DIN 6930-2 Stamped Steel Parts Part 2 General Tolerances
DIN 6930-2 Stamped Steel Parts Part 2 General Tolerances
DIN 6930-2 Stamped Steel Parts Part 2 General Tolerances
DIN 6930-2
D
ICS 77.140.50 Supersedes
DIN 6930-2:2010-01
Translation by DIN-Sprachendienst.
In case of doubt, the German-language original shall be considered authoritative.
Contents
Page
Foreword ......................................................................................................................................................... 3
1 Scope ................................................................................................................................................. 4
2 Normative references ....................................................................................................................... 4
3 General tolerances............................................................................................................................ 4
3.1 General ............................................................................................................................................... 4
3.2 General tolerances for flat stampings ............................................................................................ 5
3.2.1 General ............................................................................................................................................... 5
3.2.2 General tolerances for linear dimensions of flat stampings ........................................................ 5
3.2.3 General tolerances for radii of curvature of flat stampings ......................................................... 7
3.2.4 General tolerances for angular dimensions of flat stampings .................................................... 7
3.2.5 General tolerances on coaxiality and symmetry of flat stampings ............................................. 8
3.3 General tolerances for stampings made by forming .................................................................... 9
3.3.1 General ............................................................................................................................................... 9
3.3.2 General tolerances for linear dimensions of stampings manufactured by forming ................ 10
3.3.3 General tolerances for radii of curvature of stampings manufactured by forming ................. 12
3.3.4 General tolerances for angular dimensions of stampings manufactured by forming ............ 13
3.3.5 General tolerances on coaxiality and symmetry of stampings manufactured by
forming ............................................................................................................................................. 13
4 Indication on drawings ................................................................................................................... 14
5 General tolerances on existing drawings .................................................................................... 14
6 Special cases .................................................................................................................................. 15
6.1 General ............................................................................................................................................. 15
6.2 Straightness tolerance for strip and sections ............................................................................. 15
6.3 Twisting of strip and sections ....................................................................................................... 15
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DIN 6930-2:2011-10
Foreword
This standard has been prepared by Working Committee NA 026-00-03 AA Stanzteile of the Normenausschuss
Federn, Stanzteile und Blechformteile (NAFS) (Springs, Stamped Parts and Moulded Parts Standards Committee).
Attention is drawn to the possibility that some elements of this document may be the subject of patent rights.
DIN shall not be held responsible for identifying any or all such patent rights.
Amendments
Previous editions
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DIN 6930-2:2011-10
1 Scope
This standard is intended to simplify drawings. It specifies general tolerances on linear and angular
dimensions, and on coaxiality and symmetry with four tolerance classes as follows: f (fine), m (medium),
g (coarse) and sg (very coarse). By selecting a specific tolerance class, the customary workshop accuracy is
taken into consideration.
General tolerances as specified in this standard are used for cold or hot stampings made from flat steel
products, and apply wherever reference is made to this standard in drawings or other relevant documents
(e.g. delivery conditions).
General tolerances for parts made by fine blanking (see VDI 2906 Part 5) are not covered by this standard.
If, as an exception, this standard is also applied to parts made from semi-finished products other than flat
products, or from materials other than steel, this shall be agreed separately.
This standard is to be applied in conjunction with DIN 6932 on design rules for stamped steel parts.
Guidelines for general tolerances indicated on existing drawings are given in Clause 5.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced document
(including any amendments) applies.
DIN 6930-3, Stamped steel parts — Part 3: Shape-bent parts made from flat products — Dimensions and tolerances
DIN 6930-4, Stamped steel parts — Part 4: Special parts for automotive vehicles — Dimensions and tolerances
DIN 8588, Manufacturing processes severing — Classification, subdivision, terms and definitions
DIN EN ISO 1101, Geometrical Product Specifications (GPS) — Geometrical tolerancing — Tolerances of
form, orientation, location and run-out
VDI 2906 Part 5, Quality of cut faces of (sheet) metal parts after cutting, blanking, trimming or piercing — Fine
blanking
3 General tolerances
3.1 General
The general tolerances specified in this standard take account of the particular aspects of stamping practice,
including allowances for die wear. All dimensions (thicknesses and angles) refer to the nominal size and not to the
real, subject-to-tolerances dimensions. In the case of blanked stampings, the tolerances apply to the cut band (see
Figure 1).
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DIN 6930-2:2011-10
If smaller tolerances are required or larger tolerances are permitted and are more economical, these shall be
indicated separately.
Key
1 Actual size: Length or diameter 5 Break band
2 Height of cut surface 6 Depth of burr
3 Drawn-in band 7 Thickness of workpiece
4 Cut band
The position and size of the drawn-in band, break band and burr may affect the performance of the stamping.
