacing Plunger Assembly of Syringe

The old plunger assembly of syringe should be replaced with a new one when
 The old one has served for three months; or

 The old one has been used for over 100,000 tests; or
 The old one is apparently damaged.
CAUTION:
Exercise caution when installing the assembly. Excessive force may
crack the syringe.

2 Unscrew the screws on the syringe cover and remove the cover.
The structure of the syringe is as shown in the figure below.
Tee
Syringe Connector
Retaining Screw
Retaining
Screw Space Bar
Syringe
Retaining Screw
Retaining Space Bar
Screw
Plunger Guide Cap
Holder
Plunger Button
Lower Retaining Screw
3 Prepare a new plunger assembly (shown in the figure below) and soak the
plunger tip in deionized water to eliminate bubbles.
Plunger Tip Plunger Rod Plunger Button

Plunger Guide Cap
4 Unscrew (counter-clockwise) the lower retaining screw.

5 Unscrew (counter-clockwise) the four retaining screws, remove the screws
and space bars, and remove the syringe from the holder.
6-11
6
CAUTION:
There may be residual water in the syringe connector. Do not
drop water onto the analyzing unit.
Grab the Tee with one hand and the syringe connector with the other hand
and unscrew (counter-clockwise) the syringe.
7
CAUTION:
There may be residual water in the syringe. Do not drop water
onto the analyzing unit.
Unscrew (counter-clockwise) the plunger guide cap and pinch the plunger
button to gently pull the plunger assembly from the syringe.
Syringe Connector Syringe Plunger Guide Cap

Plunger Rod Plunger Button
8 Pinch the new plunger assembly by the plunger button and carefully insert
the plunger tip into the syringe and push it all the way to the end. Screw
(clockwise) the plunger guide cap until secure.
9 Immerse the syringe connector into deionized water. Pinch the plunger
button, pull it to aspirate half syringe of deionized water and then push it to
expel the deionized water and the air from the syringe.
10 Grab the Tee with one hand and the syringe connector with the other hand.
Screw (clockwise) the syringe into the Tee until secure.
11 Place the syringe on the holder. Install space bars and fix retaining screws.
NOTE:
The upper edge of the upper space bar must reach the seventh
line of the scale on the syringe.
When fixing retaining screws, be sure to tighten them
alternately with equilibrium force.
12 Screw (clockwise) the lower retaining screw until secure.

13 Place the Power back to ON.
14 Enter the Alignment screen of the operating software and set the Vol.(R.
Syringe) to 450. Click R. Syringe Aspirate. After the syringe finishes the
motion, click R. Syringe Dispense. You may repeat this action several
times.
Pay attention to bubbles during the aspiration/dispensing process.
If there are bubbles observed during the process, they may be caused by the
air leak between the syringe and the Tee. Uninstall the syringe and re-install
it.
If the bubbles are found again, there is something wrong with the fluid path.
6-12
6.2.5 Replacing Lamp

Replace the lamp with a new one when the system reminds to do so, or the service
time of the lamp has added up to 2,000 hours.
CAUTION:
Do not touch either the light entrance of the lamp or the lens in front of
the lamp. In case the entrance is dirty, clean it with ethanol-soaked
defatted cotton.
1 Place the MAIN POWER to OFF. Wait at least 30 minutes for the lamp and
its housing to cool down.
WARNING:
After working for a while, the lamp and its housing are usually
hot enough to burn you. Do not proceed with this procedure
until they have cooled down.
2 Unscrew the retaining screws on the back cover of the analyzing unit and
remove the back cover. You can see the following box in the left lower part of
the cabinet, where the lamp housing locates.
3 Unplug the connector of the wire.
Connector
6-13
4 Unscrew the screws on the box with a hex wrench and remove the cover
(together with the fan) backwardly.
Screws Screws
5 Unscrew the screws on the back of the lamp housing with a hex wrench and
remove the radiator from the housing backwardly.
Radiator
Screws
6 Pinch the base of the lamp with one hand and press the lever on the left of
the base and remove the lamp.
Lamp
Base
Lever
7 Pinch the new lamp by its base and insert the lamp pins into the mounting
holes.
NOTE:
The larger pin is inserted into the larger hole and the smaller
pin into the smaller hole.
8 Install the radiator back to the home position and tighten the screws.
9 Install the cover back to the box and tighten the screws.
6-14
10 Close the back cover of the analyzing unit and tighten the screws.
11 The following is only applicable to BS-200 (sold in FDA area ):
Start the operating software，Check the background of all channels，if it is
less than 65535，then perform【New Lamp】procedure;If the Background of
any channel is equal to 65535，please adjust the parameters of the main unit
in the Test and Maintenance Software and adjust AD value of Lamp
Background to 52000 ～ 55000. Then restart the operating software and
select MaintenanceDaily Maint，and perform【New Lamp】operation.
New Lamp
6.2.6 Replacing the Optical Filter Assembly

The filter and optical assembly are fixed in the supporting sleeve. The back end is
compacted and enclosed with the photoelectric conversion board and the shielding
cover (See Figure 6-1). Generally, the supporting sleeve is also replaced when
service engineers replace the filter and optical assembly on the spot.
Figure 6-1 Filter assembly
Lens
Screw Shield Box
Lens Seat
Filter Gasket
Gasket Photoelectric
Flat Spring Conversion Board
Supporting Sleeve

2 Remove the right plate of the analyzing unit.
6-15
3 Use a hex wrench to unscrew the two screws on the shielding cover
through the holes on the right frame.
4 Open the cover of the A/D conversion board, and remove the photoelectric
conversion board plug of corresponding wavelength.
6-16
5 Remove the photoelectric conversion board and the supporting sleeve.

6 Keep the photoelectric conversion board upward, and remove the two
retaining screws on it.
7 Keep the photoelectric conversion board upward, and then pull it out of the
supporting sleeve.
8 Unpack the new supporting sleeve containing the optical assembly. Be

sure to keep the sleeve upward.
9 Install the original photoelectric conversion board onto the new supporting
sleeve, and then fasten the two retaining screws.
10 Install the shielding cover, and fix the retaining screws.
11 Connect the photoelectric conversion board to the AD conversion board,
and then put back the cover.
NOTE:
When replacing the filter assembly, do not touch the optical assembly
in the supporting sleeve or the photodiode on the photoelectric
conversion board.
The filters and the photoelectric conversion boards correspond to each
other and should not be disarranged.
6.2.7 Replacing the Optical Fiber

6-17
2 Unscrew the four screws on the reaction disk cover.
3 Open the reaction disk cover. Pay attention to the power cord of the
heater.
Power cord
of the heater
4 Remove the three M3 socket screws and take out the reaction disk.
6-18
5 Use a hex wrench to loosen the screws that are used to fasten the optical
fibers on the colorimetric rack and the reference light support.
6 Take out the optical fibers one by one, and fix the optical components in
the colorimetric rack by fastening the screws slightly.
Screw of the reference light
7 Draw out the optical fibers from the bottom of the reaction compartment.
8 Loosen the M3 screw (used to retain optical fiber) on the lamp housing,
and then draw out the optical fiber.
9 Put 9 of the 10 new optical fibers into the reaction disk through its bottom
one by one, loosen corresponding screws, insert the optical fiber to the
end, and then fasten the screws.
10 Loosen the screw of the reference light optical fiber, insert the optical fiber,
and then fasten the screw.
11 Loosen the screw of the lamp housing, insert the optical fiber, and then
fasten the screw.
12 Put back the reaction disk and fix it.
6-19
13 Put back the reaction disk cover and fix it.
NOTE:
When replacing the optical fiber, ensure that its bending radius is no
less than 20cm, or the fiber will be damaged.
6.2.8 Replacing Filter Assembly

When used for a long period, the filter may get clogged with the result of decreased
wash flow and degraded system performance. The filter should be replaced every
six months. The filter assembly must no be canceled, if it is missing, the pumps and
valves can be blocked, putting the system into failure status.
1 Remove cap assembly from the DI water tank and place it on a clean
desktop. Carefully remove the filter assembly from the cap assembly.
2 Inject water into the new filter assembly through the big adapter by using the
syringe. When water wells up from the small adapter, the injection is
completed. Purpose: increase the weight of the filter assembly to make it
sink to the bottom of the water tank.
3 Connect the new filter assembly to the tubes of the cap assembly, the small
adapter to the thin tube and the big adapter to the thick tube. Keep the two
tubes parallel and straight to avoid tangling.
6-20
4 Expel air from the filter assembly

1) Put the cap assembly into the deionized water tank and tighten the cap.
2) Select Fluidic System on the Maintenance > Alignment tab page, select
Exterior, and then select Clean R. Probe to clean the reagent probe exterior.
Repeat this operation for 10 times to remove the air from the filter assembly
and the wash tube.
3) During the washing process, check for air bubbles entering the wash tube
from the filter. If you find air bubbles, repeat the previous step; otherwise,
proceed to the next step.
4) Check the top of the syringe for air bubles.
6-21
Check here for air

bubbles
5) If air bubbles exist, remove them according to the instructions in "5.6.5

Removing Air Bubbles" of the Operator's Manual. Exercise caution not to
damage the syringe.
5 The replacement is completed. Avoid introducing foreign matters to the filter
or the tube when replacing the filter assembly.
6.3 Repairing the Bar Code Module
6.3.1 Installing the Bar Code Reader

Installation procedure:
1. Install the small bracket on the bracket assembly by using two M3×8 hexagon
socket screws with spring and flat washers.
2. Install the bar code reader on the small bracket by using two M3×10 hexagon
socket screws with spring and flat washers.
Precautions:
1. During installation, keep the glass surface of the reader clean to avoid influencing
the scanning effect.
2. Do not tighten the screws on the bar code reader until you finish the alignment.
6-22
Anti-fogging heater assembly
Small bracket
Bar code reader
Bracket assembly
6.3.2 Installing the Anti-fogging Heater Assembly

