BFC Bacnet Flow Controller Manual
BFC Bacnet Flow Controller Manual
1 2 2
3 1 Service Port RJ12 Jack
2 BACnet Connection RJ45
Jacks
11 3 24 VAC Power Connection
4 Pressure Transducer
4
5 0-10 VDC Analog Outputs
10 6 24 VAC Binary Outputs
9 8 7 6
7 Contact Closure
5 5
8 Analog Inputs
9 Thermistor Input
10 Motor #1 Jack
Input/Output Description
Analog Outputs
Configurable for Unit Pressure, CFM (Air Flow), RPM
AO1 (Motor Speed), Filter Load , BAS, *LED Dimming, *LED
On/Off (*for UFFU w/ BACnet Dimming Control)
Configurable for Unit Pressure, CFM (Air Flow), RPM
AO2 (Motor Speed), Filter Load , BAS, *LED Dimming, *LED
On/Off (*for UFFU w/ BACnet Dimming Control)
Configurable for Unit Pressure, CFM (Air Flow), RPM
AO3 (Motor Speed), Filter Load , BAS, *LED Dimming, *LED
On/Off (*for UFFU w/ BACnet Dimming Control)
24 VAC Binary Outputs
BO1 Red LED out
BO3 Green LED out
COM COMMON
Analog Inputs
AI1 Input voltage for remote fan speed control
Input voltage for LED control (*for UFFU
AI2
w/ BACnet Dimming Control)
Inputs
Analog input for monitoring air over filter
Thermistor Input
temperature, 10k type J thermistor
Contact Closure Binary input to activate secondary ECM setpoint.
PRICE
Start–up screen
ELECTRONICS
BFC
Displays firmware version
VERSION
CURR
Displays the current static pressure in in. w.g.
PRESSURE
UNIT STATUS Displays current unit status (Off, Low Pressure, Normal, Filter Loaded)
CONTROL MODE Displays the current control mode (BACnet, BAS, Local Control)
CURRENT CFM Displays the current airflow (only visible with the Constant Flow motor program)
*LCD display will cycle between Curr Pressure, ECM Setpoint, Unit Status, Control Mode, and Current CFM during normal
operation.
Change ECM motor setpoint using and arrow keys
LOCAL ECM
Setpoint will save after being adjusted with arrow keys
58%
NOTE: Local setpoints are stored to EEPROM and will remain set after power failures.
FILTER LOAD Read Only - Displays % of filter loading based on new, clean filter pressure drop
ECM SPEED Read Only - Displays the current RPM of the motor
Displays local LED Dimming Setpoint (for UFFU w/ BACnet Dimming Control).
LOCAL DIMMING
Press the Menu button then use the arrow keys to change the Dimming Setpoint. Press Menu again to save.
PRESS MENU
TO EXIT
NOTE: Local setpoints are stored to EEPROM and will remain set after power failures.
Filter Load
Load Trip
SERVICE MENU Current Pressure
FILTER Filter Type
Filter Runtime (in hours)
Reset Filter
MAC Address
Device Instance
SERVICE MENU
Baud Rate
BACNET
RS-485 Termination
BACnet Reset
Restore Defaults
SERVICE MENU
Total Device Reset
DIAGNOSTICS
Factory Configuration Reset
CURRENT CFM
Read Only
XXXX CFM
Displays the ECM motor calibration for FFU nominal size (2x2)
UNIT SIZE
Selectable sizes are: 2’ x 2’, 2’ x 3’, 2’ x 4’
2X2
NOTE: Must match actual configuration of FFU.
Adjust unit wheel type from FC to BC. Read only varying on fan type and unit size
WHEEL TYPE The wheel type is factory set, but it can be adjusted only under the Constant Torque setting. From there, you can set the
XXX wheel type to BC on 2’ x 3’ and 2’ x 4’ units only.
NOTE: BC wheel type is for Constant Torque only.
VOLTAGE TYPE
Adjust unit voltage type from 115/240/277.