In such cases, an agreement shall be reached between the manufacturer and the purchaser, details of which
are to be entered in the drawing. In the case of stampings produced by nibbling (see DIN 8588) the actual size
is the dimension measured over the peaks of the waved surface (see Figure 2).
Key
1 Actual size
The actual size of a stamping may possibly be influenced by the thickness tolerance of the flat product used.
The fact that this thickness may alter during bending or deep drawing shall also be taken into consideration.
3.2.1 General
Flat stampings shall only be made from flat products by cutting (using a shearing or blanking tool). Cutting
methods are defined in DIN 8588.
The tolerances given in Table 1 apply to all linear dimensions including the diameters of flat stampings, except
for the radii of curvature, which are specified in 3.2.3. In cases where dimensions are affected by flatness, the
measuring methods and measuring points for flatness shall be subject to agreement between the
manufacturer and the user.
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DIN 6930-2:2011-10
Table 1 — Tolerances for linear dimensions of flat stampings (excluding radii of curvature)
Dimensions in millimetres
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DIN 6930-2:2011-10
See Table 2.
General tolerances for angular dimensions of flat stampings apply irrespective of the actual linear dimensions,
i.e. the angular deviations are permitted for workpieces with either maximum or minimum material sizes. The
tolerances do not affect tolerances of form of the legs or faces enclosing an angle. Tolerances are specified in
Table 3.
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DIN 6930-2:2011-10
Dimensions in millimetres
General tolerances for a nominal size of the shorter leg, in angular units
3.2.5.1 General
DIN EN ISO 1101 gives explanations of the terms “coaxiality tolerance” and “symmetry tolerance” and specifies
the corresponding indications on drawings.
3.2.5.2 Coaxiality
The coaxiality tolerance applies to the nominal size of the largest of the form elements under consideration.
Thus the coaxiality tolerance is given by the difference between the upper and lower tolerances specified in
Table 1 for the selected class and given product thickness.
EXAMPLE Concentric arrangement of outer and inner contours of a pierced disc (see Figure 3).
Dimensions in millimetres
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a
Nominal size under consideration
For a product thickness of 2 mm and a class m tolerance, the coaxiality tolerance is 0,8 mm according to
Table 1.
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DIN 6930-2:2011-10
3.2.5.3 Symmetry
The symmetry tolerance applies to the nominal size of the largest of the form elements under consideration.
Thus the symmetry tolerance is given by the difference between the upper and lower tolerances specified in
Table 1 for the selected class and given product thickness.
EXAMPLE Symmetrical arrangement of two notches and a hole relative to the sides of a rectangular strip (see
Figure 4).
Dimensions in millimetres
a
Nominal size under consideration
For a product thickness of 1 mm and a class g tolerance, the following symmetry tolerances are given in
Table 1:
Symmetry tolerance for hole axis and mid-plane of notches in the transverse direction: 0,8 mm
3.3.1 General
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Stampings produced by forming are understood to be those which have undergone at least one forming
operation (e.g. bending, deep drawing) and which are therefore not flat. In cases where dimensions are
affected by flatness, the measuring methods and measuring points for flatness shall be subject to agreement
between the manufacturer and the user. As a rule, stampings produced by forming also exhibit features
produced by cutting.
NOTE Stampings produced by forming may also feature flat (cut) form elements whose dimensional tolerances are
not affected by the forming operation, e.g. because they are located at a sufficient distance from the formed workpiece or
are manufactured after the forming operation. However, as it is not always possible for the designer to determine in
advance when manufacturing will produce such results, such cases have not been dealt with here; instead, reference is to
be made to the tolerances for flat stampings.
In cases where tolerances for particular form elements on stampings produced by forming are too large for the
required function, suitable tolerances shall be specified individually. This may also apply to dimensions across
elements manufactured by different processes (i.e. tolerances between an element produced by bending and
one produced by cutting).
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DIN 6930-2:2011-10
The tolerances specified in Table 4 apply to all linear dimensions, including the diameters of stampings
manufactured by forming, except for the radii of curvature, which are specified separately. The nominal sizes to
be considered may also have been produced either by cutting or a forming operation (see also Note to 3.3.1).