1. Place the silicone pad in the slot of the anti-fogging device mounting plate.
2. Place the anti-fogging glass on the silicone pad.
3. Lay the heat-conducting aluminum plate with the groove side facing upwards, and
use six M2×8 cross pan head screws to fix it on the mounting plate.
4. Stick a heater to the groove on the aluminum plate.
5. Daub some thermal paste on the bottom side of the overheat protection switch
and place the switch on the heater. Use an M3×12 hexagon screw to fix the
protection switch with the switch plate.
6. Use four M3×6 pan head screws to fix the dust shield on the mounting plate.
7. Stick a sponge cushion to the dust shield.
Precautions:
1. Align the window of the silicone pad with that of the mounting plate.
2. Ensure that the glass is not cracked or dirty.
3. Lay the cables of the heater and overheat protection switch downwards as shown
in the figure below for the purpose of convenient connection.
4. Align the window of the sponge cushion with that of the dust shield in order to
ensure that the scanning light comes smoothly.
6-23
Mounting plate of
the anti-fogging
device Anti-fogging glass Heater Switch plate Dust shield Sponge window
Silicone pad
Heat-conducting Overheat
aluminum plate protection switch
6.4 Bar Code Reader Adjustment
NOTE:
Do not stare into the lamp or the laser beam from the bar code reader
when the analyzer is in operation.
6.4.1 Adjusting Sample Bar Code Reader

Requirements:
The light beam of sample bar code reader is about 1mm wide and is centered to
around 0.5mm from the left of the scanning hole.
6-24
Checking:
1) Place a bar-coded sample tube on the sample/reagent disk.
2) Start scanning the bar code label on the sample tube and turn on the laser.
3) Check the position of light beam according to the scanning hole.
6-25
Adjustment:
1) Turn on
2) If deviation in direction A (see figure above) occurs, loosen the screw A and
adjust the bar code reader until the position of light beam meets the
requirements.
3) If deviation in direction B (see figure above) occurs, loosen the screw A and
adjust the bar code reader until the position of light beam meets the
requirements.
6-26
6.4.2 Adjusting Reagent Bar Code Reader

Requirements:
The light beam of reagent bar code reader locates within 1mm from the center line
of the reagent bottle.
Movement
direction
Light beam
1mm
Checking:
1) Place a bar-coded reagent bottle on the sample/reagent disk.
2) Start scanning the bar code label on the reagent bottle and turn on the laser.
3) Check the position of light beam on the reagent bottle.
Adjustment:
1) First check if light beam of sample bar coder reader is adjusted properly. If not,
adjust it and then check the light beam position of the reagent bar code reader.
2) If the light beam of sample bar code reader is adjusted properly but the position
of reagent bar code reader light beam does not meet the requirements, please
adjust the rotation deviation of sample/reagent disk while considering the
reagent aspiration position and bar code scanning position.
6-27
6.5 ISE Unit(optional) Maintenance
6.5.1 Replacing tubings
Note
Before replacing tubings, please follow the steps below:
1. Take off the ISE Unit gate
2. Take off the joint of Cal A tubing of the wand from that of the pump tubing
3. Lift up the Cal A tubing of the wand to make the solution is the tubing flow back
to the reagent pack.
4. Do the same operation to Cal B tubing.
6-28
Note
Do not take off the waste tubing of the wand
5. Use the maintenance and test software to purge A and B for 25 times, then
replace the tubings. After the replacement, insert the tubings of the wand which
has been taken off before back to their original position. Then purge A and B for
another 25 times to ensure the replacement is successful.
6.5.1.1 Replacing Calibration tubings
1. Take off the tubing joint from the pump tubing, and another end from the ISE
sample port
2. Take off the joint from the replaced tubing.
6-29
3. Insert the joint into the new tubing and make it connected to the ISE sample port
and the pump tubing.
6-30
6.5.1.2 Replacing pump tubings
1. Take off the tubings which are connected to the pump tubing.
2. Hold on one side of the pump tubing, and lift up a little then take it off from the
pump shelf.
3. Take another side of the pump tubing from the shelf.
6-31
4. Install the new pump tubing to the pump shelf and insert the tubings which have
been taken off in step 1 back to the new tubing.
6.5.1.3 Replacing the wand

After emptying the solution in the tubing, take off the waste pump of the wand and
change a new one.
Note
Do not insert the tubings of the wand into the wrong place of the pump tubings,
otherwise it will cause function failure.
6.5.2 Replacing ISE module

When the ISE module is damaged, it needs to be taken out of the analyzer with the
shielding box and then be replaced.
1. Disconnect the communication lines in the ISE module, and take off the Cal A
and Cal B tubings.
2. Release the screws which fix the shielding box to the main board.
3. Take off the shielding box from the analyzer
6-32
4. Release the four screws on top of the shielding box to replace the ISE module
5. After the replacement, put the shielding box back to the analyzer. Tight the
screws and insert the Cal A and Cal B tubings back to the sample port.
6.5.3 Replacing ISE Components (optional)
6.5.3.1 Replacing Reagent Pack
1 Place the POWER to OFF.

2 Open the ISE unit door.
3 Remove and install a new reagent module.
4 Enter the ISE screen of the Maintenance of the system software.
5 Select the Daily Maint tab.
6 Enter digit “25” in the blank on the right of the button Purge Comb, then
click it.
7 Click Purge A and Purge B button to check whether the initialization of
the Reagent Pack is finished. If no error occurs during the process, the
Reagent Pack is replaced successfully.
6.5.3.2 Replacing Electrodes

If you run no more than 100 samples requested for the ISE tests a day, replace the
electrodes according to the following recommended schedule:
6-33
Na+ Electrode Every 6 months 10000 samples

+
K Electrode Every 6 months 10000 samples
-
Cl Electrode Every 6 months 10000 samples
Reference Electrode Every 6 months 10000 samples
Note:
Since the electrodes must be installed sequentially, you have to take out the
electrode to be replaced and those (or that) over it from above to below.

3 Click the Maintenance button.
4 Replace the electrodes.
5 Click Purge A button and if no error occurs during the process, it means
the electrode is replaced successfully.
6.5.3.3 ISE Unit Storage (optional)
Caution:
 The maintenance is necessary to be performed when the ISE unit (optional) is

connected.
 The ISE unit (optional) should be on power all the time. In some cases that the
POWER will be shut down for a long time more than half an hour, the following
steps should be performed.
 Use the consumables recommended by our company. Other consumables may
degrade system performance.
3 Click the Clean button to clean the ISE module.
4 Pull out the joint A and joint B of the wand tubing which has been inserted
into the adapters of the pump tubing. Hold them on for a few seconds until
the solution in the wand tubing flows back to Reagent Pack.
Joint
Adapter of
pump tubing
5 Enter digit “25” in the edit box to the right of the Purge Comb button, then
click the Purge Comb button.
6-34
6 Click the Maintenance button.

7 Remove the electrodes.
8 Remove the Reagent Pack.
9 Put the reference, Na+ and Cl- electrodes into their individual sealed bags.
10 Aspirate a small amount of Calibrant A from the port of the reagent module
with a syringe and inject it into the lumens of the K+ electrode until the
lumens are full.
Cover both ends of the lumens with tapes to prevent the Calibrant A flows
from the lumens.
Put the K+ electrode into their individual sealed bags.
6.5.4 Unclogging ISE Waste Tube

Samples containing insoluble substance like fibrin may accumulate in the ISE wand
waste outlet after extended usage and clog the waste line.
Note
Do not spill liquid on the analyzer. Liquid ingression may cause equipment damage.
BIOHAZARD
Wear gloves and lab coat, and if necessary, goggles during the maintenance
process.
CAUTION
Excessive bleach and DI water flushed into the ISE reagent pack waste bag may
cause waste bag over expansion and clog Cal A & Cal B reagent flow.
To prevent this problem, connect to an old used-up reagent pack and follow the
procedures below
1. Ensure the analyzer is on idle (stand by) condition.
2. Loosen 2 screws to open and remove the ISE module cover at the back of the
analyzer. Refer to picture below.
3. Loosen the ISE electrode housing locking pin (screw) and rotate the housing
clockwise 90 degrees towards you. Remove the housing cover. Remove the
waste tube fitting from the bottom right angle adaptor. Remove waste peri-pump
tube from the pump bracket. Refer to pictures below.
6-35
Waste Right Angle Adaptor

Peri-pump
Tube
4. Connect the waste tube fitting to a syringe and unclogging tool with 5 mL of
undiluted household bleach. Refer to pictures below.
Tube fitting from electrode

housing right angle adaptor
Unclogging
Tool
5. Press the wand release button to remove the wand from the current in use ISE
reagent pack. Engage the wand to an old used-up reagent pack. Keep the
current pack in a save place.
6. Inject bleach into the ISE waste tube and soak the tube for 5 minutes. Discharge
the waste into the reagent pack.
Note：When the bleach cannot be injected into the ISE pack, remove the wand
and push down to open the waste valve manually with a sharp object, and then
inject again. If bleach can go through this time, the waste bag was clogged and
cannot be used. If bleach still cannot be injected, replacing the ISE wand is
recommended.
6-36
Waste
valve
7. Repeat this step with 5 mL of DI water without the 5 minutes of soaking time.
8. Remove the wand from the old used-up pack and re-install it back to the current
in use ISE pack. Re-install the waste tube fitting back to the ISE electrode
housing right angle adaptor and waste peri-pump tube back to the pump bracket.
Re-install the housing cover and rotate counter-clockwise 90 degrees to re-seat
the ISE electrode housing and tighten the locking pin (screw) in original home
position.
9. Calibrate ISE pump to ensure it passes, all reagents and waste flow are normal.
Calibrate all electrodes and run QC to ensure they all pass within their given
ranges.
6.6 Adjusting
6.6.1 Adjusting Probe and Disks
NOTE:
Adjust the position of the probe according to the position of the cuvette
first, and then adjust other positions.
Before adjusting parameters at the PARA and Speed tab of the
Maintenance and Test Software, remember to click the Enable
modifying parameters button at the Command → Main Unit tab and
use a jumper to shortcut the 3.3V of J1 of the main control board; after
finishing adjusting, remember to use a jumper to shortcut GND of J1 of
the main control board.
1 Adjust the position of the probe.
NOTE:
To minimize cumulative errors, ensure that the probe returns
to the initial position before each adjustment.
(1) Adjust the dispensing position of the probe. Ensure the probe is in
the center of the cuvette and the probe tip is 2-3mm away from the
top of the cuvette.
6-37
(2) Adjust the position of the initial-position transducer of the