XXX
MOTOR PROGRAM
Adjust fan type from Constant Volume to Constant Torque. Airflow (CFM) will be hidden if fan type is constant torque
XXX
MOTOR RUNTIME
Read Only – Displays number of hours on motor since last reset
0 HRS
RESET MOTOR
Resets Motor Runtime
RUNTIME
Adjust airflow reading +/- up to 500 CFM to coincide with balancer measured airflow
CFM OFFSET Example: flow hood reads 550 CFM
0 CFM Airflow reading on BFC is 500 cfm
Adjust CFM offset to +50 CFM
ECM SETBACK Secondary setpoint for use in turndown or night setback applications. This is activated upon contact closure.
PRESS MENU
TO EXIT
FILTER LOAD
Read Only - Displays % of filter loading based on new, clean filter pressure drop
XX %
This read only value represents the ratio between clean and loaded filter pressure. It is factory set for 1.5 times the clean
LOAD TRIP
filter pressure and is not field adjustable.
1.50
Example: If the filter calibrated pressure is 0.16 in. w.g., the loaded filter pressure will be 0.24 in. w.g.
FILTER RUNTIME
Read Only – Displays number of hours on filter since last reset
0 HRS
PRESS MENU
TO EXIT
BAS (AI1)
Read Only – Displays current input BAS voltage for motor speed control
0 VDC
CONTACT CLOSURE Displays current state of binary contacts used for night setback / secondary ECM setpoint (open / closed)
AO1 PRESVAL
Read Only - Present Value for Analog Output 1
0 VDC
AO2 USAGE
UNIT PRESSURE Configure Analog Output 2 same as AO1 options shown above.
(DEFAULT)
AO2 PRESVAL
Read Only - Present Value for Analog Output 2
0 VDC
AO3 USAGE
Configure Analog Output 3, same as AO1 options shown above.
BAS (DEFAULT)
AO3 PRESVAL
Read Only - Present Value for Analog Output 3
0 VDC
PRESS MENU
TO EXIT
DEVICE INST This is the ‘software’ BACnet address and must be unique to your building site.
0, 000, 101 Range: 1 – 4,194,303
BAUD RATE
This sets the BACnet MS/TP baud rate
BAUD RATE 9600 baud (all BACnet devices must at least support this speed) – slowest
76800 19200 baud
38400 baud
76800 baud (default baud rate for Price products) - fastest
RS-485 TERM,
Enable and disable RS-485 termination on MS/TP segment.
DISABLED
RESTORE BACNET
Reset MAC Address, Device Instance, and BAUD rate to default values.
DFLTS
PRESS MENU
TO EXIT
RESTORE
Full device reset, removes all order information including unit configuration. Does not change any BACnet settings.
TTLDEV RESET
RESTORE
Resets device to factory settings without changing any BACnet settings.
FACTORY CONFIG
PRESS MENU
TO EXIT
NOTE: To enter the Service Menu, hold down the ‘Enter/Menu’ button for 5 seconds. Display will show ‘Passcode’. Use
the Up and Down arrow buttons to enter this sequence:
Down, Up, Up, Down.
STEP 2: S
croll through the ‘Filter’ menu until reaching ‘Reset Filter’, select by pressing the ‘Enter/Menu’ button.NOTE: Make sure
the area directly beneath and around the unit is clear of any personnel or equipment as this can affect the reading of the
clean filter static pressure.
STEP 3: P
ress the ‘Enter/Menu’ button to confirm reset of filter; this will begin calibration. This will take approximately 2 minutes.
After filter calibration is complete, LCD will display:
‘RESET COMPLETED’.
AI5 Unit Pressure in. w.g. Dynamic Dynamic Current differential pressure measured across the filter R
AV3 Motor Runtime Hours 0 0-99999 Current number of hours on motor since last reset R
Filter Calibrated
AV5 in. w.g. N/A Dynamic Unit pressure when filter was calibrated R
Pressure
Filter Trip
AV6 in. w.g. 0 Dynamic Filter trip pressure R
Pressure
Filter Loading
AV7 Numeric 1.5 1-3 Factory set filter loading trip point R
Trip Point
SERVICE MENU: The screen will now display “SERVICE MENU: FAN”
FAN
BAUD RATE The baud rate is the speed that the MS/TP network runs at.
