Grab Circuit

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MZG_S3_NG30

Operation mode: Reversing operation (S3)


Variable delivery pump (Power regulator plus Load-
Sensing regulator)
Control block NG 30-E-LS

GENERAL

Operation mode S3, also called reversing operation, means that the electric motor and
thus also the pump are operated in clockwise rotary sense as well as anticlockwise
rotary sense, thus influencing the opening and closing motion of the grab.
This grab is equipped with a power-regulated axial piston pump with additional load-
sensing regulator (LS).
The power regulator of the pump is adjusted to the maximum drive motor power
output, i.e. depending on the drive power, the output of the pump is continuously
adjusted to the power output of the drive motor as the operating pressure continues to
increase after having exceeded a certain level. Thus, the hydraulic power, the product
of pump output and pressure, remains constant.
The load-sensing regulator, for short LS regulator, only serves as „min./max.-
regulator“. Via the LS regulator the pump recognizes that:
1. A consumer has been connected and the pump must switch to max.
output,
2. A system pressure preset at the pressure relief valve (DV1 or DV2) has
been reached and the pump has to change down towards "zero-lift regulation", so that
only as much hydraulic fluid is displaced as is necessary for compensating the gap
leakage in pump and system.

01 -22
MZG_S3_NG30

Closing procedure:

As soon as the drive motor M is started, the hydraulic pump P


sucks hydraulic oil via nonreturn valve RV4 out of the tank
and pumps it into pressure line P1.

The oil flows via nonreturn valve R1 and line A into the piston
rod sides KSS of the lifting cylinders. At the same time, the
pilot controlled stop valve SV2 is opened via control line St2.
The oil returning from the piston sides KS can now return to
the tank via SV2, tank line T and filter F.
The maximum pressure in pipe A is controlled by the
pressure relief valve DV1. As soon as the maximum
pressure (preset at DV1) is reached, the output of pump P is
reduced (see paragraph "Power regulation").
When the drive motor is switched off, the nonreturn valves
R1, R2 and the pilot controlled stop valves SV1, SV2 avoid
automatic opening or closing of the grab.

01 -23
MZG_S3_NG30

CLOSING

SV2 SV1
OPEN CLOSED
CONDITION

R1
OPEN
R2
CLOSED DV1
230 Bar
Open

01 -24
MZG_S3_NG30

GRAB CLOSED
PRESSURE
STAYS IN THE
&
MOTOR STOPPED CYLINDER!
SV2 SV1
CLOSED CLOSED
CONDITION CONDITION

R1
CLOSED
CONDITION

R2
CLOSED
DV1
CLOSED

01 -25
MZG_S3_NG30

Opening procedure:

As soon as the drive motor M is started, the hydraulic pump P


sucks hydraulic oil via nonreturn valve RV3 out of the tank
and pumps it into pressure line P2.

The oil flows via the nonreturn valve R2 and pipe B into the
piston sides KS of the lifting cylinders. On extension of the
cylinders, the oil flowing off the piston rod sides KSS via pipe
A then flows via the stop valve SV1 opened by the control line
St1 to pipe B and additionally fills piston side KS (quick-
motion mode). During the opening procedure no oil returns to
the tank.

The maximum pressure in pipe B is controlled by the


pressure relief valve DV2. As soon as the maximum pressure
(preset at DV2) is reached, the output of the pump P is
reduced (see under „General“).

01 -26
MZG_S3_NG30

OPENING

ON
QUICK
TI
RUN AC
SV2 SV1
CLOSED OPENED
CONDITION CONDITION

R1
CLOSED

R2
OPEN

01 -27
MZG_S3_NG30

GRAB OPEN

DV2
120 Bar
Opening

01 -28
MZG_S3_NG30

GRAB OPEN PRESSURE


STAYS IN THE
& MOTOR
CYLINDER!
STOPPED
SV1
CLOSED
CONDITION
SV2
CLOSED
R1
CLOSED
CONDITION
R2
CLOSED

DV2
CLOSED

01 -29
MZG_S3_NG30

01 -30

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