sample/reagent disk. Ensure the reagent bottles and sample tubes
fit the disk cover well.
(3) Adjust the washing position of the probe. Ensure the probe is in the
center of the wash well and the probe tip is 5mm away from the
bottom of the wash well. If necessary, adjust the position of the wash
well.
(4) Adjust the probe’s position on the outer circle of the disk. Ensure the
probe is in the center of the sample tube.
(5) Adjust the probe’s position on the inner circle of the disk. Ensure the
probe is in the center of the reagent bottle.
(6) Adjust the probe’s position on the ISE sample port. Ensure the port
is with the circle of diameter of 1 mm around the center of the port.
2 Adjust the position of the mixing bar.
(1) Adjust the mixing position of the bar. Ensure the bar is in the center
of the cuvette on the reaction disk.
(2) Adjust the vertical position of the bar in the cuvette. Ensure the bar
tip is 1-2mm away from the bottom of the cuvette.
(3) Adjust the washing position of the mixing bar. Ensure the bar is in
the center of the wash well and about 5mm away from the bottom of
the wash well. If necessary, adjust the position of the wash well.
3 In the Maintenance and Test Software, select corresponding command
to rotate the reaction disk and move the probe and the mixing bar to see if
they clash with any reaction cuvette. If the mixing bar knocks the side or
the bottom of any cuvette, repeat Step 2.
6.6.2 Adjusting Signal Gain of Photoelectric Unit

1 Start the Maintenance and Test Software.
2 Select Command → Main Unit tab.
3 Click the Enable modifying parameters button.
4 Select Command → Reaction Unit tab.
5 Click the Turn on light button to turn on the lamp of photoelectric unit.
6 Select PARA and Speed tab.
7 Select the Reaction Unit from the pulldown list to the right of Unit Name.
8 Click the Query button to display the photoelectric gain of each wavelength.
9 Ensure there is no cuvette on the reaction disk.
6-38
10 Adjust and configure the photoelectric gain of each wavelength (except

700nm) at the PARA and Speed screen until the voltage of each wavelength
before A/D conversion is between 4.70V and 4.90V. You can measure the
voltage of each wavelength on the A/D conversion board with a multimeter.
NOTE:
Before adjusting, remember to use a jumper to shortcut the
3.3V of J1 of the main control board.
After finishing adjusting, remember to use a jumper to
shortcut GND of J1 of the main control board.
The following table displays the corresponding test points on the A/D
conversion board (the reference test point is TP12).
Wavelength 340 405 450 510 546 578 630 670 REF
Test Point TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP10
6.6.3 Adjusting Photoelectric Collection Position

1 Start the Maintenance and Test Software.
2 Select Command → Main Unit.
3 Click the Enable modifying parameters button.
4 Click the Mechanical Reset button to reset all the mechanical parts of the
analyzer.
5 Place 8 segments of new cuvettes in the reaction disk.
6 Measure the TP1 and TP11 with a dual trace oscillograph. The reference test
point is TP12. TP11 is the A/D Conversion Start Signal.
7 Select Command → Reaction Unit.
8 Click the Rotate and Measure button and observe the positions of the
pulses relative to the waveform from the oscillograph.
All pulses(the A/D Conversion Start Signal) should be generated at the flat
parts of the waveform and most of them should be at a little right of the
center of the flat parts, as shown in the figure below.
pulse
9 If the positions of the pulses do not meet the above requirements, you can
6-39
adjust the initial position of photoelectric collection according to the following

steps.
(1) Select PARA and Speed tab of the Maintenance and Test Software.
(2) Select Reaction Unit from the pulldown list to the right of Unit Name.
(3) Click the Query button.
(4) Adjust and configure the parameter of Initial position of photoelectric
collection and go back to the step 2 (skip step 3).
NOTE:
Before adjusting, remember to use a jumper to shortcut the
3.3V of J1 of the main control board.
After finishing adjusting, remember to use a jumper to shortcut
GND of J1 of the main control board.
10 Repeat through step 2 to step 9 (except step3) to measure the waveform of

other wavelengths whose test points are from TP2 to TP10 (except TP9).
NOTE:
(1) If the waveform is oblique, as shown in the figure below, loosen the
screw that is used to fasten the optical fiber on the colorimetric rack or
the reference light support and rotate the fiber slightly (avoiding
breaking the fiber) until the waveform is not oblique. After adjusting,
fasten the screw.
oblique
not oblique
(2) The parameter of Initial position of photoelectric collection
cannot be less than 0. If it is 0 and the pulses still cannot meet
requirements, you need to adjust the optical coupler of the reaction
unit that is used to detect the position of the reaction disk.
6.7 Checking
6.7.1 Checking Reagent Refrigeration Board

 Test Device
1. A multimeter
2. A constant power supply
3. A resistor
4. 4 jumpers
5. A slotted screwdriver (2mm)
6-40
 Connection Diagram
Constant
Multimeter Resistor
power supply
Reagent refrigeration board
 Checking Procedure
1. To test the power supply
Connect the constant power supply to J86 (PIN 1, 5, 6 to 12V; PIN 2, 3, 4 to GND)
and J87 (PIN3 to +5V; PIN1 to GND). Use the multimeter to check the constant
power supply (12V±0.6V and 5V±0.3V). Power on the constant power supply and
check the power supply as following:
1 9V: 9±0.45V; test point: the voltage at two terminals of the C2 capacitor.
2 5FAN: 5±0.25V; test point: the voltage at two terminals of the C14 capacitor.
3 5V: 5±0.25V; test point: the voltage at two terminals of the C16 capacitor.
4 2.5V: 5±0.25V; test point: the voltage at two terminals of the C7 capacitor.
2. To adjust the temperature control point
Adjust VR1 to make the TP1 (TP3: GND): 1.75V±0.01V.
Adjust VR2 to make the TP2 (TP3: GND): 1.84V±0.01V.
After adjustment, fix the resistance of VR1 and VR2 with a little glue or other
materials.
3. To adjust the temperature control
Connect a resistor to the slot of the J88 transducer and adjust the resistance to
simulate the variation of temperature.
Adjust the resistor to make TP5 (TP3: GND) supply switch between 1.85V (reference
resistance of resistor is 12.5K) and 1.75V (reference resistance of resistor is 10.2K)
and measure the voltage at 1 and 2 terminals of the J89.
1) If the TP5 supply is more than 1.84V, the output is 0V±0.6V.
2) If the TP5 supply decreases from 1.84V, the output doesn’t change. If it is no more
than 1.75V, the output is 12V±0.6V.
3) If the TP5 supply increases from 1.75V, the output doesn’t change. If it is no less
than 1.84V, the output is 0V±0.6V.
4. Test the feedback signals of fans
When no fan is connected to J71-J74, LED1-LED4 light and the U6 PIN4 (TP3: GND)
has a high level (>4V).
When PIN1 and PIN2 of any of the J71-J74 are short circuited with a jumper, the
corresponding LEDs are off and the U6 PIN 4 has a high level (>4V).
When PIN1 and PIN2 of the J71-J74 are short circuited with jumpers, all LEDs are
off and the U6 PIN 4 has a low level (<0.8V).
6-41
Tempe 2 3 4 5 6 7 8 9 10 11 12
rature
(℃)
Voltag 1.88 1.86 1.84 1.82 1.79 1.77 1.75 1.73 1.7 1.68 1.66
e (V)
6.7.2 Checking Optical Couplers

This procedure is applicable to all four-pin optical couplers used on the analyzer.
1 There are two labels E and S on the optical coupler. E stands for emitter and
S stands for sensor.
2 A constant DC 5V or above is needed.
3 Usually the two pins on the E terminal are red and black or red and blue. The
red end is for high level.
The E terminal that is powered by 5V is in serial connection with a 220Ω

resistor.
4 Usually the two pins on the S terminal are white and green. The white end is
for high level.
The S terminal that is powered by 5V is in serial connection with a 5.1KΩ