THEN OR EVERY device on the network must run at the same speed.
76800
Price controllers are defaulted to a baud rate of 76800, but can
be changed to 38400, 19200, or 9600. For a network segment
with all Price controllers, it’s recommended that the baud rate
be left at 76800.
*Choose lower baud rates only when integrating with devices
by other manufacturers whose maximum speed is lower than
76800 (eg. 38400).
Once all settings are made scroll down to the ‘Press Menu to Exit’ screen and press Menu. The controller will then re-start which
will save these values.
NETWORK SEGMENT #1
NET COM
NET COM
NETWORK SEGMENT #2
NET COM
NET COM
TECH TIP
24 VAC power HOT and COMMON polarities are critical and must not be reversed on ANY devices! Reverse polarity will stop
communication on that MS/TP segment. All 24 VAC transformers must be grounded on their secondary side for BACnet to work.
NET COM wire must be connected at each device and is critical for BACnet network reliability.
Use one twisted pair for + and -, and another twisted pair for NET COM for optimal noise cancellation.
NOTE: Each device on a network segment must be set to run at the same speed or baud rate.
NOTE: Each device on a network segment must be set to run at the same speed or baud rate.
FFU 1 FFU 2
CFM - 312 CFM - 310
FIlter Hours - 1280 FIlter Hours - 1125 ANTEROOM
Filter Status - Clean Filter Status - Clean
FFU 3 FFU 4
CFM - 312 CFM - 310
FIlter Hours - 1225 FIlter Hours - 1300
Filter Status - Replace Filter Status - Clean
Webserver Interface
Network
Connection
IP Router
Webserver FFU 3
FFU 1 FFU 2
FFU 30 FFU 4
BACnet MS/TP to
BACnet IP Router
WIRING IP Router
Power
Ethernet Network
Network
MS/TP Network Connection
IP switches or BACnet routers
BACnet BACnet BACnet BACnet BACnet BACnet BACnet BACnet BACnet BACnet
Router Router Router Router Router Router Router Router Router Router
FFU FFU FFU FFU FFU FFU FFU FFU FFU FFU
FFU FFU FFU FFU FFU FFU FFU FFU FFU FFU
FFU FFU FFU FFU FFU FFU FFU FFU FFU FFU
- Up to 30 FFUs on each BACnet router. - Up to 30 FFUs on each BACnet router. - Up to 30 FFUs on each BACnet router.
- When no more IP Switches are required to add more
FFU‘s, up to 4 BACnet Routers can be connected to
the final switch.
Example Systems
QTY of BACnet
Max # of Units QTY of IP Switches QTY of IP Router
Routers
30 1 0 1
60 2 0 1
90 3 0 1
BACNET WIRING
120 4 1 1
-
150 5 1 1
+
180 6 1 1
NETCOM
210 7 2 1
240 8 2 1
270 9 2 1
300 10 3 1
330 11 3 1
Assumes two ports on IP router are filled with BACnet routers (i.e. 60 FFU’s total).
More units are supported, contact Critical Environments applications team for more
information.
Web Additional
The WEB-ADDITIONAL package is used
to connect additional FFU systems to
the WEB-MASTER system.
Components:
250000-931 - PRTU Bacnet Router
1. PRTU-BAC-RTR
2. NETC2 cable
(to connect to PRTU-IP-RTR) 1. PRTU-BAC-RTR 2. NETC2 CABLE
3. DIN Rail
PRTU IP Switch
The IP-SWITCH is required if there
are more than 3 PRTU systems being
connected to the Web Server. This
component is used to expand the “LAN”
port on the IP-RTR, allowing a further
3 PRTU systems to be connected.
See the example layout section of this 3. DIN RAIL
manual for further detail.