Table 4 — General tolerances for linear dimensions of stampings manufactured by forming (excluding
radii of curvature)
Dimensions in millimetres
sg ± 2,0 ± 2,0 ±3 ±4 ±6
f ± 0,3 ± 0,3 ± 0,4 ± 0,6 ± 0,8
Over 63 m ± 0,6 ± 0,8 ± 1,0 ± 1,2 ± 1,6
up to 160 g ± 1,2 ± 1,6 ±2 ± 2,4 ± 3,2
sg ± 3,0 ± 3,0 ±4 ±6 ±6
f ± 0,4 ± 0,6 ± 0,6 ± 0,8 ± 1,0
Over 160 m ± 1,0 ± 1,2 ± 1,2 ± 1,6 ±2
up to 400 g ±2 ± 2,4 ± 2,4 ± 3,2 ±4
sg ±3 ±4 ±5 ±6 ±6
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DIN 6930-2:2011-10
Table 4 (continued)
General tolerances for thicknesses
Nominal
Class over 1 over 3 over 6
size range up to 1 over 10
up to 3 up to 6 up to 10
f ± 0,8 ± 0,8 ±1 ±1 ± 1,6
Over 400 m ± 1,6 ± 1,6 ±2 ±2 ±3
up to 1 000 g ± 3,2 ± 3,2 ±4 ±4 ±6
sg ±5 ±5 ±6 ±8 ±8
f ± 1,6 ± 1,6 ± 1,6 ±2 ±2
Over 1 000 m ± 2,4 ±3 ± 3,0 ±4 ±4
up to 2 500 g ±5 ±5 ±6 ±8 ±8
sg ±8 ±8 ±8 ±8 ±8
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DIN 6930-2:2011-10
The tolerances specified in Table 5 apply to radii of curvature produced by cutting or by a forming operation.
Table 5 — General tolerances for radii of curvature (produced by cutting, bending or deep drawing) of
stampings manufactured by forming
Dimensions in millimetres
sg ±4 ±6 ±6 – –
f ±1 ± 1,2 ± 1,5 ±2 ± 2,5
Over 63 m ± 1,5 ±2 ± 2,5 ±4 ±6
up to 160 g ±4 ±6 ± 10 ± 15 ± 25
sg ±6 ± 10 ± 10 ± 15 ± 25
f ± 1,2 ± 1,5 ±2 ± 2,5 ±3
Over 160 m ±2 ± 2,5 ±4 ±6 ± 10
up to 400 g ±6 ± 10 ± 15 ± 25 ± 40
sg ± 10 ± 15 ± 15 ± 25 ± 40
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DIN 6930-2:2011-10
Table 5 (continued)
General tolerances for angular dimensions of stampings manufactured by forming apply irrespective of the
actual linear dimensions, i.e. the angular deviations are permitted for workpieces with either maximum or
minimum material sizes. The tolerances do not affect tolerances of form of the legs or faces enclosing an angle.
For angles produced by bending, the tolerances specified in DIN 6935 for cold bent angles apply for all
tolerance classes.
NOTE Because the present standard also covers hot formed stampings, the tolerances for angular dimensions
specified in DIN 6935 also apply to such stampings.
The coaxiality and symmetry tolerances apply to the nominal size of the largest of the form elements under
consideration. Thus the coaxiality or symmetry tolerance is given by the difference between the upper and
lower tolerances specified in Table 4 for the selected class and given product thickness.
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DIN 6930-2:2011-10
Dimensions in millimetres
a
Nominal size under consideration
For a product thickness of 5 mm and a class g tolerance the symmetry tolerances given in Table 4 are 8,0 mm
in the longitudinal direction and 4,0 mm in the transverse direction.
Table 4 does not apply if the form elements for which a coaxial or symmetrical position is required are located in
different planes of the stamping.
4 Indication on drawings
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Where general tolerances as specified in this standard apply, the following indication shall be made on
drawings in the box provided for this purposes, e.g. when a class m “medium” tolerance is specified:
then the tolerances specified in the previous editions of DIN 6930-2, DIN 6930-3 and DIN 6930-4 apply.
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DIN 6930-2:2011-10
6 Special cases
6.1 General
For strip cut by shears and sections bent from strip, the straightness tolerance shall not exceed the values
specified in Table 6.
Table 6 — Straightness tolerance n for strip cut by shears and sections bent from strip (notation)
Dimensions in millimetres
The straightness tolerances are based on a minimum ratio of strip width b to product thickness s of
b : s = 25 : 1 (see also Figure 6). For sections bent from strip, the tolerance n given in Table 6 applies for each
longitudinal axis of the section.
The twisting (α/l) of strip cut by shears and sections bent from strip shall not exceed 0,5° per 1 000 mm length
(see Figure 7).
For strip, this requirement is based on a minimum ratio of strip width b to product thickness s of b : s = 25 : 1.
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DIN 6930-2:2011-10
Annex A
(informative)
Explanatory notes
To convert the angular dimensions specified in Table 3 into linear dimensions for measurement purposes, use
the tangent values given in Table A.1.
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