resistor.
5 Voltage of the white end can be measured with a multimeter.
When the optical coupler is not shielded, the white end has a low level which
does not exceed 0.6V; otherwise it has a high level which exceeds 4.4V.
If the measured voltage is within the above thresholds, the optical coupler
runs normally.
6-42
7 Maintenance and Test Software
7.1 General
The maintenance and test software of the Chemistry Analyzer is the software that
helps maintenance personnel debug and maintain the Chemistry Analyzer.
Maintenance personnel can, through this software, check whether the probe, mixing
bar, disks, fluidic system and photometric system of the Chemistry Analyzer work
normally, modify parameters, and execute individual commands or combined
commands.
Run the NewDebug.exe file to enter the Maintenance and Test Software window.
See Figure 7-1. After that, the software will connect to the analyzing unit
automatically and then it can work. If there is any problem, you can click the Shake
Hands With Machine button (at the Command → Main Unit screen) to connect the
software to the analyzing unit.
Figure 7-1 Maintenance and Test Software window
Display Area
As shown in Figure 7-1, there are 4 tabs in the Maintenance and Test Software
window:
 Command;
 PARA and Speed;
 Temperature;
 Photoelectric.
7-1
Maintenance and Test Software
CAUTION:
It is suggested that if you click a button to send an instruction to the
analyzing unit, you can click another one only after the previous
instruction is executed.
Note:
The buttons displayed in gray in software interface are not functional.
Following is a brief introduction to the software interface.
 Display area
At the bottom of the window is the display area for displaying the frame information
and fault/error information. The upper box is for frame information, and the lower one
is for fault/error information.
There are five types of frame information, including Result, Echo, Data, Command
and Warning.
Select the check box in front of frame information to display relevant frame
information. Click the check box again to de-select, and the frame information will
not be displayed.
If you select the check box in front of Analysis, the complex Result and Warning
frame information that contains information of several different parts will be split and
displayed at the display area.
If you select the check box in front of Save, all the sent and received frame
information and fault/error information will be saved in a .txt file that locates in the
D:\FrameSaveFile.
Click the Clear button to clear the information that displayed in relevant box. The two
Clear buttons are respectively for two boxes.
 Setup button
Click the Setup button at up right corner to show a dialog as shown in Figure 7-2,
which is used to change communication port and set baud rate and check sum type
of the port. Check sum type includes odd, even and none.
Figure 7-2 Serial Port Setup
Communication Port
Baud Rate Check Sum Type
7-2
 About… button
Clicking the About… button at up right corner of the interface, you can view the
version information of this software.
In the following sections, the 4 tabs mentioned above will be detailed respectively.
Note:
The units of parameters involved in this software are respectively:
Time: 50ms;
Sample (reagent) aspirating/dispensing volume: steps of motors;
Temperature: ℃.
Temperature control coefficient: 0.01.
7.2 Command
In the Command tab, you can send commands to the Chemistry Analyzer and check
whether probe, mixing bar, disks, fluidic system and photometric system work
normally.
Figure 7-3 Command tab Microinstruction Area

Single Command Area
As shown in Figure 7-3, the Command tab mainly consists of two parts: Single
Command Area and Macroinstruction Area.
7.2.1 Single Command Area

In Single Command Area, there are 6 sub-tabs:
7-3
 Main Unit;
 Reagent Unit;
 Sample Unit;
 ISE Module;
 BarCode Module;
 Mixing Unit;
 Temp Unit;
 Photoelectric Unit.
Check the analyzing unit for their counterparts.
There are several buttons in each tab. Click a button and you can send a command
to the counterpart on the analyzing unit.
Note:
After starting this software, you must click the Down Load
Parameters button in the Main Unit sub-tab. Otherwise, the
software will not operate the analyzing unit successfully.
After clicking the Enable modifying parameter button in the Main
Unit sub-tab, you can modify the parameters and speeds in the PARA
and Speed tab.
Following are instructions to the action implemented by each command.
 Main Unit
Command What it does
Download parameters Configures running parameters for the
analyzing unit.
Mechanical Reset Moves all units of the analyzing unit to their
initial position, and cleans reagent probe,
sample probe and mixing bar.
Enable modifying parameters Switches on the switch for modifying parameter
through this operation before modifying
parameter at PARA and Speed tab.
Disable modifying parameter Switches off the switch for modifying parameter
through this operation after modifying
parameter at PARA and Speed tab.
Shake Hands With Machine Checks that the communication cable works
normally.
Send original command Edits and sends user-defined commands.
 Reagent Unit
Wash probe Cleans the reagent probe.
Move reagent probe to top of Moves the reagent probe to the top of reaction
reagent disk disk.
Move reagent probe to outer Moves the reagent probe to the top of the outer
circle of reagent disk circle of reagent disk.
7-4

Move reagent probe to inner Moves the reagent probe to the top of the inner
circle of reagent disk circle of reagent disk.
Lower reagent probe to outer Moves the reagent probe down to the reagent
circle of reagent disk bottle in the outer circle of reagent disk.
Lower reagent probe to inner Moves the reagent probe down to the reagent
circle of reagent disk bottle in the inner circle reagent disk.
Lower reagent probe into Moves the reagent probe down to the reaction
reaction cuvette cuvette in the reaction disk.
Lower reagent probe to wash Moves the reagent probe to its washing
well position.
Move reagent probe to top of Moves the reagent probe to the top of wash
wash well well.
Rotate reagent probe to top of Moves the reagent probe to the top of ISE
ISE sample entry port sample entry port
Move reagent probe vertically Moves the reagent probe vertically to the ISE
to ISE sample entry port sampling position
Rotate reagent disk for circles Rotates the reagent disk for specified circles
to position and stop it at specified bottle position. Input
rotating circles in the first box and position No.
in the second box.
Rotate reagent disk to position Rotates the reagent disk to specified bottle
position. Input position No. in the box.
Reset reagent syringe Moves the reagent syringe to its initial position.
Fill reagent syringe Moves the reagent syringe to its largest travel.
Empty reagent syringe Empties the reagent syringe.
Scan reagent barcode Scans the barcodes of reagent bottles
Correct reagent probe position The probe dispenses 180 μl of water to the
No.1-No.10 cuvettes separately and then
moves into the cuvettes to detect the fluid
level.
You can click the Stop button to stop the
motion.
After the motion is finished, the box to the right
of the button displays the average steps of
probe motor.
Reset reagent unit Cleans the reagent probe and rotates the
reagent disk to position No. 1.
 Sample Unit
Wash probe interior Cleans the interior of probe
Wash probe exterior Cleans the exterior of probe
Move sample probe to top of Moves the sample probe to the top of wash well.
wash well
Move sample probe to top of Moves the sample probe to the top of reaction
reaction disk disk.
7-5

Move sample probe to inner Moves the sample probe to the top of the inner
circle of sample disk circle of sample disk.
Move sample probe to outer Moves the sample probe to the top of the outer
circle of sample disk circle of sample disk.
Lower sample probe to Moves the sample probe down to the reaction
reaction disk cuvette in reaction disk.
Lower sample probe to wash Moves the sample probe to its washing position.
well
Lower sample probe to outer Moves the sample probe down to the tube in the
circle of sample disk outer circle of sample disk.
Lower sample probe to inner Moves the sample probe down to the tube in the
circle of sample disk inner circle of sample disk.
Rotate sample probe to top of Moves the sample probe to the top of ISE
ISE sample entry port sample entry port
Move sample probe vertically Moves the sample probe vertically to the ISE
to ISE sample entry port sampling position
Rotate sample disk Rotates the sample disk for specified circles and
stop it at specified tube position. Input rotating
circles in the first box and position No. in the
second box.
Rotate sample disk to position Rotates the sample disk to specified tube
position. Input position No. in the box.
Reset sample syringe Moves the sample syringe to its initial position.
Empty sample syringe Empties the sample syringe.
fulfill sample syringe Moves the sample syringe to its largest travel.
Scan sample barcode Scans the barcodes of sample cups
Move probe ver. For steps Moves sample probe up and down for several
steps. Input step number in the box. ‘+’ means
probe down, ‘-‘ means probe up.
Reset sample unit Cleans the sample probe and rotate the sample
disk to position No. 1.
 ISE Module
<ISE?> Handshake with ISE module
<CKSM> Check ISE module software version
<CALB> Two points calibration
<PUGA> Purge Cal A into the ISE module
<PUGB> Purge Cal B into the ISE module
<MANT> Empty the flow path of the electrodes
<BBCL> Bubble detector calibration
Correct Pumps Pumps calibration
<DSPA> Dispense 200ul Cal A into ISE sample port
7-6

<SWBC> Show results of bubble detector calibration last
time
<SWPC> Show results of pumps calibration last time
<Measure Serum> Measure serum samples
<Measure Urine> Measure diluted urine samples
<Cleaning Period> ISE module cleaning
<DVON> ISE module debug on in mode 1
<MVON> ISE module debug on in mode 2
<DVFF> ISE module debug off
<DLRD_pp> Read information from Dallas chip of Reagent
pack
<DLWR_pp_aa_dd> Write information into Dallas chip of Reagent
pack
<SAMP> Single step for serum test by manual
<UWBW> First single step for diluted urine test by manual
<UNBW> Second single step for diluted urine test by
manual
<PMCL> Single step for pump calibration by manual
<CLEN> Single step for ISE cleaning by manual
<STRT> Single step command start
 Barcode Module
Handshake Send handshake order to bar code reader to
verify whether Communication between system
and bar code reader meet the specification
Initialize Send initialize orders to bar code reader
Verify Initialization Verify whether bar code reader is initialized
correctly
Laser On Open bar code reader laser
Laser Off Close bar code reader laser
Set Send selected bar code parameters to bar code
reader
Send Send orders to bar code reader
Scan Let bar code reader read bar code on sample
tubes or reagent bottles
Stop Stop reading of bar code reader
 Mixing Unit
7-7

Move mixing bar to top of Moves the mixing bar to the top of the wash
wash well well.
Move mixing bar to wash well Moves the mixing bar into the wash well.
Move mixing bar to top of Moves the mixing bar to the top of reaction disk.
reaction disk
Lower mixing bar into reaction Moves the mixing bar to mixing position in
cuvette reaction cuvette.
Mixing bar stirs for given time Mixing bar stirs for a specified period.
Move mixing bar ver. for steps Moves mixing bar up and down for several
steps. ‘+’ means down, ‘-‘ means up. Note:
Moving mixing bar down can not be continuous.
Mixing bar stirs Make mixing bar stir.
Reset mixing unit Resets all the mechanical parts of the mixing
unit.
 Temp Unit
Enable/Disable temperature Turns on/off the specified temperature controller.
control
There’re two temperature controllers as
Reaction and Reagent.
Selects the check box in front of a controller,
click the button, you can turn on the selected
controller with unselected one off.
To calculate coefficients of temperature sensor
1 If you want to modify the parameters of the sensor line, click Modify button at
the Length of Sensor Line field;
Otherwise, go directly to the step 3.
2 Enter values into the Original(cm) and Added(cm) edit boxes, and click OK
button.
3 Enter values into the edit boxes at the Original Data field.
Or, if you want to get the default values, click the Default button.
4 Click the Calculate button to calculate the coefficients.
 Photoelectric Unit
Reaction disk rotate Rotates the reaction disk for specified circles
and stop it at specified cuvette position. Input
rotating circles in the first box and position No. in
the second box.
Reaction disk rotate some Rotates the reaction disk for specified cuvette
cups positions, and input number of cups in the box.
7-8