Examples: 250000-933 - PRTU IP SWITCH
• 1-3 PRTU Systems:
No IP Switch required
• 4-6 PRTU Systems:
Qty: 1 IP Switch required
• 7-9 PRTU Systems:
Qty: 2 IP Switch required
Components:
250000-933 - PRTU IP Switch
1. PRTU-IP-SWITCH 1. PRTU-IP-SWITCH 2. NETC2 CABLE
2. NETC2 cable
(to connect to PRTU-IP-RTR)
3. DIN rail
Please ensure you have all components
before proceeding. Inspect components
for shipping damage. Do not install
components that appear damaged.
Contact your local PRICE Sales Rep for
quick ship replacements.
As always, for the latest information and 3. DIN RAIL
video please visit priceindustries.com.
MOUNTING DETAILS
4. Use the mounting clips on the rear of the BAC-RTR, IP- FRONT VIEW OF WEB-SERVER MOUNTED ON DIN RAIL
RTR, or IP-SWITCH to mount the components to the din
rail. Slip the top clip behind the DIN rail flange, then use
steady pressure to push the component down then back
towards the DIN rail to secure.
5. The same section of DIN rail can be used to mount
multiple components.
Front vi
Page 8 of 32
FIGURE 2 - ECM STANDARD SPEED CONTROLLER WITH CONTROL CABLE PLUGGED INTO MTR1
MTR1 JACK
NOTE: Make sure that this cable is connected properly. It is keyed one way, and make sure all of the pins are covered.
BACnet - MS/TP is based on a RS-485 network. It must be wired in a daisy chain configuration. A daisy
chain means that there is only one main cable, and every network device is connected directly along its path.
DO NOT use Star, Bus, “T”, or any other type of network configuration. Any of these other network
configurations will result in an unreliable network, and make troubleshooting almost impossible.
Correct polarity is imperative on MSTP wiring. Always ensure that the positive terminal on a device has
the same color wire connected to it throughout the network, same for the negative terminal.Eg. 2 wire
conductor with black and white wires – black to the positive terminal, and white to the negative terminal.
Keep this consistency throughout the network.
Option #2
Price does not use EOL or termination on their devices. Terminating a device is almost never required
at the low baud rate of MS/TP devices. In fact terminating can create more problems than it solves.
The network speed or baud rate must be the same throughout the network.
NOTE: The default speed for Price BACnet MS/TP controls is 76800. BACnet MS/TP currently supports
4 standard speeds which are: 9600, 19200, 38400 and 76800.
Option #3
Binary Address must be unique for each device on the network. No two devices can have the same
Address. This includes if you are incorporating a Price product into an existing network. Determine the
existing Addressing scheme for the existing network.
Option #4
Grounding and 24VAC polarity: Proper grounding is absolutely essential when wiring the MS/TP
BACnet Network. Proper grounding will prevent many potential problems that can occur in a network
of devices. Common symptoms of a poorly grounded network can include inconsistent BACnet MS/
TP communications and damage from voltage spikes. The most practical method of grounding is to
ground every 24VAC transformer common/neutral used to power the controls.
Connect the “common/neutral” wire of the SECONDARY side of the transformer to earth ground –
such as the ground screw on in the electrical box.
Option #5
NOTE: Flipping 24VAC HOT and COMMON will cause the BACnet MS/TP Network to stop
communicating!!! Ensure HOT and COMMON are not reversed on ANY controllers.
WARNING: Controllers will still power up and run even if HOT and COMMON are reversed. However
output signals to other devices such as heaters, relays, etc will not work as intended!
AI3 Thermistor °F°/°C Dynamic (-59)-300 Current air temperature over filter R N
Filter Calibrated
AV5 in. w.g. N/A Dynamic Unit pressure when filter was calibrated R N
Pressure
Filter Trip
AV6 in. w.g. 0 Dynamic Filter trip pressure R N
Pressure
Filter Loading Trip
AV7 Numeric 1.5 1-3 Factory set filter loading trip point R Y
Point
MV13 Baud Rate bps Dynamic 4 States 0 - 9600, 1 - 19200, 2 - 38400, 3 - 76800 R Y