Rotate and measure Rotates the reaction disk, collects reaction data
during rotating, and then stops it at specified
cuvette position.
Turn on light Turns on the light.
Turn off light Turns off the light.
Test dark current Turns off the light and measures the dark
current at this time. The dark current data will be
displayed in the box below.
Test background of new lamp Unloads the first segment of cuvettes in reaction
disk with manipulator, then rotates the reaction
disk and during rotating measures the light
where places the first segment of cuvettes
before. The data regarding background will be
displayed in the box below.
Test dark current Tests dark current of every wavelength.
Test background Tests background of every wavelength.
7.2.2 Macroinstruction Area
Figure 7-4 Macroinstruction Area
Explanation for the

macroinstruction Macroinstruction
Commands
Button
Parameters of the
current command
A macroinstruction is a set of commands.
When selecting a macroinstruction from the pulldown list in macroinstruction area,

you can see there’re various commands and comments regarding the
macroinstruction. In addition, parameters of the command currently selected will also
be displayed on the interface.
7-9
Note:
Only the power user can create or delete macroinstructions. If you
want to get the authority of the power user, contact Mindray Service
Department.
In the macroinstruction area, after selecting a macroinstruction from the pulldown list,
you can
 Click the Run button to run the selected macroinstruction;

 Click the Pause button to suspend the macroinstruction which is running;
 Click the Stop button to stop the macroinstruction which is running.
Note:
After all commands in each macroinstruction are executed, the system
counts it as one time.
When the check box on the right of the macroinstruction pulldown list
is selected, the selected macroinstruction will be executed for once;
otherwise, the macroinstruction will be executed cyclically.
For each macroinstruction, the commands of it are executed one by one in the
sequence in which they are listed. When the set delay expires after a command is
executed, the next command is executed immediately. In case of an error in the
execution process, the macroinstruction will be stopped.
7.3 PARA and Speed

In the PARA and Speed tab, you can query, configure or load parameters as well as
debug the units.
7-10
Figure 7-5 PARA and Speed tab
Unit Parameter
Buttons
As shown in Figure 7-5, the PARA and Speed tab mainly consists of two parts as
unit parameter and several operating buttons.
Unit Name includes Main Unit, Mixing Unit, Photoelectric Unit, Reagent Unit,
Sample Unit and Temperature Unit.
At this screen, you can not only inquire and configure each unit parameter, but also
save and read relevant data. Now let’s introduce them respectively.
 Inquire unit parameter

1 Select a unit in Unit Name.
2 Click Query button.
 Configure a parameter for relevant unit

2 Click the Query button.
3 Edit the parameter if necessary. Otherwise, go to the next step directly.
When editing, you can directly select and modify the data to be edited.
4 Select a parameter to be configured.
5 Click the Config button to configure the parameter for relevant unit.
 Configure all parameters for relevant units

1 Select units in Unit Name.
2 Click the Config All button to configure all parameters of the unit.
 Save data
7-11
2 Click the Save button, then pop up a dialog.

3 Input a filename and click the Save button, you can save parameter of the
unit currently selected to a .txt file.
 Read Data
1 Click Load button, then pop up a dialog.
2 Select the relevant .txt file and click Open button, you can configure
parameter or speed in the file for relevant unit.
7.4 Temperature
Figure 7-6 Temperature tab
Reagent preheat
temperature curve
control panel
Reaction
temperature curve
control panel
The Temperature tab consists of two parts:
 Curve of reagent preheated temperature (upper part);

 Curve of reaction temperature (lower part).
The two temperature curves are controlled respectively through two control panels
on the right.
Meanings of the parameters on the control panels are as follows.
Parameter What it does

Value Displays current temperature value on the temperature
curve.
YRange Temperature range on Y-coordinate of the temperature
curve. Input upper limit and lower limit of temperature
range in the two boxes.
XRange X-coordinate point of the temperature curve.
Temp Intended temperature expected to achieve.
Period Interval for sampling.
7-12
After setting Xrange, Yrange and Temp on the control panel, click Confirm button
to implement them on relevant temperature curve.
There are 4 more buttons in each of the two control panels:
 Start: After setting Period, clicking it, you can start collecting the temperature
data;
 Stop: Clicking it, you can stop collecting the temperature data;
 Freeze: Clicking it, you can freeze the displayed curve;
 Resume: Clicking it, you can resume the frozen curve.
7.5 Photoelectric
In the Photoelectric tab, the values of photoelectric data and photoelectric data
curve of the selected wavelength are displayed.
Figure 7-7 Photoelectric tab
Display minimum,
maximum and
average data of
every wavelength
Display data Panel

of every
wavelength
Display curve
of selected
wavelength
Through the panel, you can set relevant parameters of photoelectric test data and
photoelectric curve.
Nine wavelengths (340, 405, 450, 510, 546, 578, 630, 670 and 700) and a base
wavelength are listed on the panel. You can select one of them to display its
photoelectric data curve.

MinMax Displays maximum and minimum for photoelectric data
of the selected wavelength.
YRange Range on the Y-coordinate of the curve. Input upper
limit and lower limit for photoelectric data in the two
boxes.
XRange X-coordinate point of the curve.
7-13

CupIndex Specifies the cuvette in certain position of reaction disk
to be used to measure photoelectric data.
Times Times of sampling.
Period Interval for sampling.
Through the panel, you can select parameters like wavelength, YRange, XRange,
CupIndex, Times and Period.
After setting them, click the Confirm button to confirm the settings.
There are 6 more buttons in the panel:
 Start: Clicking it, you can start collecting the temperature data;
 Stop: Clicking it, you can stop collecting the temperature data;
 Freeze: Clicking it, you can freeze the displayed curve;
 Resume: Clicking it, you can resume the frozen curve;
 Save: Clicking it, you can save the photoelectric data of all current wavelengths
as a .txt file;
 Load: Clicking it, you can read the data in a .txt file saved with photoelectric
data.
7-14
Appendix A Diagrams
Figure 7-8 Connection of Boards
Power Supply Unit
Reagent Refrigeration
Main Control Board Drive Board
Board
A/D Conversion Board Adapter
A-1
Diagrams
Figure 7-9 Power Supply Unit
ISE Power Board

BA34-30-63624
1 blue GND 1 1 24V

2
1 ISE
3 yellow 12V 2 GND
3 2 Module
Jack and cable
J2 J1 BA31-21-41491
Endosure
Yellowish green
grounded
Power
MAINPOWER
Jcak
M07-00061S---
Light blue
BA20-20-75266
5V/12V Board Reagent Refrigeration Board PFC Board Brown 24V Board
Cable
BA33-30-35080 BA20-30-75227 BA33-30-35078 BA33-30-35082
Cable
P353 J86
4 yellow BA20-20-75229 12V 6
P1 P404
4 1 5 yellow 12V 5 4 1 1 brown Cable
1 brown L L Cable
1 blue GND 4 1 1 BA20-21-75323(for 220v)
P406 BA20-20-75242
5 2 2 blue GND 3 5 2 BA20-21-75325(for 110v)
2 2 8 brown
3 white GNDFAN 2 5 1 M26 ：Top Heater
4 blue
6 3 6 orange 12FAN 1
6 3 3 3 light blue N N 3 light blue 3
6 2 7 brown
3 blue
M27：Bottom Heater
P3 POWER 7 3 BA20-21-75324
Cable 5 brown
2 blue BA20-20-75267 M07-00094S--- 8 4 M28 ：Reaction Temp Switch
Drive Board 3 1 blue
Cable
BA20-30-75225 1 yellow Cable
2 BA31-20-56832
Cable BA20-21-75324(for 220v)
P350 J17
1 blue
BA20-20-75241 12GND 8 3 white BA20-21-75326(for 110v)
3 1 4 8 1 Cable
2 black GND 7 P405 BA20-20-75268 J18
3 yellow 12V 4
2 red
Drive Board 2 2
4 2 4 red VCC 3 3 7
BA20-30-75225 1 black
P6 Cable 1 1
J21
2 black BA20-20-75247
Main Control Board 2 2 Drive Board
BA34-30-63557 BA20-30-75225
1 1 red
Cable 1 P403
BA20-20-75240 Cable
P352 J38 BA31-20-41432 J17
1 blue 12GND 6 4 4 orange 24V 1
3 1 3 6 Cable 2 6
2 black GND 4 P5 M32:Lamp 3 3 orange 24V 2
2 2 black BA20-20-75259
3 yellow 12V 3 5 12VGND 2 white GND 6
4 2 2 2 5
4 red VCC 1 1
1 4 1 white GND 5
1 1 red 1
LAMP12V
A-2
Diagrams
Figure 7-10 Main Control Board

1 VCC RED 1 Adapter
Drive Board
J20
BA33-30-35080
BA30-30-15284 BNC BNC
12&5V Board
2 RXD GREEN 3 BA20-30-75225
Reagent Refrigeration Board

3 TXD BLUE 2
C26：waste Transducer
C25：Deionized Water
5 GND BLACK4 J205 J204 J203
BA30-21-15163
BA30-21-15164
12 11
18 17
28 27
32 31
38 37
42 41
22 21
48 47
14 13
16 15
20 19
24 23
26 25
30 29
34 33
36 35
40 39
44 43
46 45
50 49
BA31-30-41474
1
3
5
7
9
Transducer
BA20-20-75231
C29：Reaction Temperature
6 RTS WHITE 6
1 2 1 2 3 4 1 2 3 4
2
4
6
8
4
REAGENT BAR
7 CTS YELLOW10
BA30-10-06630
Cable
8 TRIG ORANGE 9 P352
Transdcer
1
2
2
3
4
9 NC NC 5
4
6
5
NC 7
BA31-20-56901
4 NC
1
3
2
NC 8 J87
1 green BA20-20-75243
Cable
2 black BA20-20-75238
NC 11
1
2
3
3 green WASH_EMPTY
Blue
Black
Black
Yellow
Red
Red
BA20-20-75240
NC 12
Cable
BA20-21-75260
1 red WASTE_FULL
BA31-20-41573
Cable
BA31-20-41557
NC 13
Cable
12 P_PUMP_WASTE
Cable
NC 14
Cable
6 MAG_DOWNN+
Cable
7 MAG_DOWNN-
2 PRTD_REF
11 P_PUMP_OUT
17 STIR-VALVE
8 SP_VALVE_IN
9 RP_VALVE_IN
15 LAMP_CTRL
22 LOADX-CLK
25 LOADY-CLK
23 LOADX-DIR
24 LOADY-DIR
1 Black GND
16 STIR_PUMP
10 P_PUMP_IN
3 PRTD_T1
2 white FAN
2 black GND
20 REAC-CLK
32 STIRU-CLK
30 STIRR-CLK
21 REAC-DIR
NC 15
33 STIRU-DIR
31 STIRR-DIR
2 LOAD_DC+
3 LOAD_DC-
14 STIR_DC
13 PELTIER
18 T-RELAY
4 MAG_UP+
5 MAG_UP-
28 RT-CLK
26 ST-CLK
41 RR-CLK
37 SU-CLK
4 白GND
43 RU-CLK
35 SR-CLK
29 RT-DIR
39 SS-CLK
27 ST-DIR
44 RU-DIR
45 RS-CLK
42 RR-DIR
38 SU-DIR
36 SR-DIR
40 SS-DIR
46 RS-DIR
3 red 5V
6 12GND
3 white
19 GND
34 GND
47 GND
48 VCC
50 VCC
49 VCC
2 blue
1 GND
4 GND
5 GND
4 red
1 VCC
2 VCC
3 red
3 12V
J45
J33
J47
J44
J42
4
J34
J35
6
5
1 2 3 4 5 6 7 8
12 11
18 17
28 27
32 31
38 37
42 41
1
J40
9
22 21
48 47
J9 2 2 3 4 2 3 4 1 2 3 4 1 2
14 13
16 15
20 19
24 23
26 25
30 29
34 33
36 35
40 39
44 43
46 45
50 49
1 1
3
1
3
5
7
9
1
2
3
2
3
J8 1 2 3 4 5 6 7 8 9
2
4
6
8
4
1
3
2
J38
Main Control Board
BA34-30-63557
13 12 11 10 9 8 7 6 5 4 3 2 1
6 7 8 9
J7 2 4 6 8 10 12 14 16 18 20 22 24 26 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2 4 6 8 10 2 4 6 8 10 2 4 6 8 10 J39
25 24 23 22 21 20 19 18 17 16 15 14
1
2
3
1 2 3 4 5 J41 J46
1 3 5 7 9 11 13 15 17 19 21 23 25 J37 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 J32 1 3 5 7 9 J43 1 3 5 7 9 J31 1 3 5 7 9
Cable
BA31-20-41556
Cable
BA31-20-41497
1red BA31-20-41496 VCC 1 1red VCC 1
C18：Probe Vertical Position + 4white
Cable
RU_PHO 2 C27：Bar Rotation Position + 4white STIRR_PHO 2
Transducer C
- 2black GND 3 Transducer C 2black
- GND 3 Cable
BA30-21-15155 GND 4 BA30-21-15160 4
E 3green E 3green GND
1red
C17：Probe Rotation Position + 4white
VCC 5 +
1red VCC 5 BA31-20-41498
Cable RR_PHO 6 C28：Bar Vertical Position 4white STIRU_PHO 6
C C
Transducer - 2black GND 7 Transducer GND 7
BA20-20-75230 - 2black
10 DCP_CLK
18 AD_BUSY
11 DCP_DIN
BA30-21-15156 E 3green GND 8 BA30-21-15159 GND 8
E 3green
19 AD_CLK
9 DCP_EN
9 PC COM
6 AD_DIN
+ 1red VCC 1red VCC 9
20 AD_RC
22 CH_A2
23 CH_A1
24 CH_A0
21 CH_A3
+
4 15GND
17 15GND
1 NC 1 NC C19：Syringe Position C 4white RS_PHO 10 C15：Reagent Disk Coder 4white RTC_PHO 10 1
12 GND
25 GND
13 GND
1 +15V
14 +15V
C
5 GND
16 VCC
7 GND
8 GND
3 VCC
15 -15V
11 11
2 -15V
3 blue
Transducer - 2black GND Transducer - 2black GND NC
RXD 2 12
BA31-30-41501 E 3green GND BA30-21-15149 E 3green GND 12 2
2 green TXD 3
+
1red VCC 13 RXD232
4 NC NC 4
C16：Reagent Disk Initial
C
4white RT_PHO 14 3
Position Transducer - 2black GND 15 TXD232
ISE Module 5 black GND 5 BA30-21-15150 3green GND 16
E 4
6 NC NC 6 C13：Reaction Disk Initial + 1red VCC 17 ISP_PSEN
18
8 white RTS 7 Position Transducer C
-
4white
2black
REAC_PHO
GND 19 5
J61 14 15 16 17 18 19 20 21 22 23 24 25
BA30-21-15154 3green GND 20 GND
7 yellow E
CTS 8 1red VCC 21 6
9 NC NC 9
C14：Reaction Disk Coder
Transducer
+
C 4white REACC_PHO 22 NC 1 2 3 4 5 6 7 8 9 10 11 12 13
- 2black GND 23 7
BA30-21-15153 3green GND 24 ISP_RESET
E
NC
8
AD Conversion Board BA30-30-06306
9
NC
10
NC
SHIELD
A-3
Diagrams
Figure 7-11 Drive Board
B M18：Reagent Value
M15：Inner Pump
BA33-30-35078
M16：Outer Pump
BA30-21-06470
Adapter
PFC Board
2000-10-06120
2000-10-06120
BA30-30-15284
J207 J206
1 2 1 2
P6
1 2
2
1 blue BA31-20-41495 1
1
2
- + - +
BA31-20-41482
BA31-20-41483
BA20-20-75239
BA20-20-75247
Cable
Cable
Cable
Cable
cable
2 black
2 yellow
2 yellow
1 white
Cable
1 white
1 red
3 blue
1 blue
BA31-20-41481
4 red
2 red
2 red
D 4 24V Board
3 BA33-30-35082
M10: Syringe motor C Cable
J18 P405
0000-10-10985 J19 1 2 J3 1 2 3 4 1 black
J22
J21 1 2 BA20-20-75268
J24
B 2 J2 1 2 3 4 J1 1 2 3 4 1 2 1 2 1 1
DC+
DC-
A 1
2 2 red 2
Cable
1
1 GND BA31-20-56901
1 2 2 LOAD_DC+ 1 2
2
3 LOAD_DC-
J8
3 4 4 MAG_UP+ 3 4
3
5 MAG_UP-
1
5 6 6 MAG_DOWNN+ 5 6
4
7 MAG_DOWNN-
7 8 7 8
2
8 SP_VALVE_IN
J4
9 RP_VALVE_IN
9 4 10 P_PUMP_IN 9 4
3
11 P_PUMP_OUT
11 12 11 12
1
12 P_PUMP_WASTE
4
13 PELTIER
13 14 14 STIR_DC 13 14
2
J10
15 LAMP_CTRL
3 15 16 16 STIR_PUMP 15 16
17 STIR-VALVE
17 18 18 T-RELAY 17 18
Main Control Board

1
4
19 GND
19 20 20 REAC-CLK 19 20 J40
BA34-30-63557
Cable 21 REAC-DIR
2
BA31-20-41476
J5 Drive Board 21 22 22 LOADX-CLK 21 22
D 4 BA20-30-75225 23 LOADX-DIR
J20 23 24 23 24
3
M8:Probe Rotation 24 LOADY-DIR

3 25 LOADY-CLK
Motor C 25 26 25 26
1
26 ST-CLK
4
0000-10-10985 27 ST-DIR
B 2 27 28 28 RT-CLK 27 28
2
29 RT-DIR
1
J13
A 29 30 30 STIRR-CLK 29 30
3
31 STIRR-DIR
31 32 32 STIRU-CLK 31 32
Cable
4
33 STIRU-DIR
33 34 34 GND 33 34
D BA31-20-41477 4 35 SR-CLK
M9:Probe 35 36 36 SR-DIR 35 36
C 3
37 38 37 SU-CLK
Movement Motor 38 SU-DIR
37 38
0000-10-10986 B 2 39 40 39 SS-CLK
39 40
40 SS-DIR
1 41 RR-CLK
A J17 1 2 3 4 41 42 42 RR-DIR 41 42
43 RU-CLK
5 6 7 8 43 44 44 RU-DIR 43 44
Cable 45 46 45 RS-CLK
45 46
4 3 2 1 J15 46 RS-DIR
BA20-20-75241 47 GND
47 48 48 VCC 47 48
49 VCC
VCC 3
12GND 8
24V 1
24V 2
GND 6
GND 5
12V 4
GND 7
49 50 49 50
J12 4 3 2 1 J9 4 3 2 1 J14 4 3 2 1 J6 4 3 2 1 J16 4 3 2 1 J11 4 3 2 1 J7 4 3 2 1 50 VCC
2
1
2
1
4
4
3
2
1
2
1
4
BA31-20-41480
BA31-20-41478
BA31-20-41479
BA31-20-41452
Cable
Cable
Cable
Cable
3 橙
2 白
1 白
4 橙
4 红
2 黑
1 蓝
3 黄
P403
2
1
4
3
2
P350
B+
A+
A-
B-
B+
B+
B+
A+
A+
A+
A-
A-
A-
B-
B-
B-
4
3
电源24V板 P350
BA33-30-35082 电源12&5V板
BA33-30-35080
M7:Reagent Disk Motor M20:Bar Rotation Motor M6:Reaction Disk Motor M21:Bar Movement Motor
0000-10-10986 0000-10-10985 0000-10-10986 0000-10-10986
A-4
Cable
J51 BA20-20-75248 1
1
2
340nm 340nm Photoelectric
2
+15V Conversion Board
3
3
4
AGND BA20-30-75292
4 AGND
5 AGND_SHILED
5
6
6 -15V
Cable
J52 BA20-20-75249 1
1
2
2
3 AGND BA20-30-75293
3
4
4 AGND
5 AGND_SHILED
5
6
6 -15V
Cable
J53 BA20-20-75250 1
1
2
2
Figure 7-12 A/D Conversion Board

3 AGND BA20-30-75294
3
4
4 AGND
5 AGND_SHILED
5
6
6 -15V
Cable
J54 BA20-20-75251 1
1
2
2
3
BA30-30-06306
AGND BA20-30-75295
3
4
4 AGND
A/D Conversion Board
5 AGND_SHILED
5
6
6 -15V
Cable
J55 BA20-20-75252 1
J39
1
2
2
1 +15V +15V Conversion Board
J61
1
14 +15V
3 AGND BA20-30-75296
3
4
2 -15V
1
2 4 AGND
15 -15V
A-5
3 VCC
5
2
AGND_SHILED
3
5
6
16 VCC 6 -15V
4 15GND
4
3
17 15GND Cable
5 GND J56
4
BA20-20-75253 1
18 AD_BUSY 578nm 578nm Photoelectric
1
2
6 AD_DIN 2
5
19 AD_CLK
3
7 GND
6
AGND BA20-30-75297
7
3
4
20 AD_RC 4 AGND
8 GND
7
5
8
21 CH_A3 AGND_SHILED
5
6
Cable
9 DCP_EN
6
8
-15V
22 CH_A2
Cable
BA31-20-41498
10 DCP_CLK
23 CH_A1 J57 BA20-20-75254 1
11 DCP_DIN 630nm 630nm Photoelectric
1
2
2
Main Control Board BA34-30-63557
24 CH_A0 +15V Conversion Board

12 GND 3
25 GND
AGND BA20-30-75298
3
4
14 15 16 17 18 19 20 21 22 23 24 25
13 GND
4 AGND
9 10 11 12 13
5
14 15 16 17 18 19 20 21 22 23 24 25
AGND_SHILED
5
6
9 10 11 12 13
6 -15V
Cable
J58 BA20-20-75255 1
1
2
2
3 AGND BA20-30-75299
3
4
4 AGND
5 AGND_SHILED
5
6
6 -15V
J59
1
2
3
4
5
6
Cable
J60 BA20-20-75256 1
REF REF Photoelectric
1
2
2
3 AGND BA20-30-75291
3
4
4 AGND
5 AGND_SHILED
5
6
6 -15V
Diagrams
Diagrams
Figure 7-13 Reagent Refrigeration Board
M42-M43:Refrigeration Fans
BA30-21-06532
C35:Refrigeration Temprature Transducer
BA30-21-15175
Temprature
GND
GND
GND
Protect Switch
12V
12V
12V
Fogbroom
of Fogbroom
BA30-21-06532
1 GND BA20-20-75228
BA31-20-41494
Cable
Cable
Cable
4 +5V
1 GND
1 GND
1 GND
2 12V
2 12V
2 12V
3
J88 1 2 J81 1 2 J79 1 2 J80 1 2 J78 1 2 J82 1 2 J83 1 2 J84 1 2 J85 1 2 J15 1 2 3 4
12&5V Board
J89 BA33-30-35080
Cable J86 Cable
BA20-20-75229 P353
BA31-20-41456 6 1 blue
1 12V
12V 1 12VFANGNDFAN
1 4
M30-M31:PELTIER
5 2 blue 4 1
2100-20-06633
2
GND 2 COOLER 12V GND 2 5 4 3 white
Reagent Refrigeration Board 5 2
1 BA20-30-75227 3 4 yellow
12V 12V 3 6
1 12V GND 2 5 yellow
GND 2 6 3
COOLER 1 6 orange
2
J74 1 2 3 J73 1 2 3 J72 1 2 3 J71 1 2 3 J75 1 2 J76 1 2 J77 1 2 J87 1 2 3
1 GND
2 12V
GND
FAN
5V
1 GND
2 12V
FAN4
12VFAN
GNDFAN
GNDFAN
GNDFAN
FAN3
FAN2
12VFAN
12VFAN
GNDFAN
FAN1
12VFAN
BA31-20-41557
BA31-20-41555
BA31-20-41499
Cable
BA30-20-06524
Cable
Cable
Cable
GND
GND
GND
GND
GND
GND
12V
12V
12V
12V
12V
12V
FAN
FAN
FAN
FAN
1 2 3
M44:Drive Board Fan J42
M22-M25:Temprature Control Fans 2100-20-08144 M39:Lamp Fan
BA30-21-06530 BA30-21-06532
A-6
J22 Cable
J202
BA31-20-41495 blue1 Cable
1
1
1 black BA20-20-75236
J207
-
M19:DC Motor of
red Mixing Unit
2
2
2
2 red BA30-10-15052
2
+
J24
Cablle
Drive Board
BA20-20-75239 blue 1
1
1
BA20-30-75225
J201
Cable
J206
1 yellow BA20-20-75237 M29:Reagent
1
red
2
2
2 Preheating
2 orange BA30-10-15115
Figure 7-14 Adapter
2
cable
J45
BA20-20-75238 1
black 3 brown
1
1
J205
3
C30：Preheating Temprature
red 2 Transducer
2
2
4 purple BA30-10-06631
4
J34 Cable
Adapter
5 green 1
5
1
1
J65
BA20-20-75243 green C32:Probe
BA30-30-15284
1
1
J66
J204
6 blue 2
6
2
blue
1
2
GND
2
7 black 3
7
2
white 3 PROBE
3
3
8 red 4
8
BA20-30-75263
4
red 4
4
4
Cable
BA40-20-61774
J200
J35
BA34-30-63557
1
1
1
J203
Main Control Board

2
2
2
3
3
3
4
4
A-7
Diagrams
Diagrams
Figure 7-15 Fluid System
A-8
Appendix B Test Points of Boards
B.1 Test Points on A/D Conversion Board

TP TOP/BOTTOM Descriptions
TP1 TOP Test the signal at 340nm
TP10 TOP Test the signal of REF
TP11 TOP A/D Conversion Start Signal
TP12 TOP AGND
TP13 TOP A/D Conversion Analog input Signal
B.2 Test Points on Drive Board

TP1 TOP Signal ground (SHIELD) from the main
control board
TP2 TOP 5V, 12V and 24V ground (GND)
B.3 Test Points on Reagent Refrigeration Board

TP1 TOP Test the voltage of the temperature
transducer
TP2 TOP Test the temperature switch signal (high)
TP3 TOP Test the temperature switch signal (low)
TP4 TOP Reference ground
TP5 TOP GNDFAN
TP6 TOP Test the Q1switch
B-1
Test Points of Boards
B.4 Test Points on Main Control Board

TP1 TOP Test the RXD signal of the sample unit
TP2 TOP Test the TXD signal of the sample unit
TP3 TOP Test the ALE signal of the sample unit
TP4 TOP Test the RXD signal of the reaction unit
TP5 TOP Test the TXD signal of the reaction unit
TP6 TOP Test the ALE signal of the reaction unit
TP7 TOP Test the INT_SPI signal of the reaction unit
TP8 TOP Test the RXD signal of the main unit
TP9 TOP Test the TXD signal of the main unit
TP10 TOP Test the ALE signal of the main unit
TP11 TOP Test the CLK output of oscillator X1
TP12 TOP Test the RXD signal of the stir unit
TP13 TOP Test the TXD signal of the stir unit
TP14 TOP Test the ALE signal of the stir unit
TP15 TOP Ground
TP16 TOP Test the 3.3V supply
TP17 TOP Test the 1.5V supply
TP18 TOP Test the +15V supply
TP19 TOP Test the -15V supply
TP20 TOP 15V ground
TP21 TOP Test the 5V supply
TP22 TOP Test the 12V supply
TP23 TOP Test the analog 5V supply
TP24 TOP Analog ground
TP25 TOP Ground
TP26 TOP Test the RXD signal of the sample bar code
TP27 TOP Test the TXD signal of the sample bar code
TP28 TOP Test the TXD signal of the reagent bar code
TP29 TOP Test the RXD signal of the ISE module
TP30 TOP Test the RXD signal of the reagent bar code
TP31 TOP Test the TXD signal of the ISE module
TP32 TOP Test the CLK output of oscillator X2
TP33 TOP Test the ALE signal of the temperature unit
TP34 TOP Test the TXD signal of the temperature unit
B-2
TP35 TOP Test the RXD signal of the temperature unit
TP36 TOP Test the RXD signal of the reagent unit
TP37 TOP Test the TXD signal of the reagent unit
TP38 TOP Test the ALE signal of the reagent unit
B.5 Test Points on PFC Board

TP1 BOTTOM Test the switch waveforms of Q3 and Q4
TP2 BOTTOM Test the drive waveform of Q5
TP3 BOTTOM Test the DC output (390V)
TP4 BOTTOM Measure the reference voltage of U2 (7.5V)
TP5 BOTTOM Measure the oscillation waveform of U2
(100KHz)
TP6 BOTTOM Measure the Vss supply (19V)
TP7 BOTTOM Measure the VDD supply (14V)
TP8 BOTTOM Measure the VPP supply (12V)
TP9 BOTTOM Measure the drive waveform of Q12 (85KHz)
TP10 BOTTOM Measure the switch waveform of Q12
TP11 BOTTOM Measure the current waveform of Q12
TP12 BOTTOM Measure the reference voltage of U8 (5V)
TP14 BOTTOM Measure the 12V(4.5A) supply
B.6 Test Points on 5V/12V Board

TP1 BOTTOM Measure the DC output (390V)
TP2 BOTTOM Input side as reference ground
TP3 BOTTOM Measure the VDD supply (14V)
(100KHz)
TP6 BOTTOM Test the switch drive waveform
TP7 BOTTOM Test the switch waveform
TP8 BOTTOM Measure the 12V(10A) output
TP9 BOTTOM Measure the output control voltage of the
board
TP10 BOTTOM Measure the 12V(4.7A) output
TP11 BOTTOM Measure the supply of FAN (12V)
B-3
TP12 BOTTOM Measure the 5V output of the board
TP13 BOTTOM Output side as reference ground
TP14 BOTTOM Measure the switch waveform of U355
(72KHz)
TP15 BOTTOM Short circuit with the output side reference
ground and measure the OVP point of the
two 12Vs
two 5V
B.7 Test Points on 24V Board

TP1 BOTTOM Measure the DC output (390V)
TP2 BOTTOM Input side as reference ground
TP3 BOTTOM Test the switch waveform
TP4 BOTTOM Test the switch drive waveform
TP5 BOTTOM Measure the current waveform of Q402
TP6 BOTTOM Measure the VCC supply (14V)
(100KHz)
TP9 BOTTOM Test the power on/off
TP10 BOTTOM Measure the 24V output
TP11 BOTTOM Output side as reference ground
TP12 BOTTOM Measure the voltage waveforms at the two
ends of the rectifier and fly-wheel diode
24V
B-4
Appendix C Spare Parts List
S/N P/N Description
Shell
1 BA34-20-63652 Serial communication cable
2 0040-10-32343 Air spring
3 BA31-20-41438 Top cover
4 BA31-20-41439 Left side cover(upper)
5 BA31-20-41440 Right side cover(upper)
6 BA31-20-41441 Left side cover(lower)
7 BA31-20-41442 Right side cover(lower)
8 BA31-20-41443 Front cover
9 BA20-20-75221 Rear cover(upper)
10 BA20-20-75222 Little door on rear cover
11 BA31-20-41445 Rear cover(lower)
12 BA31-20-41446 Desktop cover(reaction section)
13 BA20-20-75220 Desktop cover(reagent section)
14 BA31-20-41587 Syringe compartment cover
15 BA31-30-41436 Protective cover assembly
16 0000-10-10916 Acupuncture needle
Mechanism
17 BA31-21-56814 Step motor A(small)
18 BA31-21-56816 Step motor B(big)
19 BA20-30-75276 Reagent/sample tray assembly
Sample/Reagent compartment cover

20
BA31-30-41523 assembly
21 BA20-30-75275 Reagent tray handle assembly
22 BA30-21-15149 Coder sensor with cable for reagent tray
Home position sensor with cable for

23
BA30-21-15150 reagent tray
24 BA31-30-41530 Reaction tray module
25 BA30-21-15153 Coder sensor with cable for reaction tray
C-1
Spare Parts List
26 BA30-21-15154 Home sensor with cable for reaction tray
27 BA31-30-41526 Sample probe drive assembly
28 BA31-30-41528 Mixing bar drive assembly
29 BA30-21-15155 Vertical sensor with cable for probe
30 BA30-21-15156 Rotary sensor with cable for probe
31 BA40-30-61525 Sample probe assembly
32 BA30-21-15159 Vertical sensor with cable for mixing bar
33 BA30-21-15160 Rotary sensor with cable for mixing bar
34 BA30-10-15052 DC motor(6V)
35 BA30-20-06774 Retaining nut
36 BA31-20-41651 Mixing bar
37 BA20-20-75212 Bottle base A(white)
38 BA20-20-75212-51 Bottle base B(blue)
39 BA20-20-75214 Tube bracket1(white)
40 BA20-20-75214-51 Tube bracket2(blue)
Optical parts
41 BA30-10-06365 Halogen lamp (50W)
42 BA20-30-75291 REF pre-amplification board
43 BA20-30-75292 340nm pre-amplification board
51 BA20-30-75283 340nm filter assembly
C-2
Spare Parts List
Liquid system parts
59 BA31-30-41547 Deionized water tank head assembly
60 BA31-30-41548 Waste liquid tank head assembly
61 BA30-10-06651 500ul syringe
62 0040-10-32316 500ul plunger tip
63 0040-10-32302 Connector p647
64 0040-10-32303 Washer for syringe
65 0040-10-32307 Washer for probe
66 BA30-20-06647 Reagent compartment drain connector
67 BA30-21-06470 EM valve with cable
68 BA30-21-15311 Interior-washing pump assembly
69 BA31-21-41554 Exterior-washing pump assembly
70 BA31-20-41403 3-way connector of syringe
71 BA31-30-41549 4-way connector assembly
Liquid assembly from EM valve to 3-way

72
BA31-30-41550 connector of syringe
73 3001-10-07066 T-connector
74 M6Y-020003--- Check valve
75 BA30-20-06642 Washing pool
76 BA31-30-41412 DI water filter assemby
Hardware
77 BA34-30-63557 Main board
78 BA20-30-75225 Power drive board
79 BA30-30-06306 AD converter board
80 BA20-30-75263 Liquid level detection board
81 BA20-30-75227 Reagent refrigeration board
82 BA30-30-15284 Connection board of probes
83 BA33-30-35078 PFC board
84 BA33-30-35080 12V&5V board
85 BA33-30-35082 24V board
C-3
Spare Parts List
86 BA31-30-41501 Syringe sensor board
87 BA31-21-41491 Power socket and switch assembly
88 M07-00094S-- Analyzing unit switch
89 TSB1-20-20399 Fan of power module
Temperature control parts
90 BA30-10-06633 Peltier cooler
91 BA30-21-06530 Fan with cable in reaction compartment
92 BA30-21-06532 Fan with cable
93 2100-20-08144 Fan with cable for power drive board
Temperature transducer with cable for

94
BA30-21-15175 reagent refrigeration compartment
Temperature transducer with cable for

95
BA20-21-75260 reaction compartment
Top heater with cable for reaction

96
BA20-21-75323 tray(220V)
Bottom heater with cable for reaction

97
BA20-21-75324 tray(220V)
Top heater with cable for reaction

98
BA20-21-75325 tray(110V)
Bottom heater with cable for reaction

99
BA20-21-75326 tray(110V)
100 BA31-30-41551 Reagent preheater assembly
ISE module
101 BA34-10-63674 ISE module
102 BA34-30-63624 ISE power board
103 BA34-10-63661 Sample cup
104 BA34-10-63662 Bubble detector
Serial communication cable(male

105
BA34-20-63758 connector)
106 BA34-10-63639 CL electrode
107 BA34-10-63640 Reference electrode
108 BA34-10-63641 K electrode
109 BA34-10-63642 Na electrode
110 BA34-10-63643 Spacer electrode
111 BA34-10-63644 Li electrode
C-4
Spare Parts List
Barcode scanning module
112 0000-10-11078 Barcode scanning instrument
Antifogging preheating system for reagent

113
BA40-30-61987 tray
114 BA40-21-61643 Heater with cable for demisting
Temperature switch with cable for

115
BA40-21-61645 demisting
C-5
Spare Parts List
C-6
P/N: BA20-20-75346(8.0)

BS-200&220&330&350 - Service Manual - V8.0 - EN

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Intellectual Property Statement

Mindray intends to maintain the contents of this manual as confidential information.

Release, amendment, reproduction, distribution, rent, adaption and translation of this

Responsibility on the Manufacturer Party

 all installation operations, expansions, changes, modifications and repairs of

 the product is used in accordance with the instructions for use.

This warranty shall not extend to:

 any Mindray product which has been subjected to misuse, negligence or

 any product of any other manufacturer.

Who Should Read This Manual

Conventions Used in This Manual

In this manual, the signal words BIOHAZARD, WARNING, CAUTION

When you see … Then …

CAUTION: Read the statement following the symbol. The

2 System Installation ........................................................................................................... 2-1

3 System Description .......................................................................................................... 3-1

4 Functions of Boards ......................................................................................................... 4-1

4.4 A/D Conversion Board ......................................................................................... 4-4

5 Software Introduction ....................................................................................................... 5-1

6 Maintenance and Service ................................................................................................. 6-1

7 Maintenance and Test Software ...................................................................................... 7-1

7.3 PARA and Speed ............................................................................................... 7-10

Appendix A Diagrams .................................................................................................... A-1

Appendix B Test Points of Boards ............................................................................... B-1

Appendix C Spare Parts List ......................................................................................... C-1

1.1 General Features

1.2 Features of Loading System

1.3 Features of Photometric System

1.4 Operating Interface

2.1 Space and Accessibility Requirements

2.2 Power Requirements

2.3 Environmental Requirements

2.3.1 Installation Environment Requirements

 The site should be free of dust as much as possible.

2.3.2 Temperature and Humidity Requirements

Storage temperature and humidity

Operating temperature and humidity

2.4 Installation Procedure

2.4.1 Preparation for Installation

2.4.2 Beforehand Check

2.4.3 Hardware Installation

Install the probe

4 Insert the probe into the probe arm.

9 Installing the arm cover.

Install the mixing bar

5 Tighten the nut by screwing clockwise with the other hand.

Install the sample/reagent disk

3 Put the handle back to horizontal position.

Connect the deionized water tank

1 Place the Power to OFF.

Connect the waste tank

Connect the PC to the Analyzing Unit

Serial Port on the

Serial Port on the PC

Connect power cable and grounding wire of the analyzer

2.4.4 Software Installation

Install the operating software

 Operating system: Windows XP Home/Professional, Windows Vista Business or